Ryobi Drill HD501 User Guide

OPERATOR'S MANUAL  
HD501 - 1/2 in. (13 mm) Hammer Drill  
DOUBLE INSULATED  
SPECIFICATIONS:  
Chuck Capacity  
1/16 in. (1.5 mm) - 1/2 in. (13 mm)  
120 volts, 60Hz, AC only, 5.5 Amperes  
0 - 1,000 & 0 - 3,000 RPM  
Rating  
No Load Speed  
Hammer Speed  
Switch  
0 - 48,000 BPM  
Adjustable Variable Speed/Reversible  
THANK YOU FOR BUYING A RYOBI HAMMER DRILL.  
Your new hammer drill has been engineered and manufactured to Ryobi's high standard for dependability, ease of operation,  
and operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.  
CAUTION: Carefully read through this entire operator's manual before using your new hammer drill.  
Pay close attention to the Rules for Safe Operation, Warnings, and Cautions. If you use your hammer drill properly and only  
for what it is intended, you will enjoy years of safe, reliable service.  
Please fill out and return the Warranty Registration Card so we can be of future service to you.  
Thank you again for buying Ryobi tools.  
SAVE THIS MANUAL FOR FUTURE REFERENCE  
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RULES FOR SAFE OPERATION  
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the  
explanations with them, deserve your careful attention and understanding. The safety warnings do not by  
themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper  
accident prevention measures.  
SYMBOL  
MEANING  
SAFETY ALERT SYMBOL:  
Indicates danger, warning, or caution. May be used in conjunction with other symbols or pictographs.  
DANGER: Failure to obey a safety warning will result in serious injury to yourself or to others. Always  
follow the safety precautions to reduce the risk of fire, electric shock and personal injury.  
WARNING:Failuretoobeyasafetywarningcanresultinseriousinjurytoyourselfortoothers.Always  
follow the safety precautions to reduce the risk of fire, electric shock and personal injury.  
CAUTION: Failure to obey a safety warning may result in property damage or personal injury to  
yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and  
personal injury.  
NOTE:  
Advises you of information or instructions vital to the operation or maintenance of the equipment.  
GENERAL SAFETY RULES  
any way. Double insulation  
eliminates the need for  
the three wire grounded power cord and grounded power  
supply system.  
WARNING:  
Read and understand all instructions. Failure to follow  
all instructions listed below, may result in electric shock,  
fire and/or serious personal injury.  
Avoid body contact with grounded surfaces such as  
pipes, radiators, ranges and refrigerators. There is an  
increased risk of electric shock if your body is grounded.  
Don't expose power tools to rain or wet conditions.  
Water entering a power tool will increase the risk of elec-  
tric shock.  
SAVE THESE INSTRUCTIONS  
Work Area  
Keep your work area clean and well lit. Cluttered  
benches and dark areas invite accidents.  
Do not abuse the cord. Never use the cord to carry  
the tools or pull the plug from an outlet. Keep cord  
away from heat, oil, sharp edges or moving parts.  
Replace damaged cords immediately. Damaged cords  
increase the risk of electric shock.  
Do not operate power tools in explosive atmo-  
spheres, such as in the presence of flammable  
liquids, gases, or dust. Power tools create sparks which  
may ignite the dust or fumes.  
When operating a power tool outside, use an outdoor  
extension cord marked “W-A” or “W”. These cords are  
rated for outdoor use and reduce the risk of electric shock.  
Keep bystanders, children, and visitors away while  
operating a power tool. Distractions can cause you to  
lose control.  
Personal Safety  
Electrical Safety  
Stay alert, watch what you are doing and use com-  
mon sense when operating a power tool. Do not use  
tool while tired or under the influence of drugs, alco-  
hol, or medication. Amoment of inattention while operat-  
ing power tools may result in serious personal injury.  
