RIDGID Router R2900 User Guide

OPERATOR’S MANUAL  
ROUTER  
WITH FIXED AND PLUNGE BASES  
DOUBLE INSULATED  
R2900  
Your router has been engineered and manufactured to our high standard for dependability, ease of operation, and operator  
safety. When properly cared for, it will give you years of rugged, trouble-free performance.  
WARNING:  
To reduce the risk of injury, the user must read and understand the operator’s manual before using this product.  
Thank you for buying a RIDGID product.  
SAVE THIS MANUAL FOR FUTURE REFERENCE  
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GENERAL SAFETY RULES  
with your finger on the switch or plugging in power tools  
that have the switch on invites accidents.  
WARNING:  
Read all instructions. Failure to follow all  
instructions listed below may result in electric  
shock, fire and/or serious injury. The term “power  
tool” in all of the warnings listed below refers  
to your mains-operated (corded) power tool or  
battery-operated (cordless) power tool.  
Remove any adjusting key or wrench before turning  
the power tool on. A wrench or a key left attached to  
a rotating part of the power tool may result in personal  
injury.  
Do not overreach. Keep proper footing and balance  
at all times. This enables better control of the power tool  
in unexpected situations.  
SAVE THESE INSTRUCTIONS  
WORK AREA SAFETY  
Dress properly. Do not wear loose clothing or jewelry.  
Keep your hair, clothing and gloves away from moving  
parts. Loose clothes, jewelry, or long hair can be caught  
in moving parts.  
If devices are provided for the connection of dust  
extraction and collection facilities, ensure these are  
connected and properly used. Use of these devices can  
reduce dust-related hazards.  
Keep work area clean and well lit. Cluttered or dark  
areas invite accidents.  
Do not operate power tools in explosive atmo-  
spheres, such as in the presence of flammable  
liquids, gases or dust. Power tools create sparks which  
may ignite the dust or fumes.  
Do not wear loose clothing or jewelry. Contain long  
hair. Loose clothes, jewelry, or long hair can be drawn  
into air vents.  
Keep children and bystanders away while operating a  
power tool. Distractions can cause you to lose control.  
Do not use on a ladder or unstable support. Stable  
footing on a solid surface enables better control of the  
power tool in unexpected situations.  
ELECTRICAL SAFETY  
Power tool plugs must match the outlet. Never modify  
the plug in any way. Do not use any adaptor plugs with  
earthed (grounded) power tools. Unmodified plugs and  
matching outlets will reduce risk of electric shock.  
POWER TOOL USE AND CARE  
Do not force the power tool. Use the correct power  
tool for your application. The correct power tool will  
do the job better and safer at the rate for which it was  
designed.  
Avoid body contact with earthed or grounded surfaces  
such as pipes, radiators, ranges and refrigerators.  
There is an increased risk of electric shock if your  
body is earthed or grounded.  
Do not expose power tools to rain or wet conditions.  
Water entering a power tool will increase the risk of elec-  
tric shock.  
Do not use the power tool if the switch does not turn  
it on and off. Any power tool that cannot be controlled  
with the switch is dangerous and must be repaired.  
Disconnect the plug from the power source and/or  
the battery pack from the power tool before making  
any adjustments, changing accessories, or storing  
power tools. Such preventive safety measures reduce  
the risk of starting the power tool accidentally.  
Store idle power tools out of the reach of children and  
do not allow persons unfamiliar with the power tool  
or these instructions to operate the power tool. Power  
tools are dangerous in the hands of untrained users.  
Maintain power tools. Check for misalignment or  
binding of moving parts, breakage of parts, and  
any other condition that may affect the power tool’s  
operation. If damaged, have the power tool repaired  
before use. Many accidents are caused by poorly  
maintained power tools.  
Do not abuse the cord. Never use the cord for carrying,  
pulling or unplugging the power tool. Keep cord away  
from heat, oil, sharp edges or moving parts. Dam-  
aged or entangled cords increase the risk of electric  
shock.  
When operating a power tool outdoors, use an ex-  
tension cord suitable for outdoor use. Use of a cord  
suitable for outdoor use reduces the risk of electric  
shock.  
PERSONAL SAFETY  
Stay alert, watch what you are doing and use  
common sense when operating a power tool. Do  
not use a power tool while you are tired or under the  
influence of drugs, alcohol or medication. A moment  
of inattention while operating power tools may result in  
serious personal injury.  
Keep cutting tools sharp and clean. Properly main-  
tained cutting tools with sharp cutting edges are less  
likely to bind and are easier to control.  
Use the power tool, accessories and tool bits etc., in  
accordance with these instructions and in the manner  
intended for the particular type of power tool, taking  
into account the working conditions and the work to  
be performed. Use of the power tool for operations  
different from those intended could result in a haz-  
ardous situation.  
Use safety equipment. Always wear eye protec-  
tion. Safety equipment such as dust mask, non-skid  
safety shoes, hard hat, or hearing protection used for  
appropriate conditions will reduce personal injuries.  
Avoid accidental starting. Ensure the switch is in the  
off-position before plugging in. Carrying power tools  
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GENERAL SAFETY RULES  
When servicing a power tool, use only identical  
replacement parts. Follow instructions in the main-  
tenance section of this manual. Use of unauthorized  
parts or failure to follow Maintenance instructions may  
create a risk of shock or injury.  
SERVICE  
Have your power tool serviced by a qualified repair  
person using only identical replacement parts. This will  
ensure that the safety of the power tool is maintained.  
WARNING!  
To reduce the risk of injury, user must read  
instruction manual.  
SPECIFIC SAFETY RULES  
Hold tool by insulated gripping surfaces when per- Check damaged parts. Before further use of the  
forming an operation where the cutting tool may  
contact hidden wiring or its own cord. Contact with a  
“live” wire will make exposed metal parts of the cutting  
tool “live” and shock the operator.  
tool, a guard or other part that is damaged should  
be carefully checked to determine that it will operate  
properly and perform its intended function. Check for  
alignment of moving parts, binding of moving parts,  
breakage of parts, mounting, and any other conditions  
that may affect its operation. A guard or other part that  
is damaged should be properly repaired or replaced  
by an authorized service center. Following this rule will  
reduce the risk of shock, fire, or serious injury.  
Use clamps or another practical way to secure and  
support the workpiece to a stable platform. Holding  
the work by hand or against your body leaves it unstable  
and may lead to loss of control.  
Know your power tool. Read operator’s manual care-  
fully. Learn its applications and limitations, as well  
as the specific potential hazards related to this tool.  
Following this rule will reduce the risk of electric shock,  
fire, or serious injury.  
Make sure your extension cord is in good condition.  
When using an extension cord, be sure to use one  
heavy enough to carry the current your product will  
draw. A wire gauge size (A.W.G.) of at least 14 is rec-  
ommended for an extension cord 50 feet or less in  
length. A cord exceeding 50 feet is not recommended.  
If in doubt, use the next heavier gauge. The smaller  
the gauge number, the heavier the cord. An undersized  
cord will cause a drop in line voltage resulting in loss of  
power and overheating.  
