RuggedCom Computer Hardware RX1501 User Guide

RuggedBackbone™  
RX1501  
Hardware Installation Guide  
Revision 104 - October 14, 2011  
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RuggedBackbone™ RX1501  
Table of Contents  
FCC Statement And Cautions ................................................................................................... 8  
1. Product Overview ................................................................................................................... 9  
1.1. Functional Overview .................................................................................................... 9  
1.2. Feature Highlights ....................................................................................................... 9  
2. RuggedBackbone™ Modules .............................................................................................. 12  
2.1. Front Panel ............................................................................................................... 13  
2.1.1. Module Status LEDs ...................................................................................... 13  
2.2. Line Modules (LM) .................................................................................................... 14  
2.2.1. Ethernet - Copper ........................................................................................... 14  
2.2.2. Ethernet - Fiber .............................................................................................. 14  
2.2.3. SFP Modular .................................................................................................. 15  
2.2.4. WAN ............................................................................................................... 15  
2.2.5. Serial .............................................................................................................. 15  
2.2.6. Cellular Modem .............................................................................................. 15  
2.2.7. DDS - Digital Data Services ........................................................................... 16  
2.2.8. APE - Appplication Processing Engine .......................................................... 16  
2.3. Power Supply ............................................................................................................ 17  
3. Installation ............................................................................................................................ 18  
3.1. Rack Mounting .......................................................................................................... 18  
3.1.1. Rack Mounting Dimensions ............................................................................ 18  
3.1.2. Panel and DIN Rail Mounting ......................................................................... 20  
3.1.3. Panel and DIN Rail Mounting Dimensions ..................................................... 21  
3.2. Power Supply Wiring and Grounding ........................................................................ 22  
3.2.1. Connectors for HI and HIP Power Modules ................................................... 22  
3.2.3. Chassis Ground Connection .......................................................................... 23  
3.2.4. AC Power Supply Wiring Example ................................................................. 23  
3.2.5. DC Power Supply Wiring Example ............................................................... 24  
3.3. Critical Alarm Wiring ................................................................................................. 24  
3.4. Serial Console Port ................................................................................................... 25  
3.5. WAN Ports: RJ45 ...................................................................................................... 25  
3.6. WAN Ports: BNC ...................................................................................................... 26  
3.7. Copper Ethernet Ports .............................................................................................. 26  
3.7.1. RJ45 Twisted-Pair Copper Ports .................................................................... 26  
3.7.3. Transient Suppression .................................................................................... 27  
3.8. Serial Ports: RJ45 ..................................................................................................... 28  
3.9. DDS Ports: RJ45 ...................................................................................................... 28  
3.10. DDS Rx and Tx LED Indications ............................................................................ 29  
3.11. SFP Optics – Installation, removal, and precautions .............................................. 29  
3.11.1. Module Insertion – SFP ............................................................................... 30  
3.11.2. SFP Module Removal .................................................................................. 30  
3.12. Fiber Ethernet Ports ................................................................................................ 31  
3.13. Cellular Modems ..................................................................................................... 32  
3.13.1. GSM, EDGE, HSPA+ Cellular Modem Card ................................................ 33  
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3.14. APE: Application Processing Engine ...................................................................... 35  
3.14.1. APE Overview .............................................................................................. 35  
3.14.2. Supported Operating Systems ..................................................................... 35  
3.14.3. Secondary Network Interface ....................................................................... 36  
3.14.4. Installing an Operating System .................................................................... 37  
3.14.5. The APE BIOS ............................................................................................. 38  
3.14.6. Resetting the Module ................................................................................... 38  
3.14.7. LED Indicators .............................................................................................. 38  
3.14.8. FAQs ............................................................................................................ 39  
4. Technical Specifications ....................................................................................................... 40  
4.1. Power Supply Specifications ..................................................................................... 40  
4.2. Critical Alarm Relay Specifications ........................................................................... 40  
4.3. Copper Ethernet Port Specifications ......................................................................... 40  
4.4. Fiber Ethernet Port Specifications ............................................................................ 41  
4.4.1. Fast Ethernet (100Mbps) Optical Specifications ............................................. 41  
4.4.2. Gigabit Ethernet (1Gbps) Optical Specifications ............................................ 42  
4.5. Operating Environment ............................................................................................. 42  
4.6. Mechanical Specifications ......................................................................................... 42  
5. EMI And Environmental Type Tests .................................................................................... 43  
6. Agency Approvals ................................................................................................................ 45  
7. Warranty ............................................................................................................................... 46  
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List of Figures  
2.1. RX1501 Chassis Slot Assignment .................................................................................... 12  
2.2. Front View - RX1501 ........................................................................................................ 13  
2.3. CG01: 2 × 10/100/1000TX RJ45 ...................................................................................... 14  
2.4. 6TX01: 6 × 10/100/1000TX RJ45 ..................................................................................... 14  
2.5. FX**/FG**: 2 × 100FX/1000SX/1000LX LC ...................................................................... 14  
2.6. 4FX**: 4 × 100FC LC ....................................................................................................... 14  
2.7. FX03: 2 × 100 FX MTRJ .................................................................................................. 14  
2.8. 4FX03: 4 × 100FX MTRJ ................................................................................................. 14  
2.9. FX**: 2 × 100FX SC ......................................................................................................... 14  
2.10. FX**: 2 × 100FX ST ....................................................................................................... 14  
2.11. 10FL: 3 × 10FL ST ......................................................................................................... 14  
2.12. FG5*: 2 × 1000LX/1000SX SFP ..................................................................................... 15  
2.13. FX5*: 4 × 100FX/100LX/100SX SFP .............................................................................. 15  
2.14. 6FX50: 6 × 100FX SFP .................................................................................................. 15  
2.15. TC1: 1 × T1/E1 RJ45 ..................................................................................................... 15  
2.16. E01: 1 × E1 BNC ........................................................................................................... 15  
2.17. TC2: 2 × T1/E1 RJ45 ..................................................................................................... 15  
2.18. E02: 2 × E1 BNC ........................................................................................................... 15  
2.19. TC4: 4 × T1/E1 RJ45 ..................................................................................................... 15  
2.20. 6S01: 6 × Serial RJ45 .................................................................................................... 15  
2.21. W11, W21, W32 Cellular Modem ................................................................................... 15  
2.22. W12, W22 Cellular Modem ............................................................................................. 15  
2.23. D02: 1 × DDS RJ45 ....................................................................................................... 16  
2.24. APE 1402 ........................................................................................................................ 16  
3.1. Side View of Mounting Brackets ....................................................................................... 18  
3.2. RX1501Rack Mounting Dimensions – Front View ............................................................ 18  
3.3. RX1501Rack Mounting Dimensions – Top View .............................................................. 19  
3.4. RX1501Rack Mounting Dimensions – Rear View ............................................................. 19  
3.5. Installing Panel and DIN Rail Mounting Brackets ............................................................. 20  
3.6. DIN Rail Mounting ............................................................................................................ 20  
3.7. Panel and DIN Rail Mounting Dimensions ....................................................................... 21  
