Owner’s Manual
Read and understand this entire manual before riding!
For assistance contact Razor. DO NOT RETURN TO STORE.
Item Number:
15130412
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BEFORE YOU BEGIN
Remove contents from box. Remove the foam separators that protect the components from damage during shipping.
Inspect the contents of the box for scratches in the paint, dents or kinked cables that may have occurred during
shipping. Because the Sport Mod was 95 percent assembled and packed at the factory, there should not be any
problems, even if the box has a few scars or dents.
WARNING: DO
NOT USE NON-RAZOR
PRODUCTS WITH YOUR
RAZOR SPORT MOD.
The Sport Mod has been built to
certain Razor design specifications.
The original equipment supplied at
the time of sale was selected on
the basis of its compatibility with
the frame, fork and all other parts.
Certain aftermarket products may
or may not be compatible.
q Estimated Assembly and Set-Up Time
Razor recommends assembly by an adult with experience in bicycle mechanics.
Allow up to 15 minutes for assembly, not including initial charge time.
Allow up to 12 hours for initial charge (see page 3 for charging information).
Speed Control
Charger
Brake Lever
Brake Lever
Adjuster
Charger
Port
On/Off
Switch
Charger
Plug
Tire
Front Fork
Front Wheel
Charger
Port
Fuse Box
Battery
Kick Stand
Chain Guard
q Required Tools
Some tools may be supplied; however, we recommend the use of mechanic’s grade tools. Use the supplied tools only
as a last resort.
3mm and 6mm
hexagonal key wrenches
(included)
8mm, 10mm and 17mm
wrenches
Phillips screwdriver
Bicycle-style tire pump
for Schrader valve tires,
with pressure gauge
or call toll-free at 866-467-2967 Monday - Friday 8:00 AM - 5:00 PM Pacific Time.
2
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ASSEMBLY AND SET-UP
q Charging the Battery
WARNING:
Your Sport Mod may not have a fully charged battery; therefore you must charge the battery prior to use.
Rechargeable batteries are only to
be charged under adult supervision.
Always disconnect your Sport Mod
from the charger before cleaning
with liquid.
• Initial charge time: 12 hours
• Recharge time: up to 8 hours
• Fully charge once a month when not in use
• Run time: up to 40 minutes
• Average battery life: 250 charge/discharge cycles
• Do not store below 32 degrees - this can damage the battery.
Note: If your charger does not
look like the one illustrated,
your unit has been supplied
with an alternative charger.
The specifications and charging
procedure would not change.
Charger
Port
The charger has a small window
with one LED or two LEDs to
indicate the charge status. Refer
to the illustration on the charger
unit for the actual “charging” and
“charged” status indications for
your model charger.
Charger
Plug
1 Plug the charger port into the
port on the Sport Mod. The charger
works with the power switch in
either the on or off position.
2 Plug the charger plug into a wall
outlet.
Chargers have built-in over-charge
protection to prevent battery from
being over-charged.
Be sure to properly align the
groove on the charger input
plug with the corresponding
socket on the case; otherwise,
no charging action will occur.
q Attaching the Handlebars
WARNING: Failing to
properly adjust and tighten the
clamps and retainers that affix the
handlebar can cause you to lose
control and fall.
2 Insert handlebar assembly into
the fork until it stops. Raise to
desired height, keeping the stem
and fairing aligned within the red
arrows of the safety zone.
3 Tighten down the hexagonal
bolt with the 6mm hexagonal
wrench.
1 Loosen the two hexagonal
bolts with the 3mm hexagonal
wrench and remove the plastic
handlebar cover.
5 Secure the two hexagonal bolts
4 Put the plastic handlebar
with the 3mm hexagonal wrench.
cover back in place.
3
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ASSEMBLY AND SET-UP
q Attaching the Front Wheel
2 Insert the wheel into the front
fork with the lock washers on the
outside of the fork.
3 Insert the tab on the lock
washer into the hole on the front
fork and tighten the nuts with the
supplied wrench.
1 Remove the packing material
from the front fork.
q Testing the Brakes
WARNING: The brake
is capable of skidding the tire and
throwing an unsuspecting rider.
