Sega Video Game Console DLX User Guide

Daytona USA Deluxe Owner's Manual  
Page 1 of 2  
DAYTONA USA DLX  
TABLE OF CONTENTS  
INTRODUCTION OF THE OWNER'S MANUAL  
1. HANDLING PRECAUTIONS  
1
2
3
4
5
2. PREVENTION OF COUNTERFEITING AND CONVERSION  
3. PRECAUTIONS CONCERNING INSTALLATION LOCATION  
4. NAME OF PARTS  
5. ACCESSORIES  
PRECAUTIONS TO BE HEEDED WHEN ASSEMBLING AND MOVING THE  
MACHINE  
6.  
6~15  
7. HOW TO PLAY  
16~17  
18~32  
19  
8. EXPLANATION OF TEST AND DATA DISPLAY  
8-1  
8-2  
8-3  
8-4  
8-5  
8-6  
8-7  
8-8  
8-9  
SWITCH UNIT  
TEST MENU  
20  
BOOKKEEPING  
GAME ASSIGNMENTS  
COIN ASSIGNMENTS  
INPUT TEST  
21~22  
23  
24~25  
26  
OUTPUT TEST  
DRIVE BD TEST  
SOUND TEST  
27  
28~29  
30  
8-  
10  
TGP TEST  
31  
31  
8-  
11  
MEMORY TEST  
BACKUP DATA CLEAR  
8-  
12  
32  
9. CONTROL PANEL (HANDLE MECHA)  
33~34  
9-1  
REPLACING AND ADJUSTING THE HANDLE's (STEERING WHEEL's) V.R. 33  
9-2  
GREASING  
34  
35  
10. ACCELERATOR & BRAKE  
10-  
1
ADJUSTMENT AND REPLACEMENT OF VOLUME  
35  
10-  
2
GREASING  
36  
36  
36  
11. 4-SPEED SHIFTER  
11-  
1
REMOVING THE SHIFTER  
11-  
2
REPLACING THE SWITCH  
37  
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Introduction of the Owner's Manual  
Page 1 of 2  
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SPECIFICATIONS  
1,140 mm (W) x 2,800 mm (D)  
Installation space  
(44.9 in. x 110.2 in.)  
1, 870 mm (73.6 in.)  
Approx. 375 kg. (825 lbs.)  
Height  
Weight  
725W 7.64A (AC 110V 50 Hz AREA)  
736W 7.64A (AC 110V 60 Hz AREA)  
735W 6.95A (AC 120V 60 Hz AREA)  
735W 3.90A (AC 220V 50 Hz AREA)  
725W 3.80A (AC 220V 60 Hz AREA)  
730W 3.60A (AC 240V 50 Hz AREA)  
740W 3.60A (AC 240V 60 Hz AREA)  
Power, maximum current  
For TAIWAN  
(HITACHI PROJECTION DISPLAY TYPE)  
Power, current  
740W 7.70A (MAX.)  
470W 5.25A (MIN)  
For TAIWAN  
(MITSUBISHI PROJECTION DISPLAY TYPE)  
Power, current  
700W 7.25A (MAX.)  
430W 4.90A (MIN.)  
50 INCH PROJECTION DISPLAY  
MONITOR  
NOTE: Descriptions in this manual are subject to change without prior notice.  
INTRODUCTION OF THE OWNER'S MANUAL  
SEGA ENTERPRISES, LTD., supported by its high electronic technology of LSIs, microprocessors,  
etc. and a wealth of experience, has for more than 30 years been supplying various innovative and  
popular game machines to the world market. This Owner's Manual is intended to provide detailed  
descriptions together with all the necessary information covering the general operation of electronic  
assemblies, electromechanicals, servicing control, spare parts, etc. as regards DAYTONA USA  
DELUXE TYPE, a new SEGA product.  
This manual is intended for those who have knowledge of electricity and technical expertise especially  
in ICs, CRTs, microprocessors, etc. Carefully read this manual to acquire sufficient knowledge before  
working on the machine. Should there be a malfunction, non-technical personnel should under no  
circumstances touch the interior system. Should such a case arise, contact our Main Office or the closest  
branch office listed as follows:  
SEGA ENTERPRISES, INC. (U.S.A.)/CUSTOMER SERVICE  
45133 Industrial Drive, Fremont, California 94538, U.S.A.  
Phone : (415) 802-3100  
Fax : (415) 302-1754  
SEGA AMUSEMENTS EUROPE LIMITED/AMUSEMENT MACHINE SALES DIVISION  
Unit 2 Industrial Estate, Leigh Close, New Malden, Surrey KT3 3NL, England  
Phone : (081) 336-2256  
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Introduction of the Owner's Manual  
Fax : (081) 336-1715  
Page 2 of 2  
SEGA SOUTHERN EUROPE LIAISON OFFICE  
Calle Vallellano, 19-23, 1 ° A, 37008-Salamanca, Spain  
Phone: (923) 265893  
Fax: (923) 265913  
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Handling Precautions  
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1. HANDLING PRECAUTIONS  
When installing or inspecting the machine, be very careful of the following points and pay attention to  
ensure that the player can enjoy the game safely.  
z
Be sure to turn the power off before working on the machine.  
z
To insert or pull out the plug quickly is dangerous.  
z
It is necessary to make sure that the power cord or the grounding wire is not exposed on the road,  
etc. in a manner so as to be dangerous. Make sure that grounding connections are made safely at  
the position where so specified.  
Do not use any fuse that does not meet specified rating.  
z
z
Make complete connections for the IC board and other connectors. Insufficient insertion is very  
dangerous.  
z
The operating (ambient) temperature range is from 5°C to 40°C.  
z
When cleaning the CRT surfaces, use a soft, dry cloth. Do not apply chemicals such as thinner,  
benzene, etc.  
Also, for the IC board circuit inspections, only the logic tester is allowed. The use of a tester is not  
permitted, so be careful in this regard.  
After confirming that there are no irregularities, turn the power ON.  
CONCERNING THE PROJECTION DISPLAY:  
A PROJECTION DISPLAY is used for this machine. The PROJECTION DISPLAY's screen is  
susceptible to damage and therefore, when cleaning it, pay careful attention. For details, refer to  
Section 13.  
CONCERNING COMMUNICATION PLAY:  
Herein stated is an independent use of the machine. This game, when linked with other units,  
allows multiple persons to enjoy "communication play" simultaneously. For communication play,  
refer to Communication Manual.  
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Counterfeiting and Conversion  
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2. PREVENTION OF COUNTERFEITING AND CONVERSION  
LABELING  
To prevent counterfeits and conversions, the following labels are put on all the SEGA products. When  
handling such goods, be sure to confirm the labels. They are used to prevent illegal acts such as the  
unauthorized copying of the products and the printed circuit boards thereof or carrying on business by  
manufacturing similar merchandise or by converting, selling or using such products or printed circuit  
boards.  
ORIGINAL SEAL: The left seal is put on the machines manufactured by SEGA.  
LICENSE SEAL: The right seal is put on all SEGA kits, such as the printed circuit board.  
COPYRIGHT NOTICE  
This SEGA product has the copyright notice as follows:  
(c) SEGA 1994  
This signifies that this work was disclosed in 1994 and is the property of SEGA ENTERPRISES, LTD.  
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Installation Location  
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3. PRECAUTIONS CONCERNING INSTALLATION LOCATION  
The DAYTONA USA DELUXE TYPE is an indoor game machine. Absolutely do not install it outside.  
Even indoors, avoid installing in places mentioned below so as to ensure proper usage:  
z
Places subject to rain or water leakage, or condensation due to humidity.  
z
In the proximity of an indoor swimming pool and/or shower.  
z
Places subject to direct sunlight.  
z
Places subject to heat sources from heating units, etc., or hot air.  
z
Vicinity of highly inflammable/volatile chemicals or hazardous matter.  
z
Sloped surfaces.  
z
Vicinity of anti-disaster facilities such as fire exits and fire extinguishers.  
z
Places subject to any type of violent impact.  
z
Dusty places.  