Double insulated tools are equipped with a polarized  
plug (one blade is wider than the other). This plug  
will fit in a polarized outlet only one way. If the plug  
does not fit fully in the outlet, reverse the plug. If it  
still does not fit, contact a qualified electrician to  
install a polarized outlet. Do not change the plug in  
Page 3  
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GENERAL SAFETY RULES  
Dress properly. Do not wear loose clothing or jew-  
Disconnect the plug from the power source before  
making any adjustments, changing accessories, or  
storing the tool. Such preventive safety measures  
reduce risk of starting the tool accidentally.  
elry. Contain long hair. Keep your hair, clothing, and  
gloves away from moving parts. Loose clothes, jewelry,  
or long hair can be caught in moving parts.  
Avoid accidental starting. Be sure switch is off before  
plugging in. Carrying tools with your finger on the switch  
or plugging in tools that have the switch on invites acci-  
dents.  
Store idle tools out of reach of children and other  
untrained persons. Tools are dangerous in the hands of  
untrained users.  
Maintain tools with care. Keep cutting tools sharp and  
clean. Properly maintained tools with sharp cutting edges  
are less likely to bind and are easier to control.  
Remove adjusting keys or wrenches before turning  
the tool on. A wrench or a key that is left attached to a  
rotating part of the tool may result in personal injury.  
Check for misalignment or binding of moving parts,  
breakage of parts, and any other condition that may  
affect the tool's operation. If damaged, have the tool  
serviced before using. Many accidents are caused by  
poorly maintained tools.  
Do not overreach. Keep proper footing and balance  
at all times. Proper footing and balance enables better  
control of the tool in unexpected situations.  
Use safety equipment. Always wear eye protection.  
Dust mask, non-skid safety shoes, hard hat, or hearing  
protection must be used for appropriate conditions.  
Use only accessories that are recommended by the  
manufacturer for your model. Accessories that may be  
suitable for one tool, may become hazardous when used  
on another tool.  
Tool Use and Care  
Use clamps or other practical way to secure and  
support the workpiece to a stable platform. Holding  
the work by hand or against your body is unstable and  
may lead to loss of control.  
Service  
Tool service must be performed only by qualified re-  
pair personnel. Service or maintenance performed by  
unqualified personnel could result in a risk of injury.  
Do not force tool. Use the correct tool for your appli-  
cation. The correct tool will do the job better and safer at  
the rate for which it is designed.  
When servicing a tool, use only identical replacement  
parts. Follow instructions in the Maintenance section  
of this manual. Use of unauthorized parts or failure to  
follow Maintenance Instructions may create a risk of elec-  
tric shock or injury.  
Do not use tool if switch does not turn it on or off.  
Any tool that cannot be controlled with the switch is  
dangerous and must be repaired.  
SPECIFIC SAFETY RULES  
Check damaged parts. Before further use of the tool, a  
guard or other part that is damaged should be carefully  
checked to determine that it will operate properly and  
perform its intended function. Check for alignment of  
moving parts, binding of moving parts, breakage of parts,  
mounting, and any other conditions that may affect its  
operation. A guard or other part that is damaged should  
beproperlyrepairedorreplacedbyanauthorizedservice  
center. Following this rule will reduce the risk of electric  
shock, fire, or serious injury.  
Specific Safety Rules for Hammer Drills  
Hold tool by insulated gripping surfaces when  
performing an operation where the cutting tool may  
contact hidden wiring or its own cord. Contact with a  
livewire will make exposed metal parts of the tool live”  
and shock the operator.  
Additional Rules for Safe Operation  
Know your power tool. Read operator's manual care-  
fully. Learn its applications and limitations as well as the  
specific potential hazards related to this tool. Following  
this rule will reduce the risk of electric shock, fire, or  
serious injury.  
Keep the tool and its handle dry, clean, and free  
from oil and grease. Always use a clean cloth when  
cleaning. Never use brake fluids, gasoline, petroleum-  
based products, or any strong solvents to clean your  
tool.  
Always wear safety glasses with side shields. Every-  
day eyeglasses have only impact resistant lenses; they  
are NOT safety glasses.  
