OPERATOR’S MANUAL
TM
Miter Saw Utility Vehicle
AC99402
For Use With RIDGID 10 in. and
12 in. Miter Saws and other
miter saws
This Miter Saw Utility Vehicle has been engineered and manufactured to our high standard for dependability, ease of
operation and operator safety. When properly cared for, the Miter Saw Utility Vehicle will give you years of rugged, trouble-
free performance.
WARNING:
To reduce the risk of injury, the user must read and understand the operator’s manual before using this product.
Thank you for buying a RIDGID product.
SAVE THIS MANUAL FOR FUTURE REFERENCE
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RULES FOR SAFE OPERATION
Safe operation of this accessory requires that you read and
understand this operator's manual, the operator’s manual
for the miter saw and all labels affixed to the tool.
nMaximum weight of power tool must not exceed 100
pounds.
nMaximum weight of saw and workpiece must not
exceed 200 pounds.
nAlways mount miter saw so the workpiece is positioned
in-line with the roller assemblies.
nCheck to make sure workstand does not rock, slide or
READ ALL INSTRUCTIONS
nKNOWYOURACCESSORY.Readtheoperator'smanual
carefully. Learn the product's applications and limitations
as well as the specific potential hazards related to this
product.
move prior to use.
nPut the workstand on a firm level surface where there
is plenty of room to handle and properly support the
workpiece.
nKEEP THE WORK AREA CLEAN. Cluttered work areas
and work benches invite accidents. DO NOT leave tools
or pieces of wood on the saw while operating.
nSAVE THESE INSTRUCTIONS. Refer to them frequently
and use them to instruct other users. If you loan someone
this product, also loan these instructions.
nALWAYS WEAR SAFETY GLASSES WITH SIDE
SHIELDS. Everyday eyeglasses have only impact-
resistant lenses; they are NOT safety glasses.
nDO NOT USE THIS PRODUCT WITH OTHER EQUIP-
MENT or for other purposes.
WARNING:
Some dust created by power sanding, sawing,
grinding, drilling, and other construction activities
contains chemicals known to cause cancer, birth
defectsorotherreproductiveharm.Someexamples
of these chemicals are:
nALWAYS DISCONNECT THE SAW FROM THE POWER
SUPPLY BEFORE ASSEMBLING THIS KIT. Make sure
the switch is off when reconnecting the saw to a power
supply.
nBEFOREMAKINGACUT,BESUREALLADJUSTMENTS
• lead from lead-based paints,
ARE SECURE.
• crystalline silica from bricks and cement and
other masonry products, and
nAlways get help if you need to lift the workstand. When
lifting, hold the workstand close to your body. Bend your
knees so you can lift with your legs, not your back.
• arsenic and chromium from chemically-treated
lumber.
nWhen hauling the workstand in a vehicle, securely tie it
Your risk from these exposures varies, depending
on how often you do this type of work. To reduce
your exposure to these chemicals: work in a well
ventilated area, and work with approved safety
equipment, such as those dust masks that are
specially designed to filter out microscopic
particles.
down to prevent movement and possible damage.
nNEVER put the workstand where operator's or bystander
are forced to stand with any part of their body inline with
the path of the saw blade.
nNEVER STAND ON WORKSTAND. Serious injury could
occur if the stand tips or you accidentally hit the cutting
tool. Do not store any items above or near the stand
where anyone might climb on the stand to reach them.
3
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SYMBOLS
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the explanations
with them, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any
danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.
SYMBOL MEANING
DANGER: Indicates an imminently hazardous situation, which, if not avoided, will result in death or serious
injury.
WARNING: Indicates a potentially hazardous situation, which, if not avoided, could result in death or
serious injury.
CAUTION:Indicatesapotentiallyhazardoussituation,which,ifnotavoided,mayresultinminorormoderate
injury. It may also be used to alert against unsafe practices that may cause property damage.
Note:
Advises you of additional information concerning the operation or maintenance of the equipment.
SAFETY AND INTERNATIONAL SYMBOLS
This operator's manual describes safety and international symbols and pictographs that may appear on this prod-
uct. Read the operator's manual for complete safety, assembly, operating and maintenance, and repair information.