3.8. Screw Terminal Power Connector for HI Power Module .................................................. 22  
3.9. Pluggable Phoenix Power Connector for HIP Power Module ........................................... 22  
3.12. Chassis Ground Connection ........................................................................................... 23  
3.13. Wiring for Single AC Power Supply (HIP module shown) ............................................... 23  
3.15. Critical Alarm Relay Connector ....................................................................................... 24  
3.16. DB9 Serial Console Port ................................................................................................. 25  
3.17. RJ45 T1/E1 Pin Configuration ........................................................................................ 25  
3.18. RJ45 T1/E1 Pin Configuration ........................................................................................ 26  
3.19. RJ45 Ethernet Pin Configuration .................................................................................... 26  
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3.20. RJ45 Serial Pin Configuration ......................................................................................... 28  
3.21. RJ45 DDS Pin Configuration .......................................................................................... 28  
3.22. DDS Module Rx and Tx LED Indicators ......................................................................... 29  
3.23. SFP module orientation .................................................................................................. 30  
3.24. SFP module insertion ..................................................................................................... 30  
3.25. SFP module removal ...................................................................................................... 31  
3.26. LC .................................................................................................................................... 31  
3.27. MTRJ ............................................................................................................................... 31  
3.28. SC ................................................................................................................................... 31  
3.29. ST .................................................................................................................................... 31  
3.30. Single Port Cellular Modem: Antenna Connections ........................................................ 32  
3.31. Dual Port Cellular Modem: Antenna Connections .......................................................... 32  
3.34. APE Faceplate and Ports ............................................................................................... 35  
3.35. APE Chassis Network Connection .................................................................................. 36  
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List of Tables  
2.1. Module Status LED Indications ......................................................................................... 13  
3.1. DB9 Serial Console Pinout ............................................................................................... 25  
3.2. RJ45 T1/E1 Pin Assignment ............................................................................................. 25  
3.3. RJ45 Ethernet Pin Assignment ......................................................................................... 26  
3.4. Cabling Categories and 1000Base-TX Compliance .......................................................... 27  
3.5. RJ45 RS232/RS485/RS422 Serial Pin Assignment .......................................................... 28  
3.6. RJ45 DDS Pin Assignment ............................................................................................... 28  
3.7. DDS Rx LED Indications .................................................................................................. 29  
3.8. DDS Tx LED Indications ................................................................................................... 29  
3.9. Available Fiber Connector Types ...................................................................................... 31  
3.10. Cellular Modem Modules ................................................................................................ 32  
3.11. HSPA Antenna Requirements ........................................................................................ 33  
3.12. APE Specifications .......................................................................................................... 35  
3.13. APE Module LED Indicators ........................................................................................... 38  
4.1. Power Supply Specifications ............................................................................................. 40  
4.2. Form C Contact Relay Specifications ............................................................................... 40  
4.3. Copper Ethernet Port Specifications ................................................................................. 40  
4.4. Fast Ethernet (100Mbps) Optical Specifications ............................................................... 41  
4.5. SFP Fast Ethernet Transceivers ....................................................................................... 41  
4.6. Fixed Gigabit Transceivers ............................................................................................... 42  
4.7. SFP Gigabit Transceivers ................................................................................................. 42  
4.8. Operating Environment ..................................................................................................... 42  
4.9. Mechanical Specifications ................................................................................................. 42  
5.1. IEC 61850-3 EMI Type Tests ........................................................................................... 43  
5.2. IEEE 1613 (C37.90.x) EMI Immunity Type Tests ............................................................. 44  
5.3. Environmental Type Tests ................................................................................................ 44  
6.1. Agency Approvals ............................................................................................................. 45  
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FCC Statement And Cautions  
FCC Statement And Cautions  
Federal Communications Commission Radio Frequency Interference  
Statement  
This equipment has been tested and found to comply with the limits for a Class A digital device  
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection  
against harmful interference when the equipment is operated in a commercial environment. This  
equipment generates, uses and can radiate radio frequency energy and, if not installed and used in  
accordance with the instruction manual, may cause harmful interference to radio communications.  
Operation of this equipment in a residential area is likely to cause harmful interference in which  
case the user will be required to correct the interference at his own expense.  
Caution: LASER  
This product contains a LASER system and is classified as a CLASS 1 LASER  
PRODUCT. Use of controls or adjustments or performance of procedures other than  
those specified herein may result in hazardous radiation exposure.  
Caution: Service  
This product contains no user-serviceable parts. Attempted service by unauthorized  
personnel shall render all warranties null and void.  
Changes or modifications not expressly approved by RuggedCom Inc. could invalidate  
specifications, test results, and agency approvals, and void the user’s authority to  
operate the equipment.  
Should this device require service, refer to Chapter 7, Warranty in this guide.  
Caution: Physical Access  
This product should be installed in a restricted access location where access can only  
be gained by service personnel or users who have been instructed about the reasons  
for the restrictions applied to the location and about any precautions that shall be taken;  
and access is through the use of a tool or lock and key, or other means of security,  
and is controlled by the authority responsible for the location.  
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1. Product Overview  
1. Product Overview  
1.1. Functional Overview  
The RuggedBackbone™ RX1501 is a cost-efficient, rugged layer 3 switch and router. The  
RX1501’s modular and field replaceable platform allows you to select WAN, serial, and Ethernet  
options, making it ideally suited for electric power utilities, the industrial plant floor, and traffic  
control systems.  
The RX1501 is designed to the RuggedRated™ specification, providing a high level of immunity to  
electromagnetic interference (EMI) and heavy electrical surges typical of the harsh environments  
found in many industrial applications. An operating temperature range of -40°C to +85°C (-40°F  
to +185°F) allows the RX1501 to be placed in almost any location.  
1.2. Feature Highlights  
Cyber Security Features  
• Multi-level passwords  
• SSH/SSL encryption  
• Enable/disable ports, MAC-based port security  
• Port-based network access control (802.1x)  
• VLAN (802.1Q) to segregate and secure network traffic  
• RADIUS centralized password management  
• SNMPv3 encrypted authentication and access security  
RuggedRated™ for Reliability in Harsh Environments  
• Immunity to EMI and high voltage electrical transients:  
• Zero-Packet-Loss Technology  
• Meets IEEE 1613 (electric utility substations)  
• Exceeds IEC 61850-3 (electric utility substations)  
• Exceeds IEC 61800-3 (variable speed drive systems)  
• Exceeds IEC 61000-6-2 (generic industrial environment)  
• -40°C to +85°C operating temperature (no fans)  
• Optional conformal coated printed circuit boards  
• Failsafe Output Relay: For critical failure or error alarming  
Physical Ports  
• Field replaceable line modules  
• Up to 36 ports 100FX  
• Up to 36 ports 10/100TX  
• Up to 8 ports Gigabit Ethernet  
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1. Product Overview  
WAN Port Options  
• Up to 4 T1/E1 ports via RJ45 connectors (channelized/unchannelized)  
• Up to 2 E1 ports via BNC connectors (channelized/unchannelized)  
• Cellular/DDS  
Serial Ports  
• Fully compliant EIA/TIA RS485, RS422, RS232 serial ports (software selectable) with RJ45  
connectors  
• Raw socket mode support allows conversion of any serial protocol  
Protocols  
WAN  
• Frame Relay RFC 1490 or RFC 1294  
• PPP RFC 1661, 1332, 1321, 1334, PAP, CHAP Authentication  
• Multilink PPP RFC 1990  
• GOOSE messaging support  
IP  
• Routing: OSPF, BGP, RIPv1, RIPv2  
• VRRP Agent  
• Traffic control, NTP Server, IP Multicast Routing  
• DHCP Agent (Option 82 Capable)  
Frame Relay Support  
• ISO and ITU compliant, network certified.  
• ANSI T1.617 Annex D, Q.933 or LMI Local Signaling  
Management Tools  
• Web-based, SSH, CLI management interfaces  
• SNMP v1, v2, and v3  
• Remote Syslog  
• Rich set of diagnostics with logging and alarms  
• Loopback diagnostic tests  
• Raw and interpreted real-time line traces  
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1. Product Overview  
Universal Power Supply Options  
• Single, removable power supply module  
• Single power supply  
• Fully integrated power supply (no external adaptor)  
• Input voltage ranges: 10-36VDC, 36-72VDC, 88-300VDC, 85-264VAC  
• TUV/UL 60950 safety approved to 85°C  
Warranty  
• 5 Year Warranty  
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2. RuggedBackbone™ Modules  
2. RuggedBackbone™ Modules  
The RX1501 chassis provides seven module slots . Each slot accommodates a particular type  
of RuggedCom module. Figure 2.1, “RX1501 Chassis Slot Assignment” shows the module slots  
on the RX1501.  
