ProForm Home Gym PFES80040 User Manual

Model No. PFES80040  
Serial No.  
Write the serial number in the  
space above for future reference.  
USER’S MANUAL  
Serial Number Decal (Under Seat)  
QUESTIONS?  
As a manufacturer, we are com-  
mitted to providing complete  
customer satisfaction. If you  
have questions, or if there are  
missing or damaged parts, we  
will guarantee complete satis-  
faction through direct assis-  
tance from our factory.  
TO AVOID DELAYS, PLEASE  
CALL DIRECT TO OUR TOLL-  
FREE CUSTOMER HOT LINE.  
The trained technicians on our  
customer hot line will provide  
immediate assistance, free of  
charge.  
CUSTOMER HOT LINE:  
1-888-533-1333  
Mon.–Fri., 6 a.m.–6 p.m. MST  
CAUTION  
Read all precautions and instruc-  
tions in this manual before using  
this equipment. Save this manual  
for future reference.  
Visit our website at  
new products, prizes,  
fitness tips, and much more!  
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IMPORTANT PRECAUTIONS  
WARNING:  
To reduce the risk of serious injury, read the following important precautions  
before using the elliptical trainer.  
1. Read all instructions in this manual before  
using the elliptical trainer. Use the elliptical  
trainer only as described in this manual.  
11. The elliptical trainer is designed to support a  
maximum user weight of 250 pounds.  
12. The elliptical trainer is designed to be used  
with the included resistance. Do not use the  
elliptical trainer with dumbbells or any other  
type of weight to increase the resistance.  
2. It is the responsibility of the owner to ensure  
that all users of the elliptical trainer are ade-  
quately informed of all precautions.  
3. The elliptical trainer is intended for home use  
only. Do not use the elliptical trainer in any  
commercial, rental, or institutional setting.  
13. Make sure that the cables remain on the pul-  
leys at all times. If the cables bind as you are  
exercising, stop immediately and make sure  
that the cables are on the pulleys. Replace all  
cables at least every two years.  
4. Use the elliptical trainer only on a level sur-  
face. Cover the floor beneath the elliptical  
trainer to protect the floor.  
14. Hold the handles when mounting, dismount-  
ing, or using the elliptical trainer’s elliptical  
station.  
5. Keep the elliptical trainer indoors, away from  
moisture and dust. Do not put the elliptical  
trainer in a garage or covered patio, or near  
water.  
15. Always keep your back straight when using  
the elliptical trainer; do not arch your back.  
6. Make sure all parts are properly tightened  
each time the elliptical trainer is used.  
Replace any worn parts immediately.  
16. When you stop using the elliptical station,  
allow the pedals to slowly come to a stop.  
The elliptical trainer does not have a free-  
wheel; the pedals will continue to move until  
the flywheel stops.  
7. Keep children under 12 and pets away from  
the elliptical trainer at all times.  
17. Make sure all electrical connections are com-  
plete before connecting the elliptical trainer  
to a power source.  
8. Keep hands and feet away from moving parts.  
9. Wear appropriate clothes when exercising;  
do not wear loose clothes that could become 18. Always unplug the power cord immediately  
caught on the elliptical trainer. Always wear  
athletic shoes for foot protection while exer-  
cising.  
after use and before cleaning the elliptical  
trainer.  
19. Use the high pulley station only when the  
seat base is collapsed and secured next to  
the upright base.  
10. The pulse sensor is not a medical device.  
Various factors, including the user’s move-  
ment, may affect the accuracy of heart rate  
readings. The pulse sensor is intended only  
as an exercise aid in determining heart rate  
trends in general.  
20. If you feel pain or dizziness at any time while  
exercising, stop immediately and begin cool-  
ing down.  
WARNING:  
Before beginning this or any exercise program, consult your physician. This  
is especially important for persons over the age of 35 or persons with pre-existing health problems.  
Read all instructions before using. ICON assumes no responsibility for personal injury or property  
damage sustained by or through the use of this product.  
3
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BEFORE YOU BEGIN  
Thank you for selecting the versatile PROFORM®  
CROSSOVER ELLIPTICAL TRAINER. The elliptical  
trainer offers a selection of weight stations designed to  
develop every major muscle group of the body.  
Whether your goal is to tone your body, build dramatic  
Service Department toll-free at 1-888-533-1333,  
Monday through Friday, 6 a.m. until 6 p.m. Mountain  
Time (excluding holidays). To help us assist you,  
please note the product model number and serial  
number before calling. The model number is  
muscle size and strength, or improve your cardiovascu- PFES80040. The serial number can be found on a  
lar system, the elliptical trainer will help you to achieve  
the specific results you want.  
decal attached to the elliptical trainer (see the front  
cover of this manual).  
For your benefit, read this manual carefully before  
using the elliptical trainer. If you have questions  
after reading this manual, please call our Customer  
Before reading further, please review the drawing  
below and familiarize yourself with the parts that are  
labeled.  
High Pulley Station  
Top Arm  
ASSEMBLED  
DIMENSIONS:  
Height: 85 in.  
Width: 37 in.  
Depth: 83 in.  
Console  
Handle  
Pulse Sensor  
Middle Pulley Station  
Backrest  
Handle  
Pedal  
Seat  
Leg Lever  
Low Pulley Station  
4
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ASSEMBLY  
As you assemble the elliptical trainer, make sure  
all parts are oriented as shown in the drawings.  
Make Things Easier for Yourself  
Everything in this manual is designed to ensure  
that the elliptical trainer can be assembled suc-  
cessfully by anyone. However, it is important to  
realize that the versatile elliptical trainer has  
many parts and that the assembly process will  
take time. Most people find that by setting aside  
plenty of time, assembly will go smoothly.  
For help identifying small parts, use the PART  
IDENTIFICATION CHART.  
The following tools (not included) are required  
for assembly:  
• Two adjustable wrenches  
• One rubber mallet  
Before beginning assembly, carefully read the  
following information and instructions:  
• One Phillips screwdriver  
• Lubricant, such as grease or petroleum jelly,  
and soapy water.  
Assembly requires two people.  
Place all parts in a cleared area and remove the  
packing materials. Do not dispose of the packing  
materials until assembly is completed.  
Assembly will be more convenient if you have a  
socket set, a set of open-end or closed-end  
wrenches, or a set of ratchet wrenches.  
Tighten all parts as you assemble them, unless  
instructed to do otherwise.  
1. Remove the sheath covering the Rope (162).  
1
Attach the Right Arm (12) to the Upright Base (1)  
with an M10 x 25mm Button Screw (87), an M10  
x 54mm Button Bolt (90), an M10 Split Washer  
(114), three M10 Large Black Washers (186), and  
an M10 Nylon Locknut (81).  
81  
186  
Sheath  
1
162  
12  
Attach the Left Arm (13 [not shown]) in the  
same manner.  
186  
114  
90  
87  
5
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2. Attach the Seat Stabilizer (9) to the Seat Base (2)  
with two M10 x 78mm Carriage Bolts (149) and  
two M10 Nylon Locknuts (81).  
2
81  
81  
2
149  
9
3. Attach the Upright Stabilizer (10) to the Upright  
Base (1) with two M10 x 78mm Button Screws  
(101) and two M10 Split Washers (114).  
3
101  
114  
114  
10  
1
4. Identify the Right Rail (6). Carefully tip the Upright  
Base (1) and the Seat Base (2) onto the left side.  
Attach the Right Rail to the Upright Base with four  
M10 x 25mm Screws (86) and four M10 Large  
Zinc Washers (82).  
4
2
Turn the Base Knob (44 [not shown]) out and  
attach the Left Rail (5 [not shown]) in the  
same manner.  
1
6
82  
86  
82  
86  
82  
86  
82  
86  
6
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5. Insert the connector of the Upper Wire Harness  
(188) into the socket of the Middle Wire Harness  
(37). Next, connect the two Wire Harnesses (159)  
together in the same manner. Note: The Upper  
Wire Harness connector is wider than the Wire  
Harness connectors.  
