Servis Rhino Paper Shredder RC 12 User Manual

RC-12

FLAIL SHREDDER

Published 12/05

Effective Serial No. RC-12-10040 through current

Part No. 00726339C

OPERATOR’S MANUAL

This Operator's Manual is an integral part of the safe operation of this machine and must

be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety

and Operation Instructions contained in this manual before operating the equipment. C01-

Cover

RHINO^®

1020 S. Sangamon Ave.

Gibson City, IL 60936

800-446-5158

Email: parts@servis-rhino.com

$0.00

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TABLE OF CONTENTS

SAFETY SECTION ..........................................................................................1-1

General Safety Instructions and Practices ........................................................................... 1-2

Equipment Operation Safety Instructions and Practices ...................................................... 1-5

Connecting or Disconnecting Implement Safety Instructions and Practices ...................... 1-10

Maintenance and Service Safety Instructions and Practices ............................................. 1-13

Concluding Safety Instructions and Practices .................................................................... 1-15

Decal Description ............................................................................................................... 1-18

Federal Laws and Regulations ........................................................................................... 1-26

INTRODUCTION SECTION ............................................................................2-1

ATTENTION OWNER/OPERATOR ..................................................................................... 2-3

ASSEMBLY SECTION ....................................................................................3-1

SHIPPING STAND REMOVAL ............................................................................................ 3-2

BREATHER PLUG INSTALLATION .................................................................................... 3-2

TONGUE ASSEMBLY INSTALLATION ............................................................................... 3-2

3-POINT HITCH ASSEMBLY INSTALLATION .................................................................... 3-5

ATTACHING AXLE ASSEMBLIES TO MAIN WHEEL BAR TUBE ...................................... 3-6

ATTACHING OPTIONAL HYDRAULIC CYLINDER ............................................................ 3-6

OPERATION SECTION ..................................................................................4-1

Standard Equipment and Specifications .............................................................................. 4-3

OPERATOR REQUIREMENTS ........................................................................................... 4-4

ROPS and SEAT BELT ........................................................................................................ 4-5

Tractor Safety Devices ......................................................................................................... 4-5

Tractor Horsepower ............................................................................................................. 4-6

3-Point Hitch ......................................................................................................................... 4-6

Drawbar-Pull Type Mower .................................................................................................... 4-6

Front End Weight ................................................................................................................. 4-6

Power Take Off (PTO) ......................................................................................................... 4-6

GETTING ON AND OFF THE TRACTOR ........................................................................... 4-7

Boarding the Tractor ............................................................................................................ 4-7

Dismounting the Tractor ....................................................................................................... 4-8

STARTING THE TRACTOR ................................................................................................ 4-9

CONNECTING THE MOWER TO THE TRACTOR ............................................................. 4-9

SETTING THE MOWER .................................................................................................... 4-10

Leveling Deck ..................................................................................................................... 4-12

DRIVELINE ATTACHMENT ............................................................................................... 4-12

PRE-OPERATION INSPECTION AND SERVICE ............................................................. 4-14

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Tractor Pre-Operation Inspection/Service .......................................................................... 4-15

Mower Pre-Operation Inspection/Service .......................................................................... 4-15

DRIVING THE TRACTOR AND IMPLEMENT ................................................................... 4-18

Starting the Tractor ............................................................................................................ 4-19

Brake and Differential Lock Setting .................................................................................... 4-20

Raising the Mower ............................................................................................................. 4-20

Driving the Tractor and Mower ........................................................................................... 4-21

Crossing Ditches and Steep Inclines ................................................................................. 4-22

OPERATING THE TRACTOR AND IMPLEMENT ............................................................. 4-23

Foreign Debris Hazards ..................................................................................................... 4-25

Bystanders/Passersby Precautions ................................................................................... 4-25

Engaging the Power Take Off (PTO) ................................................................................. 4-26

PTO RPM and Ground Speed ........................................................................................... 4-27

Operating the Mower .......................................................................................................... 4-27

Shutting Down the Implement ............................................................................................ 4-29

DISCONNECTING THE MOWER FROM THE TRACTOR ............................................... 4-30

MOWER STORAGE .......................................................................................................... 4-31

TRANSPORTING THE TRACTOR AND IMPLEMENT ..................................................... 4-31

Transporting on Public Roadways ..................................................................................... 4-33

Hauling the Tractor and Implement .................................................................................... 4-35

MAINTENANCE SECTION .............................................................................5-1

GENERAL MAINTENANCE ................................................................................................. 5-2

LUBRICATION ..................................................................................................................... 5-2

ROUTINE MAINTENANCE: ................................................................................................. 5-3

CUTTER SHAFT .................................................................................................................. 5-4

BLADE REPLACEMENT ..................................................................................................... 5-4

BELT ADJUSTMENT AND REPLACEMENT ...................................................................... 5-4

PULLEY ALIGNMENT AND REMOVAL .............................................................................. 5-5

CUTTER SHAFT AND BEARING REMOVAL ..................................................................... 5-7

TOP DRIVE ASSEMBLY SERVICING ................................................................................. 5-8

DRIVELINE: ......................................................................................................................... 5-9

STORING THE RC12 ........................................................................................................ 5-11

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SAFETY SECTION

Safety Section 1-1

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SAFETY

General Safety Instructions and Practices

A safe and careful operator is the best operator. Safety is of primary importance to the manufacturer and

should be to the owner/operator. Most accidents can be avoided by being aware of your equipment, your

surroundings, and observing certain precautions. The first section of this manual includes a list of Safety

Messages that, if followed, will help protect the operator and bystanders from injury or death.

Read and

This

understand these Safety Messages before assembling, operating or servicing this Implement.

equipment should only be operated by those persons who have read the Manual, who are responsible and

trained, and who know how to do so safely and responsibly.

The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this manual and on

decals which are attached to the equipment. The Safety Alert Symbol means: “ATTENTION! BECOME

ALERT! YOUR SAFETY IS INVOLVED!” The Symbol and Signal Word are intended to warn the owner/

operator of impending hazards and the degree of possible injury faced when operating this equipment.

Practice all usual and customary safe working precautions and above all---remember

safety is up to YOU.

practices.

Only YOU can prevent serious injury or death from unsafe

The lowest level of Safety Message; warns of possible injury. Decals located on the

Equipment with this Signal Word are Black and Yellow

Serious injury or possible death! Decals are Black and Orange.

Imminent death/critical injury. Decals are Red and White. ^(SG-1)

READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or

death may occur unless care is taken to follow the warnings and instructions stated in the

Safety Messages. Always use good common sense to avoid hazards. ^(SG-2)

Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las

medidas de seguridad. ^(SG-3)

Operator Safety Instructions and Practices

RC12 12-05

Safety Section 1-2

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SAFETY

The rotating parts of this machine continue to rotate even after the PTO has been turned off.