Practice in an open area free from
obstacles until you are familiar with
the brake function. Avoid skidding
to a stop as this can cause you to
lose control or damage the rear tire.
To use the brake, squeeze the lever to increase the pressure on the brake. The brake lever is fitted with a cable adjuster
to compensate for cable stretch and/or to fine-tune the lever movement to brake engagement. If the brake is not
engaging properly, follow instructions for adjusting the brakes outlined below.
q Adjusting the Brakes
Note: The brake lever contains a
safety switch to stop the motor
when the brake is applied. In an
emergency, applying the brake
will always stop the motor. Do not
disable or replace this lever with
anything other than a genuine Razor
replacement part.
1 To adjust the brake play, thread
the brake lever adjuster in or out 1/4
to 1/2 turn until the desired brake
adjustment is attained. Most
adjustments are complete at this
step. If brake still needs further
adjustment, proceed to step 2.
2 If the brake lever adjuster is
threaded outward and the brake
still has too much slack, use the
rear brake adjuster for additional
adjustment.
REPAIR AND MAINTENANCE
Check the Razor web site for any updates on the latest repair and maintenance procedures.
Turn power switch off before conducting any maintenance procedures.
Note: The pressurized air supplies
found at gasoline stations are
designed to inflate high-volume
automobile tires. If you decide to
use such an air supply to inflate
your Sport Mod tires, first make
sure the pressure gauge is working,
then use very short bursts to
inflate to the correct PSI. If you
inadvertently over-inflate the
tire, release the excess pressure
immediately.
q Inflating the Tires
Tires are inflated when shipped, but they invariably lose some pressure between the point of manufacturing and
your purchase.
1 Using a bicycle style tire pump
equipped for a Schrader-type valve,
inflate the front tire to the PSI
indicated on the sidewall of the
tire.
4
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REPAIR AND MAINTENANCE
q Chain and Rear Tire Replacement
Tools required: Phillips screwdriver, 10mm wrench, two (2) 8mm wrenches, and two (2) 17mm wrenches.
1 With a Phillips screwdriver,
remove the screws that secure the
chainguard. Remove chainguard.
3 With two 8mm wrenches,
loosen the brake housing anchor and
disconnect. Keep the spacer and
washers together.
2 With a 10mm wrench, loosen
the brake cable anchor and
disconnect the brake cable.
5Pull the wheel out. Note the
arrangement of the hardware
sequence.
Note: Your hands will get greasy
doing this.
6 Install the new chain or wheel
by slipping the chain around the
axle. Slide the axle into the slots on
the frame. Slide the wheel forward
and maneuver the chain onto the
rear sprocket, front sprocket and
chain tensioner. Tighten the axle
nuts.
4 With two 17mm wrenches,
loosen the axle nuts. Push the
wheel forward in the slots to loosen
the chain.
Note: This step will work better
with the Sport Mod flipped upside
down.
7Tighten the brake housing
8Re-connect the brake cable and
9Re-attach the chain guard. Test
anchor securely.
tighten the brake cable anchor.
ride and check. Readjust as needed.
5
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REPAIR AND MAINTENANCE
q Replacing the Fuse
WARNING: To prevent
shock or short circuit, please follow
the instructions in order and do not
skip or combine any steps.
1Make sure the power switch is
2Locate fuse cover on top of
battery assembly through the rear
fender.
3Open the fuse cover to expose
turned off.
the fuse.
Amperage
number
4Remove the fuse and replace
with a new one of equal
amperage.
5Close the fuse cover.
Note: Amperage rating is
located on top of fuse. Fuse must
be replaced with one of equal
amperage.
q Battery Care and Disposal
WARNING: If a battery
leak develops, avoid contact with
the leaking acid and place the
damaged battery in a plastic bag.
Refer to the disposal instructions at
left. If acid comes into contact with
skin or eyes, flush with cool water
for at least 15 minutes and contact
a physician.
Do not store the battery in temperatures above 75° or below -10° F.
CONTAINS SEALED LEAD BATTERY. BATTERY MUST BE RECYCLED.