Do not abuse cord. Never carry tool by cord or yank  
it to disconnect from receptacle. Keep cord from  
heat, oilandsharpedges. Followingthisrulewillreduce  
the risk of electric shock or fire.  
Protect your lungs. Wear a face or dust mask if the  
operation is dusty.  
Protect your hearing. Wear hearing protection during  
extended periods of operation.  
Inspect for and remove all foreign objects from  
workpiecebeforecutting.Followingthisrulewill reduce  
the risk of serious personal injury.  
Inspect tool cords periodically and if damaged, have  
repaired at your nearest authorized service center. Stay  
constantly aware of cord location.  
Page 4  
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SPECIFIC SAFETY RULES  
Make sure your extension cord is in good condition.  
When using an extension cord, be sure to use one heavy  
enough to carry the current your product will draw. A wire  
gage size (A.W.G.) of at least 12 is recommended for an  
extension cord 100 feet or less in length. A cord exceed-  
ing 100 feet is not recommended. If in doubt, use the next  
heavier gage. The smaller the gage number, the heavier  
the cord. An undersized cord will cause a drop in line  
voltage resulting in loss of power and overheating.  
WARNING:  
Some dust created by power sanding, sawing, grinding,  
drilling, and other construction activities contains  
chemicals known to cause cancer, birth defects or  
other reproductive harm. Some examples of these  
chemicals are:  
lead from lead-based paints,  
crystalline silica from bricks and cement and other  
masonry products, and  
arsenic and chromium from chemically-treated  
lumber.  
Drugs, Alcohol, Medication. Do not operate tool while  
under the influence of drugs, alcohol, or any medication.  
Following this rule will reduce the risk of electric shock,  
fire, or serious injury.  
Your risk from these exposures varies, depending on  
how often you do this type of work. To reduce your  
exposure to these chemicals: work in a well ventilated  
area, and work with approved safety equipment, such  
as those dust masks that are specially designed to filter  
out microscopic particles.  
Keep hands away from drilling area. Following this rule  
will reduce the risk of serious personal injury.  
Save these instructions. Refer to them frequently and  
use them to instruct others who may use this tool. If you  
loan someone this tool, loan them these instructions also.  
SAVE THESE INSTRUCTIONS  
SYMBOLS  
Important: Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper  
interpretation of these symbols will allow you to operate the tool better and safer.  
SYMBOL  
NAME  
DESIGNATION/EXPLANATION  
V
Volts  
Voltage  
A
Amperes  
Hertz  
Current  
Hz  
W
Frequency (cycles per second)  
Watt  
Power  
Time  
min  
Minutes  
Alternating Current  
No Load Speed  
Type or a characteristic of current  
Strokes, at no load  
n
0
Designates Double Insulated  
Construction tools  
Class II Construction  
Revolutions, strokes, surface speed,  
orbits etc. per minute  
.../min  
Revolutions or Reciprocation Per Minute  
Indicates danger, warning or caution.  
It means attention!!! Your safety is  
involved.  
Safety Alert Symbol  
Page 5  
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ELECTRICAL  
EXTENSION CORDS  
ELECTRICAL CONNECTION  
When using a power tool at a considerable distance from the  
power source, use an extension cord heavy enough to carry  
the current that the tool will draw. An undersized extension  
cord will cause a drop in line voltage, resulting in a loss of  
power and causing the motor to overheat. Use the chart  
provided below to determine the minimum wire size required  
in an extension cord. Only round jacketed cords listed by  
Underwriter's Laboratories (UL) should be used.  
Your hammer drill has a precision built electric motor. It  
should be connected to a power supply that is 120 volts,  
60Hz,AConly(normalhouseholdcurrent).Donotoperate  
this tool on direct current (DC). A substantial voltage drop will  
cause a loss of power and the motor will over heat. If your tool  
does not operate when plugged into an outlet, double-check  
the power supply.  
Length of Extension Cord  
Wire Size (A.W.G.)  
