Regency Indoor Fireplace U35 LP1 User Guide

U35 Gas Insert

MODELS: U35-NG1 Natural Gas U35-LP1 Propane

Owners & Installation Manual

WARNING:

FOR YOUR SAFETY

Improper installation, adjustment, alteration, service or What to do if you smell gas:

maintenance can cause injury, property damage, or loss

of life. Refer to this manual. For assistance or additional

information consult an authorized installer, service agency

or the gas supplier.

Do not try to light any appliance

Do not touch any electrical switch:

do not use any phone in your

building.

Immediately call your gas supplier

from a neighbour's phone. Follow

the gas supplier's instructions.

If you cannot reach your gas

supplier, call the ﬁre department.

FOR YOUR SAFETY

Do not store or use gasoline or other ﬂammable vapours and

liquids in the vicinity of this or any other appliance.

Installation and service must be performed by an authorized

installer, service agency or the gas supplier.

Tested by:

Installer: Please complete the details on the back cover

and leave this manual with the homeowner.

Homeowner: Please keep these instructions for future reference.

918-528a

FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4

03/04/08

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TABLE OF CONTENTS

FPI GAS FIREPLACE INSERT

SAFETY LABEL

OPERATING INSTRUCTIONS

Serial No. Decal ...........................................................4 First Fire ......................................................................20

Operating Instructions .................................................20

Lighting Procedure ......................................................20

Shutdown Procedure...................................................20

Final Check..................................................................20

Copy of Lighting Instruction Plate................................21

Automatic Convection Fan Operation..........................21

REQUIREMENTS

MA Code - CO Detector

(for state of Massachusetts only)...................................5

Normal Operating Sounds Of Gas Appliances............21

INSTALLATION

MAINTENANCE

Important Message ......................................................6

For Your Safety..............................................................6

Maintenance Instructions.............................................22

Gas Pressure Testing ....................................................6

General Vent ...............................................................22

Speciﬁcations ................................................................6

Maintenance................................................................22

Log Replacement ........................................................22

Installation Into A Solid Fuel Burning

Fireplace Or Factory Built Fireplace..............................6

Glass Gasket...............................................................22

Before You Start ............................................................6

Steel or Gold Trim........................................................22

Installation Checklist......................................................7

Door Glass ..................................................................23

Materials Required ........................................................7

Fan Maintenance.........................................................23

Minimum Fireplace Dimensions ....................................7

Removing Valve...........................................................24

Minimum Clearances To Combustibles .........................8

Installing Valve.............................................................25

Venting...........................................................................9

Flue Liner Installation ....................................................9

PARTS LIST

Gas Connection ............................................................9

Gas Insert Aeration System.........................................10

Gas Pipe Pressure Testing..........................................10 Main Assembly ............................................................26

Optional Brick Panel....................................................10 Burner & Log Assembly...............................................27

Log Installation ............................................................11 Flush Door And Bay Front Assembly..........................28

Faceplate & Trim Installation.......................................11 Faceplates, Trims, And Hearths ..................................29

Standard Flush Door ...................................................12

Optional Flush Trim .....................................................12

Flush Louvers..............................................................12

Optional Bay Door.......................................................13

WARRANTY

Warranty ....................................................................31

Optional Bay Trim........................................................13

Bay Louvers.................................................................13

Double Screen Doors .................................................13

The Kensington Front Installation................................14

Full Screen Doors........................................................16

Wiring Diagrams..........................................................18

Optional Remote Control ............................................19

Optional Wall Thermostat ...........................................19

U35 FPI Direct Vent Gas Insert

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SAFETY LABEL

Thisisacopyofthelabelsthataccompanyeach

U35 Gas Insert. We have printed a copy of the

contents here for your review. The safety label

is located on a plate inside the base of the unit

visible when the bottom louver is opened.

NOTE: FPI units are constantly being

improved. Check the label on the unit and

if there is a difference, the label on the unit

is the correct one.

For the State of Massachusetts, installation

and repair must be done by a plumber or

gasﬁtter licensed in the Commonwealth of

Massachusetts.

For the State of Massachusetts, ﬂexible

connectors shall not exceed 36 inches in

length.

For the State of Massachusetts, the appli-

ances individual manual shut-off must be a

t-handle type valve.

The State of Massachusetts requires the

installation of a carbon monoxide alarm in

accordance with NFPA720 and a CO alarm

withbatterybackupinthesameroomwhere

the gas appliance is installed.

U35 FPI Direct Vent Gas Insert

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REQUIREMENTS

MA Code - CO Detector

(for the State of Massachusetts only)

5.08: Modifications to NFPA-54, Chapter 10

(2) Revise 10.8.3 by adding the following additional requirements:

(a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for

residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than

seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall

be satisfied:

1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled

equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is

installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery

operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure

served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of

qualified licensed professionals for the installation of hard wired carbon monoxide detectors

a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon

monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.

b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of

thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon

monoxide detector with an alarm shall be installed.

2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions

shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.

3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight

(8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The

sign shall read, in print size no less than one-half (1/2) inch in size, "GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL

OBSTRUCTIONS".

4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation

unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR

5.08(2)(a)1 through 4.

(b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:

1. The equipment listed in Chapter 10 entitled "Equipment Not Required To Be Vented" in the most current edition of NFPA 54 as adopted by

the Board; and

2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or

structure used in whole or in part for residential purposes.

Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the

instructions provided by the manufacturer for installation of the equipment and the venting system shall include:

1. Detailed instructions for the installation of the venting system design or the venting system components; and

2. A complete parts list for the venting system design or venting system.

(d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a

Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies

"special venting systems", the following requirements shall be satisfied by the manufacturer:

1. The referenced "special venting system" instructions shall be included with the appliance or equipment installation instructions; and

2. The "special venting systems" shall be Product Approved by the Board, and the instructions for that system shall include a parts list and

detailed installation instructions.

(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions,

all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of

the installation.

U35 FPI Direct Vent Gas Insert

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INSTALLATION

The efﬁciency rating of the appliance is a

product thermal efﬁciency rating determined

under continuous operating conditions and

was determined independent of any installed

system.

2) Installation and repair should be done by

a qualiﬁed service person.

IMPORTANT MESSAGE

3) The applianceshouldbeinspectedbefore

useandatleastannuallybyaprofessional

service person. More frequent cleaning

may be required due to excessive lint

from carpeting, bedding material, animal

hair, etc. It is imperative that control

compartments, burners and circulating

air passageways of the appliance be kept

clean.

The FPI Gas Insert must be installed in

accordance with these instructions. Carefully

read all the instructions in this manual ﬁrst.

Consult the building authority having jurisdiction

todeterminetheneedforapermitpriortostarting

the installation.

INSTALLATION

INTO A SOLID FUEL

BURNING FIREPLACE

OR FACTORY BUILT

FIREPLACE

NOTE: Failure to follow the instructions could

cause a malfunction of the heater which could

result in death, serious bodily injury, and/or

property damage. Failure to follow these

instructions may also void your ﬁre insurance

and/or warranty.

4) See general construction and assembly

instructions. This appliance may only be

installed in a vented, noncombustible

ﬁreplace.

The U35 Gas Inserts have been tested and

approved to be vented into any masonry

fireplace or approved solid fuel burning

factory built ﬁreplace that will allow the insert

to physically ﬁt into the ﬁrebox. Refer to the

"Minimum Fireplace Dimensions" section for

minimum ﬁreplace clearances.

5) This appliance is Listed for bedroom

installationswhenusedwithaListedMillivolt

Thermostat. Some areas may have further

requirements, check local codes before

installation.

FOR YOUR SAFETY

Thisappliancerequiresairforpropercombustion.

Always provide adequate combustion and

ventilationair. Followinstructionsandinformation

in CAN/CGA B149 (in Canada) or the National

Fuel Gas Code ANSI Z223.1 (in the USA),

regarding requirements for combustion and

ventilation air.