Always wear safety glasses. Everyday eyeglasses  
have only impact-resistant lenses; they are NOT safety  
glasses. Following this rule will reduce the risk of serious  
personal injury.  
Protect your lungs. Wear a face or dust mask if the  
operation is dusty. Following this rule will reduce the  
risk of serious personal injury.  
Inspect for and remove all nails from lumber before  
using this tool. Following this rule will reduce the risk of  
serious personal injury.  
Protect your hearing. Wear hearing protection during  
extended periods of operation. Following this rule will  
reduce the risk of serious personal injury.  
Save these instructions. Refer to them frequently and  
use them to instruct others who may use this tool. If you  
loan someone this tool, loan them these instructions  
also.  
Inspect tool cords periodically and, if damaged, have  
repaired at your nearest authorized service center.  
Constantly stay aware of cord location. Following this  
rule will reduce the risk of electric shock or fire.  
Bits coast after router has been turned off.  
WARNING:  
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals  
known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:  
• lead from lead-based paints,  
• crystalline silica from bricks and cement and other masonry products, and  
• arsenic and chromium from chemically-treated lumber.  
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure  
to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust  
masks that are specially designed to filter out microscopic particles.  
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SYMBOLS  
Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper interpreta-  
tion of these symbols will allow you to operate the tool better and safer.  
SYMBOL  
NAME  
DESIGNATION/EXPLANATION  
V
Volts  
Voltage  
Current  
A
Hz  
W
Amperes  
Hertz  
Frequency (cycles per second)  
Watt  
Power  
min  
Minutes  
Time  
Alternating Current  
Type of current  
Direct Current  
Type or a characteristic of current  
Rotational speed, at no load  
n
No Load Speed  
o
Class II Construction  
Per Minute  
Double-insulated construction  
Revolutions, strokes, surface speed, orbits etc., per minute  
.../min  
Do not expose to rain or use in damp locations.  
Wet Conditions Alert  
To reduce the risk of injury, user must read and understand  
operator’s manual before using this product.  
Read The Operator’s Manual  
Always wear safety goggles or safety glasses with side shields  
and, as necessary, a full face shield when operating this product.  
Eye Protection  
Safety Alert  
Precautions that involve your safety.  
Failure to keep your hands away from the blade will result in seri-  
ous personal injury.  
No Hands Symbol  
Failure to keep your hands away from the blade will result in  
serious personal injury.  
No Hands Symbol  
No Hands Symbol  
Failure to keep your hands away from the blade will result in  
serious personal injury.  
Failure to keep your hands away from the blade will result in  
serious personal injury.  
No Hands Symbol  
Hot Surface  
To reduce the risk of injury or damage, avoid contact with any  
hot surface.  
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SYMBOLS  
The following signal words and meanings are intended to explain the levels of risk associated with this product.  
SYMBOL  
SIGNAL  
MEANING  
Indicates an imminently hazardous situation, which, if not avoided, will  
result in death or serious injury.  
DANGER:  
Indicates a potentially hazardous situation, which, if not avoided, could  
result in death or serious injury.  
WARNING:  
CAUTION:  
Indicates a potentially hazardous situation, which, if not avoided, may  
result in minor or moderate injury.  
(Without Safety Alert Symbol) Indicates a situation that may result in  
property damage.  
CAUTION:  
SERVICE  
Servicing requires extreme care and knowledge and should  
be performed only by a qualified service technician. For  
service we suggest you return the product to your nearest  
AUTHORIZED SERVICE CENTER for repair. When servic-  
ing, use only identical replacement parts.  
WARNING:  
To avoid serious personal injury, do not attempt  
to use this product until you read thoroughly and  
understand completely the operator’s manual.  
If you do not understand the warnings and  
instructions in the operator’s manual, do not use  
this product. Call RIDGID customer service for  
assistance.  
WARNING:  
The operation of any power tool can result in foreign objects being thrown into your eyes, which can result  
in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses  
with side shields and, when needed, a full face shield. We recommend Wide Vision Safety Mask for use  
over eyeglasses or standard safety glasses with side shields. Always use eye protection which is marked  
to comply with ANSI Z87.1.  
SAVE THESE INSTRUCTIONS  
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ELECTRICAL  
DOUBLE INSULATION  
EXTENSION CORDS  
Double insulation is a concept in safety in electric power  
tools, which eliminates the need for the usual three-wire  
grounded power cord. All exposed metal parts are isolated  
from the internal metal motor components with protect-  
ing insulation. Double insulated tools do not need to be  
grounded.  
When using a power tool at a considerable distance from  
a power source, be sure to use an extension cord that has  
the capacity to handle the current the tool will draw. An  
undersized cord will cause a drop in line voltage, resulting in  
overheating and loss of power. Use the chart to determine  
the minimum wire size required in an extension cord. Only  
round jacketed cords listed by Underwriter’s Laboratories  
(UL) should be used.  
WARNING:  
When working outdoors with a tool, use an extension  
cord that is designed for outside use. This type of cord is  
designated with “WA” on the cord’s jacket.  
The double insulated system is intended to protect  
the user from shock resulting from a break in the  
tool’s internal wiring. Observe all normal safety  
precautions to avoid electrical shock.  
Before using any extension cord, inspect it for loose or  
exposed wires and cut or worn insulation.  
NOTE: Servicing of a tool with double insulation requires  
extreme care and knowledge of the system and should be  
performed only by a qualified service technician. For service,  
we suggest you return the tool to your nearest authorized  
service center for repair. Always use original factory replace-  
ment parts when servicing.  
**Ampere rating (on tool data plate)  
0-2.0  
2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0  
Cord Length  
Wire Size (A.W.G.)  
25'  
50'  
16  
16  
16  
16  
16  
16  
16  
16  
14  
16  
14  
12  
14  
14  
10  
14  
12  
ELECTRICAL CONNECTION  
100'  
This tool has a precision-built electric motor. It should be  
connected to a power supply that is 120 volts, 60 Hz, AC  
only (normal household current). Do not operate this tool  
on direct current (DC). A substantial voltage drop will cause  
a loss of power and the motor will overheat. If the tool does  
not operate when plugged into an outlet, double-check the  
power supply.  
**Used on 12 gauge - 20 amp circuit.  
NOTE: AWG = American Wire Gauge  
WARNING:  
Keep the extension cord clear of the working area.  
Position the cord so that it will not get caught on  
lumber, tools or other obstructions while you are  
working with a power tool. Failure to do so can  
result in serious personal injury.  
WARNING:  
Check extension cords before each use. If  
damaged replace immediately. Never use tool with  
a damaged cord since touching the damaged area  
could cause electrical shock resulting in serious  
injury.  
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FEATURES  
PRODUCT SPECIFICATIONS  
Depth of Cut..................................................................2 in.  
Depth of Plunge......................................................2-1/2 in.  
Collet...................................................................1/4, 1/2 in.  
Peak Horsepower.................................................2-1/4 HP  
No Load Speed ...................................10,000-23,000/min.  
