Rugged Outback Switch RS416 User Guide

RuggedServer RS416

Modular Serial Device Server with Integrated Managed

Ethernet Switch

Installation Guide

www.ruggedcom.com

RuggedCom Inc. I 30 Whitmore Road, Woodbridge, Ontario, Canada L4L 7Z4

Tel: (905) 856-5288 I Fax: (905) 856-1995 I Toll Free: (888) 264-0006

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Table of Contents

Table of Figures ...................................................................................................................... 4

Table of Tables........................................................................................................................ 4

Product Overview.................................................................................................................... 6

3.1

Functional Overview........................................................................................... 6

Feature Highlights............................................................................................... 6

Display Panel Description................................................................................... 8

3.2

3.3

Installation ............................................................................................................................. 10

4.1

Mounting........................................................................................................... 10

Rack Mounting.......................................................................................... 11

Panel and DIN Rail Mounting .................................................................. 12

Power Supply Wiring and Grounding............................................................... 13

AC Power Supply Wiring Examples ........................................................ 15

DC Power Supply Wiring Examples ........................................................ 16

Dual Power Supplies Wiring Examples.................................................... 17

Dielectric Strength (HIPOT) Testing................................................................ 18

Failsafe Alarm Relay Wiring............................................................................ 19

Console Port Wiring ......................................................................................... 20

Serial Ports........................................................................................................ 21

Fiber Serial Interface................................................................................. 21

RS232/RS485/RS422 via DB9 ................................................................. 22

RS232/RS485/RS422 via RJ45 ................................................................ 23

RS485 Wiring ........................................................................................... 24

Serial Port Transient Protection................................................................ 25

Ethernet Ports.................................................................................................... 26

Copper Ports.............................................................................................. 26

Fiber Optic Ports....................................................................................... 27

Ethernet Panel Description ....................................................................... 28

4.1.1

4.1.2

4.2

4.2.1

4.2.2

4.2.3

4.3

4.4

4.5

4.6

4.6.1

4.6.2

4.6.3

4.6.4

4.6.5

4.7

4.7.1

4.7.2

4.7.3

Technical Specifications........................................................................................................ 29

5.1

Power Supply Specifications ............................................................................ 29

Failsafe Relay Contact Ratings......................................................................... 29

Data Port Specifications.................................................................................... 30

Serial Ports................................................................................................ 30

Ethernet Ports............................................................................................ 31

Type Test Specifications................................................................................... 33

Operating Environment..................................................................................... 34

Mechanical Specifications ................................................................................ 34

5.2

5.3

5.3.1

5.3.2

5.4

5.5

5.6

Agency Approvals ................................................................................................................. 36

Warranty................................................................................................................................ 36

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1 Table of Figures

Figure 1: RS416 LED Display Panel ............................................................................................... 8

Figure 2: RS416 Series Rack mount chassis orientation options – Front and rear mount. ............ 10

Figure 3: 19” Rack Mount Adapters .............................................................................................. 11

Figure 4: Rack mount adapter mounting location.......................................................................... 11

Figure 5: RS416 Series PANEL/DIN RAIL mounting diagram with ............................................... 12

Figure 6: RS416 Series Philips Screw Terminal Block................................................................... 13

Figure 7: RS416 Series Phoenix Plug Terminal Block ................................................................... 13

Figure 8: AC Power supply wiring examples.................................................................................. 15

Figure 9: DC Power supply wiring examples................................................................................. 16

Figure 10: DC And AC power supply wiring examples.................................................................. 17

Figure 11: Dielectric Strength (HIPOT) Testing.............................................................................. 18

Figure 12: Failsafe Alarm Relay Wiring.......................................................................................... 19

Figure 13: Console port location on display board ........................................................................ 20

Figure 14: Console cable .............................................................................................................. 20

Figure 15: Fiber Serial Interface (ST Connector) ........................................................................... 21

Figure 16: DB9 Female DCE Port pin-out...................................................................................... 22

Figure 17: RJ45 Port pin-out .......................................................................................................... 23

Figure 18: Conceptual recommended RS485 wiring diagram........................................................ 24

Figure 19: RJ45 port pins configuration. ........................................................................................ 26

Figure 20: 10FL ST connector....................................................................................................... 27

Figure 21: 100FX MTRJ connector ............................................................................................... 27