5
Pull  
188  
159  
The connectors should slide easily into the  
sockets and snap into place. If a connector does  
not slide easily and snap into place, turn it over and  
then insert it. IF THE CONNECTOR IS NOT  
INSERTED PROPERLY, THE CONSOLE MAY  
BE DAMAGED WHEN THE POWER IS  
TURNED ON.  
3
Pull the Upper Wire Harness (188) and the Wire  
Harness (159) in the indicated location to remove  
slack. Slide the Upright (3) into the Upright Base  
(1). Be careful not to pinch the Wire  
Harnesses. Attach the Upright to the Upright  
Base with four M10 x 25mm Patch Screws (135).  
159  
188  
37  
159  
1
135  
135  
6. Hold the Right Handle (16) near the Upright (3).  
Connect the Pulse Sensor Wire (54) to the  
Sensor Wire Harness (187). Push the excess  
wire into the Upright.  
6
187  
103  
16  
54  
17  
The connector should slide easily into the sock-  
et and snap into place. If the connector does not  
slide easily and snap into place, turn it over and  
then insert it. IF THE CONNECTOR IS NOT  
INSERTED PROPERLY, THE CONSOLE MAY  
BE DAMAGED WHEN THE POWER IS  
TURNED ON.  
102  
54  
103  
184  
102  
3
Attach the Right Handle (16) to the Upright (3)  
with three M8 x 36mm Button Bolts (103) and  
three M8 Nylon Locknuts (102). Make sure the  
Locknuts sit inside of the hexagonal holes in  
the Right Handle. Be careful not to pinch the  
wires with the Bolts.  
Note: Make sure that the Long Handgrip (184)  
is pushed up against the Pulse Sensor (54).  
Repeat this step with the Left Handle (17).  
7
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7. Attach the Backrest (22) to the Upright (3) and  
Upright Base (1) with four M6 x 16mm Screws  
(130).  
7
130  
22  
3
130  
1
8. Connect the Sensor Wire Harness (187), the Wire  
Harness (159), and the Upper Wire Harness  
(188) to the Console (71). Push the excess wire  
into the Upright (3).  
8
85  
188  
3
187  
The connector should slide easily into the sock-  
et and snap into place. If a connector does not  
slide easily and snap into place, turn it over and  
then insert it. IF THE CONNECTOR IS NOT  
INSERTED PROPERLY, THE CONSOLE MAY  
BE DAMAGED WHEN THE POWER IS  
TURNED ON.  
85  
85  
85  
71  
159  
Attach the Console (71) to the Upright (3) with  
four M4 x 16mm Screws (85). Make sure the  
wires do not get pinched.  
9
58  
9. Attach the two Swivel Arms (58) to the Top Arm  
(11) with two M4 x 5mm Screws (131).  
58  
131  
11  
131  
10. Attach the Top Arm (11) to the Upright (3) with  
two M10 x 75mm Patch Screws (99).  
10  
Route the Short Cables (163) through the bracket  
on the back of the Upright (3).  
11  
99  
163  
3
163  
Bracket  
8
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11. Attach the Leg Lever Bracket (14) to the Seat  
Base (2) with two M8 x 40mm Button Screws  
(142) and two M8 Split Washers (140).  
11  
142  
140  
140  
2
14  
12. Grease an M10 x 75mm Button Bolt (129). Attach  
the Leg Lever (4) to the Leg Lever Bracket (14)  
with the Bolt and an M10 Nylon Locknut (81). Do  
not overtighten the Locknut; the Leg Lever  
must be able to pivot easily.  
12  
14  
129  
4
81  
13. Attach the Right Pedal (28) to the Right Pedal  
Leg (8) with two M8 x 51mm Button Screws (98),  
two M8 Split Washers (140), and two M8  
Washers (139).  
13  
27  
Repeat this step with the Left Pedal (27) and  
the Left Pedal Leg (7).  
7
28  
8
140  
139  
98  
140  
14. Slide a Plastic Spacer (180) onto the right Crank  
Shaft (68). Orient the Right Pedal Leg (8) as  
shown. Attach the Right Pedal Leg to the Crank  
Shaft with an M8 x 19mm Button Screw (94) and  
an M8 Large Zinc Washer (74).  
14  
7
Repeat this step with the Left Pedal Leg (7).  
8
74  
68  
180  
94  
9
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15. Attach the Seat (23) to the Seat Base (2) with  
four M6 x 16mm Screws (130).  
15  
23  
130  
2
130  
130  
16. Slide the two Foam Pads (64) onto the Leg Lever  
(4).  
16  
64  
64  
4
17. Adjust the Feet (48) under the Upright Stabilizer  
(10) to steady the elliptical trainer.  
17  
10  
18. Make sure that all parts have been properly tight-  
ened. The use of the remaining parts will be  
explained in ADJUSTMENTS, beginning on the  
following page.  
48  
10  
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ADJUSTMENTS  
This section explains how to adjust the elliptical trainer. See the EXERCISE GUIDELINES on page 22 for impor-  
tant information about how to get the most benefit from your exercise program. Also, refer to the accompanying  
exercise guide to see the correct form for each exercise.  
Make sure all parts are properly tightened each time the elliptical trainer is used. Replace any worn parts imme-  
diately. The elliptical trainer can be cleaned with a damp cloth and a mild, non-abrasive detergent. Do not use  
solvents.  
ATTACHING THE SHORT CABLES  
To use a high pulley station, attach the indicated end  
Ball  
of a Short Cable (163), the end without the ball, to the  
Rope (162) with a Cable Clip (157).  
163  
When not using the high pulley stations, store the  
lower ends of the Short Cables (163) in the indicated  
bracket on the back of the Upright (3 [not shown]).  
Bracket  
157  
162  
ATTACHING THE LOW PULLEY STATION  
162  
To use the low pulley station, attach the Long Cable  
(164) to the Rope (162) with a Cable Clip (157).  
Slide the hook on the Pulley Housing (105) onto the  
hook on the Left Rail (6). Attach the Long Cable to  
the appropriate attachment (see ATTACHING THE  
HAND STRAPS below, or ATTACHING THE LEG  
LEVER on page 12).  
157  
164  
6
105  
ATTACHING THE HAND STRAPS  
To use a Hand Strap (160), connect it to a Short  
Cable (163) with a Cable Clip (157). For some exer-  
cises, an Extension Strap (175) should be attached  
between the Short Cable and the Hand Strap with two  
Cable Clips.  
157  
175  
163  
157  
160  
The Hand Straps (160) or the Ankle Strap (not  
shown) can be attached at any pulley stations in the  
same manner.  
11  
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ATTACHING THE LEG LEVER  
To use the Leg Lever (4), first attach the low pulley  
station (see ATTACHING THE LOW PULLEY STA-  
TION on page 11). Then, attach the Long Cable (164)  
to the Leg Lever (4) with a Cable Clip (157). Always  
attach both Long Cables to the Leg Lever before  
using the Leg Lever. Note: The elliptical trainer  
must be in the collapsed position while the leg  
lever is used.  
4
164  
157  
EXTENDING THE SEAT BASE  
7
To use the Pedal Legs (7, 8), turn the Base Knob (44)  
to loosen it. Extend the elliptical trainer by pulling the  
Seat Base (2) away from the Upright Base (1) until it  
stops. Retighten the Base Knob into the Seat Base.  
Collapse the elliptical trainer in the same manner.  
Always make sure the Base Knob is fully tight-  
ened before using the elliptical trainer.  
1
44  
If it is difficult to extend the elliptical trainer, see  
ADJUSTING THE FEET on page 13.  
8
2
TIGHTENING THE ROPE  
The type of rope used on the resistance system can  
stretch slightly when it is first used. If there is slack in  
the rope before resistance is felt, the rope should be  
tightened.  