Input ................................120 V, 60 Hz, AC only, 12 Amps  
VARIABLE  
SPEED DIAL  
LIGHTED PLUG  
SLIDE  
SWITCH  
MOTOR IN  
FIXED BASE  
LED  
WORKLIGHTS  
PLUNGE BASE  
CHIP  
SHIELD  
LOCKING  
ARM  
ADJUSTMENT BAR  
PLUNGE DEPTH  
ADJUSTMENT KNOB  
Fig. 1  
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FEATURES  
KNOW YOUR ROUTER  
PLUNGE DEPTH ADJUSTMENT KNOB  
The plunge depth adjustment knob, located on the base of  
the plunge base, provides precise stops for repetitive depth  
of cut changes. A depth adjustment scale makes quick ad-  
justments to depth of cut changes possible.  
See Figure 1.  
Before attempting to use this product, familiarize yourself  
with all operating features and safety rules.  
CENTERING TOOL  
The centering tool aligns the subbase with the center of the  
collet when reattaching the subbase to the router.  
SLIDE SWITCH  
The slide switch is located on top of the motor housing.  
It features a soft start to prolong motor life and gives the  
operator more control when starting the router.  
CHIP SHIELD  
Aclearplasticchipshieldisinstalledonthefrontoftherouter  
for protection against flying dust and chips. The shield is  
designed to fit the opening of the router base.  
SPINDLE LOCK  
The spindle lock keeps the collet from turning while  
installing and removing bits.  
LED WORKLIGHTS  
The LED worklights, located on the bottom of the router  
motor, illuminate when the slide switch is on. This provides  
extra light for increased visibility.  
VACUUM ADAPTORS  
The vacuum adaptors attach to the router base for dust free  
routing when used in combination with a vacuum.  
VARIABLE SPEED DIAL  
The variable speed dial enables speed adjustment of the bit  
from 10,000/min to 23,000/min.  
LIGHTED PLUG  
The lighted plug with tool icon helps to easily identify live  
tools.  
ASSEMBLY  
UNPACKING  
This product has been shipped completely assembled.  
WARNING:  
If any parts are damaged or missing do not operate  
this tool until the parts are replaced. Failure to  
heed this warning could result in serious personal  
injury.  
Carefully remove the tool and any accessories from the  
box. Make sure that all items listed in the packing list are  
included.  
Inspect the tool carefully to make sure no breakage or  
damage occurred during shipping.  
Do not discard the packing material until you have care-  
WARNING:  
fully inspected and satisfactorily operated the tool.  
Do not attempt to modify this tool or create  
accessories not recommended for use with this  
tool. Any such alteration or modification is misuse  
and could result in a hazardous condition leading  
to possible serious personal injury.  
If any parts are damaged or missing, please call  
1-866-539-1710 for assistance.  
PACKING LIST  
Router Motor  
Fixed Base  
Plunge Base  
WARNING:  
Router Table Attachment Screws (3)  
1/2 in. Collet  
Do not connect to power supply until assembly  
is complete. Failure to comply could result in  
accidental starting and possible serious personal  
injury.  
1/4 in. Collet  
1-1/4 in. Vacuum Adaptors (2)  
Vacuum Adaptor Screws (2)  
Centering Tool  
Collet Wrenches (2)  
T-Handle Wrench  
Operator's Manual  
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OPERATION  
FIXED BASE  
WARNING:  
Do not allow familiarity with tools to make you  
careless. Remember that a careless fraction of a  
second is sufficient to inflict severe injury.  
SPINDLE  
LOCK  
LOCK  
LEVER  
WARNING:  
Always wear safety goggles or safety glasses with  
side shields when operating tools. Failure to do so  
could result in objects being thrown into your eyes  
resulting in possible serious injury.  
TO  
UNLOCK  
MOTOR  
WARNING:  
HOUSING  
Never attempt to use the router motor without first  
installing it in one of the approved bases. Failure  
to heed this warning could result in personal injury  
and damage to the motor.  
ADJUSTMENT  
BAR TAB  
SLOT IN  
MOTOR BASE  
CAUTION:  
Do not tighten the lock lever without the motor  
installed in the base. Failure to heed this caution  
may result in damage to the mechanism.  
ADJUSTMENT  
BUTTON  
ADJUSTMENT  
BAR  
Fig. 2  
APPLICATIONS  
You may use this tool for the purposes listed below:  
After the slot in the motor has cleared the tab, release the  
adjustment button and press and hold the spindle lock  
(until it fully locks in the collet spindle) so that it slides  
behind the fixed base housing.  
Rout grooves, carve designs, mortise door jambs, and  
create joints in wood and wood products  
Cabinet making, routing counter tops, and finishing work  
NOTE: When using the spindle lock for any application,  
make sure that the button goes all the way in. If the  
button is depressed and does not go all the way in, turn  
the collet with the wrenches provided until the spindle  
lock locks into place.  
in wood and wood products  
SWITCHING FROM FIXED BASE TO PLUNGE  
BASE  
See Figures 2 - 3.  
Pull the base until it dislodges from the subbase. Use  
caution, as forcing may result in permanent damage to  
the locking mechanism.  
To remove the fixed base:  
Unplug the router.  
Loosen the lock lever on the fixed base.  
To install the plunge base:  
Unplug the router.  
NOTE: It should not be possible to move the router  
motor with the lock lever tightened and the motor cor-  
rectly installed in either base. If movement is possible  
with the lock lever tightened in either of the bases, an  
adjustment to the lock lever needs to be made. See  
Adjustments.  
Loosen the lock lever.  
Tighten the locking arm for stability.  
Depress and hold the spindle lock until it fully locks in the  
collet spindle.  
Hold the router motor with one hand, and with the other,  
Align the router motor tab with the slot in the plunge  
depress and hold the adjustment button.  
base.  
Pull the adjustment bar tab from the slot in the motor  
base.  
Lift the motor up from the slot until the adjustment bar  
tab passes out of the slot area.  
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OPERATION  
Push the base until it lodges into the motor housing.  
The spindle lock can be released once the motor slides  
inside plunge base. It will disengage once it has cleared  
the inside of the plunge base. Use caution as forcing may  
result in permanent damage to the locking mechanism.  
GROOVE IN  
PLUNGE BASE  
LOCK  
LEVER  
Tighten the lock lever.  
Loosen the locking arm if needed.  
SWITCHING FROM PLUNGE BASE TO FIXED  
BASE  
See Figures 3 - 4.  
To remove the plunge base:  
Unplug the router.  
TO  
UNLOCK  
Loosen the lock lever.  
Tighten the locking arm for stability.  
Depress and hold the spindle lock (until it fully locks in  
the collet spindle) so that it will slide behind the plunge  
base housing.  
Fig. 3  
LOCKING ARM  
PLUNGE BASE  
Pull the base until it dislodges from the motor hous-  
ing. Use caution, as forcing may result in permanent  
damage to the locking mechanism. The spindle lock can  
be released once the motor slides up into the plunge  
base. It will disengage once it has cleared the inside of  
the plunge base.  
To install the fixed base:  
Unplug the router.  
Loosen the lock lever on the fixed base.  
Depress and hold the spindle lock until it fully locks in  
the collet spindle.  
