TM
Owners &
Installation Manual
U32 Gas Insert
MODELS: U32-NG3 Natural Gas U32-LP3 Propane
WARNING:
FOR YOUR SAFETY
Improperinstallation, adjustment, alteration, serviceormain- What to do if you smell gas:
tenance can cause injury or property damage. Refer to this
manual. For assistance or additional information consult an
authorized installer, service agency or the gas supplier.
Do not try to light any appliance
Do not touch any electrical switch:
do not use any phone in your
building.
Immediately call your gas supplier
from a neighbour's phone. Follow
the gas supplier's instructions.
If you cannot reach your gas
supplier, call the fire department.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapours and
liquids in the vicinity of this or any other appliance.
Installation and service must be performed by an authorized
installer, service agency or the gas supplier.
Tested by:
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
918-351a
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
05/04/05
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TABLE OF CONTENTS
FPI GAS INSERT
KensingtonFront2-PanelDoor ................................... 19
KensingtonFront3-PanelDoor ................................... 20
OptionalWallThermostat ............................................ 20
OptionalRemoteControl ............................................. 20
Final Check ................................................................ 20
WiringDiagram ........................................................... 21
UnitDimensions............................................................2
SafetyLabel ..................................................................4
Installation
For Your Safety .............................................................5
Specifications ...............................................................5
Gas Pressure Testing ...................................................5
Installation into a Solid Fuel Burning Fireplace or
Factory Built Fireplace............................................5
GeneralSafetyInformation ............................................5
Installation Checklist .....................................................5
ManufacturedMobileHomeAdditionalRequirements ....6
MaterialsRequired ........................................................6
MinimumFireplaceClearances .....................................6
ClearancestoCombustibles .........................................6
GasConnection ............................................................7
Operating Instructions
OperatingInstructions ................................................. 22
LightingProcedure ...................................................... 22
ShutdownProcedure ................................................... 22
First Fire
................................................................ 22
AutomaticConvectionFanOperation .......................... 22
Normal Operating Sounds of Gas Appliances .............. 22
Copy of Lighting Instruction Plate ................................ 23
Maintenance
Venting
..................................................................7
- Flue Liner Installation............................................7
Gas Pressure Test ........................................................8
Gas Insert Aeration System ..........................................8
Optional Brick Panel .....................................................8
LogInstallation ..............................................................9
Faceplate & Trim......................................................... 10
StandardFlushDoor ................................................... 11
OptionalFlushTrim ..................................................... 11
OptionalDoorFireScreen ........................................... 11
FlushLouvers .............................................................. 11
Optional Bay Door ....................................................... 12
Optional Bay Trim ....................................................... 12
BayLouvers ................................................................ 12
Conversion Kit from Natural Gas to Propane................ 13
Full Screen Front ........................................................ 14
HamptonCastFaceplateInstallation ........................... 16
Hampton Cast Faceplate Grill ..................................... 17
KensingtonFront......................................................... 18
Maintenance ............................................................... 23
GeneralVentMaintenance .......................................... 24
LogReplacement ........................................................ 24
Glass Gasket.............................................................. 24
GoldPlatedTrim ......................................................... 24
Door Glass ................................................................ 24
- Flush Glass Replacement .................................. 24
- Bay Glass Removal ............................................ 24
FanMaintenance ........................................................ 25
ValveRemoval&Replacement .................................... 26
Parts List ................................................................ 27
Warranty
Warranty
................................................................ 35
U32-3 FPI Direct Vent Gas Insert
3
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SAFETY LABEL
This is a copy of the labels that accompany
each U32-3 Gas Insert. We have printed a copy
of the contents here for your review. The
safety label is located on a plate inside the base
of the unit visible when the bottom louver is
opened.
NOTE: FPI units are constantly being im-
proved. Check the label on the unit and if
there is a difference, the label on the unit
is the correct one.
For the State of Massachusetts, installation and repair must be done by a plumber or gasfitter licensed in
the Commonwealth of Massachusetts.
For the State of Massachusetts, flexible connectors shall not exceed 36 inches in length.
For the State of Massachusetts, the appliances individual manual shut-off must be a t-handle type valve.
4
U32-3 FPI Direct Vent Gas Insert
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INSTALLATION
2) Installation and repair should be done
by a qualified service person.
GAS PRESSURE
TESTING
IMPORTANT:
SAVE THESE
INSTRUCTIONS
3) The appliance should be inspected before
use and at least annually by a professional
service person. More frequent cleaning
may be required due to excessive lint from
carpeting, bedding material, animal hair,
etc. It is imperative that control compart-
ments, burners and circulating air pas-
sageways of the appliance be kept clean.
The appliance must be isolated from the gas
supply piping system by closing its individual
manual shut off valve during any pressure
testing of the gas supply piping system at test
pressures equal to or less than
The FPI Gas Insert must be installed in accord-
ance with these instructions. Carefully read all
the instructions in this manual first. Consult the
building authority having jurisdiction to deter-
mine the need for a permit prior to starting the
installation.
1/2 psig. (3.45 kPa).
4) See general construction and assembly
instructions. This appliance may only be
installed in a vented, noncombustible fire-
place.
INSTALLATION INTO A
SOLID FUEL BURNING
FIREPLACE OR
NOTE: Failure to follow the instructions could
cause a malfunction of the heater which could
result in death, serious bodily injury, and/or
property damage. Failure to follow these in-
structions may also void your fire insurance
and/or warranty.
5) This appliance is Listed for bedroom instal-
lations when used with a Listed Millivolt
Thermostat. Some areas may have further
requirements, check local codes before
installation.
FACTORY BUILT
FIREPLACE
FOR YOUR SAFETY
The U32-3 Gas Inserts have been tested and
approved to be vented into any masonry fire-
place or approved solid fuel burning factory
built fireplace that will allow the insert to phys-
ically fit into the firebox. Refer to page 6 for
minimum fireplace clearances.
6) Always connect this insert to a vent system
venting to the outside of the building enve-
lope. Never vent to another room or inside
a building. Make sure that the vent is
properly sized and is of adequate height to
provide the proper draft.
This appliance requires air for proper combus-
tion. Always provide adequate combustion
and ventilation air. Follow instructions and
information in CAN/CGA B149 (in Canada) or
theNationalFuelGasCodeANSIZ223.1(inthe
USA), regarding requirements for combustion
and ventilation air.
If the factory built fireplace* height is too low for
your Insert, you may remove the smoke baffle
plate, damper, refractory (firebricks), glass
doors, screen rails, screen mesh and log grates
from the factory built fireplace as long as these
items are saved and are reinstalled in the event
that the Insert is removed.
7) Inspect the venting system annually for
blockage and any signs of deterioration.
8) Any glass removed for servicing must be
SPECIFICATIONS
replaced prior to operating the appliance.
At pressures over 1/2 psig, the pipe to the unit
must be disconnected.
9) To prevent injury, do not allow anyone who
is unfamiliar with the operation to use the
fireplace.
Smoke shelves, shields and baffles may be
removed if attached by mechanical fasteners.
If any part is removed it must not weaken the
structural integrity of the factory built fireplace.
Gas Input Capacity:
Natural Gas 30,000 Btu/h
10) Due to high temperatures, the appliance
should be located out of high traffic areas
and away from furniture and draperies.
Children and adults should be alerted to the
hazards of high surface temperatures,
especiallythefireplaceglassandgoldtrims,
and should stay away to avoid burns or
clothing ignition. Young children should be
carefully supervised when they are in the
same room as the appliance. Clothing or
otherflammablematerialshouldnotbeplaced
on or near the appliance.
Propane
30,000 Btu/h
NOTE: Any alterations made to the listed solid
fuel burning factory built fireplace may void the
listing of the fireplace.
Min. Input
Natural Gas 15,300 Btu/h
Propane 15,000 Btu/h
*Check with your local inspector before com-
mencing with this installation.
Fuels: Approved for use with both natural gas,
and propane. Approved as is for use at 0' to
4,500' (0-1370m).
BEFORE YOU START
Electrical: 120V A.C. system.
Emissions from burning wood or gas could
contain chemicals known to the State of
California to cause cancer, birth defects or
other reproductive harm.
Safe installation and operation of this appliance
requires common sense, however, we are
required by the Canadian Safety Standards
and ANSI Standards to make you aware of the
following:
Circulation Fan: Variable speed, 110 CFM.
Log Set: Ceramic fibre, 7 per set.
Vent System:
3"co-linearaluminumflex.
INSTALLATION
CHECKLIST
General Safety Information
The efficiency rating of the appliance is a
product thermal efficiency rating determined
under continuous operating conditions and was
determined independent of any installed sys-
tem.
1) The appliance installation must conform
with local codes or in the absence of local
codes, with CAN/CGA B149 (in Canada) or
the National Fuel Gas Code ANSI Z223.1 in
the U.S.A. This appliance should be in-
stalled by a qualified gas fitter technician
only.
Before installing vent system ensure that the
damper plate is open and secure to prevent the
damper plate from falling down and crushing
the liner.
The FPI Gas Insert is installed as listed below.
