Ryobi Planer AP13AK User Guide

AP13AK  
PLANER THICKNESSER WITH ANTI KICKBACK  
OWNER’S OPERATION MANUAL  
N197  
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RULES FOR SAFE OPERATION  
The purpose of safety rules is to attract your attention to  
6. STORE IDLE TOOLS. When not in use, tools should be stored  
possible dangers. The safety symbols and the explanations with  
them, require your careful attention and understanding.  
The safety warnings by themselves do not elimimate any danger.  
The instruction or warnings they give are not substitutes for  
proper accident prevention measures.  
in a dry and high or locked-up place, out of reach of children.  
7. DON'T FORCE TOOL. It will do the job better and safer at the  
rate at which it was designed.  
8. USE RIGHT TOOL. Don't force a small tool or attachment to  
do the job of a heavy duty tool. Don't use tool for any purpose  
not intended.  
SAFETY ALERT SYMBOL. Indicates caution or  
warning. May be used in conjunction with other  
symbols or pictures.  
WARNING: Failure to obey a safety warning can  
result in serious injury to yourself or to others. Always  
follow the safety precautions to reduce the risk of fire,  
electric shock and personal injury.  
9. DRESS PROPERLY. Do not wear loose clothing or jewellery.  
They can be caught in moving parts. Rubber gloves and  
non-skid footwear are recommended when working outdoors.  
Also wear protective hair covering to contain long hair.  
10. ALWAYS WEAR SAFETY GLASSES. Everyday eyeglasses  
have only impact resistant lenses, they are not safety glasses.  
DOUBLE INSULATION  
11. PROTECT YOUR LUNGS. Wear a dust mask if operation is dusty.  
Double insulation is a concept in safety in electric power tools,  
which eliminates the need for earth grounding. Whenever  
there is electric current in the tool there are two complete sets  
of insulation to protect the user. All exposed metal parts are  
isolated from the internal metal motor components with  
protecting insulation.  
12. PROTECT YOUR HEARING.Wear hearing protection during  
extended periods of operation.  
13. DON'T OVERREACH. Keep proper footing and balance at all  
times. Do not use tool on  
a
ladder or unstable support.  
Secure tools when working at elevated levels.  
14. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean  
for better and safer performance. Follow instructions for  
lubricating and changing accessories.  
WARNING: The double insulated system is intended to protect  
the user from shock resulting from a break in the tool's internal  
wiring. Observe all normal safety precautions related to avoiding  
electrical shock.  
15. DISCONNECT TOOLS. When not in use, before servicing, or  
when changing attachments, blades, bits, cutters, etc. all  
tools should be disconnected.  
IMPORTANT: Servicing of a tool with double insulation requires  
extreme care and knowledge of the system and should be  
performed only by a qualified service technician. For service we  
suggest you return the tool to your nearest Ryobi Authorised  
Service Centre for repair. When servicing, use only identical  
Ryobi replacement parts.  
16. REMOVE ADJUSTING KEYS AND WRENCHES. Before  
turning it on, Form a habit of checking to see that keys and  
adjusting wrenches are removed from tool.  
17. NEVER USE IN AN EXPLOSIVE ATMOSPHERE. Normal  
sparking of the motor could ignite fumes.  
WARNING: Do not attempt to operate this tool until you have  
read thoroughly and completely understood the safety rules, etc.  
contained in this manual. Failure to comply can result in accidents  
involving fire, electric shock or serious personal injury. Save  
owners manual and review frequently for continual safe operation  
and for instructing others who may use this tool.  
18. KEEP HANDLES DRY, CLEAN AND FREE FROM OIL AND  
GREASE. Always use a clean cloth when cleaning. Never use  
brake fluids, gasoline, petroleum based products, or any  
strong solvents to clean your tool.  
19. STAY ALERT AND EXERCISE CONTROL. Watch what you  
are doing and use common sense. Do not operate tool when  
you are tired. Do not rush.  
