Quadra Fire Stove CB1200 User Guide
R
CLASSIC BAY 1200 PELLET STOVE  
Owner’s Manual  
Installation and Operation  
Beaverton  
Oregon USA  
Tested and  
Listed by  
Model:  
C
US  
OMNI- Test Laboratories, Inc.  
CB1200  
CAUTION  
DO NOT DISCARD THIS MANUAL  
•
Leave this manual with  
party responsible for use  
and operation.  
•
Read, understand and  
follow these instructions  
for safe installation and  
operation.  
• Important operating and  
maintenance instruc-  
tions included.  
WARNING  
WARNING  
HOT! DO NOT TOUCH.  
SEVERE BURNS MAY RESULT.  
CLOTHING IGNITION MAY RESULT.  
Please read this entire manual  
before installation and use of this  
pellet fuel-burning room heater.  
Failure to follow these instructions  
could result in property damage,  
bodily injury or even death.  
Glass and other surfaces are hot  
during operation and cool down.  
•
•
Keep children away.  
• Do not store or use gasoline or other flam-  
mable vapors and liquids in the vicinity of this  
or any other appliance.  
CAREFULLY SUPERVISE children in same room  
as appliance.  
•
•
•
Alert children and adults to hazards of high  
temperatures.  
• Do not overfire - If any external part starts to  
glow, you are overfiring. Reduce feed rate.  
Overfiring will void your warranty.  
Do NOT operate with protective barriers open or  
removed.  
Keep clothing, furniture, draperies and other  
combustibles away.  
• Comply with all minimum clearances to com-  
bustibles as specified. Failure to comply may  
cause house fire.  
CAUTION  
Check building codes prior to installation.  
CAUTION  
•
Installation MUST comply with local, regional, state  
and national codes and regulations.  
Tested and approved for wood pellets and shelled  
field corn fuel only. Burning of any other type of fuel  
voids your warranty.  
•
Consult local building, fire officials or authorities  
having jurisdiction about restrictions, installation  
inspection, and permits.  
7014-082B  
September 21, 2006  
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CB 1200 Pellet Stove  
TABLE OF CONTENTS  
E. Starting Your First Fire........................2ꢀ  
F. Fire Characteristics.............................2ꢀ  
G. Feed Rate Adjustment .......................2ꢀ  
H. Ignition Cycles ....................................24  
I. Frequently Asked Questions...............24  
Section 1: Listing and Code Approvals  
A. Appliance Certifications ......................4  
B. Mobile Home Approved ......................4  
C. Glass Specifications............................4  
D. Electrical Rating..................................4  
E. BTU & Efficiency Specifications..........4  
Section 9: Troubleshooting ............................25-27  
Section 2: Getting Started  
Section 10: Maintaining & Servicing Appliance  
A. Proper Shutdown Procedures.............28  
B. General Maintenance & Cleaning.......28-ꢀ1  
C. High Ash Fuel Content Maintenance ..ꢀ1  
D. Blower Replacement...........................ꢀ1-ꢀ2  
E. Igniter Replacement............................ꢀ2  
F. Baffle Removal....................................ꢀ2  
G. Glass Replacement.............................ꢀꢀ  
A. Design, Installation & Location  
Considerations....................................5  
B. Fire Safety ..........................................5  
C. Tools & Supplies Needed...................6  
D. Measuring Standards..........................6  
E. Inspect Appliance & Components.......6  
Section 3: Dimensions & Clearances  
A. Appliance Dimensions ........................7  
B. Clearances to Combustibles...............8  
C. Hearth Requirements..........................9  
Section 11: Reference Material  
A. Component Functions & Locations.....ꢀ4-ꢀ5  
B. Component Locations (Drawings) ......ꢀ6  
C. Exploded Drawings.............................ꢀ7-ꢀ9  
D. Service Parts & Accessories...............40-41  
E. Service & Maintenance Log................42  
F. Warranty Policy...................................4ꢀ  
G. Contact Information.............................44  
Section 4: Vent Information  
A. Chimney & Exhaust Connection.........10  
B. Venting Termination Requirements ....10  
C. Equivalent Feet of Pipe.......................11  
D. Pipe Selection Chart............................11  
Section 5: Venting Systems  
A. Alcove .................................................12  
B. Through the Wall.................................1ꢀ  
C. Vertical................................................14  
D. Through the Wall & Vertical ................14  
E. Masonry ..............................................15  
F. Alternate Masonry...............................15  
Section 6: Mobile Home..................................16  
Section 7: Appliance Set-Up  
A. Outside Air Kit, Rear & Floor ..............17  
B. Top Vent Adapter ...............................18  
C. Rear Vent & Rear to Top Vent Adapter.18  
D. Brick Set .............................................19  
E. Brick Clip ............................................19  
F. Log Set Placement..............................20  
G. Grille Assembly...................................20  
H. Logo Installation..................................20  
I. Door Installation..................................21  
J. Thermostat Installation........................21  
Section 8: Operating Instructions  
A. Fuel Size & Material............................22  
B. General Operation Information ...........22  
C. Before Your First Fire .........................2ꢀ  
D. Fuel Adjustment Rod..........................2ꢀ  
Page ꢀ  
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CB 1200 Pellet Stove  
Listing and Code Approvals  
1
A. Appliance Certification  
E. BTU & Efficiency Specifications  
Model  
CB1200 Pellet Stove  
Emissions Rating  
*BTU Output  
0. 9 grams/hr  
.
Laboratory  
Report No.  
Type  
OMNI Test Laboratories, Inc.  
061-S-21-4  
14,000 - 40,000 / hr  
Heating Capacity  
Hopper Capacity  
Fuel  
up to 2,500 sq. ft.  
80 lbs  
Solid Fuel Room Heater/Pellet Type  
ASTM E1509, ULC S627 and ULC/  
ORD-C1482 Room Heater Pellet Fuel  
Burning type and (UM) 84-HUD, Mobile  
Home Approved.  
Standard  
Wood Pellets or Shelled Corn  
ꢀ49 lbs  
Shipping Weight  
*BTU output will vary, depending on the brand of fuel you  
use in your stove. Consult your Quadra-Fire dealer for  
best results.  
State Listing Colorado, Listed 09-1ꢀ-05  
B. Mobile Home Approved  
This appliance is approved for mobile home installations  
when not installed in a sleeping room and when an outside  
combustion air inlet is provided. The structural integrity of  
the mobile home floor, ceiling, and walls must be maintained.  
The appliance must be properly grounded to the frame of  
the mobile home and use only listed pellet vent Class “L” or  
“PL” connector pipe. A Quadra-Fire Outside Air Kit must be  
installed in a mobile home installation.  
NOTE: Hearth & Home Technologies, manufacturer of  
this appliance, reserves the right to alter its products,  
their specifications and/or price without notice.  
C. Glass Specifications  
This appliance is equipped with 5mm ceramic glass. Replace  
glass only with 5mm ceramic glass. Please contact your  
dealer for replacement glass.  
NOTE: This installation must conform with local codes.  
In the absence of local codes you must comply with the  
ASTM E1509, (UM) 84-HUD, ULC/ORD-C-1482  
D. Electrical Rating  
115 VAC, 60 Hz, Start 4.1 Amps, Run 1.1 Amps  
Page 4  
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CB 1200 Pellet Stove  
Getting Started  
2
A
. Design, Installation & Location  
B. Fire Safety  
Considerations  
Maintain the designated clearances to combustibles. Insu-  
lation must not touch the chimney. You must maintain the  
designated air space clearance around the chimney. This  
space around a chimney is necessary to allow natural heat  
removal from the area. Insulation in this space will cause  
a heat buildup, which may ignite wood framing. NOTE:  
Clearances may only be reduced by means approved  
by the regulatory authority having jurisdiction.  
1. Appliance Location  
Consideration must be given to safety, convenience, traffic  
flow, and the fact that the appliance will need a chimney and  
chimney connector. It is a good idea to plan your installation  
on paper, using exact measurements for clearances and  
floor protection, before actually beginning the installation. If  
you are not using an existing chimney, place the appliance  
where there will be a clear passage for a factory-built listed  
chimney through the ceiling and roof.  
To provide reasonable fire safety, the following should be  
given serious consideration:  
Check with your local building code agency before you  
begin your installation. Be sure local building codes do not  
supersede UL specifications and always obtain a building  
permit so that insurance protection benefits cannot be  
unexpectedly cancelled. If any assistance is required during  
installation, please contact your local dealer.  
1. Install at least one smoke detector on each floor of  
your home to ensure your safety. They should be  
located away from the heating appliance and close  
to the sleeping areas. Follow the smoke detector  
manufacturer’s placement and installation instructions,  
and be sure to maintain regularly.  
We recommend that a qualified building inspector and your  
insurance company representative review your plans before  
and after installation.  
2. A conveniently located Class A fire extinguisher  
to contend with small fires resulting from burning  
embers.  
2. Thermostat Location  
ꢀ. A practiced evacuation plan, consisting of at least 2  
escape routes.  
The thermostat’s location will have some effect on the  
appliance’s operation. When the thermostat is located close  
to the appliance, it may require a slightly higher temperature  
setting to keep the rest of the house comfortable. If the  
thermostat location is in an adjacent room or on a different  
floor level, you will notice higher temperatures near the  
appliance.  
4. A plan to deal with a hopper fire as follows:  
In the event of a hopper fire:  
a. Notify fire department  
b. Prepare occupants for immediate evacuation.  
c. Close all openings into the appliance.  
d. Unplug appliance.  
e. While awaiting fire department, watch for ignition  
of adjacent combustibles from overheated vent  
pipe, hot embers or sparks from the chimney.  
CAUTION  
f.  
Pour a bucket of water into the appliance  
hopper.  
•
•
Do NOT connect this unit to a chimney flue servicing  
another appliance.  
Do NOT connect to any air distribution duct or system.  
WARNING  
Fire Hazard.  
•
•
Do not operate appliance before reading  
and understanding operating instructions.  
Failure to operate appliance properly may  
cause a house fire.  
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CB 1200 Pellet Stove  
C. Tools And Supplies Needed  
E. Inspect Appliance & Components and  
Pre-Use Check List  
Tools and building supplies normally required  
for installation, unless installing into an existing  
masonry fireplace:  
1.  
2.  
Place the appliance in a location near the  
final installation area and follow the proce-  
dures below:  
Reciprocating Saw  
Channel Locks  
Hammer  
Phillips Screwdriver  
Tape Measure  
Plumb Line  
Safety Glasses  
Framing Square  
Electric Drill & Bits (1/4”)  
1/4” Self-Tapping Screws  
Open the appliance and remove all the parts  
and articles packed inside the Component  
Pack. Inspect all the parts and glass for ship-  
ping damage. Contact your dealer if any irregu-  
larities are noticed.  
May also need:  
Vent Support Straps  
Venting Paint  
Level  
Framing Material  
Hi-temp Caulking Material  
Gloves  
ꢀ.  
All safety warnings have been read and fol-  
lowed.  
4.  
5.  
6.  
7.  
This Owner’s Manual has been read.  
Floor protection requirements have been met.  
Venting is properly installed.  
D. Measuring Standards  
1. Pipe measurements are from center line to center line.  
2. Vertial terminations are measured to top of pipe.  
The proper clearances from the appliance and  
chimney to combustible materials have been  
met.  
8.  
The masonry chimney is inspected by a profes-  
sional and is clean, or the factory built metal  
chimney is installed according to the manufac-  
turer’s instructions and clearances.  
9.  
The chimney meets the required minimum  
height.  
10.  
11.  
All labels have been removed from the glass  
door.  
Measure vertical  
clearances from  
this surface  
Plated surfaces have been wiped clean, if  
applicable.  
12.  
Thermostat or remote has been installed.  
A power outlet is available nearby.  
1ꢀ.  
Measure horizontal  
clearances from  
this surface  
WARNING  
Fire Risk.  
Hearth & Home Technologies disclaims any  
responsibility for, and the warranty will be  
voided by, the following actions:  
Figure 6.1  
•
•
•
Installation and use of any damaged appliance.  