U32-3 FPI Direct Vent Gas Insert
5
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INSTALLATION
1) Check all clearances to combustibles, page
CLEARANCES TO
COMBUSTIBLES
MATERIALS REQUIRED
6.
No electrical power supply is required for the
gas control to operate. A 120 Volt AC power
cord is hooked up to the fan. Plug the 3 wire
cord into a suitable receptacle. Do not cut the
ground terminal off under any circum-
stances. When connected with 120 volts, the
appliance must be electrically grounded in ac-
cordance with local codes, current version of
CSA C22.1 (in Canada) or in the absence of
local codes, with the National Electrical Code
ANSI/NFPA70-1987.
2) Make the gas connection. See page 7.
Minimum Clearances to Combustibles
3) Install the 3" flue liner to the sliding connec-
tor plate. See page 7.
From Unit
Sides
Ceiling
Mantel
A
B
C
10" / 255 mm
47.5"/1205mm
see Dia. 2 & 3
4) Slide the unit half way into the fireplace.
5) Pull the vent connector plate through the
tapered brackets and fasten to the front
plate. See page 7.
From Standard Surround (26" x 40")
Sides
Ceiling
Mantel
D
E
4" / 100 mm
41.5"/1055mm
see Dia. 2 & 3
6) Slide the unit fully into the fireplace.
NOTE: This unit is equipped with a heat
sensor thermodisc which will
prevent the blower from operat-
ing until the unit reaches the cor-
rect temperature.
7) Test gas pressure, page 8. Check aeration
Max. Mantle Depth G
12" / 305 mm
(see Dia. 2)
0" / 0 mm
16" / 405 mm
40" / 1015 mm
system, page 8.
Hearth Height
Hearth Depth
Hearth Width
H
I
J
8) Installtheoptionalbrickpanels. Seepage8.
9) Install the log set. See page 9.
MINIMUM FIREPLACE
DIMENSIONS
Min. Alcove Width
Max. Alcove Depth L
K
48" / 1220 mm
36" / 915 mm
10) Assemble and install the faceplate and trim.
See page 10.
11) Install the glass front (flush or bay). See
The minimum fireplace clearances & dimen-
sions for the FPI gas insert are shown in the
following diagrams:
pages 10 and 11.
12) Install optional glass trim, or door fire
screens. See pages 11 and 12.
13) Install both louvers (flush or bay). See
pages 11 and 12.
14) Install optional remote control or wall ther-
mostat, pages 20.
15) Final check: Before leaving this unit with
the customer, the installer must ensure that
the appliance is firing correctly. This in-
cludes:
a) Clocking the appliance to ensure the
correct firing rate.
Diagram 1
b) Adjusting the primary air, if required, to
ensure that the flame does not carbon.
See page 8.
Combustible Mantel Clearances
with Bay & Flush Louvers in
Masonry and Factory Built
Fireplace Installation
c) Ensuring that the appliance is venting
correctly.
MANUFACTURED
MOBILE HOME
ADDITIONAL
REQUIREMENTS
*Note: If you are installing the Molded
Faceplate, the minimum fireplace dimen-
sions are as follows:
1) Ensure that structural members are not cut
or weakened during installation.
2) Ensure proper grounding using the #8
ground lug provided.
3) Appliance must be anchored to the floor
with the supplied anchoring methods.
Width (at front): 29" (737mm)
Depth:
15" (381mm)
Diagram 2
6
U32-3 FPI Direct Vent Gas Insert
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INSTALLATION
pass through the chimney above the appli-
ance. Move the appliance into the exact
location where it is to be installed. Ensure
that the Insert is level.
The Air Intake pipe must be attached to the inlet
air collar of the termination cap.
VENTING
THEAPPLIANCEMUSTNOTBE
CONNECTEDTOA
CHIMNEYFLUESERVINGA
SEPARATESOLIDFUEL
BURNINGAPPLIANCE.
This appliance is designed to be attached to
two 3" (76mm) co-linear aluminium flex running
the full length of the chimney. The flue length
must be a minimum length of 8 ' (2.44m) and a
maximum of 35' (10.7m). See chart below for
minimumdistancesfromroof.Periodicallycheck
that the vent is unrestricted.
FLUE LINER
INSTALLATION
1) Cut the flex liner as required.
2) Mark the end of one liner to indicate
Inlet.
Masonry chimneys may take various contours
which the flexible liner will accommodate. How-
ever, keep the flexible liner as straight as
possible, avoid unnecessary bending.
3) Connect the other end of the above liner to
theinletsideoftheterminationadaptor, seal
connection with high temperature silicone.
Secure with gear clamp.
Diagram 3
Note: A noncombustible mantel may be
installed at a lower height if the
framing is made of metal studs
covered with a noncombustible
board.
TheAirIntakepipemust beattachedtotheinlet
air collar of the termination cap.
4) Connect the 2nd liner to the exhaust side of
the adaptor, seal connection with high tem-
perature silicone. Secure with gear clamp.
Part #
Description
948-305
946-529
3" Flex - 35 ft.
Co-linear DV Vertical
TerminationCap
GAS CONNECTION
GASCONNECTIONWARNING:
Only persons licensed to work
with gas piping may make the
necessarygasconnections
to this appliance.
1) If the appliance is to be installed into an
existing chimney system, thoroughly clean
the masonry or factory built fireplace.
2) The appliance is provided with an opening
on the left hand side of the control compart-
ment. A 3/8" NPT gas supply pipe must be
brought near this inlet hole.
3) Locate the center point where the vent will
5) Install flashing.
6) Insert both liners into chimney, passing
through the damper opening.
Alternate Approved Caps
980
991
Vertical Termination Cap
High Wind Cap
7) Install termination cap.
923GK
3" Co-linear Adaptor with flashing
8) Connect the marked end of the liner to the
inlet collar of the vent connector plate
marked with an "I", seal connection with
hightemperaturesilicone.Securewithgear
clamp.
In areas of consistently high winds, we recom-
mend using the Simpson Dura-Vent System
(923GK adapter and 991 high-wind cap).
U32-3 FPI Direct Vent Gas Insert
7
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INSTALLATION
2) Loosen the "IN" and/or "OUT" pressure
tap(s), turning counterclockwise with a 1/
8" wide flat screwdriver.
OPTIONAL
BRICK PANEL
3) Attach manometer to "IN" and/or "OUT"
1) Unwrap the brick pattern panels from the
pressure tap(s) using a 5/16" ID hose.
protective wrapping.
4) Light the pilot and turn the valve to "ON"
2) Remove the glass front if it is already
position.
installed, see page 11.
5) The pressure check should be carried out
with the unit burning and the setting should
be within the limits specified on the safety
label.
3) Put the rear brick panel flat against the back
of the unit.
6) When finished reading manometer, turn off
the gas valve, disconnect the hose and
tighten the screw (clockwise) with a 1/8"
flat screwdriver. Note: Screw should be
snug, but do not over tighten.
9) Connect the 2nd liner to the exhaust collar
marked with an "E", seal connection with
high temperature silicone. Secure with gear
clamp.
GAS INSERT
4) Before installing the side brick panels,
loosenthescrewsforthebricktabsenough
so that you can slide the brick tabs on to the
screws easily but that the tabs are secure.
For the location of the side brick tab screws
see diagram 1.
AERATION SYSTEM
The air shutter can be adjusted by moving the
adjusting wire up or down. The wire is ac-
cessed through the bottom louver opening.
Open the air shutter for a blue flame or close
for a yellower flame. The burner aeration is
factory set but may need adjusting due to either
the local gas supply or altitude.
NOTE: 1) Finalgasconnectionshouldbemade
after unit is in place to avoid damage to
line when pushing the unit into position.
Minimum Air Shutter Opening:
3/16"
1/4"
Natural Gas
Propane
2) Mill-pac may be used instead of high
temperature silicone and screws may
be used instead of gear clamps at
connections of liner to inlet and vent
collars.
GAS PIPE
PRESSURE TESTING
Diagram 1
The appliance must be isolated from the gas
supply piping system by closing its individual
manual shut-off valve during any pressure
testing of the gas supply piping system at test
pressures equal to or less than 1/2 psig. (3.45
kPa). Disconnect piping from valve at pres-
sures over 1/2 psig.
5) Remove the brick tabs and slide the side
brick panels into position. See diagram 1.
Install the brick tabs. See diagram 2.
Aeration Adjustment Wire
PULL= Open
PUSH = Close
CAUTION: Carbon will be produced if air
shutter is closed too much.
The manifold pressure is controlled by a regu-
lator built into the gas control, and should be
checked at the pressure test point.
Note: any damage due to carboning re-
sulting from improperly setting the aer-
ation controls is NOT covered under
warranty.
Note: To properly check gas pressure,
both inlet and manifold pressures
should be checked using the valve
pressure ports on the valve.
Note: Aeration Adjustment should only
be performed by an authorized FPI
Installer at the time of installation
or service.
1) Makesurethevalveisinthe"OFF"position.