6) Always connect this insert to a vent system

venting to the outside of the building

envelope. Never vent to another room or

inside a building. Make sure that the vent

is properly sized and is of adequate height

to provide the proper draft.

Ifthefactorybuiltﬁreplace*heightistoolow

for your Insert, you may remove the smoke

bafﬂe plate and damper from the factory

built ﬁreplace as long as these items are

saved and are reinstalled in the event that

theInsertisremoved.NOTE:Anyalterations

made to the listed solid fuel burning factory

built ﬁreplace may void the listing of the

ﬁreplace.

GAS PRESSURE

TESTING

7) Inspect the venting system annually for

blockage and any signs of deterioration.

8) Any glass removed for servicing must be

The appliance must be isolated from the gas

supply piping system by closing its individual

manualshutoffvalveduringanypressuretesting

ofthegassupplypipingsystemattestpressures

equal to or less than

*Check with your local inspector before

commencing with this installation.

replaced prior to operating the appliance.

9) WARNING: Failure to position the parts

in accordance with the diagrams in

this manual or failure to use only parts

speciﬁcally approved with this appliance

mayresultinpropertydamageorpersonal

injury.

Installer must mechanically attach the supplied

label to the inside of the ﬁrebox of the ﬁreplace

into which the gas ﬁreplace insert is installed.

1/2 psig. (3.45 kPa).

"WARNING:Thisﬁreplacehasbeenconverted

for use with a gas ﬁreplace insert only and

cannot be used for burning wood or solid fuels

unless all original parts have been replaced,

and the ﬁreplace re-approved by the authority

having jurisdiction."

SPECIFICATIONS

10) To prevent injury, do not allow anyone who

is unfamiliar with the operation to use the

ﬁreplace.

At pressures over 1/2 psig, the pipe to the unit

must be disconnected.

Gas Input Capacity:

11) Due to high temperatures, the appliance

shouldbelocatedoutofhightrafﬁcareasand

away from furniture and draperies. Children

and adults should be alerted to the hazards

of high surface temperatures, especially

the ﬁreplace glass and gold trims, and

should stay away to avoid burns or clothing

ignition. Young children should be carefully

supervised when they are in the same room

astheappliance.Clothingorotherﬂammable

material should not be placed on or near the

appliance.

Natural Gas 35,000 Btu/h

Propane

35,000 Btu/h

BEFORE YOU START

Min. Input (Fan Off)

Natural Gas 17,500 Btu/h

Propane 17,500 Btu/h

Max. Output

Safeinstallationandoperationofthisappliance

requires common sense, however, we are

required by the Canadian Safety Standards

and ANSI Standards to make you aware of

the following:

Fan On

Natural Gas 26,800 Btu/h 26,300 Btu/h

Propane 27,500 Btu/h 27,000 Btu/h

Fan Off

General Safety Information

Fuels: Approved for use with both natural gas,

and propane. Approved as is for use at 0' to

4,500' (0-1370m).

1) The appliance installation must conform

with local codes or in the absence of

local codes, with CAN/CGA B149 (in

Canada) or the National Fuel Gas Code

ANSI Z223.1 in the U.S.A. This appliance

should be installed by a qualiﬁed gas ﬁtter

technician only.

Emissions from burning wood or gas could

contain chemicals known to the State of

California to cause cancer, birth defects or

other reproductive harm.

Electrical: 120V A.C. system.

Circulation Fan: Variable speed, 127 CFM.

Log Set: Ceramic ﬁbre, 3 per set.

Vent System: 3" co-linear aluminum ﬂex.

U35 FPI Direct Vent Gas Insert

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INSTALLATION

9) Final check: Before leaving this unit with

the customer, the installer must ensure

that the appliance is ﬁring correctly. This

includes:

INSTALLATION

CHECKLIST

MINIMUM FIREPLACE

DIMENSIONS

Before installing vent system ensure that the

damper plate is open and secure to prevent the

damper plate from falling down and crushing

the liner.

Theminimumﬁreplaceclearances&dimensions

for the FPI gas ﬁreplace are shown in the

following diagrams:

a) Clockingtheappliance toensurethe

correct ﬁring rate.

b) Adjusting the primary air, if required,

to ensure that the ﬂame does not

carbon. Refer to the "Gas Insert

Aeration System" section.

c) Ensuringthattheapplianceisventing

correctly.

The FPI Gas Insert is installed as listed

below.

1) Locate insert, refer to the following

sections:

a) InstallationIntoaSolidFuelBurning

Fireplace or Factory Built Fireplace

b) Minimum Fireplace Dimensions

c) Minimum Clearnces to Combustibles

d) Venting

MATERIALS

REQUIRED

Noelectricalpowersupplyisrequiredforthegas

control to operate. A120 VoltAC power cord is

hooked up to the fan. Plug the 3 wire cord into

a suitable receptacle. Do not cut the ground

terminaloffunderanycircumstances. When

connected with 120 volts, the appliance must

be electrically grounded in accordance with

local codes, current version of the Canadian

Electrical Code CSA C22.1 (in Canada) or in

the absence of local codes, with the National

Electrical Code ANSI/NFPA 70.

2) Makethegasconnection. Refertothe"Gas

Connection" section.

3) Installthe3"ﬂuelinertotheslidingconnector

plate. Refer to the "Flue Liner Installation"

section.

4) Slide the unit half way into the ﬁreplace.

5) Pull the vent connector plate through the

tapered brackets and fasten to the front

plate. Refer to the "Flue Liner Installation"

section.

NOTE: This unit is equipped with a heat

sensor thermodisc which will prevent the

blowerfromoperatinguntiltheunitreaches

the correct temperature.

Max Lentil

Bar Depth

Width

(rear)

Width

(front)

6) Slide the unit fully into the ﬁreplace.

Height

Depth

7) Test gas pressure. Refer to the "Gas Pipe

Pressure Testing" section. Check aeration

system. Refer to the "Gas Insert Aeration

System" section.

Regency

Countour

Faceplate

25"

17"

18"

25"

32-1/4"

34-1/2"

WARNING:

Electrical Grounding Instructions

This appliance is equipped with

a three pronged (grounding) plug

for your protection against shock

hazard and should be plugged

directly into a properly grounded

three-prong receptacle. Do not cut

or remove the grounding prong

from this plug.

Regency

Molded

Faceplate

10"

26-3/4"

8) Install the standard and optional features.

Refer to the following sections where

applicable:

Palace

Front

a. Log Installation

b. Faceplate & Trim Installation

c. Standard Flush Door

d. Flush Trim

e. Flush Louvers

f. Bay Door

g. Bay Trim

h. Bay Louvers

i. Double Screen Doors

j. The Kensington Front

k. Full Screen Doors

l. Remote Control

m. Wall Thermostat.

U35 FPI Direct Vent Gas Insert

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INSTALLATION

MINIMUM CLEARANCES TO COMBUSTIBLES

From Unit

Sides

A 8" / 203 mm

Ceiling

B 34" / 834 mm

From Standard Surround 31-1/8" x 44-1/8" (791mm x 1121mm)

Sides

D 1-15/16" / 49 mm

Ceiling

E 28-7/8" / 733 mm

Max. Mantel Depth G 12" / 305 mm

Min. Alcove Width K 48" / 1220 mm

Max. Alcove Depth L 36" / 915 mm

* No Hearth Required

REGENCY BAY & FLUSH

COMBUSTIBLE MANTEL CLEARANCES

KENSINGTON FRONT

COMBUSTIBLE MANTEL CLEARANCES

Because of the extreme heat this insert emits, the mantel clearances are critical.

Combustible mantel clearances from top of unit are shown in the above diagrams.

Note: A non-combustible mantel may be installed at a lower height if the framing is made of metal studs covered with a non-combustible

board.

Mantel can be installed anywhere in shaded area or higher using the above scale.

Note: Ensure the paint that is used on the mantel and the facing is "heat resistant" or the paint may discolour.