SYMBOL
NAME
MEANING
Wet Condition Alert
• Do not expose to rain or use in damp locations.
• Failure to keep your hands away from the blade
will result in serious personal injury.
No Hands Symbol
• To reduce the risk of injury, the user must read and under
stand the operator’s manual before using this product.
Read the Operator’s Manual
Eye Protection
• Always wear safety goggles or safety glasses with side
shields and a full face shield when operating this product.
SAVE THESE INSTRUCTIONS
4
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UNPACKING
NOTE: Before beginning assembly, check that all parts are
included. If you are missing any part, do not assemble this
accessory. Call 1-800-4-RIDGID or E-mail us at info@rid
gidwoodworking.com to get the missing part. Sometimes
small parts can get lost in packaging material. Do not throw
away any packaging until the accessory is completely
assembled and your power tool is attached. Check
packaging for missing parts before contacting RIDGID.
LOOSE PARTS
The following items are included:
nStand Assembly (1)
nRoller Assembly (2)
nWheels (2)
nOperator's Manual (1)
nHex Bolt, M8x50 mm (2)
nFlat Washer, M8 (4)
nLock Nut, M8 (2)
HEX BOLT
FLAT
WASHER
LOCK
NUT
nHex Bolt, M6x40mm (4)
nFlat Washer, M6 (4)
nFender Washer, M6 (4)
nLock Nut, M6 (4)
FENDER
WASHER
nPlastic Caps (2)
ROLLER
ASSEMBLY
WHEELS
STAND
ASSEMBLY
HEX BOLT
LOCK
NUT
WASHER
TOOLS NEEDED
The following tools (not included) are needed for properly assembling your Miter Saw Utility Vehicle.
ADJUSTABLE WRENCH
HAMMER
WRENCHES (4)
(10mm, 13mm, 14mm, 19mm)
5
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ASSEMBLY
ATTACHING THE LOWER FOOT
MOUNTING WHEELS
See Figures 1 d 2.
See Figure 3.
nPlace stand assembly “flat” on floor.
nSlide axle bolt outwards until it extends beyond the
frame.
nRotate lower foot into upright position aligning holes as
nRemove axle lock nut and one washer.
shown.
nLocate the following parts:
Hex Bolt, M8 x 50 mm (2)
Flat Washer, M8 (4)
WARNING:
Do not remove axle bolt(s) from the frame.
Energy from gas spring can cause injury if leg is
disconnected from axle bolt(s).
Lock Nut, M8 (2)
nInstall bolt, two washers and lock nut as shown. Finger
tighten lock nut.
nPlace wheel on axle bolt as shown
nRepeat above step on the opposite side.
nReplace axle lock nut and washer as shown. Tighten
lock nuts securely. Check to see that the wheel freely
spins. If not, slightly loosen axle lock nut. Repeat steps
above steps for opposite wheel.
nTighten all four lock nuts.
nPress plastic cap over each wheel lock nut by gently
tapping with a hammer.
Fig. 1
OUTWARDS
Fig. 2
Fig. 3
6
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ASSEMBLY
WORKSTAND SET-UP
WARNING:
See Figures 4 - 5.
To avoid serious personal injury when lifting, bend
your knees so you can lift with your legs, not your
back.
Before You Start
nIf a miter saw is already assembled to the stand, make
sure that it is securely attached to the stand per the
instructions in this manual.
nThe sliding legs will follow tracks on the underside of the
table to their engaged position near the handle end of
the table.
nReturn table to horizontal position. The table should
now rest firmly on top of the sliding legs. If not, repeat
“pull up and set down” motion.
nIf a compound miter saw is already assembled to the
stand, make sure to place the blade 90° to the table (if
applicable). Miter the blade to the right as far as it will
go, place the blade in the “locked down” position, and
lock all knobs and levers.
nIf a slide compound miter saw is already assembled to
the stand, follow the above steps plus slide the head/
blade assembly to the front of the saw and lock the slide
rails.
nRelease lift handle/lock lever.