Diagram 2
8
U32-3 FPI Direct Vent Gas Insert
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INSTALLATION
6) Place the Left Top Log D)02-46 on the pin
on Log C)02-56 and on top of the cutout
on Log A)02-43.
3) Place Rear Log A)02-43 on the two pins on
LOG SET
INSTALLATION
the rear log support.
Read the instructions below carefully
and refer to the diagrams. If logs are
broken do not use the unit until they are
replaced. Broken logs can interfere with
the pilot operation.
A)02-43
D)02-46
A)02-43
The gas log kit contains the following:
C)02-56
a) 02-43 Rear Log
b) 02-45 Front Right Log
c) 02-56 Middle Left Log
d) 02-46 Left Top Log
e) 02-47 Center Log
f) 02-48 Middle Right Log
g) 02-44 Front Left Log
Pins on Rear Log Support
Pin
Cutout
4) Place Front Right Log B)02-45 on the two
7) Place the notch in Center Log E)02-47 over
Log B)02-45 and across the cutout on Log
A)02-43.
pins as shown.
h)
i)
j)
Embers
Rockwool
Vermiculite
Note: Install Optional Brick Panels prior
to installing logs.
E)02-47
A)02-43
B)02-45
B)02-45
5) Place the Middle Left Log C)02-56 on the
two pins as shown.
Notch
Cutout
C)02-56
The "02" refer numbers (i.e. 02-43) are
molded into the rear of each log.
Logs D)02-46 and E)02-47 in position.
1) Carefully remove the logs from the box and
unwrap them. The logs are fragile, handle
with care - do not force into position.
8) PositionnotchinFrontRightLogF)02-48on
LogE)02-47andpushthebottomrightedge
against the bracket on the burner tray and
the front edge of the rear burner.
2) Sprinkle the vermiculite around the firebox
base. Take some of the embers (approx.
1/3 of the bag) and sprinkle over the ver-
miculite.
F)02-48
Logs A)02-43, C)02-56,
and B)02-45 in position
E)02-47
B)02-45
Notch
Bracket
Vermiculite and
Vermiculite and
embers.
Vermiculite and
embers.
embers.
U32-3 FPI Direct Vent Gas Insert
9
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INSTALLATION
A)02-43
FACEPLATE & TRIM
INSTALLATION
F)02-48
1) Lay the faceplate panels flat, face down
on something soft so they don't scratch.
Side View
Bracket
2) Take the top faceplate and align the holes
in it with the holes in the side panels. Using
the screws provided, attach from the top
of the panel (the holes in the top panel are
slightly larger than the holes in the side
panel to facilitate easier installation). Dia-
gram 1.
Front edge of
rear burner
The bottom right edge of Log F)02-48 must
sit snugly against the bracket and the front
edge of the rear burner.
Rear View: Trim Assembly
Diagram 2
9) Place Front Left Log G)02-44 onto the 2
front pins as shown.
5) Connect the fan switch wires by taking the
black and red wires with the male ends (in
the grey harness) and connect them with
the wire connectors from the fan speed
control.
G)02-44
6) Connect the ON/OFF switch wires by tak-
ing the black and red wires with the female
ends and connect them to the ON/OFF
switch.
7) Tuck the wires into the faceplate to keep
them away from the insert using the clip
provided. Attach the clip to the rear of the
faceplate to ensure that the wires do not
touch the side of the unit. Diagram 3.
10) Place the embers and Rockwool on the
exposed front burner tray.
Rear View: Faceplate Assembly
Diagram 1
Hint: Don't tighten the screws down com-
pletely at this point, continue on with
steps 3 and 4 and do a trial fit to the unit.
Makeanynecessaryadjustmentsandwhen
it fits properly then tighten down the screws.
11) Test fire to ensure proper light off (make
sure flame flows smoothly from one end of
burner to the other. If there is any flame
hesitation, check that area for any block-
age of the burner port.
Hearth Trim Option: Hearth Trim is an
option that can be used to finish off the
installation when the bottom of the fireplace
is higher than the hearth or to raise the
fireplace. Attach the Hearth Trim to the
bottom of the faceplate side panels with the
screws provided. See Diagram 1.
Diagram 3
12) Install flush glass and optional bay glass as
8) The power cord should be run behind the
per instructions in this manual.
faceplate panel.
A)02-43
9) Attach the brass trim to the faceplate by
drilling a 1/8" hole through into the faceplate
using the hole in the trim as a guide. Fasten
the trim to the faceplate panels using the
plated screws. Diagram 4.
3) Using the connectors provided, join the left
sidetrim(withtheON/OFFswitch)tothetop
trim. Diagram 2. Connect the right side trim
to the top trim.
D)02-46
C)02-56
B)02-45
G)02-44
10) Attach the faceplate panels to the insert
body using the 4 remaining black screws.
Diagram 5.
4) Place the trim on the assembled faceplate
panels, aligning the wire connections from
the switches with the notch on the left side
panel.
10
U32-3 FPI Direct Vent Gas Insert
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INSTALLATION
OPTIONAL DOUBLE
DOOR FIRE SCREEN
1) Pulloutthetop
louver.
2) Center the
screen door
andhookover
Diagram 2
the
door.
flush
Use the hook to pull the spring out until you can
put the hook into the slot on the bottom door
bracket. Repeat for
2nd spring.
See diagram 3.
Diagram 4
Diagram 3
3) Open the screen door(s) and secure the
screen door to the flush door front with 2
clips on the bottom left and right side.
To remove the flush door, reverse the above
steps.
NOTE: The chain must rest on TOP of the gas
inlet pipe never under it.
Diagram 5
11) Push the Regency logo plate into the two
holes in the bottom left corner of the face-
plate.
STANDARD
FLUSH DOOR
Clip locations
The standard flush door comes with a black
frame. To install the frame, simply hook the top
door flange onto the top of the unit and swing
the door towards the unit, diagram 1. Be careful
that the glass gasket does not roll up; there must
be a gap between the gasket and the door lip to
ensure that the door sits securely on the unit.
Diagram 2.
Clip installed
on right side.
OPTIONAL
FLUSH TRIM
FLUSH LOUVERS
Attach 2 round magnets to the back of the top
trim piece and the other 2 to the bottom trim
piece, then attach trim to the top and bottom of
Flush door.
1) The top louver is held in place by friction fit,
if the louver needs to be adjusted; bend the
bracket out as shown in the diagram.
Diagram 1a
Diagram 1b
U32-3 FPI Direct Vent Gas Insert
11
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INSTALLATION
2) InstalltheSpringHingesontheleftandright
side of the bottom of the Firebox using 2
screws per hinge.
BAY LOUVERS
1) Install top louver by sliding the two bracket
clipsinto the brackets located on top of the
bay door. See below. The fitted louver
leaves a small gap between faceplate bot-
tom and louver top.
3) PlacetheBottomLouvernearthehinge.Flip
hinge over the Bottom Louver and secure
using 3 screws.
Hinge
Location
SIT Extension knobs for Bay Front only.
Removing Bay Door
BottomLouver
2) Install bottom louver by sliding the two
bracket clips into the brackets located un-
derneath the bay door. Secure with 1 screw
into each Bottom Louver Mounting Bracket
as per diagram below. Use the bottom hole
in the bracket.
To remove only the Bay Door - use a screw-
driver to unclip the Bay Bottom bracket from the
flush door and then swing up and unhook from
the top flush door flange.
OPTIONAL BAY DOOR
To remove the Bay Door & the Flush Front
together, pull the hook from the slot in the
bottom door bracket under the unit (see Stand-
ard Flush Door instructions above). Then pull
the Bay Door and Flush door out and lift off of
the flange at the top of the unit.
The Bay louvers MUST be used
with the Bay glass option.
The optional Bay door is an overlay on the
flush front. The standard flush door and glass
must remain on the unit. Hook the top of the bay
door over the flush door flange and swing the
bottom against the bottom flange of the flush
door. Press down on the Bay Bottom bracket
and push in until it clips behind the bottom of the
flush front.
Note: If any maintenance etc. must be
done in the firebox, first remove
the Bay louvers and door.
OPTIONAL BAY TRIM
Slide the valve extension knobs onto the valve
Attach 4 supplied magnets each to the back of
the top and bottom trim pieces, and attach trim
to the top and bottom of Bay door.
3) SlidetheSITvalveextensionknobsontothe
valve knobs. Match the correct ext. knob
with the valve knob.
knobs. Match each extension knob with the
corresponding valve knob. Extension knobs
are for Bay Front installations only.
12
U32-3 FPI Direct Vent Gas Insert
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INSTALLATION
Conversion Kit from Natural Gas to Propane Model #512-969
THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER
IF IN DOUBT DO NOT DO THIS CONVERSION !!
8) Remove regulator from valve and replace with Propane regulator.
1) Turn the unit off and allow it to cool to room temperature.
2) Unplug or disconnect power source to stove.
3) Remove glass front (see manual).
See diagram 1.
4) Remove logs and brick panels (if installed).
5) Remove the Grate by removing the screws on each side of the grate.
Remove the 2 screws holding the grate in position.
6) Remove the Burner Tray by removing the screws on each side of
the tray. Push the tray to the left and lift up.
