18. WARRANTY
Royal Sovereign International warrants the equipment sold is free from defects in
material and workmanship for a period of One (1) year for Parts and Labor from the date
of installation, excluding lamination rollers which are warranted for Six (6) months. This
warranty is extended only to the original purchaser. This warranty is the only warranty
made by Royal Sovereign International and cannot be modified or amended. Royal
Sovereign’s sole and exclusive liability and the customer’s sole and exclusive remedy
under this warranty shall be, at Royal Sovereign’s option, to repair or replace any such
defective part or product. These remedies are only available if Royal Sovereign’s
examination of the product discloses to Royal Sovereign’s satisfaction that such defects
actually exist and were not caused by misuse, neglect, attempt to repair, unauthorized
alternation or modification, incorrect line voltage, fire, accident, flood or other hazard.
OWNER'S MANUAL
RSH-1151/1651 Laminator
The warranty made herein is in lieu of all other warranties, expressed or implied,
including any warranty or merchantability or fitness for a particular purpose. Royal
Sovereign will not be liable for personal damage or personal injury (unless primarily
caused by its negligence), loss of profit, or other incidental or consequential damages
arising out of the use or inability to use this equipment.
LIMITED WARRANTY
This warranty specifically does not cover damage to laminating rollers caused by knives,
razor blades, or any sharp objects or abrasives, or failure caused by adhesives, or
damage caused by lifting, tilting and/or any attempt to position the machine other than
rolling on the installed castors or feet on even surfaces, or improper use of the
machine. Warranty repair or replacement by Royal Sovereign or its authorized
Reseller(s) does not extend the warranty beyond the initial one year period from the
date of installation. Unauthorized customer alterations will void this warranty.
CORPORATE HEADQUARTERS
Royal Sovereign International Inc.
2 Volvo Drive, Rockleigh, NJ 07647 U.S.A.
TEL : +1) 800-397-1025
FAX : +1) 201-750-1022
E-mail : [email protected]
RS Holland B.V.
Columbusstraat 25 - 3165 AC Rotterdam,
The Netherlands
E-mail : [email protected]
Royal Sovereign Inc. <Oversea Sales Office>
1001, World Meridian II, 426-5, Gasan-dong,
Geumcheon-gu, Seoul, 153-759, KOREA
TEL : +82)2-2025-8800 FAX : +82)2-2025-8830
E-mail : [email protected]
Read all instructions carefully before use.
For any Customer Support needs please choose the
RS International Australia PTY. LTD.
30 Prime Drive, Seven Hills, NSW 2147, Australia
TEL : +61) 2-9674-2127
FAX : +61) 2-9674-2027
E-mail : [email protected]
RS Canada Inc.
164 Oakdale Road, Toronto, Ontario M3N 2S5
CANADA
Royal Sovereign International Inc.
TEL : +1
)
416-741-8400 FAX : +1 416-741-8185
)
E-mail : [email protected]
19
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RSH-1151/1651
3. INSTALLATION
Note: The laminator should be installed by a trained service technician.
4. INCLUDED WITH LAMINATOR
Thoroughly inspect the parts and the unit. It is imperative that any missing parts are
reported and a claim is filed with the reseller immediately upon receipt of shipment.
The laminator comes fully assembled, except for the feed table and paper guide to avoid
shipping damage. Upon arrival, thoroughly inspect the unit. It is imperative that any
shipping damage is reported and a claim is filed with the delivering carrier immediately
upon receipt.
Part Name
Laminator
Quantity
1
Picture
The laminator should be located in an area with adequate work space for feeding graphics
and lamination materials.
Owner's Manual
1
Avoid placing the laminator in a dusty area or near sources of extreme heat or cold.
Registration Card
3´´(76mm) / 2" (57mm) Auto Grip
L-wrench (2.5)
1
4/2
1
Once the laminator is in place, lock the casters into position(“ON” position). Always unlock
the casters (“OFF” position) when moving to a different location.
ELECTRICAL REQUIREMENTS
Dust Cover
1
Royal Sovereign recommends that a licensed electrician ensures proper power to your
laminator in accordance with electrical codes in your area.