CAUTION:  
Keep the cord away from the work area and position the  
cord so that it may not get caught on materials or other  
objects during drilling.  
Up to 25 feet  
26 to 50 feet  
51 to 100 feet  
16  
14  
12  
When working with the tool outdoors, use an extension cord  
that is designed for outside use. This is indicated by the  
letters WA on the cord's jacket.  
Before using an extension cord, inspect it for loose or  
exposed wires and cut or worn insulation.  
UNPACKING  
Your hammer drill has been shipped completely assembled  
and ready for use. Inspect it carefully to make sure no  
breakage or damage has occurred during shipping.  
PACKING LIST  
Hammer Drill with Auxiliary Handle Assembly  
Carrying Case  
If any parts are damaged or missing, call 1-800-525-2579 to  
obtain replacement parts before attempting to operate tool.  
An operator's manual and warranty registration are also  
included.  
Operator's Manual  
Warranty Registration Card  
WARNING:  
If any parts are missing do not operate your hammer drill  
until the missing parts are replaced. Failure to do so could  
result in possible serious injury.  
Page 6  
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FEATURES  
KNOW YOUR HAMMER DRILL  
APPLICATIONS  
See Figure 1.  
(Use only for the purposes listed below)  
Hammer drilling in concrete and masonry.  
Drilling in wood.  
Before attempting to use your hammer drill, familiarize  
yourself with all operating features and safety requirements.  
Drilling in ceramics, plastics, fiberglass, and laminates.  
Drilling in both hard and soft metals.  
WARNING:  
Donotallowfamiliaritywithyourhammerdrilltomakeyou  
careless. Remember that a careless fraction of second is  
sufficient to inflict severe injury.  
Using driving accessories, such as driving screws with  
screwdriver bits.  
Mixing paints.  
AUXILIARY  
HANDLE ASSEMBLY  
MODE  
SELECTOR  
DEPTH  
GAGE ROD  
LOCK-ON  
BUTTON  
TWO-SPEED  
GEAR SHIFT  
CHUCK  
VARIABLE SPEED  
CONTROL SELECTOR  
KNOB  
SWITCH  
TRIGGER  
CHUCK KEY  
CHUCK KEY  
STORAGE  
Fig. 1  
Page 7  
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OPERATION  
SWITCH  
See Figure 2.  
To turn your hammer drill ON, depress the switch trigger.  
Release switch trigger to turn your hammer drill OFF.  
LOCK-ON  
BUTTON  
LOCK-ON BUTTON  
See Figure 2.  
Yourhammerdrillisequippedwitha"lock-on"feature, which  
is convenient when continuous drilling for extended periods  
of time is required. To lock-on, depress the switch trigger,  
push in and hold the lock-on button located on the side of the  
handle, then release switch trigger. Release lock-on button  
and your drill will continue running. To release the lock,  
depress the switch trigger and release it.  
SWITCH  
TRIGGER  
If you have the "lock-on" feature engaged during use and  
your drill becomes disconnected from power supply,  
disengage the "lock-on" feature immediately.  
Fig. 2  
WARNING:  
Before connecting your hammer drill to power supply  
source, always check to be sure it is not in lock-on”  
position (depress and release switch trigger). Failure to  
do so could result in accidental starting of your drill  
resulting in possible serious injury. Also, do not lock the  
trigger on jobs where your drill may need to be stopped  
suddenly.  
FORWARD  
FORWARD-REVERSE  
LEVER  
REVERSIBLE  
See Figure 3.  
Your hammer drill has the feature of being reversible in the  
drill mode. The direction of chuck rotation is controlled by a  
lever located above the switch trigger. With your drill held in  
normal operating position, the direction of rotation lever  
should be positioned to the left of the switch for drilling  
operation. The direction of rotation is reversed when the  
lever is to the right of the switch.  
REVERSE  
Thedesignoftheswitchwillnotpermitchangingthedirection  
of rotation while the drill is running. Release the switch  
triggerandallowthedrilltostopbeforechangingitsdirection.  