NOTE: You may need to adjust the speed at which you raise
the table in order to get the sliding leg to catch in the notch.
UPRIGHT POSITION
WARNING:
To reduce the risk of injury, make sure sliding leg
is secured in the notch by the lock lever. Failure to
latch may cause stand to fall in use.
PULL
LOCKING PIN
LEG
CROSSBAR
SPRING
PIN KNOB
LIFT HANDLE/
LOCK LEVER
Fig. 4
SETTING UP
n From the upright position, hold the leg cross bar and pull
the spring pin knob.
n Lift legs up until the spring pin locks in place.
n Lower unit until the legs rest on the floor.
n Stand at wheel end of unit, grasp the lift handle/lock
lever. Squeeze lock lever and raise the table to a position
just above horizontal.
CAUTION:
Do not lift by any part of the miter saw that is
attached to the workstand. Failure to do so may
result in possible injury and damage the tool.
SLIDING LEG
Fig. 5
7
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ASSEMBLY
n Slide flat washer on hex bolt and place through miter
saw base and workstand. The larger fender type flat
washer can be placed on the bottom or top of the
miter saw. Certain mountings will require this washer
to be placed on top of the miter saw in order to provide
clearance with the frame.
MOUNTING MITER SAW
See Figures 6 - 7.
WARNING:
Failure to unplug the tool could result in accidental
starting causing possible serious personal injury.
C
A
Before You Start
RIDGID miter saws bolt directly onto this workstand.
When you are finished attaching your saw to the workstand
reread the Operation and Rules for Safe Operation sections
of this manual. Make sure that you understand how to
set-up and fold the workstand safely. Saw and workstand
combination must be stable in order to operate safely.
D
D
B
B
A
C
Fig. 6
WARNING:
To avoid serious personal injury, always assure
saw is fully supported and securely attached to a
level work surface. If not, relocate to a more stable
location.
nOn some miter saws using mounting position “C”, it is
necessary to mount the hex bolt and flat washer from
the bottom side of the table on the rear of the miter saw
to allow clearance with the frame when folding the stand
in the upright storage position.
nSlide flat washer on the hex bolt and “finger tighten”
WARNING:
using lock nut.
To reduce the risk of injury from the miter saw
moving or falling off stand, always check that all
mounting bolts and nuts are securely tightened
before moving stand or using tool.
nRepeat steps for the other three mounting holes.
nTighten all lock nuts.
WORKPIECE IN LINE WITH
ROLLER ASSEMBLIES
MOUNTING RIDGID 10 in. AND 12 in.
COMPOUND MITER SAW
NOTE: Mounting holes are provided for 10 in. and 12 in.
RIDGID miter saws.
Other brands of miter saws will require additional 5/16 in.
mounting holes to be drilled. See instructions:
n Locate the following parts:
Hex Bolts, M6 x 40mm (4)
Flat Washers, M6 (4)
ROLLER
ASSEMBLY
Fender Washers, M6 (4)
Lock Nuts, M6 (4)
n Determine the correct mounting holes for your RIDGID
miter saw.
n Position the RIDGID miter saw over the mounting
holes. Always mount the miter saw so the workpiece is
positioned inline with the roller assemblies.
RIDGID MOUNTING HOLES
See Figure 6.
HEX HEAD BOLT
FLAT WASHER
A - 10 in. miter saw (MS10500, MS10501, MS10502, MS1060)
B - 12 in. miter saw (remove miter saw left side table
extension for easier access to workstand knobs).
C - 12 in. slide miter saw (on rear holes of miter saw,
place hex bolts through the bottom side of the
table).
MITER SAW
WORKSTAND
D - 10 in. miter saw (MS1065)
FENDER WASHER
Fig. 7
LOCK NUT
8
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ASSEMBLY
MOUNTING OTHER BRANDS
MOUNTING AND ALIGNING ROLLER ASSEMBLY
See Figure 9.
See Figure 8.
NOTE: Other brands of miter saws (not RIDGID miter saws)
will require additional 5/16 in. mounting holes to be drilled.
See instructions below.
n Insert roller assembly into each extension bar.