The operation of any tool can result  
in foreign objects being thrown into  
your eyes, which can result in severe  
eye damage. Before beginning power  
tool operation, always wear safety  
20. CHECK DAMAGED PARTS.Before further use of the tool, a  
guard or any other part that is damaged should be carefully  
checked to determine that it will operate properly and perform  
its intended function. Check for alignment of moving parts,  
binding of moving parts, breakage of parts and any other  
conditions that may affect its operation. A guard or any other  
part that is damaged should be properly repaired or replaced  
by an authorised service centre.  
goggles or safety glasses with side  
shields and a full face shield when  
needed. We recommend Wide Vision Safety Mask for use over  
eye glasses or standard safety glasses with side shields.  
21. DO NOT USE TOOL IF SWITCH DOES NOT TURN IT ON  
1. KNOW YOUR POWER TOOL. Read owners manual carefully.  
Learn its applications and limitations as well as the specific  
potential hazards related to this tool.  
AND OFF Have defective switches replaced by authorised  
.
service centre.  
22. DO NOT OPERATE THIS TOOL WHILE UNDER THE  
INFLUENCE OF DRUGS, ALCOHOL OR ANY MEDICATION.  
2. GUARD AGAINST ELECTRICAL SHOCK BY PREVENTING  
BODY CONTACT WITH GROUNDED SURF ACES.  
For example, pipes, radiators, ranges, refrigerator enclosures.  
23. SUPPLY CORD. If the supply cord is damaged, it must be  
replaced by the manufacturer or its service agent or similarly  
qualified person in order to avoid a hazard.  
3. KEEP WORK AREA CLEAN. Cluttered areas and benches  
invite accidents.  
Due to Ryobi's continued product refinement policy  
,
4
5
.
.
AVOID DANGEROUS ENVIRONMENT. Don't use power  
tools in damp or wet locations or expose to rain. Keep work  
area well lit.  
product features and specifications can and will change  
without notice. Check current features and specifica-  
tions with your Ryobi retailer.  
K
EEP  
C
H
I
LD  
R
EN  
A
N
D
VISITO  
R
S
AWAY. Visitors should wear  
safety glasses and be kept a safe distance from work area.  
Do not let visitors contact tool or extension cord.  
SAVE THESE INSTRUCTIONS  
Page 2  
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RULES FOR SAFE OPERATION  
Hand Crank  
Stock Rollers  
Power  
Switch  
Overload  
Switch  
Depth Scale  
Table  
Extention  
Make sure the workpiece is free of from nails,  
screws stones and other foreign objects which  
could damage the blades.  
Make sure the blades are attached correctly as  
described in the instructions.  
Use caution when handling the blades and  
cutterhead assembly. The blades are sharp and  
can easily cut your hand.  
Allow the cutterhead to reach full speed before  
using.  
Always wear eye protection when operating the  
machine.  
Check to make sure all holding screws are tight  
before starting machine.  
Always stop the motor and disconnect from power  
source before making any adjustments.  
Be sure all guards are in place before operation.  
Read owner’s manual thoroughly and familiarise  
yourself with the machine before operation.  
Do not force work through the machine. Allow the  
planer to apply the proper feed rate.  
Check feed rollers occasionally to be sure  
sawdust and chips are not lodged between any  
components. If rollers are not seated firmly, the  
feed rolls will not hold timber firmly against the  
bed, allowing kickback.  
Only plane wood boards.  
Use sound timber, with no loose knots and as few  
tight knots as possible.  
Never stand directly in line with either the infeed  
or outfeed sides. Always stand off to one side of  
the machine.  
Page 3  
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RULES FOR SAFE OPERATION  
Always hold your workpiece firmly with both  
Anti-Kickback Pawls  
hands, keep your body in a balanced position to  
be ready to resist kickback. Never stand directly  
in line with timber.  
Device which, when properly installed and maintained,  
is designed to stop the workpiece from being kicked  
back toward the front of the Blade during a Planer  
operation.  
Avoiding kickback  
Always use the correct Blade depth setting.  
Inspect the work for knots or nails before  
beginning a cut. Knock out any loose knots with a  
hammer, never cut into a loose knot or nail.  
Always use clear, sharp, and properly-set blades.  
Never make planer with dull blades.  
To avoid pinching the Blade, support the work  
properly before beginning a planer operation.  
When making a planer operation, use steady,  
even pressure, never force to plane.  
Do not plane wet or warped timber.  