INSTALLATION PRECAUTIONS  
1. Do not insert more than one electrical plug into the power plug socket.  
2. The per unit standard voltage/amperage is 100~120V/10A and 200~240V/5A.  
3. Use of extension cables should be avoided. If you must use, ensure the extension cables are rated  
at 1 5A or higher for 100~120 volt areas or 7A or higher for 200~240 volt areas.  
4. Note that for transporting the machine into the location's building, the minimum necessary  
dimensions of the opening (of doors, etc.) are 1 m (W) and 1.2 m (H).  
5. For the operation of this machine, secure a minimum area of 1.5 m (W) x 2.8 m (D).  
Electric current consumption:  
MAX. 7.64A (AC 110V 50 Hz)  
MAX. 7.64A (AC 110V 60 Hz)  
MAX. 6.95A (AC 120V 60 Hz)  
MAX. 3.90A (AC 220V 50 Hz)  
MAX. 3.80A (AC 220V 60 Hz)  
MAX. 3.60A (AC 240V 50 Hz)  
MAX. 3.60A (AC 240V 60 Hz)  
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Name of Parts  
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4. NAME OF PARTS  
FIG. 4 OVERVIEW  
Since the PTV and the Front Cabinet are connected with a tube, the cabinet is movable in the direction  
of depth for the purpose of maintenance. However, for the actual operation use, make sure that the PTV  
and the cabinet are tightly connected.  
TABLE 4  
Width Length Height (mm.)Weight (kg.)  
PTV  
1,140X 880X  
1,870  
1,130  
1,030  
1,870  
135  
128  
112  
375  
REAR CABINET 1,000X 1,405X  
FRONT CABINET 900X 860X  
When assembled 1,140X 2,800X  
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Accessories  
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5. ACCESSORIES  
When transporting the machine, make sure that the following parts are supplied.  
TABLE 5.1 ACCESSORIES  
Part No.  
Qty. Part name  
REMOTE CONTROLLER H  
Note  
200-5297  
(HITACHI)  
1
For adjustment, refer to Section 13.  
REMOTE CONTROLLER M  
(MITSUBISHI)  
200-5298  
220-5373  
220-5484  
220-5381  
VOL. CONT B-5K OHM  
VOL. CONT B-5K OHM  
2
For spare, refer to Section 9.  
2 KEY MASTER FOR 220-5380  
2 KEY  
For opening/closing the doors  
For the CASHBOX DOOR  
OWNERS MANUAL DAYTONA DX DAYTONA DX OWNER'S MANUAL,  
420-6124-01  
1
ENG  
ENG.  
421-8505-01 1 ADJUST INSTR SH DAYTONA DX  
509-5566  
514-5036-  
10000  
3 SW MICRO TYPE  
For spare, refer to Section 11.  
For spare, refer to Section 15.  
1 FUSE 6.4 Øx 30 10000mA 125V  
514-5036-  
15000  
AC110~120V AREA; For spare, refer to  
Section 6, 15.  
1 FUSE 6.4 Øx 30 15000mA 125V  
1 FUSE 6.4 Øx 30 8000mA 250V  
514-5037-  
8000  
AC220~240V AREA; For spare, refer to  
Section 6, 15.  
WRENCH FOR TAMP PRF SCR  
DUAL TYPE M5  
540-0007-01  
1
Tool  
WRENCH FOR TAMP PRF SCR  
DUAL TYPE M8  
2 RUBBER STOPPER  
540-0009-01  
DYN-2164  
1
Tool  
For spare, refer to Section 11.  
FIG. 6 TAMPERPROOF WRENCH  
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Assembling and Moving the Machine  
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6. PRECAUTIONS TO BE HEEDED WHEN ASSEMBLING AND MOVING THE  
MACHINE  
WARNING:  
1. Perform the assembly work by following the procedure herein stated. Failing to comply with the  
instructions, for example, inserting the plug into an outlet at the stage not mentioned in this  
manual might cause an electric shock accident.  
2. Assembling should be performed as per this manual. Since this is a complex machine, erroneous  
assembling may cause damage to the machine, or malfunctioning to occur.  
3. When assembling, be sure to perform the work by plural persons.  
When carrying out the assembly work, follow the procedure in the following 7-item sequence:  
1. ASSEMBLING THE PTV  
2. ASSEMBLING THE CABINET  
3. CONNECTING THE CABINET AND PTV  
4. POWER SUPPLY, AND EARTH CONNECTION  
5. TURNING THE POWER ON  
6. ASSEMBLY CHECK  
7. SECURING TO THE INSTALLATION POSITION (LEG ADJUSTER ADJUSTMENT)  
Before starting assembly work, check to see if the parts, screws, etc. mentioned in the following Table  
are all available. Also, note that the master key (an accessory) in addition to the tools such as a plus  
screwdriver, wrench for M18 hexagon bolt and socket wrench is required for the assembling work.  
TABLE 6.1 PARTS LIST  
PART  
NO.  
Q/U DESCRIPTION  
REMARKS  
2 screws used.  
2 screws used.  
PROJECTION DISPLAY 50 H 24K  
200-5264  
HITACHI  
1
PROJECTION DISPLAY 50 M 24K  
200-5265  
MITSUBISHI  
DYN-0501 1 PANEL MOUNT BRKT L  
DYN-0502 1 PANEL MOUNT BRKT R  
DYN-0550 1 ASSY BILLBOARD  
DYN-0600 1 ASSY FRONT PANEL  
2 screws used.  
2 screws used.  
3 screws used.  
4 screws used.  
Assembled  
as per  
[1]  
A total of 6 screws  
used.  
MGL-1104 2 MASK HOLDER  
MGL-1105 1 TOP BRKT  
MGL-1106 2 SIDE BRKT  
3 screws used.  
A total of 4 screws  
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Assembling and Moving the Machine  
Page 2 of 2  
used.  
MGL-1150 1 ASSY MASK (TV MASK)  
DYN-1000 1 ASSY FRONT CABINET  
DYN-2000 1 ASSY REAR CABINET  
6 screws used.  
Connected  
as per  
[2]  
JOINT BRACKET R (L TYPE  
BRACKET R)  
JOINT BRACKET L (L TYPE  
BRACKET L)  
DYN-0001 1  
2 hexagon bolts used.  
4 hexagon bolts used.  
8 Truss screws used.  
DYN-0002 1  
600-6363-  
Used as  
per  
1 CONNECT TUBE  
82  
[3]  
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How to Play  
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7. HOW TO PLAY  
Herein, explanations are given to the case of an independent play. Note that for communication play,  
some of the following points including the starting method, will not apply:  
1. Take a ride in the machine. The seat position can be adjusted -forward and backward. For  
adjustments, pull the lever which is positioned on the lower left-hand side (facing the projector  
screen) of the seat.  
2. Insert a coin. The coin chute door is on the right-hand side (facing the projector screen).  
3. 3 courses appear on the screen in the sequence of Beginner, Advanced and Expert starting from  
the left. Turn the steering wheel to select the course and effectuate the selection by stepping on the  
Accelerator.  
4. AUTO/MANUAL selection screen appears. By turning the steering wheel, choose AUTO or  
MANUAL and effectuate the selection by stepping on the Accelerator.  
5. When choosing AUTO or MANUAL, stepping on the Accelerator while pressing the start SW  
will result in a TIME ATTACK mode in which no competitor car will appear and only the player's  
car will run.  
6. When AUTO or MANUAL is determined, the game starts. Choosing the Beginner course results  
in a rolling start, the same as in the Daytona race. When the Advanced or Expert course is chosen,  
be sure to step on the Accelerator to start the machine.  
7. The on-screen upper right-hand side, below the upper right, the upper middle, below the upper  
middle, the upper left-hand side and the lower right respectively indicates the player's present  
position, where other cars are, time limit, speed & tachometer, lap time and course map.  
FIG. 7. 1  
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Test and Data Display  
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8. EXPLANATION OF TEST AND DATA DISPLAY  
By operating the switch unit, periodically perform the tests and data check. When installing the machine  
initially or collecting cash, or when the machine does not function correctly, perform checking in  
accordance with the explanations given in this section.  