58  
162  
191  
To tighten the Rope (162), first set the elliptical trainer  
resistance level to 100 pounds. Locate the end of the  
Rope with the Clamps (193, 194) and pull it out until  
the Rope is tight. Then, measure the distance between  
the Rope Cover (191) and the Swivel Arm (58).  
Measure  
Distance  
195  
Set the elliptical trainer resistance to the lowest level.  
Have a second person pull the Rope (162) out and  
hold it while the Rope is adjusted. Push the Rope  
Cover (191) down the Rope and loosen the two M5 x  
21mm Flat Head Screws (195). Pull the Rope through  
the Link (192) and the Rope Clamps (193, 194) to  
shorten the Rope by the measured amount. Then,  
retighten the two Screws and cover the Rope Clamps  
with the Rope Cover.  
191  
162  
194  
192  
WARNING:  
Always make sure the  
two M5 x 21mm Flat Head Screws (195) are fully  
tightened before the elliptical trainer is used.  
193  
12  
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MOVING THE ELLIPTICAL TRAINER  
To move the elliptical trainer, first unplug the  
Transformer (not shown) from the 120-volt outlet and  
secure the elliptical trainer in the collapsed position  
(see EXTENDING THE SEAT BASE on page 12).  
Then, using the handle on the Upright Stabilizer (10),  
tilt the elliptical trainer onto the Stabilizer Wheels (47).  
Finally, move the elliptical trainer to the new location.  
10  
WARNING:  
The elliptical trainer is  
heavy; lift with your knees to prevent injury to  
your back. Moving the elliptical trainer may  
require two people.  
CAUTION:  
When lifting the elliptical  
trainer, do not allow the upper swivel arms to  
touch the ceiling.  
47  
ADJUSTING THE FEET  
10  
If extending the elliptical trainer is difficult, adjust the  
Feet (48) so that the Seat Base (2) is parallel to the  
Upright Base (1). Adjust the Feet (A) all the way into  
the Upright Base. Adjust the Feet (B) so that the  
Upright Stabilizer (10) is raised slightly.  
48–B  
1
48–A  
2
EXERCISING ON THE ELLIPTICAL STATION  
To mount the elliptical station, firmly hold the Handles  
(16, 17) and carefully step onto the Pedal (27 or 28)  
that is in the lowest position. Next, step onto the other  
Pedal. Push the Pedals until they begin to move with  
a continuous motion. Note: The Belt Pulley Covers  
(29) can turn in either direction. It is recommend-  
ed that you turn the Belt Pulley Covers in the  
direction shown by the arrow below; however, for  
variety, you may turn the Belt Pulley Covers in the  
opposite direction.  
16  
17  
27  
To dismount the elliptical station, allow the Pedals (27  
or 28) to come to a complete stop. Note: The ellipti-  
cal trainer does not have a free wheel; the Pedals  
will continue to move until the flywheel stops.  
When the pedals are stationary, step off the highest  
Pedal first. Then, step off the lowest Pedal.  
28  
29  
13  
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CONSOLE OPERATION  
FEATURES OF THE CONSOLE  
Ten crossover training programs are also offered. Each  
crossover training program combines elliptical exercise  
with strength training exercises to give you a combined  
cardiovascular and strength workout.  
The console also features iFIT.com interactive technol-  
ogy. Having iFIT.com technology is like having a per-  
sonal trainer in your home. Using a stereo audio cable  
(available at electronics stores), you can connect the  
elliptical trainer to your home stereo, portable stereo,  
computer, or VCR and play special iFIT.com CD and  
video programs (iFIT.com CDs and videocassettes are  
available separately). iFIT.com CD and video programs  
automatically control the resistance of the elliptical  
trainer and prompt you to vary your pace as a person-  
al trainer coaches you through every step of your ellip-  
tical workout. High-energy music provides added moti-  
vation. To purchase iFIT.com CDs and videocas-  
settes, call toll-free 1-888-533-1333.  
With the elliptical trainer connected to your computer,  
you can also go to our Web site at www.iFIT.com and  
access programs directly from the internet. Explore  
www.iFIT.com for more information.  
PLUGGING IN THE ELLIPTICAL TRAINER  
Plug the indicated  
end of the trans-  
Jack  
former into the jack  
in the left mech  
cover. Plug the  
other end of the  
transformer into a  
120-volt outlet. All  
indicators and dis-  
plays on the con-  
Transformer  
sole will flash once; the console will then be ready for  
use. The motor may be heard while the elliptical trainer  
calibrates itself. Important: Always plug in the trans-  
former when using the elliptical trainer. Note: When  
the power is on, the words MANUAL MODE will appear  
in the CROSSOVER TRAINING display. If the buttons  
are not pressed, the cables are not pulled, and the  
pedals are not moved for ten minutes, the console will  
go to sleep. Press any button to resume exercising.  
The heart of the elliptical trainer is the digital resistance  
training console, offering an impressive array of fea-  
tures designed to make your workouts more effective.  
When the manual mode of the console is selected, you  
can change the resistance of the elliptical trainer with  
the touch of a button. As you exercise, the console will  
display instant exercise feedback. You can even moni-  
tor your heart rate using the integrated pulse sensor.  
To use the elliptical training features, see ELLIPTI-  
CAL TRAINING on pages 15–16. To use the strength  
training features, see STRENGTH TRAINING pages  
16–17. To use a crossover training program, see  
CROSSOVER TRAINING on page 18.  
The console also features six elliptical training pro-  
grams and six strength training programs. Each pro-  
gram will guide you through an effective cardiovascular,  
weight loss, strength, or toning workout.  
14  
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To reset the display modes to their default settings,  
press the RESET button. The SCAN display mode  
will be selected.  
ELLIPTICAL TRAINING  
MANUAL OPERATION  
6. Measure Your Heart Rate if Desired.  
1. Plug In the Transformer.  
If there are thin sheets  
of plastic on the metal  
contacts on the pulse  
sensors, peel off the  
See PLUGGING IN THE ELLIPTICAL TRAINER on  
page 14. Important: Always plug in the trans-  
former when using the elliptical trainer.  
plastic. Place your hands  
on the pulse sensors, with  
your palms on the metal  
contacts. Avoid moving  
your hands. When your  
pulse is detected, two or  
three dashes (– – –) will  
2. Extend the Seat Base.  
See EXTENDING THE SEAT BASE on page 12.  
3. Select the Manual Mode.  
Contacts  
appear in the ELLIPTICAL TRAINING display and  
then your heart rate will be shown. For the most  
accurate heart rate reading, continue to hold the  
pulse sensors for about 30 seconds. Note: If you  
continue to hold the pulse sensors, the display will  
shown your heart rate for 30 seconds. The display  
will then show your heart rate along with the other  
display modes.  
When the transformer is plugged in, the manual  
mode will be selected. If you have already selected  
a program, press the ELLIPTICAL TRAINING  
PROGRAMS button repeatedly until the words  
MANUAL MODE reappear in the CROSSOVER  
TRAINING display.  
4. Begin Pedaling and Select a Resistance Level.  
If your heart rate is not shown, make sure that your  
hands are positioned as described. Avoid moving  
your hands excessively or squeezing the metal con-  
tacts too tightly. For optimal performance, periodi-  
cally clean the metal contacts using a soft cloth;  
never use alcohol, abrasives, or chemicals.  
When you begin pedaling,  
the TOTAL TIME display  
will be started. This dis-  
play can be started and  
stopped with the  
START/STOP button.  
7. Unplug the Transformer.  
The resistance of the  
pedals can be set at any  
of ten levels. To select a  
resistance level, press  
When you finish your workout, unplug the trans-  
former from the 120-volt outlet.  
the RESISTANCE + and  
– buttons. The selected  
resistance level will be displayed in the ELLIPTICAL  
TRAINING display.  
PROGRAM OPERATION  
The console offers a level 1 (beginning) elliptical train-  
ing program, two level 2 (intermediate) programs, and  
three level 3 (advanced) programs. To use an ellipti-  
cal training program, first follow steps 1 and 2 at  
the left. Then, follow the steps below.  