The operator should remain in his seat for 60 seconds after the brake has been set, the

PTO disengaged, the tractor turned off, and all evidence of rotation has ceased. ^(S3PT-10)

“Wait a minute...Save a life!”

Never crawl under a raised Implement supported solely by the Tractor 3-Point hitch.

Release of the control lever or mechanical failure will result in the Implement falling and

possible injury or death. Always securely block up the Implement before crawling underneath to perform

repairs and service. ^(S3PT-19)

Do not put hands or feet under mower decks. Blade Contact can result

in serious injury or even death.

Stay away until all motion has

stopped and the decks are securely blocked up. (SFL-2)

Never operate the Tractor or Implement until you have read and

completely understand this Manual, the Tractor Operator’s Manual, and

each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn

how to stop the tractor engine suddenly in an emergency. Never allow inexperienced or

untrained personnel to operate the Tractor and Implement without supervision. Make sure

the operator has fully read and understood the manuals prior to operation. ^(SG-4)

The operator and all support personnel should wear hard hats, safety

shoes, safety glasses, and proper hearing protection at all times for

protection from injury including injury from items thrown by the equipment. ^(SG-16)

PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE

PERMANENT HEARING LOSS! Tractors with or without an Implement

attached can often be noisy enough to cause permanent hearing loss. We recommend that

you always wear hearing protection if the noise in the Operator’s position exceeds 80db.

Noise over 85db over an extended period of time will cause severe hearing loss. Noise

over 90db adjacent to the Operator over an extended period of time will cause permanent or

total hearing loss. NOTE: Hearing loss from loud noise [from tractors, chain saws, radios,

and other such sources close to the ear] is cumulative over a lifetime without hope of natural

recovery. ^(SG-I7)

RC12 12-05

Safety Section 1-3

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SAFETY

Always read carefully and comply fully with the manufacturers

instructions when handling oil, solvents, cleansers, and any other

chemical agent. ^(SG-22)

KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement

and possible serious injury or death. ^(SG-24)

Never allow children to play on or around Tractor or Implement. Children can slip or fall off

the Equipment and be injured or killed. Children can cause the Implement to shift or fall

crushing themselves or others. ^(SG-25)

NEVER use drugs or alcohol immediately before or while operating the

Tractor and Implement. Drugs and alcohol will affect an operator’s

alertness and coordination and therefore affect the operator’s ability to operate the

equipment safely. Before operating the Tractor or Implement, an operator on prescription

or over-the-counter medication must consult a medical professional regarding any side

effects of the medication that would hinder their ability to operate the Equipment safely.

NEVER knowingly allow anyone to operate this equipment when their alertness or

coordination is impaired. Serious injury or death to the operator or others could result if the

operator is under the influence of drugs or alcohol. ^(SG-27)

Prolonged operation may cause operator boredom and fatigue affecting safe operation.

Take scheduled work breaks to help prevent these potentially impaired operating

conditions. Never operate the Implement and Tractor in a fatigued or bored mental state which impairs proper

and safe operation. ^(SG-32)

Use extreme caution when getting onto the Implement to perform repairs, maintenance and

when removing accumulated material. Only stand on solid flat surfaces to ensure good

footing. Use a ladder or raised stand to access high spots which cannot be reached from gound level.

Slipping and falling can cause serious injury or death. ^(SG-33)

Avoid contact with hot surfaces including hydraulic oil tanks, pumps, motors, valves and

hose connections. Relieve hydraulic pressure before performing maintenance or repairs.

Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause

serious injury from burns or scalding. ^(SG-34)

RC12 12-05

Safety Section 1-4

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SAFETY

DO NOT operate this Implement on a Tractor that is not properly maintained. Should a

mechanical or Tractor control failure occur while operating, immediately shut down the

Tractor and perform repairs before resuming operation. Serious injury and possible death

could occur from not maintaining this Implement and Tractor in good operating condition.

Equipment Operation Safety Instructions and Practices

Never leave the Tractor and Implement unattended while the Implement is in the lifted

position. Accidental operation of lifting lever or a hydraulic failure may cause sudden drop

of unit with injury or death by crushing. To properly park the implement when disconnecting it from the tractor,

lower the stand and put the retaining pin securely in place, or put a secure support under the A-Frame. Lower

the implement carefully to the ground. Do not put hands or feet under lifted components. ^(S3PT-1)

Use extreme care when lowering or unfolding the implement’s wings. Make sure no

bystanders are close by or underneath the wings. Allow ample clearance around the

implement when folding or unfolding the wings. Use extreme caution around buildings or overhead power

lines. ^(S3PT-5)

This Implement is wider than the Tractor. Be careful when operating or transporting this

equipment to prevent the Implement from running into or striking sign posts, guard rails,

concrete abutments or other solid objects. Such an impact could cause the Implement and Tractor to pivot

violently resulting in loss of steering control, serious injury, or even death. Never allow the Implement to

contact obstacles. ^(S3PT-12)

There are obvious and hidden potential hazards in the operation of this Mower.

REMEMBER! This machine is often operated in grass and in heavy weeds. The Blades of

this Mower can throw objects if shields are not properly installed and maintained. Serious injury or even

death may occur unless care is taken to insure the safety of the operator, bystanders, or passersby in the

area. Do not operate this machine with anyone in the immediate area. Stop mowing if anyone is within 100

yards of mower. ^(SFL-1)

Do not operate Mower if excessive vibration exists.

Shut down PTO and the Tractor

engine. Inspect the Mower to determine the source of the vibration. If Mower blades are

missing or damaged replace them immediately.

Do not operate the mower until the blades have been

replaced and the Mower operates smoothly. Operating the Mower with excessive vibration can result in

component failure and broken objects to be thrown outward at very high velocities. To reduce the possibility of

property damage, serious injury, or even death, never allow the Mower to be operated with blades missing.

(SFL-4)

RC12 12-05

Safety Section 1-5

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SAFETY

Flail Mowers are capable under adverse conditions of throwing

objects for great distances (100 yards or more) and causing serious

injury or death. Follow safety messages carefully.

STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS:

-Front and Rear Deflectors, Chain Guards, or Bands are installed and in good, workable

condition;

-Mower sections or Wings are running close to and parallel to the ground without

exposed Blades;

-Passerby are outside the existing thrown-object zone;

-All areas have been thoroughly inspected and all foreign material

such as rocks, cans, glass, and general debris has been removed.

NOTE: Where there are grass and weeds high enough to hide debris that could be

struck by the blades, the area should be: inspected and large debris removed, mowed at

an intermediate height, inspected, closely with any remaining debris being removed, and

mowed again at desired final height. (This will also reduce power requiredto mow,

reduce wear and tear on the Mower drivetrain, spread cut material better, eliminate

streaking, and make the final cut more uniform.) ^(SFL-6)

Operate this Equipment only with a Tractor equipped with an approved roll-

over-protective system (ROPS). Always wear seat belts. Serious injury or

even death could result from falling off the tractor--particularly during a turnover when the

operator could be pinned under the ROPS. ^(SG-7)

BEFORE leaving the tractor seat, always engage the brake and/or set

the tractor transmission in parking gear, disengage the PTO, stop the

engine, remove the key, and wait for all moving parts to stop. Place the tractor shift lever

into a low range or parking gear to prevent the tractor from rolling. Never dismount a

Tractor that is moving or while the engine is running. Operate the Tractor controls from the

tractor seat only. ^(SG-9)

Never allow children or other persons to ride on the Tractor or Implement.