The following shows tests and modes that should be utilized as applicable.  
TABLE 8.1 EXPLANATION OF TEST MODE  
REFERENCE  
SECTIONS  
ITEMS  
DESCRIPTION  
INSTALLATION OF When the machine is installed, perform the following:  
MACHINE  
MEMORY  
1. Check to see that each setting is as per standard setting  
made at the time of shipment.  
8 - 4, 8 - 5  
2. In the INPUT TEST mode, check each SW and VR.  
3. In the OUTPUT TEST mode, check each of lamps.  
4. In the SELF-TEST mode, check ICs on the IC Board.  
8 - 6, 8 - 8  
8 - 7  
8 - 10, 8 - 11  
Choose MEMORY TEST in the MENU mode to allow the  
MEMORY test to be performed. In this test, PROGRAM  
RAMs, ROMs, and ICs on the IC Board are checked.  
8 - 10, 8 -11  
PERIODIC  
SERVICING  
Periodically perform the following:  
1. MEMORY TEST.  
8 - 10, 8 - 11  
8 - 4, 8 - 5  
2. Ascertain each setting.  
3. In the INPUT TEST mode, test the CONTROL device. 8 - 6, 8 - 8  
4. In the OUTPUT TEST mode, check each of lamps.  
8 - 7  
CONTROL SYSTEM 1. In the INPUT TEST mode, check each SW and VR.  
2. Adjust or replace each SW and VR.  
8 - 6, 8 - 8  
9, 10, 11  
3. If the problem can not be solved yet, check the  
CONTROL's moves.  
MONITOR  
IC BOARD  
In the MONITOR ADJUSTMENT mode, check to see if the  
PROJECTOR adjustment is appropriately made.  
8 - 7, 13  
8 - 10, 8 - 11  
8 - 9  
1. MEMORY TEST  
2. In the SOUND TEST mode, check the sound related  
ROMs.  
DATA CHECK  
Check such data as game play time and histogram to adjust  
the difficulty level, etc.  
8 - 3  
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Switch Unit  
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CAUTIONS TO BE HEEDED WHEN USING THE TEST MODE:  
In the case where multiple units are linked for communication play, exiting from the test mode causes  
the unit to perform the network check automatically. During this time, all of the linked units will not  
allow the game to be played in normal status. Therefore, be sure not to enter the test mode if any one of  
the units is in play. On the other hand, if even one unit is in the test mode, make sure that other machines  
are not in play.  
8-1 SWITCH UNIT  
FIG. 8.1 SWITCH UNIT  
Open the coin chute door, and the switch unit shown will appear. The functioning of each SW is as  
follows:  
TEST SWITCH  
(TEST)  
:For the handling of the test button, refer to the following pages.  
SERVICE SWITCH  
(SERVICE)  
:Gives credits without registering on the coin meter.  
SOUND VOLUME  
(FRONT VOL,  
SUPERWOOFER)  
SOUND VOLUME  
(REAR VOL)  
Adjusts the volume of the control panel's speakers and Superwoofer  
under the seat.  
:
:
Adjusts the volume of the 2 rear speakers behind the seat and the  
control panel's tweeter.  
The control panel switches are also used in the test mode. For each functioning, refer to the following  
page and onward.  
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Switch Unit  
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Test Mode  
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8-2 TEST MODE  
z
The Test Menu allows the functioning of each part of the Cabinet to be checked, the  
PROJECTOR to be adjusted, and the coins and game related various settings to be performed.  
z
z
Press the TEST SWITCH to cause the following Test Menu to be displayed on the monitor. (FIG.  
8. 2)  
Press the SERVICE SWITCH until the pointer ">>" is moved to the desired item. Also, note that  
pressing VRI (red) causes the arrow to move downward and pressing VR4 (green) causes the  
arrow to move upward.  
z
Bring the pointer ">>" to the desired test item and press either the TEST SWITCH or START  
SWITCH to cause the selected item's test to start.  
FIG. 8. 2 TEST MENU  
After the test is complete, move ">>" to "EXIT" and press the TEST SWITCH or START SWITCH to  
return to the Game Mode.  
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Bookkeeping  
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8-3 BOOKKEEPING  
Selecting the BOOKKEEPING in the menu mode causes the bookkeeping data up to the present to be  
displayed on 2 pages.  
z
Press the TEST SW or START SW to return to the MENU mode screen.  
z
Press VR1 (red) to proceed to the other page.  
FIG. 8.3a BOOKKEEPING  
COIN CHUTE # Number of coins put in. As seen from the front of the cabinet, the right-hand side is  
*:  
#1 and the left- hand side is #2.  
TOTAL COINS: Total number of activations of coin chutes  
COIN CREDITS: Number of credits registered by inserting coins  
SERVICE  
CREDITS:  
Credits registered by the SERVICE switch  
TOTAL  
CREDITS:  
TOTAL TIME:  
Total number of credits (COIN CREDITS + SERVICE CREDITS)  
The total energized time.  
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Game System  
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8-4 GAME SYSTEM  
Selecting the GAME SYSTEM in the menu mode causes the present game setting to be displayed and  
also the game setting changes can be made. Each item displays the following content. Settings at the  
time of shipment are as follows:  
FIG. 8.4 GAME SETTING  
ADVERTISE  
SOUND  
Advertisement sound during standby.  
No sound is produced with "OFF." Standard setting is "OFF."  
COUNTRY  
CABINET  
Message language (select USA for the U. S. A., and EXPORT for other countries).  
Setting of cabinet. In this machine, set to DELUXE.  
The game difficulty is classified into 4 different categories from EASY to  
HARDEST. Standard setting is "NORMAL."  
DIFFICULTY  
SETTING CHANGE PROCEDURE  
1. Press the SERVICE SW or VR1 (red), or VR 4 (green) to move the arrow (>>) to the desired  
item.  
2. Choose the desired setting change item by using any one of VR2 (blue), VR3 (yellow), TEST SW  
and START SW.  
3. To return back to the MENU mode, move the arrow to EXIT and press the TEST SW or START  
SW.  
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Coin Assigment  
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8-5 COIN ASSIGNMENT  
The "COIN ASSIGNMENTS" mode permits you to set the start number of credits, as well as the basic  
numbers of coins and credits. This mode expresses "how many coins correspond to how many credits."  
FIG. 8.5 COIN ASSIGNMENTS  
CREDIT TO START  
Number of credits required for starting game (1~5 credits are selected.)  
"How many coins correspond to how many credits."  
In this machine, selection as per Table 8.2 is possible.  
COIN/CREDIT SETTING  
SETTING CHANGE PROCEDURE  
1. Press the SERVICE SW or VR1 (red), or VR 4 (green) to move the arrow (>>) to the desired  
item.  
2. Choose the desired setting change item by using any one of VR2 (blue), VR3 (yellow), TEST SW  
and START SW.  
3. To return back to the MENU mode, move the arrow to EXIT and press the TEST SW or START  
SW.  
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Input Test  
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8-6 INPUT TEST  
When INPUT TEST is selected, the monitor will show the following, allowing you to watch the status  
of each switch and the value of each V.R. of the CONTROL PANEL.  
On this screen, periodically check the status of each switch & V.R.  
z
By pressing each switch, if the display on the right-hand side of the name of each switch changes  
to ON from OFF, the SW and the wiring connections are satisfactory.  
z
To check CHUTE 1 & CHUTE 2 coin switches, open the COIN CHUTE DOOR and insert a coin  
(s) from the coin entry.  
z
To return back to the MENU mode, simultaneously press VR1 & VR2, or press the TEST SW.  
FIG. 8.6 INPUT TEST  
An appropriate value of each V.R. is as follows:  
HANDLE:  
Under 2DH  
left  
<-- 7D~83H -->  
(Centering position)  
Over D3H  
right  
ACCEL:  
BRAKE:  
Under 30H  
Under 30H  
(the pedal released)  
--->  
--->  
Over COH  
Over D2H  
(the pedal stepped)  
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Output Test  
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8-7 OUTPUT TEST  
Choose OUTPUT TEST to cause the following topmost screen to appear. In this test, periodically adjust  
the projector and check the status of each lamp.  