5. Select a Display Mode.  
When the SCAN indica-  
tor appears, the ELLIPTI-  
CAL TRAINING display  
will show six display  
modes in succession:  
RPM, TIME, PULSE,  
RESISTANCE, CALO-  
RIES, and TOTAL REVOLUTIONS.  
Mode Indicator  
3. Select an elliptical training program.  
To select one of the  
six elliptical training  
programs, press the  
ELLIPTICAL  
TRAINING  
PROGRAMS button  
To select a single display mode, press the MODE  
button repeatedly until the desired mode indicator  
appears; make sure that the SCAN indicator does  
not appear. To reselect the SCAN display mode,  
press the MODE button until the SCAN indicator  
appears.  
repeatedly. When an elliptical training program is  
selected, the name of the selected program will  
appear in the CROSSOVER TRAINING display.  
The ELLIPTICAL TRAINING display will show how  
long the program will last.  
15  
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4. Begin Pedaling or Press the START/STOP  
Button to Start the Program.  
STRENGTH TRAINING  
When you begin pedaling, the TOTAL TIME dis-  
play will be started. This display and the program  
can be started and stopped with the START/STOP  
button.  
MANUAL OPERATION  
1. Plug In the Transformer.  
See PLUGGING IN THE ELLIPTICAL TRAINER  
on page 14. Important: Always plug in the trans-  
former when using the elliptical trainer.  
Each program consists of several time periods of  
different lengths. One resistance setting and one  
target pace are programmed for each segment.  
2. Collapse the Seat Base.  
At the end of each period of the program, a tone  
will sound. If a different resistance setting is pro-  
grammed for the next period, the resistance setting  
will flash in the ELLIPTICAL TRAINING display, a  
series of tones will sound, and the resistance of  
the pedals will change. Note: You can override the  
resistance setting, if desired, by pressing the  
RESISTANCE + and – buttons. However, when the  
next period begins, the resistance will change if a  
different resistance setting is programmed for the  
next period.  
See EXTENDING THE SEAT BASE on page 12.  
3. Select the Manual Mode.  
When the transformer is plugged in, the manual  
mode will be selected. If you have already selected  
a program, press the STRENGTH TRAINING  
PROGRAMS button repeatedly until the words  
MANUAL MODE reappear in the CROSSOVER  
TRAINING display.  
5. Use the RPM Pace Guide.  
4. Select a Resistance Setting for the First  
Exercise that You Plan to Do.  
During elliptical training  
programs, the RPM pace  
The current resistance  
guide above the ELLIPTI-  
setting will appear in the  
CAL TRAINING display  
SYSTEM RESISTANCE  
will indicate whether you  
display. To change the  
are pedaling at the target  
resistance setting, first  
pace. When one of the lights on the left side of the  
pace guide lights, increase your pedaling pace.  
When one of the lights on the right side of the  
pace guide lights, decrease your pace. When the  
center light is lit, maintain your current pace.  
Important: The target pace is intended only to  
provide a goal. Make sure to pedal at a pace  
that is comfortable for you.  
make sure that no  
cables are being pulled. Next, press the  
SYSTEM RESISTANCE + and – buttons. Each  
time a button is pressed, the resistance setting will  
change by 1 pound. To change the resistance set-  
ting quickly, hold down one of the buttons.  
Note: While the resistance setting is changing, the  
motor will be heard. To prevent damage to the  
motor, do not pull any of the cables while the  
resistance setting is changing. If a cable is  
pulled, the words RELEASE HANDLES AND  
READJUST RESISTANCE AS DESIRED may  
appear in the CROSSOVER TRAINING display.  
6. Select a Display Mode and Measure Your Heart  
Rate if Desired.  
See steps 5 and 6 on page 15.  
7. Unplug the Transformer.  
5. Enter the Numbers of Sets and Repetitions that  
You Plan to Do.  
When you complete your workout, unplug the  
transformer from the 120-volt outlet.  
To enter the number of  
sets that you plan to do,  
press the SETS + and –  
buttons. To enter the  
number of repetitions that  
you plan to do, press the  
REPS + and – buttons.  
IFIT.COM PROGRAM OPERATION  
To use an iFIT.com program with the elliptical trainer,  
see IFIT.COM ELLIPTICAL TRAINING on page 19.  
16  
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Note: If you do not enter the numbers of sets and  
repetitions that you plan to do, the console will  
count the total number of repetitions that you do  
during your workout.  
4. Select a Strength Training Program.  
To select one of the  
six strength training  
programs, press the  
6. Perform the Exercise.  
STRENGTH  
TRAINING  
When you begin exercis-  
ing, the TOTAL TIME dis-  
play will be started. This  
display can be started  
and stopped with the  
PROGRAMS button  
repeatedly. When a strength training program is  
selected, the name of the selected program will  
appear in the CROSSOVER TRAINING display for  
a few seconds. The name of the first exercise in the  
program will then be displayed.  
START/STOP button.  
5. Perform the Exercise.  
If you have entered numbers of sets and repeti-  
tions, the console will count down the repetitions  
and sets you have completed.  
The resistance setting and the numbers of sets and  
repetitions for the first exercise will appear in the  
SYSTEM RESISTANCE, SETS, and REPS displays.  
The resistance setting and the numbers of sets and  
repetitions may be too high or too low for you,  
depending on such factors as your body size and  
your physical condition. If desired, adjust the resist-  
ance setting and the numbers of sets and repetitions  
by pressing the buttons below the three displays.  
Note: The elliptical trainer uses progressive resist-  
ance. As the ends of the cable begin to be pulled,  
the resistance will increase gradually. As the cable  
ends are pulled farther, the resistance will increase  
rapidly.  
When you complete the exercise, repeat steps 4  
to 6 for each exercise that you wish to do.  
When you begin exercising, the TOTAL TIME dis-  
play will be started. This display and the program  
can be started and stopped with the START/STOP  
button.  
7. Unplug The Transformer.  
When you complete your workout, unplug the trans-  
former from the 120-volt outlet.  
As you perform the exercise, the console will count  
down the sets and repetitions you have completed.  
A tone will sound each time a repetition is per-  
formed, and two tones will sound when all of the  
sets for the exercise are completed.  
PROGRAM OPERATION  
The console offers two ab and back strength training  
programs, two upper body programs, and two lower  
body programs. To use a strength training program,  
first follow steps 1 and 2 on page 16. Then, follow  
the steps below.  
After you have completed the exercise, press the  
NEXT button; the name of the next exercise in the  
program will appear in the CROSSOVER TRAINING  
display. Repeat this step for the next exercise.  
3. Designate Yourself as User 1, 2, or 3.  
When you complete the program, the words WORK-  
OUT COMPLETE will appear in the main display.  
During strength training and crossover training pro-  
grams, a resistance setting is programmed for  
each strength exercise. If you change the resist-  
ance setting, the console will remember your set-  
ting and use it the next time you use the program.  
The console can remember settings for three differ-  
ent users.  
6. Unplug the Transformer.  
When you complete your workout, unplug the trans-  
former from the 120-volt outlet.  
To designate yourself as  
user 1, 2, or 3, press the  
SELECT USER button.  
Make sure to select your  
user number each time  
you use a strength train-  
ing or crossover training program.  
17  
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When the time in the  
CROSSOVER TRAIN-  
CROSSOVER TRAINING  
ING display reaches  
The console offers ten crossover training programs that  
combine elliptical exercise with strength training exer-  
cises. To use a crossover training program, follow  
the steps below.  
00:00, the name of the  
first strength exercise  
and a time period of 2  
minutes will appear in the display. Collapse the seat  
base, and perform as many repetitions of the exer-  
cise as you can while the time is counted down in  
the display. Note: If desired, change the resistance  
setting by pressing the SYSTEM RESISTANCE +  
and – buttons.  