Falling off can result in serious injury or death. ^(SG-10)

RC12 12-05

Safety Section 1-6

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SAFETY

Never allow children to operate, ride on, or come close to the Tractor or

Implement. Usually, 16-17 year-old children who are mature and

responsible can operate the implement with adult supervision, if they have read and

understand the Operator’s Manuals, been trained in safe operation of the tractor and

Implement, and are physically large enough to reach and operate the controls easily. ^(SG-11)

Do not mount the Tractor while the tractor is moving. Mount the Tractor

only when the Tractor and all moving parts are completely stopped. ^(SG-12)

Start tractor only when properly seated in the Tractor seat. Starting a

tractor in gear can result in injury or death. Read the Tractor operators

manual for proper starting instructions. ^(SG-13)

Do not operate this Equipment with hydraulic oil or fuel leaking. Oil and

fuel are expensive and their presence could present a hazard. Do not

check for leaks with your hand! High-pressure oil streams from breaks in the line could

penetrate the skin and cause tissue damage including gangrene. To check for a hose leak,

SHUT the tractor ENGINE OFF and remove all hydraulic pressure. Wear oil impenetrable

gloves, safety glasses and use Cardboard to check for evidence of oil leaks. If you suspect

a leak, REMOVE the HOSE and have it tested at a Dealer. If oil does penetrate the skin,

have the injury treated immediately by a physician knowledgeable and skilled in this

procedure. (SG-15)

Never run the Tractor engine in a closed building or without adequate ventilation. The

exhaust fumes can be hazardous to your health. ^(SG-23)

Do not exceed the rated PTO speed for the Implement. Excessive PTO speeds can cause

Implement driveline or blade failures resulting in serious injury or death. ^(SG-26)

Operate the Tractor and/or Implement controls only while properly seated in the Tractor seat

with the seat belt securely fastened around you. Inadvertent movement of the Tractor or

Implement may cause serious injury or death. ^(SG-29)

RC12 12-05

Safety Section 1-7

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SAFETY

In case of mechincal difficulty during operation, place the transmission in the park position,

set the parking brake, shut down all power, including the PTO and the engine and remove

the key. Wait until all rotating motion has stop before dismounting. (SG-39)

Do Not operate this equipment in areas where insects such as bees may attack you and/or

cause you to lose control of the equipment. If you must enter in such areas, use a tractor

with an enclosed Cab and close the windows to prevent insects from entering. If a tractor cab is not

available, wear suitable clothing including head, face, and hand protection to shield you from the insects.

Attacking insects can cause you to lose control of the tractor, which can result in serious injury or death to you

or bystanders. Never dismount a moving tractor. (SG-40)

Mow only in conditions where you have clear visibility in daylight or with adequate artificial

lighting. Never mow in darkness or foggy conditions where you cannot clearly see at least

100 yards in front and to the sides of the tractor and mower. Make sure that you can clearly see and identify

passersby, steep slopes, ditches, drop-offs, overhead obstructions, power lines, debris and foreign objects. If

you are unable to clearly see these type of items discontinue mowing. ^(SGM-1)

The rotating parts of this machine have been designed and tested for rugged use.

However, the blades could fail upon impact with heavy, solid objects such as metal guard

rails and concrete structures. Such impact could cause the broken objects to be thrown outward at very high

velocities. To reduce the possibility of property damage, serious injury, or even death, never allow the cutting

blades to contact such obstacles. ^(SGM-4)

Extreme care should be taken when operating near loose objects such

as gravel, rocks, wire, and other debris. Inspect the area before

mowing. Foreign objects should be removed from the site to prevent machine damage

and/or bodily injury or even death. Any objects that cannot be removed must be clearly

marked and carefully avoided by the operator. Stop mowing immediately if blades strike a

foreign object. Repair all damage and make certain rotor or blade carrier is balanced

before resuming mowing. ^(SGM-5)

Many varied objects, such as wire, cable, rope, or chains, can become entangled in the

operating parts of the mower head. These items could then swing outside the housing at

greater velocities than the blades. Such a situation is extremely hazardous and could result in serious injury

or even death. Inspect the cutting area for such objects before mowing. Remove any like object from the site.

Never allow the cutting blades to contact such items. ^(SGM-6)

Mow at the speed that you can safely operate and control the tractor and mower. Safe

mowing speed depends on terrain condition and grass type, density, and height of cut.

Normal ground speed range is from 0 to 5 mph. Use slow mowing speeds when operating on or near steep

slopes, ditches, drop-offs, overhead obstructions, power lines, or when debris and foreign objects are to be

avoided. ^(SGM-7)

RC12 12-05

Safety Section 1-8

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SAFETY

Avoid mowing in reverse direction when possible. Check to make sure there are no

persons behind the mower and use extreme care when mowing in reverse. Mow only at a

slow ground speed where you can safely operate and control the tractor and mower. Never mow an area

that you have not inspected and removed debris or foreign material. ^(SGM-8)

Do not mow with two machines in the same area except with Cab tractors with the windows

closed. ^(SGM-11)

Follow these guidelines to reduce the risk of equipment and grass fires

while operating, servicing, and repairing the Mower and Tractor:

-Equip the Tractor with a fire extinguisher in an accesible location.

-Do Not operate the Mower on a Tractor with an underframe exhaust.

-Do Not smoke or have an open flame near the Mower and Tractor.

-Do Not drive into burning debris or freshly burnt areas.

-Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating.

-Never allow clippings or debris to collect near drivelines, slip clutches, and gearboxes.

Periodically shut down the Tractor and Mower and clean clippings and collected debris from

the mower deck. ^(SGM-12)

The Mower is designed for certain mowing applications and is rated to cut up to a specific

size vegetation (see Mower Standard Equipment and Specifications). DO NOT use this

mower to cut vegetation above the Mower’s rated capacity or to cut any type of non-vegetative material. Only

operate this Mower on a properly sized and equipped Tractor. Operating this Mower in an application for

which it is not designed and/or operating the Mower with the wrong size Tractor can cause Mower component

damage and equipment failure resulting in possible serious injury or death. ^(SGM-14)

Do not turn so sharp or lift mower so high to produce a severe "knocking" of the Driveline

which will cause accelerated wear and breakage of drive train components and could result

in possible injury from the separated Driveline sections. ^(SRM-4)

Do not let the Blades turn when the Mower Deck is raised for any reason,

including clearance or for turning. Raising the Mower deck exposes the

Cutting Blades which creates a potentially serious hazard and could cause serious injury or

even death from objects thrown from the Blades. ^(SRM-7)

RC12 12-05

Safety Section 1-9

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SAFETY

DO NOT allow any person under a folded wing unless wing is securely

locked up or supported. DO NOT approach the Implement unless the

Tractor is turned off and all motion has ceased. Never work under the frame work, or any

lifted component unless the implement is securely supported or blocked up. A sudden or

inadvertent fall by any of these components could cause serious injury or even death.