Figure 22: 100FX ST connector .................................................................................................... 27

Figure 23: 100FX LC connector .................................................................................................... 27

Figure 24: 100FX SC connector.................................................................................................... 27

Figure 25: Ethernet panel LED description.................................................................................... 28

Figure 26: Mechanical Drawing...................................................................................................... 35

2 Table of Tables

Table 1: LED Display – Device status LED behavior definition ....................................................... 8

Table 2: LED Display - Port LED behavior definition....................................................................... 9

Table 3: RS416 Power terminal block connection description........................................................ 14

Table 4: RS232 over RJ45 console cable pin-out ......................................................................... 20

Table 5: DB9 Female DCE Port pin-out ......................................................................................... 22

Table 6: RJ45 Port pin-out ............................................................................................................. 23

Table 7: Power Supply Specifications............................................................................................ 29

Table 8: Failsafe Relay Contact Ratings........................................................................................ 29

Table 9: Copper Port Specification................................................................................................. 30

Table 10: Fiber Optic Port Specification......................................................................................... 30

Table 11: Ethernet Ports - Copper Specifications .......................................................................... 31

Table 12: Ethernet Ports – Fiber Optic Specifications................................................................... 31

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Table 13: Type Test Specification - Electrical Safety ..................................................................... 33

Table 14: Type Test Specification - Electrical Environment ........................................................... 33

Table 15: Type Test Specification - Atmospheric Environment...................................................... 33

Table 16: Operating Environment .................................................................................................. 34

Table 17: Mechanical Specifications.............................................................................................. 34

Table 18: Agency Approvals .......................................................................................................... 36

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3 Product Overview

3.1 Functional Overview

The RuggedServer™ RS416 is an industrially hardened serial device server with an integrated,

fully managed, Ethernet switch, designed to operate reliably in electrically harsh and climatically

demanding environments. Featuring a modular design that can support up to 16 serial ports and up

to 4 Ethernet ports, the RS416 is able to interconnect multiple types of intelligent electronic devices

(IEDs) that have different methods of communications. Using the RS416 results in fewer

connectivity devices (which reduces overall system costs) and also extends the useful life of

existing legacy IEDs (which minimizes capital expenditure for new equipment).

The RS416 provides a high level of immunity to electromagnetic interference and heavy electrical

surges typical of environments found in electric utility substations, factory floors or in curb side

traffic control cabinets. The RS416 meets or exceeds a wide range of industry standards including

IEC 61850, IEEE 1613, IEC 61000-6-2, IEC 61800-3, and NEMA TS-2. The RS416 also features a

wide operating temperature range of -40°C to +85°C allowing it to be installed in virtually any

location.

The embedded Rugged Operating System (ROS™) within the RS416 provides advanced layer 2

and layer 3 networking functions, advanced cyber security features, and a full array of intelligent

functionality for high network availability and manageability. Coupled with the ruggedized hardware

design, the RS416 is ideal for creating mission-critical, real-time, control applications in any harsh

environment. The RS416 is also backed by RuggedCom's all inclusive five year warranty and

unsurpassed technical support.

3.2 Feature Highlights

Serial Device Server

•

Modular design allows for 4, 8, 12, or 16 serial ports

Fully compliant EIA RS422 / TIA RS485, RS422, RS232

serial ports (software selectable) - DB9 or RJ45 connectors

Transmit serial data over an IP network

Support for Modbus TCP, DNP 3, TIN serial protocols

Baud rates up to 230 kbps

Raw socket mode allows conversion of any serial protocol

Point-to-point and multi-point modes

Converts Modbus RTU to Modbus

Supports multple Modbus masters

Converts DNP3.0 to DNP over UDP/TCP

Ethernet Ports

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•

Integrated Ethernet Switch - 2 or 4 port options

(copper and/or fiber)

High performance and throughput Ethernet switching

Fully IEEE 802.3, IEEE 802.3u, IEEE 802.3x compliance

Non-blocking, store and forward switching

RuggedRated™ for Reliability in Harsh Environments

•

Immunity to EMI and heavy electrical surges

Meets IEEE 1613 (electric utility substations)

Exceeds IEC 61850-3 (electric utility substations)

Exceeds IEC 61800-3 (variable speed drive systems)

Exceeds IEC 61000-6-2 (generic industrial)