1. Plug In the Transformer.  
See PLUGGING IN THE ELLIPTICAL TRAINER on  
page 14. Important: Always plug in the trans-  
former when using the elliptical trainer.  
When the time in the CROSSOVER TRAINING dis-  
play reaches 00:00, the name of the next strength  
exercise and a time period of 1 minute will appear  
in the display. Perform as many repetitions of the  
next exercise as you can while the time is counted  
down in the display.  
2
Designate Yourself as User 1, 2, or 3.  
See step 3 on page 17.  
3. Select a Crossover Training Program.  
To select one of the  
ten crossover training  
programs, press the  
CROSSOVER  
TRAINING  
PROGRAMS button  
After you have performed strength exercises, the  
word ELLIPTICAL and a time period will again  
appear in the CROSSOVER TRAINING display.  
Extend the seat base and begin pedaling. Continue  
pedaling while the time is counted down in the dis-  
play.  
repeatedly. When a crossover training program is  
selected, the number of the selected program will  
appear in the CROSSOVER TRAINING display.  
The program will continue in this way. When you  
complete the program, the words WORKOUT COM-  
PLETE will appear in the main display.  
4. Press the START/STOP Button to Start the  
Program.  
5. Unplug the Transformer.  
When the program is  
started, the TOTAL TIME  
display will be started.  
This display and the pro-  
gram can be started and  
stopped with the  
When you complete your workout, unplug the trans-  
former from the 120-volt outlet.  
START/STOP button.  
When the program  
begins, the word  
ELLIPTICAL and a  
time period of 3 or 4  
minutes will appear in  
the CROSSOVER  
TRAINING display. Extend the seat base and begin  
pedaling. Continue to pedal while the time is count-  
ed down in the display.  
18  
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• Adjust the volume of your CD player or VCR. If  
the volume is too high or too low, the console  
may not detect the program signals.  
IFIT.COM ELLIPTICAL TRAINING  
IFIT.COM CD AND VIDEO PROGRAMS  
• Make sure that the audio cable is properly con-  
nected and that it is fully plugged in.  
To use iFIT.com CDs or videocassettes, the elliptical  
trainer must be connected to your portable CD player,  
portable stereo, home stereo, computer with CD play-  
er, or VCR. See HOW TO CONNECT YOUR CD  
PLAYER, VCR, OR COMPUTER on pages 20–21. To  
purchase iFIT.com CDs and videocassettes, call  
toll-free 1-833-533-1333. Follow the steps below to  
use an iFIT.com CD or video program.  
6.  
Unplug the Transformer.  
When you complete your workout, unplug the trans-  
former from the 120-volt outlet.  
IFIT.COM INTERNET PROGRAMS  
Our Web site at www.iFIT.com allows you to play  
iFIT.com programs directly from the internet. To use  
programs from our Web site, the elliptical trainer must  
be connected to your home computer. See HOW TO  
CONNECT YOUR COMPUTER on page 21. In addi-  
tion, you must have an internet connection and an  
internet service provider. A list of specific system  
requirements is found on our Web site. To use an  
iFIT.com program from our Web site, first follow  
steps 1 to 3 at the left. Then, follow the steps  
below.  
1. Plug In the Transformer.  
See PLUGGING IN THE ELLIPTICAL TRAINER on  
page 14. Important: Always plug in the trans-  
former when using the elliptical trainer.  
2. Extend the Seat Base.  
See EXTENDING THE SEAT BASE on page 12.  
3.  
Select the iFIT.com Mode.  
4. Go to Your Computer and Start an Internet  
Connection.  
To select the iFIT.com mode, press the iFIT.com  
button. The indicator above the button will light,  
and the words IFIT MODE will appear in the  
CROSSOVER TRAINING display.  
5. Start Your Web Browser, if Necessary, and Go  
to Our Web Site at www.iFIT.com.  
4.  
Insert the iFIT.com CD or Videocassette.  
6. Follow the Desired Links on Our Web Site to  
Select a Program.  
If you are using an iFIT.com CD, insert the CD into  
your CD player. If you are using an iFIT.com video-  
cassette, insert the videocassette into your VCR.  
Read and follow the on-line instructions for using a  
program.  
5. Press the Play Button on Your CD Player or  
VCR.  
7. Follow the On-line Instructions to Start the  
Program.  
A moment after the play button is pressed, your  
personal trainer will begin guiding you through your  
workout. Simply follow your personal trainer’s  
instructions.  
When you start the program, an on-screen count-  
down will begin.  
8. Begin Exercising on the Elliptical Trainer.  
The program will function in almost the same way  
as an elliptical training program. However, an elec-  
tronic “chirping” sound will alert you when the resist-  
ance of the pedals and/or the target pace is about to  
change.  
When the on-screen countdown ends, the program  
will begin. The program will function in almost the  
same way as an elliptical training program.  
However, an electronic “chirping” sound will alert you  
when the resistance of the pedals and/or the target  
pace is about to change.  
Note: If the resistance of the pedals and/or the  
RPM pace guide does not change when a  
“chirp” is heard:  
9.  
Unplug the Transformer.  
• Make sure that the iFIT.com indicator is lit.  
When you complete your workout, unplug the trans-  
former from the 120-volt outlet.  
19  
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HOW TO CONNECT YOUR PORTABLE STEREO  
HOW TO CONNECT YOUR CD PLAYER, VCR,  
OR COMPUTER  
Note: If your stereo has an RCA-type AUDIO OUT  
jack, see instruction A below. If your stereo has a  
1/8" LINE OUT jack, see instruction B. If your  
stereo has only a PHONES jack, see instruction C.  
To use iFIT.com programs, a  
stereo audio cable must be  
plugged into the iFIT jack on  
the back of the console.  
iFIT  
Jack  
A. Plug one end  
A/B  
of a 1/8" to  
RCA stereo  
audio cable  
(available at  
electronics  
stores) into the  
console iFIT  
jack. Plug the  
other end of the  
cable into the  
AUDIO OUT  
LINE OUT  
To use iFIT.com CDs, the  
elliptical trainer must be con-  
RIGHT  
LEFT  
nected to your portable CD player, portable stereo,  
home stereo, or computer with CD player. See pages  
20 and 21 for connecting instructions. To use iFIT.com  
videocassettes, the elliptical trainer must be connect-  
ed to your VCR. See page 21 for connecting instruc-  
tions. To use iFIT.com programs directly from our  
Web site, the elliptical trainer must be connected to  
your home computer. See page 21 for connecting  
instructions.  
Audio Cable  
AUDIO OUT jack on your stereo.  
B. Refer to the drawing above. Plug one end of a 1/8"  
to 1/8" stereo audio cable (available at electronics  
stores) into the console iFIT jack. Plug the other  
end of the cable into the LINE OUT jack on your  
stereo.  
HOW TO CONNECT YOUR PORTABLE CD PLAYER  
Note: If your CD player has separate LINE OUT  
and PHONES jacks, see instruction A below. If  
your CD player has only one jack, see instruction B.  
C. Plug one end  
C
of a 1/8" to 1/8"  
A. Plug one end  
stereo audio  
cable (available  
at electronics  
stores) into the  
A
of a 1/8" to  
PHONES LINE OUT  
PHONES  
1/8" stereo  
LINE OUT  
PHONES  
audio cable  
(available at  
electronics  
stores) into  
the console  
iFIT jack. Plug  
the other end  
of the cable  
Audio  
Cable  
1/8"  
console iFIT  
jack. Plug the  
other end of  
the cable into a  
1/8" Y-adapter  
(available at  
electronics  
stores). Plug the Y-adapter into the PHONES jack  
on your stereo. Plug your headphones into the  
other side of the Y-adapter.  
Y-adapter  
Head-  
phones  
Audio  
Cable  
Headphones  
into the LINE OUT jack on your CD player. Plug  
your headphones into the PHONES jack.  