Push the base until it lodges into the motor housing. The  
spindle lock can be released once the motor slides down  
into the fixed base. It will disengage once it has cleared  
the inside of the fixed base. Use caution as forcing may  
result in permanent damage to the locking mechanism.  
SPINDLE  
LOCK  
LOCK  
LEVER  
TO  
UNLOCK  
Depress and hold the adjustment button.  
Place the adjustment bar tab in the slot on the motor  
MOTOR  
HOUSING  
base.  
Fig. 4  
Tighten the lock lever.  
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OPERATION  
COLLET  
NUT  
TO  
LOOSEN  
WARNING:  
If the collet nut is not securely tightened, the bit  
may detach during use, causing serious personal  
injury.  
WARNING:  
TO  
TIGHTEN  
ATTACH SUPPLIED  
WRENCH HERE IF  
NOT PRESSING  
SPINDLE LOCK  
DOWN WITH THUMB  
AS SHOWN  
Do not use bits which are larger than 2-1/4 in.  
Never use bits which are larger in diameter than  
the opening in the router subbase. These situations  
could cause possible loss of control or create other  
hazardous conditions that could cause possible  
serious personal injury.  
SPINDLE  
LOCK  
CAUTION:  
To prevent damage to the spindle or spindle lock,  
always allow motor to come to a complete stop  
before engaging the spindle lock.  
Fig. 5  
INSTALLING/REMOVING BITS  
See Figure 5.  
Unplug the router.  
WARNING:  
If you are changing a bit immediately after use, be  
careful not to touch the collet nut, bit, or collet with  
your hands or fingers. You will get burned because  
of the heat buildup from cutting. Always use the  
wrench provided.  
WARNING:  
Before performing any adjustment, make sure the  
tool is unplugged from the power supply and the  
switch is in the OFF position. Failure to heed this  
warning could result in serious personal injury.  
INSTALLING/REMOVING COLLETS  
To install the bit:  
The router has two different size collets, a 1/2 in., and a 1/4  
in. The 1/4 in. collet should be used with smaller bits for  
finer work, while the 1/2 in. collet can be used with larger  
bits that require heavier use.  
Using the supplied wrench, hold the collet nut with one  
wrench or depress and hold the spindle lock until it locks  
into place.  
Loosen the collet nut and remove the bit.  
The collet must be attached to the collet nut before it is put  
into the shaft.  
Insert the bit until the it is approximately 1/8 in. to 1/4 in.  
away from the collet nut face.  
To remove collet:  
NOTE: Make sure that the collet always clamps the shank  
(non-cutting end) of the bit.  
Unplug the router.  
Using the supplied wrench, hold the collet nut with one  
wrench or depress and hold the spindle lock until it locks  
into place.  
Tighten the collet nut securely by turning it clockwise with  
the wrenches provided.  
Release the spindle lock if necessary.  
Loosen the collet nut and remove.  
Release the spindle lock if necessary.  
To install collet:  
WARNING:  
Bit continues to rotate after the router has been  
turned off. To avoid injury, wait until the bit has  
come to a complete stop before removing router  
from the workpiece.  
Unplug the router.  
Using the supplied wrench, hold the collet nut with one  
wrench or depress and hold the spindle lock until it locks  
into place.  
Attach collet assembly to collet shaft.  
Tighten the collet nut securely by turning it clockwise with  
the wrenches provided.  
Release the spindle lock if necessary.  
12  
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OPERATION  
To remove the bit:  
Using the supplied wrench, hold the collet nut with one  
wrench or depress and hold the spindle lock until it locks  
into place.  
DEPTH  
ADJUSTMENT  
KNOB  
Loosen the collet nut and remove the bit.  
Release the spindle lock if necessary.  
TO  
TO  
DECREASE  
DEPTH  
SELECTING DEPTH OF CUT  
LOCK INCREASE  
Proper depth of cut depends on several factors: the horse-  
power of the router motor, the type of bit, and the type of  
wood. A lightweight, low horsepower router is designed for  
making shallow cuts; a router with higher horsepower is  
designed for deeper cuts. Small bits, such as veining bits  
with 1/16 in. cutting diameters, are designed to remove only  
small amounts of wood. Large bits, such as straight-flute  
bits, remove larger amounts of wood and make deeper cuts  
in soft woods, such as white pine.  
LEVER  
DEPTH  
1
2
3
6
4
1
0
64  
1
2
6
3
4
1
0
64  
SCALE  
BIT  
INDICATOR  
POINT  
Choose a depth of cut that will not place excessive strain on  
the router motor. If you need extra force or the motor speed  
slows down considerably, turn off the router and reduce the  
depth of cut. Then, make the cut in two or more passes.  
Fig. 6  
When routing a groove that is too deep to safely cut in one  
pass, make the cut in several passes. We recommend that  
cuts be made at a depth not exceeding 1/8 in. and that  
several passes be made to reach deeper cuts.  
T-HANDLE  
WRENCH  
TO  
TO  
DECREASE  
DEPTH  
INCREASE  
DEPTH  
SETTING DEPTH OF CUT FOR FIXED BASE  
ROUTING  
See Figures 6 - 7.  
SLOT IN  
SUBBASE  
The bit depth can be adjusted by turning the depth adjust-  
ment knob clockwise or counterclockwise. The depth of the  
cut can be read on the depth adjustment knob. Each mark  
on the scale indicates a 1/64 in. change in depth setting.  
ADJUSTING  
NUT  
Unplug the router.  
Loosen the lock lever.  
Turn the depth adjustment knob counterclockwise to  
move the collet down or clockwise to move the collet  
up.  
TO  
LOCK  
LEVER  
LOOSEN  
NOTE: It should not be possible to make depth adjust-  
ments with the lock lever tightened. If depth adjustments  
are possible with the lock lever tightened, an adjustment  
to the lock lever needs to be made. See Adjustments.  
Fig. 7  
When the desired depth of cut is set, tighten the lock  
lever.  
Insert the T-handle wrench through the hole in the router  
table into the hole on the subbase, and place the end of  
the wrench socket over the adjusting nut.  
NOTE: To adjust the depth of cut when the router is mounted  
to a router table, loosen the lock lever, turn the depth adjust-  
ment knob until the bit reaches the desired depth of cut, and  
retighten the lock lever.  
Turn the wrench counterclockwise to move the collet  
down or clockwise to move the collet up.  
When the router is mounted to a router table, depth adjust-  
ments can be made easily by using the supplied T-handle  
wrench.  
NOTE: It should not be possible to make depth adjust-  
ments with the lock lever tightened. If depth adjustments  
are possible with the lock lever tightened, an adjustment  
to the lock lever needs to be made. See Adjustments.  
To make through table adjustments:  
Unplug the router.  
When the desired depth of cut is set, tighten the lock  
Loosen the lock lever.  
lever.  
13  
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OPERATION  
DEPTH OF CUT  
SCALE  
WARNING:  
2
Do not use with router tables that fail to conform  
to safe woodworking practices and offer proper  
guarding for the bit. Use router tables that are UL  
classified and identified suitable for use with the  
specific router model. Failure to comply can result  
in an accident causing possible injury.  