Spare Motor Fuse - FUSE(50T)
( 6.3A)
1
1
2
The laminator should have a dedicated power line.
Spare Main Power Fuse - FUSE(65TS)
15A(RSH-1151) / 20A(RSH-1651)
POWER SUPPLY
Roll film Samples
AC 220~240V, 50/60Hz, Single phase
8 - 1/4"Hexa head Bolt (M6 20mm)
8 - Spring Washer( 6.1)
8/8
(Included with option only)
12 - 3/16"screw (M5 10mm).
12 - Spring Washer( 5.1)
(Included with option only)
12/12
2/2
Front Feeder and Rear Rewinder Kit
(Included with option only)
230V UL
220V EU
240V UK
3
4
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RSH-1151/1651
5. PRODUCT IDENTIFICATION
6. CONTROL PANEL
When the machine is initially turned on, the LCD window will display the last working
preset memory setting.
15
14
1
2
3
4
13
12
5
LCD
11
16
6
7
10
9
BUTTON
8
LCD Display
1. READY – When the preset temperature is reached.
No.
1
PART NAME
RSH-1151
OPTION
RSH-1651
X
2. WAIT – Blinks until preset temperature is reached.
FILM ALIGNMENT KNOB
3. STND-BY – When STND-BY button is manually
pressed or if the machine has been standing idle for
2 hours . In this mode the temperature will
automatically reset to 176°F (80°C).After another
hour,Power will automatically shut off .
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
EMERGENCY SWITCH
SAFETY COVER
FRAME-PAPER GUIDE
FEED TABLE
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
HOT ROLLER
ASSEMBLY STAND
REMOTE CONTROL
FOOT PEDAL
TENSION CONTROL KNOBS
PRESSURE LEVER
CONTROL PANEL
UPPER IDLE BAR
RELEASE LINER TAKE UP
TAKE UP SWITCH
TEMPERATURE DISPLAY
4. UPPER TEMPERATURE – Displays upper roller
set temperature.
5. LOWER TEMPERATURE – Displays lower roller
set temperature.
6. SPEED – Displays set speed.
7. PRGM – Displays set memory.
C
&
F
C
&
F
5
6
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RSH-1151/1651
7. SPEED AND TEMPERATURE SETTINGS
Control Buttons
1. UPPER: To change upper roller temperature
by pressing button, then up or down arrow.
(range 32~320°F or 0~160°C)
Speed (Ft/min, M/min)
SPEED #
HOT
COLD
1.5 (0.5)
2.8 (0.8)
4.3 (1.3)
5.4 (1.7)
6.9 (2.1)
7.6 (2.3)
9.5 (2.9)
10.5 (3.2)
13.1 (4.0)
2. LOWER: To change lower roller temperature
by pressing button, then up or down arrow.
(range 32~320°F or 0~160°C)
1
2
3
4
5
6
7
8
9
1.3 (0.4)
2.1 (0.7)
3.0 (0.9)
3.6 (1.1)
4.3 (1.3)
5.4 (1.7)
6.6 (2.0)
8.2 (2.5)
9.8 (3.0)
3. SPEED: To change speed of the rollers by
pressing button, then up or down arrow.
(range 1 through 9)
4. MEMORY: To recall or change presets.
To recall the settings, press MEMORY then up
or down arrow. To save the settings, set
desired temperatures and speeds then press
the MEMORY button twice.
(stores up to 9 different settings)
5. C/HOT: To change the mode from hot to cold
or cold to hot lamination. In cold mode, the
speed defaults to 2 (speed 1~ 9 settings) and
stand-by function is disabled.
8. ROLLER NIP SETTING
6. T-CHECK: To check current upper and lower roller temperatures.Display automatically
returns to the previous settings after 5 blinks.
Metric
(mm)
Lamination
No.
Inches
7. ST/BY: To change to stand-by mode (temperature will automatically reset to 176°F
(80°C). While in this mode, all the buttons on the control panel are disabled. Press
ST/BY mode button to resume normal operation.
NOTE: Auto stand by mode and auto power off mode
-Stand by mode:If no activity is made within 2 hours after each use the machine will
automatically switch into stand by mode.
