Sears Spreader 48624009 User Guide

Operator's Manual  
®
STOP  
BrOadcast spreader  
DO NOT RETURN TO STORE  
For Missing Parts or Assembly  
Questions Call 1-866-576-8388  
Model No. 486.24009  
caUtION:  
Safety  
Before using this product, read  
this manual and follow all Safety  
Rules and Operating Instructions.  
Assembly  
Operation  
Maintenance  
Parts  
Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.  
PRINTED IN U.S.A.  
FORM NO. 42523 (09/07/12)  
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CARTON CONTENTS  
1
2
4
4
3
5
REF QTY PART NO  
DESCRIPTION  
REF QTY PART NO  
DESCRIPTION  
1
2
3
1
1
1
Hopper Assembly  
Hitch Tube Assembly  
Flow Control Tube Assembly  
4
5
6
2
1
1
42493  
41549  
40825  
Wheel  
Flow Control Rod  
Hopper Cover  
HARDWARE PACKAGE  
12  
13  
8
9
10  
11  
14  
7
16  
15  
REF QTY PART NO  
DESCRIPTION  
REF QTY PART NO  
DESCRIPTION  
7
8
9
10  
11  
1
2
1
2
2
48515  
43093  
43343  
Drive Pin w/ Bail  
Cotter Pin, 1/8" x 1-1/2"  
Hair Cotter Pin, 1/8"  
12  
13  
14  
15  
16  
2
2
1
2
4
47189  
47810  
47623  
47683  
43009  
Nylock Nut, 1/4"  
Nylock Nut, 5/16"  
Hitch Pin  
Spacer  
Washer  
1509-69 Hex Bolt, 1/4-20 x 1-3/4"  
43084 Hex Bolt, 5/16-18 x 1/34"  
3
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ASSEMBLY  
TOOLS REQUIRED FOR ASSEMBLY  
STEP 2: (SEE FIGURE 2)  
Assemble the OUter hitch braces to the hitch tube  
using a 1/4" x 1-3/4" hex bolt and a 1/4" nylock hex  
nut. dO NOt tIGHteNYet. Do not assemble the  
inner hitch braces at this time.  
(1) Pliers  
(2) 7/16" Wrenches  
(2) 1/2" Wrenches  
(2) 9/16" Wrenches  
reMOVaL OF parts FrOM cartON  
Remove all parts and hardware packages from the  
carton. Lay out all parts and hardware and identify using  
the illustrations on pages 3.  
1/4 NYLOCK  
NUT  
STEP 1: (SEE FIGURE 1)  
Turn the spreader upside down.  
Remove the lock nut from the middle bolt in the  
crossover tube and shaft support plate. Leave the bolt  
in place.  
Assemble the hitch tube onto the middle bolt and  
secure it with the same lock nut you removed. dO  
NOt tIGHteNYet.  
1/4 x 1-3/4  
HEX BOLT  
MIDDLE BOLT  
FIGUre 2  
STEP 3: (SEE FIGURE 3)  
Assemble a spacer, a washer, a wheel (air valve  
facing out) and another washer onto the end of the  
axle that has only the small hole.  
HITCH  
TUBE  
Install a 1/8" x 1-1/2" cotter pin into hole in the axle.  
WHEEL  
WASHER  
SPACER  
FIGUre 1  
WASHER  
1/8 x 1-1/2  
COTTER PIN  
FIGUre 3  
4
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STEP 4: (SEE FIGURE 4)  
STEP 6: (SEE FIGURE 6)  
Assemble a spacer, a washer, a wheel (air valve  
facing out) and another washer onto the end of the  
axle that has both the large and small holes.  
Install a 1/8" x 1-1/2" cotter pin into the small hole in  
the end of the axle.  
Turn the spreader upright on its wheels.  
Hook the double bent end of the flow control rod  
through the hole in the slide gate bracket located near  
the bottom of the hopper.  
Open the bail on the drive pin and install it through  
the wheel and the large hole in the axle. Close the  
bail to lock the pin in place.  
1/8 x 1-1/2  
COTTER PIN  
WHEEL  
DRIVE PIN  
SPACER  
WASHER  
WASHER  
FIGUre 6  
FIGUre 4  
STEP 7: (SEE FIGURE 7)  
STEP 5: (SEE FIGURE 5)  
Assemble the flow control mounting tube to the hitch  
tube using two 5/16" x 1-3/4" hex bolts and 5/16"  
nylock hex nuts. dO NOt tIGHteNYet.  