Exceeds NEMA TS-2 (traffic control equipment)

Fully independent 2 kV (RMS) isolated serial ports

-40°C to +85°C operating temperature (no fans)

18 AWG galvanized steel enclosure

Universal Power Supply Options

•

Fully integrated, dual-redundant (optional) power supplies

Universal high-voltage range: 88-300 VDC or 85-264 VAC

Popular low voltage DC ranges: 12 VDC, 24 VDC, 48 VDC

Terminal blocks for reliable maintenance free connections

CSA/UL 60950 safety approved to +85°C

Rugged Operating System (ROS™) Features

•

Simple plug and play operation - automatic learning, negotiation, and crossover detection

Integrated Cyber Security features

RSTP (802.1w) and Enhanced Rapid Spanning Tree (eRSTP™) network fault recovery

(<5ms)

•

Quality of Service (802.1p) for real-time traffic

VLAN (802.1q) with double tagging and GVRP support

IGMP Snooping for multicast filtering

Port Rate Limiting and Broadcast Storm Limiting

Port configuration, status, statistics, mirroring, security

Management Tools

•

Web-based, Telnet, CLI management interfaces

SNMP v1/v2/v3

Remote Monitoring (RMON)

Rich set of diagnostics with logging and alarms

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3.3 Display Panel Description

The RS416 is equipped with a versatile display panel, shown in Figure 1, which is designed to

provide quick status information for each port, as well as the entire device to allow for simple

diagnostics and troubleshooting. It features:

•

RS232 console port for ‘out of band’ console access and configuration

Power supply and Alarm status indicators

Convenient port status indicators conveying Link-Activity, Duplex, or Speed via push-

button control.

•

System reset via push-button if held for 5 seconds

Figure 1: RS416 LED Display Panel

Device status LEDs exist to provide a quick visual indicator to operators for operational status of

the unit. Table 1 defines the possible LED colours and the corresponding description.

LED

Colour

Green

Red

Off

Description

Power supply operating normal

Power supply failure

Alarm exist – login to console to determine alarm code

No alarms exist

Power 1 / 2

Alarm

Table 1: LED Display – Device status LED behavior definition

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The port-based LEDs can be cycled between three display modes: Status, Duplex, and Speed.

Pushing the mode button causes the display mode to be cycled. Table 2 and Table 3 define the

possible port LED colours and the corresponding description.

Ethernet Port Status

LEDs

Serial Port Status

LEDs

Mode

Colour

Green (Solid)

Green (Blinking)

Off

Green (Solid)

Orange (Solid)

Off

Green Blinking

Green (Solid)

Orange (Solid)

Off

Link

Status

Duplex

Activity

No link

Full-Duplex

Half-Duplex

No link

10 0Mbps

10 Mbps

No link

Traffic

No Traffic

Full-Duplex

Half-Duplex

No link

> 57600 bps

19200 bps – 57600 bps

< 19200 bps

No link

Speed

Table 2: LED Display - Port LED behavior definition

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4 Installation

4.1 Mounting

The RS416 has been designed with maximum mounting and display flexibility. Customers can

order an RS416 that can be mounted in a standard 19” rack, 1” DIN Rail, or directly onto a panel.

For rack mount installations, the RS416 can be ordered with connectors on the front of the unit, or

located on the rear of the chassis to allow for all data and power cabling to be installed and

connected at the rear of the rack. See Figure 2 for rack mount orientation examples.

Figure 2: RS416 Series Rack mount chassis orientation options – Front and rear mount.

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4.1.1 Rack Mounting

The RS416 can be rack mounted using the included rack mount adapter assemblies shown in

Figure 3. Secure the one rack mount adapter to the front of each side of the chassis using the

included black PAN head Philips screws in the positions shown in Figure 4. The entire chassis can

then be mounted to a standard 19” rack. An additional two rack mount adapters are included to

optionally secure the rear of the chassis in high-vibration, or seismically active locations.

Figure 3: 19” Rack Mount Adapters

Figure 4: Rack mount adapter mounting location

NOTE: Since heat within the RS416 is channeled to the enclosure, it is recommended that 1 rack

unit of space (1.75”) be kept unpopulated and free of equipment above each RS416 product to

allow for a small amount of convectional airflow. Although forced airflow is not necessary, any

increase in airflow will result in a reduction of ambient temperature that will improve long-term

reliability of all equipment mounted within the rack space.