DEPTH  
INDICATOR  
112  
1
1
2
LOCKING  
ARM  
0
2
112  
1
WARNING:  
Only use router tables with proper guarding  
for the bit and with on-board switch controlled  
receptacles. Failure to use router tables with  
appropriate safety features could result in serious  
personal injury.  
1
2
0
0
4
1
ADJUSTMENT  
BAR KNOB  
SETTING DEPTH OF CUT FOR PLUNGE BASE  
ROUTING  
See Figures 8 - 9.  
ADJUSTMENT  
BAR  
The bit depth can be adjusted on the plunge base with a two  
way system. The adjustment bar measures bit depth in 1/32  
in., while the plunge depth adjustment knob on the plunge  
base measures depth cuts in 1/64 in.  
BIT  
PLUNGE DEPTH  
ADJUSTMENT KNOB  
Fig. 8  
The plunge base adjustment knob, located on the base of  
the router, and the adjustment bar, located on the side of  
the router, make it possible to make deep or heavy cuts in  
successive passes. A preset cutting depth is achieved by  
plunging the router until the adjustment bar comes in contact  
with the plunge base adjustment knob.  
LOCKING  
ARM  
0
1 4  
The adjustment bar and the plunge base adjustment knob  
can be used together to find a “zero” depth of cut, or any  
depth of cut setting that is chosen as a starting point for a  
particular task.  
2
112  
1
SCALE  
1
2
Unplug the router.  
0
Place the plunge base on a flat surface or on the  
DEPTH  
INDICATOR  
workpiece.  
Loosen the locking arm if needed.  
Loosen the adjustment bar knob.  
Plunge the router to the selected depth, making sure the  
adjustment bar contacts the plunge depth adjustment  
knob. This will provide a positive stop at “zero” depth of  
cut.  
ADJUSTMENT  
BAR KNOB  
ADJUSTMENT  
BIT  
BAR  
Lock the locking arm if needed.  
PLUNGE DEPTH  
ADJUSTMENT KNOB  
Tighten the adjustment bar knob.  
Fig. 9  
NOTE: The depth indicator on the adjustment bar can be  
reset by loosening the adjustment bar knob and sliding  
the depth indicator to the desired position. Tighten the  
adjustment bar knob when depth is set.  
14  
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OPERATION  
For further adjustments:  
ON  
Unplug the router.  
Unlock the locking arm if needed.  
Loosen the adjustment bar knob.  
Use the depth indicator to measure the desired depth of  
cut for cuts measurable in 1/32 in.  
Tighten the adjustment bar knob.  
Plunge the router to the selected depth, making sure the  
adjustment bar contacts the plunge base adjustment  
knob.  
SLIDE  
SWITCH  
Retighten the locking arm if needed.  
Fig. 10  
OFF  
For finer cutting with the plunge depth adjustment  
knob:  
TO  
DECREASE  
SPEED  
Unplug the router.  
Unlock the locking arm if needed.  
Loosen the adjustment bar knob.  
Set the plunge depth adjustment knob to the desired set-  
ting. Turn clockwise to lower the plunge depth adjustment  
knob, and counterclockwise to raise it.  
NOTE: The plunge base adjustment knob provides depth  
of cut adjustments from 0-1/2 in. from the highest or low-  
est setting. Each 90˚ click on the plunge depth adjustment  
knob indicates a change in the depth of cut by 1/64 in. A  
full 360˚ clockwise rotation on the plunge depth adjust-  
ment knob represents 1/16 in.  
TO  
INCREASE  
SPEED  
VARIABLE  
SPEED DIAL  
Depending on how deep the following cuts will need to be,  
plunge the router until the tip reaches the desired starting  
depth of cut using the adjustment bar as a depth stop.  
Fig. 11  
VARIABLE SPEED DIAL  
See Figure 11.  
NOTE: This will be the starting depth of cut for the routing  
work.  
The router has a variable speed dial designed to allow  
the operator control and adjustment of speed and power  
limits.Thespeedandpoweroftheroutercanbeincreasedor  
decreased by rotating the variable speed dial in the direction  
of the arrows shown in figure 11.  
Lock the locking arm if needed.  
Tighten the adjustment bar knob.  
For successive cuts:  
Unplug the router.  
NOTE: Hold the router in normal operating position and turn  
the variable speed dial to the higher numbers to increase  
speed and power. Turn to the lower numbers to decrease  
speed and power.  
Adjust the adjustment bar knob to the desired height.  
Loosen the locking arm if needed.  
Plunge router until plunge depth adjustment knob and  
adjustment bar touch.  
Avoid running the router at low speeds for extended periods  
of time. Running at low speeds under constant usage may  
cause the router to become overheated. If this occurs, cool  
the router by running it without a load and at full speed.  
Retighten locking arm if needed.  
TURNING THE ROUTER ON AND OFF  
See Figure 10.  
To adjust the router speed, turn the variable speed dial to  
the desired speed setting.  
The router features a soft start which allows for a gradual  
increase in speed from 0/min. to the variable speed dial  
setting. For example, if the router is set at 16,000/min. at  
the time it is switched off and is then activated again, the  
motor is designed to gradually rev up to that speed instead  
of starting out at the full 16,000/min.  
To turn the router on, push the switch to the ( I ), or ON  
position. Return the switch to the ( O ), or OFF position when  
routing operation is finished.  
15  
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OPERATION  
OPERATING THE ROUTER  
See Figures 12 - 13.  
When routing straight cuts across a workpiece, clamp a  
straight edge to the workpiece to use as a guide.  
NOTE: Edge guides for the router are also available. See  
WORKPIECE  
Accessories.  
STRAIGHT  
EDGE  
Position the straight edge parallel to the line of cut and offset  
the distance between the cutting edge of the bit and the edge  
of the router base. Hold the router base against the straight  
edge and rout the groove.  
When routing a groove wider than the diameter of the bit,  
clamp a straight edge on both sides of the cut lines. Position  
both guides parallel to the desired line of cut and spaced  
equal distances from the desired edges of the groove. Rout  
along one guide then reverse direction and rout along the  
other guide. Clean out any remaining waste in the center of  
the groove.  
When routing a groove, the travel should be in a direction  
that places the guide you are using at the right-hand side.  
When the guide is positioned as shown in the “guide inside”  
illustration (figure 17), tool travel should be from left to right  
and counterclockwise around curves. When the guide is  
positioned as shown in the “guide outside” illustration (figure  
17), tool travel should be from right to left and clockwise  
around curves. If there is a choice, the first setup is generally  
the easier to use. In either case, the sideways thrust you use  
is against the guide.  
CLAMP  
Fig. 12  
INTERNAL ROUTING  
Tilt router and place on workpiece without the bit contact-  
STRAIGHT  
EDGE  
ing the workpiece.  
Turn the router on and let the motor build up to full  
speed.  
Gradually feed bit into the workpiece until the subbase  
is level with the workpiece.  
Upon completion of the cut, turn the router off and let the  
bit come to a complete stop before removing the router  
from the workpiece.  