Insert the end of the flow control rod with only one  
bend into the hole in the lever on the flow control tube  
assembly.  
FLOW  
OF
CONTROL  
ON  
1
2
3
4
5
ROD  
6
7
8
9
1
0
5/16 x 1-3/4  
HEX BOLT  
FIGUre 5  
5/16 NYLOCK NUT  
FIGUre 7  
5
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STEP 8: (SEE FIGURE 8)  
STEP 10: (SEE FIGURE 10)  
Assemble the two INNer hitch braces to the flow  
control mounting tube using a 1/4" x 1-3/4" hex bolt  
and a 1/4" nylock hex nut. tIGHteN.  
Calibrate the flow setting. Follow the steps in order  
below.  
1. Push flow control arm to "OFF" position.  
2. Slide flow control mounting bracket along tube  
until closure plate in bottom of hopper just closes.  
3. Snug the 5/16" nylock hex nuts just enough to  
hold flow control mounting bracket in place.  
4. Set adjustable stop at "5". Pull flow control arm  
against stop. Verify that closure plate has opened  
about half way.  
tIGHteN all nuts and bolts assembled up to this  
point. do not collapse tubes when tightening.  
1/4 x 1-3/4  
HEX BOLT  
5. If closure plate does not open half way, adjust  
position of flow control mounting bracket until  
closure plate will open about half way at "5"  
and will still close when arm is locked in "OFF"  
position. tighten the 5/16" nylock hex nuts.  
OFF  
ON  
1/4 NYLOCK NUT  
OFF  
ON  
0
FLOW  
1
2
CONTROL  
6
ARM  
7
8
9
1
0
FIGUre 8  
STEP 9: (SEE FIGURE 9)  
For most vehicles, the hitch tube assembly should be  
left in the default position.  
ADJUSTABLE  
STOP  
(SETTING "5")  
Attach the spreader hitch to your vehicle hitch.  
Check for interference with the spreader directly  
behind and out to both sides of the vehicle. Lift the  
spreader at each position to make sure there is no  
interference with the spreader's flow control.  
If there is interference with the rear of the vehicle,  
extend the hitch tube assembly.  
FIGUre 10  
DEFAULT POSITION  
EXTENDED  
(IF INTERFERENCE)  
FIGUre 9  
6
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OperatION  
KNOWYOUr spreader  
read this owner's manual and safety rules before operating your spreader.  
Compare the illustration below with your spreader to familiarize yourself with the various controls and their locations.  
FLOW CONTROL ARM  
ADJUSTABLE STOP  
HITCH EXTENSION BRACKET  
FLOW cONtrOL arM - Opens and closes the closure  
plate in the bottom of the hopper.  
cLOsUre pLate (not shown) - Slides to open or close  
the opening in the bottom of the hopper.  
adJUstaBLe stOp - Limits how far the closure plate  
opens.  
HItcH eXteNsION BracKet - Adjusts to allow more  
clearance between the spreader and towing vehicle  
HOW tO Use YOUr spreader  
SETTING THE FLOW CONTROL  
FREE WHEELING FEATURE  
Loosen the nylon wing nut, set the adjustable stop to  
the desired flow rate setting and retighten the wing  
nut. The higher the setting number, the wider the  
opening in the bottom of the hopper.  
Refer to the application chart on this page and to the  
instructions on the fertilizer bag to select the proper  
flow rate setting.  
Pull the flow control arm against the adjustable stop  
for the on position and toward the hopper for the off  
position.  
The spreader is equipped with a removable pin in the  
left (drive) wheel.  
Remove the pin to disengage the drive wheel so that  
the axle, gears, and spreader plate do not rotate.  
With the drive wheel disengaged, the spreader may  
be towed at speeds up to 20 mph.  
If the drive wheel is engaged, do not exceed 6 mph.  
7
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OPERATING TIPS  
When broadcasting weed control fertilizers, make  
sure the broadcast pattern does not hit evergreen  
trees, flowers, or shrubs.  
Heavy moisture conditions may require a cover over  
the hopper to keep contents dry. The vinyl cover acts  
as a wind and moisture shield, but should not be  
used as a rain cover.  
We do not recommend the use of any powdered lawn  
chemicals due to the difficult in obtaining a satisfactory or  
consistent broadcast pattern.  