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4.1.2 Panel and DIN Rail Mounting

The RS416 can be ordered as a Panel/DIN mount chassis. Both options involve the use of the

panel/DIN adapters to be mounted on each side of the chassis enclosure. The adapter allows the

chassis to be mounted on the standard 1” DIN rail using the grooves in the adapter, secured using

the included Philips screw. See Figure 5 for a PANEL/DIN mount diagram.

Figure 5: RS416 Series PANEL/DIN RAIL mounting diagram with

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4.2 Power Supply Wiring and Grounding

Philips Screw Terminal with Cover

Philips Screw Terminal without Cover

Safety Cover

Terminal

Chassis Ground

Connection

Surge / Chassis

Ground Jumper

Safety Cover

Screws

Figure 6: RS416 Series Philips Screw Terminal Block

Phoenix Plug Terminal with Cover

Phoenix Plug Terminal without Cover

Safety Cover

Screws

Surge / Chassis

Ground Jumper

Safety Cover

Terminal

Chassis Ground

Connection

Figure 7: RS416 Series Phoenix Plug Terminal Block

The RS416 supports dual redundant power supplies – “Power Supply 1 (PS1)” and “Power Supply

2 (PS2)”. The connections for PS1, PS2 and the fail-safe relay are located on the terminal block as

shown in Figure 6 and Figure 7.

The RS416 can be equipped with either a Philips Screw Terminal Block or a Phoenix Plug

Terminal Block. The Philips Screw Terminal Block has Philips screws with a compression plate

allowing either bare wire connections or crimped terminal lugs. We recommend the use of #6 size

ring lugs to ensure secure, reliable connections under severe shock or vibration. Both terminal

blocks have a safety cover which must be removed via two Phillips screws before connecting any

wires. The safety cover must be re-attached after wiring to ensure personnel safety. Refer to Table

3 below for a description of each terminal as well as sections 4.2.1 through 4.2.3 for wiring

examples.

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Terminal #

Description

PS1 Live / +

Usage

PS1 Live / + is connected to the positive (+) terminal if the

power source is DC or to the (Live) terminal if the power

source is AC.

PS1 Surge Ground is connected to the Chassis Ground via

a jumper on the terminal block. Surge Ground is used as the

ground conductor for all surge and transient suppression

circuitry.

PS1 Neutral / - is connected to the negative (-) terminal if

the power source is DC or to the (Neutral) terminal if the

power source is AC.

Chassis Ground is connected to the Safety Ground

terminal for AC inputs or the equipment ground bus for DC

inputs. Chassis ground connects to both power supply surge

grounds via a removable jumper.

PS2 Live / + is connected to the positive (+) terminal if the

power source is DC or to the (Live) terminal if the power

source is AC.

PS2 Surge Ground is connected to the Chassis Ground via

a jumper on the terminal block. Surge Ground is used as the

ground conductor for all surge and transient suppression

circuitry.

PS2 Neutral / - is connected to the negative (-) terminal if

the power source is DC or to the (Neutral) terminal if the

power source is AC.

PS1 Surge Ground

PS1 Neutral / -

Chassis Ground

PS2 Live / +

PS2 Surge Ground

PS2 Neutral / -

Relay NO Contact

Relay Common

Normally open, failsafe relay contact.

Failsafe relay common contact.

Relay NC Contact

Normally closed, failsafe relay contact.

Table 3: RS416 Power terminal block connection description

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4.2.1 AC Power Supply Wiring Examples

Figure 8: AC Power supply wiring examples

NOTES:

1. 100-240VAC rated equipment: A 250VAC appropriately rated circuit breaker must be

installed within 3m of unit.

2. Equipment must be installed according to the applicable country wiring codes.

3. When equipped with two HI voltage power supplies, independent AC sources can be used

to power the product for greater redundancy. However, separate circuit breakers must be

installed and separately identified (not shown in above figure).

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4.2.2 DC Power Supply Wiring Examples

Figure 9: DC Power supply wiring examples

NOTES:

1. 88-300VDC rated equipment: A 300VDC appropriately rated circuit breaker must be

installed within 3m of unit.