(STI-3)

Connecting or Disconnecting Implement Safety Instructions and

Practices

DO NOT use a PTO adapter to attach a non-matching Implement driveline to a Tractor

PTO. Use of an adapter can double the operating speed of the Mower resulting in

excessive vibration, thrown objects, and blade and mower failure. Adapter use will also change the working

length of the driveline exposing unshielded driveline areas. Serious bodily injury and/or equipment failure can

result from using a PTO adapter. Consult an authorized dealer for assistance if the Implement driveline does

not match the Tractor PTO. ^(S3PT-14)

Always shut the Tractor completely down, place the transmission in park, and set the

parking brake before you or anyone else attempts to connect or disconnect the Implement

and Tractor hitches. ^(S3PT-15)

Never operate the Tractor and Mower if the Implement input driveline is directly connected

to the Tractor transmission. Tractor braking distances can be substantially increased by

the momentum of the rotating Mower blades driving the Tractor transmission even though the Tractor clutch

has been disengaged. Install an over running clutch between the Tractor PTO and the Mower driveline to

prevent this potentially dangerous situation. ^(S3PT-16)

When attaching the Implement input driveline to the Tractor PTO, it is important that the

connecting yoke spring activated locking collar slides freely and the locking balls are seated

securely in the groove on the Tractor PTO shaft. A driveline not attached correctly to the Tractor PTO shaft

could come loose and result in personal injury and damage to the Implement. ^(S3PT-17)

Before operating the Implement, check to make sure the Implement input driveline will not

bottom out or become disengaged. Bottoming out occurs when the inner shaft penetrates

the outer housing until the assembly becomes solid-it can shorten no more. Bottoming out can cause serious

damage to the Tractor PTO by pushing the PTO into the Tractor and through the support bearings or

downward onto the PTO shaft, breaking it off. A broken drive line can cause personal injury. ^(S3PT-18)

Transporting Safety Instructions and Practices

RC12 12-05

Safety Section 1-10

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SAFETY

Be particularly careful when transporting the Implement with the Tractor. Turn curves or go

up hills only at a low speed and using a gradual steering angle. Rear mounted implements

move the center of gravity to the rear and remove weight from the front wheels. Make certain, by adding front

ballast, that at least 20% of the tractor’s weight is on the front wheels to prevent rearing up, loss of steering

control or Tractor tip-over. Slow down on rough or uneven surfaces to prevent loss of steering control which

could result in property damage or possible injury. Do not transport unless 3-Point lift lever is fully raised and

in the latched transport position. Dropping implement in transport can cause serious damage to the tractor

and/or Implement and possibly cause the operator or others to be injured or killed. (S3PT-2)

Allow sufficient clearance for the Implement to swing outward while turning. Implements

carried behind the Tractor will swing outside the tire path when making turns. Contacting a

solid object while turning will cause equipment damage and possible injury. ^(S3PT-20)

Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in

such a way as to be clearly visible and legible. When transporting the

Equipment use the Tractor flashing warning lights and follow all local traffic regulations. ^(SG-

RC12 12-05

Safety Section 1-11

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SAFETY

Transport only at safe speeds. Serious accidents and injuries can result

from operating this equipment at unsafe speeds. Understand the Tractor

and Implement and how it handles before transporting on streets and highways. Make

sure the Tractor steering and brakes are in good condition and operate properly.

Before transporting the Tractor and Implement, determine the safe transport speeds for you

and the equipment. Make sure you abide by the following rules:

•

Test the tractor at a slow speed and increase the speed slowly. Apply the Brakes

smoothly to determine the stopping characteristics of the Tractor and Implement. As

you increase the speed of the Tractor the stopping distance increases. Determine the

maximum safe transport speed for you and this Equipment.

Test the equipment at a slow speed in turns. Increase the speed through the turn only

after you determine that it is safe to operate at a higher speed. Use extreme care and

reduce your speed when turning sharply to prevent the tractor and implement from

turning over. Determine the maximum safe turning speed for you and this equipment

before operating on roads or uneven ground.

•

Only transport the Tractor and Implement at the speeds that you have determined are

safe and which allow you to properly control the equipment.

Be aware of the operating conditions. Do not operate the Tractor with weak or faulty

brakes. When operating down a hill or on wet or rain slick roads, the braking distance

increases: use extreme care and reduce your speed. When operating in traffic always use

the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you

and watch out for the other guy. ^(SG-19)

When the Wings are folded for transport, the center of gravity is raised and the possibility of

overturn is increased. Drive slowly and use extreme caution when turning on hillsides.

Overturning the Implement could cause the Implement to overturn the Tractor and vice versa resulting in

serious injury or even death. Never fold wings on a hillside...the Implement may overturn. ^(STI-2)

Only tow the Implement behind a properly sized and equipped Tractor

which exceeds the weight of the Implement by at least 20%. DO NOT

tow the Implement behind a truck or other type of vehicle. Never tow the Implement and

another Implement connected in tandem. Never tow the Implement at speeds over 20

MPH. ^(STI-6)

RC12 12-05

Safety Section 1-12

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SAFETY

Secure the Implement for transport before traveling on public roads. For pull-type Implements,

secure the center axle using cylinder stops or transport pin and properly attach a safety chain

between the Implement and Tractor. Secure wings in upright position on folding Implements

using wing transport locks. ^(STI-7)

Maintenance and Service Safety Instructions and Practices

Make sure the PTO shield, integral driveline shields, and input shields are is

installed when using PTO-driven equipment. Always replace any shield if it is

damaged or missing. ^(S3PT-8)

Relieve hydraulic pressure prior to doing any maintenance or repair work on

the Implement. Place the Implement on the ground or securely blocked up,

disengage the PTO, and turn off the tractor engine. Push and pull the Remote

Cylinder lever in and out several times prior to starting any maintenance or

repair work. ^(S3PT-9)

Always disconnect the main PTO Driveline from the Tractor before performing service on the

Implement. Never work on the Implement with the tractor PTO driveline connected and running.