Figure 2.1. RX1501 Chassis Slot Assignment  
The RX1501 chassis supports the following modules:  
LM1 through LM6  
The RX1501 chassis supports up to six line module (LM) cards. For more information on line  
All modules are built to the RuggedRated™ specifications of the RuggedBackbone™ RX1501.  
Each module type is described in the following sections.  
To install a module into the RuggedBackbone™ chassis, align the module guide ribs  
with the channels on the chassis. Push the module in as far as it will go, being sure to  
push through the resistance provided by the grounding springs. When properly seated,  
the module flange will rest on the main chassis frame. Tighten the thumbscrews using  
finger strength only.  
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2. RuggedBackbone™ Modules  
2.1. Front Panel  
The RX1501 Front Panel is equipped with an RS232 serial console port for initial management  
functions, and a locally connected 10/100Base-T Ethernet port for system management out of  
band from the switch fabric.  
Figure 2.2. Front View - RX1501  
Other Front Panel features include:  
• Utility USB port.  
• Power module indicator LED.  
• Line module indicator LEDs.  
• Alarm Indicator LED, which indicates system alarm status.  
• Lamp Test / Alarm Cutoff (LT/ACO) button.  
• Removable 1GB Compact Flash (CF) card, which contains active and fallback installations of  
the ROX™ operating system, along with the configuration database and other system data.  
• Chassis ground connection.  
For more information on connecting to the ports on the front panel, see the following topics:  
• Management Ethernet Interface: Section 3.7, “Copper Ethernet Ports”  
• Critical Alarm (Failsafe) Relay Interface: Section 3.3, “Critical Alarm Wiring”  
2.1.1. Module Status LEDs  
The front panel module status LEDs provide the following information:  
LED  
Purpose  
Description  
I = Power supply is receiving input voltage.  
O = Power supply is providing  
PM1  
Indicates power supply status.  
output voltage to the RX1501.  
Green = OK  
LM 1 through 6  
Indicates the line module status.  
Orange = Warning alert  
Red = Configuration error  
Table 2.1. Module Status LED Indications  
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2. RuggedBackbone™ Modules  
2.2. Line Modules (LM)  
The RuggedBackbone™ RX1501 supports six line modules in slots LM1 through LM6 . Several  
types of line modules may be ordered, depending on the type, speed, and number of Ethernet  
ports required.  
The following illustrations show the typical port configurations and connectors available for  
RX1501 line modules. For complete information on the available line modules, refer to the  
RuggedBackbone™ RX1501 data sheet.  
Only one T1/E1 module may be used per router.  
On the RX1501, 2-port modules can only be inserted in LM1 and LM2.  
2.2.1. Ethernet - Copper  
Figure 2.3. CG01: 2 × 10/100/1000TX RJ45  
Figure 2.4. 6TX01: 6 × 10/100/1000TX RJ45  
2.2.2. Ethernet - Fiber  
Figure 2.5. FX**/FG**: 2 × 100FX/1000SX/1000LX LC  
Figure 2.7. FX03: 2 × 100 FX MTRJ  
Figure 2.9. FX**: 2 × 100FX SC  
Figure 2.6. 4FX**: 4 × 100FC LC  
Figure 2.8. 4FX03: 4 × 100FX MTRJ  
Figure 2.10. FX**: 2 × 100FX ST  
Figure 2.11. 10FL: 3 × 10FL ST  
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2. RuggedBackbone™ Modules  
2.2.3. SFP Modular  
Figure 2.12. FG5*: 2 × 1000LX/1000SX SFP  
Figure 2.13. FX5*: 4 × 100FX/100LX/100SX SFP  
Figure 2.14. 6FX50: 6 × 100FX SFP  
2.2.4. WAN  
Figure 2.15. TC1: 1 × T1/E1 RJ45  
Figure 2.17. TC2: 2 × T1/E1 RJ45  
Figure 2.16. E01: 1 × E1 BNC  
Figure 2.18. E02: 2 × E1 BNC  
Figure 2.19. TC4: 4 × T1/E1 RJ45  
2.2.5. Serial  
Figure 2.20. 6S01: 6 × Serial RJ45  
2.2.6. Cellular Modem  
Figure 2.21. W11, W21, W32 Cellular Modem  
Figure 2.22. W12, W22 Cellular Modem  
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2. RuggedBackbone™ Modules  
2.2.7. DDS - Digital Data Services  
Figure 2.23. D02: 1 × DDS RJ45  
2.2.8. APE - Appplication Processing Engine  
Figure 2.24. APE 1402  
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2. RuggedBackbone™ Modules  
2.3. Power Supply  
The RX1501 is equipped with a single power module.  
A single power module is capable of delivering a maximum of 42W, and accepts either AC or DC  
power at its input.  
Power modules may be ordered with a screw terminal block or with a pluggable terminal block. The  
screw terminal block features a safety cover which must be removed to make wiring connections,  
and must be replaced after wiring is complete.  
Power modules may be ordered as separate components. Refer to the RX1501 data sheet for  
complete ordering details.  
Figure 2.25. Screw terminal block power module: terminal cover in place (HI module shown)  
Figure 2.26. Screw terminal block power module: terminal cover removed (HI module shown)  
Figure 2.27. Pluggable terminal block power module (HIP module shown)  
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3. Installation  
3. Installation  
3.1. Rack Mounting  
The RuggedBackbone™ RX1501 mounts to a standard 19" rack. Rack mounting brackets can be  
installed at the front or rear of the chassis. Placing the connectors at the rear allows all data and  
power cabling to be installed and connected on the same side of the rack.  
Remove the black pan head Phillips screws from the front or rear mounting locations. Position  
the rack mounting bracket, aligning the holes in the bracket with the screw holes on the chassis.  
Attach the mounting bracket with the screws from the chassis. Torque all screws to 10 in-lbs.  
For high-vibration or seismically active locations, use rack mounting brackets at all four corners  
of the chassis.  
Due to the heat dissipated in the RX1501 chassis, it is recommended that 1 unit of rack  
space (1U or 1.75") be left unpopulated and free of equipment above each RX1501 unit  
to allow for convection airflow. Although forced airflow is not necessary, any increase  
in airflow will result in a reduction of ambient temperature and will improve long-term  
reliability of all equipment mounted in the rack.  
REAR MOUNTING BRACKET  
FRONT MOUNTING BRACKET  
Figure 3.1. Side View of Mounting Brackets  
3.1.1. Rack Mounting Dimensions  
Figure 3.2. RX1501Rack Mounting Dimensions – Front View  
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3. Installation  
Figure 3.3. RX1501Rack Mounting Dimensions – Top View  
Figure 3.4. RX1501Rack Mounting Dimensions – Rear View  
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3. Installation  
3.1.2. Panel and DIN Rail Mounting  
The RuggedBackbone™ RX1501 features optional mounting brackets for panel and DIN rail  
mounting. The optional brackets attach to both sides of the appliance at the rear of the chassis.  
For panel mounting, the mounting bracket provides four mounting holes. For DIN rail mounting,  
the DIN adaptor mounts to a standard 1" DIN rail and is secured with a lock screw on each adaptor.  
To attach the mounting brackets, remove the black pan head Phillips screws from side of the  
appliance. Align the brackets with the threaded holes on the sides of the appliance. Secure the  
mounting bracket with the screws from the chassis. Torque all screws to 10 in-lbs.  
Figure 3.5. Installing Panel and DIN Rail Mounting Brackets  
Figure 3.6. DIN Rail Mounting  
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3. Installation  
3.1.3. Panel and DIN Rail Mounting Dimensions  
Figure 3.7. Panel and DIN Rail Mounting Dimensions  
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3. Installation  
3.2. Power Supply Wiring and Grounding  
The RX1501 supports a single power supply, power module 1 (PM1). Power connections are  
located on the PM1 module face plate. An optional chassis ground connection is located on the  
front panel as shown in Figure 2.2, “Front View - RX1501”.  
