OPERATOR’S MANUAL
RECIPROCATING SAW
VARIABLE SPEED
DOUBLE INSULATED
Rj165V
Your reciprocating saw has been engineered and manufactured to our high standard for dependability, ease of operation,
and operator safety. When properly cared for, it will give you years of rugged, trouble-free performance.
WARNING: To reduce the risk of injury, the user must read and understand the operator’s manual before using
this product.
Thank you for your purchase.
SAVE THIS MANUAL FOR FUTURE REFERENCE
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GENERAL SAFETy RULES
with your finger on the switch or plugging in power tools
that have the switch on invites accidents.
WARNING!
Remove any adjusting key or wrench before turning the
power tool on. A wrench or a key left attached to a rotating
part of the power tool may result in personal injury.
Read all instructions. Failure to follow all instructions
listed below may result in electric shock, fire and/or
serious injury. The term “power tool” in all of the warn-
ings listed below refers to your mains-operated (corded)
power tool or battery-operated (cordless) power tool.
Do not overreach. keep proper footing and balance
at all times. This enables better control of the power tool
in unexpected situations.
Dress properly. Do not wear loose clothing or jewelry.
keep your hair, clothing and gloves away from moving
parts. Loose clothes, jewelry or long hair can be caught
in moving parts.
SAVE THESE INSTRUCTIONS
WORk AREA SAFETy
keep work area clean and well lit. Cluttered or dark
areas invite accidents.
If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of these devices can
reduce dust-related hazards.
Do not operate power tools in explosive atmo-
spheres, such as in the presence of flammable
liquids, gases or dust. Power tools create sparks which
may ignite the dust or fumes.
POWER TOOL USE AND CARE
Do not force the power tool. Use the correct power tool
for your application. The correct power tool will do the job
better and safer at the rate for which it was designed.
keep children and bystanders away while operating a
power tool. Distractions can cause you to lose control.
ELECTRICAL SAFETy
Do not use the power tool if the switch does not turn
it on and off. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
Power tool plugs must match the outlet. Never modify
the plug in any way. Do not use any adapter plugs with
earthed (grounded) power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock.
Disconnect the plug from the power source and/or
the battery pack from the power tool before making
any adjustments, changing accessories, or storing
power tools. Such preventive safety measures reduce
the risk of starting the power tool accidentally.
Avoid body contact with earthed or grounded surfaces
such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body
is earthed or grounded.
Store idle power tools out of the reach of children and
do not allow persons unfamiliar with the power tool
or these instructions to operate the power tool. Power
tools are dangerous in the hands of untrained users.
Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of elec-
tric shock.
Do not abuse the cord. Never use the cord for carrying,
pulling or unplugging the power tool. keep cord away
from heat, oil, sharp edges or moving parts. Damaged
or entangled cords increase the risk of electric shock.
Maintain power tools. Check for misalignment or bind-
ing of moving parts, breakage of parts and any other
condition that may affect the power tool’s operation.
If damaged, have the power tool repaired before use.
Many accidents are caused by poorly maintained power
tools.
When operating a power tool outdoors, use an exten-
sion cord suitable for outdoor use. Use of a cord suit-
able for outdoor use reduces the risk of electric shock.
keep cutting tools sharp and clean. Properly main-
tained cutting tools with sharp cutting edges are less
likely to bind and are easier to control.
PERSONAL SAFETy
Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use a power tool while you are tired or under the
influence of drugs, alcohol or medication. A moment
of inattention while operating power tools may result in
serious personal injury.
Use the power tool, accessories and tool bits etc., in
accordance with these instructions and in the manner
intended for the particular type of power tool, taking
into account the working conditions and the work to
be performed. Use of the power tool for operations dif-
ferent from those intended could result in a hazardous
situation.
Use safety equipment. Always wear eye protection.
Safety equipment such as dust mask, non-skid safety
shoes, hard hat, or hearing protection used for appropri-
ate conditions will reduce personal injuries.
SERVICE
Have your power tool serviced by a qualified repair
person using only identical replacement parts. This will
ensure that the safety of the power tool is maintained.
Avoid accidental starting. Ensure the switch is in the
off-position before plugging in. Carrying power tools
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SPECIFIC SAFETy RULES
Hold power tool by insulated gripping surfaces when
that may affect its operation. A guard or other part that
is damaged should be properly repaired or replaced
by an authorized service center. Following this rule will
reduce the risk of shock, fire, or serious injury.
performing an operation where the cutting tool may
contact hidden wiring or its own cord. Contact with a
“live” wire will make exposed metal parts of the tool “live”
and shock the operator.