EDGE ROUTING  
Clamp a straight edge to the workpiece as a guide.  
Place the router on the edge of the workpiece without  
the bit contacting the workpiece.  
Turn router on and let the motor build up to full speed.  
WORKPIECE  
Gradually feed the bit into the workpiece using the  
CLAMP  
clamped straight edge as a guide.  
Fig. 13  
Upon completion of the cut, turn the router off and let the  
bit come to a complete stop before removing the router  
from the workpiece.  
16  
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OPERATION  
WARNING:  
Do not use large router bits for freehand routing.  
Use of large router bits when freehand routing  
could cause loss of control or create other  
hazardous conditions that could result in personal  
injury. If using a router table, large bits should be  
used for edging only.  
FREEHAND ROUTING  
See Figure 14.  
When used freehand, the router becomes a flexible and  
versatile tool. This flexibility makes it possible to easily rout  
signs, relief sculptures, etc. When freehand routing:  
Draw or layout the pattern on the workpiece.  
Choose the appropriate bit.  
Fig. 14  
NOTE: A core box or V-groove bit is often used for rout-  
ing letters and engraving objects. Straight bits and ball  
mills are often used to make relief carvings. Veining bits  
are used to carve small, intricate details.  
ROUTER  
WORK  
Rout the pattern in two or more passes. Make the first  
pass at 25% of the desired depth of cut. This will pro-  
vide better control as well as being a guide for the next  
pass.  
NOTE: Do not rout deeper than 1/8 in. per pass.  
PILOT  
EDGING WITH PILOT BIT  
See Figure 15.  
TOP EDGE SHAPING  
ROUTER  
The arbor-type bits with pilots are excellent for quick, easy,  
edge shaping of any workpiece edge that is either straight  
or curved at a curvature as great or greater than the radius  
of the bit to be used. The pilot prevents the bit from mak-  
ing too deep a cut; and holding the pilot firmly in contact  
with the workpiece edge throughout prevents the cut from  
becoming too shallow.  
GUIDE  
WORK  
Whenever the workpiece thickness together with the desired  
depth of cut (as adjusted by router depth setting) are such  
that only the top part of the edge is to be shaped (leaving  
at least a 1/16 in. thick uncut portion at bottom), the pilot  
can ride against the uncut portion, which serves to guide it.  
However, if the workpiece is too thin or the bit set too low  
so that there will be no uncut edge to ride the pilot against,  
an extra board to act as a guide must be placed under the  
workpiece. This “guide” board must have exactly the same  
contour— straight or curved—as the workpiece edge. If it is  
positioned so that its edge is flush with the workpiece edge,  
the bit will make a full cut (in as far as the bit radius). On the  
other hand, if the guide is positioned as shown in figure 15  
(out from the workpiece edge), the bit will make less than a  
full cut — which will alter the shape of the finished edge.  
PILOT  
WHOLE EDGE SHAPING  
Fig. 15  
NOTE: Any of the piloted bits can be used without a pilot for  
edge shaping with guides, as preceding. The size (diameter)  
of the pilot that is used determines the maximum cut width  
that can be made with the pilot against the workpiece edge  
(the small pilot exposes all of the bit; the large one reduces  
this amount by 1/16 in.).  
17  
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OPERATION  
DIRECTION OF FEED AND THRUST  
6
5
See Figures 16 - 17.  
3
The router motor and bit revolve in a clockwise direction. This  
gives the tool a slight tendency to twist in a counterclockwise  
direction, especially when the motor revs up.  
PROPER  
CUTTING  
SEQUENCE  
2
4
Feed the router into the workpiece from left to right. When  
fed from left to right, the rotation of the bit pulls the router  
against the workpiece. If fed in the opposite direction, the  
rotation of the spinning bit will tend to throw the router away  
from the workpiece causing kickback. This could cause you  
to lose control of the router.  
1
8
7
1/4 in. to 1 in.  
Fig. 16  
THRUST  
Because of the high speed of bit rotation during a proper  
feeding operation, there is very little kickback under normal  
conditions. However, if the bit strikes a knot, hard grain,  
or foreign object that affects the normal progress of the  
cutting action, there will be a slight kickback. The direction  
of kickback is always in the direction opposite bit rotation.  
This will affect the trueness of the cut.  
GUIDE INSIDE  
ROTATION  
GUIDE  
To guard against kickback, plan the setup and direction of  
feed so that you will always be thrusting the tool in the same  
direction that the leading edge of the bit is moving. The thrust  
should be in a direction that keeps the sharp edges of the  
bit continuously biting straight into new (uncut) wood.  
ROTATION  
FEED  
GUIDE OUTSIDE  
NOTE: For best results, make sure to take enough time to  
set up for cutting. While cutting, make sure to use the proper  
rate of feed.  
ROTATION  
THRUST  
PROPER RATE OF FEED  
Professional routing depends upon careful setup and proper  
rate of feed which is learned through practice and use. The  
proper rate of feed is dependent upon:  
ROTATION  
hardness and moisture content of the workpiece  
depth of cut  
cutting diameter of the bit  
FEED  
GUIDE  
Fig. 17  
When cutting shallow grooves in soft woods such as pine, a  
faster rate of feed can be used. When making cuts in hard-  
woods such as oak, a slower rate of feed is required.  
Several factors will help you select the proper rate of feed. Notice the chips being produced as you cut. If the router  
is fed too slowly, it will scorch or burn the wood. If fed  
too fast, it will take large chips out of the wood and leave  
gouge marks.  
Choose the rate that does not slow down the motor.  
Choose the rate at which the bit advances firmly and  
surely to produce a continuous spiral of uniform chips  
or a smooth edge.  
Test a cut on a scrap piece of the workpiece before you  
begin. Always grasp and hold the router firmly with both  
hands.  
Listen to the sound of the motor. A high-pitched sound  
means you are feeding too slowly. A strained, lower  
pitched sound signals force feeding.  
If you are making a small diameter, shallow groove in soft,  
dry wood, the proper feed rate may be determined by the  
speed at which you can travel the router along the guide line.  
If the bit is a large one, the cut is deep, or the workpiece is  
hard to cut, the proper feed may be a very slow one. A cross  
grain cut may require a slower pace than an identical with  
grain cut in the same workpiece.  
Check the progress of each cut. Too slow feeding can  
cause the router to take off in a wrong direction from the  
intended line of cut. Force feeding increases the strain  
of holding the tool and results in loss of speed.  
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OPERATION  
FEEDING TOO FAST  
See Figure 18.  
Clean, smooth routing and edge shaping can be done only  
when the bit is revolving at a relatively high speed and is  
taking very small bites to produce tiny, cleanly severed chips.  
If you force the router to move forward too fast, the RPM of  
the bit becomes slower than normal in relation to its forward  
movement. As a result, the bit must take bigger bites as it  
revolves. Bigger bites mean bigger chips and a rougher  
finish. Also, because bigger bites require more power, the  
router motor may become overloaded.  
TOO FAST  
Fig. 18  
Under extreme force-feeding conditions, the relative RPM  
of the bit can become so slow—and the bites it has to take  
so large—that chips will be partially knocked off (rather  
than fully cut off). This causes splintering and gouging of  
the workpiece.  