Diagram 1
9) Pull off the pilot cap to expose
the pilot orifice.
10) Unscrew the pilot orifice with
the allen key (provided) and
replace with the LP pilot orifice
in the kit.
Remove the 2 screws,
push Burner Tray to the left, and lift off.
7) Remove burner orifice with 1/2"
wrench and replace with the
#52 orifice in the Kit.
Burner
Orifice
11) Replace Burner Tray and reverse steps 5) to 1).
12) Placethered"ConvertedtoPropane"stickerontopoftheNaturalGas
information on the Serial Number decal.
13) Adjust the burner aeration setting from 3/16" to 1/4" as required for
the best flame picture.
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INSTALLATION
FULL SCREEN FRONT
1) Hold the full screen door up against the unit in order to make the
3) Completely secure the full screen door to the unit by securing 4
following wire connections.
screws to the Left and Right Side Trims.
Pull the ON/OFF connector wires from the firebox and connect them
to the switch.
Connect the fan switch wires with the wire connectors from the
fan speed control. Place clips over wires and tuck into side trim.
.
NOTE:Whenmountingthefullscreendoortotheunit,theinsideflange
of the side trims are to fit over the inner side of the unit flange and
NOT next to the outer side of the unit flange.
2) Lift unit up slightly and push down on the corners of the Bottom Trim
Bracket and slide under unit. Unit should touch tabs on Bottom Trim
Bracket.
Inside flange of Side Trim goes over
the inner side of the unit flange.
Push in Corners
Bottom Trim Bracket
14
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INSTALLATION
7) Install the Left and Right Side Screen Doors in the fully open position
4) Install Spring Hinges on the Left and Right Side of the bottom of the
by placing over top of the hinges on the full screen door.
firebox using 2 screws per hinge.
Hinge
5) Place Bottom Frame near hinge. Flip hinge over Bottom Frame and
secure with 3 screws.
Screen Door
Hinge Location
Bottom Frame
8) Close screen doors.
NOTE:Ifyoufindthatthedoorsdonotalignproperly,adjustthehinges
on the door(s) by loosening them and adjust accordingly.
6) The Top Frame is held in place by friction fit, if the frame needs to be
adjusted; bend the bracket accordingly.
Top Frame
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INSTALLATION
5) Connect the ON/OFF switch
wires by taking the black and
red wires with the blue female
ends thru the hole provided
and connecting them to the
ON/OFF switch.
HAMPTON CAST
FACEPLATE INSTALLATION
1) Lay the faceplate panels flat, face down on something soft so they
don't scratch.
6) Connect the fan switch wires
by taking the black and red
wires with the male ends (in
the grey harness) thru the
hole provided and connect
them with the wire connec-
tors from the fan speed con-
trol.
2) Attach the side filler brackets to the left and right sides using 3
screws and washer per side.
NOTE: There are filler brackets specifically for each side. The
way to differentiate this is that on the side of the brackets there
are 2 mounting holes. The side where there is a 7/16" gap from
the top of the bracket to the mounting hole, must face the top.
7) Insert wires into the strain re-
lief and install into switch box
assembly.
3) Attach the right and left cast sides to the top using 2 screws per side.
8) Place the switch box assembly over the boss on the rear left side
piece and secure with one screw.
Switch Box Assembly
Ensure that the top
and sides are
aligned.
Boss on rear left side
piece.
4) Use a measuring tape to ensure that the distance between the left
9) Tuck the wires into the faceplate to keep
them away from the insert using the clip
provided. Attach the clip to the rear of the
faceplate to ensure that the wires do not
touch the side of the unit.
and right side pieces is 28" (711mm).
10) The power cord should be run behind the
faceplate panel.
28"
16
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INSTALLATION
11) Mount the cast faceplate panels onto the insert body, sliding the side
filler brackets into the space between the glass and the firebox.
Secure using the 4 remaining black screws, 2 per side.
HAMPTON CAST FACEPLATE
GRILL INSTALLATION
Slide side filler
bracket into gap
between glass and
fire box.
Before the grills are installed, a grill stop bracket needs to be put in place.
1) TheU32grillstop bracketisinstalledinthebottomleftcornerjustunder
the firebox as shown below.
U32 Grill
Stop
Bracket
2) Place top grill into brackets located inside top of firebox as shown.
Bracket inside
top of firebox.
U31ONLY:
Install the glass trim by inserting the side hooks on the glass trim
into the 4 slots between the faceplate and the glass. Push the glass
trim down firmly with both hands to lock into place.
Bracket
Top Grill
Side Hook
Slots
Note: The top louver should be placed with the
curved cut-out facing up.
3) The bottom louver, shown in the diagram below, has 2 hinges that
areattachedtotheliponthebottomoftheunit. Secureusing2screws
per hinge.
12) To put on the Hampton logo, peel the sticker from the back of the logo
and place it centered on the bottom left hand corner of the faceplate.
Left Side
Hampton Logo
Faceplate
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INSTALLATION
THE KENSINGTON
FRONT INSTALLATION
IMPORTANT: Please use the gloves provided when handling the Kensington Front to avoid fingerprints.
2) Mount the Kensington Front onto the firebox by securing in place
1) Place the Kensington Front up against the unit , but do not secure.
using 4 screws, 2 per side.
Make the following wire connections:
Connect the fan switch wires by taking the black and red wires with
the male ends (in the grey harness) and connect them with the wire
connectors from the fan speed control.
Kensington
Front
Connect the ON/OFF switch wires by taking the black and red wires
with the female ends and connect them to the ON/OFF switch.
Tuck the wires into the faceplate to keep them away from the insert
using the clip provided. Attach the clip to the rear of the faceplate
to ensure that the wires do not touch the side of the unit.
The power cord should be run behind the faceplate panel.
Left Side
Shown
Screws
3) SlidetheTabsontheBlankingPlateintotheslotslocatedonFrontand
secure using 2 screws.
Blanking Plate Tabs
Kensington
Front
Blanking
Plate
Screw
Screw
18
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INSTALLATION
THE KENSINGTON
2-PANEL DOOR INSTALLATION
3) HooktheLeftSideScreenDoortotheDoorFramebyplacingthedoor
hinges (top & bottom) over the pins on the Door Frame. Repeat for
Right Side Screen Door.
1) Install the Sub-Frame by hooking the top flange onto the top of the
Glass Door and swing the Sub-Frame towards the unit. Pull out the
hooks which already secure the Glass Door and place them thru the
holes in the bottom of the Sub-Frame to secure both the Glass Door
and Sub-Frame in place together.
Note: It will be easier to put the Screen Door in place by starting with
the bottom hinge.
Glass Door
Sub-Frame
Sub-Frame
Hook
Pin on Door Frame
Left Side Door
Note: If you find that the Left or Right Side Screen Door is lower then
the other, use the spacer provided to help align the Doors.
The spacer is to be placed over the bottom pin before installing the
Screen Door.
2) Mount the 2-panel Door Frame to the flange on Sub-Frame, ensuring
to line up holes. Secure using the 6 screws provided.
Spacer
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INSTALLATION
OPTIONAL WALL
THERMOSTAT
THE KENSINGTON
3-PANEL DOOR
INSTALLATION
FINAL CHECK
Before leaving this unit with the customer, the
installer must ensure that the appliance is firing
correctly. This includes:
A wall thermostat may be installed if desired,
follow the wiring diagram below. FPI offers an
optionalprogrammablethermostatbutany250-
750 millivolt rated non-anticipator type thermo-
stat that is CSA, ULC or UL approved may be
used.
1) Install the Sub-Frame by hooking the top
flange onto the top of the Glass Door and
swing the Sub-Frame towards the unit. Pull
out the hooks which already secure the
Glass Door and place them thru the holes
in the bottom of the Sub-Frame to secure
both the Glass Door and Sub-Frame in
place together.
1) Clocking the appliance to ensure the cor-
rect firing rate (rate noted on label) at 15
minutes.
2) If required, adjusting the primary air to
ensure that the flame does not carbon. First
allow the unit to burn for 15 min. to stabilize.
Thermostat Wire Table
Recommended Maximum Lead Length
(Two-Wire) When Using Wall
3) Check for proper draft.
Thermostat (CP-2 System)
Wire Size
Max. Length
CAUTION
Glass Door
Sub-Frame
14 GA.
16 GA.
18 GA.
20 GA.
22 GA.
50 Ft.
32 Ft.
20 Ft.
12 Ft.
9 Ft.
Any alteration to the product that
causes sooting or carboning that
results in damage to the exterior
facia is not the responsibility of
the manufacturer.
Sub-Frame
Hook
CAUTION
Do not connect the millivolt wall
thermostatwires
to the 120V wires.
2) Mount the 3-panel Screen Door / Frame
Assembly to the flange on Sub-Frame,
ensuring to line-up holes. Secure using the
4 screws provided.
OPTIONAL REMOTE
CONTROL
Use the FPI Remote Control Kit approved for
this unit. Use of other systems may void your
warranty.
The remote control kit comes with a hand held
transmitter, a receiver and a wall mounting
plate.