The FIG. below shows the menu mode of OUTPUT TEST. Press the SERVICE SW or VR4  
(green)/VR1 (red) and bring the arrow (>>) to the desired test item.  
Press the TEST SW or START SW to cause the test mode screen below to appear. To return back to the  
menu mode, bring the arrow to EXIT and press the TEST SW or START SW (FIG. 8.2)  
Choose CRT SIZE to cause the screen shown below to appear. Adjust the projector (monitor) to make  
sure that the crosshatch lines do not go beyond the screen size and crosshatch distortion does not occur.  
Press the START SW to return to the above OUTPUT TEST menu screen.  
Choose CRT COLOR to cause the screen shown at the left to appear. This test allows the on- screen  
color adjustment to be performed. The color of a color bar (for each of the 4 colors, i. e., red, green,  
blue, and white) is darkest at the leftmost end and brightest at the rightmost end.  
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Output Test  
Page 2 of 2  
Choose LAMP to cause the screen shown at the left to appear. This enables the status of each lamp to be  
checked. Causes the START SW lamp and the lamp of each V. R. switch to light up in a sequential  
order. Press the START SW to return to the above OUTPUT TEST menu screen.  
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7/12/2005  
Drive BD Test  
Page 1 of 1  
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8-8 DRIVE BD TEST  
Choosing DRIVE BD TEST allows the reaction mechanism of the steering wheel to be checked. Also,  
this enables the V.R. value for the steering wheel's DRIVE BD and the setting status of the DIP SWes  
on the Drive BD to be checked.  
FIG. 8.8 DRIVE BD TEST  
Bring the arrow (>>) to the desired item by using the SERVICE SW or VR1 (red) or VR4 (green). The  
steering wheel functions to the setting selected by the arrow. Pressing VR2 (blue) or VR3 (yellow)  
allows the force transmitted to the steering wheel to increase or decrease.  
Status in which the motor and clutch are not activated. Centering of the handle is  
caused by only the spring inside the handle mechanism.  
SPRING:  
CLUTCH:  
Status in which the clutch is activated. The handle is fixed.  
CENTERING:  
Status in which the handle (of itself) returns to the center position.  
UNCENTERING: Status in which the handle is caused not to be in the center.  
ROLL LEFT: Status in which the handle is rotated in the left-hand side direction  
ROLL RIGHT: Status in which the handle is rotated in the right-hand side direction.  
EXIT:  
Causes the menu mode to return on to the screen.  
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Sound Test  
Page 1 of 1  
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8-9 SOUND TEST  
Choosing SOUND TEST causes the following mode to appear on the screen. This allows the desired  
sound (BGM, announcement and sound effects) to be chosen and heard. Enables the SOUND BD, AMP  
BD and each speaker to be checked.  
Press the SERVICE SW or VR1 (red) or VR4 (green) and bring the arrow (>>) to the desired sound item  
to be tested. Pressing the TEST SW or START BUTTON allows the selected sound test to be  
performed.  
FIG. 8.9 SOUND TEST  
Auto play covering from BGM to RESULT.  
AUTO: Bring the arrow to this item and press TEST SW or START BUTTON to cause SOUND  
TEST covering from BGM to RESULT will be automatically and repeatedly be performed.  
BGM:  
SE:  
Background music during game.  
Sound effects during game.  
VOICE: Announcement and comment during game.  
NAME: Announcement and comment during name entry.  
RESULT: Announcement during the display of the results.  
Engine/Slip/Brake sounds can be emitted by using the ACCEL. pedal, HANDLE pedal and  
BRAKE pedal respectively.  
ENGINE:  
EXIT:  
Causes the menu mode to return on to the screen.  
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TGP Test & Memory Test  
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8-10 TGP TEST  
In this test, TGP (on-screen display related IC) is checked. As shown below, if "GOOD" is displayed for  
all, it is satisfactory. Press TEST SW or START BUTTON to return to the menu screen.  
FIG. 8.10 TGP TEST  
8-11 MEMORY TEST  
The MEMORY TEST mode is for checking the on-BD memory IC functioning. "GOOD" is displayed  
for normal ICs and "BAD" is displayed for abnormal ICs.  
FIG. 8.11 MEMORY TEST  
z
When the test is completed, if the results are shown as above, it is satisfactory.  
z
It takes approximately thirty seconds to complete the test. If the period exceeds thirty seconds, this  
may have been caused by board malfunctioning.  
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TGP Test & Memory Test  
Page 2 of 2  
z
After finishing the test, pressing the TEST SW or START BUTTON allows the MENU mode to  
return on to the screen.  
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Backup RAM Clear  
Page 1 of 1  
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8-12 BACKUP RAM CLEAR  
Clears the contents of BOOKKEEPING.  
When clearing, bring ">>" to "YES" and when not clearing, to "NO", by using the SERVICE SW or  
VR1 (red)/VR4 (green), and then push the TEST SW or START BUTTON.  
When the data has been cleared, "COMPLETED" will be displayed. Bring ">>" to "NO" and press the  
TEST SW to cause the Menu mode to return on to the screen.  
Also, note that the game setting contents are not affected by BACKUP RAM CLEAR operation.  
FIG. 8.12 BACKUP RAM  
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Handle's V.R.  
Page 1 of 2  
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9. CONTROL PANEL (HANDLE MECHA)  
In the TEST mode, if the steering wheel V. R. value variations are not within the allowable range, an  
adjustment of the V. R. installation position or replacement of the V. R. are needed. Also, apply grease  
to the steering wheel mechanism's shaft and sliding portions once every 3 months. When carrying out  
the above work, take off the 4 truss screws and remove the front cabi's Front Lid Upper.  
9-1 REPLACING AND ADJUSTING THE HANDLE's (STEERING WHEEL's) V.R.  
FIG. 9.1  
The upper side V. R. of the HANDLE MECHA is for the GAME BD., and the lower side one. for the  
DRIVE BD. Check the value of the V. R. for the DRIVE BD. The appropriate value of each V. R. is as  
follows:  
When the steering wheel is  
turned to or positioned at:  
Left  
Centering position Right  
V. R. for the GAME BD.: Under 2 DH --7DH~83H --> Over D3H  
V. R. for the DRIVE BD.: Under 2 DH --7DH~83H --> Over D3H  
Method of V. R. replacement  
To replace the V. R., after taking off the connector from the V. R. to be replaced, take out the 2 screws  
which secure the VR BRACKET, and remove the V. R. together with the bracket and gear. After the  
replacement, check the V. R. value variations in the test mode.  
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Handle's V.R.  
Page 2 of 2  
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Greasing  
Page 1 of 1  
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Method of V. R. adjustment  
1. Loosen the 2 screws which secure the V. R. BRACKET, move the V. R. BRACKET and detach  
the gears.  
2. Adjust the V. R. so that it is consistent with the value near the centering position.  
3. Cause the gears to be engaged and secure the V. R. BRACKET. At this time, make sure that an  
appropriate backlash is obtained.  
4. If the V. R. value is not appropriate when the steering wheel is at the centering position, loosen  
the 2 screws which secure the V. R. gear, turn the gear holder to make a fine adjustment so that  
the V. R. value is within the allowable range.  
5. Check the V. R. value variations by turning the handle.  
9-2 GREASING  
Once every 3 months, grease the gears, bearings, springs, and cam & arm's sliding portions.  
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Volume  
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10. ACCELERATOR & BRAKE  
In the test mode, if the ACCEL. & BRAKE V.R. value is not within the allowable range, an adjustment  
of V.R. installation position, or a replacement of V.R. is needed. Also, grease the MECHA's shafts and  
sliding portions once every 3 months.  
When performing the above work, take off the 4 truss screws and remove the front cabi's front lid.  