RX1501 products can be equipped with either a Phillips Screw Terminal Block or a Phoenix Plug  
Terminal Block. The Phillips Screw Terminal Block has Phillips screws with compression plates,  
allowing either bare wire connections or crimped terminal lugs. We recommend the use of #6 size  
ring lugs to ensure secure, reliable connections under severe shock or vibration. Both terminal  
blocks have a safety cover, secured with two Phillips screws, which must be removed to make  
connections. The safety cover must be re-attached after wiring to ensure personnel safety.  
For AC and DC power supply wiring examples, refer to Section 3.2.4, “AC Power Supply Wiring  
The RX1501 has one (1) power supply installed. Service personnel must isolate all  
power supplies prior to servicing.  
3.2.1. Connectors for HI and HIP Power Modules  
Figure 3.8. Screw Terminal Power  
Connector for HI Power Module  
Figure 3.9. Pluggable Phoenix Power  
Connector for HIP Power Module  
3.2.2. Connectors for 24, 24P, 48, and 48P Power Modules  
Figure 3.10. Screw Terminal Power  
Figure 3.11. Pluggable Phoenix Power  
Connector for 24 and 48 Power Modules  
Connector for 24P and 48P Power Modules  
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3.2.3. Chassis Ground Connection  
The RX1501 chassis ground connection, shown in Figure 3.12, “Chassis Ground Connection”,  
uses a #10-32 screw. It is recommended to terminate the ground connection in a #10 ring lug.  
Torque on the chassis ground connection should not exceed 30 in-lbs (3.4 Nm).  
Figure 3.12. Chassis Ground Connection  
3.2.4. AC Power Supply Wiring Example  
Figure 3.13. Wiring for Single AC Power Supply (HIP module shown)  
• For 125/230VAC rated equipment, a appropriately rated AC circuit breaker must be  
installed.  
• It is recommended to provide a separate circuit breaker for each power supply  
module.  
• Equipment must be installed according to applicable local wiring codes.  
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3.2.5. DC Power Supply Wiring Example  
+
Figure 3.14. Wiring for Single DC Power Supply (24P or 48P module shown)  
• For 125/230VAC rated equipment, a appropriately rated AC circuit breaker must be  
installed.  
• It is recommended to provide a separate circuit breaker for each power supply  
module.  
• Equipment must be installed according to applicable local wiring codes.  
3.3. Critical Alarm Wiring  
The Critical Alarm output relay signals critical error conditions that may occur on the  
RuggedBackbone™ RX1501. The contacts are energized upon power-up of the unit and remain  
energized unless a critical alarm condition is detected. Relay connections are shown in the Critical  
Alarm Relay Connector diagram. You can configure control of the relay output through the ROX™  
user interface.  
A common application for this output is to signal an alarm in case of a power failure.  
Figure 3.15. Critical Alarm Relay Connector  
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3.4. Serial Console Port  
The serial console port on the front panel provides access to the boot-time control and  
configuration menu interface, and a console interface to the ROX™ operating system.  
The serial ports implement RS232 DCE on a female DB9 connector. Serial settings are: 57600  
bps, 8 bits, No parity, 1 stop bit. See the illustration and table below for pin configuration and  
assignment.  
DB9 Pin  
Signal Function  
1
2
3
4
5
6
7
8
9
NC  
TX  
RX  
NC  
GND  
NC  
NC  
NC  
NC  
Figure 3.16. DB9 Serial Console Port  
Table 3.1. DB9 Serial Console Pinout  
3.5. WAN Ports: RJ45  
The RX1501 supports T1/E1 WAN ports, to interface to standard T1 or E1 telecommunication  
infrastructure. Carefully note the orientation of the RJ45 receptacle when inserting or removing  
cabling. See the illustration and table below for pin configuration and assignment.  
T1/E1 pinout  
Pin  
1
Description  
RRING  
RTIP  
NC  
2
3
4
TRING  
TTIP  
5
6
NC  
7
NC  
8
NC  
Figure 3.17. RJ45 T1/E1 Pin Configuration  
Table 3.2. RJ45 T1/E1 Pin Assignment  
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3.6. WAN Ports: BNC  
The RX1501 supports optional E1 WAN ports with BNC connectors. The Tx and Rx connections  
are labelled on the line module. See the illustration below for the connection configuration.  
Rx  
Tx  
RTIP  
TTIP  
Chassis  
Chassis  
Figure 3.18. RJ45 T1/E1 Pin Configuration  
3.7. Copper Ethernet Ports  
The RuggedBackbone™ RX1501 can be ordered with up to 36 10/100Base-TX ports that allow  
connection to standard CAT-5 UTP cable with RJ45 male connectors. All copper Ethernet ports  
feature auto-negotiation, auto-polarity, and auto-crossover functions. The female RJ45 connector  
can accept and take advantage of screened (commonly known as “shielded”) cabling.  
3.7.1. RJ45 Twisted-Pair Copper Ports  
Female RJ45 connectors are available on LMs that support 10/100Base-T and on LMs and SMs  
that support 10/100/1000Base-T Ethernet. See the illustration and table below for pin configuration  
and assignment.  
10/100/1000Base-  
RJ45 Pin  
10/100Base-Tx  
Tx  
A+  
A-  
1
2
3
4
5
6
7
8
RX+  
RX-  
TX+  
NC  
B+  
C+  
C-  
NC  
TX-  
NC  
B-  
D+  
D-  
Figure  
3.19.  
RJ45  
Ethernet  
Pin  
NC  
Configuration  
Table 3.3. RJ45 Ethernet Pin Assignment  
3.7.2. Gigabit Ethernet 1000Base-TX Cabling Recommendations  
The IEEE 802.3ab Gigabit Ethernet standard defines 1000 Mbit/s Ethernet communications  
over distances of up to 100 meters using 4 pairs of CAT-5 (or higher) balanced, unshielded  
twisted-pair cabling. For wiring guidelines, system designers and integrators should refer to  
the Telecommunications Industry Association (TIA) TIA/EIA-568-A wiring standard for minimum  
cabling performance specifications required for proper Gigabit Ethernet operation. To ensure  
reliable, error-free data communications, new and pre-existing communication paths should  
be verified for TIA/EIA-568-A compliance. The table: Cabling Categories and 1000Base-  
TX Compliance summarizes the relevant cabling standards as they apply to 100Base-TX  
connections.  
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1000Base-  
TX Compliant  
Cabling Category  
Required Action  
< 5  
5
No  
New wiring infrastructure required.  
Yes  
Yes  
Yes  
Yes  
Verify TIA/EIA-568-A compliance.  
5e  
6
No action required. New installations should be designed with Category 5e or higher.  
No action required.  
> 6  
Connector and wiring standards to be determined.  
Table 3.4. Cabling Categories and 1000Base-TX Compliance  
Follow these recommendations for copper data cabling in high electrical noise environments:  
• Data cable lengths should be as short as possible, ideally limited to 10' (3m) in length. Copper  
data cables should not be used for inter-building communications.  
• Power and data cables should not be run in parallel for long distances, and should be installed  
in separate conduits. Power and data cables should intersect at 90° angles when necessary  
to reduce inductive coupling.  
• Optionally, shielded/screened cabling can be used. The cable shield should be grounded at one  
single point to avoid the generation of ground loops.  
3.7.3. Transient Suppression  
All copper Ethernet ports on RuggedCom products include transient suppression circuitry to  
protect against damage from electrical transients and to ensure conformance to IEC 61850-3  
and IEEE 1613 Class 1. This means that during a transient electrical event, it is possible for  
communications errors or interruptions to occur, but recovery is automatic.  
RuggedCom does not recommend the use of copper cabling of any length for critical,  
real-time, substation automation applications.  
RuggedCom also recommends against the use of copper Ethernet connections to interface to  
devices in the field across distances which could produce high levels of ground potential rise (that  
is, greater than 2500V), during line-to-ground fault conditions.  