Rotating Parts, Blades or Drivelines could turn without warning and cause immediate

entanglement, injury or death. ^(S3PT-11)

All Safety Shields, Guards and Safety devices including (but not limited to) -

the Deflectors, Steel Guards, Gearbox Shields, PTO integral shields , and

Retractable Door Shields should be used and maintained in good working

condition. All safety devices should be inspected carefully at least daily for

missing or broken components. Missing, broken, or worn items must be

replaced at once to reduce the possibility of injury or death from thrown

objects, entanglement, or blade contact. ^(SFL-5)

Always maintain the safety decals in good readable condition. If the decals are missing,

damaged, or unreadable, obtain and install replacement decals immediately. ^(SG-5)

Do not modify or alter this Implement. Do not permit anyone to modify or alter this

Implement, any of its components or any Implement function. ^(SG-8)

Never work under the Implement, the framework, or any lifted component

unless the Implement is securely supported or blocked up to prevent

sudden or inadvertent falling which could cause serious injury or even

death. ^(SG-14)

RC12 12-05

Safety Section 1-13

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SAFETY

Never attempt to lubricate, adjust, or remove material from the Implement while it is in

motion or while tractor engine is running. Make sure the tractor engine is off before working

on the Implement. ^(SG-20)

Periodically inspect all moving parts for wear and replace when

necessary with authorized service parts. Look for loose fasteners, worn

or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and

washers. Serious injury may occur from not maintaining this machine in good working

order. ^(SG-21)

Perform service, repairs and lubrication according to the maintenance section. Ensure the

unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are

properly torqued. Failure to properly service, repair and maintain this Implement in good operating condition

could cause component failure and possible serious injury or even death. ^(SG-35)

Use caution and wear protective gloves when handling sharp objects such as blades,

knives, and other cutting edges. Be alert to worn component surfaces which have sharp

edges. Sharp surfaces can inflict severe laceration injuries if proper hand protection is not worn. ^(SG-37)

Replace bent or broken blade with new blades. NEVER ATTEMPT TO STRAIGHTEN OR WELD

ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE

WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES.

(SGM-10)

DO NOT weld or repair rotating mower components. Welds and other repairs may cause severe

vibration and/or component failure resulting in part being thrown from the mower causing serious

bodily injury. See your Authorized Dealer for proper repairs. ^(SGM-13)

PARTS INFORMATION

Rhino mowers use balanced and matched system components for blade carriers, blades, cuttershafts, knives,

knife hangers, rollers, drivetrain components, and bearings. These parts are made and tested to Rhino

specifications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit”

parts may reduce mower performance, void warranties, and present a safety hazard. Use genuine Rhino

mower parts for economy and safety. ^(SPRM-1)

SEE YOUR RHINO DEALER

RC12 12-05

Safety Section 1-14

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SAFETY

Always disconnect the main PTO Driveline from the Tractor before performing service on the Mower.

Never work on the Mower with the tractor PTO driveline connected and running. Blades or Drivelines could

turn without warning and cause immediate entanglement, injury or death. ^(SRM-3)

Wear gloves and exercise care when handling blades. Blades are SHARP and can cause

lacerations to hands and other parts of the body if not safely handled. (SSM-09)

To prevent tipping of Implement when stored in folded position, use carrying wheels or adequate

stands on center frame. ^(S3PT-6)

Concluding Safety Instructions and Practices

In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment,

hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper

training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer

also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and

Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment. ^(SG-18)

NOTE: Rhino supplies safety decals on this product to promote safe operation. Damage to the decals may

occur while in shipping, use, or reconditioning. Rhino cares about the safety of its customers, operators, and

bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and

handling charges may apply). Contact your Rhino dealer to order replacement decals.

RC12 12-05

Safety Section 1-15

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SAFETY

ITEM

PART NO.

QTY

LEVEL

DESCRIPTION

002369

DANGER

Flail Multi-Hazard

00725739

999001

WARNING

PELIGRO

DANGER

WARNING

DANGER

WARNING

REFLECT

INSTRUCT

Use/Repair Shields & Guards

Maintain Weight for Steerage

Spanish - Get Translation

Driveline Shield Missing

Rotating Driveline

Cutting Blades / Thrown Objects

Leak Detection, Oil Penetration

Driveline Safety

Pitch Point (V-Belt/Pulley)

SMV Reflector

Red Reflector

Yellow Reflector

RC Flail Operating Instructions

Grease Fitting Inside

00725746

00756004

00756005

02967668

00756059

00756494

00758194

03200347

1458392

1458393

00725747

000678

3((1))

{2}

2(4)

RC12 12-05

Safety Section 1-16

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SAFETY

00725713

00725738

00725715

00725720

00725745

02964510

00773723

NFS

INSTRUCT

Lubrication Chart, RC Flails

Notice to Owner

Pick Up From Lift Points Only

Belt Adjustment

Quick Coupler Hitch Only

Genuine Parts, Flail

Rotating Driveline Translation

Serial Plate

RHINO LOGO (4-7/8 x 6-1/2)

RHINO (4-3/8 x 16-1/2)

RC12

1000 RPM PTO

Notice to Owner

5 Year Warranty

Guard Missing

PTO-to-Drawbar Adj. Safety Chain

Operators Manual Inside (Decal)

Canister, Operators Manual

Operators Manual

Bolt

INSTRUCT

IMPORTANT

PELIGRO

SER PLT

LOGO

L. NAME

MODEL

WARNING

INSTRUCT

WARNING

INSTRUCT

________

D302

D303

00725626

D114

00763977

00771283

00775933

D102

00776481

00776031

00726339C

10058000

00024100

02959924

Flatwasher

Locknut

Provided by Tractor Manufacturer

(( )) Installed by Driveline Manufacturer

RC12 12-05

Safety Section 1-17

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SAFETY

Decal Description

Peligro Translation, If you do not know how to read

English, please find someone who knows how to

read English.

P/N 00725746

PELIGRO! Spanish Translation for Driveline Safety

P/N 00773723

DANGER! Mult-Hazard Warning. Failing to follow

these Safety Messages and Operating Instructions

can cause serious bodily injury or even death to

operator and others in the area.

(See Inside Front Cover)

P/N 002369

DANGER! Guard Missing Do Not Operate.

P/N 00756004

RC12 12-05

Safety Section 1-18

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SAFETY

DANGER! Rotating Driveline Keep Away, Contact

can cause death.

P/N 00756005

DANGER! Make certain that drivelines are correct

length and are securely attached.

P/N 00756494

DANGER! - Keep Away - Thrown Objects. Inspect

area before mowing. Do not let rotating blades

contact solid objects. Operate only if all Guards -

Deflectors are in place. Do not operate with Mower

or Wing raised off the ground. Stop mowing if

Passerby enter the area. Stay away from rotating

blades. Keep hands and feet away from rotating

blades. Do not approach mower until all movement

has stopped.

P/N 02967668

WARNING! Failure to use and maintain shields

and deflectors in good condition may lead to injury

or death from entanglement with rotating parts.

being hit by objects thrown with great force by

blades, or by blade contact.

P/N 00725739

RC12 12-05

Safety Section 1-19

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SAFETY

Information that Grease Fitting is present and must

apply grease.