Fig. 3  
NOTE: Your hammer drill will not run unless switch lever is  
pushed fully to the left or right.  
TO  
REMOVE  
TO  
STORE  
CAUTION:  
Your hammer drill has not been designed for reverse  
hammering. Failure to obey this warning may result in  
property damage.  
CHUCK KEY  
See Figure 4.  
A chuck key has been provided for use when installing or  
removing bits. It is also used when removing the chuck. (See  
chuck removal section).  
CHUCK KEY STORAGE  
CHUCK KEY  
STORAGE  
See Figure 4.  
When not in use, the chuck key can be placed in the storage  
on the cord.  
Fig. 4  
Page 8  
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OPERATION  
VARIABLE SPEED  
VARIABLE SPEED  
CONTROL SELECTOR  
See Figure 5.  
Your hammer drill has a variable speed control selector  
designed to allow operator control and adjustment of speed  
and torque limits. Speed and torque can be increased or  
decreased by rotating the variable speed control selector in  
the direction of the arrows shown in figure 5.  
NOTE: Hold your hammer drill in normal operating position  
and turn the variable speed control selector counterclock-  
wise to increase the speed and torque of your hammer drill.  
Turn clockwise to decrease the speed and torque of your  
hammer drill.  
If you desire to lock the switch on at a given speed, depress  
the switch trigger, push in and hold the lock-on button, and  
release the switch trigger. Next, adjust the variable speed  
control selector until the desired speed is reached.  
TO  
DECREASE  
SPEED  
TO  
INCREASE  
SPEED  
NOTE: If the variable speed control selector is fully turned in  
the clockwise direction (zero setting) your drill may not run. If  
you desire not to use the variable speed control selector, turn  
it in the full counterclockwise direction. This will allow the  
speed of your drill to be fully controlled by the amount of  
switch trigger depression.  
Fig. 5  
Avoid running your hammer drill at low speeds for extended  
periodsoftime. Runningatlowspeedsunderconstantusage  
may cause your drill to become overheated. If this occurs,  
cool your drill by running it without a load and at full speed.  
The following guidelines may be used in determining correct  
speed for various applications:  
LOW speed is ideal when minimum speed and power is  
required. For example: starting holes without center punch-  
ing, driving screws, mixing paint, and drilling in ceramics.  
MEDIUM speed is suitable for drilling hard metals, plastics,  
and laminates.  
HIGH speed produces best results when maximum power is  
required. For example: drilling in wood, soft metals such as  
aluminum, brass, and copper, and when using driving acces-  
sories.  
AUXILIARY HANDLE ASSEMBLY  
See Figure 6.  
An auxiliary handle assembly has been installed on your  
hammer drill. For ease of operation, this auxiliary handle  
assembly may be used in either the left-hand or right-hand  
position.  
To adjust, loosen the auxiliary handle assembly by turn-  
ing the handle counterclockwise.  
Rotate auxiliary handle assembly to desired operating  
position.  
Securely tighten by turning the auxiliary handle  
clockwise.  
Page 9  
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OPERATION  
USING DEPTH GAGE ROD  
See Figure 6.  
A depth gage rod has been installed on your hammer drill to  
assist you in controlling the depth of drilled holes.  
TO DECREASE  
DRILLING DEPTH  
DEPTH  
GAGE ROD  
Adjust depth gage rod so that the drill bit extends beyond  
TO INCREASE  
the end of the rod to the required drilling depth.  
DRILLING DEPTH  
DRILLING  
DEPTH  
Securely tighten auxiliary handle. This secures depth  
gage rod at desired depth of cut. It also secures auxiliary  
handle assembly.  
When drilling holes with the depth gage rod installed, the  
desiredholedepthhasbeenreachedwhentheendoftherod  
comes in contact with the surface of the material being  
drilled.  
TO ADJUST DRILLING MODE  
TO LOOSEN  
AUXILIARY  
HANDLE  
See Figure 7.  