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3.8. Serial Ports: RJ45  
The RX1501 supports serial port line modules with RJ45 connections. On power-up, all serial  
ports default to RS485 mode. Each port can be individually set to RS232, RS485, or RS422 mode  
via software.  
Pin  
RS232 Mode RS485 Mode RS422 Mode  
1
RX-  
Reserved  
2
3
COM (Isolated GND)  
COM (Isolated GND)  
4
5
RX  
TX  
RX+  
TX +  
6
TX/RX +  
7
8
CTS  
RTS  
TX/RX -  
TX -  
Shield  
Chassis GND  
Figure 3.20. RJ45 Serial Pin Configuration  
Table 3.5. RJ45 RS232/RS485/RS422 Serial Pin  
Assignment  
Pin 2 is reserved for future IRIG-B output. Do not connect Pin 2 at this time; doing  
so may cause hardware damage. Pins 7 and 8 are connected internally. No internal  
termination is provided. In RS232 mode, these pins enter a high impedance state.  
A DTE that asserts RTS will see CTS asserted, but hardware flow control is not  
performed on the port.  
3.9. DDS Ports: RJ45  
The RX1501 supports DDS port line modules with RJ45 connections. The 56 kbps DDS port is  
compatible with Bellcore standards. Each DDS module features a single 56/64 kbps DDS line  
interface with a standard RJ45 receptacle.  
RJ45 Pin  
Description  
1
2
3
4
5
6
7
8
R1: Transmit data to network (Ring 1)  
T1: Transmit data to network (Tip 1)  
NC  
NC  
NC  
NC  
T: Receive data from network (Tip)  
R: Receive data from network (Ring)  
Figure 3.21. RJ45 DDS Pin Configuration  
Table 3.6. RJ45 DDS Pin Assignment  
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3.10. DDS Rx and Tx LED Indications  
The DDS module features Rx and Tx LED indicators that display transmit and receive status.  
Figure 3.22. DDS Module Rx and Tx LED Indicators  
The following tables describe the DDS module Rx and Tx LED status indications:  
Rx LED Color  
GREEN  
YELLOW  
RED  
Status  
Frame sync detected and signal OK.  
Signal OK, but no frame sync.  
Loss of signal.  
OFF  
The interface is not enabled.  
Table 3.7. DDS Rx LED Indications  
Tx LED Color  
GREEN  
Status  
The interface is enabled and remote device has no errors.  
The interface is in loopback mode.  
YELLOW  
Loss of signal or receiving any of OOS, UNM, or UMC codes: the remote device is out of service  
or has problems with the signal.  
RED  
OFF  
The interface is not enabled.  
Table 3.8. DDS Tx LED Indications  
3.11. SFP Optics – Installation, removal, and precautions  
The RX1501 can be ordered with SFP (Small Form-factor Pluggable) pluggable optics modules.  
SFP modules can be safely inserted and removed while the chassis is powered and operating.  
When inserting or removing optics, observe the following precautions:  
• Ensure that dust caps are mounted on SFP cages at all times, unless you are in the process  
of inserting or removing an SFP module. The dust caps prevent the accumulation of residue or  
particles that might inhibit proper operation.  
• Ensure that you have properly discharged any possible electrostatic build-up to prevent  
electrostatic discharges (ESD). This can be accomplished by proper grounding through an ESD  
wrist strap, or by touching earth or chassis ground before installing or removing optical modules.  
ESD can damage or shorten the life of optical modules when they are not plugged into a chassis.  
• Ensure that SFP optical modules are always stored in an ESD-safe bag or other suitable  
ESD-safe environment. Keep SFP modules free from moisture and store them at the proper  
temperature (-40°C to +85°C).  
• Disconnect all cables from the SFP module before inserting or removing the module.  
• Use only components certified by RuggedCom Inc. with RuggedCom products. Damage can  
occur to optics and product if compatibility and reliability have not been properly assessed.  
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3.11.1. Module Insertion – SFP  
Special attention must be paid to the orientation of SFP modules upon installation in the RX1501  
chassis. The figure below shows the proper orientation of SFP modules installed in both upper and  
lower line modules. SFP modules on the upper row must be inserted top-side up. SFP modules  
on the lower row must be inserted top-side down. SFP modules should be inserted with the bail-  
latch in the locked position.  
Figure 3.23. SFP module orientation  
Figure 3.24. SFP module insertion  
SFP modules should slide gently into their ports and should lock in place when fully inserted.  
Dust covers should be in place when installing the modules, and should always be in place when  
cables are not connected.  
3.11.2. SFP Module Removal  
To remove the SFP module, disconnect any cables and replace the dust cover to protect the  
optics. Extend the bail latch found on the top of the module. Grasp the bail latch and gently pull  
outwards to unlock and remove the module.  
Immediately after removal, store the SFP module in an ESD-safe environment.  
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Figure 3.25. SFP module removal  
3.12. Fiber Ethernet Ports  
Depending on the order code of the product, the RuggedBackbone™ RX1501 can be equipped  
with several different types of fiber optic ports. The Transmit (TX) and Receive (RX) connections  
of each port must be properly connected and matched for proper link establishment and operation.  
The drawings in the following figures show a side and top view of each supported fiber optic  
connector type to assist in identifying the proper cable connection orientation.  
Tx Rx  
Figure 3.26. LC  
Figure 3.27. MTRJ  
Tx  
Rx  
Tx  
Rx  
Figure 3.29. ST  
Figure 3.28. SC  
Table 3.9. Available Fiber Connector Types  
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3.13. Cellular Modems  
The RX1501 can be equipped with cellular modem modules for operation on GSM, EDGE, HSPA  
+, or CDMA networks. The cellular modems feature 50 SMA antenna connectors on the front  
plate of each module. The following cellular modem modules are available:  
Module Order Code  
Description  
W11  
W12  
W21  
W22  
W32  
1 Port Cell Modem GSM,EDGE,HSPA+  
2 Port Cell Modem GSM,EDGE,HSPA+  
1 Port Cell Modem EVDO Rev.A Verizon Wireless  
2 Port Cell Modem EVDO Rev.A Verizon Wireless  
1 Port Cell Modem GSM,EDGE,HSPA+, 1 Port Cell Modem EVDO Rev.A Verizon Wireless  
Table 3.10. Cellular Modem Modules  
Figure 3.30. Single Port Cellular Modem: Antenna Connections  
Figure 3.31. Dual Port Cellular Modem: Antenna Connections  
If two or more antennas are to be installed, the antennas must be separated by a  
minimum distance of 20 cm (7.9").  
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3.13.1. GSM, EDGE, HSPA+ Cellular Modem Card  
The HSPA option is available for use on various GSM based networks. This option supports GSM,  
GPRS, EDGE, UMTS and WCDMA/HSDPA/HSUPA. The Main antenna and Receive Diversity  
antenna connections are made to the 50 SMA connectors located on either side of the front  
faceplate.  
Supported frequency bands are given in the following table. For safe operation of the device,  
ensure that the maximum antenna gain is not exceeded.  
Frequency Range  
Maximum  
Allowable  
Gain (dBi)  
RX Diversity  
Support  
Band  
Tx (MHz)  
VSWR  
Rx (MHz)  
VSWR  
Band I  
WCDMA 2100  
1920-1980  
<2.5:1  
<2.5:1  
<2.5:1  
<2.5:1  
<2.5:1  
2110-2170  
<3.5:1  
Y
Y
Y
Y
Y
4
4
5
5
5
Band II  
WCDMA 1900  
1850-1910  
880-915  
824-849  
830-840  
1930-1990  
925-960  
869-894  
875-885  
<2.5:1  
<3.5:1  
<3.5:1  
<3.5:1  
Band VIII  
WCDMA 900  
Band V  
WCDMA 850  
Band VI  
WCDMA 800  
GSM 850  
EGSM 900  
GSM 1800  
GSM 1900  
824-849  
880-915  
<2.5:1  
<2.5:1  
<2.5:1  
<2.5:1  
869-894  
925-960  
<3.5:1  
<3.5:1  
<3.5:1  
<2.5:1  
5
5
4
4
1710-1785  
1850-1910  
1805-1880  
1930-1990  
Table 3.11. HSPA Antenna Requirements  
3.13.2. Installing SIM Cards for GSM, EDGE, HSPA+ Cellular Modems  
Be sure to take appropriate anti-static precautions before opening the cellular modem  
module.  