LOOSE PARTS LIST  
9
1
4
3
5
6
2
10  
8
7
• Properly assembled  
blade setting guage.  
1) “C” Circlip ......................................................................................................................................... 4 pieces  
2) Blade Setting Guide ..........................................................................................................................2 pieces  
3) Blade Setting Guage Shaft .................................................................................................................1 piece  
4) Base Lock Screw ......................8mm x 50(L)................................................................................... 4 pieces  
5) Elevation Knob Lock Screw ......6mm x 15(L)..................................................................................... 1 piece  
6) Cutterhead Raising Hand Crank ........................................................................................................1 piece  
7) Allen Wrenches ............................................................................................................................... 4 & 5mm  
8) Open End Wrench ..........................8 x 10..........................................................................................1 piece  
9) Dust Chute..........................................................................................................................................1 piece  
10) Philip Screws...................................................................................................................................4 pieces  
Page 4  
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OPERATION  
MOVING THE PLANER (Fig. 1)  
The planer can be carried using the handles on either  
side of the frame. Make sure the table extensions are  
closed before moving the planer.  
Fig. 3  
ON / OFF SWITCH (Fig. 4)  
Your Planer Thicknesser has  
a
rocker style  
switch with a removable locking key to prevent  
unauthorised use. If you intend to be away from  
the machine for a long period of time and there  
is any chance of it’s use by others, especially  
children, remove the locking key with the switch in  
the OFF position. Store the locking key in a safe,  
inconspicuous place in your workshop. To turn  
the planer on, insert the locking key and turn the  
switch to the ON position. The planer will then be  
operable. To turn the planer off, turn the switch to  
the OFF position. (Fig. 4)  
Fig. 1  
MOUNTING THE PLANER ONTO THE WOOD  
BASE (Fig. 2a&2b)  
When the planer is not mounted on a planer stand,  
it is suggested that it be mounted onto two pieces of  
timber. This will ensure maximum stability.  
Choose two pieces of wood according to the sizes  
shown on the figure below . Mount the planer onto  
the wood surface.  
Use four long, furnished screws to mount the planer  
base onto the wood (Fig. 2a)  
WARNING:  
Always be sure the switch is in the off position  
before connecting the planer to the power source.  
2-Ø9  
Ø9  
50.8  
Ø15  
m8 crew  
Mounting  
Hole  
Planer Base  
Hole  
CIRCUIT OVERLOAD SWITCH  
15  
Fig. 2a  
The machine is provided with an overload switch  
for overload protection. If an overload occurs, the  
switch will pop out. If this happens, wait several  
minutes and press the switch to reset the machine.  
(Fig. 4)  
On/Off Switch  
Circuit Overload  
Switch  
Fig. 2b  
STOCK ROLLERS (Fig. 3)  
On/Off Switch  
Locking Key  
Fig. 4  
Two rollers are built on top of the planer, providing  
convenient handling of stock for consecutive cutting  
operations. Stock placed on the top of the machine  
can be easily pulled to the operator for planing.  
Page 5  
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ADJUSTMENT  
When you have properly adjusted the depth of  
ADJUST DEPTH OF CUT (Fig. 5)  
cut scale, test your reading by planing a piece of  
scrap timber. After planing, measure the planed  
thickness and double check it against the scale  
reading. The two measurements should be the  
same, re-adjust your depth of cut scale to read the  
planed thickness if necessary.  
WARNING:  
Never plane more than 3mm in one pass and  
never attempt to plane a board under 127mm  
(5”) in length. Always wear a protective face  
shield.  
To adjust the depth of cut, turn the cutterhead-  
raising hand crank in the direction marked on top  
of the planer. The depth of cut adjustment can  
be read from the depth scale. The adjustment  
gradation is 2mm per revolution of the hand  
crank.(Fig. 5)  
Always start your work by making a light planing  
cut. The depth of cut on subsequent passes may  
be increased by up to 3mm, but remember that a  
light cut creates a finer finish than a heavier cut.  
The thickness of timber running through the planer  
is controlled by the distance you adjust the cutting  
blade from the table.  
Screws  
Chip Deflector  
Safety Guard  
Fig. 6  
• Do not plane timber which is less than 5mm thick.  