U35 FPI Direct Vent Gas Insert

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INSTALLATION

In areas of consistently high winds, we

recommend using the Simpson Dura-Vent

System (923GK adapter and 991 high-wind

cap).

GAS CONNECTION

GAS CONNECTION WARNING:

Only persons licensed to work

with gas piping may make the

necessary gas connections to

this appliance.

TheAir Intake pipe must be attached to the inlet

air collar of the termination cap.

1) If the appliance is to be installed into an

existing chimney system, thoroughly clean

the masonry or factory built ﬁreplace.

2) Theapplianceisprovidedwithanopeningon

thelefthandsideofthecontrolcompartment.

A3/8" NPT gas supply pipe must be brought

near this inlet hole.

5) Install ﬂashing.

6) Insert both liners into chimney, passing

through the damper opening.

7) Install termination cap.

8) Connect the marked end of the liner to the

exhaust collar of the vent connector plate

marked with an "E", seal connection with

high temperature silicone. Secure with gear

clamp.

9) Connect the 2nd liner to the intake collar

marked with an "I", seal connection with

high temperature silicone. Secure with gear

clamp.

3) Locate the center point where the vent

will pass through the chimney above the

appliance. Move the appliance into the

exact location where it is to be installed.

Ensure that the Insert is level.

VENTING

THE APPLIANCE MUST NOT BE

CONNECTED TO A CHIMNEY FLUE

SERVING A SEPARATE SOLID FUEL

BURNING APPLIANCE.

This appliance is designed to be attached to

two3"(76mm)co-linearaluminiumﬂexrunning

the full length of the chimney. The ﬂue length

must be a minimum length of 8 ' (2.44m) and

a maximum of 35' (10.7m). See chart below

for minimum distances from roof. Periodically

check that the vent is unrestricted.

FLUE LINER

INSTALLATION

1) Cut the ﬂex liner as required.

Masonry chimneys may take various contours

which the ﬂexible liner will accommodate.

However, keep the ﬂexible liner as straight

as possible, avoid unnecessary bending.

2) Mark the end of one liner with an "E" to

indicate exhaust.

3) Connect the other end of the above liner to

the exhaust side of the termination adaptor,

seal connection with high temperature

silicone. Secure with gear clamp.

Part #

Description

948-305

946-529

3" Flex - 35 ft.

Co-linear DV Vertical

Termination Cap

NOTE: 1) Final gas connection should be

made after unit is in place to avoid

damage to line when pushing the unit

into position.

4) Connect the 2nd liner to the inlet side of

the adaptor, seal connection with high

temperature silicone. Secure with gear

clamp.

Alternate Approved Caps

980

Vertical Termination Cap

991

High Wind Cap

923GK

ﬂashing

3" Co-linear Adaptor with

2) Mill-pac may be used instead of

high temperature silicone and screws

may be used instead of gear clamps

atconnectionsoflinertoinletandvent

collars.

U35 FPI Direct Vent Gas Insert

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INSTALLATION

CAUTION: Carbon will be produced if air

shutter is closed too much.

GAS PIPE

PRESSURE TESTING

Note: Any damage due to carboning

resulting from improperly setting

the aeration controls is NOT covered

under warranty.

The appliance must be isolated from the gas

supply piping system by closing its individual

manual shut-off valve during any pressure

testing of the gas supply piping system at

test pressures equal to or less than 1/2 psig.

(3.45 kPa). Disconnect piping from valve at

pressures over 1/2 psig.

Note: Aeration Adjustment should only

be performed by an authorized FPI

Installer at the time of installation or

service.

The manifold pressure is controlled by a

regulator built into the gas control, and should

be checked at the pressure test point.

OPTIONAL

Note: To properly check gas pressure, both

inlet and manifold pressures should

becheckedusingthevalvepressure

ports on the valve.

BRICK PANEL

1) Unwrap the brick pattern panels from the

protective wrapping.

1) Make sure the valve is in the "OFF"

2) Remove the glass front if it is already

position.

installed (see manual).

2) Loosen the "IN" and/or "OUT" pressure

tap(s), turning counterclockwise with a 1/8"

wide ﬂat screwdriver.

3) Puttherearbrickpanelﬂatagainsttheback

of the unit.

4) Before installing the side brick panels,

loosenthescrewsforthebricktabsenough

so that you can slide the brick tabs on to the

screws easily but that the tabs are secure.

For the location of the side brick tab screws

see diagram 1.

3) Attach manometer to "IN" and/or "OUT"

pressure tap(s) using a 5/16" ID hose.

4) Light the pilot and turn the valve to "ON"

position.

5) The pressure check should be carried out

with the unit burning and the setting should

be within the limits speciﬁed on the safety

label.

GAS INSERT

AERATION SYSTEM

The air shutter can be adjusted by moving the

adjustingwireupordown.Thewireisaccessed

throughthebottomlouveropening.Opentheair

shutter for a blue ﬂame or close for a yellower

ﬂame. The burner aeration is factory set but

may need adjusting due to either the local gas

supply or altitude.

6) When ﬁnished reading manometer, turn

off the gas valve, disconnect the hose and

tighten the screw (clockwise) with a 1/8"

ﬂat screwdriver. Note: Screw should be

snug, but do not over tighten.

SIT Valve Description

Minimum Air Shutter Opening:

1) Gas on/off knob

2) Manual high/low adjustment

3) Pilot Adjustment

1/8"

1/4"

Natural Gas

Propane

4) Thermocouple Connection - option

5) Outlet Pressure Tap

6) Inlet Pressure Tap

Diagram 1

7) Pilot Outlet

8) Main Gas Outlet

9) Alternative TC Connection Point

5) Remove the brick tabs and slide the side

brick panels into position. Install the brick

tabs. See diagrams 1 and 2.

Diagram 2

U35 FPI Direct Vent Gas Insert

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INSTALLATION

LOG INSTALLATION

WARNING: Dangerous operating

conditions may occur if these logs

are not positioned in their correct

certiﬁed locations. Read the following

instructions carefully and refer to the

attached diagram.

1) Remove the logs from the box and carefully

unwrap them. The logs are fragile, handle

with care. Do not force into position.

2) Sprinkle the vermiculite and ember on the

sides of the ﬁrebox base.

3) Place the rear log on the rear log support at

the back of the unit with the ﬂat side of the

log facing the back of the unit. Gently push

the log down onto the pins.

Rear View: Faceplate Assembly

Diagram 1

5) Separate platinum embers (supplied with

packaged manual) and spread loosely in

front of and inbetween the front logs and

in front of the rear log on the burner. Avoid

stacking platinum embers.

6) ^{Install the door and louvers}.

FACEPLATE & TRIM

INSTALLATION

Rear View: Trim Assembly

Diagram 2

4) Place the front logs in the unit, aligning

the holes on the underside of the logs with

the log support pins in the front of the unit.

Carefully push the logs down onto the pins.

1) Lay the faceplate panels ﬂat, face down on

something soft so they don't scratch.

5) Connect the fan switch wires by taking the

black and red wires with the male ends (in

the grey harness) and connect them with

the wire connectors from the fan speed

control.

2) Take the top faceplate and align the holes in

it with the holes in the side panels. Using the

screws provided, attach from the top of the

panel (the holes in the top panel are slightly

larger than the holes in the side panel to

facilitate easier installation). Diagram 1.

(Hint: Install the front right side ﬁrst.)

6) ConnecttheON/OFFswitchwiresbytaking

theblackandredwireswiththefemaleends

and connect them to the ON/OFF switch.

Hint: Don't tighten the screws down

completely at this point, continue on with

steps 3 and 4 and do a trial ﬁt to the unit.

Makeanynecessaryadjustmentsandwhenit

ﬁts properly then tighten down the screws.

7) Tuck the wires into the faceplate to keep

them away from the insert using the clip

provided. Attach the clip to the rear of the

faceplate to ensure that the wires do not

touch the side of the unit.