Whenservicingapowertool,useonlyidenticalreplace-
mentparts.FollowinstructionsintheMaintenancesec-
tion of this manual. Use of unauthorized parts or failure to
follow Maintenance instructions may create a risk of
shock or injury.
Use clamps or other practical way to secure and sup-
port the workpiece to a stable platform. Holding the
work by hand or against your body leaves it unstable and
may lead to loss of control.
know your power tool. Read operator’s manual care-
fully. Learn its applications and limitations, as well as
the specific potential hazards related to this power
tool. Following this rule will reduce the risk of electric
shock, fire, or serious injury.
Make sure your extension cord is in good condi-
tion. When using an extension cord, be sure to use
one heavy enough to carry the current your product
will draw. A wire gauge size (A.W.G.) of at least 14 is
recommended for an extension cord 50 feet or less
in length. A cord exceeding 100 feet is not recom-
mended. If in doubt, use the next heavier gauge. The
smaller the gauge number, the heavier the cord. An
undersized cord will cause a drop in line voltage resulting
in loss of power and overheating.
Always wear safety glasses. Everyday eyeglasses
have only impact-resistant lenses; they are NOT safety
glasses. Following this rule will reduce the risk of serious
personal injury.
Protect your lungs. Wear a face or dust mask if the
operation is dusty. Following this rule will reduce the risk
of serious personal injury.
Inspect for and remove all nails from lumber before
using this power tool. Following this rule will reduce the
risk of serious personal injury.
Protect your hearing. Wear hearing protection during
extended periods of operation. Following this rule will
reduce the risk of serious personal injury.
Ifthepowersupplycordisdamaged,itmustbereplaced
only by the manufacturer or by an authorized service
center to avoid risk.
Inspect power tool cords periodically and, if damaged,
have repaired at your nearest Authorized Service Cen-
ter. Constantly stay aware of cord location. Following
this rule will reduce the risk of electric shock or fire.
Do not wear loose clothing or jewelry. Contain long
hair. Loose clothes, jewelry, or long hair can be drawn
into air vents.
Do not use on a ladder or unstable support. Stable
footing on a solid surface enables better control of the
power tool in unexpected situations.
Check damaged parts. Before further use of the power
tool, a guard or other part that is damaged should be
carefully checked to determine that it will operate
properly and perform its intended function. Check for
alignment of moving parts, binding of moving parts,
breakage of parts, mounting, and any other conditions
Save these instructions. Refer to them frequently and
use them to instruct others who may use this power tool.
If you loan someone this power tool, loan them these
instructions also.
4
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SyMBOLS
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper
interpretation of these symbols will allow you to operate the product better and safer.
SyMBOL
NAME
DESIGNATION/EXPLANATION
V
Volts
Voltage
Current
A
Hz
W
Amperes
Hertz
Frequency (cycles per second)
Power
Watt
min
Minutes
Time
Alternating Current
Direct Current
No Load Speed
Class II Tool
Type of current
Type or a characteristic of current
Rotational speed, at no load
Double-insulated construction
Revolutions, strokes, surface speed, orbits etc., per minute
n
o
.../min
Per Minute
Wet Conditions Alert
Do not expose to rain or use in damp locations.
To reduce the risk of injury, user must read and understand
operator’s manual before using this product.
Read The Operator’s Manual
Always wear safety goggles or safety glasses with side shields and,
as necessary, a full face shield when operating this product.
Eye Protection
Safety Alert
Precautions that involve your safety.
Failure to keep your hands away from the blade will result in serious
personal injury.
No Hands Symbol
Failure to keep your hands away from the blade will result in serious
personal injury.
No Hands Symbol
No Hands Symbol
No Hands Symbol
Failure to keep your hands away from the blade will result in serious
personal injury.
Failure to keep your hands away from the blade will result in serious
personal injury.
To reduce the risk of injury or damage, avoid contact with any hot
surface.
Hot Surface
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SyMBOLS
The following signal words and meanings are intended to explain the levels of risk associated with this product.
SyMBOL
SIGNAL
MEANING
Indicates an imminently hazardous situation, which, if not avoided, will result
in death or serious injury.
DANGER:
Indicates a potentially hazardous situation, which, if not avoided, could result
in death or serious injury.
WARNING:
CAUTION:
CAUTION:
Indicates a potentially hazardous situation, which, if not avoided, may result in
minor or moderate injury.
(Without Safety Alert Symbol) Indicates a situation that may result in property
damage.
SERVICE
WARNING:
Servicing requires extreme care and knowledge and should
be performed only by a qualified service technician. For
service we suggest you return the product to the nearest
AUTHORIZED SERVICE CENTER for repair. When servic-
ing, use only identical replacement parts.