Determine approximate square footage of area to be  
covered and estimate amount of material required.  
Before filling the hopper, make sure the flow control  
arm is in the off position and the closure plate is shut.  
Break up any lumpy fertilizer as you fill the hopper.  
Set the adjustable stop with the flow control arm still  
in the off position. Refer to the application chart on  
this page and to the instructions on the fertilizer bag  
to select the proper flow rate setting.  
IMPORTANT: Application rates shown in the chart are  
affected by humidity and by the moisture content of  
the material (granular and pellet). Some minor setting  
adjustments may be necessary to compensate for this  
condition.  
APPLICATION CHART  
The application chart is calculated for light to heavy  
application at a vehicle speed of 3 mph, or 100  
ft. in 23 seconds. A variation in speed will require  
an adjustment of the flow rate to maintain the  
same coverage. The faster you drive, the wider the  
broadcast width.  
TYPE OF  
FLOW SETTING SPREAD WIDTH  
MATERIAL  
FERTILIZER  
Powder  
Granular  
Pelleted  
3 - 5  
3 - 5  
3 - 5  
6 - 8  
3' - 4'  
8' - 10'  
10' - 12'  
6' - 8'  
Make sure the drive pin is installed in the axle before  
starting the spreader.  
Always start the tractor in motion before opening  
closure plate.  
Always shut the closure plate before turning or  
stopping the tractor.  
If fertilizer is accidentally deposited too heavily in a  
small area, soak the area thoroughly with a garden  
hose or sprinkler to prevent burning of the lawn.  
To insure uniform coverage, make each pass so that  
the broadcast pattern slightly overlaps the pattern  
from the previous pass as shown in figure 13. The  
approximate broadcast widths for different materials  
are shown in the application chart on this page.  
Organic  
GRASS SEED  
Fine  
3 - 4  
4 - 5  
6 - 8  
6' - 7'  
8' - 9'  
10' - 12'  
Coarse  
ICE MELTER  
OPERATING SPEED - 3 MPH (100 ft. in 23 seconds)  
REFER  
TO  
CHARTS  
OVERLAP  
FIGUre 13  
8
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TROUBLESHOOTING  
MAINTENANCE  
cHecK FOr LOOse FasteNers  
LOCKED UP SPREADER  
Before each use make a thorough visual check of  
the spreader for any bolts and nuts which may have  
loosened. Retighten any loose bolts and nuts.  
Turn the spreader over so that the wheels are off the  
ground.  
Loosen all three nuts on the shaft support plate so  
that the bolts can be turned easily with a wrench but  
cannot be turned by hand.  
cHecK FOr WOrN OF daMaGed parts  
Spin the drive wheel and note how freely it spins and  
how much noise the gear makes.  
To free up wheel and gear, tap gently on the front or  
rear edge of the shaft support plate to move it slightly  
forward or backward.You can also tap at the corners  
of the plate to angle it slightly.  
Check for worn or damaged parts before each use.  
Repair or replace parts if necessary.  
cHecK tIre INFLatION  
Check if tires are adequately inflated before each use.  
Spin the drive wheel after each adjustment to see if it  
spins more freely and if the gear noise is reduced.  
Continue making slight adjustments until you find the  
position where the drive wheel spins most freely and  
the gear makes the least noise.  
CAUTION: DO NOT inflate tires beyond the  
maximum recommend pressure printed on  
side of tire.  
LUBrIcate (See figure 11)  
Secure the shaft support plate in this position by  
retightening all three nuts that you loosened.  
Lightly apply automotive grease as needed to the  
sprocket and gear.  
Oil the nylon bushings on the vertical sprocket shaft  
and on the axle at least once a year, or more often as  
needed.  
Oil right hand (idler) wheel bearing at least once a  
year or more often as needed.  
GEAR  
SHAFT  
SUPPORT  
PLATE  
OIL  
(annually)  
FIGUre 12  
GREASE  
(when needed)  
OIL  
(annually)  
FIGUre 11  
stOraGe  
Rinse inside of hopper and exterior of spreader and  
dry off before storing.  
Store in a clean, dry area.  