1
2
3
4
Lamination
1/25"
1
3/16 ~1/4"
3/8 ~1/2"
5-7
10-13
5
3/5"
15
-Auto power off mode:If the machine is in stand by mode and no activity is made for 60
minutes the machine will automatically power off.
-If any activity is made while in stand by or auto power off mode the machine will return
to it's previous stage.
8. REV: To reverse the rollers. Must press and hold the button to activate.
9. STOP: To stop the rollers from turning.
NOTE: If you don't want to
laminate,please place the
pressure lever to the "Open
position(NO.5)".
10. RUN: To start the rollers .
11. RESET : To reset the substrate and length counters (option).
Press and hold RESET button for 2 seconds.
12. FAN: To activate the cooling fans.
13. MEAS: To display the substrate and length counters (option).
Press button again to return to previous screen.
7
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RSH-1151/1651
9. USING FOOT PEDAL AND REMOTE CONTROL
11. USING SLITTER (OPTION)
USING FOOT PEDAL
1. Adjust the left and/or right slitters by loosening the
slitter adjuster knob (located between the front and
rear rollers.) Figure 1
Place the foot pedal on the floor in front of the machine.
Once all correct settings are displayed, you may use the
foot pedal to operate the laminator for “Hands Free
Operation.” To activate the machine, press the foot
pedal once and then release. Repeat to stop the rollers.
Figure 1
Figure 2
USING REMOTE CONTROL(OPTION)
1
2
3
2. Activate the slitter by turning the slitter knob(located
on the left side of the machine) counterclockwise.
Figure 2
Located on the left hand side of the rear of the laminator, to
use press:
1. RUN : To activate the rollers.
2. STOP : To stop the rollers from turning.
3. REV : To reverse the rollers. Press and hold the button
(useful for jams or mis-feeds of media).
3. Once you activate the slitter then you can begin
lamination. Figure 3
10. USING CROSS CUTTER
The cross cutter is located in the rear exit table of the unit.
Figure 3
Figure 4
1. After lamination, move the cutter approximately to the
center of the completed application at the desired point
of detachment (Figure 1).
4. To deactivate the slitter turn the slitter knob
clockwise. Figure 4
Figure 1
Figure 2
NOTE: When the slitter becomes dull break off the
blade. Pull the lock back,then pull the slitter
out,and push the lock back to previous position.
Figure 5
2. Grasp film with one hand, press the cutter
downward into the application and slide it first to one
end of the application, then to the other end to
complete the cut (Figure 2 & 3).
Figure 5
CAUTION
When the slitters are not in use please keep the slitters
positioned at the far left and right side to avoid injury.
Figure 3
9
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RSH-1151/1651
12. LOADING FILM
13. THREADING FILM
Royal Sovereign films are wound with the adhesive side facing the inside of the roll
(adhesive in).
13.1 Lamination and Encapsulation
Loading films to upper and lower film shafts:
(See page 5 for assistance with parts identification.)
1. Adjust the auto grip to fit to the film and tighten the
auto grip screw (Figure 1 & 2).
Figure 1
Thermal Lamination
1. Turn the power switch on (“I” position). Power switch is
located in the rear of the unit on the left side.
2. Remove the upper and lower film shafts from the
machine and load the films (Center the upper and
lower films on the shaft). Note the direction of the
adhesives on the lower and upper films
(Figure 3 & 4).
Figure 2
Figure 3
Figure 4
2. Complete the steps on “Loading films to upper and
lower film shafts” - Page 11
3. Set the rollers temperature to the recommended film
temperature.
4. Take off the Paper Guide and the Front Table.
Figure 1
5. Pull down the upper film over the Safety Cover to the
lower film; align and center the lower film to upper film
(Figure 1).
6. Rewind the upper film back until the film aligns with the
Safety Cover.
3. Load the upper and lower film shafts on the
machine (Figure 5 & 6).
7. Thread the film over the Upper Idle Bar and underneath
the Safety Cover until the film rests on the upper roller
(Figure 2).
Figure 2
8. Carefully pull up the laminate from the lower roll around
the back side of the lower idler (Caution: lower roller may
be hot).