NOTE: Make sure length stop is positioned towards miter
saw.
nLocate the following parts:
NOTE: Load capacity of each roller is 100 pounds
maximum.
Hex Bolts, M6 x 40mm (4)
Flat Washers, M6 (4)
Fender Washers, M6 (4)
Lock Nuts, M6 (4)
n Place a straight edge on the miter saw table and adjust
roller assembly to table height.
CENTER THE MITER SAW ON THE WORK-
STAND
Check and make sure
LENGTH
STOP
nThe front of the miter saw faces the front of the
workstand as shown above.
nThe miter saw is mounted so the workpiece is positioned
in line with the roller assemblies as shown above.
nThe mounting hardware will not interfere with the sliding
table frame members underneath table. Shaded areas on
table in figure 8 show locations that mounting hardware
may interfere with folding/locking mechanisms. Be sure
to position miter saw outside of these areas.
nMark the mounting hole(s) location. Remove miter saw.
DO NOT DRILL
HOLES IN
SHADED AREAS
Fig. 8
nDrill 5/16 in. mounting holes.
nReposition the miter saw on the workstand.
nSlide flat washer on hex bolt and place through miter
saw and workstand. The larger fender type flat washer
can be placed on the bottom or top of the miter saw.
Certain mountings will require this washer to be placed
on top of the miter saw in order to provide clearance
with the frame. On some miter saws using mounting
position “C”, it is necessary to mount the hex bolt and
flat washer from the bottom side of the table on the rear
of the miter saw to allow clearance with the frame when
folding the stand in the upright storage position.
Fig. 9
nSlide a flat washer on hex bolt and “finger tighten” using
lock nut.
nRepeat above steps for the other three mounting holes.
nTighten all lock nuts.
9
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ASSEMBLY
NOTE: There is a catch to limit the overall extension bar
travel.
EXTENSION BAR(S) OPERATION
See Figures 10 - 11.
n Pull out on locking pin knob and swing leg down until
Both extension bars may be adjusted to provide maximum
workpiece support. To adjust the extension bars:
locking pin locks leg in the down position.
n Turn foot knob counterclockwise to loosen and slide
foot extension down until foot contacts the floor. Tighten
foot knob.
n Loosen adjustable handle by turning counter clock-
wise.
NOTE: Adjustable handle can be repositioned if
necessary. Lift up on handle and rotate to desired
position then release handle.
n Repeat for the other extension bar.
NOTE: It may be necessary to realign roller assemblies with
the miter saw table. See Mounting and Aligning Roller
Assembly on page 9.
n Slide out extension bar to desired position and tighten
extension bar handle.
LEG
ADJUSTABLE
HANDLE
LOCKING PIN
KNOB
FOOT
KNOB
Fig. 10
Fig. 11
10
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ASSEMBLY
FOLDING AND MOVING WORKSTAND
See Figures 12, 13, and 14.
LOWER THE
TABLE
Fig. 13
n Lift stand into upright position pull out on the spring pin
knob, and swing the legs until they lock in place against
the bottom of the table.
Fig. 12
n Make sure the stand will remain upright on its own.
Before You Start
n Remove any workpieces, clamps or other accessories.
CAUTION:
If the stand will not remain upright, store in the
horizontal position.
n Make sure miter saw is securely attached to the stand
per the instructions in this manual.
n If a miter saw is already assembled to the stand, make
sure to place the blade 90° to the table (if applicable),
miter the blade to the right as far as it will go, place the
blade in the “locked down” position, and lock all knobs
n The workstand can be moved by pulling or pushing.
To keep the workstand from tipping over, pulling the
unit is the preferred method when moving over a door
threshold or crack.
and levers.
NOTE: If desired, with the help of a second person, the
foot of the stand may also be used as a carry handle as
shown.
FOLDING LEG AND TABLE
n Loosen the roller foot knob and slide foot extension up.
Tighten knob.
If a sliding compound miter saw is mounted on the
workstand, it may be necessary to slide the power head/
blade assembly forward and lock in place when going
through doorways or other narrow openings.
n Release locking pin and raise foot.
n Loosen the extension bar handle and slide extension
bar in towards table. Tighten extension bar handle.
n Repeat for the other side.