2. A circuit breaker is not required for 12, 24 or 48 VDC rated power supplies.

3. Equipment must be installed according to the applicable country wiring codes.

4. When equipped with two HI voltage power supplies, independent AC sources can be

used to power the product for greater redundancy. However, separate circuit breakers

must be installed and separately identified.

5. When equipped with two DC voltage power supplies (88-300VDC rated); independent

DC sources may be used to power the product for greater redundancy. However,

separate circuit breakers must be installed and separately identified (as shown in the

above figure).

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4.2.3 Dual Power Supplies Wiring Examples

Figure 10: DC And AC power supply wiring examples

NOTES:

1. 88-300VDC rated equipment: A 300VDC appropriately rated circuit breaker must be

installed within 3m of unit.

2. 100-240VAC rated equipment: A 250VAC appropriately rated circuit breaker must be

installed within 3m of unit.

3. A circuit breaker is not required for 12, 24 or 48 VDC rated power supplies.

4. Separate circuit breakers must be installed and separately identified.

5. Equipment must be installed according to the applicable country wiring codes.

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4.3 Dielectric Strength (HIPOT) Testing

For dielectric strength (HIPOT) testing in the field, users must remove the metal jumper located on

terminal 2, 4, and 6 of the power supply terminal block. This metal jumper connects transient

suppression circuitry to chassis ground and must be removed in order to avoid damage to transient

suppression circuitry during HIPOT testing. Figure 11 shows the proper HIPOT test connections

and should be followed to avoid damage to the device.

Figure 11: Dielectric Strength (HIPOT) Testing

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4.4 Failsafe Alarm Relay Wiring

The “Failsafe” output relay is provided to signal critical error conditions that may occur on the

RS416. The contacts are energized upon power up of the unit and remain energized until a critical

error occurs. The proper relay connections are shown in Figure 12. One common application for

this output is to signal an alarm if a power failure or removal of control power occurs. The failsafe

relay current and power handling capabilities are defined in

Figure 12: Failsafe Alarm Relay Wiring

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4.5 Console Port Wiring

A RS232 console port for configuration and management of the device is located on the LED

display module shown in Figure 13. This port is intended to be a temporary connection during initial

configuration or troubleshooting and allows for direct access to the serial-based management

console. The connection is made using the DB9-Female to RJ45 console cable included in the

device packaging shown below. Console connection settings are 57600 baud, no parity bits, 8 data

bits, and 1 stop bit.

Figure 13: Console port location on display board

Figure 14: Console cable

For user reference, the console cable pin-out is show in the table below.

RuggedCom RS232 over RJ45 pin-out specification

Signal Name (PC is DTE)

DCD – Carrier detect

TxD – Transmit Data

RxD – Receive Data

DTR – Data terminal ready

Signal GND

Female DB9

Male RJ45

DSR – Data set ready

RTS – Ready to send

CTS – Clear to send

RI – Ring Indicator

Table 4: RS232 over RJ45 console cable pin-out

After initial configuration, the RS416 can be configured via a number of mechanisms such as

Telnet, and the built-in web server. Consult the RuggedSwitch ROS User Guide for further details.

NOTE: This port is not intended to be a permanent connection and the cable shall be less than 2m

(6.5 ft) in length.

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4.6 Serial Ports

The RS416 can be equipped with a Fiber Serial Interface, RS232/RS485/RS422 DB9 serial ports

or RS232/RS485/RS422 RJ45 serial ports.

4.6.1 Fiber Serial Interface

The RS416 can be equipped with a Fiber Serial Interface (ST connector only) which allows RS485,

RS422, or RS232 devices to communicate over secure, noise immune, optically isolated, fiber

optic cabling at extended distances as well as protocol independent conversion to multimode fiber

optics.

Figure 15: Fiber Serial Interface (ST Connector)

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4.6.2 RS232/RS485/RS422 via DB9

Each port is individually selectable via software to be RS232, RS485 or RS422. The DB9 port and

pin-out is shown below.

Figure 16: DB9 Female DCE Port pin-out

RS232 Mode

RS485 Mode

RS422 Mode

TX/RX+

TX+

RX+

DTR

Common (Isolated Ground)

DSR

CTS

RTS

RX-

TX-

TX/RX -

(No Connection)

Shield

Chassis Ground

Table 5: DB9 Female DCE Port pin-out

NOTES:

1. No internal termination is provided.

2. Pins 1, 4, and 6 are connected internally. Pins 7 and 8 are connected internally. The pins are

permanently asserted to 5V so that DTE devices that require DCD, DTR, or CTS signals will

operate. However, hardware flow control via RTS is not recognized.