Disposal: Your Razor product uses sealed lead-acid batteries which must be recycled or disposed of in an
environmentally sound manner. Do not dispose of a lead-acid battery in a fire. The battery may explode or leak. Do not
dispose of a lead-acid battery in your regular household trash. The incineration, land filling or mixing of sealed lead-
acid batteries with household trash is prohibited by law in most areas. Return exhausted batteries to a federal or state
approved lead-acid battery recycler or a local seller of automotive batteries. If you live in Florida or Minnesota, it is
prohibited by law to throw away lead-acid batteries in the municipal waste stream.
q Charger
The transformer/charger supplied with the Sport Mod should be regularly examined for damage to the cord, plug,
enclosure and other parts, and, in the event of such damage, the bike must not be charged until it has been repaired or
replaced.
Use ONLY with the recommended charger.
q Replacement Parts
The most frequently requested replacement parts (wheels, tires, tubes, batteries and chargers) are available for
repair center.
q Repair Centers
For a list of authorized Razor repair centers:
• Send e-mail to [email protected] or call 866-467-2967 for the center nearest you.
6
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TROUBLESHOOTING GUIDE
Problem
Possible Cause
Solution
Vehicle does not run
Undercharged battery
Charge the battery. A new battery should have been charged for at least 12
hours before using the vehicle for the first time and up to 8 hours after each
subsequent use.
Check all connections. Make sure the charger port is tightly plugged into
the charging port on the Sport Mod, and that the charger is plugged into the
wall.
Make sure power flow to the wall outlet is on.
Charger is not working
You may check to see if your charger is working by using a volt meter or
asking your local Razor authorized service center to test your charger for you.
Vehicle was running but
suddenly stopped
Loose wires or connectors
Blown fuse
Check all wires and connectors to make sure they are tight.
If the motor is overloaded it could blow the fuse. Replace fuse. Refer to
instructions on page 6.
An excessive overload, such as too heavy a rider or too steep a hill, could
cause the motor to overheat. If the Sport Mod suddenly stops running,
wait a few seconds and then push the breaker to reset the circuit. Correct the
conditions that caused the breaker to trip and avoid repeatedly tripping
the breaker.
Short run time (less than
30 minutes per charge)
Undercharged battery
Charge the battery. A new battery should have been charged for at least 12
hours before using the vehicle for the first time and up to 8 hours after each
subsequent use.
Check all wires and connectors. Make sure the battery connector is tightly
plugged into the charger connector, and that the charger is plugged into
the wall.
Make sure power flow to the wall outlet is on.
Battery is old and will not accept
full charge
Even with proper care, a rechargeable battery does not last forever. Average
battery life is 1 to 2 years depending on vehicle use and conditions. Replace
only with a Razor replacement battery.
Brakes are not adjusted properly
Driving conditions are too stressful
Refer to adjusting the brakes instructions on page 4.
Vehicle runs sluggishly
Use only on solid, flat, clean and dry surfaces such as pavement or level
ground.
Tires are not properly inflated
Vehicle is overloaded
The tires are inflated when shipped, but they invariably will lose some
pressure between the point of manufacturing and your purchase.
Refer to tire inflation instructions on page 4.
Make sure you do not overload the vehicle by allowing more than one rider
at one time, exceeding the 220 lb. maximum weight limit, going up a hill
or towing objects behind the vehicle. If the vehicle is overloaded, the
circuit breaker may trip and shut off power to the motor. Correct the driving
conditions that caused the overload, wait a few seconds, and then push the
breaker to reset the circuit. Avoid repeatedly tripping the circuit breaker.
7
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TROUBLESHOOTING GUIDE
Problem
Possible Cause
Solution
Check all wires around the motors and all connectors to make sure they are
tight.
Sometimes the vehicle
doesn’t run, but other times
it does
Loose wires or connectors
Contact your local Razor authorized service center for diagnosis and repair.
Motor or electrical switch damage
No action required. This is normal for some chargers and is no cause for
concern. If your charger does not get warm during use, it does not mean that
it is not working properly.
Charger gets warm during Normal response to charger use
use
Refer to adjusting the brakes instructions on page 4.
Vehicle does not stop when Brakes are not adjusted properly
applying the brake
Apply a lubricant such as 3 in 1TM or Tri-FlowTM to the chain.
Vehicle makes loud noises Chain is too dry
or grinding sounds
or call toll-free at 866-467-2967 Monday - Friday 8:00 AM - 5:00 PM Pacific Time.
