Royal Sovereign Laminator RSH 1151 User Guide

18. WARRANTY  
Royal Sovereign International warrants the equipment sold is free from defects in  
material and workmanship for a period of One (1) year for Parts and Labor from the date  
of installation, excluding lamination rollers which are warranted for Six (6) months. This  
warranty is extended only to the original purchaser. This warranty is the only warranty  
made by Royal Sovereign International and cannot be modified or amended. Royal  
Sovereign’s sole and exclusive liability and the customer’s sole and exclusive remedy  
under this warranty shall be, at Royal Sovereign’s option, to repair or replace any such  
defective part or product. These remedies are only available if Royal Sovereign’s  
examination of the product discloses to Royal Sovereign’s satisfaction that such defects  
actually exist and were not caused by misuse, neglect, attempt to repair, unauthorized  
alternation or modification, incorrect line voltage, fire, accident, flood or other hazard.  
OWNER'S MANUAL  
RSH-1151/1651 Laminator  
The warranty made herein is in lieu of all other warranties, expressed or implied,  
including any warranty or merchantability or fitness for a particular purpose. Royal  
Sovereign will not be liable for personal damage or personal injury (unless primarily  
caused by its negligence), loss of profit, or other incidental or consequential damages  
arising out of the use or inability to use this equipment.  
LIMITED WARRANTY  
This warranty specifically does not cover damage to laminating rollers caused by knives,  
razor blades, or any sharp objects or abrasives, or failure caused by adhesives, or  
damage caused by lifting, tilting and/or any attempt to position the machine other than  
rolling on the installed castors or feet on even surfaces, or improper use of the  
machine. Warranty repair or replacement by Royal Sovereign or its authorized  
Reseller(s) does not extend the warranty beyond the initial one year period from the  
date of installation. Unauthorized customer alterations will void this warranty.  
CORPORATE HEADQUARTERS  
Royal Sovereign International Inc.  
2 Volvo Drive, Rockleigh, NJ 07647 U.S.A.  
TEL : +1) 800-397-1025  
FAX : +1) 201-750-1022  
E-mail : [email protected]  
RS Holland B.V.  
Columbusstraat 25 - 3165 AC Rotterdam,  
The Netherlands  
E-mail : [email protected]  
Royal Sovereign Inc. <Oversea Sales Office>  
1001, World Meridian II, 426-5, Gasan-dong,  
Geumcheon-gu, Seoul, 153-759, KOREA  
TEL : +82)2-2025-8800 FAX : +82)2-2025-8830  
E-mail : [email protected]  
Read all instructions carefully before use.  
For any Customer Support needs please choose the  
Customer Support tab on www.royalsovereign.com  
RS International Australia PTY. LTD.  
30 Prime Drive, Seven Hills, NSW 2147, Australia  
TEL : +61) 2-9674-2127  
FAX : +61) 2-9674-2027  
E-mail : [email protected]  
RS Canada Inc.  
164 Oakdale Road, Toronto, Ontario M3N 2S5  
CANADA  
Royal Sovereign International Inc.  
TEL : +1  
)
416-741-8400 FAX : +1 416-741-8185  
)
E-mail : [email protected]  
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RSH-1151/1651  
3. INSTALLATION  
Note: The laminator should be installed by a trained service technician.  
4. INCLUDED WITH LAMINATOR  
Thoroughly inspect the parts and the unit. It is imperative that any missing parts are  
reported and a claim is filed with the reseller immediately upon receipt of shipment.  
The laminator comes fully assembled, except for the feed table and paper guide to avoid  
shipping damage. Upon arrival, thoroughly inspect the unit. It is imperative that any  
shipping damage is reported and a claim is filed with the delivering carrier immediately  
upon receipt.  
Part Name  
Laminator  
Quantity  
1
Picture  
The laminator should be located in an area with adequate work space for feeding graphics  
and lamination materials.  
Owner's Manual  
1
Avoid placing the laminator in a dusty area or near sources of extreme heat or cold.  
Registration Card  
3´´(76mm) / 2" (57mm) Auto Grip  
L-wrench (2.5)  
1
4/2  
1
Once the laminator is in place, lock the casters into position(“ON” position). Always unlock  
the casters (“OFF” position) when moving to a different location.  
ELECTRICAL REQUIREMENTS  
Dust Cover  
1
Royal Sovereign recommends that a licensed electrician ensures proper power to your  
laminator in accordance with electrical codes in your area.  