3. The Common terminals are optically isolated; however, there is transient voltage protection

circuitry between the Common terminals and chassis ground.

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4.6.3 RS232/RS485/RS422 via RJ45

Each port is individually selectable via software to be RS232, RS485 or RS422. The RJ45 port and

pin-out is shown below.

Figure 17: RJ45 Port pin-out

RS232 Mode

DSR

RS485 Mode

RS422 Mode

RX-

DCD

DTR

Common (Isolated Ground)

CTS

RTS

TX/RX +

RX+

TX +

TX/RX -

Chassis Ground

TX -

Shield

Table 6: RJ45 Port pin-out

NOTES:

1. No internal termination is provided.

2. Pins 1, 2, and 3 are connected internally. Pins 7 and 8 are connected internally. The pins are

permanently asserted to 5V so that DTE devices that require DCD, DTR, or CTS signals will

operate. However, hardware flow control via RTS is not recognized.

3. The Common terminals are optically isolated; however, there is transient voltage protection

circuitry between the Common terminals and chassis ground.

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4.6.4 RS485 Wiring

Each RS485 port can communicate to multiple RS485 devices by daisy chaining devices over a

single twisted pair with transmit and receive signals on the same two wires (half duplex). The

following guidelines should be followed to ensure reliable continuous communication:

1. To minimize the effects of ambient electrical noise, shielded cabling is recommended.

2. The correct polarity must be observed throughout a single daisy chain.

3. The number of devices wired should not exceed 32, and total distance should be less than

4000 feet (at 100 kbps).

4. The Common terminals should be connected to the common wire inside the shield.

5. The shield should be connected to earth ground at a single point to avoid loop currents

6. The twisted pair should be terminated at each end of the chain.

The figure below shows the recommended RS485 wiring.

Figure 18: Conceptual recommended RS485 wiring diagram

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4.6.5 Serial Port Transient Protection

RuggedCom does not recommend the use of copper cabling of any length for critical real-time

substation automation applications. However, transient suppression circuitry is present on all

copper ports to protect against damage from electrical transients and to ensure IEC 61850-3 and

IEEE 1613 Class 1 conformance. This means that during the transient event communications

errors or interruptions may occur but recovery is automatic.

RuggedCom also does not recommended to use these ports to interface to field devices across

distances which could produce high levels of ground potential rise, (i.e. greater than 2500V) during

line to ground fault conditions.

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4.7 Ethernet Ports

4.7.1 Copper Ports

The RS416 may have up to 4 10/100BaseTX ports that allow connection to standard CAT-5 UTP

cable with RJ45 male connectors. All RJ45 Ethernet ports feature auto-negotiating, auto-polarity,

and auto-crossover functions. The RJ45 receptacles can also accept and take advantage of

screened (commonly known as “shielded”) cabling. Figure 19 shows the RJ45 port pins

configuration.

Signal

+Rx

-Rx

+Tx

No Connection

-Tx

No Connection

Figure 19: RJ45 port pins configuration.

NOTE: RuggedCom does not recommend the use of copper cabling of any length for critical real-

time substation automation applications. However, transient suppression circuitry is present on all

copper ports to protect against damage from electrical transients and to ensure IEC 61850-3 and

IEEE 1613 Class 1 conformance. This means that during the transient event communications

errors or interruptions may occur but recovery is automatic. RuggedCom also does not

recommended to use these ports to interface to field devices across distances which could produce

high levels of ground potential rise, (i.e. greater than 2500V) during line to ground fault conditions.

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4.7.2 Fiber Optic Ports

Depending on the order code of the product, the RS416 can be equipped with several different

types of fiber optic ports. The Transmit (TX) and Receive (RX) connections of each port must be

properly connected and matched for proper link and operation. Modules populated on the top row

of the device typically have locking mechanisms or tabs towards the top of the unit. Modules

located on the bottom row of the device have locking mechanisms or tabs towards the bottom of

the device.