To avoid serious personal injury, do not attempt to use this
product until you read thoroughly and understand com-
pletely the operator’s manual. If you do not understand
the warnings and instructions in the operator’s manual,
do not use this product. Call Ryobi customer service for
assistance.
WARNING:
The operation of any power tool can result in foreign objects being thrown into your eyes, which can
result in severe eye damage. before beginning power tool operation, always wear safety goggles or
safety glasses with side shields and, when needed, a full face shield. We recommend Wide Vision Safety
Mask for use over eyeglasses or standard safety glasses with side shields. Always use eye protection
which is marked to comply with ANSI Z87.1.
SAVE THESE INSTRUCTIONS
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ELECTRICAL
DOUBLE INSULATION
EXTENSION CORDS
Double insulation is a concept in safety in electric power
tools, which eliminates the need for the usual three-
wire grounded power cord. All exposed metal parts are
isolated from the internal metal motor components with
protecting insulation. Double insulated tools do not need
to be grounded.
When using a power tool at a considerable distance from
a power source, be sure to use an extension cord that has
the capacity to handle the current the product will draw. An
undersized cord will cause a drop in line voltage, resulting in
overheating and loss of power. Use the chart to determine
the minimum wire size required in an extension cord. Only
round jacketed cords listed by Underwriter’s Laboratories
(UL) should be used.
WARNING:
When working outdoors with a product , use an extension
cord that is designed for outside use. This type of cord is
designated with “W-A” or “W” on the cord’s jacket.
The double insulated system is intended to protect
the user from shock resulting from a break in the tool’s
internal insulation. Observe all normal safety precautions
to avoid electrical shock.
before using any extension cord, inspect it for loose or
exposed wires and cut or worn insulation.
NOTE:Servicingofaproductwithdoubleinsulationrequires
extreme care and knowledge of the system and should
be performed only by a qualified service technician. For
service, we suggest you return the product to your near-
est authorized service center for repair. Always use original
factory replacement parts when servicing.
**Ampere rating (on product data plate)
0-ꢀ.0
ꢀ.1-3.4 3.5-5.0 5.1-7.0 7.1-1ꢀ.0 1ꢀ.1-16.0
Cord Length
Wire Size (A.W.G.)
ꢀ5'
50'
16
16
16
16
16
16
16
16
14
16
14
1ꢀ
14
14
10
14
1ꢀ
—
ELECTRICAL CONNECTION
100'
This product has a precision-built electric motor. It should
be connected to a power supply that is 120 V, AC only
(normal household current), 60 Hz. Do not operate this
product on direct current (DC). A substantial voltage drop
will cause a loss of power and the motor will overheat. If
the product does not operate when plugged into an outlet,
double-check the power supply.
**Used on 12 gauge - 20 amp circuit.
NOTE: AWG = American Wire Gauge
WARNING:
Keep the extension cord clear of the working area.
Position the cord so that it will not get caught on
lumber, tools, or other obstructions while you are working
with a power tool. Failure to do so can result in serious
personal injury.
WARNING:
Check extension cords before each use. If damaged
replace immediately. Never use the product with a
damaged cord since touching the damaged area could
cause electrical shock resulting in serious injury.
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FEATURES
PRODUCT SPECIFICATIONS
Stroke Length......................................................1-3/16 in.
Input ............................... 1ꢀ0 V, AC only, 60 Hz, 6.5 Amps
Net Weight.............................................................. 6.3 lbs.
Strokes per Minute........................................0-3,000 max.
VARIABLE SPEED
DIAL
SWITCH
TRIGGER
BLADE
TOOLLESS BLADE
CHAnGE SYSTEM
LIVE TOOL
InDICATOR
SHOE
ASSEMBLY
Fig. 1
kNOW yOUR RECIPROCATING SAW
SHOE ASSEMBLy
The shoe assembly of the reciprocating saw pivots up and
down in both directions. The shoe is adjustable, allowing the
use of the blade teeth at different positions on the blade.
See Figure 1.
The safe use of this product requires an understanding of
the information on the product and in this operator’s manual
as well as a knowledge of the project you are attempting.
before use of this product, familiarize yourself with all
operating features and safety rules.
SWITCH TRIGGER
The recriprocating saw has a conveniently located switch
trigger.
GRIPZONE™ OVERMOLD TECHNOLOGy
ThereciprocatingsawfeaturesGripzone™ overmoldtechnol-
ogy for improved comfort with a positive grip.
TOOLLESS BLADE CHANGE SySTEM
The toolless blade change system eliminates the need for
tools when changing the blade.