B. Plug one end  
B
of a 1/8" to  
PHONES  
1/8" stereo  
audio cable  
PHONES  
(available at  
electronics  
1/8"  
Y-adapter  
Audio  
Cable  
stores) into  
the console  
iFIT jack. Plug  
the other end  
of the cable  
Headphones  
into a 1/8" Y-adapter (available at electronics  
stores). Plug the Y-adapter into the PHONES jack  
on your CD player. Plug your headphones into the  
other side of the Y-adapter.  
20  
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HOW TO CONNECT YOUR HOME STEREO  
B. Plug one end  
of a 1/8" to 1/8"  
stereo audio  
cable (available  
at electronics  
stores) into the  
jack beneath  
the console.  
Plug the other  
end of the  
B
Note: If your stereo has an unused LINE OUT jack,  
see instruction A below. If the LINE OUT jack is  
being used, see instruction B.  
PHONES  
A. Plug one end of  
A
1/8”  
Y-adapter  
Audio  
Cable  
CD  
a 1/8" to RCA  
stereo audio  
cable (available  
at electronics  
VCR  
Amp  
LINE OUT  
cable into a  
Headphones/  
Speakers  
stores) into the  
console iFIT  
1/8" Y-adapter  
(available at  
electronics  
LINE OUT  
jack. Plug the  
other end of the  
cable into the  
LINE OUT jack  
on your stereo.  
stores). Plug the Y-adapter into the PHONES jack  
on your computer. Plug your headphones or speak-  
ers into the other side of the Y-adapter.  
Audio Cable  
HOW TO CONNECT YOUR VCR  
B. Plug one end of  
a 1/8" to RCA  
stereo audio  
B
CD  
Note: If your VCR has an unused AUDIO OUT jack,  
see instruction A below. If the AUDIO OUT jack is  
being used, see instruction B. If you have a TV  
with a built-in VCR, see instruction B. If your VCR  
is connected to your home stereo, see HOW TO  
CONNECT YOUR HOME STEREO on page 20.  
VCR  
Amp  
cable (available  
at electronics  
stores) into the  
console  
LINE OUT  
iFIT.com jack.  
Plug the other  
end of the cable  
into an RCA Y-  
adapter (avail-  
able at electron-  
ics stores).  
Next, remove  
the wire that is  
currently plugged into the LINE OUT jack on your  
stereo and plug the wire into the unused side of the  
Y-adapter. Plug the Y-adapter into the LINE OUT  
jack on your stereo.  
RCA  
Y-adapter  
Audio  
Cable  
A. Plug one end  
ANT IN  
.
A
VIDEO AUDIO  
IN  
of a 1/8" to  
RCA stereo  
audio cable  
(available at  
electronics  
stores) into the  
console  
iFIT.com jack.  
Plug the other  
end of the  
RF OUT  
CH  
3
4
OUT  
AUDIO OUT  
RIGHT  
LEFT  
Wire removed  
from LINE  
OUT jack  
Audio Cable  
cable into the AUDIO OUT jack on your VCR.  
B. Plug one end  
HOW TO CONNECT YOUR COMPUTER  
ANT IN  
.
B
VIDEO AUDIO  
IN  
of a 1/8" to  
RF OUT  
CH  
3
4
OUT  
RCA stereo  
audio cable  
(available at  
electronics  
stores) into the  
console  
iFIT.com jack.  
Plug the other  
end of the  
cable into an  
RCA Y-adapter  
(available at  
Note: If your computer has a 1/8" LINE OUT jack,  
see instruction A. If your computer has only a  
PHONES jack, see instruction B.  
RCA  
Y-adapter  
A. Plug one end of  
A
Audio  
Cable  
a 1/8" to 1/8"  
LINE OUT  
stereo audio  
cable (available  
at electronics  
Wire removed  
from AUDIO  
OUT jack  
stores) into the  
jack beneath  
Cable  
Audio  
the console.  
Plug the other  
end of the  
cable into the LINE OUT jack on your computer.  
electronics stores). Next, remove the wire that is  
currently plugged into the AUDIO OUT jack on your  
VCR and plug the wire into the unused side of the  
Y-adapter. Plug the Y-adapter into the AUDIO OUT  
jack on your VCR.  
21  
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EXERCISE GUIDELINES  
THE FOUR BASIC TYPES OF WORKOUTS  
PERSONALIZING YOUR EXERCISE PROGRAM  
Muscle Building  
To increase the size and strength of your muscles,  
Determining the exact length of time for each workout,  
as well as the number of repetitions or sets completed,  
push them close to their maximum capacity. Your mus- is an individual matter. It is important to avoid overdo-  
cles will continually adapt and grow as you progres-  
sively increase the intensity of your exercise. You can  
adjust the intensity level of an individual exercise in  
two ways:  
• by changing the amount of resistance used.  
• by changing the number of repetitions or sets per-  
formed. (A “repetition” is one complete cycle of an  
exercise, such as one sit-up. A “set” is a series of  
repetitions.)  
ing it during the first few months of your exercise pro-  
gram. You should progress at your own pace and be  
sensitive to your body’s signals. If you experience pain  
or dizziness at any time while exercising, stop immedi-  
ately and begin cooling down. Find out what is wrong  
before continuing. Remember that adequate rest and a  
proper diet are important factors in any exercise pro-  
gram.  
WARMING UP  
The proper amount of resistance for each exercise  
depends upon the individual user. You must gauge  
your limits and select the amount of resistance that is  
Begin each workout with 5 to 10 minutes of stretching  
and light exercise to warm up. Warming up prepares  
right for you. Begin with 3 sets of 8 repetitions for each your body for more strenuous exercise by increasing  
exercise you perform. Rest for 3 minutes after each  
set. When you can complete 3 sets of 12 repetitions  
without difficulty, increase the amount of resistance.  
circulation, raising your body temperature and deliver-  
ing more oxygen to your muscles.  
WORKING OUT  
Toning  
You can tone your muscles by pushing them to a mod- Each workout should include 6 to 10 different exercis-  
erate percentage of their capacity. Select a moderate  
amount of resistance and increase the number of rep-  
etitions in each set. Complete as many sets of 15 to  
20 repetitions as possible without discomfort. Rest for  
1 minute after each set. Work your muscles by com-  
es. Select exercises for every major muscle group,  
emphasizing areas that you want to develop most. To  
give balance and variety to your workouts, vary the  
exercises from session to session.  
pleting more sets rather than by using high amounts of Schedule your workouts for the time of day when your  
resistance.  
energy level is the highest. Each workout should be  
followed by at least one day of rest. Once you find the  
schedule that is right for you, stick with it.  
Weight Loss  
To lose weight, use a low amount of resistance and  
increase the number of repetitions in each set.  
Exercise for 20 to 30 minutes, resting for a maximum  
of 30 seconds between sets.  
EXERCISE FORM  
Maintaining proper form is an essential part of an  
effective exercise program. This requires moving  
through the full range of motion for each exercise, and  
Cross Training  
Cross training is an efficient way to get a complete and moving only the appropriate parts of the body.  
well-balanced fitness program. An example of a bal-  
anced program is:  
• Plan strength training workouts on Monday,  
Wednesday, and Friday.  
• Plan 20 to 30 minutes of aerobic exercise, such as  
running on a treadmill or riding an elliptical exerciser  
or exercise cycle, on Tuesday and Thursday.  
Exercising in an uncontrolled manner will leave you  
feeling exhausted. On the exercise guide accompany-  
ing this manual you will find photographs showing the  
correct form for several exercises, and a list of the  
muscles affected. Refer to the muscle chart on the  
next page to find the names of the muscles.  
• Rest from both strength training and aerobic exercise The repetitions in each set should be performed  
for at least one full day each week to give your body  
time to regenerate.  
smoothly and without pausing. The exertion stage of  
each repetition should last about half as long as the  
return stage. Proper breathing is important. Exhale  
The combination of strength training and aerobic exer- during the exertion stage of each repetition and inhale  
cise will reshape and strengthen your body, plus devel- during the return stroke. Never hold your breath.  
op your heart and lungs.  