3) Using the connectors provided, join the left

side trim (with the ON/OFF switch) to the top

trim. Diagram 2. Connect the right side trim

to the top trim.

Diagram 3.

8) The power cord should be run behind the

faceplate panel.

4) Place the trim on the assembled faceplate

panels, aligning the wire connections from

the switches with the notch on the left side

panel.

U35 FPI Direct Vent Gas Insert

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INSTALLATION

STANDARD

OPTIONAL FLUSH TRIM

FLUSH DOOR

Attach 2 round magnets to the back of the top

trim piece and the other 2 to the bottom trim

piece, then attach trim to the top and bottom

of Flush door.

The standard ﬂush door comes with a black

frame. To install the frame, simply hook the top

door ﬂange onto the top of the unit and swing

thedoortowardstheunit, diagram6. Becareful

thattheglassgasketdoesnotrollup;theremust

be a gap between

the gasket and the

door lip to ensure

that the door sits

securely on the

unit. Diagram 7.

Diagram 3

9) Attach the brass trim to the faceplate by

drillinga1/8"holethroughintothefaceplate

using the hole in the trim as a guide. Fasten

the trim to the faceplate panels using the

plated screws. Diagram 4.

Diagram 6

FLUSH LOUVERS

1) The top louver is held in place by friction ﬁt,

if the louver needs to be adjusted; bend the

bracket out as shown in the diagram.

Diagram 7

Use the hook to pull the spring out until you

can put the hook into the slot on the bottom

door bracket. Repeat for 2nd spring. See

diagram 8.

Diagram 4

10) Attach the faceplate panels to the insert

body using the 4 remaining black screws.

Diagram 5.

2) Install the Spring Hinges on the left and right

side of the bottom of the Firebox using 2

screws per hinge.

Diagram 8

To remove the ﬂush door, reverse the above

steps.

NOTE: The chain must rest on TOP of the gas

3) PlacetheBottomLouvernearthehinge.Flip

hinge over the Bottom Louver and secure

using 3 screws.

inlet pipe never under it.

Diagram 5

Hinge

Location

11) Push the Regency logo plate into the

two holes in the bottom left corner of the

faceplate. See Diagram 4.

Bottom Louver

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INSTALLATION

3) Slidethevalveextensionknobsontothevalve

knobs. Match each extension knob with the

correspondingvalveknob.Extensionknobs

are for Bay Front installations only.

OPTIONAL BAY DOOR

OPTIONAL BAY TRIM

The Bay louvers MUST be used

with the Bay glass option.

Attach 4 supplied magnets each to the back

of the top and bottom trim pieces, and attach

trim to the top and bottom of Bay door. See

diagrams 3 and 4.

The optional Bay door is an overlay on the

ﬂush front. The standard ﬂush door and glass

must remain on the unit. Hook the top of the bay

door over the ﬂush door ﬂange and swing the

bottom against the bottom ﬂange of the ﬂush

door. Press down on the Bay Bottom bracket

and push in until it clips behind the bottom of

the ﬂush front.

Diagram 3

DOUBLE SCREEN

DOORS

1) Pull out the top louver.

2) Center the screen door and hook over the

ﬂush door.

Diagram 4

BAY LOUVERS

1) Install top louver by sliding the two bracket

clips into the brackets located on top of the

baydoor.Seebelow.Theﬁttedlouverleaves

a small gap between faceplate bottom and

louver top.

Removing Bay Door

ToremoveonlytheBayDoor-useascrewdriver

to unclip the Bay Bottom bracket from the ﬂush

door and then swing up and unhook from the

top ﬂush door ﬂange.

3) Open the screen door(s) and secure the

screen door to the ﬂush door front with 2

clips on the bottom left and right side.

To remove the Bay Door & the Flush Front

together, pull the hook from the slot in the

bottomdoorbracketundertheunit(seeStandard

Flush Door instructions above). Then pull the

Bay Door and Flush door out and lift off of the

ﬂange at the top of the unit.

Note: Ifanymaintenanceetc.mustbedone

in the ﬁrebox, ﬁrst remove the Bay

louvers and door.

Clip locations

2) Install bottom louver by sliding the two

bracket clips into the brackets located

underneath the bay door. Secure with 1

screw into each Bottom Louver Mounting

Bracket as per diagram below. Use the

bottom hole in the bracket.

Clip installed on right side.

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INSTALLATION

THE KENSINGTON FRONT INSTALLATION

IMPORTANT: Please use the gloves provided when handling the Kensington Front to avoid ﬁngerprints.

1) Place the Kensington Front up against the unit, but do not secure.

2) Mount the Kensington Front onto the ﬁrebox by securing in place

Make the following wire connections:

using 4 screws, 2 per side.

Connect the fan switch wires by taking the black and red wires with

the male ends (in the grey harness) and connect them with the wire

connectors from the fan speed control.

Kensington

Front

Connect the ON/OFF switch wires by taking the black and red wires

with the female ends and connect them to the ON/OFF switch.

Tuck the wires into the faceplate to keep them away from the insert

using the clip provided. Attach the clip to the rear of the faceplate to

ensure that the wires do not touch the side of the unit.

The power cord should be run behind the faceplate panel.

Screws

Left Side Shown

3) Slide the Tabs on the Blanking Plate into the slots located on

Front and secure using 2 screws.

Blanking Plate Tabs

Kensington

Front

Blanking

Plate

Screw

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INSTALLATION

THE KENSINGTON FRONT INSTALLATION

2-Panel Door Installation:

3-Panel Door Installation:

1) Install the Sub-Frame by hooking the top ﬂange onto the top of the

Glass Door and swing the Sub-Frame towards the unit. Pull out the

hooks which already secure the Glass Door and place them thru the

holes in the bottom of the Sub-Frame to secure both the Glass Door

and Sub-Frame in place together.

1) Install the Sub-Frame by hooking the top ﬂange onto the top of the

Glass Door and swing the Sub-Frame towards the unit. Pull out the

hooks which already secure the Glass Door and place them thru the

holes in the bottom of the Sub-Frame to secure both the Glass Door

and Sub-Frame in place together.

Glass Door

Sub-Frame

Glass Door

Sub-Frame

Hook

Sub-Frame

Hook

2) Mount the 2-panel Door Frame to the ﬂange on Sub-Frame, ensuring

to line up holes. Secure using the 6 screws provided.

2) Mount the 3-panel Screen Door / Frame Assembly to the ﬂange on

Sub-Frame, ensuring to line-up holes. Secure using the 4 screws

provided.

3) Hook the Left Side Screen Door to the Door Frame by placing the

door hinges (top & bottom) over the pins on the Door Frame. Repeat

for Right Side Screen Door.

Note: It will be easier to put the Screen Door in place by starting with

the bottom hinge.

Left Side Door

Pin on Door Frame

Note: If you ﬁnd that the Left or Right Side Screen Door is lower then

the other, use the spacer provided to help align the Doors.

The spacer is to be placed over the bottom pin before installing the

Screen Door.

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INSTALLATION

FULL SCREEN DOORS

1) Hold the full screen faceplate up against the unit in order to make

3) Completely secure faceplate to the unit by securing 4 screws to the

the following wire connections.

Left and Right Side Trim.

Pull the ON/OFF connector wires thru the box and connect them to

the switch.

Connect the fan switch wires with the wire connectors from the fan

speed control. Place clips over wires and tuck into side trim.

4) Secure the Top Frame by sliding it on the screws at the top of the

full screen door. It is held in place by magnets.

2) Lift the unit up slightly and push down on the corners of the Bottom

Trim Bracket and slide under unit.

Screw

Top Frame

Push in Corners

Bottom Trim

Bracket

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INSTALLATION

7) Install the Left and Right Side Screen Doors by placing over top of

5) Install Spring Hinges to the Left and Right Side of the bottom of the

the hinges on the faceplate.

ﬁrebox using 2 screws per hinge.