LIVE TOOL INDICATOR
The live tool indicator is located on the handle of the tool and
indicates that the tool is connected to a power supply.
VARIABLE SPEED DIAL
The recriprocating saw has a variable speed dial designed
to allow operator control of speed and power limits.
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ASSEMBLy
UNPACkING
This product has been shipped completely assembled.
WARNING:
If any parts are damaged or missing do not operate
this product until the parts are replaced. Failure to heed
this warning could result in serious personal injury.
Carefully remove the product and any accessories from
the box. Make sure that all items listed in the packing list
are included.
Inspect the product carefully to make sure no breakage
or damage occurred during shipping.
WARNING:
Do not discard the packing material until you have care-
Do not attempt to modify this product or create acces-
sories not recommended for use with this product. Any
such alteration or modification is misuse and could result
in a hazardous condition leading to possible serious
personal injury.
fully inspected and satisfactorily operated the product.
If any parts are damaged or missing, please call
1-800-5ꢀ5-ꢀ579 for assistance.
PACkING LIST
Reciprocating Saw
Saw blades (ꢀ)
Tool bag
WARNING:
Do not connect to power supply until assembly is
complete. Failure to comply could result in accidental
starting and possible serious personal injury.
Operator’s Manual
OPERATION
WARNING:
WARNING:
Do not allow familiarity with products to make you care-
less. Remember that a careless fraction of a second is
sufficient to inflict serious injury.
Do not use any attachments or accessories not
recommended by the manufacturer of this product. The
use of attachments or accessories not recommended
can result in serious personal injury.
WARNING:
APPLICATIONS
You may use this product for the purposes listed below:
Always wear safety goggles or safety glasses with side
shields when operating power tools. Failure to do so
could result in objects being thrown into your eyes
resulting in possible serious injury.
Cutting all types of wood products (lumber, plywood,
paneling, composition board, and hard wood)
Cutting masonite and plastic
Cutting drywall
Cutting metals such as sheet steel, pipe, steel rods, alu-
minum, brass, and copper
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OPERATION
SELECTING BLADES
Selecting the correct type of blade is important in order to
obtain the best performance from the saw. Select the blade
based on the application and on the material you wish to
cut. Selecting the right blade will give you a smoother, faster
cut and prolong the life of the blade.
blades with fewer teeth, 10 teeth per inch (TPI) are typically
used for cutting wood, while blades with more teeth are
better for cutting metal or plastic. We recommend 14 TPI for
plastics and soft metals and 18 TPI for hard metals.
BLADE
RELEASE
LEVER
INSTALLING BLADES
See Figure 2.
Fig. ꢀ
The toolless blade change system eliminates the need for
tools when changing the blade.
Unplug the saw.
Lift the blade release lever.
Insert saw blade until it is fully seated.
SWITCH
TRIGGER
NOTE: blade can be installed with teeth facing either up
or down.
Lower the blade release lever.
TURNING THE SAW ON/OFF
See Figure 3.
To turn the saw on: Depress the switch trigger.
To turn the saw off: Release the switch trigger.
ADjUSTING THE SPEED
See Figure 4.
Fig. 3
TO InCREASE
SPEED
The variable speed feature allows the saw to operate at
speeds that can be increased by rotating the dial from
1 (slow) to 6 (fast). The dial is conveniently located on the
handle, allowing operator control of blade speed.
3
To increase the speed: Turn the variable speed dial to
VARIABLE
SPEED DIAL
a higher number setting.
To decrease the speed: Turn the variable speed dial to
a lower number setting.
TO DECREASE
SPEED
Fig. 4
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OPERATION
OPERATING THE SAW
See Figure 5.
Secure the workpiece to a work bench or table with a
vise or with clamps.
Make sure the saw blade is clear of any foreign material
and that the power cord and extension cord are out of
the blade path.
Mark the line of cut clearly.
Hold the saw firmly in front of and clearly away from
you.
Depress the switch trigger to start the cutting action.
Set the shoe assembly against the workpiece.
Move the blade into the workpiece.
NOTE: Do not force. Use only enough pressure to keep
the saw cutting. Let the blade and saw do the work. Keep
pressure on the shoe, against the workpiece.
Fig. 5
PLUNGE CUTTING WOOD OR WALL BOARD
See Figure 6.
Secure the workpiece to a work bench or table with a
vise or with clamps.
Make sure the saw blade is clear of any foreign material
and that the power cord and extension cord are out of
the blade path.
Mark the line of cut clearly.
Hold the saw firmly in front of and clearly away from
you.
Choose a convenient starting point inside the cutting area
and place the tip of the blade over that point.