22  
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Rest for a short period of time after each set. The  
ideal resting periods are:  
• Rest for three minutes after each set for a muscle  
building workout.  
slowly as you stretch and do not bounce. Ease into  
each stretch gradually and go only as far as you can  
without strain. Stretching at the end of each workout  
is an effective way to increase flexibility.  
• Rest for one minute after each set for a toning work-  
out.  
STAYING MOTIVATED  
• Rest for 30 seconds after each set for a weight loss  
workout.  
Plan to spend the first couple of weeks familiarizing  
yourself with the equipment and learning the proper  
form for each exercise.  
For motivation, keep a record of each workout. List the  
date, the exercises performed, the resistance used,  
and the numbers of sets and repetitions completed.  
Record your weight and key body measurements at  
the end of every month. Remember, the key to achiev-  
ing the greatest results is to make exercise a regular  
and enjoyable part of your everyday life.  
COOLING DOWN  
End each workout with 5 to 10 minutes of stretching.  
Include stretches for both your arms and legs. Move  
MUSCLE CHART  
O
A. Sternomastoid (neck)  
A
B. Pectoralis Major (chest)  
C. Biceps (front of arm)  
D. Obliques (waist)  
P
L
Q
B
E. Brachioradials (forearm)  
F. Hip Flexors (upper thigh)  
G. Abductor (outer thigh)  
H. Quadriceps (front of thigh)  
I. Sartorius (front of thigh)  
J. Tibialis Anterior (front of calf)  
K. Soleus (front of calf)  
R
S
C
D
E
T
F
M
N
U
L. Anterior Deltoid (shoulder)  
M. Rectus Abdominus (stomach)  
N. Adductor (inner thigh)  
G
H
I
V
O. Trapezius (upper back)  
P. Rhomboideus (upper back)  
Q. Posterior Deltoid (shoulder)  
R. Triceps (back of arm)  
S. Latissimus Dorsi (mid back)  
T. Spinae Erectors (lower back)  
U. Gluteus Medius (hip)  
W
X
J
K
V. Gluteus Maximus (buttocks)  
W. Hamstring (back of leg)  
X. Gastrocnemius (back of calf)  
23  
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PART IDENTIFICATION CHART  
Refer to the drawings below to identify small parts used in assembly. The number in parentheses by each draw-  
ing is the key number of the part, from the PART LIST in the center of this manual. Note: Some small parts  
may have been pre-attached. If a part is not in the parts bag, check to see if it has been pre-attached.  
M10 x 25mm Patch Screw (135)  
M8 Nylon Locknut (102)  
M8 Large Zinc Washer (74)  
M10 x 25mm Button Screw (87)  
M10 Nylon Locknut (81)  
M8 x 36mm Button Bolt (103)  
M10 Large Zinc/Black  
M8 x 40mm Button Screw (142)  
M8 x 51mm Button Screw (98)  
Washer (82, 186)  
M10 Split Washer (114)  
M8 Split Washer (140)  
M8 Washer (139)  
M4 x 5mm Screw (131)  
M4 x 16mm Screw (85)  
M10 x 54mm Button Bolt (90)  
M10 x 75mm Patch Screw (99)  
M10 x 75mm Button Bolt (129)  
M6 x 16mm Screw (130)  
M8 x 19mm Button Screw (94)  
M10 x 78mm Button Screw (101)  
M10 x 78mm Carriage Bolt (149)  
M10 x 25mm Screw (86)  
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PART LIST—Model No. PFES80040  
R1204A  
Key No. Qty.  
Description  
Key No. Qty.  
Description  
1
2
3
4
5
6
7
8
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
2
2
1
2
2
1
1
2
2
4
1
8
5
4
2
2
Upright Base  
Seat Base  
Upright  
Leg Lever  
Left Rail  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
78  
79  
80  
81  
82  
83  
84  
85  
86  
87  
88  
89  
90  
91  
92  
93  
94  
95  
96  
97  
98  
99  
100  
101  
102  
103  
104  
105  
106  
107  
108  
7
2
2
4
1
3
2
1
1
2
10  
2
2
2
1
4
1
2
1
2
2
1
1
2
1
2
13  
8
14  
2
32  
8
2
1
2
6
1
6
4
2
6
2
1
4
2
6
2
7
6
2
2
3
1
3
3 1/2" Pulley  
Band Wheel  
Flange Spacer  
Swivel Arm  
Rep Counter  
Limit Switch  
Mech Arm Plate  
Bungee Cord  
Resistance Motor  
Foam Pad  
Small Base Wheel  
Disk Hub  
Double Locknut  
Crank Shaft  
System Wire Harness  
M6 x 12mm Flat Head Screw  
Console  
M8 x 51mm Bolt Set  
Right Rail Cap  
M8 Large Zinc Washer  
Arm Cap  
Mech Arm  
Right Rail  
Left Pedal Leg  
Right Pedal Leg  
Seat Stabilizer  
Upright Stabilizer  
Top Arm  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
Right Arm  
Left Arm  
Leg Lever Bracket  
Mech Frame  
Right Handle  
Left Handle  
Large Belt Pulley  
Fly Wheel  
Left Mech Cover  
Right Mech Cover  
Backrest  
Seat  
“C”-magnet  
Right Side Shield  
Left Side Shield  
Left Pedal  
Motor Assm.  
M10 x 30mm Button Screw  
Lower Pulley Plate  
2 3/4" Pulley  
M10 Nylon Locknut  
M10 Large Zinc Washer  
Wheel Snap Ring  
Flange Screw  
M4 x 16mm Screw  
M10 x 25mm Screw  
M10 x 25mm Button Screw  
M10 x 89mm Button Bolt  
M10 x 49mm Button Bolt  
M10 x 54mm Button Bolt  
M10 x 48mm Button Bolt  
M3 x 19mm Screw  
M5 x 16mm Screw  
M8 x 19mm Button Screw  
Pedal Leg Bearing  
33mm Spacer  
Right Base Bushing  
M8 x 51mm Button Screw  
M10 x 75mm Patch Screw  
M3 Nut  
M10 x 78mm Button Screw  
M8 Nylon Locknut  
M8 x 36mm Button Bolt  
M6 x 16mm Flat Head Screw  
Pulley Housing  
Right Pedal  
Belt Pulley Cover  
Disk Cap  
Crank  
Idler  
Return Spring  
Guide Rod  
Resistance Cable  
Bushing Bracket  
Middle Wire Harness  
Leg Lever Bumper  
Leg Lever Bushing  
19mm Round Inner Cap  
38mm x 50mm Inner Cap  
Top Arm Cap  
Pedal Wheel  
Base Knob  
Left Rail Cap  
Seat Stabilizer Cap  
Stabilizer Wheel  
Foot  
Left Base Bushing  
Swivel Bearing  
1 3/4" Pulley  
“V”-pulley  
16mm Spacer  
Upper Pulley Plate  
M5 Nut  
Resistance Band  
Pulse Sensor/Wire  
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Key No. Qty.  
Description  
Key No. Qty.  