The router is an extremely high-speed tool, and will make  
clean, smooth cuts if allowed to run freely without the over-  
load of a forced feed. You can always detect force feeding  
by the sound of the motor. Its high-pitched whine will sound  
lower and stronger as it loses speed. Also, the strain of hold-  
ing the tool will be noticeably increased.  
FEEDING TOO SLOWLY  
See Figure 19.  
TOO SLOW  
It is possible to spoil a cut by moving the router forward too  
slowly. When you advance the router into the work too slowly,  
the revolving bit does not dig into new wood fast enough  
to take a bite; instead, it merely scrapes away sawdust-like  
particles. Scraping produces heat, which can glaze, burn,  
or mar the cut and in extreme cases, can overheat the bit,  
destroying its hardness.  
Fig. 19  
When the bit is scraping instead of cutting, controlling the  
router is more difficult. With practically no load on the mo-  
tor, the bit revolves at close to top RPM, and has a much  
greater than normal tendency to bounce off the sides of  
the cut (especially if the wood has a pronounced grain with  
hard and soft areas). As a result, the cut produced may have  
rippled, instead of straight, sides.  
Feeding too slowly can also cause the router to take off in a  
wrong direction from the intended line of cut. Always grasp  
and hold the router firmly with both hands when routing.  
You can detect when you are feeding the router too slowly by  
the runaway, high-pitched sound of the motor or by feeling  
the wiggle of the bit in the cut.  
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OPERATION  
DEPTH  
OF CUT  
DEPTH OF CUT  
See Figures 20 - 21.  
Depth of cut is important because it affects the rate of feed  
that, in turn, affects the quality of the cut and the possibility  
of damage to the tool’s motor and bit.  
WIDTH OF CUT  
A deep cut requires a slower feed than a shallow one. A cut  
that is too deep will slow the feed so that the bit is scraping  
rather than cutting. A too deep cut can cause smaller bits  
to be broken off. Bits that are 1/16 in. in diameter are easily  
broken off when subjected to too much side thrust. A large  
enough bit is not likely to break, but attempting a cut that  
is too deep may result in a rough cut, and it may be difficult  
to guide and control the bit as desired. It is recommended  
that you do not exceed 1/8 in. depth of cut in a single pass,  
regardless of the bit size or the softness or condition of the  
workpiece.  
Fig. 20  
2ND  
PASS  
1ST  
PASS  
1ST  
PASS  
2ND  
PASS  
To make deeper cuts, make as many successive passes as  
needed, lowering the bit 1/8 in. for each new pass. To save  
time, perform all the cutting necessary at one depth setting  
before lowering the bit for the next pass. This will insure a  
uniform depth when you complete the final pass.  
Fig. 21  
NOTE: Do not remove more than 1/8 in. in a single pass.  
Excessive depth of cut can result in loss of control and the  
possibility of serious personal injury.  
ADJUSTMENTS  
LOCK LEVER  
ADJUSTING LOCK LEVER TENSION ON THE  
STOP NUT  
FIXED BASE AND PLUNGE BASE ROUTER  
See Figure 22.  
Over time and with repeated use, the lock lever may become  
loose. When this occurs, tighten the stop nut slightly. The  
elasticstopnutshouldbelooseenoughsothatthereissome  
play in the lock lever when it is in the open position.  
NOTE: Do not over tighten the elastic stop nut. The lock lever  
should clamp tightly to secure the motor housing.  
CAUTION:  
Make sure the motor housing does not move  
up or down when clamped. If motor is not  
securely clamped in base, adjustments will not  
be accurate.  
TO  
TIGHTEN  
Fig. 22  
REAR VIEW  
WARNING:  
ROUTER TABLE ATTACHMENT  
Follow the provided proper instructions when  
mounting router to a routing table. Failure to use  
router tables with appropriate safety features could  
result in serious personal injury. Use router tables  
that are UL classified and identified suitable for use  
with the specific router model.  
See Figure 23.  
When attaching the router to a routing table, remove the  
subbase, and use the router table attachment screws pro-  
vided with the router. Use these screws to replace the sub-  
base screws shown in figure 23.  
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ADJUSTMENTS  
CENTERING TOOL  
See Figure 23.  
CONE  
If the subbase needs to be replaced, removed, or changed,  
a centering tool is provided. The centering tool is double  
sided to center the subbase when using the 1/2 in. or 1/4  
in. collet.  
SUBBASE  
SCREWS  
PIN  
To remove the subbase on the router:  
Unplug the router.  
COLLET  
NUT  
Loosen the subbase screws on the base.  
Remove the router subbase.  
SUBBASE  
To install the centering tool and subbase:  
Unplug the router.  
Insert the subbase screws on the base.  
Tighten screws lightly so that the subbase can move  
freely.  
Using the supplied wrench, hold the collet nut with one  
wrench or depress and hold the spindle lock until it locks  
into place.  
Loosen the collet nut.  
SUBBASE  
SCREWS  
Insert the centering tool pin into the collet and tighten the  
collet securely with the wrench provided.  
Release the spindle lock if necessary.  
Place the cone on the pin and lightly press down on the  
cone until it stops as shown in figure 23. This will center  
the subbase.  
SPINDLE  
LOCK  
SUBBASE  
SCREWS  
While pressing down on the cone, tighten the subbase  
screws.  
To remove the centering tool:  
Unplug the router.  
Using the supplied wrench, hold the collet nut with one  
wrench or depress and hold the spindle lock until it locks  
into place.  
Fig. 23  
Loosen the collet nut and remove the centering tool.  
Release the spindle lock if necessary.  
ATTACHING/REMOVING VACUUM  
VACUUM  
ADAPTOR  
SCREWS  
ADAPTORS  
See Figure 24.  
VACUUM  
ADAPTOR  
The provided vacuum adaptors provide dust free routing.  
To attach/remove the vacuum adaptor to the plunge  
base:  
SCREW  
HOLES  
Unplug the router.  
Remove the vacuum adaptor screws on the subbase by  
turning counterclockwise.  
Place the plunge base vacuum adaptor on the plunge  
base with the screw openings lined up with the screw  
holes on the bottom of the subbase.  
Reinsert vacuum adaptor screws.  
Turn clockwise to tighten.  
To remove, turn screws counterclockwise.  
To attach/remove the vacuum adaptor to the fixed  
base:  
SCREW  
HOLES  
Unplug the router.  
VACUUM  
ADAPTOR  
SCREWS  
Using the supplied screws, place the fixed base vacuum  
adaptor on the fixed base with the openings in the vacuum  
adaptor lined up with the screw holes on the back of the  
base.  
Insert the supplied vacuum adaptor screws.  
Turn screws clockwise with a screwdriver to tighten.  
To remove, turn screws counterclockwise.  
VACUUM  
ADAPTOR  
Fig. 24  
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MAINTENANCE  
Electric tools used on fiberglass material, wallboard, spack-  
ling compounds, or plaster are subject to accelerated wear  
and possible premature failure because the fiberglass chips  
and grindings are highly abrasive to bearings, brushes,  
commutators, etc. Consequently, we do not recommended  
using this tool for extended work on these types of materials.  