P/N 000678

8 Hour Lubrication Chart

P/N 00725713

Operator's Manual (with repair parts) and warranty

was attached to this implement during final

inspection.

P/N 00763977

Logo Product Name: Rhino

P/N D302

RC12 12-05

Safety Section 1-20

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SAFETY

Logo Product Name: Rhino

P/N D303

WARNING! - Guard Missing, Do Not Operate

P/N 00775933

WARNING! Tractor rearing

P/N 999001

Slow Moving Vehicle Decal. Keep SMV reflector

clean and visible. DO NOT transport or operate

without the SMV.

P/N 03200347

RC12 12-05

Safety Section 1-21

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SAFETY

Red Reflector. Keep reflectors clean and visible.

P/N 1458392

Amber Reflector. Keep reflectors clean and visible.

P/N 1458393

INFORMATION - Use Genuine Rhino Flail Parts

P/N 02964510

WARNING! Never use your hand to check for oil

leaks. Always use paper or cardboard.

P/N 00756059

RC12 12-05

Safety Section 1-22

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SAFETY

INFORMATION - Operator’s Manual Inside

P/N 00776481

WARNING!

Do not operate with Belt Shield

removed. Finger(s) may be pinched off if caught

between V-Belt and Pulley.

P/N 00758194

Instructions for operation and maintenance of Flail

Shredders.

P/N 00725747

Instructions for filling Gearbox with oil.

P/N 00725738

RC12 12-05

Safety Section 1-23

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SAFETY

Instructions for Lifting Unit with chain or cable.

P/N 00725715

Instructions for proper Belt Tension.

P/N 00725720

Instructions to use CAT III Quick Coupler Hitch.

P/N 00725745

Model Name- RC12

00725626

RC12 12-05

Safety Section 1-24

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SAFETY

WARNING! Avoid Bodily Injury, Use 1000 RPM

PTO Speed Only.

P/N D114

INFORMATION - 5 Year Gearbox Warranty

P/N 00771283

IMPORTANT! Required For Jackshaft Unit.

Suggested for standard shaft.

P/N D102

RC12 12-05

Safety Section 1-25

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SAFETY

Federal Laws and Regulations

This section is intended to explain in broad terms the concept and effect of federal laws and regulations

concerning employer and employee equipment operators. This section is not intended as a legal

interpretation of the law and should not be considered as such.

Employer-Employee Operator Regulations

U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA

This Act Seeks:

“...to assure so far as possible every working man and woman in the nation safe and healthful working

conditions and to preserve our human resources...”

DUTIES

Sec. 5 (a) Each employer-

(1) shall furnish to each of his employees employment and a place of employment which are free from

recognized hazards that are causing or are likely to cause death or serious physical harm to his employees;

(2) shall comply with occupational safety and health standards promulgated under this Act.

(b) Each employee shall comply with occupational safety and health standards and all rules,regulations and

orders issued pursuant to this Act which are applicable to his own actions and conduct.

OSHA Regulations

OSHA regulations state in part: “At the time of initial assignment and at least annually thereafter, the employer

shall instruct every employee in the safe operation and servicing of all equipment with which the employee is,

or will be involved.”

Employer Responsibilities:

To ensure employee safety during Tractor and Implement operation, it is the employer’s responsibility to:

1. Train the employee in the proper and safe operation of the Tractor and Implement.

2. Require that the employee read and fully understand the Tractor and Implement Operator’s manual.

3. Permit only qualified and properly trained employees to operate the Tractor and Implement.

4. Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the

equipment.

5. Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator

securely fasten the safety belt and operate with the ROPS in the raised position at all times.

6. Forbid the employee operator to carry additional riders on the Tractor or Implement.

7. Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the

necessary support devices to secure the equipment safely while performing repairs and service.

8. Require that the employee operator stop mowing if bystanders or passerbys come within 100 yards.

Child Labor Under 16 Years of Age

Some regulations specify that no one under the age of 16 may operate power machinery. It is your

responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of

Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.)

RC12 12-05

Safety Section 1-26

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INTRODUCTION SECTION

Introduction Section 2-1

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INTRODUCTION

This Flail Shredder is designed with care and built with quality materials by skilled workers. Proper assembly,

maintenance, and operating practices, as described in this manual, will help the owner/operator get years of

satisfactory service from the machine.

The purpose of this manual is to familiarize and instruct. The Assembly Section instructs the owner/operator in

the correct assembly of the Shredder using standard and optional equipment. The Parts Listing section is

designed to familiarize the owner/operator with replaceable parts on the Shredder. This section provides

exploded assembly drawings of each shredder component illustrating each piece and the corresponding part

number.

Careful use and timely service saves extensive repairs and costly downtime losses. The Operation and

Maintenance Sections of the manual train the owner/operator how to work the Shredder correctly and attend to

appropriate maintenance. The Trouble Shooting Guide helps diagnose difficulties with shredder and offers

solution to the problems.

Safety is of primary importance to the owner/operator and to the manufacturer. The first section of this manual

includes a list of Safety Messages, that, if followed, will help protect the operator and bystanders from injury or

death. Many of the Safety Messages will be repeated throughout the manual. The owner/operator/dealer

should know these Safety Messages before assembly and be aware of the hazards of operating this shredder

during assembly, use, and maintenance. The Safety Alert Symbol combined with a Signal Word, as seen

below, is intended to warn the owner/operator of impending hazards and the degree of possible injury faced

when operating this machine.

The lowest level of Safety Message; warns of possible minor injury. Decals located on the

Shredder with this Signal Word are Black and Yellow.

Serious injury or possible death! Decals are Black and Orange.

Imminent death/critical injury. Decals are Red and White.

RC12 12-05

Introduction Section 2-2

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INTRODUCTION

ATTENTION OWNER/OPERATOR

BEFORE OPERATING THIS MACHINE:

•

Carefully read the Operator’s Manual, completely understand the Safety Messages and instructions, and

know how to operate correctly both the tractor and Shredder.

Fill out the Warranty Card in full. Be sure to answer all questions, including the Serial Number of the

Shredder. Mail within 30 days of delivery date of this implement.

NOTE: Warranties are honored only if completed "Owner Registration and Warranty" froms are received by

Servis Rhino within thirty days of delivery of the shredder.

•

Record the Shredder Model and Serial Numbers on the Warranty page at the rear of the Operator’s Man-

ual. Keep this as part of the permanent maintenance file for the Shredder.

This Flail Shredder is designed for medium-duty work. It will mow grass and weeds and shred row crop stalks

very effectively.

For Non-Agricultural use, OSHA, ASAE, SAE, and ANSI standards require the use of Chain

Guards, Deflectors, or Solid Skirts at all times. The Mower manufacturer strongly recommends

the use of Chain Guards, Deflectors, or Solid Skirts for Agricultural purposes as well to reduce

the risk of property damage, serious bodily injury, or even death from objects thrown out by or

from contact with the Cutting Blades.