10-1 ADJUSTMENT AND REPLACEMENT OF VOLUME  
FIG. 10.1  
The ACCEL. & BRAKE MECHA can be seen by removing the front lid. The ACCEL. V.R. is on the  
left- hand side and the BRAKE V.R. is on the right-hand side of the MECHA. Check the V.R. value in  
the test mode. The appropriate value of each V.R. is as follows:  
When released:  
ACCEL.: Under 2 DH <--->  
BRAKE: Under 2 DH <--->  
When stepped on:  
Over D3H  
Over D3H  
Method of V. R. replacement  
To replace the V.R., after taking off the connector from the V.R. to be replaced, take out the 2 screws  
which secure the VR BRACKET, and remove the V.R. together with the bracket and gear. After the  
replacement, check the V.R. value variations in the test mode.  
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Volume  
Page 2 of 2  
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4 Speed Shifter: Removing  
Page 1 of 2  
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METHOD OF V.R. ADJUSTMENT  
1. Loosen the 2 screws which secure the V.R. BRACKET, move the V.R. BRACKET and disengage  
the gears.  
2. Cause the V.R. value to match with the value obtained when the pedal is released.  
3. Cause the gears to be engaged and secure the V.R. BRACKET. At this time, be sure to obtain an  
appropriate backlash.  
4. Step on the pedal and check the V.R. value variation.  
10-2 GREASING  
Grease the gears and bearings once every 3 months as a standard.  
11. 4 SPEED SHIFTER  
In the test mode, if the shift lever input is found to be irregular, replace the switch or adjust the switch  
installation position. Also, grease the MECHA's shafts or sliding portions once every 3 months as a  
standard.  
When performing the above work, remove the shift lever unit.  
11-1 REMOVING THE SHIFTER  
1. Take off the 4 tamperproof screws and remove the design plate.  
2. Take out the 4 hexagon bolts and pull the shift lever unit upward. At this time, pay careful  
attention so as not to cause damage to the wiring.  
3. Disconnect the two connectors to allow the unit to be removed.  
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4 Speed Shifter: Removing  
Page 2 of 2  
FIG. 11.1  
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Replacing the Switch  
Page 1 of 2  
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11-2 REPLACEMENT AND ADJUSTMENT OF SWITCH  
Method of replacement  
1. Disconnect the wiring connector of the SW to be replaced.  
2. Take off the 2 screws which secure the BRACKET (SW BRACKET A & B) to which the SW is  
attached, and remove the SW together with the bracket. (FIG. 11.2)  
3. Take off the 2 screws which secure the SW, and replace the SW.  
FIG. 11.2  
1. To secure the replaced SW to the bracket, incline it as shown (FIG. 11.3). Securely fasten the  
screws by applying an anti- loosening agent to the screws.  
2. Install the SW bracket with 2 screws. When installing SW BRACKET A, an adjustment in the  
following procedure is required.  
3. After SE replacement, check the SW input in the test mode.  
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Replacing the Switch  
Page 2 of 2  
FIG. 11.3  
Adjustment to be made at the time of installing SW BRACKET A  
1. Shift to the first or second gear.  
2. At this time, secure SW bracket A with 2 screws in a manner so that the SW attached to SW  
Bracket A is caused to be ON.  
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Greasing & Replacement of Rubber Stoppers  
Page 1 of 1  
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11-3 GREASING  
Apply grease to the following points once every 3 months as a standard. Also, note that RUBBER RING  
70 is not of an oil-resistant type and is susceptible to a quality deterioration if oil attaches.  
Make sure that grease and any other type of oil do not adhere to it.  
FIG. 11.4  
11-4 REPLACEMENT OF RUBBER STOPPERS  
Once every 6 months as a standard, check to see if any damage is caused to the rubber stoppers. If they  
are damaged, replace them with the spare parts in the procedure shown in the FIG. below.  
FIG. 11.5  
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Coin Selector  
Page 1 of 2  
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12. COIN SELECTOR  
HANDLING THE COIN JAM  
Even when the REJECT button is pressed, if the coin is not rejected, open the coin chute door and open  
the selector gate. After removing the jammed coin, put a normal coin in and check to see that the  
selector correctly functions.  
CLEANING THE COIN SELECTOR  
1. Turn the power for the machine OFF. Open the coin chute door.  
2. Open the gate and dust off by using a soft brush (made of wool, etc.).  
3. Remove stain by wiping with a soft cloth which contains water or chemicals detergent.  
4. Remove the CRADLE. When removing the retaining ring (E ring), b very careful so as not to  
bend the shaft.  
5. Remove stain from the shaft and pillow portions by wiping off with a soft cloth, etc.  
6. After wiping off a per 5 above, further apply a dry cloth, etc. to cause the coin selector to dry  
completely.  
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Coin Selector  
Page 2 of 2  
NOTE:  
Absolutely do not apply machine oil, etc. to the coin selector.  
After cleaning the coin selector, insert a regular coin in the normal working status and ascertain that the  
selector correctly functions.  
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7/12/2005  
Projector: Cleaning the Screen  
Page 1 of 1  
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13. PROJECTOR  
CAUTION!  
z
Since the Projector screen is susceptible to damage, pay careful attention to its handling. When  
cleaning, refrain from using water or volatile chemicals.  
z
Since the Projector has been adjusted at the time of shipment, avoid making further adjustments  
without good reason.  
Fine adjustments are stored in the Projector. Pressing the Fine Adjustment SW (Convergence  
Adjustment) results in entering the Fine Adjustment mode, and this may cause the stored fine  
adjustment to be changed. During work other than for adjustment, should you touch the Fine Adjustment  
SW by mistake, immediately turn the power off by using the main SW and then turn it back on again. If  
any distortion or color deviation is found in the test mode and adjustments are needed, use the specified  
Adjustment knob, or perform the adjustment by remote control. Note that there are two PROJECTOR  
makes (HITACHI & MITSUBISHI) and the adjustment method is different between the two. When  
checking the Adjustment Control knob, remove the PTV's Service Door. For the HITACHI Projector,  
open the cover in front of the control panel. For the MITSUBISHI Projector, remove the cover.  
13-1 CLEANING THE SCREEN  
When the screen surface becomes dirty with dust, etc., clean it by using a soft cloth such as gauze. When  
water, and volatile chemicals such as benzene, thinner, etc., spill on the screen surface, it may be subject  
to damage, therefore, do not use them. Also, since the surfaces are susceptible to damage, refrain from  
rubbing them with a hard material or using a duster.  
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Hitachi Projector  
Page 1 of 1  
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13-2 HITACHI PROJECTOR  
HITACHI PROJECTOR CONTROL PANEL  
STATIC CONVERGENCE ADJUSTMENT  
NOTE: Do not touch the right-hand side Convergence Adjustment SW. This SW is used for dynamic  
convergence adjustment which is rather complicated and the adjustment's visual effect is almost  
unnoticeable. Therefore, explanations thereof are not given in this  
1. Press the left-hand side Convergence Adjustment SW to cause the cross pattern to appear on to the  
screen.  
2. Use the remote control to make static adjustment.  
Remote control [2], [5] Causes the red horizontal line to match with the green horizontal line.  
Remote control [4], [6] Causes the red vertical line to match with the green vertical line.  
Remote control [8], [11] Causes the blue horizontal line to match with the green horizontal line.  
Remote control [10], [12] Causes the blue vertical line to match with the green vertical line.  
1. Press the left-hand side Convergence Adjustment SW. At this time, static adjustment results are  
written and the PTV screen will return to the original screen mode.  
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Mitsubishi Projector  
Page 1 of 1  
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13-3 MITSUBISHI PROJECTOR  
MITSUBISHI PROJECTOR CONTROL PANEL  
1. For the Convergence adjustment mode, press the test mode on/off key (12).  
2. Ensure that "R" is displayed on the screen.  
3. Make adjustment so as to cause the red cross pattern to match with the green cross pattern by  
using Left shift key (14), Right shift key (15), Lower shift key (16), and Upper shift key (17).  
4. By using R/B shift key (13), cause the red adjustment "R" to shift to blue adjustment "B" and  
make sure that "B" is displayed on the screen.  
5. In the same manner as in (3) above, cause the blue cross pattern to match with the green cross  
pattern.  
