RuggedCom Switch RSG2300 User Guide

RuggedSwitch®  
RSG2300  
32-Port Managed Ethernet Switch with  
4 Modular Gigabit Uplink Ports  
Installation Guide  
November 12, 2008  
RuggedCom Inc. I 30 Whitmore Road, Woodbridge, Ontario, Canada L4L 7Z4  
Tel: (905) 856-5288 I Fax: (905) 856-1995 I Toll Free: (888) 264-0006  
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Federal Communications Commission Radio  
Frequency Interference Statement  
This equipment has been tested and found to comply with the limits for a Class A digital device  
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection  
against harmful interference when the equipment is operated in a commercial environment. This  
equipment generates, uses and can radiate radio frequency energy and, if not installed and used in  
accordance with the instruction manual, may cause harmful interference to radio communications.  
Operation of this equipment in a residential area is likely to cause harmful interference in which case  
the user will be required to correct the interference on his own expense.  
CAUTION  
This product contains a laser system and is classified as a “CLASS 1 LASER PRODUCT”  
CAUTION  
Use of controls or adjustments or performance of procedures other than those specified  
herein may result in hazardous radiation exposure. This product contains no user serviceable  
parts. Attempted service by unauthorized personnel shall render all warranties null and void.  
Changes or modifications not expressly approved by RuggedCom Inc. could void the user’s  
authority to operate the equipment.  
Should this device require service see the “Warranty and Service” section of this guide.  
IMPORTANT  
This product should be installed in a restricted access location where access can only be  
gained by service personnel or users who have been instructed about the reasons for the  
restrictions applied to the location and about any precautions that shall be taken; and access  
is through the use of a tool or lock and key, or other means of security, and is controlled by  
the authority responsible for the location.  
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Table of Contents  
Table of Contents  
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Table of Figures  
Table of Figures  
Table of Tables  
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Product Overview  
1 Product Overview  
1.1 Functional Overview  
The RuggedSwitch® RSG2300 is an industrially hardened, fully managed,  
modular Ethernet switch specifically designed to operate reliably in electrically  
harsh and climatically demanding utility substation and industrial environments.  
The RSG2300’s superior ruggedized hardware design coupled with the  
embedded Rugged Operating System (ROS™) provides improved system  
reliability and advanced cyber security and networking features, making it ideally  
suited for creating Ethernet networks for mission-critical, real-time, control  
applications.  
The  
RSG2300’s  
modular  
flexibility  
offers  
1000BaseX fiber  
and  
10/100/1000BaseTX copper port combinations. Optional front or rear mount  
connectors make the RSG2300 highly versatile for any application and can  
support multiple fiber connectors (SFP, GBIC, LC, SC) without loss of port  
density. The RSG2300 is packaged in a rugged galvanized steel enclosure with  
industrial grade DIN, panel, or 19" rack-mount mounting options.  
1.2 Feature Highlights  
Ethernet Ports  
24 10/100TX copper ports  
Optional: up to 4 1000LX Gigabit Ethernet ports (copper and/or fiber) and up  
to 8 100FX Fiber Fast Ethernet ports  
Non-blocking, store and forward switching  
2 port modules for tremendous flexibility  
Fiber types supported include multimode, singlemode, and bidirectional  
single strand  
Full compliance with IEEE: 802.3, 802.3u & 802.3z  
Full duplex operation and flow control (IEEE 802.3x)  
Fiber optic connectors supported: ST, MTRJ, LC, SC  
Pluggable Optic module support: SFP, GBIC  
Long haul optics allow Gigabit distances up to 90km  
Cyber Security Features  
Multi-level user passwords  
SSH/SSL encryption  
MAC-based port security  
Selective port enable/disable  
Port-based network access control using IEEE 802.1x  
VLAN support (IEEE 802.1Q) to segregate and secure network traffic  
RADIUS centralized access management  
SNMPv3 featuring encrypted authentication and session  
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Product Overview  
RuggedRated™ for Reliability in Harsh Environments  
Immunity to EMI and heavy electrical surges  
o Zero-Packet-Loss™ Technology  
o Meets IEEE 1613 Class 2 (electric utility substations)  
o Exceeds IEC 61850-3 (electric utility substations)  
o Exceeds IEEE 61800-3 (variable speed drive systems)  
o Exceeds IEC 61000-6-2 (generic industrial environment)  
o Exceeds NEMA TS-2 (traffic control equipment)  
-40 to +85°C operating temperature (no fans)  
Conformal coated printed circuit boards (optional)  
18 AWG galvanized steel enclosure  
Hazardous Location Certification: Class 1 Division 2  
Universal Power Supply Options  
Fully integrated, dual-redundant (optional) power supplies  
Universal high-voltage range: 88-300VDC or 85-264VAC  
Popular low voltage DC ranges: 24VDC (9-36VDC), 48VDC (36-72VDC)  
Screw or pluggable terminal blocks for reliable, maintenance-free  
connections  
CSA/UL 60950 safety approved to +85°C  
Rugged Operating System (ROS™) Networking Features  
Simple plug and play operation: automatic learning, negotiation, and  
crossover detection  
MSTP (Multiple Spanning Tree Protocol) support: IEEE 802.1Q-2005  
RSTP (Rapid Spanning Tree Protocol) support: IEEE 802.1w  
eRSTP™ (Enhanced Rapid Spanning Tree) support, <5ms network fault  
recovery  