To adjust for type of drilling, slide mode selector on top of  
motor housing left to hammer mode or right to drilling mode.  
For your convenience a hammer symbol and drill bit symbol  
have been molded into motor housing.  
DRILL BIT  
TO TIGHTEN  
AUXILIARY  
HANDLE  
CAUTION:  
Fig. 6  
Your hammer drill has not been designed for reverse  
hammering. Failure to obey this warning may result in  
property damage.  
PUSH RIGHT FOR  
DRILLING MODE  
MODE  
SELECTOR  
We recommend that you use carbide-tipped bits and select  
hammer mode when drilling in hard materials such as brick,  
tile, concrete, etc.  
We recommend that you select normal drill mode when  
drilling with twist drills, hole saws, etc. in soft materials.  
PUSH LEFT FOR  
HAMMER MODE  
Fig. 7  
Page 10  
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OPERATION  
WARNING:  
DRILL BIT  
Your hammer drill should never be connected to power  
supply when you are assembling parts, making  
adjustments, installing or removing drill bits, or when not  
in use. Disconnecting your drill will prevent accidental  
starting that could cause serious injury.  
TO INSTALL BITS  
See Figure 8.  
CHUCK JAWS  
UNPLUG YOUR HAMMER DRILL.  
WARNING:  
Failure to unplug your hammer drill could result in  
accidental starting causing serious injury.  
RIGHT  
Fig. 8  
Openorclosethechuckjawstoapointwheretheopening  
is slightly larger than the drill bit you intend to use. Also,  
raise the front of your drill slightly to keep the drill bits from  
falling out of the chuck jaws.  
Insert drill bit into chuck the full length of the jaws.  
WARNING:  
Do not insert drill bit into chuck jaws and tighten as shown in  
figure 9. This could cause drill bit to be thrown from your drill  
resulting in possible serious personal injury or damage to your  
chuck.  
Tighten the chuck jaws securely on drill bit, using only the  
chuck key provided. Do not use a wrench to tighten or  
loosen the chuck jaws.  
Remove chuck key and return to storage area.  
WRONG  
Fig. 9  
TO REMOVE BITS  
UNPLUG YOUR HAMMER DRILL.  
WARNING:  
Failure to unplug your hammer drill could result in  
accidental starting causing serious injury.  
Loosenthechuckjawsusingonlythechuckkeyprovided.  
Do not use a wrench to tighten or loosen the chuck  
jaws.  
Remove drill bit from chuck jaws.  
Remove chuck key and return to storage area.  
Page 11  
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OPERATION  
TWO-SPEED GEAR SHIFT KNOB  
See Figure 10.  
The hammer drill has a two-speed gear shift knob which  
provides a high speed of approximately 3,000 RPM and a  
low speed of approximately 1,000 RPM (stated speeds are  
with the trigger switch in "Full-On" position).  
1
2
+
WARNING:  
Failure to unplug your hammer drill could result in  
accidental starting causing serious injury.  
HIGH  
SPEED  
LOW  
SPEED  
TWO-SPEED  
GEAR SHIFT  
KNOB  
For high speed operation, rotate two-speed gear shift knob  
clockwise aligning "2" with indicating mark on knob. For low  
speed operation, rotate knob counterclockwise aligning "1"  
with the indicating mark on knob. It may be necessary to  
rotate the chuck by hand while rotating knob.  
DO NOT SHIFT SPEEDS WHILE TOOL IS RUNNING.  
WARNING:  
Always wear safety goggles or safety glasses with side  
shields when operating hammer drill. Failure to do so  
could result in dust, shavings, or loose particles being  
thrown into your eyes, resulting in possible serious injury.  
DRILLING  
See Figure 10.  
Depressandreleasetheswitchtriggertobesureyourdrill  
is in OFF position before connecting it to power supply.  
Fig. 10  
Check the direction of rotation lever for correct setting  
(forward or reverse). See Figure 3, Page 8.  