Front and rear, and left and right are determined by the normal direction of travel (the same as on your

automobile).

RC12 12-05

Introduction Section 2-3

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INTRODUCTION

OWNER'S RESPONSIBILITIES

•

Read the TRACTOR Owner's Manual as well as this manual before attempting to install or operate the

mower.

Know all the controls and how to stop quickly. Know how to operate the RC12 before attempting to mow

with it.

Keep both the tractor and the mower in good operating condition. Keep all fasteners secure to help main-

tain equipment in safe working condition. Check knives and knife fasteners daily for damage or missing

pins.

•

Keep all safety devices in place. Read, understand, and comply with safety decals located on tractor and

mowers.

Do not allow children to operate the tractor or mower. Do not allow adults to operate the equipment without

proper instruction.

•

Do not carry passengers. Keep children and pets a safe distance away.

When leaving the operator's position always follow good safety practices:

1. Turn off power to the mower.

2. Lower the mower to the ground.

3. Set the parking brake.

4. Stop the engine and remove the key.

•

Clear the work area of objects which might be picked up and thrown.

Stay alert for holes in the terrain and other hidden hazards.

To reduce fire hazard, keep tractor engine free of grass, leaves, or excessive grease.

Thoroughly check the condition of the mower before mowing.

The cutter shaft must be free to turn before starting the mower. Do not start the mower while in the cut.

Allow the cutter shaft to develop full speed before mowing.

•

Disengage power to the mower when transporting or not in use. NEVER engage the power to the mower

when the cutter unit is in the TRANSPORT position.

In addition to the design and configuration of equipment, hazard control and accident prevention are

dependent upon the awareness, concern and prudence of the operator and requires suitable training of

personnel involved in the operation, transport, maintenance and storage of equipment." - SAE J1001

Disengage power to the mower and stop engine before leaving operator's position.

Do not change engine governor settings or overspeed engine.

•

Never store the tractor or mower with fuel in the tank inside a structure where fumes may reach an open

flame or spark. Allow engine to cool before storing in any enclosure.

•

HANDLE FUEL WITH CARE- it is highly flammable.

1. Use approved fuel container.

2. Never smoke while refueling engine.

3. Never fill fuel tank indoors. Never remove cap or add fuel to a running or hot engine. Wipe up

spilled fuel

4. Exhaust fumes are dangerous- open doors if engine is run in garage. Do not run engine indoors.

RC12 12-05

Introduction Section 2-4

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INTRODUCTION

SAFETY INSTRUCTIONS

•

Remove all foreign objects from, and stay clear of, the front of the cutter unit. Do not get near the rotating

knives.

Disengage power to the mower before starting the engine.

Never allow anyone near the equipment while in operation, and watch out for traffic when crossing or

working near a roadway. Make certain flashers are operating when mowing next to traffic lanes.

The tractor and the mower should be stopped and inspected for damage after striking an object. Repair all

damage before restarting and operating the equipment.

Do not attempt to clear discharge, remove obstacles, adjust belts, or repair equipment before stopping the

tractor engine. Never place hands or feet near knives or belts when the tractor engine is running.

Do not operate any RHINO mower which is vibrating excessively. Vibration is caused by a rotating part

which is out of balance. The vibration will cause additional damage to the equipment. Cutting rotor vibra-

tion could be caused by the following:

1. Wire, rope, rags, etc., wound around the shaft.

2. Knives missing or broken.

3. Knife hanger lugs which have broken off the shaft.

4. Cutting rotor bearings worn.

5. Cutting rotor bent from striking an object.

6. Cutting rotor not rotating at recommended speed.

•

Decrease travel speed for slopes and sharp turns to reduce the possibility of tipping or loss of control. It is

suggested, depending on the amount of slope, to mow up and down rather than across the slope.

Do not release the clutch suddenly, especially when going up a hill.

•

Never engage power to the mower when the shredder unit is in the TRANSPORT position.

Always repair small problems before they become large ones.

Never work on the shredder or the tractor while the engine is running.

Never leave the shredder unit in the raised position without proper support. Do not rely on the mower

hydraulics to hold the unit up while working on it. If a hydraulic connection is loosened or a control lever is

shifted, the cutter unit will come down. Always block up securely.

RC12 12-05

Introduction Section 2-5

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ASSEMBLY SECTION

Assembly Section 3-1

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ASSEMBLY

The RC Flail Shredders are supplied with a Cat III 3-Point Hitch on lift-type models or a tongue hitch assembly

on pull-type models.

SHIPPING STAND REMOVAL

•

Use overhead hoist to lower machine from shipping position.

Use a 5000 pound capacity hoist.

•

Support mower with hoist at lifting points. Remove outer shipping stands at both ends of machine.

Lower machine and rest on endplate extension skids.

Remove center shipping bracket. Use hoist to lift. Pins are required to attach tongue or 3-point hitch.

BREATHER PLUG INSTALLATION

•

Remove pipe plug from top of gear box and install breather plug. Breather plug is attached to jack mount

tube on topside of mower deck.

•

Remove level plug at rear of gearbox and check lubricant level is at base of plug. NOTE: Use only Moly-

Lube 203 90wt. (Rhino p/n 00724177) or equivalent.

TONGUE ASSEMBLY INSTALLATION

(Pull Type Models Only)

•

Tongue attaches with four pins between hitch ears on front of mower. Use pins which attach center ship-

ping bracket.

•

Use hoist to raise hitch into position. Attach lower pivot point first with 1-7/16" pins. Raise front of hitch with

hoist to attach 1" top pins. Fasten in place with snapper pins. The tongue assembly has two height posi-

tions, for normal operation pin tongue in top hole, for additional crop clearance pin tongue in second hole

set. Clean and apply anti-seize compound to gearbox input shaft.

•

Remove eccentric lock collar on jack shaft bearing (item 1) by loosening set screw, inserting a drift pin in

blind hole on lock collar and tapping clockwise to loosen. Slide jackshaft (item 2) and yoke assembly (item

3) forward through bearing to attach spline yoke assembly to gearbox. Slide 1-3/4" 27-spline yoke and

shaft assembly on gearbox input shaft. Yoke will only fit on shaft in one position. Align bolt hole on yoke

shaft. Insert bolt (item 4), lockwasher (item 5), and tighten nut (item 6). Asm-FL-0064 (see on following

page)

Place lock collar on shaft, move in position on extended race of jack shaft bearing and rotate by hand in

direction of shaft rotation until eccentrics are positively engaged. Insert drift pin in blind hole and lock tightly

in direction of shaft rotation with the aid of a hammer. Tighten 3/8" set screws (item 7) on lock collar to 19

ft. lbs. Asm-FL-0064.

Note: Loosen lock collar before adjusting tongue position.

Check that the torque on bearing mount bolts ( item 8 ) is 85 ft. lbs. Asm-FL-0064.