9. Tack the lower film to the upper film that is resting on the
main roller (Figure 3).
Figure 5
Figure 6
Figure 3
11
12
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RSH-1151/1651
13.2 Decaling
10. Reinstall the Front Table and the Paper Guide, and
close the Safety Cover.
11. Adjust the nip setting to 1/8´´ (3mm).
12. Insert and push the leader boards on each end until
boards reach the front nip point.
13. Push the Run button.
1. Follow the steps in the “Loading Film” procedure by loading the upper shaft with
pressure sensitive film, e.g. (Royal Print-Pro Film) and lower shaft with pressure
sensitive mounting adhesive films, e.g. (Royal Sovereign White-Mount or Clear-
Mount).
14. Push the leader boards between the pair of main rollers
(Figure 4).
2. Pull the upper laminate under the upper idle bar and separate the release liner from
the laminate.
15. Press the Run button and adjust the supply roll tension
knobs by rotating clockwise or counterclockwise. Turn
it until the supply roll films have some resistance (the
tension varies depending on the film thickness; the
thicker the film the more tension is required)
(Figure 5).
3. Tape the release liner to the Take-Up Paper Core and allow the laminate to hang
over the main rollers.
4. Pull up the mounting adhesive and tack it to the laminate hanging over the rollers (do
not use the Lower Idle Bar).
Figure 4
5. Reinstall the Front Table and the Paper Guide and close the Safety Cover.
16. Press Stop button when the leader board has
completely exited the rear of the unit.
6. Turn on the take-up switch (Figure 1).
Figure 1
7. Adjust the nip setting to 1/8´´(3mm).
17. Use the Cross Cutter to cut the leader board from the
web (see page 9).
8. Insert and push the leader board until board reaches the nip point.
9. Press the Run button and adjust the supply roll tension knobs by rotating clockwise or
counterclockwise. Turn it until the supply roll films have some resistance (the tension
varies depending on the thickness of a film; the thicker the film the more tension is
required).
Figure 5
18. Peel off the film from the board for reuse.
10. Press Stop button when the leader board has completely exited the rear of the unit.
11. Use the Cross Cutter to cut the leader board from the web (see page 11).
12. Set the roller nip setting to the appropriate position for the lamination application.
19. Set the roller nip setting to the appropriate position for
the lamination or encapsulation application.
13
14
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RSH-1151/1651
13.3 Mounting
14. INSTALLATION OF FRONT FEEDER and REAR
REWINDER OPTIONS
1. Lay the decaled image face down on a flat surface.
Carefully peel back and put a crease along the edge of
the release liner (Approximately 1 in or 25mm, Figure 1).
Note : Below options are to be installed by an authorized
RS reseller.
Installation of the Front Feeder Option (Includes 2 brackets, one
spindle, and mounting hardware).
Figure 1
Figure 2
Figure 3
Figure 4
Figure 5
1. Install the Front Feeder to the inside of the front frames using
four 1/4" (M6) hexagon bolts on each side (Figure 1)
Figure 1
2. With the image facing up, align the image onto the
board. Press firmly from the center out (Figure 2).
Installing the Rear Rewinder Option (Includes motorized winder,
bracket, one spindle, and mounting hardware).
1. Remove the left and right covers by using a screwdriver
(four screws on each side cover) (Figure 2 & 3).
Figure 2
Figure 3
3. Adjust the pressure lever to ensure the proper opening
(Figure 3).
2. Remove the lever knob screw and lever (Figure 4).
Figure 4
Figure 6
Figure 7
Figure 9
3. Remove the rear cover by removing all
10 screws (4 top, 4 bottom, and 1 on
each side) (Figure 5 & 6).
4. Flip the image over the upper roller and hold on to the
release liner (Figure 4).
Figure 5
4. Disassemble the power switch bracket and place the left
rewinder outside of the frame; fasten with round head
3/16"(M5) screws (included in the option kit). Then, reinstall
the power switch bracket (Figure 7).
5. Depress the foot pedal once, and then let it go while
slowly pulling the release liner as the board enters the
main roller nip (Figure 5).
5. Install the right rewinder on the outside of the frame and
connect the motor wire connector to the rear wire
(Figure 8 & 9).