6. After making adjustment, press the test mode on/off key (12) to cancel the Convergence  
adjustment mode.  
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Fluorescent Lamp and Periodic Check  
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14. REPLACING THE FLUORESCENT LAMP  
In a manner as shown below, remove the parts and replace the fluorescent lamp.  
FIG. 14  
15. PERIODIC CHECK  
The items listed below require periodic check and maintenance to retain the performance of this  
machine and to ensure safe business operation.  
Item  
Interval  
Monthly  
Monthly  
Reference  
8
CONTROL PANEL Check lamp.  
Check VOLUME VALUE.  
6, 8  
Check ADJUST GEAR engagement. Trimonthly 9-1  
Greasing of GEAR and bearing.  
Trimonthly 9-2  
Monthly 6, 8  
ACCEL. & BRAKE Check VOLUME VALUE.  
Check ADJUST GEAR engagement. Trimonthly 10-1  
Greasing of GEAR and bearing. Trimonthly 10-2  
4 SPEED SHIFTER Check SW. Monthly 6, 8  
Greasing of bearing.  
Check RUBBER STOPPERs.  
Check COIN SW.  
Trimonthly 11-3  
Semi-yearly 11-4  
FRONT CABI  
Monthly  
8
Cleaning of COIN SELECTOR.  
Check adjustments.  
Trimonthly 12  
PROJECTOR  
GAME BD  
Monthly  
Monthly  
Monthly  
6, 8, 13  
MEMORY TEST.  
Check settings.  
8
8
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Troubleshooting  
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16. TROUBLESHOOTING  
In case a problem occurs, first check wiring connector connections.  
PROBLEMS  
CAUSE  
COUNTERMEASURES  
When the main power is The power is not ON.  
not on, the machine is not  
activated.  
Firmly insert the plug into the outlet.  
Make sure that the power supply/voltage  
are correct.  
Incorrect power source/voltage.  
AC Unit fuse blown off due to First remove the cause of overcurrent,  
instantaneous overcurrent.  
then replace the fuse (see Sec. 6).  
514-5036-15000  
FUSE 6.4 ØX 30  
15000mA 125V  
AC100~120V  
AREA  
514-5037-8000  
FUSE 6.4 ØX 30  
8000rnA 250V  
AC220~240V  
AREA  
PTV screen is blackened Power supply unit fuse blown  
and the fluorescent lamp off due to instantaneous  
First remove the cause of overcurrent,  
then replace the fuse.  
does not light up.  
overcurrent.  
514-5036-10000  
FUSE 6.4 ØX 30 10000mA 125V  
Defective connections in  
between each board.  
Connector connections are  
Make sure of correct connections in  
between each board.  
Check to see if connector connections of  
RGB and SYNC are correct.  
PTV screen is all blue.  
The color of image on  
PTV screen is incorrect. defective.  
Make appropriate adjustments (see Sec.  
13).  
Incorrect monitor adjustment.  
PTV screen has a color  
deviation.  
Affected by the periphery, such Make convergence adjustments (see Sec.  
as other machines, location  
building's steel frames, etc.  
13).  
Change installation direction/position.  
Move the other machines which cause the  
problem.  
Sound is not emitted.  
Sound volume adjustment is not Adjust the SWITCH UNIT's sound  
correct.  
adjustment volume (control) (see Sec. 8).  
Malfunctioning of sound BD  
and memory.  
Perform SOUND TEST (see Sec. 8).  
Control panel and pedal  
not operable satisfactorily. malfunctioning.  
V. R. position deviated, or V. R Adjust or replace the V. R. (see Sec. 9 &  
10).  
ADJUST GEAR's engagement is Adjust the engagement of ADJUST  
not correct.  
GEAR (see Sec. 9 & 10).  
509-5566  
SW MICRO  
TYPE  
SHIFT LEVER doesn't  
operate satisfactorily.  
Switch position deviated, or  
switch malfunctioning.  
Adjust or replace the  
Switch (see Sec. 11).  
Steering Wheel reaction  
First turn the power off and then turn it  
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Troubleshooting  
Page 2 of 2  
strength is insufficient.  
POWER ON CHECK not  
performed correctly.  
back on again. Complete the POWER ON  
CHECK.  
V. R. position deviated, or V. R.  
malfunctioning.  
Adjust or replace the V. R. (see Sec. 9).  
Reaction mecha's secular  
change.  
Change DRIVE BD DIP SW setting (see  
Sec. 8 & 17).  
Fluorescent lamp doesn't Fluorescent lamp needs  
light up. replacement.  
Replace the fluorescent lamp (see Sec.  
14).  
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Removing the Game Board  
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17. GAME BOARD  
17-1 REMOVING THE BOARD  
To replace the IC BD (such as Game BD, Drive BD, etc.), or to change DIP SW settings, take out the IC  
BD by using the following procedure:  
1. Turn the MAIN SW off.  
2. Unlock and take off the 2 screws to remove the trunk lid.  
3. To remove the BUMPER, take off the 2 screws, one each on both sides and unfasten the 2 snap  
fasteners, one each on both sides from the inside of the rear cabi.  
4. Disconnect all of the wiring connectors from the shield case in which the game BD and I/O BD  
are incorporated.  
5. Pull out the base (on which the shield case is mounted) by taking off the 2 screws.  
6. Take off the 3 screws and remove the case lid by causing it to slide.  
7. Unlock and take off the 2 screws to remove the rear cabi's service door.  
8. Disconnect all of the wiring connectors from the SUBELEC unit.  
9. SUBELEC unit can be pulled out of the rear cabi by taking off the 2 screws which secure the  
SUBELEC unit base.  
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Removing the Game Board  
Page 2 of 2  
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Composition of Game Board & Input/Output Relations  
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17-2 COMPOSITION OF GAME BOARD  
No. PART No. DESCRIPTION  
1
2
3
4
837-10072 CGT VIDEO BD COM  
837-10071 CGT CPU BD COM  
834-10536 ROM BD DAYTONA  
117-5258 DUMMY BD  
17-3 INPUT AND OUTPUT RELATIONS  
DAYTONA USA DX  
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Design Related Parts  
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18. DESIGN RELATED PARTS  
FIG. 18  
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7/12/2005  
Index of Parts List  
Page 1 of 1  
Parts Index  
(1) TOP ASSY DAYTONA DX  
(2) ASSY PTV  
50  
DYN-0500 52  
DYN-0550 54  
DYN-0600 56  
MGL-1150 57  
DYN-1000 58  
DYN-1001 60  
(3) ASSY BILLBOARD  
(4) ASSY FRONT PANEL  
(5) ASSY MASK  
(6) ASSY FRONT CABINET  
(7) ASSY SUB CABI FRONT  
(8) ASSY FIBER CONNECTOR DYN-1050 62  
(9) AC UNIT DYN-1080 63  
(10) ASSY COINCHUTE TOWER DYN-1100 65  
(11) SW UNIT  
DYN-1150 67  
DYN-1200 68  
DYN-1220 70  
DYN-1230 71  
DYN-1250 72  
(12) ASSY CONTROL PANEL  
(13) ASSY TWEETER L  
(14) ASSY TWEETER R  
(15) ASSY HANDLE MECHA  
(16) ASSY VIRTUAL BUTTON DYN-1280 75  
(17) ASSY ACCEL & BRAKE  
(18) ASSY REAR CABINET  
DYN-1300 76  
DYN-2000 78  
(19) ASSY REAR CABI UPPER DYN-2100 79  
(20) ASSY SUB CABI REAR U DYN-2101 81  
(21) ASSY SEAT  
DYN-2130 83  
DYN-2150 84  
DYN-2190 86  
(22) ASSY 4 SPEED SHIFTER  
(23) ASSY REAR SPEAKER  
(24) ASSY REAR CABI LOWER DYN-2200 87  
(25) ASSY SUB CABI REAR L  
(26) ASSY SHIELD CASE  
(27) ASSY PWR SPLY  
(28) ASSY ELEC  
DYN-2201 89  
DYN-2300 91  
DYN-4000 93  
DYN-4100 95  
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7/12/2005  
Parts List: Top Assy Daytona Dx  
Page 1 of 1  
[Table of Contents] [Parts Index] [Previous Page] [Next Page]  
19. PARTS LIST  
(1) TOP ASSY DAYTONA DX  
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7/12/2005  
Parts List: Assy PTV  
Page 1 of 1  
[Table of Contents] [Parts Index] [Previous Page] [Next Page]  
(2) ASSY PTV (DYN-0500)  
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7/12/2005  
Parts List: Assy Billboard  
Page 1 of 1  
[Table of Contents] [Parts Index] [Previous Page] [Next Page]  
(3) ASSY BILLBOARD (DYN-0550)  
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7/12/2005  
Parts List: Assy Front Panel  
Page 1 of 1  
[Table of Contents] [Parts Index] [Previous Page] [Next Page]  
(4) ASSY FRONT PANEL (DYN-0600)  
ITEM NO.  