Secure the material to be drilled in a vise or with clamps  
When drilling hard, smooth surfaces use a center punch to  
mark the desired hole location. This will prevent the drill bit  
from slipping off center as the hole is started. However, the  
variable speed feature allows starting holes without center  
punching if desired. To accomplish this, operate your drill at  
a low speed until the hole is started.  
to keep it from turning as the drill bit rotates.  
Plug your hammer drill into power supply source.  
Hold your drill firmly and place the bit at the point to be  
drilled.  
Depress the switch trigger to start your drill. Do not lock  
the switch ON for jobs where your drill may need to be  
stopped suddenly.  
When drilling metals use a light oil on the drill bit to keep it  
from overheating. The oil will prolong the life of the bit and  
increase the drilling action.  
Move the drill bit into the workpiece applying only enough  
pressure to keep the bit cutting. Do not force your drill or  
apply side pressure to elongate a hole. Let your drill and  
bit do the work. See Figure 10.  
If the bit jams in the workpiece or if your drill stalls, stop the  
tool immediately. Remove the bit from the workpiece and  
determine the reason for jamming.  
WARNING:  
Be prepared for binding or breakthrough. When these  
situations occur, drill has a tendency to grab and kick in  
the opposite direction and could cause loss of control  
when breaking through material. If not prepared, this loss  
of control can result in possible serious injury.  
Page 12  
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OPERATION  
CHUCK REMOVAL  
See Figures 11, 12, and 13.  
MALLET  
Whenever necessary to remove the chuck for replacement,  
use the following procedure for chuck removal:  
CHUCK  
UNPLUG YOUR HAMMER DRILL.  
WARNING:  
Failure to unplug your hammer drill could result in  
accidental starting causing serious injury.  
Open chuck jaws. Insert a 5/16 in. (8 mm) or larger hex  
key into the chuck of your drill and tighten the chuck jaws  
securely.  
CHUCK  
JAWS  
Tap the hex key sharply with a mallet in a clockwise  
direction. See Figure 11. This will loosen the chuck screw  
for removal.  
HEX KEY  
Open the chuck jaws and remove hex key. Remove the  
chuck screw by turning it in a clockwise direction. See  
Figure 12.  
Fig. 11  
NOTE: The chuck screw has left hand threads.  
Insert hex key in chuck and tighten chuck jaws securely.  
Tap sharply with a mallet in a counterclockwise direction.  
This will loosen the chuck on the spindle. It can now be  
unscrewed by hand. See Figure 13.  
SCREWDRIVER  
TO RETIGHTEN A LOOSE CHUCK  
The chuck may at times become loose on the spindle and  
develop a wobble. Also, the chuck screw may become loose  
causing the chuck jaws to bind and prevent them from  
closing. To tighten, follow these steps:  
UNPLUG YOUR HAMMER DRILL.  
Fig. 12  
WARNING:  
Failure to unplug your hammer drill could result in  
accidental starting causing serious injury.  
MALLET  
Inserthexkeyintochuckandtightenchuckjawssecurely.  
Tap hex key sharply with a mallet in a clockwise direction.  
This will tighten the chuck on the spindle. See Figure 11.  
Open the chuck jaws and remove hex key.  
CHUCK  
Tighten the chuck screw.  
NOTE: The chuck screw has left hand threads. See  
Figure 12.  
HEX KEY  
CHUCK REMOVAL  
Fig. 13  
Page 13  
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MAINTENANCE  
When electric tools are used on fiberglass boats, sports  
cars, wallboard, spackling compounds, or plaster, it has  
been found that they are subject to accelerated wear and  
possible premature failure, as the fiberglass chips and  
grindings are highly abrasive to bearings, brushes,  
commutators, etc. Consequently it is not recommended that  
this tool be used for extended work on any fiberglass material,  
wallboard, spackling compounds, or plaster. During any use  
on fiberglass it is extremely important that the tool is cleaned  
frequently by blowing with an air jet.  
WARNING:  
When servicing use only identical Ryobi replacement  
parts. Use of any other parts may create a hazard or  
cause product damage.  