SPRING PIN
KNOB
n At the wheel end of the stand firmly grab the lift handle/
lock lever and squeeze the lever.
n Fully lift table by the lift handle, then slowly lower table
down to the frame
WARNING:
To avoid serious personal injury when lifting, bend
your knees so you can lift with your legs, not your
back.
NOTE: You may need to adjust the speed at which you
bring up the table in order to get the leg to fold.
PUSH THE
LEGS
Fig. 14
11
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ASSEMBLY
TRANSPORTING TOOL
See Figure 15.
MAINTENANCE
See Figures 16 - 17.
n When hauling the workstand in a vehicle, securely tie it
n Periodically clean the sliding roller tracks as shown
down to prevent movement and possible damage.
below.
n Always get help if you need to lift the workstand. When
lifting, hold the workstand close to your body. Bend your
knees so you can lift with your legs, not your back.
n Also clean and lubricate the locking handle.
KEEP AREA
CLEAN
Fig. 16
KEEP AREA
CLEAN AND
LUBRICATED
Fig. 15
WARNING:
To reduce the risk of injury from the miter saw
moving or falling off stand, always check that all
mounting bolts and nuts are securely tightened
before moving stand or using tool.
WARNING:
To avoid serious personal injury when lifting, bend
your knees so you can lift with your legs, not your
back.
Fig. 17
CAUTION:
Do not lift by any part of the miter saw that is
attached to the workstand. Failure to do so may
result in possible injury and damage the tool.
12
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EXPLODED VIEW/REPAIR PARTS
10
4
44
9
45
5
14
9
3
8
2
43
46
6
1
14
8
18
7
2
11
2
12
24
15
16
15
23
17
13
24
42
28
27
26
23
22
22
9
8
30
29
23
17
18
18
15
2
41
8
9
25
32
20
19
48
21
15
31
47
39
19
15
23
40
34
1
47
23
34
38
35
2
33
40
36
3
4
37
Miter Saw Utility Vehicle Model AC99401
Key
No.
Part
No.
Key
No.
Part
No.
Description
Description
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
829874
Extension Stop
Torsion Spring
Nylock Nut (M5)
Main Frame
1
829859
Rear Roller Extension
Washer (20 x 10.5 x 1.5)
Nylock Nut (M10)
829875
2
829758-5
829759-3
829799
829759-2
829855
3
4
Rubber Cap
829834
Nylon Roller
5
829757-6
830256
Hex Head Bolt (M8 x 1.25 x 33)
Table
829862
Table Pivot Leg Support
Shoulder Bolt
Front Foot
6
829835
7
829871-1
829741
Compression Spring
Clamp
829857
8
829758-6
829868
Washer (24 x 13 x 2)
Wheel
9
829758-5
829742
Washer (20 x 10.5 x 1.5)
Handle
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
830270
Plug
829872
E-Ring
829876
Rubber Foot
Rear Leg Support
Rubber Foot
829908
Latch Pin Assembly
Front Roller Extension
Roller
829856
829858
829877
829865
829757-3
829757-4
829869
Hex Head Bolt (M8 x 1.25 x 50)
Hex Head Bolt (M10 x 1.5 x 60)
Gas Spring
829759
Nylock Nut (M8)
Nylock Nut (M6)
Leg Roller Support
Knob
Leg Roller Extension
Compression Spring
Washer (13 x 6.5 x 3)
Locking Pin
829759-1
829860
829864
Roller Support
829833
829954
Roller Shaft
829861
829955
Cap Roller
829871
000900108002
829960
Tower Spring
829758-10
829878
Cap - Roller Leg
Plate Insert
000900108003
983000-894
829758-3
829757
Washer (16 x 8.5 x 1.5)
Hex Head Bolt (M8 x 1.25 x 47)
Hex Head Bolt (M5 x 0.8 x 15)
Operator’s Manual
829836
13
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NOTES
14
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WARRANTY
RIDGID® HAND HELD AND STATIONARY POWER TOOL
3 YEAR LIMITED SERVICE WARRANTY
Proof of purchase must be presented when requesting war-
ranty service.