QoS (Quality of Service) support: IEEE 802.1p, for real-time traffic  
Port rate limiting and broadcast storm limiting  
VLAN (Virtual LAN) support: IEEE 802.1Q with double tagging  
GVRP (GARP VLAN Registration Protocol) support: IEEE 802.1D  
IGMP Snooping for multicast filtering  
GMRP (GARP Multicast Registration Protocol) support: IEEE 802.1D  
Link Aggregation support: IEEE 802.1ad  
Loss of link management on fiber ports  
Port configuration, status, statistics, mirroring, security  
SNTP time synchronization (both client and server)  
Industrial automation features (e.g. Modbus)  
Rugged Operating System (ROS™) Management Features  
Secure Web-based management interface  
Console menu and Command Line management interfaces via SSH, RSH,  
and Telnet  
SNMP v1, v2c, and v3  
RMON (Remote MONitoring)  
Rich set of diagnostics with logging and alarms  
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Product Overview  
1.3 Mounting Flexibility  
RSG2000 series products have been designed with maximum mounting and  
display flexibility. Customers can order an RSG2000 series switch that can be  
mounted in a standard 19” rack, 1” DIN Rail, or directly onto a panel. For rack  
mount installations, the RSG2000 series can be ordered with connectors on the  
front panel or on the rear of the chassis. Placing the connectors on the rear  
allows all data and power cabling to be installed and connected at the rear of the  
rack. See Figure 1 and Figure 2 for examples of rack mount orientation.  
Figure 1: 19" Rack Front Mount (connectors at front)  
Figure 2: 19" Rack Rear Mount (connectors at rear)  
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Product Overview  
1.4 Ethernet Panel Description  
The Ethernet connector panel of the RSG2300 is organized into three banks of  
eight 10/100Tx copper ports, for a total of 24 fixed 10/100Tx ports, and four  
modular slots, whose configuration may be selected at the time the unit is  
ordered. Figure 3 shows the physical layout of these ports.  
Figure 3: RSG2300 Ethernet Port Layout  
Slots 1 and 2 support two-port fiber or copper modules up to 100Mbps, and Slots  
3 and 4 support two-port modules up to 1Gbps. Section 3.5 lists and provides  
specifications for the fiber optic interfaces available for the RSG2300. The  
complement of modules that is installed on a particular unit may be determined  
by reading the factory data file via the RuggedSwitch® ROSTM user interface.  
Each two-port Ethernet module is equipped with an LED per port that indicates  
link/activity status information. The LED is solid for ports with a valid link, and  
blinks for activity. Figure 4 shows a copper port module in slot 1 and a fiber  
module in slot 2 along with the associated link/activity LEDs for each port.  
Figure 4: Ethernet panel LEDs  
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Product Overview  
1.4.1 Fiber Optic Transceiver Orientation and Connection  
Depending on the order code of the product, the RSG2300 can be equipped with  
several different types of fiber optic ports. The Transmit (TX) and Receive (RX)  
connections of each port must be properly connected and matched for proper link  
and operation. Modules populated on the top row of the device typically have  
locking mechanisms or tabs facing the top of the unit. Modules located on the  
bottom row of the device have locking mechanisms or tabs facing the bottom of  
the unit.  
The diagrams in this section depict each fiber connector style supported by the  
RuggedSwitch® in order to provide a reference for the proper orientation of cable  
connections. A front view (looking into the connector) and a top view of the  
connector module are shown for each one. Note that if modules are populated on  
the bottom row of the device, the transceiver orientation will be inverted relative  
to the diagram (i.e. RX and TX will be reversed).  
Figure 5 and Figure 6 show front and top views of the pluggable fiber transceiver  
modules supported by RuggedSwitch®. Note that when the module is installed in  
the unit, most of the body of the module as shown in top views below will not be  
visible.  
Table 1: Pluggable Fiber Transceiver Modules  
Figure 5: 1000LX SFP (mini-GBIC)  
Module and LC connector  
Figure 6: 1000LX GBIC connector  
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Product Overview  
Figure 7 through Figure 11 show front and top views of the fixed fiber transceiver  
modules supported by RuggedSwitch®. Note that when the daughter card  
containing transceiver modules is installed in the unit, most of the body of the  
module as shown in top views below will not be visible.  
Table 2: Fixed Fiber Transceivers  
Figure 7: 10FL ST connector  
Figure 8: 100FX MTRJ connector  
Figure 9: 1000LX LC connector  
Figure 10: 1000LX SC connector  
Figure 11: 1000LX ST connector  
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Product Overview  
1.5 Display Panel Description  
RSG2000 series products are equipped with a versatile display panel, shown in  
Figure 12, which provides real-time status information for each port and for the  
chassis as a whole, to allow simple diagnostics and troubleshooting. It features:  
RS232 console port for ‘out of band’ console access and configuration  
Power supply and Alarm status indicators  
Convenient port status indicators conveying Link/Activity, Duplex, or Speed  
via the Mode push-button (toggles between the three display modes)  
System reset via the Mode push-button (if held for 5 seconds)  
Figure 12: RSG2300 LED Display Panel  
The device status LEDs provide a quick visual indication of the operational status  
of the unit. Table 3 lists the possible LED colors and their corresponding  
descriptions.  