Modification of the appliance.  
Installation other than as instructed by Hearth & Home  
Technologies.  
•
•
•
•
Installation and/or use of any component part not approved  
by Hearth & Home Technologies.  
Operating appliance without fully assembling all  
components.  
Operating appliance without legs attached (if supplied  
with unit).  
WARNING  
Inspect appliance and components for  
damage. Damaged parts may impair safe  
operation.  
•
•
•
Do NOT install damaged components.  
Do NOT install incomplete components.  
Do NOT install substitute components.  
Do NOT Overfire  
Or any such action that may cause a fire hazard.  
Report damaged parts to dealer.  
Page 6  
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CB 1200 Pellet Stove  
Dimensions and Clearances  
3
A. Appliance Dimensions  
4-5/8 in  
(118mm)  
8-1/6 in. (205mm)  
20- 7/16 in. (519mm)  
12-ꢀ/8 in  
(ꢀ14mm)  
14-1/4 in  
(ꢀ62mm)  
C
L
5.0 in  
(127mm)  
2-1/2 in  
(64mm)  
C
L
25-ꢀ/4 in.  
(654mm)  
27-5/8 in.  
(692mm)  
28-1/2 in. (724mm)  
Figure 7.2 - Top View with Top Vent Adapter  
Figure 7.1 - Top View  
28-1/2 in.  
(724mm)  
25-ꢀ/4 in.  
(629mm)  
ꢀ1-5/8 in.  
(80ꢀmm)  
C
L
10-ꢀ/4 in.  
(27ꢀmm)  
8-1/16 in.  
(205mm)  
24-ꢀ/4 in.  
(629mm)  
26-1/2 in.  
(67ꢀmm)  
Figure 7.3 - Side View  
Figure 7.4 - Front View  
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CB 1200 Pellet Stove  
B. Clearances to Combustibles (UL and ULC)  
Inches Millimeters  
Alcove Installation  
Minimum Alcove Height  
Minimum Alcove Width  
Maximum Alcove Depth  
Minimum Alcove Side Wall  
44  
40-1/2  
ꢀ6  
1117  
1029  
915  
A
C
6
152  
Top of Unit to Combustibles 12-1/2  
ꢀ18  
B
C
WARNING  
Fire Risk.  
Inches Millimeters  
Straight Back Against  
Wall  
Comply with all minimum clearances to  
combustibles as specified.  
Back Wall to Appliance  
Side Wall to Appliance  
2
51  
A
B
Failure to comply may cause house fire.  
6
152  
Inches Millimeters  
51  
Corner Installation  
Walls to Appliance  
2
C
NOTE:  
•
Illustrations reflect typical installations and are FOR  
DESIGN PURPOSES ONLY.  
•
•
Illustrations/diagrams are not drawn to scale.  
Actual installation may vary due to individual design  
preference.  
Installations with:  
3 to 3 inch Top Vent Adapter and  
3 to 6 inch Offset Adapter Kit  
D
G
F
E
G
Inches Millimeters  
Vertical Installation  
Back Wall to Flue Pipe  
Side Wall to Top  
ꢀ
6
76  
D
E
F
152  
191  
Back Wall to Appliance  
7.5  
Inches Millimeters  
51  
Corner Installation  
Walls to Appliance  
2
G
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CB 1200 Pellet Stove  
C. Hearth Pad Requirements (UL and ULC)  
Use a non-combustible floor protector, extending beneath  
appliance and to the front, sides and rear as indicated.  
Measure front distance “M” from the surface of the glass  
door.  
L*  
K
K
M
Figure 9.1  
Inches Millimeters  
Hearth Pad Requirements  
Sides  
Back  
Front  
2
2
6
51  
51  
K
L*  
M
152  
*L Exception for Horizontal Installations:  
USA INSTALLATIONS: A non-combustible floor protec-  
tion is recommended extending beneath the flue pipe  
when installed with horizontal venting or under the top  
vent adapter with vertical installation.  
CANADA INSTALLATIONS:  
A
non-combustible floor  
protection extending beneath the flue pipe is required  
with horizontal venting or under the top vent adapter with  
vertical installation.  
Must extend 2 inches (51mm) beyond each  
side of pipe (shaded area)  
Figure 9.2  
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CB 1200 Pellet Stove  
Vent Information  
4
B. Venting Termination Requirements  
A. Chimney and Exhaust Connection  
1. Chimney & Connector: Use ꢀ or 4 inch (76-102mm)  
diameter type "L" or "PL" venting system. It can be  
vented vertically or horizontally.  
CAUTION  
Do not terminate vent in any enclosed or semi-enclosed  
2. Mobile Home: Approved for all listed pellet vent. If using  
the ꢀ inch (76mm) vertical top vent adapter Kit or the ꢀ  
to 6 inch (76-152mm) top vent offset adapter, use listed  
double wall flue connector. AQuadra-Fire outside air kit  
must be used with manufactured home installations.  
area such as a carport, garage, attic, crawl space, under a  
sun deck or porch, narrow walkway or closely fenced area,  
or any location that can build up a concentration of fumes  
such as a stairwell, covered breezeway, etc.  
1. Termination must exhaust above air inlet elevation. It is  
recommended that at least 60 inches (1524mm) of verti-  
cal pipe be installed when appliance is vented directly  
through a wall. This will create a natural draft, which  
will help prevent the possibility of smoke or odor venting  
into the home during a power outage. It will also keep  
exhaust from causing a nuisance or hazard by exposing  
people or shrubs to high temperatures. The safest and  
preferred venting method is to extend the vent vertically  
through the roof.  
ꢀ. Residential: The ꢀ inch (76mm) vertical top vent  
adapter kit and the ꢀ to 6 inch (76-152mm) top vent  
offsetAdapter are tested to use 24 gauge single wall flue  
connector or listed double wall flue connector to Class  
A listed metal chimneys, or masonry chimneys meeting  
national and/or local codes for solid fuel appliances.  
4. INSTALL VENT AT CLEARANCES SPECIFIED BY THE  
VENT MANUFACTURER.  
5. Secure exhaust venting system to the appliance with at  
least ꢀ screws. Also secure all connector pipe joints with  
at least ꢀ screws through each joint.  
2. Distance from doors and opening windows, or gravity or  
ventilation air inlets into building:  
a. Not less than 48 inches (1219mm) below;  
b. Not less than 48 inches (1219mm) horizontally  
from;  
NOTE: All pipe must be welded seam pipe whenever  
possible. Seal pipe joints with high temperature silicone  
(500°F [260°C] minimum rated only).  
c. Not less than 12 inches (ꢀ05mm) above.  
ꢀ. Distance from permanently closed windows:  
NOTE: If burning shelled field corn, you must use  
approved venting specifically designed for corn. Follow  
the instructions from the venting manufacturer.  
a. Not less than 12 inches (ꢀ05mm) below, horizontally  
from or above.  
4. Distance between bottom of termination and grade  
should be 12 inches (ꢀ05mm) minimum. This is con-  
ditional upon plants in the area, and nature of grade  
surface. The grade surface must be a non-combustible  
material (i.e., rock, dirt). The grade surface must not be  
lawn. Distance between bottom of termination and public  
walkway should be 84 inches (21ꢀ4mm) minimum.  
WARNING  
Fire Hazard.  
•
Only LISTED venting components may be  
used.  
•
NO OTHER vent components may be used.  
5. Distance to combustible materials must be 24 inches  
(610mm) minimum. This includes adjacent buildings,  
fences, protruding parts of the structure, roof overhang,  
plants and shrubs, etc.  
Substitute or damaged vent components may  
impair safe operation.  
6. Termination Cap Location (Home Electrical Service)  
•
•
•
•
Side-to-side clearance is to be the same as minimum  
clearance to vinyl inside corners.  
WARNING  
Clearance of a termination cap below electrical service  
shall be the same as minimum clearance to vinyl soffits.  
Vent surfaces get HOT, can cause burns if  
touched. Noncombustible shielding or guards  
may be required.  
Clearance of a termination cap above electrical service  
will be 12 inches (ꢀ05mm) minimum.  
Location of the vent termination must not obstruct or  
interfere with access to the electrical service.  
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CB 1200 Pellet Stove  
WARNING  
C. Equivalent Feet of Pipe  
Improper installation, adjustment, alteration, service or  
maintenance can cause injury or property damage. Refer  
to the owner’s information manual provided with this appli-  
ance. For assistance or additional information consult a  
qualified installer, service agency or your dealer.  
The table below can help you calculate the equivalent feet  
of pipe which is a method used to determine pellet vent size.  
See Figure 11.1  
Example of 3 Elbow-Rear Vent Termination Calculaton  
2 ft.  
Pellet Venting  
Component  
# of  
Elbows  
Feet of Multipled  
Equivalent  
Feet  
Components  
Equivalent Feet  
Pipe  
By  
o
90 Elbow or Tee  
ꢀ
X
5
3
15  
ꢀ ft.  
o
45 Elbow  
X
Horizontal Pipe  
Vertical Pipe  
7
2
X
1
7
1
X
0.5  
2 ft.  
Total Equivalent Feet  
23  
Note: This is a generic example and is not  
intended to represent any specific fuel type.  
2 ft.  
Figure 11.1  
D. Pipe Selection Chart  
30  
20  
4 in. (102mm) Diameter Pipe Only  
The chart will help you in determining proper  
venting size according to the equivalent feet of  
pipe calculated above and the altitude above sea  
level of this installation. See Figure 11.2.  
Equivalent Pipe  
Length In Feet  
Locate the calculated equivalent feet of pipe on  
the vertical left side of the chart. Move to the  
right horizontally on the chart until you reach  
your altitude above sea level.  
10  
3 in. or 4 in. (76mm or 102mm) Diameter Pipe  
0
If you fall below the diagonal line, ꢀ or 4 inch (76  
to 102mm) pipe may be used. If it is anywhere  
above the diagonal line, a 4 inch (102mm) diam-  
eter pipe is required.  
1
2
3
4
5
6
7
8
9
10  
ALTITUDE IN THOUSANDS OF FEET  
The chart reveals that a 90° elbow is 5 times as  
restrictive to the flow of exhaust gases under  
positive pressure as 1 foot of horizontal pipe, and  
a foot of horizontal pipe is twice as restrictive as  
a foot of vertical pipe.  
Figure 11.2  
CAUTION  
Follow Chimney Connector Manufacturer’s Instructions  
for Proper Installation.  
WARNING  
Fire Risk.  
ONLY use connector:  
•
Within the room, between appliance and ceiling or  
wall.  
Do NOT pack insulation or other  
combustibles between firestops.  
Connector shall NOT pass through:  
•
ALWAYS maintain specified clearances  
around venting and firestop systems.  
•
•
•
Attic or roof space  
Closet or similar concealed space  
Floor or ceiling  
•
Install firestops as specified.  
Failure to keep insulation or other material  
away from vent pipe may cause fire.  
Maintain minimum clearances to combustibles.  
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CB 1200 Pellet Stove  
Venting Systems  
5
A. Alcove  
A
C
D
B
Figure 12.1  
Inches Millimeters  
Alcove Installation  
Minimum Alcove Height  
Minimum Alcove Width  
Maximum Alcove Depth  
Minimum Alcove Side Wall  
44  
40-1/2  
ꢀ6  
1117  
1029  
915  
A
B
C
D
6
152  
not shown Top of Unit to Combustibles 12-1/2  
ꢀ18  
All minimums listed are to a combustible surface.  
NOTE:  
•
Illustrations reflect typical installations and are FOR  
DESIGN PURPOSES ONLY.  
•
•
Illustrations/diagrams are not drawn to scale.  
Actual installation may vary due to individual design  
preference.  
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CB 1200 Pellet Stove  
B. Through The Wall  
NOTE:  
Horizontal termination cap must be a minimum of 12 inches.  
(ꢀ05mm) from the wall. Approved for mobile home instal-  
lations. Must use ꢀ or 4 inch (76-102mm) “L” or “PL” listed  
pellet venting or listed double wall pipe and a Quadra-Fire  
outside air kit in mobile homes.  