Spare Motor Fuse - FUSE(50T)  
( 6.3A)  
1
1
2
The laminator should have a dedicated power line.  
Spare Main Power Fuse - FUSE(65TS)  
15A(RSH-1151) / 20A(RSH-1651)  
POWER SUPPLY  
Roll film Samples  
AC 220~240V, 50/60Hz, Single phase  
8 - 1/4"Hexa head Bolt (M6 20mm)  
8 - Spring Washer( 6.1)  
8/8  
(Included with option only)  
12 - 3/16"screw (M5 10mm).  
12 - Spring Washer( 5.1)  
(Included with option only)  
12/12  
2/2  
Front Feeder and Rear Rewinder Kit  
(Included with option only)  
230V UL  
220V EU  
240V UK  
3
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RSH-1151/1651  
5. PRODUCT IDENTIFICATION  
6. CONTROL PANEL  
When the machine is initially turned on, the LCD window will display the last working  
preset memory setting.  
15  
14  
1
2
3
4
13  
12  
5
LCD  
11  
16  
6
7
10  
9
BUTTON  
8
LCD Display  
1. READY – When the preset temperature is reached.  
No.  
1
PART NAME  
RSH-1151  
OPTION  
RSH-1651  
X
2. WAIT – Blinks until preset temperature is reached.  
FILM ALIGNMENT KNOB  
3. STND-BY – When STND-BY button is manually  
pressed or if the machine has been standing idle for  
2 hours . In this mode the temperature will  
automatically reset to 176°F (80°C).After another  
hour,Power will automatically shut off .  
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
EMERGENCY SWITCH  
SAFETY COVER  
FRAME-PAPER GUIDE  
FEED TABLE  
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
HOT ROLLER  
ASSEMBLY STAND  
REMOTE CONTROL  
FOOT PEDAL  
TENSION CONTROL KNOBS  
PRESSURE LEVER  
CONTROL PANEL  
UPPER IDLE BAR  
RELEASE LINER TAKE UP  
TAKE UP SWITCH  
TEMPERATURE DISPLAY  
4. UPPER TEMPERATURE – Displays upper roller  
set temperature.  
5. LOWER TEMPERATURE – Displays lower roller  
set temperature.  
6. SPEED – Displays set speed.  
7. PRGM – Displays set memory.  
C
&
F
C
&
F
5
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RSH-1151/1651  
7. SPEED AND TEMPERATURE SETTINGS  
Control Buttons  
1. UPPER: To change upper roller temperature  
by pressing button, then up or down arrow.  
(range 32~320°F or 0~160°C)  
Speed (Ft/min, M/min)  
SPEED #  
HOT  
COLD  
1.5 (0.5)  
2.8 (0.8)  
4.3 (1.3)  
5.4 (1.7)  
6.9 (2.1)  
7.6 (2.3)  
9.5 (2.9)  
10.5 (3.2)  
13.1 (4.0)  
2. LOWER: To change lower roller temperature  
by pressing button, then up or down arrow.  
(range 32~320°F or 0~160°C)  
1
2
3
4
5
6
7
8
9
1.3 (0.4)  
2.1 (0.7)  
3.0 (0.9)  
3.6 (1.1)  
4.3 (1.3)  
5.4 (1.7)  
6.6 (2.0)  
8.2 (2.5)  
9.8 (3.0)  
3. SPEED: To change speed of the rollers by  
pressing button, then up or down arrow.  
(range 1 through 9)  
4. MEMORY: To recall or change presets.  
To recall the settings, press MEMORY then up  
or down arrow. To save the settings, set  
desired temperatures and speeds then press  
the MEMORY button twice.  
(stores up to 9 different settings)  
5. C/HOT: To change the mode from hot to cold  
or cold to hot lamination. In cold mode, the  
speed defaults to 2 (speed 1~ 9 settings) and  
stand-by function is disabled.  
8. ROLLER NIP SETTING  
6. T-CHECK: To check current upper and lower roller temperatures.Display automatically  
returns to the previous settings after 5 blinks.  
Metric  
(mm)  
Lamination  
No.  
Inches  
7. ST/BY: To change to stand-by mode (temperature will automatically reset to 176°F  
(80°C). While in this mode, all the buttons on the control panel are disabled. Press  
ST/BY mode button to resume normal operation.  
NOTE: Auto stand by mode and auto power off mode  
-Stand by mode:If no activity is made within 2 hours after each use the machine will  
automatically switch into stand by mode.  