The drawings in the following figures show each fiber optical connector style with a side and top

view to allow the user to identify the proper cable connection orientation. If modules are populated

on the bottom row of the device, the transceiver orientation will be reversed (i.e. RX and TX will be

reversed).

Figure 21: 100FX MTRJ connector

Figure 22: 100FX ST connector

Figure 20: 10FL ST connector

Figure 24: 100FX SC connector

Figure 23: 100FX LC connector

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4.7.3 Ethernet Panel Description

Each Ethernet module is equipped with two LEDs that indicate link/activity status information. The

LED will be solid for ports with link, and will blink for activity. The diagram in Figure 25 highlights

the port and the associated link/activity LED.

Figure 25: Ethernet panel LED description

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5 Technical Specifications

5.1 Power Supply Specifications

Power Supply

Type

Input Range

Fuse

Rating

Max. Power Consumption³

Min

Max

12 – 24 VDC

24 VDC

10 VDC

18 VDC

36 VDC

59 VDC

6.3A(F) ²

5A(F) ²

2A(T) ²

15 W

48 VDC

HI (125/250 VDC) ¹88 VDC 300 VDC

HI (110/230 VAC) ¹85 VAC 265 VAC

Table 7: Power Supply Specifications

2A(T) ^1,2

NOTES:

1. This is the same power supply for both AC and DC.

2. (F) Denotes fast-acting fuse, (T) denotes time-delay fuse

3. Power consumption varies based on configuration. 10/100Tx ports consume roughly 1W

less than fiber optic ports

4. For continued protection against risk of fire, replace only with same type and rating of fuse.

5.2 Failsafe Relay Contact Ratings

Parameter

Value (Resistive Load)

Max Switching Voltage

240VAC, 125VDC

Rated Switching Current 2A @ 240VAC

0.15A @ 125VDC, 2A @ 30VDC

Max Switching Capacity 150W, 500VA

Table 8: Failsafe Relay Contact Ratings

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5.3 Data Port Specifications

5.3.1 Serial Ports

5.3.1.1 Copper Ports

Parameter

Specifications

Notes

Baud Rate

Connector

Isolation

300 bps – 230 kbps

DB9 or RJ45

2.5 kV

RMS 1-minute

Table 9: Copper Port Specification

5.3.1.2 Fiber Optic Ports

Parameter

Specifications

Mode

Multimode

Connector

Typical Dist. (km)

Optical Wavelength (nm)

820

Cable Size

50/125

Core/Cladding (um)

62.5/125

Table 10: Fiber Optic Port Specification

NOTES:

1. Maximum segment length is greatly dependent on factors such as fiber quality, and

number of patches and splices. Please consult RuggedCom sales associates when

determining maximum segment distances.

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5.3.2 Ethernet Ports

5.3.2.1 Copper Ports

Parameter

Specification

Notes

Speed

Duplex

10/100 Mbps

FDX / HDX

> Category 5

TIA/EIA T568A/B

100 m

Auto-negotiating

Shielded/Unshielded

Auto-Crossover, Auto-polarity

Cable-Type

Wiring Standard

Max Distance

Connector

Isolation

RJ45

1.5 kV

RMS 1-minute

Table 11: Ethernet Ports - Copper Specifications

5.3.2.2 Fiber Optic Ports

The following sections detail fiber optic specifications on ports that can be ordered with the RS416.

The user determines the type of optics at time of ordering and can determine the modules installed

on a particular unit by reading the factory data file via the ROS^TMuser interface. The following

section provides detailed specifications of fiber optic modules.

The dual-port fast Ethernet optical specifications for slots 5 and 6 are shown in Table 12 organized

by module order code. Module order codes are contained within each product’s factory data when

assembled and configured at the factory. Consult ROS^TMto determine the optical assemblies

installed in a particular product.