LED  
Color  
Description  
Green  
Red  
Off  
Power supply operating normally  
Power supply failure  
PS1 / PS2  
No power supply installed  
Red  
An alarm condition exists – log in to the web  
management interface or to the CLI to  
determine the alarm code  
Alarm  
Off  
No alarms exist  
Table 3: LED Display – Device status LED behavior definition  
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Product Overview  
The port LEDs can be cycled between three display modes: Status, Duplex, and  
Speed. Pushing the Mode button causes the display mode to be cycled.  
Mode  
Color  
Green (Solid)  
Description  
Link detected  
Status  
Green (Blinking)  
Off  
Activity  
No link  
Green (Solid)  
Orange (Solid)  
Off  
Full-Duplex operation  
Half-Duplex operation  
No link  
Duplex  
Speed  
Green (Blinking)  
Green (Solid)  
Orange (Solid)  
Off  
1000Mb/s  
100Mb/s  
10Mb/s  
No link  
Table 4: Port Status LED behavior definition  
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Installation  
2 Installation  
2.1 Rack Mounting  
The RSG2000 family of products can be rack mounted using the included rack  
mount adapter assemblies shown in Figure 13. Secure the rack mount adapter to  
the front side of the chassis using the included black PAN head Philips screws in  
the positions shown in Figure 14. The entire chassis can then be mounted to a  
standard 19” rack. An additional two rack mount adapters are included to  
optionally secure the rear of the chassis in high-vibration or seismically active  
locations.  
Figure 13: RSG2000 Family 19” Rack Mount Adapters  
Figure 14: Rack mount adapter mounting location  
Note:  
Since heat within the RSG2300 is channeled to the enclosure, it is recommended  
that 1 rack-unit of space (1.75”) be kept unpopulated and free of equipment  
above each RS2000 series product to allow for a small amount of convectional  
airflow. Although forced airflow is not necessary, any increase in airflow will  
result in a reduction of ambient temperature that will improve the long-term  
reliability of all equipment mounted within the rack space.  
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Installation  
2.2 Panel and DIN Rail Mounting  
RSG2000 series products can be ordered as panel/DIN mount chassis. Both  
options involve the use of the panel/DIN adapters to be mounted on each side of  
the chassis enclosure. The adapter allows for the chassis to be mounted on a  
standard 1” DIN rail using the grooves in the adapter, and secured using the  
included Philips screw. See Figure 15 for a PANEL/DIN mounting diagram.  
Figure 15: RSG2300 Panel / DIN RAIL mounting diagram (connectors at top)  
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Installation  
2.3 Power Supply Wiring and Grounding  
The RSG2000 family supports dual redundant power supplies, “Power Supply 1”  
(PS1) and “Power Supply 2” (PS2). The connections for PS1, PS2 and the fail-  
safe relay are located on the terminal block as shown in Figure 16 and Figure 17.  
RSG2000 products can be equipped with either a Philips Screw Terminal Block  
or a Phoenix Plug Terminal Block. The Philips Screw Terminal Block has Philips  
screws with compression plates, allowing either bare wire connections or  
crimped terminal lugs. We recommend the use of #6 size ring lugs to ensure  
secure, reliable connections under severe shock or vibration. Both terminal  
blocks have a safety cover which must be removed via two Phillips screws before  
connecting any wires. The safety cover must be reattached after wiring to  
ensure personnel safety. Refer to Table 5 below for a description of each  
terminal as well as to sections 2.3.1 through 2.3.3 for power supply wiring  
examples.  
Figure 16: RSG2000 Series Philips Screw Terminal Block  
Figure 17: RSG2000 Series Phoenix Plug Terminal Block  
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Installation  
The RSG2000 Family chassis ground connection, shown in Figure 18, uses a #6-  
32 screw. It is recommended to terminate the ground connection in a #6 ring lug,  
and to use a torque setting not exceeding 15 in·lbs (1.7 Nm).  
#6-32 screw  
with ext.  
washer.  
#6 ring lug  
stainless steel standoff  
Figure 18: Chassis Ground Connection  
Terminal  
Number  
Description  
Usage  
PS1 Live / + is connected to the positive (+) terminal if the power  
source is DC or to the (Live) terminal if the power source is AC.  
1
PS1 Live / +  
PS1 Surge Ground is connected to the Chassis Ground via a  
jumper on the terminal block. Surge Ground is used as the  
2
PS1 Surge Ground ground conductor for all surge and transient suppression circuitry.  
NOTE: Surge Ground must be disconnected from Chassis  
Ground during HIPOT (dielectric strength) testing.  
PS1 Neutral / - is connected to the negative (-) terminal if the  
3
PS1 Neutral / -  
power source is DC or to the (Neutral) terminal if the power  
source is AC.  
Chassis Ground is connected to the Safety Ground terminal for  
AC inputs or the equipment ground bus for DC inputs. Chassis  
ground connects to both power supply surge grounds via a  
removable jumper.  
