Powermatic Welder PF 31 User Manual

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Operating Instructions and Parts Manual

4-Speed Stock Feeders

Models PF-31, PF-33, PF-41, PF-43

Powermatic

427 New Sanford Road

LaVergne, Tennessee 37086

Ph.: 800-274-6848

Part No. M-1790800

Revision C1 02/2014

www.powermatic.com

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Table of Contents

Warranty and Service ..............................................................................................................................2

Table of Contents....................................................................................................................................3

Warning...................................................................................................................................................4

Introduction .............................................................................................................................................6

Description..............................................................................................................................................6

Specifications..........................................................................................................................................6

Features and Terminology.......................................................................................................................7

Unpacking...............................................................................................................................................8

Contents of the Shipping Container......................................................................................................8

Assembly ................................................................................................................................................9

Grounding Instructions...........................................................................................................................11

Extension Cords.................................................................................................................................12

Adjustments ..........................................................................................................................................12

Basic Feeder Movements...................................................................................................................12

Edgewise Stock Feeder Position........................................................................................................12

Speed Selection.................................................................................................................................12

Operating Controls ................................................................................................................................13

Operation ..............................................................................................................................................13

General Operating Instructions...........................................................................................................14

When Used with a Shaper..................................................................................................................14

When Used with a Table Saw.............................................................................................................15

When Used with a Jointer ..................................................................................................................15

Roller Removal/Replacement.............................................................................................................16

Lubrication.........................................................................................................................................17

Replacement Parts................................................................................................................................18

PF-31/33 Feeder Body.......................................................................................................................19

Parts List: PF-31/33 Feeder Body.......................................................................................................20

PF-41/43 Feeder Body.......................................................................................................................22

Parts List: PF-41/43 Feeder Body.......................................................................................................23

Parts List: Motor Assembly for PF-31/33 and PF-41/43 ......................................................................25

Feeder Mounting Assembly for PF-31/33 and PF-41/43......................................................................26

Electrical Connections – 3 Phase only ...................................................................................................28

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Warning

1. Read and understand the entire owner’s manual before attempting assembly or operation.

2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with

all of these warnings may cause serious injury.

3. Replace the warning labels if they become obscured or removed.

4. This stock feeder is designed and intended for use by properly trained and experienced personnel

only. If you are not familiar with the proper and safe operation of a stock feeder, do not use until

proper training and knowledge have been obtained.

5. Do not use this stock feeder for other than its intended use. If used for other purposes, Powermatic

disclaims any real or implied warranty and holds itself harmless from any injury that may result from

that use.

6. Always wear approved safety glasses/face shields while using this stock feeder. Everyday

eyeglasses only have impact resistant lenses; they are not safety glasses.

7. Before operating this stock feeder, remove tie, rings, watches and other jewelry, and roll sleeves up

past the elbows. Remove all loose clothing and confine long hair. Non-slip footwear or anti-skid floor

strips are recommended. Do not wear gloves.

8. Wear ear protectors (plugs or muffs) during extended periods of operation.

9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities

contain chemicals known to cause cancer, birth defects or other reproductive harm. Some examples

of these chemicals are:

•

Lead from lead based paint.

Crystalline silica from bricks, cement and other masonry products.

Arsenic and chromium from chemically treated lumber.

Your risk of exposure varies, depending on how often you do this type of work. To reduce your

exposure to these chemicals, work in a well-ventilated area and work with approved safety

equipment, such as face or dust masks that are specifically designed to filter out microscopic

particles.

10. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.

11. Make certain the switch is in the OFF position before connecting the machine to the power supply.

12. Make certain the machine is properly grounded.

13. Make all machine adjustments or maintenance with the machine unplugged from the power source.

14. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting

wrenches are removed from the machine before turning it on.

15. Keep safety guards in place at all times when the machine is in use. If removed for maintenance

purposes, use extreme caution and replace the guards immediately upon completion of maintenance.

16. Make sure the stock feeder is firmly secured to an auxiliary machine before use.

17. Check damaged parts. Before further use of the machine, a guard or other part that is damaged

should be carefully checked to determine that it will operate properly and perform its intended

function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting

and any other conditions that may affect its operation. A guard or other part that is damaged should

be properly repaired or replaced.

18. Provide for adequate space surrounding work area and non-glare, overhead lighting.

19. Keep the floor around the machine clean and free of scrap material, oil and grease.

20. Keep visitors a safe distance from the work area. Keep children away.

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21. Make your workshop child proof with padlocks, master switches or by removing starter keys.

22. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are

careless acts that can result in serious injury.

23. Maintain a balanced stance at all times so that you do not fall or lean against moving parts. Do not

overreach or use excessive force to perform any machine operation.

24. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for

which it was not designed. The right tool will do the job better and safer.

25. Use recommended accessories; improper accessories may be hazardous.

26. Maintain tools with care. Keep tools sharp and clean for the best and safest performance. Follow

instructions for lubricating and changing accessories.

27. Disconnect from power both the stock feeder and the auxiliary machine before cleaning. Use a brush

or compressed air to remove chips or debris — do not use your hands.

28. Do not stand on the machine. Serious injury could occur if the machine tips over.

29. Never leave the feeder or auxiliary machine running unattended. Turn the power off and do not leave

the machine until it comes to a complete stop.