1) Choose a convenient location on the wall
to install the receiver and the receptacle
box (protection from extreme heat is very
important). Run wires from the fireplace to
that location. Use Thermostat Wire Table.
2) Connect the wires as per the wiring dia-
grams below.
CAUTION
Do not connect the millivolt
remote control wires for
to the 120V wires.
3) Install 3 AAA alkaline batteries in transmit-
ter and 4 AA alkaline batteries in the
receiver. Install the receiver and its cover
in the wall. Switch the remote receiver to
"remote" mode. The remote control is now
ready for operation.
20
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INSTALLATION
WIRING DIAGRAM
This heater does not require a 120V A.C. supply for operation. In case of a power failure, the burner switch and the optional remote control/thermostat
will continue to operate. However, a 120V A.C. power supply is needed for the fan/blower operation.
Green
Fan
Ground
Neutral
Ground
Live
120V AC
ON
OFF
Black
Red Black
Pilot
Assembly
Rotary Speed
Control
Minimum Convection
Air Temp. Switch
To
Thermocouple IN
Thermocouple
In
Piezo
Ignitor
Black
Red
ON
Gas
In
Burner
F
F
O
White
Brown
OFF
"S.I.T" Valve
OFF ON
CAUTION: Label all wires prior to
disconnectionwhenservicingcon-
trols. Wiring errors can cause im-
proper and dangerous operation.
Thermostat
(Optional)
(Millivolt)
Remote
Receiver
(Optional)
(Millivolt)
Remote Transmitter
(Optional)
Caution:Ensurethatthewiresdonot
touchanyhotsurfacesandareaway
from sharp edges.
WARNING:
ElectricalGroundingInstructions
This appliance is equipped with a three pronged (grounding) plug for your protection
against shock hazard and should be plugged directly into a properly grounded three-
prong receptacle. Do not cut or remove the grounding prong from this plug.
U32-3 FPI Direct Vent Gas Insert
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OPERATING INSTRUCTIONS
the first time you use it with the fan on. When
first operated, the unit will release an odour
caused by the curing of the paint, the burning
off of any oils remaining from manufacturing.
Smoke detectors in the house may go off at this
time. Open a few windows to ventilate the
room for a couple of hours.
IMPORTANT: Gas cock knob cannot be
turned from "PILOT" to "OFF" unless it is
partially depressed.
OPERATING
INSTRUCTIONS
1) Open the bottom louver assembly
Before operating this appliance, proceed
through the following check list.
2) If the control knob is in the "OFF" position
proceed to Step 5.
1) Read and understand these Instructions
The glass panel may require cleaning
after the unit has cooled down. DO
NOT ATTEMPT TO CLEAN THE
GLASS WHILE IT IS HOT.
before operating this appliance.
3) Push in gas control knob slightly and turn
clockwise to "OFF". Knob cannot be turned
from"PILOT"to"OFF"unlessknobispushed
in slightly. Do not force.
2) Check to see that all wiring is correct and
enclosed to prevent possible shock.
3) Check to ensure there are no gas leaks.
4) Wait five minutes to allow gas, that may
have accumulated in the main burner com-
partment, to escape. If you do smell gas,
follow the instructions on the front of this
manual. If you don't smell gas continue on
to the next step.
Note: When the glass is cold and the
appliance is lit, it may cause con-
densation and fog the glass. This
condensation is normal and will
disappear in a few minutes as the
glass heats up.
4) Make sure the glass door is in place. Never
operate the appliance with the door glass
removed.
5) Verify that all venting and the cap is unob-
structed.
5) Turn the gas control counter clockwise to
DO NOT BURN THE APPLIANCE
WITHOUT THE GLASS FRONT IN
PLACE.
"PILOT".
6) Verify log placement. If the pilot cannot be
seen when lighting the unit - the logs or the
embers have been incorrectly positioned.
6) Push in control knob all the way and hold in.
Continually push and release the black
button on spark igniter until pilot lights.
Continue to hold the control knob in for
approximately one minute, then release the
gas control knob. The pilot flame should
continue to burn. If the pilot does not remain
lit, repeatoperationallowingalongerperiod
before releasing gas control knob.
During the first few fires, a white film
may develop on the glass front as part
of the curing process. The glass should
be cleaned or the film will bake on and
become very difficult to remove. Use
a non-abrasive cleaner and NEVER clean
the glass while it is hot.
7) The unit should never be turned off and on
again without a minimum of a 60 second
wait.
8) When lighting the appliance, the inside of
the glass may fog up. This will burn off after
a few minutes of operation.
7) Turn gas control knob counter clockwise to
DO NOT BURN THE APPLIANCE
WITH THE GLASS ASSEMBLY RE-
MOVED.
AUTOMATIC
CONVECTION FAN
OPERATION
"ON".
8) Use the rocker switch to operate main
burner.
9) Rotate the variable flame control to adjust
The fan operates automatically, turn the knob
on the side of the faceplate to adjust to the
desired speed. The fan will turn on as the
stove comes up to operating temperature.
After the unit has been turned off and the unit
cooled to below a useful heat output range the
fan will shut off automatically.
the flame height higher or lower.
10) Close the bottom louver assembly.
SHUTDOWN
PROCEDURE
NORMAL OPERATING
SOUNDS OF
1) Use the rocker switch to turn off the main
burner.
LIGHTING
PROCEDURE
GAS APPLIANCES
2) Open the bottom louver assembly.
3) Pushinthegascontrolknobslightlyandturn
It is possible that you will hear some sounds
from your gas appliance. This is perfectly
normal due to the fact that there are various
gauges and types of steel used within your
appliance. Listed below are some examples.
All are normal operating sounds and
should not be considered as defects in your
appliance.
clockwise to "OFF". Do not force.
IMPORTANT
4) Disconnect all electric power and gas to the
To ignite or reignite the pilot,
you must first release the
tension springs below the door.
appliance if service is to be performed.
FIRST FIRE
Only when the pilot holds, without pressure
being applied to the control knob, reapply the
tension springs to the door. The unit must
not be operated with the tension springs
unattached.
Blower:
The first fire in your stove is part of the paint
curing process. To ensure that the paint is
properly cured, it is recommended that you
burn your fireplace for at least four (4) hours
FPI gas appliances use high tech blowers to
push heated air farther into the room. It is not
unusual for the fan to make a "whirring" sound
when ON. This sound will increase or de-
22
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OPERATING INSTRUCTIONS
crease in volume depending on the speed
setting of your fan speed control.
COPY OF LIGHTING INSTRUCTION PLATE
Burner Tray:
FORYOURSAFETYREADBEFORELIGHTING
This appliance must be installed in accordance with local codes, if any; if none, follow the National Fuel Gas Code, ANSI
The burner tray is positioned directly under the
burner tube(s) and logs and is made of a
different gauge material from the rest of the
firebox and body. Therefore, the varying thick-
nesses of steel will expand and contract at
slightly different rates which can cause "tick-
ing" and "cracking" sounds. You should also be
aware that as there are temperature changes
within the unit these sounds will likely re-occur.
Again, this is normal for steel fireboxes.
Z223.1/NFPA 54, or Natural Gas and Propane Installation Codes, CSA B149.1. (Australia: AG601, New Zealand: NZS 5261)
WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing
propertydamage,personalinjuryorlossoflife.Improperinstallation,adjustment,alteration,service
or maintenance can cause injury or property damage. Refer to the owner’s information manual
provided with this appliance. For assistance or additional information consult a qualified installer,
service agency or gas supplier.
A) This appliance has a pilot which must be lighted
by hand, following the instructions below
exactly.
B) BEFORE LIGHTING smell all around the appliance
area for gas. Be sure to smell next to the floor
because some gas is heavier than air and will
settle on the floor.
a qualified service technician. Force or attempted
repair may result in a fire or explosion.
D) Do not use this appliance if any part has been under
water. Immediately call a qualified service techni-
cian to inspect the appliance and to replace any part
of the control system and any gas control which has
been under water.
Blower Thermodisc:
When this thermally activated switch turns ON
it will create a small "clicking" sound. This is the
switch contacts closing and is normal.
WHAT TO DO IF YOU SMELL GAS
- Do not try to light any appliance
- Do not touch any electric switch, do not use any
phone in your building
- Immediately call your gas supplier from
neighbors phone. Follow the gas supplier’s in-
structions.
- If you cannot reach your gas supplier, call the
fire department.
C) Use only your hand to push in or turn the gas
control knob. Never use tools. If the knob will not
push in or turn by hand, don’t try to repair it, call
This appliance needs fresh air for safe operation and
must be installed so there are provisions for adequate
combustion and ventilation air.
CAUTION:Hotwhileinoperation. Donottouch.
Severe Burns may result. Due to high surface
temperatures keep children, clothing and
furniture, gasoline and other liquids having
fammablevaporsaway.Keepburnerandcontrol
compartment clean. See installation and
operatinginstructionsaccompanyingappliance.
a
Pilot Flame:
While the pilot flame is on it can make a very
slight "whisper" sound.