4
5
Chassis Ground  
PS2 Live / +  
PS2 Live / + is connected to the positive (+) terminal if the power  
source is DC or to the (Live) terminal if the power source is AC.  
PS2 Surge Ground is connected to the Chassis Ground via a  
jumper on the terminal block. Surge Ground is used as the  
6
PS2 Surge Ground ground conductor for all surge and transient suppression circuitry.  
NOTE: Surge Ground must be disconnected from Chassis  
Ground during HIPOT (dielectric strength) testing.  
PS2 Neutral / - is connected to the negative (-) terminal if the  
7
PS2 Neutral / -  
power source is DC or to the (Neutral) terminal if the power  
source is AC.  
8
9
Relay NO Contact Normally open, failsafe relay contact.  
Relay Common Failsafe relay common contact.  
Relay NC Contact Normally closed, failsafe relay contact.  
10  
Table 5: RSG2000 Series Power terminal block connection description  
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Installation  
2.3.1 AC Power Supply Wiring Examples  
Figure 19: AC Power supply wiring examples  
Notes:  
125/230VAC rated equipment: A 250VAC appropriately rated circuit breaker  
must be installed.  
Equipment must be installed according to the applicable country wiring  
codes.  
When equipped with two HI voltage power supplies, independent AC sources  
can be used to power the product for greater redundancy.  
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Installation  
2.3.2 DC Power Supply Wiring Examples  
Figure 20: DC Power supply wiring examples  
Notes:  
125/250VDC rated equipment: A 300VDC appropriately rated circuit breaker  
must be installed.  
A circuit breaker is not required for 12-24 or 48 VDC rated power supplies.  
For dual DC power supplies, separate circuit breakers must be installed and  
separately identified.  
Equipment must be installed according to the applicable country wiring  
codes.  
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Installation  
2.3.3 Dual Power Supplies – DC and AC Inputs  
Figure 21: DC And AC power supply wiring examples  
Notes:  
125/250VDC rated equipment: A 300VDC appropriately rated circuit breaker  
must be installed.  
110/230VAC rated equipment: A 250VAC appropriately rated circuit breaker  
must be installed.  
A circuit breaker is not required for 12-24 or 48VDC rated power supplies.  
Separate circuit breakers must be installed and separately identified.  
Equipment must be installed according to the applicable country wiring  
codes.  
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Installation  
2.4 Dielectric Strength (HIPOT) Testing  
For dielectric strength (HIPOT) testing in the field, users must remove the metal  
jumper located across terminals 2, 4, and 6 of the power supply terminal block.  
This metal jumper connects transient suppression circuitry to chassis ground and  
must be removed in order to avoid damage to transient suppression circuitry  
during HIPOT testing. Figure 22 shows the proper HIPOT test connections and  
should be followed to avoid damage to the device.  
Figure 22: Dielectric Strength (HIPOT) Testing  
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Installation  
2.5 Failsafe Alarm Relay Wiring and Specifications  
The “Failsafe” output relay is provided to signal critical error conditions that may  
occur on RS2000 series products. The contacts are energized upon power-up of  
the unit and remain energized unless a critical error occurs. The proper relay  
connections are shown in Figure 23. Control of this output is user selectable and  
can be programmed via the Rugged Operating System (ROS). One common  
application for this output is to signal an alarm if a power failure or removal of  
control power occurs.  
Figure 23: Failsafe Alarm Relay Wiring  
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Installation  
2.6 Console Port Wiring  
An RS232 console port for configuration and management of the device is  
located on the LED display module shown in Figure 24. This port is intended to  
be a temporary connection during initial configuration or troubleshooting and  
allows for direct serial access to the management console. The connection is  
made using the DB9-Female to RJ45 console cable included in the device  
packaging shown in Figure 25. Console connection settings are: 57600 bps, no  
parity bits, 8 data bits, and 1 stop bit.  
Figure 24: Console port on display board  
Figure 25: RSG2000 Series  
Console cable  
For reference, the console cable pin-out is show in Table 6.  
RuggedCom RS232 over RJ45 pin-out specification  
Signal Name (PC is DTE)  
DCD – Carrier detect  
DB9- Female  
RJ45 Male  
1
2
3
4
5
6
7
8
9
2
5
RxD – Receive data (to DTE)  
TxD – Transmit data (from DTE)  
DTR – Data terminal ready  
GND - Signal ground  
6
3
4
DSR – Data set ready  
1*  
8
RTS – Ready to send  
CTS – Clear to send  
7
RI – Ring Indicator  
1*  
Table 6: RS232 over RJ45 console cable pin-out  
After initial configuration, the RSG2300 can be configured via a number of  
networked mechanisms such as Telnet SSH, and the built-in secure web server.  
Consult the ROS™ User Guide for further details.  
Notes:  
This port is not intended to be a permanent connection.  
Serial cable must not exceed 2m (6.5 ft) in length.  