•

RC12 12-05

Assembly Section 3-2

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ASSEMBLY

•

Attach gearbox shield (item 1) to gearbox with four 5/8" bolts, flatwashers and lockwashers. Asm-FL-0065.

Bolt shield mount plate (item 2) to topside of front edge of gearbox shield with two 3/8" bolts, flatwashers

and lockwashers. Asm-FL-0065.

RC12 12-05

Assembly Section 3-3

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ASSEMBLY

•

Place key (item 1) in end of jackshaft and slide round end of PTO shaft over jackshaft. Attach with two 3/8"

set screws (item 2). Align set screws with dimples in jack shaft. Apply thread locking compound to threads

to prevent loosening. Ensure driveline and jackshaft U-joint are in phase.

Asm-FL-0066.

•

Place jack shaft shield (item 1) in place over shield mount (item 2) and bearing stand. Fasten in place with

two 3/8" bolts, lockwashers and washers at shield mount and on either side of bearing mount. Asm-FL-

0067.

RC12 12-05

Assembly Section 3-4

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ASSEMBLY

3-POINT HITCH ASSEMBLY INSTALLATION

(Lift Models Only)

•

Raise hitch into position with hoist. Place narrow section of lower hitch between mounting plates on front of

mower. Fasten with 1-7/16" pins (item 1) to lower holes and lock with snapper pin (item 2). Asm-FL-0068.

Attach clevis portion of link bar assembly (item 3) to mounting point on top front of center plate. Attach

spacer (item 5) to end of pin (item 4) and fasten with 1/2" bolt (item 6) and lockwasher. Asm-FL-0068.

Raise hitch with hoist and insert pin (item 7) through slotted end of link bar and top rear hole on hitch

assembly. Fasten with snapper pin (item 2). Asm-FL-0068.

•

Slide PTO shaft on to gearbox input shaft and align hole in yoke with hole on shaft. Shaft will only attach at

one position. It may be necessary to rotate yoke 180°. Fasten with 5/16” bolt and nut. Asm-FL-0069.

Bolt gearbox shield in place with four 5/8” cap screws, flatwashers, and lockwashers. Asm-FL-0069.

RC12 12-05

Assembly Section 3-5

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ASSEMBLY

ATTACHING AXLE ASSEMBLIES TO MAIN WHEEL BAR TUBE

•

Mark desired row spacing with chalk on wheel bar. Keep outer axle assemblies as close to each end of the

shredder to balance load and prevent scalping. Fasten axle assemblies (item 1) to wheel bar (item 2) with

clamp plate (item 3) and four 3/4" bolts (item 4), lockwashers and nuts (items 5,6). Tighten bolts evenly

and progressively torque to 200 ft. lbs. RC12 is shipped standard with two Axle Assemblies.

•

Attach ratchet screw jack, (Rhino p/n 00554600) between cylinder bracket mount and ear on rear of center

plate.

ATTACHING OPTIONAL HYDRAULIC CYLINDER

(P/N 00725933)

•

Attach clevis end of hydraulic cylinder (item 1) to mount bracket (item 2) and attach barrel end to rear

mount on center plate.

RC12 12-05

Assembly Section 3-6

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OPERATION SECTION

Operation Section 4-1

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OPERATION

RHINO RC12 FLAIL SHREDDER OPERATION

INSTRUCTIONS

READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS

MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND MOWER.

If you do not understand any of the instructions, contact your nearest authorized dealer for a full explanation.

Pay close attention to all safety signs and safety messages contained in this manual and those affixed to the

cutter and tractor. OPS-U- 0001

READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or

death may occur unless care is taken to follow the warnings and instructions stated in the

Safety Messages. Always use good common sense to avoid hazards. ^(SG-2)

The RC Flail is primarily designed to shred crop residue such as cotton stalks, corn, rice straw, milo, rye grass

and similar crops. Shredder should be operated at 1000 PTO RPM only, at a ground speed of 2 to 5 mph.

Only trained personnel who are familiar with the safety and operating procedures should operate this

equipment.

Refer to tractor operating instructions for correct engine RPM and gear selection. Always wear a seatbelt on

tractors equipped with roll over protection. Exercise extra caution when operating on uneven ground. Never

leave tractor seat while mower or tractor are operating. Always slow tractor to an idle, disengage PTO and

wait for all rotation to cease. Apply parking break and shut off engine before dismounting.

RC12 12/05

Operation Section 4-2

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OPERATION

1. Standard Equipment and Specifications

RC 12

Cutting Width

144”

Overall Width

156”

Cutting Height Range

Cuttershaft Diameter

Lift Type Hitch

1-18”

10-3/4”

CAT II-III Q.H.

Clevis

Semi Mount Hitch

Pull Type Hitch

Min. HP Required (Lift type*)

90 HP

Min. HP Required (Semi-Mount) 90 HP

Min. HP Required (Pull type)

Gearbox Rating**

Blade Tip Speed

Rotor Speed

90 HP

207 HP

12,620 FPM

2000 RPM

128

Number of Knives

Driveline Size

CAT 5 or 6

3/16”

Hood Thickness

End Plate Thickness

Drive Belt

1/4 “

5 x 5V, Banded

Std.

Front Safety Deflectors

Weight (Approx.)

*with adequate front weights

**1000 RPM

4025 lbs.

The Mower is designed for certain mowing applications and is rated to cut up to a specific

size vegetation (see Mower Standard Equipment and Specifications). DO NOT use this

mower to cut vegetation above the Mower’s rated capacity or to cut any type of non-

vegetative material. Only operate this Mower on a properly sized and equipped Tractor. Operating this Mower

in an application for which it is not designed and/or operating the Mower with the wrong size Tractor can cause

Mower component damage and equipment failure resulting in possible serious injury or death. ^(SGM-14)

RC12 12/05

Operation Section 4-3

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OPERATION

2.OPERATOR REQUIREMENTS

Safe operation of the unit is the responsibility of a qualified operator. A qualified operator has read and under-

stands the implement and tractor Operator’s Manuals and is experienced in implement and tractor operation

and all associated safety practices. In addition to the safety messages contained in this manual, safety decals

are affixed to the implement and tractor. If any part of the operation and safe use of this equipment is not com-

pletely understood, consult an authorized dealer for a complete explanation.

If the operator cannot read the manuals for themselves or does not completely understand the operation of the

equipment, it is the responsibility of the supervisor to read and explain the manuals, safety practices, and

operating instructions to the operator.

Safe operation of equipment requires that the operator wear approved Personal Protective Equipment (PPE)

for the job conditions when attaching, operating, servicing, and repairing the equipment. PPE is designed to

provide operator protection and includes the following safety wear:

PERSONAL PROTECTIVE EQUIPMENT (PPE)

•

Protective Eye Glasses, Goggles, or Face

Shield

•

Hard Hat

Steel Toe Safety Footwear

Gloves

Hearing Protections

Close Fitting Clothing

Respirator or Filter Mask (depends on mowing

conditions) OPS-U- 0002