PART NO.  
DYN-0601  
DYN-0602  
DYN-0604  
DYN-0606  
DYN-0607  
DP-1148X  
117-0062  
DESCRIPTION  
FRONT PANEL  
SERVICE DOOR  
SIDE BRKT  
BRKT UPPER  
BRKT LOWER  
LKG TNG  
1
2
3
5
6
7
8
9
PLATE LOCK RETAINER  
TNG RETAINER PLATE  
117-5098  
MAG LOCK MASTER W/O  
KEY  
101  
220-5380  
201  
202  
203  
204  
068-552016  
FLT WSHR 5.5-20 X 1.6  
FLG NUT M5  
050-F00500  
011-T00312  
000-T00430-OC  
TAP SCR TH 3 X 12  
M SCR TH CRM M4 X 30  
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7/12/2005  
Parts List: Assy Mask  
Page 1 of 1  
[Table of Contents] [Parts Index] [Previous Page] [Next Page]  
(5) ASSY MASK (MGL-l150)  
ITEM NO.  
PART NO.  
MGL-1102  
MGL-1151  
MGL-1152  
DESCRIPTION  
TV MASK  
1
2
3
SLIT PLATE  
MASK SIDE HOLDER  
201  
202  
012-F00408-OB  
000-F00410  
TAP SCR FH BLK 4 X 8  
M SCR FH M4 X 10  
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7/12/2005  
Parts List: Assy Front Cabinet  
Page 1 of 1  
[Table of Contents] [Parts Index] [Previous Page] [Next Page]  
(6) ASSY FRONT CABINET (DYN-1000)  
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7/12/2005  
Parts List: Assy Sub Cabi Front  
Page 1 of 1  
[Table of Contents] [Parts Index] [Previous Page] [Next Page]  
(7) ASSY SUB CABI FRONT (DYN-1001)  
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7/12/2005  
Parts List: Assy Fiber Connector  
Page 1 of 1  
[Table of Contents] [Parts Index] [Previous Page] [Next Page]  
(8) ASSY FIBER CONNECTOR (DYN-1050)  
ITEM NO.  
PART NO.  
DESCRIPTION  
1
2
DYN-1051  
OPT CONNECTOR BRKT  
STICKER FIBER CABLE  
TX/RX  
421-7515  
101  
201  
211-5479  
CONN OPT JOINT  
000-P00312-W  
M SCR PH W/FS M3 X 12  
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7/12/2005  
Parts List: AC Unit  
Page 1 of 1  
[Table of Contents] [Parts Index] [Previous Page] [Next Page]  
(9) AC UNIT (DYN-1080)  
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7/12/2005  
Parts List: Assy Coinchute Tower  
Page 1 of 1  
[Table of Contents] [Parts Index] [Previous Page] [Next Page]  
(10) ASSY COINCHUTE TOWER (DYN-1100)  
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7/12/2005  
Parts List: SW Unit  
Page 1 of 1  
[Table of Contents] [Parts Index] [Previous Page] [Next Page]  
(11) SW UNIT (DYN-1150)  
ITEM NO. PART NO. DESCRIPTION  
NOTE  
1
DYN-1151 SW BRACKET  
2
421-8498  
220-5179  
509-5028  
601-0042  
STICKER SW UNIT DYN DX  
101  
102  
103  
104  
105  
301  
302  
VOL CONT B-5K OHM  
SW PB 1M  
KNOB 22mm  
310-5029-F20 SUMITUBE F F20mm  
601-0460 PLASTIC TIE BELT l00mm  
600-6363-70 WIRE HARN SOUND VOL  
600-6363-71 WIRE HARN SW UNIT  
Ø4  
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7/12/2005  
Parts List: Assy Control Panel  
Page 1 of 1  
[Table of Contents] [Parts Index] [Previous Page] [Next Page]  
(12) ASSY CONTROL PANEL (DYN-1200)  
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7/12/2005  
Parts List: Assy Tweeter L  
Page 1 of 1  
[Table of Contents] [Parts Index] [Previous Page] [Next Page]  
(13) ASSY TWEETER L (DYN-1220)  
ITEM NO. PART NO.  
DESCRIPTION  
1
DYN-1203  
DYN-1206  
130-5112  
310-5055  
TWEETER NET  
2
TWEETER BRKT L  
TWEETER 8 OHM 2W Ø35  
INSULATOR SHEET  
101  
102  
201  
202  
203  
000-P00310-OB M SCR PH BLK M3 X 10  
060-F00300-OB FLT WSHR BLK M3  
060-S00300-OB SPR WSHR BLK M3  
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7/12/2005  
Parts List: Assy Tweeter R  
Page 1 of 1  
[Table of Contents] [Parts Index] [Previous Page] [Next Page]  
(13) ASSY TWEETER R (DYN-1230)  
ITEM NO. PART NO.  
DESCRIPTION  
1
2
DYN-1203  
DYN-1206  
130-5112  
310-5055  
000-P00310-OB M SCR PH BLK M3 X 10  
060-F00300-OB FLT WSHR BLK M3  
060-S00300-OB SPR WSHR BLK M3  
TWEETER NET  
TWEETER BRKT R  
TWEETER 8 OHM 2W Ø35  
INSULATOR SHEET  
101  
102  
201  
202  
203  
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7/12/2005  
Parts List: Assy Handle Mecha  
Page 1 of 3  
[Table of Contents] [Parts Index] [Previous Page] [Next Page]  
(15) ASSY HANDLE MECHA (DYN-1250)  
ITEM NO. PART NUMBER DESCRIPTION  
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7/12/2005  
Parts List: Assy Handle Mecha  
Page 2 of 3  
1
DYN-1251  
DYN-1252  
DYN-1253  
DYN-1254  
DYN-1255  
DYN-1256  
DYN-1257  
DYN-1258  
DYN-1259  
DYN-1260  
DYN -1261  
DYN-1262  
DYN-1263  
DYN-1264  
DYN-1265  
DYN-1266  
DYN-1267  
DYN-1268  
DYN-1269  
DYN-1270  
DYN-1272  
DYN-1273  
BVG-1221  
BVG-1340  
BVG-1341  
SLC-1130  
SLC-1141-X  
SOR-2112  
SOR-2113  
SOR-2115  
DYN-1274  
100-5018  
HANDLE BASE  
2
BASE LID  
3
HANDLE SHAFT  
DRIVE PULLEY  
4
5
HANDLE PULLEY  
CLUTCH PULLEY A  
CLUTCH PULLEY B  
MOTOR BRACKET  
CLUTCH BRACKET  
TENSIONER BRACKET  
VR BRACKET  
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
101  
102  
103  
104  
104  
105  
105  
SWING ARM SHAFT  
GUIDE HOLDER A  
GUIDE HOLDER B  
STOPPER RUBBER  
STOPPER BOLT  
HOUSING  
SPRING HOOK  
EXT SPRING  
STOPPER KEY  
SPACER RING  
SWING ARM  
GEAR HOLDER  
FLT WSHR 8. 1-12X2  
FLT WSHR 4. 1-12X2  
ADJUST RING  
WHITE CAM  
BEARING SHAFT  
SPACER  
KEY 5X10  
GUARD BRACKET  
BALL BEARING DIA 8 (NSK 608ZZ)  
BEARING DIA 17 (NSK 6003ZZ)  
BEARING (NSK F688ZZ)  
VOL CONT B-5K OHM  
VOL CONT B-5K OHM  
MOTOR AC100V 1250/1550 RPM W/H  
MOTOR AC100V 60W  
100-5112  
100-5041  
220-5373  
220-5484  
350-5235  
350-5295  
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7/12/2005  
Parts List: Assy Handle Mecha  
Page 3 of 3  
106  
107  
108  
109  
110  
111  
112  
114  
201  
202  
203  
204  
601-6172  
601-6959  
601-7847  
601-7488  
601-7849  
310-5029-F20  
601-0460  
209-0023  
GEAR 48  
GEAR 64  
TIMING BELT (150 5M 550)  
TIMING BELT (100 5M 750)  
PARTICLE CLUTCH BRAKE  
SUMITUBE F F20MM  
PLASTIC TIE BELT 100MM  
CONN CLOSED END  
020-000410-HZ HEX SKT CAP SCR BLK 0Z M4X10  
020-000512-HZ HEX SKT CAP SCR BLK 0Z M5X12  
060-S00400  
060-S00500  
SPR WSHR M4  
SPR WSHR M5  
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7/12/2005  
Parts List: Assy Virtual Button  
Page 1 of 1  
[Table of Contents] [Parts Index] [Previous Page] [Next Page]  
(16) ASSY VIRTUAL BUTTON (DYN-1280)  
ITEM NO.  