6. Reinstall the rear cover.
Depress the foot pedal once again when the board has
completely exited from the rear of the unit.
Trim the board if necessary.
7. Reinstall the side covers.
8. Reinstall the lever knob and screw.
Figure 8
15
16
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RSH -1151/1651
15. MAINTENANCE
17. SPECIFICATIONS
Cleaning the Body of the laminaor
1. To clean the machine body, dampen a cloth with water only and gently wipe the machine clean.
Description
RSH-1651
RSH-1151
AC 200,220~240V
50/60Hz
AC 200,220~240V
50/60Hz
Power supply
Removing Adhesive Build Up
Power consumption
Max laminating width
Film thickness
3300W
3300W
1. Remove the film from the laminator.
1650mm / 65"
1150mm / 45"
2. Use a damp (water only) cloth and a rubber gum eraser to remove the adhesive on the
silicone rollers.
25 ~ 250mic / 1~10mil
25 ~ 250mic / 1~10mil
Hot : 3 m/min / 9.8 ft/min
Cold : 4 m/min / 13.1 ft/min
40 min
Hot : 3 m/min / 9.8 ft/min
Cold : 4 m/min / 13.1 ft/min
20 min
Max laminating speed
Ready time
Heating method
Driving motor
Note: Rub firmly but do not scrub the rollers vigorously as this may scratch the
surface.Do not use sharp metal objects, steel wool, or abrasives, as these
may also damage the rollers.
Hot roller
Hot roller
DC geared
DC geared
Max. temperature control
Speed control
160°C / 320°F
160°C / 320°F
9 settings
9 settings
Transport type
Film core size
4 Roller
4 Roller
Auto grip (2.25", 3")
Auto grip (2.25", 3")
Cooling system
Side cutter
3 Blower
2 Blower
No
No
Cross cutter
Yes
Yes
16. TROUBLESHOOTING
No
No
Film alignment
Hot lamination
Cold lamination
Mounting thickness
Take up system
Paper counter
Problem
Cause
Solution
Yes
Yes
a. Plug the power cord into appropriate
outlet.
b. Put the power switch to the “I” (On)
position.
Yes
Yes
a. Power plug is not plugged in.
b. Power switch is in “0” (Off) position.
c. Tripped circuit breaker.
15mm / 0.6"
15mm / 0.6"
Machine will not turn
on:
chain link to main motor
chain link to main motor
d. Blown main power fuse.
c. Reset the circuit breaker.
d. Replace the fuse.
Option
Option
Yes
Option
Option
Yes
Length measurement
Reverse
a. Disengage the emergency switch (es).
b. Close the safety cover to active the
safety switch.
c. Properly install the paper guide so that
the micro switch is activated.
d. Replace the motor fuse.
a. Emergency switch (es) is (are)
engaged.
b. Safety cover is not closed.
c. Paper guide is not installed correctly.
d. Blown motor fuse.
There is power, but the
rollers are not turning
after the “RUN” button
is pressed:
Remote control
Yes
Yes
Foot pedal
Unit dimensions
(w x d x h)
Yes
Yes
1960 x 650 x 1210 (mm)
77" x 25.5" x 47.5"
1500 x 650 x 1210 (mm)
59" x 25.5" x 47.5"
a. The machine is in “COLD” mode.
b. Set temperature is lower than the room
temperature.
a. Switch to “HOT” mode.
b. Raise the temperature according to the
recommended film temperature.
The unit is not heating
up:
Unit weight
269kg / 593lbs
169kg / 373lbs
Carton dimensions
(w x d x h)
2190 x 900 x 1460 (mm)
86" x 35.5" x 57.5"
1660 x 900 x 1460 (mm)
65.5" x 35.5" x 57.5"
a. Upward curl.
a. Loosen the top roll film tension.
Curled lamination:
Unclear lamination:
b. Downward curl.
b. Loosen the bottom roll film tension.
Carton weight
394kg / 869lbs
280kg / 618lbs
a. The main roller temperatures are too
low and/or lamination speed is too fast.
a. Raise the roller temperatures and/or
lower the lamination speed.
17
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