WHAT IS NOT COVERED
This warranty applies only to the original purchaser at retail
and may not be transferred. This warranty only covers de-
fects arising under normal usage and does not cover any
malfunction, failure or defect resulting from misuse, abuse,
neglect, alteration, modification or repair by other than an
authorized service center for RIDGID® branded hand held
and stationary power tools. Consumable accessories pro-
vided with the tool such as, but not limited to, blades, bits
and sand paper are not covered.
Limited to RIDGID® hand held and stationary power tools
purchased 2/1/04 and after. This product is manufactured
by One World Technologies, Inc. The trademark is licensed
from RIDGID, Inc. All warranty communications should be
directed to One World Technologies, Inc., attn: RIDGID Hand
Held and Stationary Power Tool Technical Service at (toll
free) 1-866-539-1710.
90-DAY SATISFACTION GUARANTEE POLICY
During the first 90 days after the date of purchase, if you are
dissatisfied with the performance of this RIDGID® Hand Held
and Stationary Power Tool for any reason you may return
the tool to the dealer from which it was purchased for a full
refund or exchange. To receive a replacement tool you must
present proof of purchase and return all original equipment
packaged with the original product. The replacement tool
will be covered by the limited warranty for the balance of
the 3 YEAR service warranty period.
RIDGID, INC. AND ONE WORLD TECHNOLOGIES, INC.
MAKE NO WARRANTIES, REPRESENTATIONS OR
PROMISES AS TO THE QUALITY OR PERFORMANCE
OF ITS POWER TOOLS OTHER THAN THOSE SPECIFI-
CALLY STATED IN THIS WARRANTY.
ADDITIONAL LIMITATIONS
To the extent permitted by applicable law, all implied war-
ranties, including warranties of MERCHANTABILITY or FIT-
NESS FOR A PARTICULAR PURPOSE, are disclaimed. Any
implied warranties, including warranties of merchantability
or fitness for a particular purpose, that cannot be disclaimed
under state law are limited to three years from the date of
purchase. One World Technologies, Inc. and RIDGID, Inc.
are not responsible for direct, indirect, incidental or conse-
quential damages. Some states do not allow limitations on
how long an implied warranty lasts and/or do not allow the
exclusion or limitation of incidental or consequential dam-
ages, so the above limitations may not apply to you. This
warranty gives you specific legal rights, and you may also
have other rights which vary from state to state.
WHAT IS COVERED UNDER THE 3 YEAR
LIMITED SERVICE WARRANTY
This warranty on RIDGID® Hand Held and Stationary Power
Tools covers all defects in workmanship or materials and nor-
mal wear items such as brushes, chucks, motors, switches,
cords, gears and even cordless batteries in this RIDGID®
tool for three years following the purchase date of the tool.
Warranties for other RIDGID® products may vary.
HOW TO OBTAIN SERVICE
To obtain service for this RIDGID® tool you must return it;
freight prepaid, or take it in to an authorized service center
for RIDGID® branded hand held and stationary power tools.
You may obtain the location of the authorized service center
nearest you by calling (toll free) 1-866-539-1710 or by log-
ging on to the RIDGID® website at www.ridgid.com. When
requesting warranty service, you must present the original
dated sales receipt. The authorized service center will re-
pair any faulty workmanship, and either repair or replace
any part covered under the warranty, at our option, at no
charge to you.
One World Technologies, Inc.
Hwy. 8
Pickens, SC 29671
15
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OPERATOR’S MANUAL
TM
Miter Saw Utility Vehicle
AC99402
For Use With RIDGID 10 in. and
12 in. Miter Saws and other
miter saws
Customer Service Information:
For parts or service, contact your nearest RIDGID authorized service center. Be
sure to provide all relevant information when you call or visit. For the location of
the authorized service center nearest you, please call 1-866-539-1710 or visit us
The model number and serial number are found on a plate attached to bottom
of the table. Please record the serial number in the space provided below. When
ordering repair parts, always give the following information:
AC99402
Model No.
Serial No.
983000-895
10-11-05 (REV: 00)
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