• Do not plane timber which is thicker than 153mm (6”).  
Cutterhead Raising  
Hand Crank  
Depth  
Scale  
Fig. 5  
Plastic Pointer  
Screws  
Fig. 7  
ADJUSTING THE DEPTH OF CUT SCALE  
(Fig 6&7)  
For safe operation of your planer, it is very important  
that the depth of cut scale is read accurately. To adjust  
the depth of cut scale, follow the steps outlined below:  
Try to feed a board for planing.  
Compare the measured thickness of the board to  
the reading on the depth of cut scale.  
If the reading on the depth of cut scale is incorrect,  
loosen the screw which tightens the plastic pointer  
and adjust accordingly (Fig. 5)  
Page 6  
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ADJUSTMENT  
REMOVING THE PLANER BLADES (Fig. 7a)  
SETTING THE BLADE HEIGHT (Fig. 8&8a)  
To obtain a blade projection of 1.5mm, place the  
blade setting gauge (E) on the cutterhead with both  
guides resting firmly against the blade. (Fig. 8)  
Loosen the assembly by turning the 7 screws (A)  
clockwise with an open end wrench.  
When the blade is pressed to the required height  
by guides on the gauge, retighten the assembly by  
turning the screws counter clockwise. Make sure  
all seven lock screws are tightened securely.  
To remove the planer blades, follow the steps outlined  
below:  
WARNING:  
Unplug your planer from the power source before  
removing the planer blades.  
Remove the chip guard by removing the wing nut  
on each side.  
Loosen the lock bar (B) and blade by turning the  
lock screws (A) clockwise. The blades are spring  
loaded, and will push out when the assembly is  
loosened. (Fig. 7a)  
WARNING:  
The blade edge is very susceptible to chipping.  
Use caution when handling the gauge near the  
blades to avoid damaging them.  
Take out the blade (C), and then the blade lock  
bar (B).  
WARNING:  
The assembly must be tightened securely to  
prevent accidents during planing.  
Fig. 7a  
INSTALLING THE PLANER BLADES (Fig. 7a)  
WARNING:  
Unplug your planer from the power source before  
removing the planer blades.  
Fig. 8  
To install the planer blades, follow the steps outlined  
below:  
Remove the blades according to the instructions  
for “ REMOVING THE PLANER BLADES”  
Fit the blade lock bar (B) into the slot on the  
cutterhead.  
Fit the blade into the slot on the cutterhead, and  
tighten the lockbar blade assembly by turning the  
screws counter clockwise. Make sure the blade is  
facing the correct direction.  
Set the blade heights according to the instructions  
as shown below. The blade height must be reset  
every time the blades are taken out for any  
reason.  
Fig. 8a  
Be sure to replace the chip guard after blades  
are installed.  
Page 7  
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ADJUSTMENT  
MAKING THE CUTTERHEADAND WORKTABLE  
PARALLEL (Fig. 9~12)  
Plane a workpiece and measure thickness after the  
cut. If the thickness is not the same on both sides of  
the workpiece, perform the following action.  
Adjust the cutter shaft and the worktable so they are  
parallel. The tools used for checking are shown below  
. Please use hardwood to make a tool guage block  
according to the size shown in the figure 9. Make the  
adjustments as per the following procedures.  
Remove height adjustment handle and both top  
and side covers by removing allen screws (Fig.11)  
to expose height adjustment lock nuts. (Fig.12)  
Loosen adjustment lock nut. (Fig.12)  
Fig. 10  
Adjust height nut up or down as required to suit  
guage block. (Fig.10)  
When desired height setting is reached, tighten  
lock nuts inposition. (Fig.12)  
Height Adjustment  
Crank Handle  
Reassemble side and top covers and replace  
height adjustment handle.  
20mm  
34mm  
Allen  
5mm  
Screws  
33mm  
33mm  
135°  
Fig. 11  
100mm  
Height  
Adjustment Nut  
3mm  
120°  
15mm  
70mm  
30mm  
100mm  
Fig. 12  
Fig. 9  
Page 8  
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ADJUSTMENT  
NOTE: Remove gauge block before starting machine.  
Thickness planing is the sizing of the material to a  
desired thickness, while creating a smooth surface  
parallel to the opposite side of the board.  