Gas Control Valve:
As the gas control valve turns ON and OFF, a
dullclickingsoundmaybeaudible,thisisnormal
operation of a gas regulator or valve.
LIGHTINGINSTRUCTIONS
STOP! Read the safety information above on this
label.
1) Push in gas control knob slightly and turn
to “OFF”. Knob cannot be turned
from “PILOT” to “OFF” unless knob is pushed in
slightly. Do not force.
Release knob and it will pop back up. Pilot should
remain lit. If it goes out, repeat steps 3) and 4).
If knob does not pop up when released, stop and
immediately call your service technician or gas
supplier.
If the pilot will not stay lit after several tries, turn the
gas control knob to “OFF” and call your service
technician or gas supplier.
Unit Body/Firebox:
clockwise
Different types and thicknesses of steel will
expand and contract at different rates resulting
in some "cracking" and "ticking" sounds will be
heard throughout the cycling process.
2) Wait five (5) minutes to clear out any gas. If you
then smell gas STOP! follow “B” in the safety
information above on this label. If you don’t smell 5) Turn gas control knob counterclockwise
to “ON”.
gas, go to the next step.
6) Use rocker switch to operate main burner.
3) Turn knob on gas control counterclockwise
to “PILOT”.
4) Push in control knob all the way and hold in.
Immediately push black button on spark igniter
until pilot lights. Continue to hold the control
knob in for about 1/2 minute after the pilot is lit.
PILOT BURNER
VEILLEUSE
OFF
MAINTENANCE
INSTRUCTIONS
THERMOPILE
ELEMENT
THERMO-
ELECTRIQUE
1) Always turn the gas valve to off before
cleaning. For relighting, refer to lighting
instructions. Keep the burner and control
compartment clean by brushing and vacu-
uming at least once a year. When cleaning
the logs, use a clean soft paint brush as the
logs are fragile and easily damaged.
TO TURN OFF GAS APPLIANCE
1) Push in the gas control knob slightly and turn 2) Turn off all electric power to the appliance if
clockwise to “OFF”. Do not force. service is to be performed.
You may shut off the pilot during prolonged non use periods to conserve fuel.
DO NOT REMOVE THIS INSTRUCTION PLATE
908-649b
ventilation air is not obstructed.
During the annual service call, the burners
should be removed from the burner tray and
cleaned. Replace the embers but do not
block the pilot.
2) Clean (never when unit is hot) appliance,
door and louvers with a damp cloth. Never
use an abrasive cleaner. The gold louvers
(and optional gold door) may be scratched
if abrasives are used to clean them.
CAUTION: ANY SAFETY SCREEN
ORGUARDREMOVEDFORSERVIC-
ING AN APPLIANCE MUST BE RE-
PLACEDPRIORTOOPERATINGTHE
APPLIANCE.
The heater is finished in a heat resistant
paint and should only be refinished with
heatresistantpaint(notwithwallpaint). FPI
usesStoveBritePaint-MetallicBlack#6309.
5) Keep the area near the appliance clear and
free from combustible materials, gasoline
and other flammable vapours and liquids.
CLOTHINGOROTHERFLAMMABLE
MATERIAL SHOULD NOT BE
PLACED ON OR NEAR THE APPLI-
ANCE.
3) Make a periodic check of burner for proper
position and condition. Visually check the
flame of the burner periodically, making
sure the flames are steady; not lifting or
floating. Ifthereisaproblem, callaqualified
service person.
WARNING: CHILDRENANDADULTS
SHOULDBEALERTEDTOTHEHAZ-
ARDSOFHIGHSURFACETEMPER-
ATURE AND SHOULD STAY AWAY
TO AVOID BURNS OR CLOTHING
IGNITION. YOUNG CHILDREN
SHOULD BE CAREFULLY SUPER-
VISEDWHENTHEYAREINTHESAME
ROOMASTHEAPPLIANCE.
4) The appliance and venting system must be
inspected before use, and at least annual-
ly, by a qualified field service person, to
ensure that the flow of combustion and
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MAINTENANCE
Clean any fingerprints off before turning
the unit on. If the top louvers start to
discolour, check the door gasket seal
and replace if necessary.
6) Each time the appliance is lit, it may cause
condensation and fog the glass. This con-
densation and fog is normal and will disap-
pear in a few minutes as the glass heats up.
GENERAL VENT
MAINTENANCE
Conduct an inspection of the venting system
semi-annually. Recommended areas to inspect
as follows:
Never operate the appliance without
the glass properly secured in place or
with the door open.
DOOR GLASS
Your FPI insert is supplied with high tempera-
ture, 5 mm Neoceram ceramic glass that will
withstand the highest heat that your unit will
produce. If your glass requires cleaning, we
recommend using an approved glass cleaner
available at all authorized dealers. Do not use
abrasive materials. Do not clean the glass
when hot.
1) Check the Venting System for corrosion in
areas that are exposed to the elements.
These will appear as rust spots or streaks,
andinextremecases, holes. Thesecompo-
nents should be replaced immediately.
7) Do not use this appliance if any part has
been under water. Immediately call a qual-
ified service technician to inspect the appli-
ance and to replace nay part of the control
system and any gas control which has
been under water.
2) Remove the Termination Cap, and shine a
flashlight down the Vent. Remove any bird
nests, or other foreign material.
8) Periodically check the pilot flames. Correct
flame pattern has three strong blue flames:
1 flowing around the thermopile and 1
around the thermocouple, and 1 flowing
across the rear of the burner (it does not
have to be touching the burner).
In the event that you break your glass by
impact, purchase your replacement from an
authorizedFPI dealeronly, andfollowourstep-
by-step instructions for replacement.
3) Check for evidences of excessive conden-
sation, such as water droplets forming in
the inner liner, and subsequently dripping
out the joints, Continuous condensation
can cause corrosion of caps, pipe, and
fittings. It may be caused by having exces-
sive lateral runs, too many elbows, and
exterior portions of the system being ex-
posed to cold weather.
Warning: Do not operate appliance
withglasspanelsremoved,cracked
orbroken.Replacementoftheglass
should be done by a licensed or
qualified service person.
4) Inspect joints, to verify that no pipe sections
or fittings have been disturbed, and conse-
quently loosened. Also check mechanical
supports such as Wall Straps, or plumbers'
tape for rigidity.
Caution: Wear gloves when removing
damaged or broken glass.
Flush Glass Replacement
Remove the flush door front (as per instruc-
tions on page 11). Remove the 4 glass clips
from each corner. Slide in the new replacement
glass. Push the 4 glass clips back onto the
frame.
Top View of pilot flame
LOG REPLACEMENT
Incorrect flame pattern will have small, proba-
bly yellow flames, not coming into proper con-
tact with the rear of the burner or thermopile.
The unit should never be used with broken logs.
Turn off the gas valve and allow the unit to cool
before opening door to carefully remove the
logs. The pilot light generates enough heat to
burn someone. If for any reason a log should
need replacement, you must use the proper
replacement log. The position of these logs
must be as shown in the diagram under Log
Installation.
NOTE: Improper positioning of logs may create
carbon build-up and will alter the unit’s perform-
ance which is not covered under warranty.
GLASS GASKET
Top View of pilot flame
If the glass gasket requires replacement use
glass gasket (Part # 936-265) for the Bay Front
and a tadpole gasket for the Flush Front (Part
# 936-155).
If you have an incorrect flame pattern, contact
your FPI dealer for further instructions.
GOLD-PLATED TRIM
The 24 carat gold plated finish on the trim
requires little maintenance, and need only be
cleaned with a damp cloth. DO NOT use abra-
sive materials or chemical cleaners, as they
may harm the finish and void the warranty.
24
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MAINTENANCE
TOREMOVEFAN:
Bay Glass Removal
1) Turn the unit off and allow it to cool to room
1) Remove the door from the unit and place on
temperature.
a soft surface to prevent scratching.
2) Unplug or disconnect power source to
2) Remove the nuts holding the glass retainers
stove.
in place.
3) Remove glass front (see page 11).
3) Remove the glass retainers (sides, top and
bottom).
4) Remove logs and brick panels, if used.
4) Replace the glass. The glass must have
5) Remove the grate by loosening the two
gasketing around it.
screws and sliding the grate out.
5) Reverse the previous steps, replace the
retainers and fasten with the nuts but do not
over tighten, as this can break the glass.
6) Remove the burner/front log support as-
sembly by removing the 2 screws and
lifting it out.
6) Replace door on the stove and check the
seal.
Grate screws
7) Removethe2screwsholdingtheAirIntake
Hood to the rear firebox wall and lift out.
Replacing fan:
Reverse above steps. Hint for pushing fan
down onto pins - rub a bit of dish soap on the
grommet so it will slide more easily onto the pin.
Check to make sure the fan is seated properly
on the pins, this is very important- try to move
thefanbackandforth, thereshouldbenonoise,
ifthereischeckthatthegrommetshaven'tcome
loose.
FAN MAINTENANCE
8) Remove the 10 screws holding the Access
If your fan requires maintenance or replace-
ment, access to the fan is through the plate on
the rear wall of the firebox. NOTE: the unit
MUST NOT be operated without the fan
access panel securely in place.