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Installation  
2.7 Gigabit Ethernet 1000Base-TX Cabling  
Recommendations  
The IEEE 802.3ab Gigabit Ethernet standard defines 1000 Mbit/s Ethernet  
communications over distances of up to 100 meters using all 4 pairs in category  
5 (or higher) balanced unshielded twisted-pair cabling. For wiring guidelines,  
system designers and integrators should refer to the Telecommunications  
Industry Association (TIA) TIA/EIA-568-A wiring standard that characterizes  
minimum cabling performance specifications required for proper Gigabit Ethernet  
operation. To ensure reliable, error-free data communication, new and pre-  
existing communication paths should be verified for TIA/EIA-568-A compliance.  
Table 7 summarizes the relevant cabling standards.  
Cabling  
Category  
1000BaseTx  
Compliant  
Required action  
New wire infrastructure required  
Verify TIA/EIA-568-A compliance  
<5  
5
No  
Yes  
No action required. New installations should be  
designed with Category 5e components or higher  
5e  
6
Yes  
Yes  
Yes  
No action required  
Connector and cabling standards to be  
determined.  
>6  
Table 7: Cabling categories and 1000BaseTx compliance defined.  
Follow these recommendations for copper data cabling in high electrical noise  
environments:  
Data cable lengths should be as short as possible, ideally limited to 3m (10ft)  
in length. Copper data cables should not be used for inter-building  
communications.  
Power and data cables should not be run in parallel for long distances, and  
ideally should be installed in separate conduits. Power and data cables  
should intersect at 90° angles when necessary to reduce inductive coupling.  
Shielded/screened cabling can optionally be used. The cable shield should  
be grounded at a single point to avoid the generation of ground loops.  
Note: RuggedCom does not recommend the use of copper cabling of any length  
for critical real-time substation automation applications. However, transient  
suppression circuitry is present on all copper ports to protect against damage  
from electrical transients and to ensure IEC 61850-3 and IEEE 1613 Class 1  
conformance. This means that during a transient event communication errors or  
interruptions may occur but recovery is automatic. RuggedCom also does not  
recommend using these ports to interface to field devices across distances which  
could produce high levels of ground potential rise, (i.e. greater than 2500V)  
during line to ground fault conditions.  
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Installation  
2.8 Pluggable optics – Installation, removal, and  
precautions  
The RSG2300 can be ordered with two pluggable optical form factors: SFP  
(Small Form-factor Pluggable), and GBIC (GigaBit Interface Converter). SFP and  
GBIC modules can be safely inserted and removed while the chassis is powered  
and operating – a feature also referred to as “hot-swappable”. Nevertheless,  
when inserting or removing optics there are several precautions that should be  
taken. They include:  
Ensuring that dust caps are mounted on SFP cages at all times unless a user  
is in the process of inserting or removing an SFP module. The dust caps will  
prevent the accumulation of residue or particles that might inhibit proper  
operation.  
Ensuring that the user has properly discharged any possible electrostatic  
build-up in order to prevent electrostatic discharges (ESD). This can be  
accomplished by properly grounding via an ESD wrist strap, or by touching  
earth or chassis ground before performing installation or removal of optics.  
ESD can damage or shorten the life of optical modules when not plugged into  
a chassis.  
Ensuring that SFP and GBIC optical modules are always stored in an ESD-  
safe bag or other suitable ESD-safe environment, free from moisture and  
stored at the proper temperature (–40 to +85°C).  
Disconnecting all cables from the SFP or GBIC module prior to insertion or  
removal of the module.  
Using only optics certified by RuggedCom Inc. with RuggedCom products.  
Damage can occur to optics and product if compatibility and reliability have  
not been properly assessed.  
2.8.1 Module Insertion – GBIC and SFP  
Special attention must be paid to the orientation of SFP and GBIC modules upon  
installation in the RuggedSwitch® chassis. For example, Figure 26 shows the  
proper orientation of SFP modules installed to both upper and lower slots.  
Modules on the upper row must be inserted top-side up, and modules on the  
lower row must be inserted top-side down. SFP modules should be inserted with  
the bail-latch in the locked position.  
Figure 26: SFP Orientation for top and bottom row ports  
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Installation  
Both SFP and GBIC modules should gently slide into their ports and should lock  
in place when fully inserted. Dust covers should be in place when installing the  
modules, and should always be in place when cables are not connected.  
Diagrams of both SFP and GBIC modules are provided in Table 1 as a guide to  
the orientation of each type.  
2.8.2 GBIC Module Removal  
GBIC modules have two locking latches, one on either side of the module, as  
shown in Figure 27. To remove a GBIC module, disconnect any cables and  
replace the dust cover to protect the optics. Depress both latches simultaneously  
and gently pull the module from the chassis. The module should be immediately  
stored in an ESD-safe environment.  
Figure 27: Locking latch location on GBIC optical modules  
2.8.3 SFP Module Removal  
SFP Modules are removed using the metal bail latch located on the top of the  
module as shown in Figure 28. To remove the SFP module, disconnect any  
cables and replace the dust cover to protect the optics. Grasp the bail latch and  
gently pull outwards to unlock and remove the module. Removal of an SFP  
module is shown further in Figure 29. The module should be immediately stored  
in an ESD-safe environment.  