PART NO.  
DYN-1231  
171-647SB  
DESCRIPTION  
VR SW BRKT  
PC BD LIGHTING SW x 5  
1
2
101  
102  
103  
104  
105  
106  
212-5205-12  
509-5560-Y  
509-5561-R  
509-5561-S  
509-5561-Y  
509-5561-G  
CONN JST M 12P RTA  
PB SW W/L 6V 1L Y  
PB SW W/L 6V 5L R  
PB SW W/L 6V 5L S  
PB SW W/L 6V 5L Y  
PB SW W/L 6V 5L G  
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7/12/2005  
Parts List: Assy Accel & Brake  
Page 1 of 1  
[Table of Contents] [Parts Index] [Previous Page] [Next Page]  
(17) ASSY ACCEL & BRAKE (DYN-1300)  
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7/12/2005  
Parts List: Assy Rear Cabinet  
Page 1 of 1  
[Table of Contents] [Parts Index] [Previous Page] [Next Page]  
(18) ASSY REAR CABINET (DYN-2000)  
ITEM NO.  
PART NO.  
DYN-2100  
DYN-2200  
DYN-2300  
DESCRIPTION  
1
2
3
ASSY REAR CABI UPPER  
ASSY REAR CABI LOWER  
ASSY SHIELD CASE  
201  
202  
203  
204  
000-P00530-S  
068-552016  
M SCR PH W/S M5 X 30  
FLT WSHR 5.5-20 X 1.6  
030-000850-SB  
068-852216-OB  
HEX BLT W/S BLK M8 X 50  
FLT WSHR BLK 8.5-22 X 1.6  
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7/12/2005  
Parts List: Assy Rear Cabi Upper  
Page 1 of 1  
[Table of Contents] [Parts Index] [Previous Page] [Next Page]  
(19) ASSY REAR CABI UPPER (DYN-2100)  
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7/12/2005  
Parts List: Assy Sub Cabi Rear U  
Page 1 of 1  
[Table of Contents] [Parts Index] [Previous Page] [Next Page]  
(20) ASSY SUB CABI REAR U (DYN-2101)  
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7/12/2005  
Parts List: Assy Seat  
Page 1 of 2  
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(21) ASSY SEAT (DYN-2130)  
SLIDE RAIL ASSEMBLY DETAILS  
NOTE: The parts marked with (*) shown above are the components of (101) or (102) as applicable.  
ITEM NO.  
PART NO.  
DYN-2131  
DYN-2132  
DYN-2133  
DYN-2134  
DYN-2135  
DYN-2138  
DESCRIPTION  
1
2
3
4
5
6
UPPER SEAT  
LOWER SEAT  
SEAT BACK COVER  
SEAT FRAME  
SEAT RAIL BASE  
PROTECT RUBBER  
101  
102  
601-7524  
601-7525  
SLIDE RAIL L 180  
SLIDE RAIL R 180  
202  
203  
204  
030-000850-SB  
060-F00800-OB  
050-H00800-OB  
HEX BLT W/S BLK M8 X 50  
FLT WSHR BLK M8  
HEX NUT BLK M8  
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7/12/2005  
Parts List: Assy Seat  
Page 2 of 2  
205  
206  
207  
060-S00800-OB  
000-T00412-OB  
068-441616-OB  
SPR WSHR BLK M8  
M SCR TH BLK M4 X 12  
FLT WSHR BLK 4.4-16 X 1.6  
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7/12/2005  
Parts List: Assy 4 Speed Shifter  
Page 1 of 1  
[Table of Contents] [Parts Index] [Previous Page] [Next Page]  
(22) ASSY 4 SPEED SHIFTER (DYN-2150)  
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7/12/2005  
Parts List: Assy Rear Speaker  
Page 1 of 1  
[Table of Contents] [Parts Index] [Previous Page] [Next Page]  
(23) ASSY REAR SPEAKER (DYN-2190)  
ITEM NO.  
PART NO.  
DESCRIPTION  
1
DYN-2191  
SPEAKER BRACKET REAR  
101  
102  
103  
130-5096  
601-0460  
280-0425  
SPEAKER BOX SERVO  
PLASTIC TIE BELT 100mm  
CORD CLAMP Ø10  
201  
301  
000-P00512-W  
600-6363-73  
M SCR PH W/FS M5 X 12  
WIRE HARN REAR SPEAKER  
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7/12/2005  
Parts List: Assy Rear Cabi Lower  
Page 1 of 1  
[Table of Contents] [Parts Index] [Previous Page] [Next Page]  
(24) ASSY REAR CABI LOWER (DYN-2200)  
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7/12/2005  
Parts List: Assy Sub Cabi Rear L  
Page 1 of 1  
[Table of Contents] [Parts Index] [Previous Page] [Next Page]  
(25) ASSY SUB CABI REAR L (DYN-2201)  
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7/12/2005  
Parts List: Assy Shield Case  
Page 1 of 1  
[Table of Contents] [Parts Index] [Previous Page] [Next Page]  
(26) ASSY SHIELD CASE (DYN-2300)  
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7/12/2005  
Parts List: Assy Pwr Sply  
Page 1 of 1  
[Table of Contents] [Parts Index] [Previous Page] [Next Page]  
(27) ASSY PWR SPLY (DYN-4000)  
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7/12/2005  
Parts List: Assy Elec  
Page 1 of 1  
[Table of Contents] [Parts Index] [Previous Page] [Next Page]  
(28) ASSY ELEC (DYN-4100)  
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7/12/2005  
Wire Color Code Table  
Page 1 of 1  
[Table of Contents] [Parts Index] [Previous Page] [Next Page]  
20. WIRE COLOR CODE TABLE  
THE WIRE COLOR CODE is as follows:  
A PINK  
B SKY BLUE  
C BROWN  
D PURPLE  
E LIGHT GREEN  
Wires other than those of any of the above 5 single colors will be displayed by 2 alphanumeric  
characters.  
1 RED  
2 BLUE  
3 YELLOW  
4 GREEN  
5 WHITE  
7 ORANGE  
8 BLACK  
9 GRAY  
If the right-hand side numeral of the code is 0, then the wire will be of a single color shown by the left-  
hand side numeral (see the above).  
Note 1 : If the right-hand side alphnumeric is not 0, that particular wire has a spiral color code. The left-  
hand side character shows the base color and the right- hand side one, the spiral color.  
Note 2 : The character following the wire color code indicates the size of the wire.  
K : A W G 18, U L 1015  
L:  
A W G 20, U L 1007  
None: A W G 22, U L 1007  
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7/12/2005  

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