9
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REPAIR PARTS ILLUSTRATION  
9
47  
44  
45  
8
58  
9
13  
39  
54  
54  
51  
OFF  
39  
ON  
1
2
3
4
5
6
7
8
9
58  
64  
39  
0
1
58  
11  
34  
9
54  
13  
65  
42  
9
58  
40  
9
35  
39  
37  
35  
61  
39  
63  
53  
40  
39  
11  
53  
1
2
41  
40  
39  
60  
B
A
4
37  
31  
29  
62  
30  
40  
9
49  
9
67  
3
59  
40  
58  
33  
5
57  
6
15  
35  
26  
7
46  
28  
27  
50  
4
9
50  
25  
36  
24  
23  
12  
67  
9
A
C
10  
32  
7
D
E
29  
55  
17  
13  
52  
19  
7
E
13  
9
14  
D
19  
23  
24  
22  
21  
20  
21  
18  
43  
53  
16  
48  
35  
49  
C
56  
50  
67  
15  
67  
37  
50  
10  
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REPAIR PARTS LIST  
REF QTY PART NO  
DESCRIPTION  
REF QTY PART NO  
DESCRIPTION  
Hitch Brace  
Shaft Support Plate  
1
1
4
1
1
1
1
5
1
19  
1
4
2
8
1
2
1
1
1
2
1
5
1
2
2
1
1
1
1
2
2
1
3
2
1
44480  
41157  
65129  
44462  
23753  
23758  
Hopper  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
4
1
4
1
14  
15  
1
1
1
1
1
1
1
2
2
4
1
1
8
5
1
1
1
6
1
1
1
1
1
1
1
1
4
1
23525  
23762  
2
3
4
5
Rivet, Stainless  
Guide Closure Assembly  
Frame Tube  
Slide Gate Angle Bracket  
Slide Gate Bracket  
1509-69 Hex Bolt, 1/4-20 x 1-3/4"  
42505 Plastic Grate  
1543-69 Nylon Washer  
6
43088  
27177  
24915  
62474  
24917  
43000  
23533  
43848  
43001  
43093  
43009  
43085  
Flat Washer, 1/4"  
Adjustable Stop  
Flow Control Mount Bracket  
Gear Assembly  
Flow Control Arm  
Spring  
Closure Plate  
Flow Control Arm Grip  
Hex Bolt, 3/8-16 x 1"  
Cotter Pin, 1/8" x 1-1/2"  
Flat Washer, 3/4"  
Hex Bolt, 5/16-18 x 1-1/2"  
7
HA21362 Nylock Hex Nut, 3/8-16  
8
9
24857  
47189  
43808  
43084  
44180  
47810  
48864  
Flow Control Link  
Nylock Hex Nut, 1/4-20  
Crossover Tube  
Hex Bolt, 5/16-18 x 1-3/4"  
Hex Bolt, 5/16-18 x 2"  
Nylock Hex Nut, 5/16-18  
Hitch Tube  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
48511G Wheel  
25080  
23014  
24914  
43851  
43871  
44008  
Hitch Extension Bracket  
Hitch Bracket  
Axle Shaft  
Spring Pin, 3/16 x 3-1/4"  
Axle Shaft Bushing  
Flat Washer, .78"  
HA180132 Hex Bolt, 3/8-16 x 2-1/4"  
46699  
43081  
47623  
43343  
44566  
43661  
46055  
44950  
47141  
48515  
48514  
44481  
23697  
40825  
43631  
42523  
Hex Bolt, 1/4-20 x 2"  
Washer, 5/16"  
Hitch Pin  
Hair Cotter Pin, 1/8"  
Torsion Spring  
Hex Bolt, 1/4-20 x 1"  
Spring Pin, 1/8 x 1"  
Carriage Bolt, 1/4-20 x 3/4"  
Nylon Wing Nut  
Drive Pin w/Bail, 1/4 x 2"  
Flow Control Mounting Tube  
Vinyl Cap  
Hopper Strap  
Vinyl Cover  
1540-162 Flat Washer, 1/2"  
47615  
47683  
25305  
04367  
43850  
44468  
44285  
Flange Bearing  
Spacer Tube  
Sprocket Shaft  
Spreader Plate  
Spring Pin, 1/8 x 5/8"  
6 Tooth Sprocket  
Delrin Bushing  
C-9M5732 Rivet  
48934  
43070  
43054  
41549  
Hairpin Agitator  
Flat Washer, 3/8"  
Hex Bolt, 3/8-16 x 2"  
Flow Control Rod  
Ball Bearing  
Owners Manual  
11  
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ORDERING REPLACEMENT PARTS  
To order replacement parts, call Sears Parts Direct 1-800-252-1698  
12  
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