Figure 28: SFP Bail Latch Location  
Figure 29: SFP Removal  
27  
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Technical Specifications  
3 Technical Specifications  
3.1 Power Supply Specifications  
Power Supply  
Type  
Input Range  
Fuse  
Rating  
Max. Power  
Consumption3  
Min  
Max  
12 – 24 VDC  
48 VDC  
10 VDC  
36 VDC  
36 VDC  
59 VDC  
6.3A(F)2  
2A(T)2  
25W  
HI (125/250 VDC)1  
88 VDC  
85 VAC  
300 VDC  
265 VAC  
2A(T)1,2  
HI (110/230 VAC)1  
Notes:  
1. This is the same power supply for both AC and DC.  
2. (F) Denotes fast-acting fuse, (T) denotes time-delay fuse  
3. Power consumption varies based on configuration. 10/100Base-TX ports  
consume roughly 1W less than fiber optic ports  
4. For continued protection against risk of fire, replace only with same type and  
rating of fuse.  
3.2 Failsafe Relay Specifications  
Parameter  
Value (Resistive Load)  
240VAC, 125VDC  
2A @ 240VAC  
Max Switching Voltage  
Rated Switching Current  
0.15A @ 125VDC, 2A @ 30VDC  
Max Switching Capacity  
150W, 500VA  
3.3 Networking Standards Supported  
10Mbps 100Mbps 1000Mbps  
Parameter  
Notes  
Ports  
Ports  
Ports  
IEEE 802.3  
9
10BaseT / 10BaseFL  
100BaseTX / 100BaseFX  
1000BaseSX/LX  
1000BaseTx  
Full Duplex Operation  
MAC Bridges  
IEEE 802.3u  
IEEE 802.3z  
IEEE 802.3ab  
IEEE 802.3x  
IEEE 802.1D  
IEEE 802.1Q  
IEEE 802.1p  
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
VLAN (Virtual LAN)  
Priority Levels  
28  
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Technical Specifications  
3.4 Copper Ethernet Port Specifications  
The RSG2300 features a fixed set of three fixed banks of eight 10/100Tx copper  
ports each, and can be ordered with additional 10/100Tx ports in slots 1 and 2,  
and 10/100/1000Tx ports in slots 3 and 4. All copper ports have the following  
specifications:  
Parameter  
Specification  
Notes  
Auto-negotiating;  
1000Mbps modules supported in  
slots 3 & 4 only  
Speed  
10/100/1000 Mbps  
Duplex  
FDX / HDX  
> Category 5  
TIA/EIA T568A/B  
100m  
Auto-negotiating  
Shielded/Unshielded  
Cable-Type  
Wiring Standard  
Max Distance  
Connector  
Isolation  
Auto-Crossover, Auto-polarity  
RJ45  
1.5kV  
RMS 1-minute  
3.5 Fiber Ethernet Port Specifications  
Sections 3.5.1 through 3.5.3 list specifications of the optical transceivers used in  
the dual-port modules available for the RSG2300. The specifications are  
organized by signaling speed and then by order code. Module order codes are  
contained within each product when assembled and configured at the factory.  
Consult the RuggedCom ROS™ User Guide for help in obtaining the factory  
configuration data.  
3.5.1 10FL Ethernet Optical Specifications  
Tx λ  
(typ.)  
(nm)  
Rx  
Rx  
Distance  
(typ.)  
(km)  
Power  
Budget  
(dB)  
Order  
Code  
Connector  
Type  
Tx min  
(dBm)  
Tx max  
(dBm)  
Mode  
Cable Type (um)  
Sensitivity Saturation  
(dBm)  
(dBm)  
62.5/125  
50/125  
-16  
-9  
18  
FL01 MM  
ST  
820  
-34  
-11.2  
2
-19.8 -12.8  
14.2  
3.5.2 Fast Ethernet (10/100Mbps) Optical Specifications  
Rx  
Rx  
Distance  
(typ.)  
(km)  
Power  
Budget  
(dB)  
Order  
Code  
Connector  
Type  
Cable Type  
(um)  
Tx λ (typ.)  
(nm)  
Tx min Tx max  
Mode  
Sensitivity Saturation  
(dBm)  
(dBm)  
(dBm)  
(dBm)  
62.5/125  
50/125  
62.5/125  
50/125  
9/125  
-19  
-22.5  
-19  
12  
8.5  
12  
FX01 MM  
FX02 MM  
ST  
SC  
1308  
1308  
-14  
-31  
-14  
2
2
-14  
-31  
-14  
-22.5  
-19  
8.5  
13  
FX11 MM  
FX03 MM  
LC  
1310  
1308  
-14  
-14  
-32  
-31  
-14  
-14  
2
2
62.5/125  
50/125  
-19  
12  
MTRJ  
-22.5  
8.5  
29  
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Technical Specifications  
FX04 SM  
FX05 SM  
FX06 SM  
FX07 SM  
FX08 SM  
FX09 SM  
FX10 SM  
ST  
SC  
LC  
SC  
LC  
SC  
LC  
9/125  
9/125  
9/125  
9/125  
9/125  
9/125  
9/125  
1310  
1300  
1310  
1310  
1310  
1310  
1310  
-15  
-15  
-15  
-5  
-8  
-8  
-8  
0
-32  
-31  
-34  
-34  
-35  
-37  
-37  
-3  
-7  
-7  
-3  
-3  
0
20  
20  
20  
50  
50  
90  
90  
17  
16  
19  
29  
30  
37  
37  
-5  
0
0
5
0
5
0
3.5.3 Gigabit Ethernet (1000Mbps) Optical Specifications  
Fixed Gigabit Transceivers  
Rx  
Rx  
Distance  
(typ.)  