Hold the door at a 45 degree angle to avoid scratching the

faceplate.

Hinge

6) Place Bottom Frame near hinge. Flip hinge over Bottom Frame and

secure with 3 screws each.

Screen Door

Hinge Location

Bottom Frame

8) Close screen doors.

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INSTALLATION

WIRING DIAGRAMS

Thisheaterdoesnotrequirea120VA.C.supply

for operation. However, a 120V A.C. power

supply is needed for the fan/blower operation.

Caution: Ensure that the

WARNING: Electrical Grounding Instructions

wires do not touch any

hot surfaces and are

away from sharp edges.

This appliance is equipped with a three pronged

(grounding) plug for your protection against shock

hazard and should be plugged directly into a properly

groundedthree-prongreceptacle.Donotcutorremove

the grounding prong from this plug.

For NATURAL GAS Units and Units NOT Equipped with DC Spark Boxes

CAUTION:

Label all wires prior

to disconnection when servicing

controls. Wiring errors can cause

improper and dangerous operation.

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INSTALLATION

For PROPANE Units and Units Equipped with DC Spark Boxes

OPTIONAL REMOTE CONTROL

OPTIONAL WALL

THERMOSTAT

Use the FPI Remote Control Kit approved for

this unit. Use of other systems may void your

warranty.

CAUTION

A wall thermostat may be installed if desired,

followthewiringdiagrambelow. Note:thewires

areconnectedtothe"TH"onthegasvalve. Use

the table below to determine the maximum wire

length. FPI offers an optional programmable

thermostat but any 250-750 millivolt rated non-

anticipator type thermostat that is CSA, ULC or

UL approved may be used.

Do not connect the millivolt

remote control wires

to the 120V wires.

The remote control kit comes with a hand held

transmitter, a receiver and a wall mounting

plate.

3) Install 3AAAalkaline batteries in transmitter

and 4 AA alkaline batteries in the receiver.

Install the receiver and its cover in the wall.

Switch the remote receiver to "remote"

mode. The remote control is now ready for

operation.

1) Choose a convenient location on the wall

to install the receiver and the receptacle

box (protection from extreme heat is very

important). Run wires from the ﬁreplace to

that location. Use Thermostat Wire Table.

It is recommended that the thermostat be

installed on an interior wall.

CAUTION

2) Connectthewiresasperthewiringdiagrams

below.

Do not connect the millivolt

wall thermostat wires

to the 120V wires.

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OPERATING INSTRUCTIONS

IMPORTANT: Gas on/off knob cannot be

turned from "PILOT" to "OFF" unless it is

partially depressed.

DO NOT BURN THE APPLIANCE

WITHOUT THE GLASS FRONT IN

PLACE.

Thermostat Wire Table

Recommended Maximum Lead Length

(Two-Wire) When Using Wall

Thermostat (CP-2 System)

1) Turn burner OFF using "ON/OFF" switch.

During the ﬁrst few ﬁres, a white ﬁlm

may develop on the glass front as part

of the curing process. The glass should

be cleaned or the ﬁlm will bake on and

become very difﬁcult to remove. Use a

non-abrasive cleaner and NEVER clean

the glass while it is hot.

Wire Size

Max. Length

2) Turn gas control knob so indicator points

to "OFF" position and allow 5 minutes for

any gas in the combustion chamber to

escape.

14 GA.

50 Ft.

32 Ft.

20 Ft.

12 Ft.

9 Ft.

16 GA.

18 GA.

20 GA.

22 GA.

3) Turn gas control knob counterclockwise

so indicator points to the "PILOT" position.

Depressthegascontrolknobfully. Depress

the ignitor button several times until the

pilot lights.After approximately one minute,

releasethegascontrolknob.Thepilotﬂame

should continue to burn. If the pilot does

not remain lit, repeat operation allowing a

longer period before releasing gas control

knob.

OPERATING

INSTRUCTIONS

FINAL CHECK

1) Read and understand these instructions

Before leaving this unit with the customer, the

installer must ensure that the appliance is ﬁring

correctly. This includes:

before operating this appliance.

2) Check to see that all wiring is correct and

4) When the pilot stays lit, turn the gas knob

further counterclockwise to the "ON"

position.

enclosed to prevent possible shock.

1) Clocking the appliance to ensure the

correct ﬁring rate (rate noted on label) at 15

minutes.

3) Check to ensure there are no gas leaks.

5) Use the wall switch, thermostat or remote

4) Make sure the glass in the door frame is

properly positioned. Never operate the

appliance with the glass removed.

2) Ifrequired,adjustingtheprimaryairtoensure

that the ﬂame does not carbon. First allow

the unit to burn for 15 min. to stabilize.

control to turn on the unit.

6) Rotate the ﬂame height regulator to adjust

the ﬂame height higher or lower.

5) Verify that the venting and cap are

3) Check for proper draft.

unobstructed.

CAUTION

6) Ensure that the brick panels, if used, are

SHUTDOWN

PROCEDURE

Any alteration to the product that

causes sooting or carboning that

results in damage to the exterior facia

is not the responsibility of

installed.

7) Verify log placement. If the pilot cannot be

seen when lighting the unit, the logs have

been incorrectly positioned.

1) Use the wall switch, thermostat or remote

control to turn off the main burner.

8) The unit should never be turned off, and on

again without a minimum of a 60 second

wait.

2) Turn the main gas control clockwise to the

FIRST FIRE

"OFF" position to turn off the pilot.

The ﬁrst ﬁre in your insert is part of the paint

curing process. To ensure that the paint is

properly cured, it is recommended that you

burn your ﬁreplace for at least four (4) hours

the ﬁrst time you use it with the fan on. When

ﬁrst operated, the unit will release an odour

caused by the curing of the paint, the burning

off of any oils remaining from manufacturing.

Smoke detectors in the house may go off at

this time. Open a few windows to ventilate the

room for a couple of hours.

3) Turn off all electric power to appliance if

service is to be performed.

LIGHTING

PROCEDURE

IMPORTANT

To ignite or reignite the pilot,

you must ﬁrst release the ten-

sion springs below the door.

The glass panel may require cleaning

after the unit has cooled down.

NOTE: For all propane units and units

equipped with electric spark boxes,

see "Copy of Lighting Plate Instruc-

tions" section for more details.

DO NOT ATTEMPT TO CLEAN THE

GLASS WHILE IT IS HOT.

Only when the pilot holds, without pressure

being applied to the control knob, reapply the

tension springs to the door. The unit must

not be operated with the tension springs

unattached.

Note: When the glass is cold and the

appliance is lit, it may cause

condensation and fog the glass.

This condensation is normal and

will disappear in a few minutes as

the glass heats up.

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OPERATING INSTRUCTIONS

COPY OF LIGHTING INSTRUCTION PLATE

AUTOMATIC

CONVECTION

FAN OPERATION

Thefanoperatesautomatically, turntheknobon

the side of the faceplate to adjust to the desired

speed. The fan will turn on as the stove comes

up to operating temperature. After the unit has

been turned off and the unit cooled to below a

useful heat output range the fan will shut off

automatically.

NORMAL OPERATING

SOUNDS OF

GAS APPLIANCES

It is possible that you will hear some sounds

fromyourgasappliance.Thisisperfectlynormal

due to the fact that there are various gauges

and types of steel used within your appliance.

Listedbelowaresomeexamples.Allarenormal

operatingsoundsandshouldnotbeconsidered

as defects in your appliance.

Blower:

FPI gas appliances use high tech blowers to

push heated air farther into the room. It is not

unusual for the fan to make a "whirring" sound

when ON. This sound will increase or decrease

in volume depending on the speed setting of

your fan speed control.

OFF

Burner Tray:

The burner tray is positioned directly under the

burnertube(s)andlogsandismadeofadifferent

gauge material from the rest of the ﬁrebox and

body.Therefore,thevaryingthicknessesofsteel

will expand and contract at slightly different

rates which can cause "ticking" and "cracking"

sounds. You should also be aware that as there

are temperature changes within the unit these

sounds will likely re-occur. Again, this is normal

for steel ﬁreboxes.