In Canada, where passage through a wall or partition of  
combustible construction is desired, the installation shall  
conform to CAN/CSA-Bꢀ65  
2 in.  
(51mm)  
Minimum  
Straight Out  
6 in.  
(152mm)  
Minimum  
From Glass  
Horizontal  
Termination  
Cap  
Wall  
Thimble  
12 in.  
(ꢀ05mm)  
Minimum  
Non-combustible Hearth Pad  
Figure 13.1  
45 Degree  
Illustration shows venting going in both directions.  
Choose which one is best for your installation.  
12 in. (ꢀ05mm)  
Minimum  
Wall  
Thimble  
2 in. (51mm)  
Minimum  
12 in.  
(ꢀ05mm)  
Minimum  
2 in. (51mm)  
Minimum  
Figure 13.2  
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CB 1200 Pellet Stove  
C. Vertical  
We recommend a minimum of 60 in.  
(1524mm) vertical, however above the eave  
is preferred.  
Rain Cap  
Both installations are approved for mobile  
home installations. Must use ꢀ or 4 inch (76  
to 102mm) “L” or “PL” listed pellet venting or  
listed double wall pipe and Quadra-Fire out-  
side air kit in mobile homes. Single wall pipe  
is approved for residential installations only.  
Flashing  
Firestop  
24 in. (610mm)  
minimum  
Class A Chimney  
Connector Adapter  
Ceiling Support  
ꢀ in. (76mm)  
Min.  
6 in.  
(152mm)  
Min.  
Top Vent Kit  
Clean-out  
Cover  
Non-combustible Hearth Pad  
Figure 14.1  
Rain Cap  
D. Through The Wall & Vertical  
24 in. (610mm)  
Minimum  
Flashing  
2 in. (51mm) Minimum  
Support Bracket  
every 60 in. (1524mm)  
6 in. (152mm)  
Minimum  
Wall Thimble  
Tee  
Clean-out Cover  
Non-Combustible Hearth Pad  
Figure 14.2  
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CB 1200 Pellet Stove  
WARNING  
Fire Hazard  
Inspection of Chimney:  
•
•
•
Masonry chimney must be in good condition.  
Meets minimum standard of NFPA 211  
Factory-built chimney must be 6 in. (152mm) UL10ꢀ HT.  
E. Masonry  
Fireclay Flue  
Liner with Airspace  
Concrete Cap  
Flashing  
1 in. (25mm) Clearance  
with Firestop  
1 in. (25mm) Clearance  
ꢀ in. (76mm) Minimum  
6 in. (152mm)  
Minimum  
Sheathing  
Cleanout Cover  
Airtight  
Clean-out Door  
Non-Combustible Hearth Pad  
Figure 15.1  
F. Alternate Masonry  
Fireclay Flue Liner  
withAirspace  
Concrete Cap  
Flashing  
1 in. (25mm) Clearance  
with Firestop  
1 in. (25mm)  
Clearance  
2 in. (51mm) Minimum  
6 in. (152mm)  
Minimum  
Sheathing  
Airtight Clean-out Door  
Non-Combustible Hearth Pad  
Figure 15.2  
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CB 1200 Pellet Stove  
Mobile Home  
6
A. Mobile Home Installation  
CAUTION  
Maintain structural integrity of mobile home:  
You must use a Quadra-Fire Outside Air Kit  
for installation in a mobile home.  
•
Floor, wall, ceiling and/or roof.  
Do NOT cut through:  
1. An outside air inlet must be provided for the combustion  
air and must remain clear of leaves, debris, ice and/or  
snow. It must be unrestricted while the appliance is  
in use to prevent room air starvation which causes  
smoke spillage. Smoke spillage can also set off smoke  
alarms.  
•
•
Floor joist, wall, studs or ceiling trusses.  
Any supporting material that would affect the structural  
integrity.  
2. The combustion air duct system must be made of  
metal. It must permit zero clearance to combustible  
construction and prevent material from dropping into  
the inlet or into the area beneath the dwelling and  
contain a rodent screen.  
CAUTION  
Never draw outside combustion air from:  
•
•
Wall, floor or ceiling cavity  
Enclosed space such as an attic or garage  
ꢀ. The appliance must be secured to the mobile home  
structure by bolting it to the floor (using lag bolts).  
Use the same holes that secured the appliance to the  
shipping pallet.  
4. The appliance must be grounded with #8 solid copper  
grounding wire or equivalent, terminated at each end  
with an NEC approved grounding device.  
Spark Arrestor Cap  
5. Refer to Clearances to Combustibles and floor pro-  
tection requirements on pages 8 & 9 for listings to  
combustibles and appropriate chimney systems.  
Storm Collar  
Roof Flashing  
6. Use silicone to create an effective vapor barrier at  
the location where the chimney or other component  
penetrates to the the exterior of the structure.  
7. Follow the chimney manufacturer’s instructions when  
installing the vent system for use in a mobile home.  
Joist Shield/Firestop  
Double Wall  
Pellet Vent  
8. Installation shall be in accordance with the Manufactur-  
ers Home & Safety Standard (HUD) CFR ꢀ280, Part  
24.  
WARNING  
Installation must comply with Manufactured Home and  
Safety Standard (HUD), CFR ꢀ280, Part 24.  
Figure 16.1  
WARNING  
Never install in a sleeping room.  
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CB 1200 Pellet Stove  
Appliance Set-Up  
7
2. Floor Installation  
A. Outside Air Kit Instructions  
a. Remove rear screen and set aside.  
Included in Kit: 1 piece of 2 inch x ꢀ foot flex hose, 2 hose  
clamps, 1 collar assembly, termination cap assembly, 1  
trim ring, 12 screws.  
b. Install cover plate over hole in right rear floor.  
c. Cut a 2 inch minimum hole in the floor to accommodate  
flex hose.  
Tools Needed: Phillips head screw driver; wire cutters;  
hole saw or jig saw.  
d. Attach hose to termination cap.  
1. Rear Installation  
e. Place rope under pedestal to close off air leaks.  
a. Measure distance from floor to air vent opening in appli-  
ance and mark location on wall.  
Use saw to cut opening in wall. Cut a 2-1/2 to ꢀ inch  
(64-76mm) opening on inside wall and a ꢀ to ꢀ-1/2 inch  
(76-89mm) opening on outside of house.  
Screen  
b. Use hose clamp to secure flex pipe to collar assembly.  
c. Slide trim ring over flex pipe and run pipe through wall.  
d. Attach hose to outside termination cap with second  
hose clamp.  
Install Cover Plate  
e. Secure termination cap to outside surface.  
f. Secure trim ring to interior wall.  
Seal Pedestal with 26 in. Rope  
g. Snip corners and remove plate. Figure 17.1.  
Figure 17.3  
h. Align and secure collar assembly with 2 of the 4 holes  
as shown. Figure 17.2  
Termination  
Cap Assembly  
Hose Clamp  
Trim Ring  
Snip Corners  
and remove  
plate  
Figure 17.1  
Secure Collar  
Flex Hose  
Figure 17.2  
Hose Clamp  
CAUTION  
Never draw outside combustion air from:  
Collar Assembly  
Figure 17.4  
•
•
Wall, floor or ceiling cavity  
Enclosed space such as an attic or garage  
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CB 1200 Pellet Stove  
C. Rear Vent and Rear Vent to Top Vent  
Adapter Installation  
B. Top Vent Adapter Installation  
3 to 3 inch Top Vent Adapter  
3 to 6 inch Top Vent Offset Adapter  
Installing the Top Vent Adapter  
1. Put a layer of high temperature silicone on the ꢀ inch  
(76mm) exhaust outlet.  
2. Slide the top vent adapter onto the rear exhaust outlet  
and adjust the assembly to a vertical position.  
ꢀ. Drill 4 holes with #26 drill bit (provided) into the back of  
the appliance using the outer shield as a pattern (make  
sure the assembly is vertical). Figure 18.1  
Clean-Out Cover  
4. Install the 4 mounting screws.  
Figure 18.2 - Rear Vent Adapter  
5. Install the vent pipe into the top vent adapter (be sure  
to silicone all joints).  
6
To clean the top vent adapter, open the clean-out cover.  
See Figure 18.1  
ꢀ" - 6"  
Drill holes in back of  
Offset  
Clean-Out Cover  
stove and secure with 4  
Adapter  
screws, 2 on each side.  
o
Figure 18.3 - Rear to Top Vent Adapter - 90  
Clean Out  
Cover  
ꢀ" - ꢀ"  
Top Vent  
Adapter  
1. Put a layer of high temperature silicone on the ꢀ inch  
(76mm) exhaust outlet.  
2. Slide the adapter onto the rear exhaust outlet and adjust  
the assembly to the appropriate position.  
ꢀ. Install the vent pipe into the adapter (be sure to silicone  
all joints)  
Figure 18.1  
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E. Brick Clip Installation  
D. Brick Set Installation  
1. Remove the baffle first, follow instructions on page 32.  
WARNING  
2. Slide bottom of left rear brick in first; rotate top edge  
toward rear of appliance and then rotate outer edge  
toward rear of appliance, until brick slides into place.  
Figure 19.1.  
Risk of Injury.  
Brick may have small wires protruding from  
the back of brick.  
ꢀ. Repeat with right rear brick.  
1. After the brick set has been installed, 2 brick clips need  
to be installed on the outer edge of each baffle to hold  
the brick set in place.  
4. Place left side brick along left side of firebox, making sure  
chamfered (beveled) back edge of brick fits snugly next  
to rear brick. Figure 19.2.  
2. Remove 2 baffles from the appliance. Slide the baffle up  
and the bottom edge should fall down and then lift the  
baffle out.  
5. Repeat with right side panel.  
6. Complete brick set, correctly installed. Figure 19.3.  
ꢀ. Using pliers, bend the brick clip slightly past 90° in the  
direction shown in Figure 19.4.  
4. Position the brick clip as shown in Figure 19.4 and use  
pliers to crimp around the outside edge of the baffle as  
shown in Figure 19.5.  
Note: Figure 19.5 shows the finished shape of the brick  
clip, after being bent around the outside edge of  
the baffle.  
1
5. Slide the baffle back into place making sure that the brick  
clip holds the side brick toward the wall of the firebox.  
Push back on the sides so they will keep the rear bricks  
in place. Repeat for opposite side.  
Figure 19.1  
Approximately  
1 inch from corner  
1
ꢀ
2
Outside edge  
of Baffle  
Top outside  
corner of Baffle  
Use pliers to crimp  
Brick Clip around edge  
Figure 19.2  
Figure 19.4  
4
ꢀ
2
1
Installed Clip  
Figure 19.5  
Figure 19.3  
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CB 1200 Pellet Stove  
F. Optional Log Set Placement Instructions  
G. Optional Gold or Nickel Grille Assembly  
CAUTION  
CAUTION  
Do not open top all the way back so the weight of the  
top is supported by the hinges. It will damage the  
hinges. It will be necessary to prop the top up with  
a supporting brace. You can use the shipping box as  
shown in Figure 1.  
Logs are FRAGILE. Use extreme care when handling or  
cleaning logs.  
1. Place the front log in first as shown in Figure 20.1. Place  
log between firepot and face of appliance with charred  
area surrounding firepot.  
1. Remove grille from packaging.  
2. Lift top up and place shipping box in vertically.  
ꢀ. Place 1 flap of the box lid into opening for stability.  
2. Set the left and right twigs onto the log, placing the holes  
in the base of twigs over the locating pins in log. See  
Figure 20.2. Ensure that the charred ends are facing  
the firepot.  
4. Align the ꢀ holes in the stove with the holes in the grille.  
5. Use a Phillips screwdriver to secure in place.  
6. Remove shipping box and lower top.  
Align the 3 hoes in the stove  
with the holes in the grille and  
secure in place.  
Place 1 flap of  
box lid into  
opening for  
stability  
LOCATING PINS  
CAUTION: Do not open top all the way back so the weight is  
supported by the hinges. It will damage the hinges. Prop the  
top up with supporting brace or use shipping box as shown.  