(km)  
Power  
Budget  
(dB)  
Order  
Code  
Connector  
Type  
Cable Type  
(um)  
Tx λ (typ.)  
(nm)  
Tx min Tx max  
Mode  
Sensitivity Saturation  
(dBm)  
(dBm)  
(dBm)  
-20  
-21  
-20  
-24  
(dBm)  
-3  
FG02 SM  
FG03 SM  
FG04 SM  
FG05 SM  
SC  
LC  
SC  
LC  
9/125  
9/125  
9/125  
9/125  
1310  
1310  
1310  
1310  
-10  
-9.5  
-5  
-3  
-3  
0
10  
10  
25  
25  
10  
11.5  
15  
-3  
-3  
-7  
-3  
-3  
17  
SFP Gigabit Transceivers  
Rx  
Rx  
Distance  
(typ.)  
(km)  
Power  
Budget  
(dB)  
Order  
Code  
Connector  
Type  
Cable Type  
(um)  
Tx λ (typ.)  
(nm)  
Tx min Tx max  
Mode  
Sensitivity Saturation  
(dBm)  
(dBm)  
(dBm)  
(dBm)  
50/125  
62.5/125  
9/125  
9/125  
9/125  
0.5  
0.3  
10  
40  
70  
F513  
MM  
LC  
850  
-9  
-2.5  
-20  
0
11  
FG52 SM  
FG53 SM  
FG544 SM  
LC  
LC  
LC  
1310  
1310  
1550  
-9.5  
-7  
0
-3  
-3  
5
-19  
-23  
-23  
-3  
-3  
-3  
9.5  
16  
23  
GBIC Gigabit transceivers  
Rx  
Rx  
Distance  
(typ.)  
(km)  
Power  
Budget  
(dB)  
Order  
Code  
Connector  
Type  
Cable Type  
(um)  
Tx λ (typ.)  
(nm)  
Tx min Tx max  
Mode  
Sensitivity Saturation  
(dBm)  
(dBm)  
(dBm)  
(dBm)  
FG71 SM  
FG72 SM  
FG735 SM  
SC  
SC  
SC  
9/125  
9/125  
9/125  
1310  
1310  
1550  
-9.5  
-7  
-3  
-3  
5
-21  
-3  
10  
25  
70  
11.5  
17  
-24  
-23  
-3  
-3  
0
23  
Notes:  
1. Maximum segment length is greatly dependent on factors such as fiber  
quality, and number of patches and splices. Please consult RuggedCom  
sales associates when determining maximum segment distances.  
2. All optical power numbers are listed as dBm averages.  
3. F51 transceivers are rated for -10 to +85°C  
4. FG54 transceivers are rated for 0 to +70°C  
5. FG73 transceivers are rated for -25 to +85°C  
30  
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Technical Specifications  
3.6 Type Test Specifications  
3.6.1 IEEE 1613 (C37.90.x) EMI Immunity Type Tests  
Test  
Description  
Test Levels  
+/- 8kV  
+/- 15kV  
Enclosure Contact  
Enclosure Air  
IEEE C37.90.3  
ESD  
IEEE C37.90.2  
Radiated RFI  
Enclosure ports  
Signal ports  
D.C. Power ports  
A.C. Power ports  
Earth ground ports1  
Signal ports  
35 V/m  
+/- 4kV @ 2.5kHz  
+/- 4kV  
+/- 4kV  
+/- 4kV  
IEEE C37.90.1  
Fast Transient  
2.5kV common mode @1MHz  
2.5kV common, 1kV diff.  
mode@1MHz  
2.5kV common, 1kV diff.  