1
2
3
4
Lamination  
1/25"  
1
3/16 ~1/4"  
3/8 ~1/2"  
5-7  
10-13  
5
3/5"  
15  
-Auto power off mode:If the machine is in stand by mode and no activity is made for 60  
minutes the machine will automatically power off.  
-If any activity is made while in stand by or auto power off mode the machine will return  
to it's previous stage.  
8. REV: To reverse the rollers. Must press and hold the button to activate.  
9. STOP: To stop the rollers from turning.  
NOTE: If you don't want to  
laminate,please place the  
pressure lever to the "Open  
position(NO.5)".  
10. RUN: To start the rollers .  
11. RESET : To reset the substrate and length counters (option).  
Press and hold RESET button for 2 seconds.  
12. FAN: To activate the cooling fans.  
13. MEAS: To display the substrate and length counters (option).  
Press button again to return to previous screen.  
7
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9. USING FOOT PEDAL AND REMOTE CONTROL  
11. USING SLITTER (OPTION)  
USING FOOT PEDAL  
1. Adjust the left and/or right slitters by loosening the  
slitter adjuster knob (located between the front and  
rear rollers.) Figure 1  
Place the foot pedal on the floor in front of the machine.  
Once all correct settings are displayed, you may use the  
foot pedal to operate the laminator for “Hands Free  
Operation.” To activate the machine, press the foot  
pedal once and then release. Repeat to stop the rollers.  
Figure 1  
Figure 2  
USING REMOTE CONTROL(OPTION)  
1
2
3
2. Activate the slitter by turning the slitter knob(located  
on the left side of the machine) counterclockwise.  
Figure 2  
Located on the left hand side of the rear of the laminator, to  
use press:  
1. RUN : To activate the rollers.  
2. STOP : To stop the rollers from turning.  
3. REV : To reverse the rollers. Press and hold the button  
(useful for jams or mis-feeds of media).  
3. Once you activate the slitter then you can begin  
lamination. Figure 3  
10. USING CROSS CUTTER  
The cross cutter is located in the rear exit table of the unit.  
Figure 3  
Figure 4  
1. After lamination, move the cutter approximately to the  
center of the completed application at the desired point  
of detachment (Figure 1).  
4. To deactivate the slitter turn the slitter knob  
clockwise. Figure 4  
Figure 1  
Figure 2  
NOTE: When the slitter becomes dull break off the  
blade. Pull the lock back,then pull the slitter  
out,and push the lock back to previous position.  
Figure 5  
2. Grasp film with one hand, press the cutter  
downward into the application and slide it first to one  
end of the application, then to the other end to  
complete the cut (Figure 2 & 3).  
Figure 5  
CAUTION  
When the slitters are not in use please keep the slitters  
positioned at the far left and right side to avoid injury.  
Figure 3  
9
10  
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RSH-1151/1651  
12. LOADING FILM  
13. THREADING FILM  
Royal Sovereign films are wound with the adhesive side facing the inside of the roll  
(adhesive in).  
13.1 Lamination and Encapsulation  
Loading films to upper and lower film shafts:  
(See page 5 for assistance with parts identification.)  
1. Adjust the auto grip to fit to the film and tighten the  
auto grip screw (Figure 1 & 2).  
Figure 1  
Thermal Lamination  
1. Turn the power switch on (“I” position). Power switch is  
located in the rear of the unit on the left side.  
2. Remove the upper and lower film shafts from the  
machine and load the films (Center the upper and  
lower films on the shaft). Note the direction of the  
adhesives on the lower and upper films  
(Figure 3 & 4).  
Figure 2  
Figure 3  
Figure 4  
2. Complete the steps on “Loading films to upper and  
lower film shafts” - Page 11  
3. Set the rollers temperature to the recommended film  
temperature.  
4. Take off the Paper Guide and the Front Table.  
Figure 1  
5. Pull down the upper film over the Safety Cover to the  
lower film; align and center the lower film to upper film  
(Figure 1).  
6. Rewind the upper film back until the film aligns with the  
Safety Cover.  
3. Load the upper and lower film shafts on the  
machine (Figure 5 & 6).  
7. Thread the film over the Upper Idle Bar and underneath  
the Safety Cover until the film rests on the upper roller  
(Figure 2).  
Figure 2  
8. Carefully pull up the laminate from the lower roll around  
the back side of the lower idler (Caution: lower roller may  
be hot).  
9. Tack the lower film to the upper film that is resting on the  
main roller (Figure 3).  