Description  
109  
110  
111  
112  
113  
114  
115  
116  
117  
118  
119  
120  
121  
122  
123  
124  
125  
126  
127  
128  
129  
130  
131  
132  
133  
134  
135  
136  
137  
138  
139  
140  
141  
142  
143  
144  
145  
146  
147  
148  
149  
150  
151  
152  
153  
154  
155  
4
4
2
3
3
4
1
2
2
2
4
1
1
1
2
1
4
2
8
4
1
8
4
2
2
1
6
4
2
2
6
6
4
2
4
1
1
1
4
1
2
1
2
1
4
2
2
Short Wheel Axle  
Wheel Bearing  
98mm Spacer  
156  
157  
158  
159  
160  
161  
162  
163  
164  
165  
166  
167  
168  
169  
170  
171  
172  
173  
174  
175  
176  
177  
178  
179  
180  
181  
182  
183  
184  
185  
186  
187  
188  
189  
190  
191  
192  
193  
194  
195  
#
1
6
1
2
2
6
1
2
2
1
1
4
9
1
1
2
2
1
1
2
2
2
1
2
2
1
4
2
2
1
6
1
1
1
1
2
1
1
1
2
1
1
1
2
Flywheel Snap Ring  
Cable Clip  
Ankle Strap  
Wire Harness  
Hand Strap  
M10 Washer  
Rope  
Short Cable  
Long Cable  
Transformer  
M4 x 35mm Screw  
Finger Guard  
M10 Jam Nut  
M4 Nylon Locknut  
Reed Sensor  
M6 x 25mm Screw  
15mm Spacer  
11mm Spacer  
Extended Hub Pulley  
Extension Strap  
Plastic Washer  
M10 Split Zinc Washer  
Pulley Zinc Washer  
M5 x 20mm Screw  
Plastic Spacer  
Reed Switch Plate  
M5 Washer  
Short Handgrip  
Long Handgrip  
Belt  
M10 Large Black Washer  
Sensor Wire Harness  
Upper Wire Harness  
M10 x 83mm Bolt Set  
98mm Large Spacer  
Rope Cover  
Link  
Lower Clamp  
Upper Clamp  
M5 x 21mm Flat Head Screw  
User’s Manual  
Exercise Guide  
Exercise Video  
Allen Wrench  
51mm Spacer  
Long Wheel Axle  
M10 Split Washer  
Push Link  
Spring  
M4 x 25mm Screw  
Pulley Strap  
M4 x 12mm Screw  
Power Plug-in  
M10 x 58mm Button Bolt  
M10 x 32mm Button Bolt  
13mm Spacer  
76mm Spacer  
M8 x 15mm Screw  
Clamp  
M6 Nylon Locknuts  
M5 Nylon Locknut  
M10 x 75mm Button Bolt  
M6 x 16mm Screw  
M4 x 5mm Screw  
M6 x 90mm Bolt  
M6 x 112mm Bolt  
M10 x 116mm Button Bolt  
M10 x 25mm Patch Screw  
M10 x 112mm Button Bolt  
M4 x 7mm Screw  
M10 x 16mm Button Screw  
M8 Washer  
M8 Split Washer  
Pedal Leg Bushing  
M8 x 40mm Button Screw  
M6 x 29mm Flat Head Screw  
M8 x 37mm Button Screw  
Reed Switch  
Magnet  
M6 x 10mm Button Screw  
M8 x 58mm Button Screw  
M10 x 78mm Carriage Bolt  
M6 x 35mm Bolt  
M6 Nut  
Lower Wire Harness  
8mm Spacer  
#
#
#
Upright Stabilizer Cap  
Crank Snap Ring  
Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice. See the back cover  
of this manual for information about ordering replacement parts.  
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EXPLODED DRAWING—Model No. PFES80040  
R1204A  
85  
119  
125  
139  
139  
51  
173  
119  
91  
51  
122  
174  
85  
137  
191  
168  
178  
62  
168  
15  
162  
85  
125  
191  
50  
58  
20  
119  
90  
52  
85  
81  
195  
193  
50  
75  
194  
192  
119  
85  
168  
161  
55  
131  
162  
50  
96  
13  
186  
96  
58  
137  
85  
186  
81  
161  
78  
90  
50  
75  
134  
127  
107  
21  
55  
87  
114  
81  
118  
51  
127  
81  
170  
186  
78  
168  
123  
52  
186  
61  
118  
166  
126  
133  
90  
127  
189  
169  
12  
51  
104  
131  
77  
123  
61  
186  
114  
90  
37  
177  
138  
100  
104  
56  
79  
53  
176  
87  
1
135  
57  
124  
177  
176  
100  
132  
88  
116  
138  
92  
168 106  
53  
60  
92  
168  
76  
56  
86  
82  
132  
115  
86  
57  
60  
135 111  
189  
120  
106  
60  
100  
168  
82  
86  
82  
86  
85  
82  
136  
190  
86  
92  
59  
168  
106  
51  
172  
82  
111  
82  
86  
172  
136  
69  
82  
86  
86  
121  
136  
82  
48  
85  
97  
49  
48  
85  
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EXPLODED DRAWING—Model No. PFES80040  
R1204A  
30  
67  
143  
180  
66  
68  
143  
143  
153  
18  
127  
29  
153  
185  
29  
66  
127  
68  
85  
70  
85  
85  
23  
70  
30  
84  
95  
65  
67  
84  
180  
117  
31  
95  
26  
155  
85  
85  
155  
83  
83  
130  
83  
142  
140  
148  
108  
112  
117  
113  
102  
108  
146  
35  
65  
65  
112  
24  
108  
147  
130  
34  
130  
113  
33  
83  
130  
147  
156  
2
109  
65  
65  
83  
144  
145  
181  
126  
93  
179  
129  
36  
32  
47  
147  
182  
19  
14  
39  
128  
85  
81  
46  
63  
85  
128  
81  
83  
39  
85  
81  
47  
81  
179  
9
151  
85  
85  
171  
4
40  
150  
38  
25  
149  
81  
64  
40  
46  
85  
152  
41  
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90  
58  
81  
50  
42  
50  
89  
167  
163  
105  
50  
161  
58  
167  
81  
163  
81  
157  
52  
90  
131  
164  
161  
42  
80  
158  
50  
99  
11  
17  
52  
175  
131  
54  
103  
160  
85  
103  
102  
85  
103  
16  
71  
102  
85  
103  
165  
54  
102  
85  
130  
102  
3
89  
167  
22  
105  
161  
135  
135  
167  
81  
183  
184  
130  
164  
161  
80  
7
27  
159  
187  
188  
101  
114  
110  
154  
141  
72  
43  
110  
94  
95  
139  
140  
98  
74  
141  
139  
98  
72  
10  
28  
48  
95  
140  
154  
141  
43  
110  
141  
110  
44  
72  
85  
48  
5
45  
72  
85  
95  
139  
140  
8
139  
98  
140  
98  
6
74  
73  
94  
85  
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ORDERING REPLACEMENT PARTS  
To order replacement parts, simply call our Customer Service Department toll-free at 1-888-533-1333, Monday  
through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please be pre-  
pared to give the following information:  
1. The MODEL NUMBER of the product (PFES80040)  
2. The NAME of the product (PROFORM® CROSSOVER ELLIPTICAL TRAINER)  
3. The SERIAL NUMBER of the product (see the front cover of this manual)  
4. The KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST and EXPLODED DRAWING at the  
center of this manual)  
LIMITED WARRANTY  
ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and mate-  
rial, under normal use and service conditions, for a period of ninety (90) days from the date of purchase. This  
warranty extends only to the original purchaser. ICON's obligation under this warranty is limited to replacing  
or repairing, at ICON's option, the product through one of its authorized service centers. All repairs for which  
warranty claims are made must be pre-authorized by ICON. This warranty does not extend to any product or  
damage to a product caused by or attributable to freight damage, abuse, misuse, improper or abnormal usage  
or repairs not provided by an ICON authorized service center; products used for commercial or rental pur-  
poses; or products used as store display models. No other warranty beyond that specifically set forth above  
is authorized by ICON.  
ICON is not responsible or liable for indirect, special or consequential damages arising out of or in connection  
with the use or performance of the product or damages with respect to any economic loss, loss of property,  
loss of revenues or profits, loss of enjoyment or use, costs of removal or installation or other consequential  
damages of whatsoever nature. Some states do not allow the exclusion or limitation of incidental or conse-  
quential damages. Accordingly, the above limitation may not apply to you.  
The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of mer-  
chantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth herein.  
Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above limitation  
may not apply to you.  
This warranty gives you specific legal rights. You may also have other rights which vary from state to state.  
ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813  
Part No. 213036 R1204A  
Printed in China © 2004 ICON IP, Inc.  
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