However, if you do work with any of these materials, it is ex-  
tremely important to clean the tool using compressed air.  
WARNING:  
When servicing use only identical RIDGID  
replacement parts. Use of any other parts may  
create a hazard or cause product damage.  
WARNING:  
Always wear safety goggles or safety glasses with  
side shields during power tool operation or when  
blowing dust. If operation is dusty, also wear a  
dust mask.  
LUBRICATION  
All of the bearings in this tool are lubricated with a sufficient  
amount of high grade lubricant for the life of the unit under  
normal operating conditions. Therefore, no further lubrica-  
tion is required.  
GENERAL MAINTENANCE  
CLEANING THE BITS  
Avoid using solvents when cleaning plastic parts. Most  
plastics are susceptible to damage from various types of  
commercial solvents and may be damaged by their use. Use  
clean cloths to remove dirt, dust, oil, grease, etc.  
Get faster more accurate cutting results by keeping  
bits clean and sharp. Remove all accumulated pitch and  
gum from bits after each use. When sharpening bits, sharpen  
only the inside of the cutting edge. Never grind the outside  
diameter. When sharpening the end of a bit, be sure to grind  
the clearance angle the same as originally ground.  
WARNING:  
Do not at any time let brake fluids, gasoline,  
petroleum-based products, penetrating oils, etc.,  
come in contact with plastic parts. Chemicals can  
damage, weaken or destroy plastic which may  
result in serious personal injury.  
CLEANING THE COLLET  
From time to time, it becomes necessary to clean the collet  
and collet nut. To do so, simply remove collet nut from collet  
and clean the dust and chips that have collected. Then return  
collet nut to its original position.  
ACCESSORIES  
Look for these accessories at your local home center:  
Edge Guide Assembly*....................Part no. 300869006  
Dovetail Joint Template Kit  
Butt Hinge Template Set  
Router Guide Bushing Kit  
Plunge Depth Adjustment  
Knob Extension*...............................Part no. 200438001  
* Available through customer service only. Call 1-866-539-1710 to order.  
COMBINATION  
PANEL  
V-GROOVE  
CHAMFER  
STRAIGHT  
FACE  
COMBINATION  
STRAIGHT/BEVEL  
BIT  
HINGE  
MORTISING  
BIT  
DOVETAIL  
BIT  
VEINING  
BIT  
CORE  
BOX  
BIT  
BIT  
BIT  
WARNING:  
Current attachments and accessories available for use with this tool are listed above. Do not use any attachments  
or accessories not recommended by the manufacturer of this tool. The use of attachments or accessories not  
recommended can result in serious personal injury.  
22  
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WARRANTY  
RIDGID® HAND HELD AND STATIONARY POWER TOOL  
3 YEAR LIMITED SERVICE WARRANTY  
Proof of purchase must be presented when requesting  
warranty service.  
WHAT IS NOT COVERED  
This warranty applies only to the original purchaser at  
retail and may not be transferred. This warranty only covers  
defects arising under normal usage and does not cover any  
malfunction, failure or defect resulting from misuse, abuse,  
neglect, alteration, modification or repair by other than  
an authorized service center for RIDGID® branded hand  
held and stationary power tools. Consumable accessories  
provided with the tool such as, but not limited to, blades,  
bits and sand paper are not covered.  
Limited to RIDGID® hand held and stationary power tools  
purchased 2/1/04 and after. This product is manufactured  
by One World Technologies, Inc. The trademark is licensed  
from RIDGID, Inc. All warranty communications should be  
directed to One World Technologies, Inc., attn: RIDGID Hand  
Held and Stationary Power Tool Technical Service at (toll  
free) 1-866-539-1710.  
90-DAY SATISFACTION GUARANTEE POLICY  
During the first 90 days after the date of purchase, if you are  
dissatisfied with the performance of this RIDGID® Hand Held  
and Stationary Power Tool for any reason you may return  
the tool to the dealer from which it was purchased for a full  
refund or exchange. To receive a replacement tool you must  
present proof of purchase and return all original equipment  
packaged with the original product. The replacement tool  
will be covered by the limited warranty for the balance of  
the 3 YEAR service warranty period.  
RIDGID, INC. AND ONE WORLD TECHNOLOGIES, INC.  
MAKE NO WARRANTIES, REPRESENTATIONS OR  
PROMISES AS TO THE QUALITY OR PERFORMANCE  
OF ITS POWER TOOLS OTHER THAN THOSE SPECIFI-  
CALLY STATED IN THIS WARRANTY.  
ADDITIONAL LIMITATIONS  
To the extent permitted by applicable law, all implied  
warranties, including warranties of MERCHANTABILITY or  
FITNESS FOR A PARTICULAR PURPOSE, are disclaimed.  
Any implied warranties, including warranties of merchant-  
ability or fitness for a particular purpose, that cannot be  
disclaimed under state law are limited to three years from the  
date of purchase. One World Technologies, Inc. and RIDGID,  
Inc. are not responsible for direct, indirect, incidental or  
consequential damages. Some states do not allow  
limitations on how long an implied warranty lasts and/or  
do not allow the exclusion or limitation of incidental or  
consequential damages, so the above limitations may not  
apply to you. This warranty gives you specific legal rights,  
and you may also have other rights which vary from state  
to state.  
WHAT IS COVERED UNDER THE 3 YEAR  
LIMITED SERVICE WARRANTY  
This warranty on RIDGID® Hand Held and Stationary Power  
Tools covers all defects in workmanship or materials and  
normal wear items such as brushes, chucks, motors, switch-  
es, cords, gears and even cordless batteries in this RIDGID®  
tool for three years following the purchase date of the tool.  
Warranties for other RIDGID® products may vary.  
HOW TO OBTAIN SERVICE  
To obtain service for this RIDGID® tool you must return it;  
freight prepaid, or take it in to an authorized service center  
for RIDGID® branded hand held and stationary power tools.  
You may obtain the location of the authorized service cen-  
ter nearest you by calling (toll free) 1-866-539-1710 or by  
logging on to the RIDGID® website at www.ridgid.com.  
When requesting warranty service, you must present the  
original dated sales receipt. The authorized service center will  
repair any faulty workmanship, and either repair or replace  
any part covered under the warranty, at our option, at no  
charge to you.  
One World Technologies, Inc.  
Hwy. 8  
Pickens, SC 29671  
23  
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OPERATOR’S MANUAL  
ROUTER  
WITH FIXED AND PLUNGE BASES  
DOUBLE INSULATED  
R2900  
Customer Service Information:  
For parts or service, contact your nearest RIDGID authorized service center. Be  
sure to provide all relevant information when you call or visit. For the location of  
the authorized service center nearest you, please call 1-866-539-1710 or visit us  
The model number of this tool is found on a plate attached to the motor housing.  
Please record the serial number in the space provided below. When ordering repair  
parts, always give the following information:  
R2900  
Model No.  
Serial No.  
983000-786  
02-08-06 (REV:02)  
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