Cable

Type²

Tx Pwr

(dBm) ³

(Min/Max)

Typical

Power

Optics

Order Code

Mode /

Connector

(nm)

Sensitivity Saturation Distance Budget

(dBm) ³

(km) ¹

(dB)

(

µm)

12-11-0011

12-11-0012

12-11-0007

12-11-0009

12-11-0008

12-11-0046

12-11-0006

12-11-0005

12-11-0004

12-11-0031

12-11-0032

12-11-0033

12-11-0034

MM / ST

SM / ST

MM / ST

MM / SC

MM / MTRJ

MM / LC

SM / ST

SM / SC

SM / LC

SM / SC

SM / LC

SM / SC

SM / LC

850

1310

50/125

9/125

-16.5/-10.6

-27 / -14

-34

-35

-11.2

-3

1310

50/125

9/125

-15.7

-19 / -14

-15/-8

-33.5

-32

-11

-14

-7

-32

16.5

1310

9/125

-5 / 0

0 / 5

-35

-37

-3

32.5

39.5

Table 12: Ethernet Ports – Fiber Optic Specifications

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NOTES:

1. Maximum segment length is greatly dependent on factors such as fiber quality, and

number of patches and splices. Please consult RuggedCom sales associates when

determining maximum segment distances.

2. All optical power numbers are listed as dBm averages.

3. All cabling is duplex type unless otherwise specified.

4. These transceivers utilize a distributed feedback (DFB) type laser and are rated for -20°C

to +85°C operation only.

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5.4 Type Test Specifications

Electrical Safety

Levels

Comments

ANSI/IEEE C37.90 (1989)

IEC 60255-5 (Section 6)

IEC 60255-5 (Section 8)

IEC 60255-5 (Section 6

Dielectric Withstand

2 kV rms for 1 minute

High Voltage Impulse

Insulation Resistance

5 kV peak

500 VDC for 1 minute

Table 13: Type Test Specification - Electrical Safety

Electrical Environment

High Frequency Disturbance

(Oscillatory)

Levels

Comments

ANSI/IEEE C37.90.1

IEC 60255-22-1

IEC 61000-4-5

(Level 4)

2.5 kV @ 1MHz for 2s

IEC Surge

4 kV / 2 kV

2 kV / 1 kV

IEC 61000-4-4

(Level 4)

IEC Fast Transient

ANSI/IEEE Fast Transient

IEC Radiated RFI Immunity

ANSI/IEEE Radiated RFI

Immunity

4 kV

10 V/m

ANSI/IEEE C37.90.1

IEC 61000-4-3

35 V/m

ANSI/IEEE C37.90.2

ESD

15 kV (air discharge)

8 kV (contact)

IEC 61000-4-2

(Level 4)

(Electrostatic Discharge)

Table 14: Type Test Specification - Electrical Environment

Atmospheric Environment

Levels

Comments

IEC 60068-2-1

Test Ad: 16 hrs @ -40°C

IEC 60068-2-2

Temperature (Dry Cold)

-40°C

Temperature (Dry Heat)

Humidity

85°C

Test Bd: 16 hrs @ 85°C

IEC 60068-2-30

Test Db: 6 cycles, 55°C, 95% Humidity

95%

non-condensing

Table 15: Type Test Specification - Atmospheric Environment

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5.5 Operating Environment

Parameter

Range

Comments

Ambient Temperature as

measured from a 30cm

radius surrounding the

center of the RS1600

enclosure.

Ambient Operating

Temperature

-40 to 85°C

Ambient Relative Humidity

Ambient Storage

5% to 95%

Non-condensing

-40 to 85°C

Temperature

Table 16: Operating Environment

5.6 Mechanical Specifications

Parameter

Value

Comments

(Length x Width x Height)

with mounting brackets

installed

18.29 x 10.17 x 1.74 inches

(464,57) x (258,32) x (44,20) mm

Dimensions

Weight

10 lb (4.5 Kg)

Enclosure

18 AWG galvanized steel

Table 17: Mechanical Specifications

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Figure 26: Mechanical Drawing

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6 Agency Approvals

Agency

CSA

FCC

CISPR

FDA/CDRH

IEC/EN

Standards

CSA C22.2 No. 60950, UL 60950

Comments

Approved

Compliant

EN 60950, EN 61000-6-2

FCC Part 15, Class A

EN55022, Class A

21 CFR Chapter 1, Subchapter J

EN60825-1:1994 + A11:1996 + A2:2001

Table 18: Agency Approvals

7 Warranty

RuggedCom warrants this product for a period of five (5) years from date of purchase. For

warranty details, visit http://www.ruggedcom.com or contact your customer service representative.

Should this product require warranty or service contact the factory at:

RuggedCom Inc.

30 Whitmore Road,

Woodbridge, Ontario

Canada L4L 7Z4

Phone: (905) 856-5288

Fax: (905) 856-1995

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