Figure 20.1  
Figure 20.3  
Charred Areas in the Back  
H. Installing Logo (Nickel Only)  
1. Remove logo from packaging.  
2. The logo has 2 studs on the back.  
Left Twig  
ꢀ. Install the logo on the lower left side of the center  
panel by pressing the 2 studs into the pre-drilled  
holes. See Figure 20.4.  
Right Twig  
Front Log  
Figure 20.2  
NOTE:  
Due to the abrasive nature of a pellet appliance fire, the  
logs are not covered under warranty. Any placement varia-  
tion other than shown here can cause excessive heat and  
shall void the appliance warranty.  
Install Logo  
Figure 20.4  
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CB 1200 Pellet Stove  
J. Thermostat Installation  
I. Door Installation  
To install door:  
1. A 12 volt AC thermostat is required to operate this pellet  
appliance. You may use the included wall mount thermo-  
stat or purchase an optional programmable thermostat  
or remote control. It is equipped with an adjustable  
heat anticipator. The current rating is .05 amps. The  
anticipator needs to be adjusted to the lowest setting  
available.  
1. Carefully remove door from packaging.  
2. Line up hinges  
with hinge pins  
on appliance body  
, and slide  
door down until it sits securely on pins.  
Figure 21.1.  
ꢀ. If door is plated,  
be sure to clean  
all plated surfaces  
and  
all oils are removed  
glass with a glass  
cleaner to ensure  
before your first burn.  
2. When mounting a thermostat on a wall, be sure to follow  
your thermostat installation instructions carefully.  
4. Remove all labels from glass before burning appliance.  
NOTE: Thermostat must be mounted level for  
accurate readings. The thermostat should be  
mounted on an inside wall and not in direct line  
with the appliance convection air.  
To adjust latches:  
1. Close door securely  
.
2. Place rod in  
latch.  
slot on the bracket  
on the door and  
close  
NOTE: If the thermostat is located too close to the  
appliance, you may need to set the temperature  
setting slightly higher to maintain the desired  
temperature in your home.  
ꢀ. Latch must  
close tightly enough  
to ensure an  
airtight  
seal between the  
increase tension  
door and the body  
on the latch, turn  
of the applianc  
the rod clockwise  
e. To  
a few  
turns, then attempt  
to close the latch,  
until it is snug.  
Do not  
ꢀ. There is a 4 screw terminal block located on the back  
lower left corner of the stove directly above the power  
cord inlet. The center 2 screws are for the thermostat  
wires.  
overtighten; you  
should be able  
to close the latch  
with your  
hand. Figure 21.2  
.
4. After adjusting  
the latch, place  
a Phillips head  
screw driver  
in the end of the  
rod, and tighten  
the nut with a  
wrench.  
This will maintain the correct tension on the rod and latch.  
Hinge P  
in  
Hinge  
Power Outlet  
Figure 21.1  
Rod and nut  
Terminal Block.  
Center 2 screws for  
Thermostat Wires  
Figure 21.3  
CAUTION  
hock hazard.  
Do NOT remove grounding prong from plug.  
Plug directly into properly grounded ꢀ prong  
receptacle.  
Rod and nut  
•
•
Route cord away from appliance.  
Do NOT route cord under or in front of appliance.  
Figure 21.2  
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CB 1200 Pellet Stove  
Operating Instructions  
8
A. Fuel Size And Material  
1. Wood Pellets  
B. General Operating Information  
1. Thermostat Calls For Heat  
The appliance is like most modern furnaces; when the  
thermostat calls for heat, your appliance will automatically  
light and deliver heat. When the room is up to temperature  
and the thermostat is satisfied, the red call light will go off  
and the appliance will shut down.  
Fuel pellets are made from sawdust or wood by-products. If the  
source material is hardwood, they can have a higher mineral  
content, creating more ash. Fuels containing bark will also have  
higher ash content. Minerals and other noncombustible materials  
such as sand will turn into a hard, glass-like substance called  
a clinker when heated to the extreme temperatures our firepot  
reaches. This is what forms clinkers in the bottom of the firepot.  
Trees from different areas will vary in mineral content. That is  
why some fuels produce more clinkers than others. Pellets are  
manufactured in either 1/4 inch or 5/16 inch (6-8mm) diameter and  
should be no more than 1-1/2 inches (38mm) in length. Pellet  
lengths may even vary by lot from the same manufacturer which  
is why the feed rate may need to be adjusted occasionally. If you  
burn pellets longer than 1-1/2 inches (38mm) you may have  
an inconsistent fuel feed rate and/or missed ignitions.  
2. Heat Output Controls  
This appliance is equipped with a heat output control  
switch that has three settings or burn rates; low, medium  
and high. The appliance will turn on and off as the  
thermostat demands. When the thermostat calls for heat,  
the appliance will start up on the high setting for the first 4  
minutes and 15 seconds, then automatically switch to the  
burn rate for which it is set. If the appliance is set at one  
of the lower settings, it will run quieter but take longer to  
heat up an area than if it were set at a higher burn rate.  
Regardless of the burn rate, when the area is warm enough  
to satisfy the thermostat, the appliance will shut off.  
Pellet fuel quality can greatly fluctuate. We recommend using  
premium grade fuel with ash content less than 1%. Even in some  
fuel labeled “premium” ash content can vary from bag to bag and  
possibly exceed 1%. High ash fuel, or lack of maintenance, can  
cause the firepot to fill up and thus create a potential for smoking,  
sooting and possible hopper fires.  
3. Fan Speed Switch  
This switch will adjust the speed of the room distribution air  
fan or convection blower on all three settings. This means  
you have six different blower speeds available as there is  
a high and low on each setting.  
Always burn dry fuel. Burning fuel with high moisture content takes  
heat from the fuel and tends to cool the appliance, robbing heat  
from your home. Damp pellet fuel can clog the feed system.  
Heat  
Fan  
Output  
We recommend that you buy fuel in multi-ton lots whenever  
possible. Buying large quantities of fuel at once will greatly  
reduce the number of times the feed adjustments will need to be  
made. However, we do recommend trying various brands before  
purchasing multi-ton lots to ensure your satisfaction.  
Speed  
HIGH  
MED  
LOW  
HIGH  
LOW  
Reset Button Call Light  
WARNING  
Fire Risk.  
•
High ash fuels, or lack of maintenance,  
can cause the firepot to fill with ash  
and clinker. If the firepot fills to the top,  
immediately shut down the unit and clean.  
Figure 22.1  
•
Failure to do so could result in smoking,  
sooting and possible hopper fires.  
WARNING  
Fire Hazard.  
Keep combustible materials, gasoline  
and other flammable vapors and liquids  
clear of appliance.  
2. Shelled Field Corn  
Extensive factory and field testing has demonstrated shelled  
field corn to be an efficient and very economical fuel. We  
recommend the use of a 50-50 blend of corn and wood pellets.  
The only change in operation is that the feed rate may require  
a slight adjustment. The BTU output of the appliance varies  
slightly compared to pellets, depending on the quality of the  
corn used. In cases where it is acceptable for the appliance to  
run full time, 100% corn will work after the fire has been started  
using wood pellets.  
•
•
Do NOT store flammable materials in the appliance’s  
vicinity.  
Do NOT use gasoline, lantern fuel, kerosene, charcoal  
lighter fluid or similar liquids to start or “freshen up” a  
fire in this heater.  
Keep all such liquids well away from the heater while  
it is in use.  
Combustible materials may ignite.  
•
•
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F. Fire Characteristics  
C. Before Your First Fire  
A properly adjusted fire with the heat output control switch set  
on “high” has a short active flame pattern that extends out of  
the firepot approximately 4 to 6 inches (102 to 152mm). If  
the fire has tall flames with black tails and seems somewhat  
lazy, the feed rate will need to be reduced. This is done by  
sliding the fuel adjustment control rod down, which will reduce  
the feed. If the fire is not 4 to 6 inches (102 to 152mm) tall,  
slide the fuel adjustment control rod up to increase the feed.  
Amedium and low setting will give a shorter flame. The flame  
will rise and fall somewhat. This is normal.  
1. First, make sure your appliance has been properly  
installed and that all safety requirements have been met.  
Pay particular attention to the fire protection, venting and  
thermostat installation instructions.  
2. Double check that the ash drawer and firebox are  
empty!  
ꢀ. Check the position of the thermocouple, located above  
the firepot, and make sure that it protrudes approximately  
ꢀ/4 inch (19mm) into the firepot.  
4. Close the front door.  
G. Feed Rate Adjustment Instructions  
IMPORTANT DETAIL: The tip of the thermocouple must  
be in contact with the inside end of the thermocouple  
cover.  
The feed adjustment control rod is factory set, and should  
be adequate for most fuels. However, if the flame height is  
too high or too low, you will need to adjust the feed rate. Wait  
until the appliance has been burning for 15 minutes before  
making your adjustments and allow 15 minutes for feed  
adjustment to take effect.  
D. Fuel Adjustment Rod  
The set screw is located at the bottom of the hopper and set  
loose at the factory so the fuel adjustment control rod will slide  
up and down by only loosening the thumb screw at the top.  
See Figure 23.1. Do not re-tighten bottom set screw.  
1. Loosen the thumb screw. Figure 23.1  
2. Adjust the fuel adjustment control rod towards the "+"  
symbol to increase the feed rate and flame height or  
towards the "-" symbol, to decrease the feed rate and  
flame height.  
E. Starting Your First Fire  
ꢀ. Re-tighten the thumb screw.  
1. A thermostat is required for proper operation of this  
appliance, except for corn. At this time, fill the hopper  
with pellets, set the thermostat to its lowest setting. Plug  
the power cord into nearby outlet.  
2. The exhaust blower will stay on for approximately 10  
minutes even though the thermostat is not calling for  
heat. This is normal.  
ꢀ. Locate the heat output control switch mounted on the  
upper right corner of the right side panel. Switch it to  
the high setting by pushing the top of the switch in, then  
adjust the thermostat to its highest setting. The red call  
light located on the upper right corner of the right side  
panel will be on. This indicates the thermostat is calling  
for heat.  
Fuel Adjustment  
Rod  
Thumb  
Screw  
Set Screw  
4. The fuel feed system and the igniter should now be on.  
5. For your first fire it will be necessary to press the reset  
button every two minutes until pellets start to drop into  
the firepot, then press button 1 more time. This will fill the  
feed system and allow the appliance to begin dropping  
pellets. The appliance will continue to run as long as the  
thermostat is calling for heat.  
Figure 23.1  
6. Once the appliance has ignited, let the it burn for  
approximately 15 minutes, then set the thermostat to the  
desired room temperature. Adjust the heat output control  
switch to the desired setting.  
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CB 1200 Pellet Stove  
H. Ignition Cycles  
WARNING  
Fire Risk  
Do NOT operate appliance:  
1. During each ignition cycle, it is normal to see some  
smoke in the firebox. The smoke will stop once the  
fire starts.  
•
•
•
With appliance door open.  
Firepot floor open.  
Cleaning slide plates open.  
2. The convection blower will automatically turn on after  
your appliance has reached the set temperature on  
the “high” setting. This blower transfers heat from your  
appliance into the room, and will continue to run after  
the thermostat has stopped calling for heat until the  
appliance has cooled down.  
Do NOT store fuel:  
•
Closer than required clearances to com-  
bustibles to appliance  
•
Within space required for loading or ash  
removal.  
ꢀ. Occasionally the appliance may run out of fuel and shut  
itself down. When this happens, the red call light will  
be on. To restart it, fill the hopper and press the reset  
button. (See Figure 22.1, page 22). When you press  
the reset button the red call light will go out. Release  
the button and the light will come back on. You should  
see a fire shortly. If not, follow the instructions on page  
23, of “Starting Your First Fire”.  
Back side of Firepot  
CAUTION  
Odors and vapors released during initial operation.  
•
•
Curing of high temperature paint.  
Open windows for air circulation.  
Firepot floor left open  
Odors may be irritating to sensitive individuals.  