Blower Thermodisc:

When this thermally activated switch turns ON

it will create a small "clicking" sound. This is the

switch contacts closing and is normal.

Pilot Flame:

While the pilot ﬂame is on it can make a very

slight "whisper" sound.

Gas Control Valve:

As the gas control valve turns ON and OFF, a

dullclickingsoundmaybeaudible,thisisnormal

operation of a gas regulator or valve.

Unit Body/Firebox:

Different types and thicknesses of steel will

expand and contract at different rates resulting

in some "cracking" and "ticking" sounds will be

heard throughout the cycling process.

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MAINTENANCE

GENERAL VENT

MAINTENANCE

INSTRUCTIONS

C L O T H I N G O R O T H E R

FLAMMABLEMATERIALSHOULD

NOT BE PLACED ON OR NEAR

THE APPLIANCE.

Conduct an inspection of the venting system

semi-annually. Recommended areas to inspect

as follows:

1) Always turn the gas valve to off before

cleaning. For relighting, refer to lighting

instructions. Keep the burner and control

compartment clean by brushing and

vacuuming at least once a year.

6) Each time the appliance is lit, it may cause

condensation and fog the glass. This

condensation and fog is normal and will

disappear in a few minutes as the glass

heats up.

1) ChecktheVentingSystemforcorrosioninareas

that are exposed to the elements. These will

appear as rust spots or streaks, and in extreme

cases, holes. These components should be

replaced immediately.

When cleaning the logs, use a clean soft

paintbrushasthelogsarefragileandeasily

damaged.

Never operate the appliance without the

glass properly secured in place or with

the door open.

2) Clean (never when unit is hot) appliance,

door and louvers with a damp cloth. Never

use an abrasive cleaner. The gold louvers

(and optional gold door) may be scratched

if abrasives are used to clean them.

The heater is ﬁnished in a heat resistant

paint and should only be reﬁnished with

heat resistant paint (not with wall paint).

FPI uses StoveBrite Paint - Metallic Black

#6309.

2) Remove the Termination Cap, and shine a

ﬂashlight down the Vent. Remove any bird

nests, or other foreign material.

7) Do not use this appliance if any part has

been under water. Immediately call a

qualiﬁed service technician to inspect the

appliance and to replace nay part of the

control system and any gas control which

has been under water.

3) Checkforevidencesofexcessivecondensation,

such as water droplets forming in the inner

liner, and subsequently dripping out the joints,

Continuous condensation can cause corrosion

of caps, pipe, and ﬁttings. It may be caused

by having excessive lateral runs, too many

elbows, and exterior portions of the system

being exposed to cold weather.

8) Periodically check the pilot ﬂames. Correct

ﬂamepatternhasthreestrongblueﬂames:1

ﬂowingaroundthethermopileand1around

the thermocouple, and 1 ﬂowing across the

rear of the burner (it does not have to be

touching the burner).

3) Make a periodic check of burner for proper

position and condition. Visually check the

ﬂameoftheburnerperiodically,makingsure

the ﬂames are steady; not lifting or ﬂoating.

If there is a problem, call a qualiﬁed service

person.

4) Inspect joints, to verify that no pipe sections or

ﬁttings have been disturbed, and consequently

loosened.Alsocheckmechanicalsupportssuch

as Wall Straps, or plumbers' tape for rigidity.

Note: Ifyouhaveanincorrectﬂamepattern,

contact your FPI dealer for further

instructions.

4) The appliance and venting system must be

inspectedbeforeuse, andatleastannually,

byaqualiﬁedﬁeldserviceperson,toensure

that the ﬂow of combustion and ventilation

air is not obstructed.

LOG REPLACEMENT

Theunitshouldneverbeusedwithbrokenlogs.Turn

off the gas valve and allow the unit to cool before

opening door to carefully remove the logs. The pilot

light generates enough heat to burn someone. If

for any reason a log should need replacement, you

must use the proper replacement log. The position

of these logs must be as shown in the diagram

under Log Installation.

During the annual service call, the burners

should be removed from the burner tray

and cleaned. Replace the embers but do

not block the pilot.

5) Keep the area near the appliance clear and

free from combustible materials, gasoline

and other ﬂammable vapours and liquids.

NOTE: Improper positioning of logs may create

carbonbuild-upandwillaltertheunit’sperformance

which is not covered under warranty.

WARNING: CHILDREN AND

ADULTS SHOULD BE ALERTED

TO THE HAZARDS OF HIGH

SURFACE TEMPERATURE AND

SHOULD STAY AWAY TO AVOID

BURNSORCLOTHINGIGNITION.

YOUNG CHILDREN SHOULD

BE CAREFULLY SUPERVISED

WHEN THEY ARE IN THE SAME

ROOM AS THE APPLIANCE.

Top View of pilot ﬂame

Incorrectﬂamepatternwillhavesmall,probably

yellow ﬂames, not coming into proper contact

with the rear of the burner or thermopile.

GLASS GASKET

If the glass gasket requires replacement use

glass gasket (Part # 936-265) for the Bay Front

and a tadpole gasket for the Flush Front (Part #

936-155).

STEEL OR GOLD TRIM

CAUTION: ANYSAFETYSCREEN

OR GUARD REMOVED FOR

SERVICING AN APPLIANCE

MUST BE REPLACED PRIOR TO

OPERATING THE APPLIANCE.

The steel or 24 carat gold plated ﬁnish on the

trim requires little maintenance, and need only be

cleaned with a damp cloth. DO NOT use abrasive

materials or chemical cleaners, as they may harm

the ﬁnish and void the warranty.

Top View of pilot ﬂame

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MAINTENANCE

2) Unplug or disconnect power source to

Cleananyﬁngerprintsoff beforeturningthe

unit on. If the top louvers start to discolour,

check the door gasket seal and replace if

necessary.

Bay Glass Replacement

stove.

1) Remove the door from the unit and place

3) Removeglassfront(Seethe"StandardFlush

on a soft surface to prevent scratching.

Door" section).

2) Remove the nuts holding the glass clips in

4) Remove logs.

place and remove.

DOOR GLASS

5) Remove brick panels, if used.

3) Replace the glass. The glass must have

YourFPIinsertissuppliedwithhightemperature,

5mmNeoceramceramicglassthatwillwithstand

the highest heat that your unit will produce. Do

not abuse the glass by striking the surface or

by slamming the door shut.

gasketing around it.

6) Straighten the adjustment wire under the

ﬁrebox base.

5) Reverse the previous steps, replace the

glass clips and fasten with the nuts but

do not over tighten, as this can break the

glass.

If your glass requires cleaning, we recommend

using an approved glass cleaner available at

all authorized dealers. Do not use abrasive

materials. Do not clean the glass when

hot.

6) Replace door on the stove and check the

seal.

In the event that you break your glass by

impact, purchase your replacement from an

authorizedFPIdealeronly,donotusesubstitute

materials. Follow our step-by-step instructions

for replacement. Caution: Wear gloves when

removing damaged or broken glass.

Straighten adjustment wire.

7) Remove the Burner/Rear Log Support

assembly by removing the 2 screws (1 on

each side) and sliding the assembly to the

left to free the bottom brackets from the

screws on the ﬁrebox base.

Warning: Do not operate appliance with

glass panels removed, cracked or broken.

Replacementoftheglassshouldbedoneby

a licensed or qualiﬁed service person.

Flush Glass Replacement

Remove the ﬂush door front. Remove the 4

glass clips from each corner. Slide in the new

replacement glass. Push the 4 glass clips back

onto the frame.

Left Side Burner

Bracket

Burner/Rear Log Support Assembly: After

removing the screws slide to the left to

remove the assembly from the ﬁrebox base.