The art of thickness planing consists mainly of using  
good judgement about the depth of cut in various  
situations. You must take into account:  
1) The width of the timber  
2) The hardness of the board  
3) The dampness of the board  
Wing Nuts  
4) The straightness of the board  
5) The grain direction  
6) The grain structure  
Steel Cover  
Fig. 13a  
How these factors can effect the quality of the work  
can only be learned through experience. Whenever  
working with a new type of wood, or one with unusual  
problems, always make test cuts on scrap material  
prior to working on the actual piece.  
To install the dust chute , remove the steel cover  
first by unscrewing the 2 wing nuts.  
Fix the dust chute with 4 philip screws (Fig 13b)  
FOR ADDITIONAL PLANING  
If additional planing is needed to obtain the desired  
thickness or finish, hand crank the cutterhead no more  
than 3mm (at any one time) and complete another  
pass.  
Dust Chute  
WARNING:  
Never plane more than 3mm in one pass and  
never attempt to plane a board under 127mm  
(5”) in length. Always wear a protective face  
shield.  
Screws  
Fig. 13b  
INSTALLING THE DUST CHUTE  
Currently, the planer is assembled with a steel  
cover , which is fixed by 2 wing nuts (Fig. 13 & 13a)  
Wing Nuts  
Fig. 13  
Page 9  
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MAINTENANCE  
LUBRICATION  
PERIODIC MAINTENANCE  
The recommended lubrication for roller chains  
used in medium to low operation is to simply wipe  
the chain clean. When there is an excess build up  
of dust or wood shavings etc., coat chain with a  
light film of oil but never pour the oil directly on the  
chain. Over -oiling tends to hasten the collection  
of dust and woodshavings and works them into  
members of the chain leading to increased wear  
and premature replacement. This applies to the  
speed reduction and height adjustment chains as  
well as the elevation screws.  
Build-up of sawdust and other debris can cause  
your machine to plane inaccurately. Periodic  
cleaning is mandatory for precision planing and  
highly recommended.  
Close fitting parts, such as the lockbars and the  
planer cutterhead slots, should be cleaned with  
a brush; removing clinging foreign matter. Then  
replace all parts in their respective positions  
slightly dampened with oil.  
Remove resin and other accumulations from feed  
rollers and table with a non-flamable solvent.  
The bearings on the cutterhead are factory lubricated  
and sealed. They require no further attention.  
Page 10  
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TROUBLESHOOTING  
PROBLEM  
POSSIBLE CAUSE  
REMEDY  
FUZZY GRAIN  
1. Planing wood with high moisture 1. Dry the wood  
content.  
2. Sharpen Blades.  
2. Dull Blades.  
1. Review proper depth of cut  
2. Feed wood with the grain, or turn  
workpiece around.  
TORN GRAIN  
1. Too heavy a cut.  
2.Blades cutting against the grain.  
3. Dull Blades.  
3. Sharpen Blades.  
1. Sharpen Blades.  
2. Review proper depth of cut  
3. Dry the wood.  
ROUGH / RAISED  
GRAIN  
1. Dull Blades.  
2.Tool heavy a cut.  
3. Moisture content too high  
4. Cutterhead bearings damages.  
4. Replace bearings.  
1. Adjust Blade projection.  
2. Level cutterhead to table.  
UNEVEN DEPTH OF 1. Bladeprojectionnotuniform.  
CUT SIDE TO SIDE  
2. Cutterhead not levelled to planer  
bed.  
1. Adjust depth of cut scale.  
BOARD THICKNESS 1. Depth of cut scale incorrect.  
D O E S N ' T M AT C H  
DEPTH OF CUT SCALE  
1. Align sprockets.  
2. Replace sprockets.  
CHAIN JUMPING  
1. Sprockets misaligned.  
2. Sprockets worn.  
1. Check power source.  
2. Check power source.  
3. Have motor checked.  
MACHINE WON'T  
START / RESTART  
1. Not plugged in.  
2.Circuit breaker / fuse.  
3. Motor failure.  
4. Have motor checked by authorised  
Ryobi service agent.  
5. Allow machine to cool down and restart.  
6. Have motor starter checked by authorised  
Ryobi service agent.  