Figure 24.1 - DO NOT LEAVE FIREPOT FLOOR OPEN  
I. Frequently Asked Questions  
ISSUES  
SOLUTIONS  
1. Metallic noise.  
1. Noise is caused by metal expanding and contracting as  
it heats up and cools down, similar to the sound pro-  
duced by a furnace or heating duct. This noise does not  
affect the operation or longevity of your insert.  
2. Ash buildup on glass.  
ꢀ. Glass has turned dirty.  
2. This is normal. Clean the glass.  
ꢀ. Excessive build up of ash. The lower burn settings will  
produce more ash, the higher burn settings produce  
less. The more it burns on low the more frequent clean-  
ing of the glass is required.  
4. Fire has tall flames with black tails and is lazy.  
4. The feed rate needs to be reduced or the firepot needs  
cleaning. Heat exchanger of exhaust blower needs  
cleaning.  
5. Smokey start-up or puffs of smoke from the airwash. 5. Either the firepot is dirty or there is too much fuel at  
start-up and not enough air. Close down feed rate 1/4  
inch at a time until this no longer happens.  
6. Large flame at start-up.  
6. This is normal. Flame will settle down once the fire is  
established.  
Page 24  
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CB 1200 Pellet Stove  
With proper installation, operation, and maintenance your appliance will provide years  
of trouble-free service. If you do experience a problem, this troubleshooting guide  
will assist a qualified service person in the diagnosis of a problem and the corrective  
action to be taken. This troubleshooting guide can only be used by a qualified service  
technician.  
Troubleshooting  
9
Possible Cause  
Corrective Action  
Check circuit breaker at service panel.  
Replace fuse.  
Symptom  
Plug in appliance - No  
response.  
No current to outlet.  
.7 amp fuse defective.  
#ꢀ snap disc tripped or defective.  
Control box defective.  
Reset or replace snap disc.  
Replace control box.  
Call light on. No fire.  
No fuel in firepot.  
Out of fuel.  
Check hopper. Fill with fuel.  
Replace snap disc.  
#2 snap disc may be defective.  
Vacuum switch not closing, no vacuum.  
Check exhaust blower is plugged in and  
operating.  
Check vacuum switch is plugged in.  
Check vacuum hose is in good condition,  
clear and connected at both ends.  
Check thermocouple is in good condition  
and plugged in properly.  
Make sure venting system is clean.  
Make sure front door is closed.  
Replace control box.  
Control box defective.  
Call light on. No fire.  
Partially burned fuel in  
firepot.  
Firepot clean-out plate not closed.  
Check that firepot clean-out plate is fully  
closed.  
Firepot is dirty (missed ignition).  
Clean firepot. Make sure there is no clinker  
in the firepot.  
Clinkers may have to be broken up with  
firepot scraper tool or other means.  
Call light on. No fire.  
Unburned pellets in  
firepot.  
Firepot clean-out plate not closed.  
Firepot is dirty.  
Check that firepot clean-out plate is fully  
closed.  
Clean firepot. Make sure there is not a  
clinker in the firepot. Clinkers may have to  
be pushed out of firepot with firepot scraper  
tool or other means.  
Scrape with solid piece of wire.  
Ignition hole blocked.  
Igniter not working.  
Remove ash drawer to see if igniter is  
glowing red on start-up.  
Check igniter wires for good connection.  
Replace igniter using 1/4 inch male /female  
spade connectors.  
Replace control box.  
Control box defective.  
Slow or smoky start-up. Firepot clean-out plate not closed.  
Firepot is dirty.  
Check that firepot clean-out is fully closed.  
Clean firepot. Make sure there is not a  
clinker in the firepot. Clinkers may have to  
pushed out of firepot with firepot scraper  
tool or other means.  
Reduce feed rate using feed rate adjust-  
ment control rod located inside hopper.  
Excessive amount of fuel at start-up.  
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Symptom  
Possible Cause  
Corrective Action  
Slow or smoky start-up Dirty exhaust and/or venting system.  
(Cont’d)  
Check for ash build up in unit, includ-  
ing behind rear panels, firebox, heat  
exchanger, exhaust blower and venting.  
Feed system fails to  
start.  
Out of fuel.  
Check hopper, fill with fuel.  
#2 snap disc may be defective.  
Replace snap disc. Firebox door must be  
closed securely.  
Vacuum switch not closing. No vacuum.  
Check exhaust blower is plugged in and  
operating.  
Check vacuum switch is plugged in.  
Check vacuum hose is in good condition,  
clear and connected at both ends.  
Check thermocouple is in good condition  
and plugged in properly.  
Make sure venting system is clean.  
NOTE: High winds blowing into the vent-  
ing system can pressurize the firebox  
causing loss of vacuum.  
Feed system jammed or blocked.  
Empty hopper of fuel. Use a wet/dry  
vacuum cleaner to remove remaining fuel,  
from hopper, including feed tube.  
Check feed chute for obstructions.  
Loosen 2 screws and jiggle feed assembly.  
Feed spring not turning with feed motor.  
Feed motor defective or not plugged in.  
Check that set screw is tight on feed  
spring shaft at end of feed motor.  
Check connections on feed motor, replace  
if defective.  
No call light. Unit  
does not begin start  
sequence.  
Thermostat not set to a high enough tempera-  
ture.  
Adjust thermostat above room tempera-  
ture.  
Snap Disc #ꢀ tripped.  
No power.  
Reset snap disc.  
Connect to power.  
Replace fuse.  
Fuse blown.  
Connections at thermostat and/or appliance not Check connections at thermostat and  
making proper contact.  
appliance.  
Defective thermostat or thermostat wiring.  
Replace thermostat or wiring.  
NOTE: To test thermostat and wiring, use  
a jumper wire at the thermostat block on  
the unit to by-pass thermostat and wiring.  
Control box defective.  
Call light on.  
Replace control box.  
Unit fails to shut off.  
Turn thermostat off.  
If call light does not go out, disconnect  
thermostat wires from unit. If call light  
does go out, thermostat or wires are  
defective.  
Page 26  
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Corrective Action  
Symptoms  
Possible Cause  
Convection blower fails to #1 snap disc defective.  
Replace snap disc.  
start.  
Blower not plugged in.  
Check that blower is plugged into wire har-  
ness.  
Blower is defective.  
Replace blower.  
Control box is defective.  
Replace control box.  
Exhaust blower fails to  
Blower not plugged in.  
Check that blower is plugged into wire har-  
start or does not shut off.  
ness.  
Blower is clogged with ash.  
Blower is defective.  
Clean exhaust system.  
Replace blower.  
Replace control box.  
Control box is defective.  
Large, lazy flame, orange Dirty appliance.  
color. Black ash on glass. Poor fuel quality, high ash content.  
Clean unit, including firepot, heat exchang-  
ers and venting system. Remove stainless  
steel baffle from firebox to clean ash from  
on top of baffle. Clean behind rear brick  
panels. Change fuel brand to premium.  
Firepot clean-out plate not completely  
closed.  
Check that firepot clean-out plate is fully  
closed.  
Reduce feed rate using feed rate adjustment  
control rod located inside hopper.  
Excessive amount of fuel.  
Nuisance shutdowns.  
Low flame.  
Increase feed by opening feed rate adjust-  
ment control rod located inside hopper.  
Sawdust buildup in hopper.  
Feed motor is reversing.  
Clean hopper, see page 30.  
Check for good connections between feed  
motor and wire harness.  
Defective thermocouple.  
Defective control box.  
Replace thermocouple.  
Replace control box.  
Firepot more than 1/2 full.  
See page 31 for detailed instructions for  
“High Ash Fuel Content Management”  
Appliance calls for heat.  
Call light illuminates.  
Exhaust blower starts.  
No feed or igniter.  
Thermocouple is defective or not properly  
plugged in.  
Check connections on thermocouple or  
replace if defective.  
A flashing yellow light on the control box  
indicates a problem with the thermocouple.  
Defective control box  
Replace control box.  
Page 27  
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Maintaining & Servicing Your Appliance  
10  
3. Cleaning Firepot with Cleaning Rod & Firepot  
Scraper (Cont’d)  
A. Proper Shutdown Procedure  
CAUTION  
b. Pull firepot cleaning rod OUT a couple of times to help  
shake debris loose. If rod is hard to pull, it may be  
necessary to use your firepot scraper to chip away  
material that has built up on the bottom plate of the  
firepot and to push out any clinkers. Larger clinkers  
may have to be removed from the top of the firepot.  
Corn clinkers can be especially difficult to break up.  
hock and Smoke Hazard  
Turn down thermostat, let appliance completely  
cool and exhaust blower must be off. Now you  
can unplug appliance before servicing.  
• Smoke spillage into room can occur if appliance  
is not cool before unplugging.  
c. The firepot floor plate must be fully closed when  
finished.  
• Risk of shock if appliance not unplugged before  
servicing appliance.  
4. Cleaning Ash Drawer  
•
•
•
Frequency: As needed  
By: Homeowner  
Task:  
B. General Maintenance  
1. Types of Fuel  
The ash drawer is located in the pedestal. To remove  
and empty the ash drawer, open both the left and right  
side pedestal access doors. They are hinged in the back  
and held closed magnetically. Pull out on the back of the  
over-center style latch and then pivot the holding rod out  
of the drawer notch on both sides. Pull the ash drawer  
straight out of the pedestal and empty into a metal or  
non-combustible container. Place the container in a  
safe area, away from combustible materials. Re-install  
the ash drawer and check that both latches are secure  
and tight.  
Depending on the type of fuel you are burning will dictate how  
often you have to clean your firepot. If the fuel you are burning  
has a high dirt or ash content or you are burning shelled field  
corn, it may be necessary to clean the firepot more than once  
a day. Dirty fuel will cause clinkers to form in the firepot. A  
clinker is formed when dirt, ash or a non-burnable substance  
is heated to 2000°F (109ꢀ°C) and becomes glass-like. See  
“C” in this section for more details on fuels with high ash  
content.  
5. Ash Removal from Firebox  
•
•
•
Frequency: Weekly or as needed  
By: Homeowner  
Task:  
Clinker  
a. There must not be any hot ashes in the firebox during  
cleaning so allow the appliance to completely cool. The  
firebox ash should be removed every time the firepot  
is cleaned. Frequent cleaning of the ash in the firebox  
will help slow down the build-up of ash in the exhaust  
blower and vent system.  
Figure 26.1 - Large Clinker  
2. Cleaning Firepot with Cleaning Rod & Firepot  
Scraper  
•
•
•
Frequency: Daily or more often as needed  
NOTE: Remove optional log set if installed.  
By: Homeowner  
Task:  
b. Plug in your appliance, if unplugged, and turn the  
thermostat on and immediately shut it off to start the  
exhaust blower on its cycle time. It will pull fly ash out  
the exhaust instead of into the room.  
a. The appliance must be in complete shutdown and cool  
and the exhaust blower off.  
WARNING  
WARNING  
Disposal of Ashes  
Fire Hazard.  
•
NEVER pull firepot cleaning rod when appli-  
ance is operating. Hot pellets may fall into  
ashpan and may start a fire or you may expe-  
rience mis-starts due to lack of vacuum.  
•
•
Ashes should be placed in metal container  
with tight fitting lid.  
Ashes should be retained in closed container  
until all cinders have thoroughly cooled.  
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9. Cleaning Beneath Heat Exchanger  
6. Ash Removal from Firebox (Cont’d)  
•
•
•
Frequency: Monthly or after burning 1 ton of fuel  
By: Homeowner  
Task:  
c. See Cleaning Ash Drawer for instructions to remove  
the ash drawer.  
d. This ash is deposited in the same ash drawer as the  
firepot debris. The ash drawer should be emptied every  
time you clean the firebox. Remember to place the ash  
and debris into a metal or non-combustible container.  
A more thorough cleaning is needed to remove the excess  
ash that is left behind from the use of the cleaning rods  
for the heat exchanger tubes. Open the right side curtain  
and the right pedestal access door. Remove 4 screws and  
remove the exhaust clean-out plate and thoroughly vacuum  
out the excess ash.  