mode@1MHz  
5kV (Fail-Safe Relay output)  
5kV  
D.C. Power ports  
A.C. Power ports  
IEEE C37.90.1  
IEEE C37.90  
Oscillatory  
Signal ports  
H.V. Impulse  
D.C. Power ports  
A.C. Power ports  
Signal ports  
D.C. Power ports  
A.C. Power ports  
5kV  
2kVac  
2kVac  
2kVac  
Dielectric  
Strength  
IEEE C37.90  
Note:  
1. Only applicable to functional earth connections separated from the safety  
earth connection  
3.6.2 IEC 61850-3 EMI Type Tests  
TEST  
Description  
Test Levels  
Severity  
Levels  
Enclosure Contact  
Enclosure Air  
Enclosure ports  
Signal ports  
D.C. Power ports  
A.C. Power ports  
Earth ground ports1  
+/- 8kV  
+/- 15kV  
20 V/m  
+/- 4kV @ 2.5kHz  
+/- 4kV  
+/- 4kV  
4
4
x
x
4
4
4
IEC 61000-4-2 ESD  
IEC 61000-4-3 Radiated RFI  
Burst (Fast  
IEC 61000-4-4  
Transient)  
+/- 4kV  
+/- 4kV line-to-earth,  
+/- 2kV line-to-line  
+/- 2kV line-to-earth,  
+/- 1kV line-to-line  
+/- 4kV line-to-earth,  
+/- 2kV line-to-line  
Signal ports  
4
3
4
IEC 61000-4-5 Surge  
D.C. Power ports  
A.C. Power ports  
Signal ports  
10V  
10V  
10V  
10V  
3
3
3
3
D.C Power ports  
A.C. Power ports  
Earth ground ports1  
Induced  
IEC 61000-4-6  
(Conducted) RFI  
31  
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Technical Specifications  
40 A/m continuous,  
1000 A/m for 1 s  
30% for 0.1s, 60% for  
0.1s, 100% for 0.05s  
30% for 1 period, 60%  
for 50 periods  
100% for 5 periods,  
100% for 50 periods  
IEC 61000-4-8 Magnetic Field  
Enclosure ports  
D.C. Power ports  
N/A  
N/A  
N/A  
N/A  
3
IEC 61000-4-29  
Voltage Dips &  
Interrupts  
A.C. Power ports  
IEC 61000-4-11  
2.5kV common, 1kV  
diff. mode@1MHz  
Signal ports  
Damped  
IEC 61000-4-12  
2.5kV common, 1kV  
diff. mode@1MHz  
2.5kV common, 1kV  
diff. mode@1MHz  
30V Continuous, 300V  
for 1s  
30V Continuous, 300V  
for 1s  
D.C. Power ports  
A.C. Power ports  
Signal ports  
3
Oscillatory  
3
4
Mains Frequency  
IEC 61000-4-16  
Voltage  
D.C. Power ports  
D.C. Power ports  
Signal ports  
4
Ripple on D.C.  
IEC 61000-4-17  
10%  
3
Power Supply  
2kVac (Fail-Safe Relay  
output)  
2kVac  
2kVac  
N/A  
Dielectric  
IEC 60255-5  
Strength  
D.C. Power ports  
A.C. Power ports  
N/A  
N/A  
5kV (Fail-Safe Relay  
output)  
5kV  
5kV  
Signal ports  
N/A  
IEC 60255-5  
H.V. Impulse  
D.C. Power ports  
A.C. Power ports  
N/A  
N/A  
Note:  
1. Only applicable to functional earth connections separated from the safety  
earth connection  
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Technical Specifications  
3.6.3 Environmental Type Tests  
Severity  
Levels  
Test  
Description  
Test Levels  
IEC 60068-2-1  
IEC 60068-2-2  
Cold Temperature Test Ad  
-40°C, 16 Hours  
+85°C, 16 Hours  
N/A  
N/A  
Dry Heat  
Test Bd  
Humidity (Damp  
Heat, Cyclic)  
IEC 60255-21-1 Vibration  
IEC 60255-21-2 Shock  
Note:  
95% (non-condensing),  
55°C , 6 cycles  
2g @ (10 - 150) Hz  
30g @ 11mS  
IEC 60068-2-30  
Test Db  
N/A  
Tests Fc  
Tests Ea  
Class 21  
Class 21  
1. Class 2 refers to “Measuring relays and protection equipment for which a very  
high security margin is required or where the vibration levels are very high,  
e.g. for shipboard applications and for severe transportation conditions”  
3.7 Operating Environment  
Parameter  
Range  
Comments  
Ambient Temperature as measured from a 30cm  
radius surrounding the center of the enclosure.  
Ambient Operating  
Temperature  
Ambient Relative  
Humidity  
-40 to 85°C  
5% to 95%  
Non-condensing  
Ambient Storage  
Temperature  
-40 to 85°C  
33  
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Technical Specifications  
3.8 Mechanical Specifications  
Parameter  
Dimensions  
Value  
Comments  
(Length x Width x Height)  
with mounting brackets installed  
18.29 x 12.14 x 1.75 in  
(464.57 × 308.36 × 44.45 mm)  
10 lb (4.5 kg)  
Weight  
Enclosure  
18AWG galvanized steel  
Figure 30: RSG2300 Mechanical Dimensions  
34  
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Agency Approvals  
4 Agency Approvals  
Agency  
Standards  
Comments  
CSA C22.2 No. 60950, UL  
60950  
CSA  
Passed  
CE Compliance is claimed  
via Declaration of Self  
Conformity Route  
Passed  
CE  
EN 60950, EN 61000-6-2  
FCC  
CISPR  
FCC Part 15, Class A  
EN55022, Class A  
Passed  
21 CFR Chapter 1, Subchapter  
FDA/CDRH  
IEC/EN  
Passed  
J
EN60825-1:1994 + A11:1996 +  
A2:2001  
Passed  
5 Warranty  
RuggedCom warrants this product for a period of five (5) years from date of  
purchase. For warranty details, visit http://www.ruggedcom.com/ or contact your  
customer service representative.  
Should this product require service, contact the factory at:  
RuggedCom Inc.  
30 Whitmore Road  
Woodbridge, Ontario  
Canada L4L 7Z4  
Phone: (905) 856-5288  
Fax: (905) 856-1995  
35  
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