8
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SPORT MOD PARTS
Keep your Sport Mod running for years with genuine Razor parts. Visit our web site or e-mail us for more information on spare part availability.
(Specifications subject to change without notice.)
01
02
03
Handlebar grip (right/left)
Brake lever assemble complete
Handlebar
10
11
12
13
14
15
16
17
18
19
20
21
22
Headset (lower)
Front fork
23
24
25
26
27
28
29
30
31
32
33
34
Right side cover of frame
On/ Off switch
Front wheel complete
Control module
Battery (2- 12V/ 7Ah)
Motor (24V/ 250W)
Kickstand
Main switch protector
Left side cover of frame
Charger port w/ wires
Rear seat cover
03-1 6mm stem bolt
03-2 Washer
03-3 Fixation bracket
03-4 Wedge
Seat
04
05
06
07
08
09
Speed controller
Rear wheel complete
Chain
Left side cover of footplate
Right side cover of footplate
Footplate
Handlebar front cover
Handlebar rear front
Handlebar rear cover fixup sheet
Headset (upper)
Chain guard
Rear head cover
Front head cover
Front fender
Rear cover
Rear fender
Frame
9
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SPORT MOD PARTS
10
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SB 1918 (CALIFORNIA) DECLARATION
YOUR INSURANCE POLICIES MAY NOT PROVIDE COVERAGE FOR ACCIDENTS
INVOLVING THE USE OF THIS SCOOTER/ELECTRIC VEHICLE. TO DETERMINE
IF COVERAGE IS PROVIDED, YOU SHOULD CONTACT YOUR INSURANCE
COMPANY OR AGENT.
11
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SAFETY REMINDERS
PRE-RIDE CHECKLIST
Loose Parts
Tire Inflation
Check and secure all fasteners before every ride. Make sure
steering stem clamp bolts are locked properly in place. There
should not be any unusual rattles or sounds from loose parts
or broken components. If you are not sure, ask an experienced
mechanic to check.
Periodically inspect the tires for excess wear, and regularly check
the tire pressure and re-inflate as necessary. If you get a flat tire,
the inner tube can be patched or a new tube can be purchased
from Razor or an authorized repair center.
❑
❑
❑
Safety Gear
Brake
Always wear proper protective equipment such as an approved
safety helmet, elbow pads and kneepads. Always wear shoes
(lace-up shoes with rubber soles), never drive barefooted or
in sandals, and keep shoelaces tied and out of the way of the
wheels, motor and drive system.
Check the brake for proper function. When you squeeze the lever,
the brake should provide positive braking action. When you apply
the brake with the speed control on, the brake cut-off switch will
stop the motor.
❑
❑
Frame, Fork and Handlebars
Check for cracks or broken connections. Although broken frames
are rare, it is possible for an aggressive driver to bash into a curb
or wall and wreck and bend or break a frame. Get in the habit of
inspecting yours regularly.
DO NOT RETURN TO STORE
Do not use this vehicle for the first time until you
have inflated the tires to the correct PSI and
charged the battery for at least 12 hours.
Failure to follow these instructions may damage
your vehicle and void your warranty.
WARRANTY
Razor Limited Warranty
For your records, save your original sales receipt with this manual and write
the serial number below.
The manufacturer warranties this product to be free of manufacturing defects
for a period of 90 days from date of purchase. This Limited Warranty does
not cover normal wear and tear, tires, tubes or cables, or any damage, failure
or loss caused by improper assembly, maintenance, or storage or use of the
Razor Sport Mod.
__________________________________________
Item Number:
15130412
This Limited Warranty will be void if the product is ever
• used in a manner other than for recreation;
• modified in any way;
• rented.
The manufacturer is not liable for incidental or consequential loss or damage
due directly or indirectly to the use of this product.
Razor does not offer an extended warranty. If you have purchased an
extended warranty, it must be honored by the store at which it was
purchased.
or call toll-free at 866-467-2967 Monday - Friday 8:00 AM - 5:00 PM Pacific Time.
Patent Pending
Printed in China for:
Razor USA LLC
PO Box 3610
12102007
Cerritos, CA 90703
© Copyright 2006 Razor USA. All rights reserved.
12
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