Panel in place.
Seal fan access panel using high temperature
silicone (sparingly).
Caution: Label all wires prior to
disconnectingwhenservicingcon-
trols. Wiring errors can cause im-
proper and dangerous operation.
Verify proper operation after serv-
icing.
9) Remove the Fan Air Duct by loosening the
3 screws, squeeze the sides together to
remove.
10)Unplug the wires from the
fan motor (from inside the
stove).
11)Lift Fan Assembly off of
the 2 pins, tip forward
and pull through firebox
opening.
12)Disconnect green wire
from power cord.
U32-3 FPI Direct Vent Gas Insert
25
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MAINTENANCE
11) Push the valve assembly to the left and lift
5) Reconnect the pilot tube nut with a 7/16"
VALVE REPLACEMENT
the entrire assembly out.
wrench.
1) Shut off the gas supply.
6) Re-attachthevalvemountingbrackettothe
valve tray.
2) Removethelouvers(and baydoorifitison).
3) Open the flush door and remove the door.
4) Remove the logs and brick panels.
5) Remove the grate by loosening the two
screws and sliding the grate out.
12) Remove the valve by removing the 4
screws in the base of the valve tray.
7) Scrape off the old gasket from the floor of
the firebox and from the valve tray.
8) Install a new gasket and reinstall the
valve assembly.
Grate screws
6) Remove the burner assembly by removing
Note: Failure to install a new gasket may
severely affect the appliance perform-
ance.
the 2 screws and lifting it out.
9) Reinstall the 11 hold down screws.
13) Undo the pilot tube from the valve with a
7/16" wrench.
10) HookuptheTP, TH,andTP/THwirestothe
appropriate connections on the valve.
14) Undo the quick drop out thermocouple nut
on the valve with a 9mm (metric) wrench.
11) Reinstall the burner assembly.
15) Undo the "gas out" flare nut with a 13/16"
wrench.
16) Undo the "gas out" flare fitting with an 11/
7) Remove the 2 screws holding the Air Intake
16" wrench.
Hood to the rear firebox wall and lift out.
17) Remove the valve mounting brackets.
8) Disconnect the inlet gas line.
Note: when installing the burner assembly
be sure to slide the aeration adjustment
wire through the hole in the base of the
burner tray.
9) DisconnecttheTPwire,theTHwire,andthe
TH/TP wire from the valve.
10) Remove the 11 Phillips head screws secur-
ing the valve tray in place. and then lift the
entire assembly out.
Hint: If you are using black pipe, ensure that
there is a union by the valve, otherwise removal
will be almost impossible.
12) Install the grate.
13) Hookupthegaslineandcheckforgasleaks
with a soap and water solution or a gas leak
detector. (Do not use open flame for leak
testing.)
INSTALLINGVALVE
1) Re-attach the valve mounting brackets to
13) Fire up the unit temporarily and check the
the valve.
manifold pressure.
2) Reconnect the "gas out" flare fitting with an
14) Reinstallthevermiculite,embers,rockwool,
11/16" wrench.
logs and brick panels as needed.
3) Reconnect the "gas out" flare nut with a .
15) Close the door and replace the louvers.
13/16" wrench.
16) Fire up the unit again and check for proper
4) Reconnectthequickdropoutthermocouple
flame appearance and glow on logs.
nut with a 9mm wrench.
26
U32-3 FPI Direct Vent Gas Insert
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PARTS LIST
MAIN ASSEMBLY
Part #
Description
Part #
Description
1) 420-122
2) 420-142
422-518/P Fan Assembly:
3) 910-215/P Fan Motor (120 V)
Fan Access Panel
Gasket - Fan Access Panel
41) 420-157
42) 420-054
Gasket - Transition Box Bottom
Gasket - Transition Box Top
Stove Top
43)
*
44) 420-048
ThermalInsulation
5) 910-750
910-752
7) 910-142
Power Cord (120 V)
Wire Harness (intermediate)
Thermodisc-Fan Auto ON/OFF
Fan Switch Cover
Thermodisc Bracket
Flue Restrictor
45)
46)
47)
*
*
*
Adaptor Stop
Adaptor Holding Brkt-Left
Adaptor Holding Brkt-Right
Flue Adaptor Assy
8)
9)
*
*
48) 320-518
50)
*
Insulation Hold Down Brkt
10) 420-140
12)
13)
*
*
Air Hood
Levelling Bolt 5/16 x 3" Hex Hd
Jack Chain
Spring Lever Handle
Door Extension Spring
Wire Holder Clip
51) 420-170
52) 420-171
53) 420-172
Top Fan Air Channel
Upper Fan Air Channel
Lower Fan Air Channel
14) 948-045
15) 948-247
16) 948-025
17)
18)
19)
*Not available as a replacement part.
*
*
*
Strain Relief
Grommet for Power Cord
Conversion Kit to Propane
Logo Plate - Hampton
Manual
512-969
948-220
918-351
21) 420-920
420-922
Flush Louvers (Set) - Black/Gold
Flush Louvers (Set) - Black
420-923
Flush Louvers (Set) - Black/Steel
25) 420-940
420-938
Bay Louvers (Set) - Black/Gold
Bay Louvers (Set) - Black
420-942
Bay Louver (Set) - Black/Steel
422-928
422-901
422-902
422-903
422-904
*
*
*
Brick Panel Set - Standard
Brick Panel Set - Standard Brown
Brick Panel Set - Standard Red
Brick Panel Set - Herringbone Brown
Brick Panel Set - Herringbone Red
Brick Panel - Right Side
Brick Panel - Left Side
Brick Panel - Back
33)
34)
35)
36) 400-090
Brick Clip
U32-3 FPI Direct Vent Gas Insert
27
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PARTS LIST
BURNER ASSEMBLY & LOG SET
Part #
Description
Valve Assembly - NG
Valve Assembly - LP
Valve - SIT NG
423-574/P
423-576/P
52) 910-378
910-380
Valve - SIT LP
53) 910-190
55) *
58) 904-240
904-390
Ignitor Piezo and Nut
Valve Tray
Burner Orifice Nat. Gas #37
Burner Orifice LP # 52
Orifice Gasket
69
936-170
66) 910-038
910-039
67) *
Pilot Assembly - 3 Flame (NG)
Pilot Assembly - 3 Flame (LP)
PilotHolder
68) W840470
Pilot Assembly Gasket
66
69) 402-935
402-572
Log Set
EmberPackage
70) 420-143
71) 402-526
72) 402-519
73) *
Valve Tray Gasket
Grate/Diffuser Assy
Burner Assembly (NG/LP)
Log Tray Mount Bracket
Log Tray Rear
74) *
68
67
90) 910-421
91) 910-422
PilotON/OFF3"(SIT)
Extension Knob
HI/LOW 3" (SIT)
Extension Knob
74
*Not available as a replacement part.
73
72
68
71
58
55
70
TP
N
I I N
T
R I
A I R
TP
TH
A
E
O
P
I
L
T O
52
90
91
53
28
U32-3 FPI Direct Vent Gas Insert
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PARTS LIST
BAY & FLUSH FRONT ASSEMBLY
Part #
Bay Door
Description
420-931
102) *
103) *
Complete Bay Door with Black Trim
Glass Retainer Side (Top & Btm)
Glass Retainer Front (Top & Btm)
106) 940-315/P Side Glass
107) 936-243 Gasket
108) 940-314/P Center Glass
110) 902-183
402-905
402-906
111) *
Bay Brick Panel - Standard
Bay Brick Panel - Standard Brown
Bay Brick Panel - Standard Red
DoorTrim
112) 904-196
1" Round Magnet
910-421
910-422
402-956
Pilot On/Off 3" Extension Knob (SIT)
Flame Hi/Low 3" Extension Knob (SIT)
Gold Trim Bay Front
402-958
Steel Trim Bay Front
113) 422-960
Bay Front Screen
*Not available as a replacement part.
Flush Door
422-530
112) 904-196
Complete Flush Door Assy
1" Round Magnet
135) 940-307/P Flush Glass
137) 904-691
139) 936-155
UClip
Tadpole Glass Gasket
149) 420-932
Flush Trim Top/Btm (Set) -Gold
422-943
171) 512-546
173) 430-133
904-712
Screen Door (Optional)
Door Latch Assembly
Handle
U-clip for frame
U32-3 FPI Direct Vent Gas Insert
29
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PARTS LIST
FACEPLATE ASSEMBLY
Part #
Description
Part # Description
402-919 Complete Faceplate (Set) Contour with Black
Trim-Oversize
400-950 Hearth Trim 1" - Regular
320-940 Hearth Trim 1" - Oversize
400-926 Hearth Trim 2" - Regular
320-942 Hearth Trim 2" - Oversize
180) 400-928 Hearth Trim 4" - Regular
181) 320-944 Hearth Trim 4" - Oversize
400-959 Hearth Trim 6" - Regular
320-946 Hearth Trim 6" - Oversize
51)
59)
60)
*
*
*
Faceplate Side Right - Oversize
Faceplate Top - Oversize
Faceplate Side Left Assy-Oversize
402-534 Trims Pkg. Black - Oversize, Zero Clearance
65)
68)
70)
*
*
*
Faceplate Trim Right - Oversize
Faceplate Trim Top - Oversize
Faceplate Trim Left Assy - Oversize
190) *
191) *
Screw #8 x 1/2" Black self-tapping
Screw #8 x 1/2" Brass self-tapping
97) 910-246 2-way Gold Contact Switch
98) 910-330 Fan Speed Control (120 V)
99) 904-569 Fan Speed Control Knob (120 V)
199) 948-216 Regency Logo Plate
*Not available as a replacement part.