7. Disposal of Ashes  
NOTE: Thereareheavydutyvacuumcleanersspecifiically  
•
•
•
Frequency: As needed  
By: Homeowner  
Task:  
designed for solid fuel appliance cleaning.  
Ashes should be placed in a metal container with a  
tight-fitting lid. The closed container of ashes should  
be placed on a non-combustible floor or on the ground,  
well away from all combustible materials, pending final  
disposal. If the ashes are disposed of by burial in soil  
or otherwise locally dispersed, they should be retained  
in the closed container until all cinders have been  
thoroughly cooled.  
WARNING  
Heat exchanger cleaning rods may be warm  
to the touch. For safety purposes wear  
gloves.  
Do not pull heat exchanger cleaning rods  
while appliance is operating.  
Exhaust Plenum  
Clean-Out Plate  
8. Cleaning Heat Exchanger Chambers  
Figure 29.1  
•
•
•
Frequency: Weekly or as needed  
By: Homeowner  
Task:  
The amount of ash buildup in the firepot will be a good  
guide to determine how often you should clean the heat  
exchangers.  
Cleaning Rods  
a. Allow the appliance to completely cool down before  
pulling the cleaning rods. Turn the thermostat on and  
then immediately off to start the exhaust blower on its  
cycle time. It will pull fly ash out the exhaust instead  
of into the room. Lift the stove top up from the front to  
access the 2 cleaning rods. See Figure 29.2.  
b. Locate the 2 rods along bottom edge of the heat  
exchanger tubes. Lift the stove top up by the front.  
Both rods are bent at a 90° angle for easy handling.  
c. To clean, pull the rods straight out unit it stops,  
approximately 20 inches (508mm). Slide the rods OUT  
and IN a couple of times.  
Heat Exchanger Tubes  
Figure 29.2  
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CB 1200 Pellet Stove  
10. Cleaning the Glass  
13. Door Latch Inspection  
•
•
•
Frequency: As needed  
By: Homeowner  
Task:  
•
•
•
Frequency: Periodically  
By: Homeowner  
Task:  
a. Appliance must be completely cool before cleaning  
glass.  
The same latch is used on both the front door and the ash  
drawer. To adjust, open the latch and pivot the holding  
rod out. Loosen the jam nut on the rod. With a Phillips  
head screw driver, turn the rod clockwise to tighten. The  
latch handle should snap securely in place when adjusted  
properly. After adjusting the latch, be sure to tighten the jam  
nut on the rod to hold the adjustment.  
b. Use a damp paper towel or any non-abrasive glass  
cleaner. Wipe off with dry towel.  
CAUTION  
Handle glass assembly with care.  
14. Cleaning Convection Blower - Requires No  
Lubrication  
When cleaning glass:  
•
Avoid striking, scratching or  
slamming glass.  
Do NOT clean glass when hot.  
•
•
•
Frequency: Yearly or as needed  
By: Qualified Service Technician  
Task: Contact your local dealer.  
•
•
•
•
Do NOT use abrasive cleaners.  
Use a hard water deposit glass cleaner on white film.  
Refer to maintenance instructions.  
15. Soot and Fly Ash: Formation & Need for Removal  
in Exhaust Venting System.  
•
•
•
Frequency: Yearly or as needed  
By: Qualified Service Technician/Homeowner  
Task:  
WARNING  
Handle glass with care.  
The products of combustion will contain small particles  
of fly ash. The fly ash will collect in the exhaust vent-  
ing system and restrict the flow of the flue gases. At  
start-up if there is incomplete combustion, or if there  
is a shutdown or incorrect operation of the appliance it  
will lead to some soot formation. This will collect in the  
exhaust venting system.  
•
Inspect the gasket to ensure it is  
undamaged.  
Do NOT strike, slam or scratch glass.  
Do NOT operate appliance with glass  
assembly removed.  
•
•
•
Do NOT operate with glass cracked, broken or  
scratched.  
The venting system may need to be cleaned at least  
once a year or more often depending upon the quality  
of your fuel or if there is a lot of horizontal pipe sec-  
tions. Ash will build up more quickly in the horizontal  
sections.  
11. Cleaning the Hopper  
•
•
•
Frequency: Monthly or after burning 1 ton of fuel  
By: Homeowner  
Task:  
16. Cleaning the Top Vent Adapter  
After burning approximately 1 ton of fuel you will need to  
clean the hopper to prevent sawdust build-up. A combi-  
nation of sawdust and pellets on the auger reduces the  
amount of fuel supply to the firepot. This can result in  
nuisance shutdowns and mis-starts.  
a. The appliance must be in complete shutdown and the  
exhaust blower should be off. Allow the appliance to  
completely cool down.  
b. Open the clean-out cover. See Figure 28.1.  
a. The appliance must be in complete shutdown. Allow the  
appliance to completely cool down and then unplug it.  
c. Sweep out any ash build-up.  
NOTE: There are heavy duty vacuum cleaners specifiically  
b
Empty the hopper of any remaining pellets.  
designed for solid fuel appliance cleaning.  
c. Vacuum the hopper and feed tube.  
12. Cleaning Exhaust Blower - Requires No Lubrication  
•
•
•
Frequency: Yearly or as needed  
By: Quality Service Technician/Homeowner  
Task:  
a. Locate the blower on the left side of the appliance by  
opening both the left side curtain and the left pedestal  
access door. To clean the impeller it is easier to access  
through the right side curtain.  
Clean Out  
Cover  
Figure 28.1  
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C. High Ash Fuel Content Maintenance  
•
•
•
Frequency: As needed  
By: Homeowner  
Task:  
Pellets Back Up  
In Feed Tube  
Firepot Overfills  
Poor quality pellet fuel, or lack of maintenance, can create  
conditions that make the firepot fill quickly with ashes and  
clinkers. This condition makes the appliance susceptible to  
overfilling the firepot with pellets which may result in smok-  
ing, sooting and possible hopper fires. Figure 31.1 shows an  
example where the firepot overfills, pellets back up into the  
feed tube and ash has accumulated in the firebox. Figure  
31.2 illustrates an inefficient and non-economical method of  
burning of fuel caused by poor quality pellet fuel. Figure 31.3  
is showing the correct flame size when good quality, premium  
pellet fuel is burned.  
Ash Build Up in Firebox  
Figure 31.1  
Incorrect  
If the ash buildup exceeds the half way point in the firepot  
IMMEDIATE ATTENTION AND CLEANING IS REQUIRED.  
Follow the detailed instructions found in this section for each  
step listed below.  
Tall, Lazy Flame, Orange in Color  
Figure 31.2  
• Shut down the unit by turning down the thermostat and  
allow unit to completely cool down. (Do not unplug the unit, it  
can cause smoke spillage in the room).  
Correct  
• Pull the heat exchanger cleaning rods. Section 10.7  
• Empty the firepot. Section 10.2  
• Clean the firebox. Section 10.4  
• Empty the ash drawer. Section 10.3  
• Dispose of the ashes. Section 10.6  
• Restart the appliance with premium grade fuel.  
Correct Flame Size, Yellow/White in Color  
Figure 31.3  
D. Blower Replacement  
1. Convection Blower Replacement  
a. Use proper shut down procedures to shut down the  
appliance and let it completely cool.  
b. The convection blower is located at the bottom rear  
of the appliance. If an outside air kit is also installed,  
depending on your particular installation you may or  
may not have to remove the outside air flange. If you  
do, remove the 2 screws using a Phillips head screw-  
driver. You do not need to remove the flex pipe from  
the flange.  
c. Remove the lower rear screen by removing the 4  
screws securing the screen to the unit.  
Outside Air  
Flex Hose  
d. The motor is mounted on a removable bracket. Remove the  
2 screws just above the motor and the whole assembly will tilt  
down and pull out.  
Convection Blower  
e. Disconnect the wires from the blower. The wires coming  
from the wiring harness are white, red and tan and the  
wires coming from the blower are black, white and red.  
The white connects to white, the red to red and black to  
the tan color wire.  
Figure 31.4  
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2. Exhaust Blower Replacement  
Remove existing blower:  
E. Igniter Replacement  
a. Use proper shut down procedures to shut down the appli-  
ance and let it completely cool and then unplug it.  
b. Use an 11/ꢀ2" wrench or nut driver to loosen and remove  
the (6) nuts holding motor mount plate to the blower  
housing on your stove.  
c. Remove washer from beneath the terminal ring on the  
grounding wire.  
d. Pull motor/mounting plate from blower housing.  
Igniter Bracket  
Thumb Screw  
Figure 32.1  
e. Scrape off old gasketing material from blower housing.  
Igniter  
Install new blower:  
f. The blower and blower housing is shipped as a unit. It  
is necessary to separate them at this point if you are  
using the existing blower housing already installed on  
the appliance:  
1. Use proper shut down procedures to shut down the  
appliance and let it completely cool down and then  
unplug it and remove the ash drawer.  
2. Follow instructions to remove the ash drawer found on  
page 28. Remove the access plate directly above it  
by removing the 2 screws just below the ash catcher.  
g. Follow steps 2 and ꢀ above. Discard or set aside the new  
blower housing.  
h. Carefully remove gasketing from new housing and set  
onto the blower housing.  
ꢀ. The wire leads to the igniter are connected to the wire  
harness with 1/4 inch male / female spade connectors.  
These wires will pull forward approximately 4 to 5  
inches (102mm to 127mm). Disconnect the spade  
connections and remove the igniter from the chamber.  
Loosen the thumb screw and slide igniter out.  
Re-install blower to blower housing:  
i. Install blower on housing ensuring that wiring exits facing  
the 8 o’clock position. Place the washer and then the  
grounding wire on nearest mounting plate stud.  
4. Install new igniter into the chamber and tighten the  
thumb screw. Re-connect the wires to the 2 leads with  
the spade connectors.  
j. Use nuts removed in step b to secure blower to hous-  
ing.  
5. Remove right side panel and pull wire leads back  
toward the rear of the appliance to take-up the 4 to 5  
inches (102mm to 107mm) previously pulled out. This  
will keep the wires out of the way of the ash drawer.  
Double check that the igniter wires are clear of any  
movement, i.e. ash drawer, firepot cleaning rod, etc.  
k. Re-connect wiring (use jumper wire if necessary). Re-  
connect power supply.  
6. Re-install the ash drawer and side panel and re-connect  
the power.  
F. Baffle Removal  
1. Use proper shut down procedures to shut down the  
appliance and let it completely cool down.  
2. Open right side panel and then open the door.  
ꢀ. The 2 baffles are located at the top inside of firebox.  
4. Place your hand on the baffle and slide it up and the  
bottom edge will fall down and then you can lift the baffle  
out. Repeat for the other side.  
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G. Glass Replacement  
WARNING  
Door Latch  
Glass is 5mm thick high temperature heat-  
resistant ceramic glass.  
Top & Bottom Frame  
DO NOT REPLACE with any other material.  
Alternate material may shatter and cause  
injury.  
Center Posts  
Glass  
Side  
Frame  
Remove door from appliance and place face down on  
a protected surface to avoid scratching the door.  
•
•
Remove all door rope.  
Replacing Center Glass  
NOTE: DO NOT LET Air Wash Spacers fall down from  
top frame when removing and replacing center  
glass.  
Figure 33.1  
1. Using a nut driver remove the (5) bottom nuts and  
remove the bottom glass frame. Figure 33.2.  
2. Slightly bend up and out of the way the 2 center posts  
and slide the glass out the bottom.  
Remove Door Latch First  
and then Side Frame  
ꢀ. Slide new glass in, reposition the 2 center posts and  
re-install bottom glass frame.  
4. Re-rope the door.  
Door Frame  
Replacing Side Glass  
shown with no  
Glass or Glass  
Frames  
NOTE: When removing the side glass with the door  
latch, you must remove the door latch first  
before removing the side frame. Use a pow-  
ered Phillips head screw driver to remove the  
4 screws.  
1. Remove side glass frame.  
Remove 5 nuts from Bottom Frame  
2. Loosen the top and bottom frame and slightly bend up  
and out of the way.  