Figure 5  
Figure 6  
Figure 3  
11  
12  
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RSH-1151/1651  
13.2 Decaling  
10. Reinstall the Front Table and the Paper Guide, and  
close the Safety Cover.  
11. Adjust the nip setting to 1/8´´ (3mm).  
12. Insert and push the leader boards on each end until  
boards reach the front nip point.  
13. Push the Run button.  
1. Follow the steps in the “Loading Film” procedure by loading the upper shaft with  
pressure sensitive film, e.g. (Royal Print-Pro Film) and lower shaft with pressure  
sensitive mounting adhesive films, e.g. (Royal Sovereign White-Mount or Clear-  
Mount).  
14. Push the leader boards between the pair of main rollers  
(Figure 4).  
2. Pull the upper laminate under the upper idle bar and separate the release liner from  
the laminate.  
15. Press the Run button and adjust the supply roll tension  
knobs by rotating clockwise or counterclockwise. Turn  
it until the supply roll films have some resistance (the  
tension varies depending on the film thickness; the  
thicker the film the more tension is required)  
(Figure 5).  
3. Tape the release liner to the Take-Up Paper Core and allow the laminate to hang  
over the main rollers.  
4. Pull up the mounting adhesive and tack it to the laminate hanging over the rollers (do  
not use the Lower Idle Bar).  
Figure 4  
5. Reinstall the Front Table and the Paper Guide and close the Safety Cover.  
16. Press Stop button when the leader board has  
completely exited the rear of the unit.  
6. Turn on the take-up switch (Figure 1).  
Figure 1  
7. Adjust the nip setting to 1/8´´(3mm).  
17. Use the Cross Cutter to cut the leader board from the  
web (see page 9).  
8. Insert and push the leader board until board reaches the nip point.  
9. Press the Run button and adjust the supply roll tension knobs by rotating clockwise or  
counterclockwise. Turn it until the supply roll films have some resistance (the tension  
varies depending on the thickness of a film; the thicker the film the more tension is  
required).  
Figure 5  
18. Peel off the film from the board for reuse.  
10. Press Stop button when the leader board has completely exited the rear of the unit.  
11. Use the Cross Cutter to cut the leader board from the web (see page 11).  
12. Set the roller nip setting to the appropriate position for the lamination application.  
19. Set the roller nip setting to the appropriate position for  
the lamination or encapsulation application.  
13  
14  
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RSH-1151/1651  
13.3 Mounting  
14. INSTALLATION OF FRONT FEEDER and REAR  
REWINDER OPTIONS  
1. Lay the decaled image face down on a flat surface.  
Carefully peel back and put a crease along the edge of  
the release liner (Approximately 1 in or 25mm, Figure 1).  
Note : Below options are to be installed by an authorized  
RS reseller.  
Installation of the Front Feeder Option (Includes 2 brackets, one  
spindle, and mounting hardware).  
Figure 1  
Figure 2  
Figure 3  
Figure 4  
Figure 5  
1. Install the Front Feeder to the inside of the front frames using  
four 1/4" (M6) hexagon bolts on each side (Figure 1)  
Figure 1  
2. With the image facing up, align the image onto the  
board. Press firmly from the center out (Figure 2).  
Installing the Rear Rewinder Option (Includes motorized winder,  
bracket, one spindle, and mounting hardware).  
1. Remove the left and right covers by using a screwdriver  
(four screws on each side cover) (Figure 2 & 3).  
Figure 2  
Figure 3  
3. Adjust the pressure lever to ensure the proper opening  
(Figure 3).  
2. Remove the lever knob screw and lever (Figure 4).  
Figure 4  
Figure 6  
Figure 7  
Figure 9  
3. Remove the rear cover by removing all  
10 screws (4 top, 4 bottom, and 1 on  
each side) (Figure 5 & 6).  
4. Flip the image over the upper roller and hold on to the  
release liner (Figure 4).  
Figure 5  
4. Disassemble the power switch bracket and place the left  
rewinder outside of the frame; fasten with round head  
3/16"(M5) screws (included in the option kit). Then, reinstall  
the power switch bracket (Figure 7).  
5. Depress the foot pedal once, and then let it go while  
slowly pulling the release liner as the board enters the  
main roller nip (Figure 5).  
5. Install the right rewinder on the outside of the frame and  
connect the motor wire connector to the rear wire  
(Figure 8 & 9).  