400-917 Complete Custom Faceplate (Set)
71)
72)
73)
*
*
*
Faceplate Side Right - Custom
Faceplate Top - Custom
Faceplate Side Left - Custom
SEE DETAIL 'A'
SEE DETAIL 'A'
74) 904-586 Speed Control Knob
c/w Spring Clip
68
95
99
99
70
94
60
92
93
59
96
STANDARD SIZE
FRONT VIEW
OVERSIZE
FRONT VIEW
LOGOPLA
O
G
O
PL
A
TEHERE
E
H
E
R
E
199
65
199
181
51
91
180
SEE DETAIL 'A'
191
147
191
147
145
147
99
97
98
144
147
402-918 Complete Faceplate (Set)
190
142
143
146
Standard Contour with Black Trim
DETAIL 'A'
147
147
91)
92)
93)
*
*
*
Faceplate Side Right - Standard
Faceplate Top - Standard
Faceplate Side Left Assy - Standard
REAR VIEW
MOLDED FACEPLATE
FRONT VIEW
190
141
402-532 Trims Pkg. - Standard Black
402-950 TrimSetPkg.-StandardContourBrass
94)
95)
96)
*
*
*
Faceplate Trim Right - Standard
Faceplate Trim Top - Standard
Faceplate Trim Left Assy -
Standard
73
98
72
97) 910-246 2-way Gold Contact Switch
98) 910-330 Fan Speed Control (120 V)
99) 904-569 Fan Speed Control Knob (120 V)
190
74
199
190
190
LOGOPLA
O
G
O
97
PL
A
TEHERE
E
H
E
R
E
71
402-933 Complete Faceplate (Set) Molded
CUSTOM FACEPLATES
FRONT VIEW
141) *
142) *
143) *
144) *
145) *
146) *
147) *
Faceplate Side Right - Molded
Faceplate Top - Molded
Faceplate Side Left -Molded
Mounting Bracket - Right
Filler Bracket
CUSTOM FACEPLATES
REAR VIEW
Mounting Bracket - Left
Screw #8 x 3/4" Pan Head
30
U32-3 FPI Direct Vent Gas Insert
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PARTS LIST
HAMPTON CAST - FACEPLATE ASSEMBLY
Part #
Description
402-971** Cast Faceplates (Set)
187) 910-246
Burner On/Off Switch
188) 910-330
189) 904-733
Fan Speed Control (120 V)
Knob - Black Cast Surround
201) *
202) *
203) *
205) *
194) *
195)
Cast Faceplate - Right
Cast Faceplate - Top
Cast Faceplate - Left
Flush Glass Frame
MountingFlange
Hampton Logo Plate
207) 402-981** Cast Grill (Set) - Top & Bottom
*Not available as a replacement part.
** Last digit of part number represents colour:
1=Black Metallic, 5=Enamel Brown, 6=Enamel Black
202
187
189
188
194
203
194
201
207
195
205
U32-3 FPI Direct Vent Gas Insert
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NOTES
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32
U32-3 FPI Direct Vent Gas Insert
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NOTES
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U32-3 FPI Direct Vent Gas Insert
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NOTES
_____________________________________________________________________________________
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34
U32-3 FPI Direct Vent Gas Insert
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WARRANTY
FPI Fireplace Products are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance Team carefully inspects each unit
thoroughly before it leaves our facility. FPI Fireplace Products International Ltd. is pleased to extend this limited lifetime warranty to the original purchaser
of a FPI Product. This warranty is not transferable.
The Warranty: Limited Lifetime
The combustion chamber, heat exchanger, burner tubes/pans, logs, brick panels and gold plating (against defective manufacture only) are covered under the Limited
Lifetime Warranty for five (5) years for parts and subsidized labour* and parts only thereafter.
Glass is covered for lifetime against thermal breakage only, parts and subsidized labour* for five (5) years and parts only thereafter from date of purchase.
External casting, surrounds and grills are covered against cracks and warps resulting from manufacturer defects, parts and subsidized labour* for three (3) years from
the date of purchase and parts only thereafter.
Special Finishes - One year on brushed nickel and antique copper full screens and doors. You can expect some changes in color as the product "ages" with constant
heating and cooling. FPI warranties the product for any manufacturing defects on the original product. However, the manufacturers warranty does not cover changing
colors and marks, ie. finger prints, etc applied after the purchase of the product. Damage from the use of abrasive cleaners is not covered by warranty.
Electrical and mechanical components such as blowers, switches, wiring, thermodiscs, FPI remote controls, spill switches, thermopiles, thermocouples, pilot assembly
components, and gas valves are covered for one year parts and subsidized labour* from the date of purchase. Blowers and valves replaced under warranty are considered
repairs and continue as if new with appliance. ie. twelve (12) months from original purchase date of appliance with a minimum of three (3) months coverage from date
of replacement.
FPI venting components are covered parts and subsidized labour* for three (3) years from date of purchase.
Simpson Dura-Vent venting components (Direct Vent units) are covered by Simpson Dura-Vent Inc. warranty.
Conditions:
Any part or parts of this unit which in our judgement show evidence of such defects will be repaired or replaced at FPI's option, through an accredited distributor or agent
provided that the defective part be returned to the distributor or agent Transportation Prepaid, if requested.
Porcelain/Enamel - Absolute perfection is either guaranteed nor commercially possible. Any chips must be reported and inspected by an authorized dealer within three
days of installation. Reported damage after this time will be subject to rejection.
It is the general practice of FPI to charge for larger, higher priced replacement parts and issue credit once the replaced component has been returned to FPI and evaluated
for manufacturer defect.
The authorized selling dealer is responsible for all in-field service work carried out on your FPI product. FPI will not be liable for results or costs of workmanship from
unauthorized service persons or dealers.
At all times FPI reserves the right to inspect product in the field which is claimed to be defective.
All claims must be submitted to FPI by authorized selling dealers. It is essential that all submitted claims provide all of the necessary information including customer
name, purchase date, serial #, type of unit, problem, and part or parts requested, without this information the warranty will be invalid.
Exclusions:
This limited Lifetime Warranty does not extend to or include paint, door or glass gasketing or trim.
At no time will FPI be liable for any consequential damages which exceed the purchase price of the unit. FPI has no obligation to enhance or modify any unit once manufactured.
ie. as products evolve, field modifications or upgrades will not be performed.
FPI will not be liable for travel costs for service work.
Installation and environmental problems are not the responsibility of the manufacturer and therefore are not covered under the terms of this warranty policy.
Embers, rockwool, gaskets, door handles and paint are not covered under the terms of this warranty policy.
Any unit which shows signs of neglect or misuse is not covered under the terms of this warranty policy.
The warranty will not extend to any part which has been tampered with or altered in any way, or in our judgment has been subject to misuse, improper installation, negligence
or accident, spillage or downdrafts caused by environmental or geographical conditions, inadequate ventilation, excessive offsets, negative air pressure caused by
mechanical systems such as furnaces, fans, clothes dryer, etc.
Freight damage to stoves and replacement parts is not covered by warranty and is subject to a claim against the freight carrier by the dealer.
FPI will not be liable for acts of God, or acts of terrorism, which cause malfunction of the appliance.
Performance problems due to operator error will not be covered by this warranty policy.
Products made or provided by other manufacturers and used in conjunction with the operation of this appliance without prior authorization from FPI, may nullify your
warranty on this product.
Any alteration to the unit which causes sooting or carboning that results in damage to the interior / exterior facia is not the responsibility of FPI.
* Subsidy according to job scale as predetermined by FPI.
U32-3 FPI Direct Vent Gas Insert
35
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FPI fireplaces are designed with reliability and simplicity in
mind. In addition, our internal Quality Assurance Team
carefully inspects each unit thoroughly before it leaves
our door.
FPI Fireplace Products International Ltd. is pleased to
extend this Limited Lifetime Warranty to the original
purchaser of a FPI Product.
See the inside back cover for details.
Register your Regency online at
Register your Hampton online at
Installer:Pleasecompletethefollowinginformation
Dealer Name & Address:______________________________________________
__________________________________________________________________
Installer: ___________________________________________________________
Phone #: ___________________________________________________________
Date Installed: ______________________________________________________
Serial No.: _________________________________________________________
FPI, Hampton and energy are trademarks of FPI Fireplace Products International Ltd.
Printed in Canada
© Copyright 2005, FPI Fireplace Products International Ltd. All rights reserved.
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