GENERAL  
Avoid using solvents when cleaning plastic parts. Most plas-  
ticsaresusceptibletodamagefromvarioustypesofcommer-  
cial solvents and may be damaged by their use. Use clean  
cloths to remove dirt, carbon dust, etc.  
WARNING:  
Always wear safety goggles or safety glasses with side  
shieldsduringpowertooloperationorwhenblowingdust.  
If operation is dusty, also wear a dust mask.  
WARNING:  
Do not at any time let brake fluids, gasoline, petroleum-  
based products, penetrating oils, etc. come in contact  
with plastic parts. They contain chemicals that can  
damage, weaken, or destroy plastic.  
WARNING:  
Check extension cords before each use. If damaged  
replaceimmediately. Neverusetoolwithadamagedcord  
since touching the damaged area could cause electrical  
shock resulting in serious injury.  
EXTENSION CORDS  
Theuseofanyextensioncordwillcausesomelossofpower.  
To keep the loss to a minimum and to prevent tool from  
overheating, use an extension cord that is heavy enough to  
carry the current the tool will draw.  
A wire gage size (A.W.G.) of at least 16 is recommended for  
an extension cord 100 feet or less in length. When working  
outdoors, use an extension cord that is suitable for outdoor  
use. The cord's jacket will be marked WA.  
WARNING:  
Donotusethisproductasacomponentofotherproducts.  
Also, do not use attachments or accessories not  
recommended for use with this product. Any such use  
could result in possible serious personal injury.  
CAUTION:  
Keep extension cords away from the drilling area and  
position the cord so that it will not get caught on lumber,  
tools, etc., during drilling operation.  
LUBRICATION  
All of the bearings in this tool are lubricated with a sufficient  
amount of high grade lubricant for the life of the unit under  
normaloperatingconditions. Therefore, nofurtherlubrication  
is required.  
Page 14  
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NOTES  
Page 15  
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OWNER'S OPERATING MANUAL  
1/2 in. (13 mm) Hammer Drill - HD501  
DOUBLE INSULATED  
**Ampere rating  
(on tool data plate) 0-2.0  
EXTENSION CORD CAUTION  
2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0  
When using a power tool at a considerable distance from a power  
source, be sure to use an extension cord that has the capacity to  
handlethecurrentthetoolwilldraw. Anundersizedcordwillcause  
a drop in line voltage, resulting in overheating and loss of power.  
Use the chart to determine the minimum wire size required in an  
extension cord. Only round jacketed cords should be used.  
Cord Length  
Wire Size (A.W.G.)  
25'  
50'  
16  
16  
16  
16  
16  
16  
16  
16  
14  
16  
14  
12  
14  
14  
10  
14  
12  
100'  
When working with a tool outdoors, use an extension cord that is  
designed for outside use. This is indicated by the letters "WA" on  
the cord's jacket.  
CAUTION: Keep the extension cord clear of the working  
area. Position the cord so that it will not get caught on workpiece,  
tools, or other obstructions while you are working with a power  
tool.  
Before using any extension cord, inspect it for loose or exposed  
wires and cut or worn insulation.  
**Used on 12 gauge - 20 amp circuit.  
SERVICE  
Now that you have purchased your tool, should a need ever exist for repair parts or service,  
simply contact your nearest Ryobi Authorized Service Center. Be sure to provide all  
pertinent facts when you call or visit. Please call 1-800-525-2579 for your nearest Ryobi  
complete list of Authorized Service Centers.  
MODEL NO.  
The model number of your tool will be found on a plate attached to the motor housing.  
Please record the model number and serial number in the space provided below.  
MODEL NUMBER  
SERIAL NUMBER  
HD501  
RYOBI TECHNOLOGIES, INC.  
1428 Pearman Dairy Road Anderson SC 29625  
Post Office Box 1207  
Anderson SC 29622  
Phone 1-800-525-2579  
972000-947  
10-01  
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