4. Loose wire.  
5. Overload reset has not reset.  
6. Motor starter failure.  
REPEATED CIRCUIT 1. Extension cord too long or too thin. 1. Use a shorter or thicker extension cord.  
TRIPPING RESULTING  
IN MOTOR STOPPAGE  
2.Blades too dull.  
3. Low voltage running.  
2. Sharpen or replace Blades.  
3. Check voltage.  
POOR FEEDING OF 1. Planer table dirty.  
1. Clean off pitch and residue, and lubricate  
planer table.  
2. Replace.  
TIMBER  
2. Feed roller damaged  
3. Sprocket damaged.  
4. Gear box malfunction.  
3. Replace.  
4. Check gear box.  
WORKPIECE JAMMED  
1. Inadequate Blade setting height.  
Page 11  
1. Set the Blade to the correct height.  
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NOTE  
Page 12  
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RYOBITECHNOLOGIESAUSTRALIAPTY. LTD.  
GUARANTEE  
Subject to the guarantee condition below, this Ryobi tool  
failure resulting from misuse, neglect, abuse, or  
(hereinafter called “the product”) is guaranteed by Ryobi used for a purpose for which it was not designed  
(hereinafter called “the Company”) to be free from  
defects in material or workmanship for a period of 24  
months from the date of original purchase covering  
both parts and labour. Under the terms of this  
or is not suited and no repairs, alterations or  
modifications have been attempted by other than  
anAuthorisedServiceAgent. This guarantee will not  
apply if the tool is damaged by accident or if repairs  
guarantee, the replacement shall be the opinion of arise from normal wear and tear.  
the Company or its authorised agent. Should service The Company acceptsnoadditionalliabilitypursuantto  
become necessary during the warranty period, this guarantee for the costs of travelling or  
the owner should contact the RYOBI HELPLINE transportation of the Product or parts to and from the  
1300 361505, or the Ryobi retailer from where the service dealer or agent - such costs are not included  
product was purchased.In order to obtain guarantee  
in this guarantee.  
service, the owner must present the sales docket and Certain legislation, including the Trade Practices Act,  
Guarantee Certificate to confirm date of purchase.This 1974(asamended)andotherstateandterritoriallaws  
product is sold by the dealer or agent as principal and  
the dealer has no authority from the Company to give  
give rights to the buyer and impose liability on the seller  
incertaincircumstances. Nothinghereinshallhavethe  
any additional guarantee on the Company’s behalf effect of excluding, restricting or modifying any  
except as herein contained or herein referred to.  
condition, guarantee, right or liability imposed, to the  
extent only that such exclusion, restriction or  
modification would render any term herein void.  
Guarantee Conditions  
This guarantee only applies provided that the Product  
has been used in accordance with the manufacturer’s  
recommendations under normal use and reasonable  
care (in the opinion of the Company) and such  
guarantee does not cover damage, malfunction or  
RYOBI TECHNOLOGIES AUSTRALIA PTY. LTD.  
A.B.N. 98 002 277 509  
SYDNEY: 359-361 Horsley Road, Milperra, N.S.W. 2214.  
Contact during normal business hours.  
BRISBANE:  
TOWNSVILLE:  
MELBOURNE:  
All enquiries Tel : 1300 361 505  
All enquiries Tel : 1300 361 505  
960 Stud Road, Rowville,Vic. 3178  
Tel : (03) 9764 8656  
HOBART:  
ADELAIDE:  
PERTH:  
All enquiries Tel : 1300 361 505  
All enquiries Tel : 1300 361 505  
33-35 Sorbonne Cres., Canning Vale,W.A. 6155.  
Tel : (08) 9455 7775  
RYOBI NEW ZEALAND PTY. LTD.  
AUCKLAND: 27 Clemow Drive, Mt Wellington, N.Z.  
Contact during normal business hours.  
This Guarantee Form Should Be Retained By The Customer At All Times  
For your record and to assist in establishing date of purchase (necessary for in-guarantee service)  
please keep your purchase docket and this form completed with the following particulars.  
Purchased From  
Address Of Dealer  
Date  
Model No  
Serial No  
Present This Form With Your Purchase Docket When Guarantee Service Is Required.  
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