1. Remove the module from the RX1501.  
2. On the smooth side of the module, remove the four screws and remove the back of the module.  
Figure 3.32. Cellular Modem Module Assembly:  
W11 and W32 Single Antenna Modules  
Figure 3.33. Cellular Modem Module  
Assembly: W12 Dual Antenna Modules  
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3. Note the location of the SIM card cages. For modules W11 and W32, install the SIM card in  
SIM 1. For module W22, install a SIM card in both SIM 1 and SIM 2.  
4. Top open a SIM card cage, slide the silver catch down towards the antenna connector end  
of the module and flip the cage open.  
5. Hold the SIM card at its notched end, with its connectors facing down, and insert the SIM  
card into the cage.  
6. Flip the cage down and slide the silver catch up away from the antenna connector end of  
the module.  
7. Replace the back of the module and secure the back of the module with the four screws  
removed earlier.  
8. Re-install the module in the RX1501.  
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3.14. APE: Application Processing Engine  
3.14.1. APE Overview  
The APE (Application Processing Engine) is an x86-based computer designed to occupy a single  
line module slot on the RX1501. The APE can host any x86-based operating system capable of  
running on a computer with similar specifications, and features a Gigabit Ethernet connection on  
the module faceplate. You can use the APE for a variety of functions, such as network monitoring,  
specialized applications, DNS applications, and more.  
Feature  
Processor  
RAM  
Description  
Intel Atom E660T 1.3 GHz  
2 GB DDR2  
Disk  
8 GB SATA, solid state  
1 × RJ45 Gigabit Ethernet interface, faceplate connector  
1 × Gigabit Ethernet interface, connected to internal RX1501 switch  
Network  
2 × USB 2.0. Maximum USB device power consumption, through single port or combined through both ports:  
250 mA at 5 V.  
USB  
Video  
DVI-D  
• Power  
LED Indicators  
• Disk Activity  
Controls  
Momentary contact reset button  
Supports any x86-compatible operating compatible with hardware specifications. For a list of tested and  
confirmed operating systems, see Section 3.14.2, “Supported Operating Systems”.  
Operating System  
Table 3.12. APE Specifications  
Figure 3.34. APE Faceplate and Ports  
3.14.2. Supported Operating Systems  
The APE supports any x86-compatible operating system. The following operating systems have  
been tested and confirmed to work with the APE module:  
• Microsoft Windows Embedded Standard 7  
• Debian GNU/Linux 6  
• Ubuntu 11.04  
• Linux Mint 10  
• OpenSuse 11.4  
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3.14.3. Secondary Network Interface  
In addition to the gigabit Ethernet interface on the faceplate, the APE features a gigabit Ethernet  
interface connecting to a port on the RX1501 chassis. The interface can be used by the operating  
system running on the APE as a normal network interface. The port can be configured from ROX™.  
Typical port parameters, such as speed, duplex, vlans, and more, can be configured. From the  
perspective of the RX1501, the port is just switch port where a device is connected.  
Figure 3.35, “APE Chassis Network Connection” shows how the APE and the RX1501 are  
connected. The APE module can have connectivity to devices or networks connected to regular  
ports on the RX1500.  
Figure 3.35. APE Chassis Network Connection  
3.14.3.1. Placing the APE in a VLAN  
The port connecting the APE to the RX1501 is a normal switch port. The port PVID can be changed  
through ROX™ as can be done with any other switch port. For example, if the APE is Line Module  
2 (LM2), then setting the lm2/1 pvid parameter to 10 places the APE secondary network interface  
connection on VLAN 10.  
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3.14.4. Installing an Operating System  
We recommend that the operating system be installed and configured by users with  
experience in installing and administering the chosen operating system.  
To install an operating system on the APE, you need the following items:  
• DVI-D monitor.  
• Keyboard with USB connector.  
• Bootable USB flash drive or USB external CD/DVD drive with your operating system installation  
package.  
When using an external drive that is powered through the USB port, ensure that the  
total power consumption through both USB ports does not exceed 250 mA at 5V.  
To connect additional USB devices, such as a mouse, you can attach a USB hub to  
the APE. Again, ensure that the total power consumption through both USB ports does  
not exceed 250 mA at 5V.  
Procedure 3.1. To install an operating system:  
1. Ensure that the APE module is inserted properly into the line module slot and that the RX1501  
is powered up. The APE module power LED should be ON and orange.  
2. Connect your monitor to the DVI-D connector, connect your keyboard to a USB port, and  
connect your bootable USB device to a USB port.  
If your operating system installation package requires a network connection, connect a  
network cable to the Ethernet port. Connect the other end of the cable to a functioning network  
port.  
3. With a pin or small screwdriver, press and release the APE reset button.  
4. After the APE boots, press the F2 key. The BIOS screen appears.  
5. Navigate to the Boot menu. Move the USB device to the first boot priority.  
Your bootable USB device must be connected to the APE for you to be able to  
set the device’s boot priority.  
6. Navigate to the Exit menu and select Exit Saving Changes. The APE restarts and boots  
from the connected USB device.  
7. Follow the prompts and instructions from your operating system installation package. Detailed  
installation instructions are beyond the scope of this guide. For detailed instructions on  
installing your operating system, refer to the operating system documentation.  
8. After installing the operating system, you may need to change the boot priority back to the  
APE’s internal drive. Reboot the APE and press F2 as the module reboots. Navigate to the  
Boot menu and move the internal drive to the first boot priority. Navigate to the Exit menu  
and select Exit Saving Changes. The APE restarts and boots from the internal drive.  
It is also possible to run a live operating system from the USB device itself. However,  
this may result in slower overall performance of the operating system.  
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3.14.5. The APE BIOS  
The APE module features a BIOS with functionality similar to that of a typical PC. You can  
configure the following BIOS settings:  
• System Time  
• Processor Options  
• Boot Options  
• Security Options  
For most purposes, these options are used sparingly unless there is a specific hardware or  
software requirement that requires a change. The most commonly changed options are the boot  
options, as the USB ports need to be made bootable to install an operating system.  
To display the BIOS menus, press F2 while powering on the APE. To display BIOS help, press  
F1 and follow the instructions at the bottom of the screen.  
3.14.6. Resetting the Module  
Whenever possible, shut down and reboot the APE from the operating system instead of  
performing a hard reset with the reset button. This helps to ensure graceful shutdowns and data  
integrity. If absolutely required, you can perform a hard reset with the reset button on the APE  
faceplate.  
The reset button is recessed from the front surface of the faceplate. Use a pin or small screwdriver  
to reach the button.  
To reset the APE, depress and hold the reset button until the power LED turns orange. Then,  
release and push the reset button again. The power LED turns green as the module reboots.  
3.14.7. LED Indicators  
LED Indicator  
LED Color and State  
Description  
Power LED  
Green, steady  
APE module is on and functioning correctly.  
APE module is not receiving  
enough power or is shut down.  
Power LED  
Disk LED  
Orange, steady  
Indicates read and write  
activity to the solid state drive.  
Green, steady or blinking.  
Ethernet Port LED  
Green, steady or blinking.  
Indicates incoming and outgoing network activity.  
Table 3.13. APE Module LED Indicators  
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3. Installation  
3.14.8. FAQs  
Q: How do I use a CD or DVD to install an operating system on the APE module?  
A: Connect an external CD/DVD drive to one of the APE USB ports. If the external drive is  
powered through the USB port, ensure that it does not exceed the USB port power limitations  
(250 mA at 5 V), or use a drive that has an external power supply.  
Q: How do I install Windows from a USB flash drive?  