ꢀ. Slide glass out the side and slide new glass in.  
Figure 33.2  
4. Re-install the side glass frame and tighten the top and  
bottom frames.  
5. Re-install the door latch, if applicable, and re-rope the  
door.  
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CB 1200 Pellet Stove  
Reference Materials  
11  
When describing the location of a component,  
it is always AS YOU FACE THE FRONT OF  
THE APPLIANCE.  
A. Component Function & Location  
1. Control Box  
E
a. The control box is located under a small cover in the  
right rear corner of the inside of the hopper.  
7. Heat Exchangers  
The heat exchangers transfer hot air from the exhaust system  
into convection air. Lift the stove top to access the heat  
exchangers. There are 2 clean out rods located under the  
heat exchangers.  
b. There is a light located inside of the control box. The  
internal light will turn green when the appliance has  
reached a temperature of 200 F (9ꢀ C) in the firepot  
and will turn red when it reaches 600 F (ꢀ15 C).  
o
°
o
°
8. Heat Output Switch  
c. There is also an internal blue light located in the upper  
left corner of the control box. When you plug in the  
appliance the blue light will automatically start blinking  
1 blink every 10 seconds for the first 60 seconds and  
then will stop.  
The heat output switch is located on the upper right side panel.  
The function of the heat ouput switch is to regulate the burn  
rates; low, medium, and high settings.  
9. Igniter  
The igniter is mounted on the base of the firepot. Combustion  
air travels over the red hot igniter creating super heated air  
that ignites the pellets.  
NOTE:  
Do NOT open the control box. This will void the  
warranty. If you need to plug in or remove the control  
box you must first unplug the appliance.  
10. Junction Box And Wiring Harness  
The junction box is located on the right side of the appliance,  
behind the interior shield. The junction box and wiring harness  
are replaced as one component.  
2. Convection Blower  
The convection blower is mounted at the bottom rear of the  
appliance. There are 2 impellers, one on each side of the  
motor. The convection blower pushes heated air through the  
heat exchange system into the room.  
11. Power Supply  
The power outlet is located on the back of the appliance,  
lower right corner. Check the wall receptacle for 120 volt,  
60 Hz (standard current). Make sure the outlet is grounded  
and has the correct polarity. A good surge protector is  
recommended.  
3. Exhaust Blower  
The exhaust blower is mounted on the lower left side on  
rear of appliance. The exhaust blower is designed to pull  
the exhaust from the appliance and push it out through the  
venting system.  
12. Red Call Light  
The red call light is on the front of the junction box, next to the  
reset button. The function of the red call light is to indicate  
that the thermostat is calling for heat.  
4. Feed System  
The feed system is located in the hopper under the feed  
motor cover box on the left side of the appliance and can  
be removed as an entire assembly. The assembly includes  
the feed motor, mounting bracket, bearing and feed spring  
(auger). The hollow feed spring (auger) pulls pellets up the  
feed tube from the hopper area and drops them down the  
feed chute into the firepot.  
13. Reset Button  
The reset button is located on the right side of the apppliance  
next to the red call light. The function of the button is to  
momentarily open the thermostat circuit, which restarts the  
system.  
14. Thermocouple  
5. Firepot  
The thermocouple is located on top of the firepot inside  
the thermocouple cover (ceramic protection tube). The  
thermocouple sends a millivolt signal to the control box  
indicating the preset temperatures of the green and red lights  
have been obtained.  
The firepot is made of high quality ductile iron and has a  
cleaning pull-out rod. The floor of the firepot opens for  
cleaning when you pull out the rod. Be sure that the floor  
returns to a completely closed position or your appliance will  
not operate properly.  
15. Thermostat  
6. Fuse  
The appliance is designed to run on a 12 volt AC thermostat.  
The heat anticipator should be set on the lowest setting  
available.  
The fuse is located on the front of the junction box on the  
right side of the appliance. The fuse will blow should a short  
occur and shut off power to the appliance.  
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CB 1200 Pellet Stove  
16. Snap Disc #1 (Convection Blower) 145°F  
box from inside the hopper. If the fire tries to burn back  
Snap disc #1 is located on the right side of the appliance on into the feed system or push exhaust up the feed tube, this  
the top of the heat exchanger box. There are 2 purple wires snap disc will shut the entire system off. This disc must be  
connected to it. This snap disc turns the convection blower manually reset.  
on and off as needed. Power is always present at snap disc  
#1.  
19. Vacuum Switch  
The vacuum switch is located on the left side of the appliance  
behind the inner shield. This switch turns the feed system on  
17. Snap Disc #2 (Thermostat Override) 200°F  
Snap disc #2 is also located on the right side of the appliance when vacuum is present in the firebox. The vacuum switch  
between snap disc #1 and convection blower. There are 2 is a safety device to shut off the feed motor if the exhaust  
yellow wires connected to it. This snap disc will turn off the or the heat exchanger system is dirty or plugged or if the  
feed system, which will turn off the appliance if an overfire firebox door is open.  
condition should occur or if the convection blower should fail  
to operate.  
20. Wiring Harness  
See Figure 35.1 below.  
18. Snap Disc #3 (Back Burn Protector) 250°F  
Snap disc #ꢀ is mounted on the back of the auger tube in the  
right side of the appliance just below the feed motor and has  
a red reset button. To access it remove the feed motor cover  
Female  
Male  
Heat  
Output  
Switch  
Thermocouple  
Thermostat  
Block  
Feed  
Motor  
Vacuum  
Switch  
Capacitor  
Blower  
Speed  
Snap  
Disc #2  
Yellow  
Purple  
Red  
Orange  
White  
Blue  
Black  
Black  
Snap  
Disc #1  
Convection  
Blower  
Yellow  
Red  
Purple  
Gray  
Blue  
High Temp  
High Temp  
Exhaust  
Blower  
Call Light  
Reset  
Button  
Fuse  
Snap  
Disc #ꢀ  
Igniter  
Figure 35.1  
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CB 1200 Pellet Stove  
B. Component Locations  
Cleaning Rods  
Heat  
Fan  
Output  
Speed  
HIGH  
HIGH  
LOW  
MED  
LOW  
Reset Button Call Light  
Heat Exchanger Tubes  
Figure 36.3  
Figure 36.1  
Power Outlet  
Outside Air  
Flex Hose  
Terminal Block.  
Center 2 screws for  
Thermostat Wires  
Convection Blower  
Figure 36.2  
Figure 36.4  
Page ꢀ6  
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CB 1200 Pellet Stove  
C. Exploded Views  
Nbr  
Description  
Door Frame  
Part Number  
8
7
1
MBK: 410-6ꢀ00  
Gold: 410-55ꢀ0  
Nickel: 510-1110  
2
ꢀ
4
5
6
7
8
9
Glass Assembly, Center  
Glass Assembly, Sides  
Glass Frame Post  
510-5400  
510-5410  
410-6240  
410-4740  
410-4912  
410-6250  
6
5
4
9
Glass Frame Side  
ꢀ
Door Latch Bracket  
Glass Frame Spacer  
Glass Frame, Top & Bottom  
Hinge, Female  
410-47ꢀ0  
450-2910  
2
1
Glass Size Center: 13-7/8” wide x 11” high  
Glass Size Sides: 5-1/8” wide x 11” high  
Figure 37.1 - Door, Face, Glass & Door Latch Assembly  
Nbr  
Description  
Part Number  
812-ꢀ850  
47  
42 Firepot Pull Rod (Linkage)  
44 Igniter Bracket  
Not Replaceable  
7000-22ꢀ  
1ꢀ Thumb Screw  
45 Igniter (Heating Element)  
4ꢀ Firepot, EZ Clean  
48 Thermocouple Holder  
14 Thermocouple  
812-ꢀ811  
14  
48  
4ꢀ  
812-ꢀꢀ51  
812-ꢀ171  
812-0210  
47 Thermocouple Cover  
812-1ꢀ22  
44  
1ꢀ  
42  
45  
Figure 37.2 - Firepot Assembly  
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CB 1200 Pellet Stove  
ꢀ6  
ꢀ5  
ꢀ7  
29  
ꢀ4  
ꢀ8  
ꢀ0  
ꢀꢀ  
28  
ꢀ2  
27  
ꢀ9  
ꢀ1  
48  
26  
47  
42  
40  
4ꢀ  
44  
45  
41  
46  
25  
2ꢀ  
24  
Figure 38.1  
Nbr  
Description  
Nbr  
ꢀ6 Baffle, Left  
Description  
2ꢀ Door Assembly  
24 Ash Pan  
ꢀ7 Curtain Mount, Side, Left  
ꢀ8 Curtain, Side, Left  
25 Panel Access, Front (Firepot)  
26 Latch, Draw  
ꢀ9 Curtain, Pedestal, Left  
40 Blower, Exhaust  
27 Director, Air, Large  
28 Director, Air, Small  
29 Grille, Louvers  
41 Gasket, Exhaust Blower  
42 Firepot Pull Rod Assembly (Linkage)  
4ꢀ Firepot, EZ Clean  
ꢀ0 Knob, Heat Exchanger Rods  
ꢀ1 Brick, Right Side  
ꢀ2 Brick, Right Rear  
ꢀꢀ Brick, Left Rear  
44 Igniter Bracket (Thumb Screw)  
45 Igniter, Loop  
46 Exhaust Plenum Trap Door  
47 Thermocouple, Cover  
48 Thermocouple Holder  
ꢀ4 Brick, Left Side  
ꢀ5 Baffle, Right  
Page ꢀ8  
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CB 1200 Pellet Stove  
66  
68  
67  
69  
72  
71  
64  
65  
6ꢀ  
70  
62  
61  
60  
7ꢀ  
74  
77  
76  
75  
56  
59  
55  
54  
58  
5ꢀ  
52  
51  
57  
Figure 39.1  
Nbr  
Description  
Nbr  
Description  
51 Exhaust Plenum Clean-Out Plate  
52 Snap Disc, #1, 145-40 degree  
5ꢀ Blower, Convection  
65 Control Box  
66 Control Box Cover  
67 Feed Adjustment Plate with Rod  
68 Feed Motor Cover  
54 Convection Air Plenum  
55 Snap Disc, #2, 200 degree  
56 Curtain Mount, Side, Right  
57 Exhaust Plenum Plate  
69 Feed Motor & Spring Assembly  
70 Curtain, Air Deflector, Left  
71 Hopper Lid  
58 Curtain, Pedestal, Right  
59 Curtain, Side, Right  
72 Hopper Lid Handle  
7ꢀ Top Only  
60 Panel Access, Lower Rear Screen  
61 Curtain, Air Deflector, Right  
74 Hopper Access Plate  
75 Heat Shield Extension, Top  
76 Snap Disc, #ꢀ, 250 degree  
77 Junction Box & Wire Harness  
62 Latch, Magnet for Side Air Deflector Curtain  
6ꢀ Panel Access, Upper Rear Screen  
64 Vacuum Switch  
Page ꢀ9  
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CB 1200 Pellet Stove  
D. Service Parts and Accessories  
IMPORTANT: THIS IS DATED INFORMATION. The most current information is located on the Quadra-  
Fire web site at www.quadrafire.com. When ordering, supply serial and model numbers to ensure  
correct service parts.  
Item #  
24  
Parts (Alphabetical Order)  
Part No.  