6. Reinstall the rear cover.  
Depress the foot pedal once again when the board has  
completely exited from the rear of the unit.  
Trim the board if necessary.  
7. Reinstall the side covers.  
8. Reinstall the lever knob and screw.  
Figure 8  
15  
16  
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15. MAINTENANCE  
17. SPECIFICATIONS  
Cleaning the Body of the laminaor  
1. To clean the machine body, dampen a cloth with water only and gently wipe the machine clean.  
Description  
RSH-1651  
RSH-1151  
AC 200,220~240V  
50/60Hz  
AC 200,220~240V  
50/60Hz  
Power supply  
Removing Adhesive Build Up  
Power consumption  
Max laminating width  
Film thickness  
3300W  
3300W  
1. Remove the film from the laminator.  
1650mm / 65"  
1150mm / 45"  
2. Use a damp (water only) cloth and a rubber gum eraser to remove the adhesive on the  
silicone rollers.  
25 ~ 250mic / 1~10mil  
25 ~ 250mic / 1~10mil  
Hot : 3 m/min / 9.8 ft/min  
Cold : 4 m/min / 13.1 ft/min  
40 min  
Hot : 3 m/min / 9.8 ft/min  
Cold : 4 m/min / 13.1 ft/min  
20 min  
Max laminating speed  
Ready time  
Heating method  
Driving motor  
Note: Rub firmly but do not scrub the rollers vigorously as this may scratch the  
surface.Do not use sharp metal objects, steel wool, or abrasives, as these  
may also damage the rollers.  
Hot roller  
Hot roller  
DC geared  
DC geared  
Max. temperature control  
Speed control  
160°C / 320°F  
160°C / 320°F  
9 settings  
9 settings  
Transport type  
Film core size  
4 Roller  
4 Roller  
Auto grip (2.25", 3")  
Auto grip (2.25", 3")  
Cooling system  
Side cutter  
3 Blower  
2 Blower  
No  
No  
Cross cutter  
Yes  
Yes  
16. TROUBLESHOOTING  
No  
No  
Film alignment  
Hot lamination  
Cold lamination  
Mounting thickness  
Take up system  
Paper counter  
Problem  
Cause  
Solution  
Yes  
Yes  
a. Plug the power cord into appropriate  
outlet.  
b. Put the power switch to the “I” (On)  
position.  
Yes  
Yes  
a. Power plug is not plugged in.  
b. Power switch is in “0” (Off) position.  
c. Tripped circuit breaker.  
15mm / 0.6"  
15mm / 0.6"  
Machine will not turn  
on:  
chain link to main motor  
chain link to main motor  
d. Blown main power fuse.  
c. Reset the circuit breaker.  
d. Replace the fuse.  
Option  
Option  
Yes  
Option  
Option  
Yes  
Length measurement  
Reverse  
a. Disengage the emergency switch (es).  
b. Close the safety cover to active the  
safety switch.  
c. Properly install the paper guide so that  
the micro switch is activated.  
d. Replace the motor fuse.  
a. Emergency switch (es) is (are)  
engaged.  
b. Safety cover is not closed.  
c. Paper guide is not installed correctly.  
d. Blown motor fuse.  
There is power, but the  
rollers are not turning  
after the “RUN” button  
is pressed:  
Remote control  
Yes  
Yes  
Foot pedal  
Unit dimensions  
(w x d x h)  
Yes  
Yes  
1960 x 650 x 1210 (mm)  
77" x 25.5" x 47.5"  
1500 x 650 x 1210 (mm)  
59" x 25.5" x 47.5"  
a. The machine is in “COLD” mode.  
b. Set temperature is lower than the room  
temperature.  
a. Switch to “HOT” mode.  
b. Raise the temperature according to the  
recommended film temperature.  
The unit is not heating  
up:  
Unit weight  
269kg / 593lbs  
169kg / 373lbs  
Carton dimensions  
(w x d x h)  
2190 x 900 x 1460 (mm)  
86" x 35.5" x 57.5"  
1660 x 900 x 1460 (mm)  
65.5" x 35.5" x 57.5"  
a. Upward curl.  
a. Loosen the top roll film tension.  
Curled lamination:  
Unclear lamination:  
b. Downward curl.  
b. Loosen the bottom roll film tension.  
Carton weight  
394kg / 869lbs  
280kg / 618lbs  
a. The main roller temperatures are too  
low and/or lamination speed is too fast.  
a. Raise the roller temperatures and/or  
lower the lamination speed.  
17  
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