A: There are many articles on the Internet explaining how to do this. We recommended  
selecting a method that uses the least amount of third-party software to create the bootable  
USB drive.  
Q: Can I shutdown or power-up the APE module from ROX™?  
A: Not currently. In ROX™ version 2.2, the APE is isolated from ROX™ control. ROX™  
can identify the type of module present in the RX1501 line module slot, and can monitor  
temperature information for the APE module.  
Q: Can I connect to the operating system running on the APE from one of the ports on the  
other slots?  
A: Yes. In ROX™, assign lm{APE_slot}/1, where {APE_slot} is the line module slot where  
the APE is installed, to the VLAN on which connectivity is expected. The APE should be  
reachable from any device belonging to the same VLAN.  
If you want the APE be routable, log in to the operating system on the APE and set the  
secondary interface gateway to the IP address of the ROX™ VLAN.  
Q: Can I use the APE module as a DHCP server or a DNS server?  
A: Yes. The APE module supports any x86-compatible operating system and the services  
offered by the system.  
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4. Technical Specifications  
4. Technical Specifications  
4.1. Power Supply Specifications  
Input Range  
Power  
Internal  
Fuse Rating  
Max. Power  
Max Power  
Output  
Connections  
Supply Type  
Consumptiona  
Min  
Max  
88 VDC  
85 VAC  
88 VDC  
85 VAC  
300 VDC  
264 VAC  
300 VDC  
264 VAC  
Screw  
terminal block  
HI  
2A(T)b  
52W Max  
52W Max  
42W  
42W  
Pluggable  
terminal block  
HIP  
2A(T)b  
Screw  
terminal block  
24  
24P  
48  
10 VDC  
10 VDC  
36 VDC  
36 VDC  
36 VDC  
36 VDC  
72 VDC  
72 VDC  
2A(T)b  
2A(T)b  
2A(T)b  
2A(T)b  
52W Max  
52W Max  
52W Max  
52W Max  
42W  
42W  
42W  
42W  
Pluggable  
terminal block  
Screw  
terminal block  
Pluggable  
terminal block  
48P  
a Power consumption varies based on configuration.  
b (T) denotes time-delay fuse.  
Table 4.1. Power Supply Specifications  
4.2. Critical Alarm Relay Specifications  
Voltage  
Current  
30VDC  
250VAC  
5A  
6.25A  
Table 4.2. Form C Contact Relay Specifications  
4.3. Copper Ethernet Port Specifications  
The RX1501 can be ordered with several different modules which contain 10/100Tx or  
10/100/1000Tx Ethernet ports. All copper Ethernet ports have the following specifications:  
Parameter  
Speed  
Specification  
10/100 or 10/100/1000 Mbps  
FDX / HDX  
Notes  
Auto-negotiating  
Duplex  
Auto-negotiating  
Cable-Type  
Wiring Standard  
Max Distance  
Connector  
Isolation  
> Category 5  
TIA/EIA T568A/B  
100 m  
Shielded/Unshielded  
Auto-Crossover, Auto-Polarity  
RJ45  
1.5kV  
RMS 1-minute  
Table 4.3. Copper Ethernet Port Specifications  
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4. Technical Specifications  
4.4. Fiber Ethernet Port Specifications  
The following sections detail fiber optic specifications for ports that can be ordered with the  
modules on a RuggedBackbone™ RX1501. The user determines the type of optics at time of  
ordering, and can determine the modules installed on a particular unit by reading the factory data  
the optical transceivers used in the fiber Ethernet modules available for the RX1501. The  
specifications are organized by order code. Module order codes are contained within each unit  
when it is assembled and configured at the factory. Consult the RuggedCom ROX™ User Guide  
for help in obtaining the factory configuration data.  
4.4.1. Fast Ethernet (100Mbps) Optical Specifications  
Fixed Fast Ethernet Transceivers  
Rx  
Rx  
Distance  
(typ.)  
(km)  
Power  
Budget  
(dB)  
Cable  
Order  
Code  
Connector  
Type  
Tx min.  
(dBm)  
Tx max.  
(dBm)  
Tx λ (typ.)  
Mode  
Sensitivity Saturation  
(dBm)  
Type (µm)  
(nm)  
(dBm)  
62.5/125  
50/125  
-19  
-22.5  
-19  
12  
8.5  
12  
FX01  
FX02  
MM  
ST  
1300  
-14  
-31  
-14  
2
62.5/125  
50/125  
MM  
MM  
MM  
SC  
LC  
1300  
1300  
1300  
-14  
-14  
-14  
-31  
-32  
-31  
-14  
-14  
-14  
2
2
2
-22.5  
8.5  
FX11 and  
4FX11  
9/125  
-19  
13  
62.5/125  
50/125  
9/125  
-19  
-22.5  
-15  
12  
8.5  
17  
16  
FX03 and  
4FX03  
MTRJ  
FX04  
FX05  
SM  
SM  
ST  
SC  
1300  
1300  
-8  
-8  
-32  
-31  
-3  
-7  
20  
20  
9/125  
-15  
FX06 and  
4FX06  
SM  
SM  
SM  
SM  
SM  
LC  
SC  
LC  
SC  
LC  
9/125  
9/125  
9/125  
9/125  
9/125  
1300  
1300  
1300  
1300  
1300  
-15  
-5  
-5  
0
-8  
0
-34  
-34  
-35  
-37  
-37  
-7  
-3  
3
20  
50  
50  
90  
90  
19  
29  
30  
37  
37  
FX07  
FX08 and  
4FX08  
0
FX09  
5
0
FX10 and  
4FX10  
0
5
0
Table 4.4. Fast Ethernet (100Mbps) Optical Specifications  
SFP Fast Ethernet Transceivers  
Rx  
Rx  
Distance  
Power  
Budget  
(dB)  
Cable  
Order  
Code  
Connector  
Type  
Tx min  
(dBm)  
Tx max  
(dBm)  
Tx λ (typ.)  
Mode  
Sensitivity Saturation (typ.)  
(dBm)  
Type (µm)  
(nm)  
(dBm)  
(km)  
62.5/125  
50/125  
9/125  
-20  
-23.5  
-15  
-5  
11  
7.5  
16  
29  
29  
FX51  
MM  
LC  
1310  
-14  
-31  
-14  
2
FX52  
FX53  
FX54  
SM  
SM  
SM  
LC  
LC  
LC  
1300  
1300  
1550  
-8  
0
-31  
-34  
-34  
-8  
0
20  
50  
90  
9/125  
9/125  
-5  
0
-10  
Table 4.5. SFP Fast Ethernet Transceivers  
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4. Technical Specifications  
4.4.2. Gigabit Ethernet (1Gbps) Optical Specifications  
Fixed Gigabit Transceivers  
Rx  
Rx  
Distance  
(typ.)  
(km)  
Power  
Budget  
(dB)  
Cable  
Order  
Code  
Connector  
Type  
Tx min  
(dBm)  
Tx max  
(dBm)  
Tx λ (typ.)  
Mode  
Sensitivity Saturation  
(dBm)  
Type (µm)  
(nm)  
(dBm)  
FG01  
FG02  
FG03  
FG04  
FG05  
MM  
SM  
SM  
SM  
SM  
LC  
SC  
LC  
SC  
LC  
50/125  
9/125  
9/125  
9/125  
9/125  
850  
-9  
-10  
-9.5  
-5  
-2.5  
-3  
-20  
0
0.5  
10  
10  
25  
25  
11  
10  
1310  
1310  
1310  
1310  
-20  
-3  
-3  
-3  
-3  
-3  
-21  
11.5  
15  
0
-20  
-7  
-3  
-24  
17  
Table 4.6. Fixed Gigabit Transceivers  
SFP Gigabit Transceivers  
Rx  
Rx  
Distance  
Power  
Budget  
(dB)  
Cable  
Order  
Code  
Connector  
Type  
Tx min  
(dBm)  
Tx max  
(dBm)  
Tx λ (typ.)  