Ash Pan  
812-4050  
ꢀ6  
Baffle Assembly, Left  
Baffle Assembly, Right  
Blower, Convection  
Blower, Exhaust  
510-5ꢀ50  
510-5ꢀ60  
812-ꢀꢀ70  
812-ꢀꢀ81  
225-0120  
410-4840  
410-4912  
7001-045  
ꢀ5  
5ꢀ  
40  
Bolt, Firepot, 1-1/4” long  
Bracket, Door Hinge  
Bracket, Door Latch  
Collar Assembly, Outside Air Kit  
Component Pack (Includes firepot scrapper, touch-up paint, power cord & wiring harness  
to the thermostat and manual, owner’s manual, warranty card, consumer’s view card and  
“How-To-Operate” DVD)  
812-ꢀ6ꢀ0  
65  
66  
68  
ꢀ7  
56  
61  
70  
Control Box  
SRV7000-205  
410-6ꢀ21  
410-5ꢀ11  
410-5251  
410-5261  
410-4992  
410-5105  
410-5ꢀ91  
812-ꢀ840  
812-ꢀ800  
Cover, Control Box  
Cover, Feed Motor  
Curtain Mount, Side, Left  
Curtain Mount, Side, Right  
Curtain, Air Deflector, Left  
Curtain, Air Deflector, Right  
ꢀ9,58 Curtain, Pedestal, Sides (interchangeable)  
ꢀ8  
Curtain, Side, Left  
Curtain, Side Right  
59  
MBK: 410-6ꢀ00  
Gold: 410-55ꢀ0  
Nickel: 510-1110  
1
Door Frame  
6
Door Latch Bracket  
410-4912  
410-4871  
812-4100  
812-4170  
812-4421  
812-ꢀ690  
2ꢀ0-2150  
410-7172  
812-ꢀ600  
811-0601  
414-0290  
812-ꢀ850  
812-ꢀꢀ51  
812-0ꢀ80  
8ꢀ4-1460  
842-2ꢀ50  
240-0812  
510-05ꢀ0  
510-5400  
51  
46  
67  
Exhaust Plenum Clean-Out Plate  
Exhaust Plenum Trap Door  
Feed Adjustment Plate with Rod  
Feed Motor  
69  
Feed Motor & Spring Assembly  
Feed Motor Capacitor Jumper  
Feed Motor Mount  
Feed Spring Only  
ꢀ1-ꢀ4 Fireboard, Set, 4 pcs  
Firepot Floor (Slide Plate)  
42  
Firepot Pull Rod Assembly (Linkage)  
4ꢀ  
Firepot, EZ Clean  
Fuse .7 amp, Junction Box  
Gasket, Ash Pan, 10 ft  
Gasket, (Rope) Door, cut to size, 7-1/2 ft  
Gasket, Exhaust Blower  
Gasket, Firepot  
41  
2
Glass Assembly, Center  
Page 40  
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CB 1200 Pellet Stove  
Item #  
Service Parts (Alphabetical Order)  
Part No.  
510-5410  
410-8ꢀꢀ0  
410-6240  
410-4740  
410-6250  
410-47ꢀ0  
200-0110  
812-ꢀ500  
410-5ꢀ22  
450-2910  
410-4901  
812-ꢀ811  
SRV7000-154  
200-08ꢀ1  
229-0640  
812-ꢀ821  
226-0090  
812-4020  
410-6220  
410-5161  
410-4ꢀ52  
812-1180  
RIVNUT-REPAIR  
2ꢀ0-0060  
2ꢀ0-0900  
2ꢀ0-1290  
812-ꢀ910  
7011-044  
812-0210  
812-1ꢀ22  
812-ꢀ171  
7000-22ꢀ  
812-ꢀ940  
410-4980  
7000-166  
ꢀ
Glass Assembly, Left or Right, 1 pc  
Grille, Bar, Bottom  
4
5
Glass Frame Post  
Glass Frame Side  
7
Glass Frame Spacer  
8
Glass Frame, Top & Bottom  
Handle, Hopper Lid  
72  
Heat Output Control Switch, (Rocker Switch), ꢀ position  
Heat Shield Extension, Top  
Hinge, Female, Door  
75  
71  
45  
77  
Hopper Lid  
Igniter, Loop (Heating Element)  
Junction Box & Wire Harness  
Knob, Firepot Pull Rod  
Latch, Draw  
62  
60  
Latch, Magnet for Side Air Delfector Curtain  
Nut, Firepot, 1/4-20  
Panel Access, Bottom Rear Screen  
Panel Access, Feed Motor  
Panel Access, Front (Firepot)  
Panel Access, Top Rear Screen  
Power Cord  
25  
6ꢀ  
Rivnut Repair Kit, 1/4-20  
Snap Disc, #1, 145-40 Degree  
Snap Disc, #2, 200 Degree  
Snap Disc, #ꢀ, 250 Degree  
Switch, Rocker (Fan Speed)  
Termination Cap Assembly, Outside Air  
Thermocouple  
52  
55  
76  
16  
47  
48  
12  
Thermocouple Cover  
Thermocouple Holder with Set Screw  
Thumb Screw  
Top Assembly with Hopper Lid  
Top Only  
7ꢀ  
64  
Vacuum Switch  
Accessories  
Part No.  
Accessories  
Part No.  
Brick, Set, 4 pc  
811-0601  
Outside Air Kit, Floor  
811-0570  
811-0872  
811-0620  
811-0610  
811-ꢀ760  
811-0520  
811-0580  
812-ꢀ570  
Log Set, ꢀ pc  
811-0592  
Outside Air Kit, Rear  
Door Assembly, Black  
Door Assembly, Gold  
Door Assembly, Nickel  
Grille Assembly, Black  
Grille Assembly, Gold  
Grille Assembly, Nickel  
DR-CB12-BK  
Rear Vent Adapter  
Rear to Top Vent Adapter, 90o  
DR-CB12-GD  
DR-CB12-NL  
Thermostat, Mechanical  
LVGRL-CB12-NL  
LVGRL-CB12-GD  
LVGRL-CB12-MBK  
Thermostat, Programmable  
Top Vent Adapter, ꢀ in x ꢀ in  
Top Vent Offset Adapter Collar, ꢀ in x 6 in  
Appliance  
Part No.  
Classic Bay 1200 Pellet Stove  
CB1200  
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CB 1200 Pellet Stove  
E. Service And Maintenance Log  
Date of Service  
Performed By  
Description of Service  
Page 42  
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CB 1200 Pellet Stove  
F. Warranty Policy  
Lifetime Warranty  
LIMITED LIFETIME WARRANTY  
The Hearth & Home Technologies limited Lifetime Warranty guarantees that the following components will work as designed for the  
lifetime of the stove or Hearth & Home Technologies will repair or replace them. These items include but are not limited to steel and  
cast iron components, all gas burners, gas logs, combustion chambers, heat exchanger systems, stainless steel firebox components,  
plating, doors, glass damaged by thermal breakage, steel baffle supports, steel and ceramic baffles and manifold tubes. Labor is for  
the first five years.  
THREE YEAR WARRANTY  
Our pellet firepots are covered under Hearth & Home Technologies three-year warranty program. Labor is for ꢀ years.  
TWO YEAR WARRANTY  
All electrical components such as but not limited to blowers, wiring, vacuum switches, speed controls, control boxes, thermodisc switch-  
es, pilot assembly, gas valves, thermostats and remotes are covered under Hearth & Home Technologies two-year warranty program.  
Effective April, 2005 igniters are also covered under the two year warranty. Labor is for two years.  
ONE YEAR WARRANTY  
Porcelain and Powder Coat finishes are warranted against manufacturer defects for one year. Labor to repair or replace these parts is  
covered for one year, reimbursed per our warranty service fee schedule.  
CONDITIONS  
This warranty is non-transferable and is made to the original retail purchaser only provided that the purchase was made through an  
authorized dealer of Hearth & Home Technologies. It must be installed and operated at all times in accordance with the Installation and  
Operating Instructions furnished with this product, as well as any applicable local and national codes. Any alteration, willful abuse, ac-  
cident, or misuse of the product shall nullify this warranty.  
Labor to repair or replace items covered under the limited Lifetime Warranty will be covered for the first five years per our warranty ser-  
vice fee reimbursement schedule. Parts covered under the limited Lifetime Warranty will be covered for the lifetime of the appliance up  
to a maximum of ten (10) years after Hearth & Home Technologies discontinues the model and two (2) years for optional accessories.  
Adjustments, regular maintenance, cleaning and temporary repairs do not qualify for a service call fee and will not be covered. The  
replacement of consumer replaceable items and installation of upgraded component parts do not quality for a service call fee, and will  
not be covered.  
This limited Lifetime Warranty does not extend to or include surface finish on the appliance, door gasketing, glass gasketing, glass,  
firebrick, pellet logs, kaowool or other ceramic insulating materials. It does not cover installation or operational-related problems such  
as overfiring, use of corrosive driftwood, downdrafts or spillage caused by environmental conditions, nearby trees, buildings, hilltops,  
mountains, inadequate venting or ventilation, excessive offsets, or negative air pressures caused by mechanical systems such as fur-  
naces, fans, clothes dryers, etc.  
Any installation, construction, transportation, or other related costs or expenses arising from defective part(s), repair, replacement, etc.,  
will not be covered by this warranty, nor will Hearth & Home Technologies assume responsibility for them. Further, Hearth & Home  
Technologies will not be responsible for any incidental, indirect, or consequential damages, except as results in damage to the interior  
or exterior of the building in which this appliance is installed. This limited Lifetime Warranty does not apply to the venting components,  
hearth components or other accessories used in conjunction with the installation of this product not manufactured by Hearth & Home  
Technologies  
This warranty is void if the stove has been overfired or operated in atmospheres contaminated by chlorine, fluorine, or other damag-  
ing chemicals, the stove is subjected to prolonged periods of dampness or condensation, or there is any damage to the stove or other  
components due to water or weather damage which is the result of, but not limited to, improper chimney or venting installation. Hearth  
& Home Technologies may, at its discretion, fully discharge all obligations with respect to this warranty by either repairing or replacing  
the unit, or refunding the wholesale price of the defective part(s).  
This limited Lifetime Warranty is effective on all appliances sold after May 1, 2002 and supersedes any and all warranties currently in  
existence.  
Policy 250-8620 Rev K  
Page 4ꢀ  
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CONTACT INFORMATION:  
Hearth & Home Technologies  
1445 North Highway  
Colville, WA 99114  
Division of HNI INDUSTRIES  
www.quadrafire.com  
Please contact your Quadra-Fire dealer with any questions or concerns.  
For the number of your nearest Quadra-Fire dealer  
please call 1-800-926-4356  
CAUTION  
Do NOT discard this manual.  
•
•
•
Important operating and maintenance  
instructions included.  
Read, understand and follow these instruc-  
tions for safe installation and operation.  
Leave this manual with party responsible  
for use and operation.  
Your Records for Model:  
CB1200 PELLET STOVE  
WHERE PURCHASED:  
SERIAL NUMBER:  
DATE PURCHASED:  
DATE INSTALLED:  
__________________  
__________________  
__________________  
______________________________________  
_______________________________________  
_______________________________________  
TELEPHONE: __________________  
This product may be covered by one or more of the following patents: (United States) 459ꢀ510, 4686807, 4766876, 479ꢀꢀ22, 48115ꢀ4,  
5000162, 5016609, 5076254, 511ꢀ84ꢀ, 5191877, 521895ꢀ, 526ꢀ471, 5ꢀ28ꢀ56, 5ꢀ41794, 5ꢀ4798ꢀ, 5429495, 5452708, 5542407,  
560107ꢀ, 561ꢀ487, 5647ꢀ40, 5688568, 5762062, 5775408, 5890485, 59ꢀ1661, 59412ꢀ7, 5947112, 5996575, 600674ꢀ, 6019099,  
6048195, 605ꢀ165, 6145502, 6170481, 62ꢀ7588, 6296474, 6ꢀ74822, 641ꢀ079, 64ꢀ9226, 6484712, 654ꢀ698, 6550687, 6601579,  
6672860, 6688ꢀ02B2, 6715724B2, 6729551, 67ꢀ61ꢀꢀ, 6748940, 6748942, 6769426, 6774802, 6796ꢀ02, 6840261, 6848441, 686ꢀ064,  
6866205, 6869278, 6875012, 6880275, 69080ꢀ9, 6919884, Dꢀ20652, D445174, D4624ꢀ6; (Canada) 1297749, 2195264, 2225408,  
2ꢀ1ꢀ972; (Australia) 780250, 78040ꢀ, 1418504 or other U.S. and foreign patents pending.  
7014-082B  
September 21, 2006  
Page 44  
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