Rest the front edge of the shoe assembly on the
Fig. 6
workpiece and hold it firmly in position during the cut.
Depress the switch trigger and allow the saw blade to
reach full cutting speed.
WARNING:
blades longer than 6 in. can whip and should not be used
for plunge cutting. Failure to heed this warning can result
in serious personal injury.
WARNING:
Make sure the blade does not touch the workpiece until
the motor reaches full speed. Failure to heed this warning
can cause you to lose of control of the saw and result in
serious injury.
WARNING:
Cutting into electrical wiring can cause the blade, the blade
clamp, and the saw bar assembly to become electrically
live. Do not touch metal parts when cutting into a wall;
grasp only the insulated surfaces on the tool. Make sure
hidden electrical wiring, water pipes, and mechanical haz-
ards are not in the blade path when cutting into a wall.
Tilt the saw downward until the tip of the blade starts
cutting the workpiece.
Allow the saw to penetrate the workpiece.
Tilt the saw until the blade is perpendicular to the
workpiece.
11
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OPERATION
METAL CUTTING
See Figure 7.
You may cut metals such as sheet steel, pipe, steel rods,
aluminum, brass, and copper with the saw.
Observe the following tips when metal cutting:
be careful not to twist or bend the saw blade.
Do not force the tool and use a slow speed setting.
Use cutting oil when cutting soft metals and steel. Cutting
oil also keeps the blades cool, increases cutting action,
and prolongs blade life.
Never use gasoline since normal sparking of motor could
ignite fumes.
Clamp the workpiece firmly and cut close to the clamping
point to eliminate any vibration of the work. When cutting
conduit pipe or angle iron, clamp the workpiece in a vise
if possible and cut close to the vise. To cut thin sheet
material, “sandwich” the material between hardboard or
plywood and clamp the layers to eliminate vibration and
material tearing.
Fig. 7
Always keep firm pressure on the shoe to hold it securely
against the workpiece.
1ꢀ
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MAINTENANCE
Electric tools used on fiberglass material, wallboard, spack-
WARNING:
ling compounds, or plaster are subject to accelerated wear
and possible premature failure because the fiberglass chips
and grindings are highly abrasive to bearings, brushes,
commutators, etc. Consequently, we do not recommend
using this product for extended work on these types
of materials. However, if you do work with any of these
materials, it is extremely important to clean the product
using compressed air.
When servicing, use only identical replacement parts.
Use of any other parts may create a hazard or cause
product damage.
WARNING:
Always wear safety goggles or safety glasses with side
shields during power tool operation or when blowing
dust. If operation is dusty, also wear a dust mask.
LUBRICATION
All of the bearings in this product are lubricated with a
sufficient amount of high grade lubricant for the life of the
unitundernormaloperatingconditions.Therefore,nofurther
lubrication is required.
GENERAL MAINTENANCE
Avoid using solvents when cleaning plastic parts. Most
plastics are susceptible to damage from various types of
commercial solvents and may be damaged by their use. Use
clean cloths to remove dirt, dust, oil, grease, etc.
WARNING:
Do not at any time let brake fluids, gasoline, petroleum-
based products, penetrating oils, etc., come in contact
with plastic parts. Chemicals can damage, weaken or
destroy plastic which may result in serious personal
injury.
13
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OPERATOR’S MANUAL
RECIPROCATING SAW
VARIABLE SPEED
DOUBLE INSULATED
Rj165V
WARNING:
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains
chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these
chemicals are:
•lead from lead-based paints,
•crystalline silica from bricks and cement and other masonry products, and
•arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such
as those dust masks that are specially designed to filter out microscopic particles.
• PARTS AND SERVICE
Prior to requesting service or purchasing replacement parts, please obtain your model
and serial number from the product data plate.
RJ165V
• MODEL NUMbER
• SERIAL NUMbER
• HOW TO ObTAIN REPLACEMENT PARTS:
1-800-5ꢀ5-ꢀ579. Replacement parts can also be obtained at one of our Authorized
Service Centers.
• HOW TO LOCATE AN AUTHORIZED SERVICE CENTER:
1-800-5ꢀ5-ꢀ579.
• HOW TO ObTAIN CUSTOMER OR TECHNICAL SUPPORT:
To obtain Customer or Technical Support please contact us at 1-800-5ꢀ5-ꢀ579.
RYObI® is a registered trademark of Ryobi Limited used under license.
ONE WORLD TECHNOLOGIES, INC.
14ꢀ8 Pearman Dairy Road, Anderson, SC ꢀ96ꢀ5
Phone 1-800-5ꢀ5-ꢀ579
987000-3ꢀ1
4-ꢀ-08 (REV:01)
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