Mode  
Sensitivity Saturation (typ.)  
(dBm)  
Type (µm)  
(nm)  
(dBm)  
(km)  
50/125  
62.5/125  
9/125  
0.5  
0.3  
10  
25  
70  
FG51  
MM  
LC  
850  
-9  
-2.5  
-20  
0
11  
FG52  
FG53  
FG54  
SM  
SM  
SM  
LC  
LC  
LC  
1310  
1310  
1550  
-9.5  
-7  
-3  
-3  
5
-19  
-23  
-23  
-3  
-3  
-3  
9.5  
16  
23  
9/125  
9/125  
0
Table 4.7. SFP Gigabit Transceivers  
Notes:  
1. Maximum segment length is greatly dependent on factors such as fiber quality, and  
the number of patches and splices. Please consult RuggedCom sales associates when  
determining maximum segment distances.  
2. All optical power numbers are listed as dBm averages.  
3. F51 transceivers are rated for -40°C to +85°C.  
4.5. Operating Environment  
Parameter  
Range  
Comments  
Ambient Temperature as measured from a 30cm  
radius surrounding the center of the enclosure.  
Ambient Operating Temperature  
Table 4.8. Operating Environment  
-40°C to 85°C  
4.6. Mechanical Specifications  
Parameter  
Value  
Comments  
1.74 × 17.36 × 11.9 inches  
44.20 × 440.94 × 302.26 mm  
Dimensions  
(Height × Width × Depth)  
Weight  
Approximately 10.3 lbs (4.7 kg)  
Weight dependent on module selection.  
Ingress Protection  
IP40  
Enclosure  
Aluminum  
Table 4.9. Mechanical Specifications  
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5. EMI And Environmental Type Tests  
5. EMI And Environmental Type Tests  
Severity  
Levels  
Test  
Description  
Enclosure Contact  
Test Levels  
+/- 8 kV  
+/- 15 kV  
20 V/m  
4
IEC 61000-4-2  
IEC 61000-4-3  
ESD  
Enclosure Air  
Enclosure Ports  
Signal ports  
4
Notea  
Notea  
4
Radiated RFI  
+/- 4kV @ 2.5kHz  
+/- 4kV  
D.C. Power ports  
A.C. Power ports  
Earth ground ports  
IEC 61000-4-4  
Burst (Fast Transient)  
+/- 4kV  
4
+/- 4kV  
4
+/- 4kV line-to-earth,  
+/- 2kV line-to-line  
Signal ports  
4
3
4
+/- 2kV line-to-earth,  
+/- 1kV line-to-line  
IEC 61000-4-5  
Surge  
D.C. Power ports  
A.C. Power ports  
+/- 4kV line-to-earth,  
+/- 2kV line-to-line  
Signal ports  
10V  
10V  
10V  
10V  
3
3
3
3
D.C Power ports  
A.C. Power ports  
Earth ground ports  
IEC 61000-4-6  
IEC 61000-4-8  
Induced (Conducted) RFI  
Magnetic Field  
40 A/m, continuous,  
1000 A/m for 1 s  
Notea  
5
Enclosure Ports  
1000 A/m for 1 s  
30% for 0.1s, 60% for  
0.1s, 100% for 0.05s  
D.C. Power ports  
A.C. Power ports  
A.C. Power ports  
Signal ports  
N/A  
IEC 61000-4-29  
IEC 61000-4-11  
Voltage Dips & Interrupts  
Voltage Dips & Interrupts  
30% for 1 period,  
60% for 50 periods  
N/A  
N/A  
3
100% for 5 periods,  
100% for 50 periods  
2.5kV common, 1kV  
diff. mode@1MHz  
2.5kV common, 1kV  
diff. mode@1MHz  
IEC 61000-4-12  
Damped Oscillatory  
D.C. Power ports  
A.C. Power ports  
3
2.5kV common, 1kV  
diff. mode@1MHz  
3
Signal ports  
30V Continuous, 300V for 1s  
30V Continuous, 300V for 1s  
4
4
IEC 61000-4-16  
IEC 61000-4-17  
Mains Frequency Voltage  
D.C. Power ports  
Ripple on D.C.  
Power Supply  
D.C. Power ports  
10%  
3
Signal ports  
D.C. Power ports  
A.C. Power ports  
Signal ports  
2kVAC (Fail-Safe Relay output)  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
IEC 60255-5  
IEC 60255-5  
Dielectric Strength  
H.V. Impulse  
1.5kVDC  
2kVAC  
5kV (Fail-Safe Relay output)  
D.C. Power ports  
A.C. Power ports  
5kV  
5kV  
a RuggedCom-specified severity levels  
Table 5.1. IEC 61850-3 EMI Type Tests  
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5. EMI And Environmental Type Tests  
Test  
Description  
Enclosure Contact  
Test Levels  
+/-2kV, +/-4kV, +/- 8kV  
IEEE C37.90.3  
IEEE C37.90.2  
ESD  
Enclosure Air  
Enclosure ports  
Signal ports  
+/-4kV, +/-8kV, +/-15kV  
Radiated RFI  
35 V/m  
+/- 4kV @ 2.5kHz  
D.C. Power ports  
A.C. Power ports  
Earth ground ports  
Signal ports  
+/- 4kV  
IEEE C37.90.1  
Fast Transient  
+/- 4kV  
+/- 4kV  
2.5kV common mode @1MHz  
IEEE C37.90.1  
IEEE C37.90  
IEEE C37.90  
Oscillatory  
H.V. Impulse  
D.C. Power ports  
A.C. Power ports  
Signal ports  
2.5kV common, 1kV diff. mode@1MHz  
2.5kV common, 1kV diff. mode@1MHz  
5kV (Fail-Safe Relay output)  
D.C. Power ports  
A.C. Power ports  
Signal ports  
5kV  
5kV  
2kVAC  
1.5kVDC  
2kVAC  
Dielectric Strength  
D.C. Power ports  
A.C. Power ports  
a Meets Class 2 requirements for an all-fiber configuration. Meets Class 1 requirements for copper ports.  
Table 5.2. IEEE 1613 (C37.90.x) EMI Immunity Type Testsa  
Test  
Description  
Cold Temperature  
Test Levels  
-40°C, 16 Hours  
IEC 60068-2-1  
IEC 60068-2-2  
IEC 60068-2-30  
IEC 60255-21-1  
IEC 60255-21-2  
Test Ad  
Test Bd  
Test Db  
Dry Heat  
Humidity (Damp Heat, Cyclic)  
Vibration  
+85°C, 16 Hours  
95% (non-condensing), 55°C , 6 cycles  
2g @ (10 - 150) Hz  
Shock  
30g @ 11mS  
Table 5.3. Environmental Type Tests  
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6. Agency Approvals  
6. Agency Approvals  
Agency  
Standards  
Comments  
UL 60950-1:2007,  
CAN/CSA-C22.2 No. 60950-1-07  
TUV  
CE Compliance is claimed via  
Declaration of Self Conformity Route  
CE  
EN 60950, EN 61000-6-2  
FCC  
CISPR  
FCC Part 15, Class A  
EN55022, Class A  
FDA/CDRH  
21 CFR Chapter 1, Subchapter J  
Laser Eye Safety  
Designed and manufactured using an  
ISO9001: 2008 certified quality program  
ISO  
ISO9001:2008  
Table 6.1. Agency Approvals  
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7. Warranty  
7. Warranty  
RuggedCom warrants this product for a period of five (5) years from the date of purchase. This  
product contains no user-serviceable parts. Attempted service by unauthorized personnel shall  
render all warranties null and void. For warranty details, visit www.RuggedCom.com or contact  
your customer service representative.  
Should this product require service, contact the factory at:  
RuggedCom Inc.  
300 Applewood Crescent  
Concord, Ontario  
Canada L4K 5C7  
Phone: +1 905 856 5288  
Fax: +1 905 856 1995  
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