FAN MAINTENANCE

Ifyourfanrequiresmaintenanceorreplacement,

access to the fan is through the plate on the

ﬂoor of the ﬁrebox. NOTE: the unit MUST NOT

be operated without the fan access panel

securely in place.

8) Lift the Burner/Rear Log Support assembly

up and away from the oriﬁce.

Caution: Label all wires prior to

disconnectingwhenservicingcontrols.

Wiring errors can cause improper and

dangerous operation. Verify proper

operation after servicing.

Burner Oriﬁce

To Remove Fan:

Lift Burner/Rear Log Support assembly up

1) Turn the unit off and allow it to cool to room

and away from the burner oriﬁce.

temperature.

9) Remove the 8 screws holding the Access

Panel in place.

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MAINTENANCE

6) Remove the Burner/Rear Log Support

assembly by removing the 2 screws (1 on

each side) and sliding the assembly to the

left to free the bottom brackets from the

screws on the ﬁrebox base.

10) Unplug the wires from the fan motor (from

inside the stove).

13) Disconnect green wire from power cord.

Burner/Rear Log

Support Assembly:

After removing the

screws slide to the

left to remove the

assembly from the

ﬁrebox base.

11) Remove the 2 screws from the fan

Left Side Burner

Bracket

bracket.

Replacing fan:

Reverse above steps.

7) LifttheBurner/RearLogSupportassembly

up and away from the oriﬁce.

Sealfanaccesspanelusinghightemperature

REMOVING VALVE

1) Shut off the gas supply.

2) Remove the louvers (and bay door if it is

on).

12) Pull Fan Assembly forward, to disenagage

the fan clip on the rear wall. Then lift the

Fan Assembly up and pull through ﬁrebox

opening.

3) Open the ﬂush door and remove the door.

Burner Oriﬁce

4) Remove the logs and brick panels if

Lift Burner/Rear Log Support assembly up

installed.

and away from the burner oriﬁce.

5) Straighten the adjustment wire under the

ﬁrebox base.

Straighten adjustment wire.

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MAINTENANCE

12) Undo the pilot tube from the valve with a

8) Remove the Front Grate by removing the 2

INSTALLING VALVE

7/16" wrench.

screws.

1) Attach the valve to the valve bracket with

13) Undo the quick drop out thermocouple nut

the 4 (m5x8 metric) screws provided.

on the valve with a 9mm (metric) wrench.

2) Reconnect the "gas out" ﬂare ﬁtting with

14) Remove the Piezo ignitor wire and push

an 11/16" wrench.

button assembly.

3) Reconnect the "gas out" ﬂare nut with a

15) Undo the "gas out" ﬂare nut with a 13/16"

13/16" wrench.

wrench.

4) Install piezo ignitor push button assembly

16) Undo the "gas out" ﬂare ﬁtting with an 11/16"

and reconnect wire.

wrench.

5) Reconnectthequickdropoutthermocouple

17) Remove the 4 Phillips head screws from

the sides of the valve bracket and remove

valve.

9) Disconnect the inlet gas line.

nut with a 9mm wrench.

10) Disconnect the 2 TP wires and the 2 TH

6) Reconnect the pilot tube nut with a 7/16"

wires from the valve.

wrench.

7) Scrape off the old gasket from the ﬂoor

of the ﬁrebox and from the valve access

plate.

Left

Valve

Bracket

8) Install a new gasket and reinstall the valve

assembly.

Note: Failure to install a new gasket

may severely affect the appliance

performance.

11) Remove the 10 Phillips head screws

securing the valve access plate in place

and then lift the entire assembly out.

9) Reinstall the 10 hold down screws.

10) Hook up the 2 TP and 2 TH wires to the

appropriate connections on the valve.

Right

Valve

Bracket

11) Reinstall the Front Grate.

12) Attach the burner cap to the burner tube

and secure with the screw on the back of

the cap.

13) Install Burner/Rear Log Support assembly

and secure with the 8 screws.

14) Hook up the gas line and check for gas

leaks with a soap and water solution or a

gas leak detector. (Do not use open ﬂame

for leak testing.)

15) Fire up the unit temporarily

16) Check the manifold pressure.

17) Reinstall the logs and brick panels as

needed.

Hint:

Ifyouareusingblackpipe,ensurethat

there is a union by the valve, otherwise

removal will be almost impossible.

18) Close the door and replace the louvers.

19) Fire up the unit again and check for proper

ﬂame appearance and glow on logs.

U35 FPI Direct Vent Gas Insert

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PARTS LIST

MAIN ASSEMBLY

Part #

Description

1) 320-009

2) 320-079

Fan Access Plate

Gasket - Fan Access Plate

320-517/P

3) 910-331/P

5) 910-750

910-752

Fan Assembly 120 V

Fan Motor 120 V

Power Cord

Wire Harness (Faceplate)

Fan Auto On/Off Thermodisc

Thermodisc Bracket

Fan Switch Cover

7) 910-142

9) 320-070

13) *

Bafﬂe Plate

14) 948-045

15) 948-247

16) 948-025

17) *

#12 Jack Chain

Door Handle

Door Spring

Wire Holder Clip

Strain Relief

18) *

19) *

Grommet for Power Cord

320-924

320-922

320-925

21) *

Flush Louvers (Set) - Black/Gold

Flush Louvers (Set) - Black

Flush Louvers (Set) - Black/Steel

Top Flush Louver

23) *

Bottom Flush Louver

320-932

320-934

320-935

25) *

Bay Louvers (Set) - Black/Gold

Bay Louvers (Set) - Black

Bay Louvers (Set) - Black/Steel

Top Bay Louver

27) *

Bottom Bay Louver

320-901

320-902

320-903

33) *

Brick Panel Set - Standard Brown

Brick Panel Set - Standard Red

Brick Panel Set - Herringbone Brown

Brick Panel - Right

34) *

Brick Panel - Left

35) *

Brick Panel - Back

36) 400-090

Brick Clip

40) *

Top Support

41) *

Collar Support

42) 320-077

43) *

Collar Gasket

Stove Top

44) 420-048

45) *

Thermal Insulation

Adaptor Stop

46) *

47) *

48) 320-518

50) *

51) *

Adaptor Holding Brkt - Left

Adaptor Holding Brkt - Right

Flue Adaptor Assembly

Insulation Hold Down Bracket

Louver Hold Down - Top

918-528

Manual

* Not available as a replacement part.

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PARTS LIST

BURNER & LOG ASSEMBLY

Part #

Description

52) 320-078

54) 910-421

55) 910-422

Gasket - Valve Tray

Pilot ON/OFF 3" Extension Knob (with Bay Front)

Flame Hi/Low 3" Extension Knob (with Bay Front)

320-563/P

320-564/P

56) 910-190

57) 910-478

59) *

Valve Assembly - NG

Valve Assembly - LP

Piezo Ignitor and Nut

Valve - S.I.T. - NG/LPG

Valve Tray

66) 910-034

910-035

67) 904-689

904-641

Pilot Assy-3 Flame-S.I.T.-NG

Pilot Assy - 3 Flame - S.I.T. - LP

Oriﬁce #33 - NG

Oriﬁce #50 - LP

936-170

Oriﬁce Gasket

79) 320-550

320-551

82) 320-001

84) 320-034

Burner Assy - NG

Burner Assy - LP

Burner Grate

Log Tray Rear

600-964

86) *

87) *

Log Set

Front Log - Right

Front Log - Left

Rear Log

88) *

* Not available as a replacement part.

U35 FPI Direct Vent Gas Insert

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PARTS LIST

FLUSH DOOR AND BAY FRONT ASSEMBLY

Part #

Bay Front

Description

Part #

Description

Flush Front

320-530

Flush Door Assy Complete with glass

Flush Door Frame

320-930

Bay Front Complete

Flush Glass Retainer

131)

102)

135) 940-316/P Glass - Flush

106) 940-318/P Side Glass

107) 936-243 Gasket

108) 940-317/P Center Glass

137) 904-691

139) 936-155

320-943

173) 904-712

174) 511-085

175) 511-084

U-Clip

Glass Gasket

Double Door Screen Complete

U-Clip for Frame

Door Handle

111)

Door Trim

112) 904-196

Magnet 1" Round

Door Latch

910-421

910-422

320-936

Pilot On/Off 3" Extension Knob

Flame Hi/Low 3" Extension Knob

Optional Bay Door Trim - Gold

* Not available as a replacement part.

102

106

102

107

102

108

112

102

107

102

107

102

110

111

102

106

107

102

BAYFRONT

173

174

173

174

175

137

SCREEN DOOR

135

139

112

137

149

131

112

FLUSH FRONT

U35 FPI Direct Vent Gas Insert

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PARTS LIST

FACEPLATES, TRIMS, AND HEARTHS

Part #

Description

Part #

Description

320-917

71) *

72) *

73) *

320-948

74) 904-569

91) *

Complete Custom Faceplate (Set)

Faceplate Side Right - Custom

Faceplate Top - Custom

Faceplate Side Left - Custom

Faceplates and Trim (Complete) with Black Trim

Fan Speed Control Knob

320-933

Molded Faceplate (Complete)

Molded Faceplate - Right

Molded Faceplate - Top

Molded Faceplate - Left

Mounting Bracket - Right

Filler Bracket

141)

142)

143)

144)

145)

146)

147)

Faceplate Side - Right

Faceplate - Top

Mounting Bracket - Left

Screw #8 - 3/4" Pan Head

92) *

93) *

Faceplate Side - Left Assy

172) 320-940

176) 320-942

180) 320-944

184) 320-946

186) 904-586

Hearth Trim - 1"

Hearth Trim - 2"

Hearth Trim - 4"

Hearth Trim - 6"

Speed Control Knob c/w Spring Clip

Screw #8 x 1/2" Black Self-tapping

Screw #8 x 1/2" Brass Plated Self-tapping

Regency^®Logo

320-553

94) *

95) *

Trim Set Packaged - Black

Trim Side - Right

Trim - Top

96) *

Trim Side - Left Assy

190)

191)

97) 910-246

98) 910-330

99) *

Burner ON/OFF Switch

Fan Speed Control 120 V

Faceplate Filler

199) 948-216

* Not available as a replacement part.

U35 FPI Direct Vent Gas Insert

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NOTES

___________________________________________________

U35 FPI Direct Vent Gas Insert

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WARRANTY

Regency Fireplace Products are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance Team carefully inspects each unit

thoroughly before it leaves our facility. FPI Fireplace Products International Ltd. is pleased to extend this limited lifetime warranty to the original purchaser of a

Excalibur Product. This warranty is not transferable.

The Warranty: Limited Lifetime

The combustion chamber, heat exchanger, burner tubes/pans, logs, brick panels and gold plating (against defective manufacture only) are covered under the Limited Lifetime

Warranty for ﬁve (5) years for parts and subsidized labour* and parts only thereafter.

Glass is covered for lifetime against thermal breakage only, parts and subsidized labour* for ﬁve (5) years and parts only thereafter from date of purchase.

External casting, surrounds and grills are covered against cracks and warps resulting from manufacturer defects, parts and subsidized labour* for three (3) years from the date

of purchase and parts only thereafter.

Special Finishes - One year on brushed nickel and antique copper full screens and doors. You can expect some changes in color as the product "ages" with constant heating

and cooling. FPI warranties the product for any manufacturing defects on the original product. However, the manufacturers warranty does not cover changing colors and marks,

ie. ﬁnger prints, etc applied after the purchase of the product. Damage from the use of abrasive cleaners is not covered by warranty.

Electricalandmechanicalcomponentssuchasblowers,switches,wiring,thermodiscs,FPIremotecontrols,spillswitches,thermopiles,thermocouples,pilotassemblycomponents,

and gas valves are covered for two years parts and one year subsidized labour* from the date of purchase. Blowers and valves replaced under warranty are considered repairs and

continue as if new with appliance. ie. twelve (12) months from original purchase date of appliance with a minimum of three (3) months coverage from date of replacement.

FPI venting components are covered parts and subsidized labour* for three (3) years from date of purchase.

Simpson Dura-Vent venting components (Direct Vent units) are covered by Simpson Dura-Vent Inc. warranty.

Repair/replacement parts purchased by the consumer from FPI after the original coverage has expired on the unit will carry a 90 day warranty, valid with a receipt only. Any

item shown to be defective will be repaired or replaced at our discretion. No labor coverage is included with these parts.

Conditions:

Any part or parts of this unit which in our judgement show evidence of such defects will be repaired or replaced at FPI's option, through an accredited distributor or agent provided

that the defective part be returned to the distributor or agent Transportation Prepaid, if requested.

Porcelain/Enamel - Absolute perfection is either guaranteed nor commercially possible. Any chips must be reported and inspected by an authorized dealer within three days of

installation. Reported damage after this time will be subject to rejection.

It is the general practice of FPI to charge for larger, higher priced replacement parts and issue credit once the replaced component has been returned to FPI and evaluated

for manufacturer defect.

The authorized selling dealer is responsible for all in-ﬁeld service work carried out on your Regency product. FPI will not be liable for results or costs of workmanship from

unauthorized service persons or dealers.

At all times FPI reserves the right to inspect product in the ﬁeld which is claimed to be defective.

All claims must be submitted to FPI by authorized selling dealers. It is essential that all submitted claims provide all of the necessary information including customer name,

purchase date, serial #, type of unit, problem, and part or parts requested, without this information the warranty will be invalid.

Exclusions:

This limited Lifetime Warranty does not extend to or include paint, door or glass gasketing or trim.

At no time will FPI be liable for any consequential damages which exceed the purchase price of the unit. FPI has no obligation to enhance or modify any unit once manufactured.

ie. as products evolve, ﬁeld modiﬁcations or upgrades will not be performed.

FPI will not be liable for travel costs for service work.

Installation and environmental problems are not the responsibility of the manufacturer and therefore are not covered under the terms of this warranty policy.

Embers, rockwool, gaskets, door handles and paint are not covered under the terms of this warranty policy.

Any unit which shows signs of neglect or misuse is not covered under the terms of this warranty policy.

The warranty will not extend to any part which has been tampered with or altered in any way, or in our judgment has been subject to misuse, improper installation, negligence

or accident, spillage or downdrafts caused by environmental or geographical conditions, inadequate ventilation, excessive offsets, negative air pressure caused by mechanical

systems such as furnaces, fans, clothes dryer, etc.

Freight damage to stoves and replacement parts is not covered by warranty and is subject to a claim against the freight carrier by the dealer.

FPI will not be liable for acts of God, or acts of terrorism, which cause malfunction of the appliance.

Performance problems due to operator error will not be covered by this warranty policy.

Products made or provided by other manufacturers and used in conjunction with the operation of this appliance without prior authorization from FPI, may nullify your warranty

on this product.

Any alteration to the unit which causes sooting or carboning that results in damage to the interior / exterior facia is not the responsibility of FPI.

* Subsidy according to job scale as predetermined by FPI.

U35 FPI Direct Vent Gas Insert

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FPI ﬁreplace products are designed with

reliabilityandsimplicityinmind.Inaddition,

our internal Quality Assurance Team

carefully inspects each unit thoroughly

before it leaves our door.

Fireplace Products International

Ltd. is pleased to extend this

Limited Lifetime Warranty to the

original purchaser of a FPI Product.

See the inside back cover for details.

http://www.regency-ﬁre.com

http://www.palace-ﬁre.com

Installer: Please complete the following information

Dealer Name & Address:______________________________________________

___________________________________________________________________

Installer: ___________________________________________________________

Phone #: ___________________________________________________________

Date Installed: ______________________________________________________

Serial No.:__________________________________________________________

Regency^®and Palace Designer Fireplaces are trademarks of FPI Fireplace Products International Ltd.

Printed in Canada

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