30. Remove loose items and unnecessary work pieces from the area before starting the machine.

Familiarize yourself with the following safety notices used in this manual:

This means that if precautions are not heeded, it may result in minor injury and/or

possible machine damage.

This means that if precautions are not heeded, it may result in serious injury or possibly

even death.

- - SAVE THESE INSTRUCTIONS - -

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Introduction

This manual is provided by Powermatic covering the safe operation and maintenance procedures for the

Model PF-31 (single phase), PF-33 (three phase), PF-41 (single phase) and PF-43 (three phase) Stock

Feeders. This manual contains instructions on installation, safety precautions, general operating

procedures, maintenance instructions and parts breakdown. This machine has been designed and

constructed to provide years of trouble free operation if used in accordance with instructions set forth in

this manual. If there are any questions or comments, please contact either your local supplier or

Powermatic. Powermatic can also be reached at our web site: www.powermatic.com.

Description

The PF-series Stock Feeders have a continuous-duty motor and lubricated gearbox that transmit power

to the roller chain and sprockets to feed rollers, providing superior positive feeding for all types of

materials. The support column is fully adjustable with universal joints, and heavy locking mechanisms

secure the feeder in horizontal, vertical or angled positions.

Specifications

Model Number....................................................................... PF-31, PF-33......................... PF-41, PF-43

Stock Number (1Ph, 115V)......................................................... 1790807K.............................. 1790812K

Stock Number (3PH, 230V) ........................................................ 1790800K.............................. 1790811K

Stock Number (3Ph, 460V)......................................................... 1790810K.......................................... na

Height with handle (in.)..................................................................... 29-1/2.................................... 29-1/2

Width (in.)............................................................................................... 18.................................... 23-1/2

Length – with handle and arm fully extended (in.) ............................. 43-1/4.................................... 43-1/4

Column Diameter (in.)......................................................................... 2-1/4...................................... 2-1/4

Feed Rollers (Dia. x W) (in.)........................................ 4-3/4 x 2-3/8 (Qty. 3)..............4-3/4 x 2-3/8 (Qty. 4)

Rotation............................................................................Forward/Reverse................... Forward/Reverse

Number of Speeds.................................................................................... 4............................................ 4

Range of Speeds (FPM)........................................... 13, 26, 33, 66 (PF-33) ...........13, 26, 33, 66 (PF-43)

13, 36, 43, 108 (PF-31)

13, 36, 43, 108 (PF-41)

Distance Between Wheels –Center to Center (in.)......................5.07 – 5.90........................ 5.23 - 5.93 - 5

Swing (deg.)......................................................................................... 360........................................ 360

Vertical Movement (in.)....................................................................... 9-3/4...................................... 9-3/4

Horizontal Movement (in.)...................................................................18.07..................................... 18.07

Maximum Height of Rollers Parallel to Tabletop (in.)........................... 8-1/2...................................... 8-1/2

Rollers Vertical Suspension Travel, Approx. (in.).................................. 9/16....................................... 9/16

Motor.............................................................................. TEFC, 1HP, 60Hz.................. TEFC, 1HP, 60Hz

Approximate Net Weight (lbs.) .............................................................. 134........................................ 150

Approximate Shipping Weight (lbs.)...................................................... 143........................................ 158

The above specifications were current at the time this manual was published, but because of our policy of

continuous improvement, Powermatic reserves the right to change specifications at any time and without

prior notice, without incurring obligations.

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Features and Terminology

Figure 1

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Contents of the Shipping Container

Unpacking

Carton #1:

Open both cartons and check for shipping

damage. Report any damage immediately to

your distributor and shipping agent. Do not

discard any shipping material until the Stock

Feeder is assembled and running properly.

Stock Feeder

Grease Gun (grease not included – follow

instructions on its packaging to fill)

Boring Template

Owner's Manual (not shown)

Warranty Card (not shown)

Compare the contents of the cartons with the

following parts list to make sure all parts are

intact. Missing parts, if any, should be reported

to your distributor. Read the instruction manual

thoroughly for assembly, maintenance and

safety instructions.

Carton #2:

Feeder Mounting Assembly

Handle

Over Arm

Over Arm Cone Assembly

Hex Cap Screws, M12x50 (not shown)

Spring Washers, M12 (not shown)

Figure 2

Read and understand the entire contents of this manual before attempting set-up

or operation! Failure to comply may cause serious injury.

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Assembly

Tools needed for assembly (not provided):

Electric drill

center punch and hammer

10.5mm drill bit

M12 x P1.75 tap

12mm, 14mm and 19mm wrenches

5mm hex wrench

Hardware needed for assembly:

4 M12 spring washers

4 M12 x P1.75 hex cap screws (length will

depend upon thickness of table)

Exposed metal areas of the stock feeder have

been factory coated with a protectant. This

should be removed with a soft cloth and a

cleaner/degreaser. Do not use gasoline,

acetone, lacquer thinner or other highly

flammable substances for this purpose. Avoid

getting solvents near plastic or rubber parts, and

do not use an abrasive pad because it may

scratch metal surfaces.

The stock feeder should be mounted securely to

an auxiliary machine in a well-lighted area.

Leave enough space around the work area for

loading and off-loading stock and general

maintenance.

The stock feeder and the

auxiliary machine to which you are mounting

it should both be disconnected from power

during installation.

Refer to pages 14 through 16 for help in placing

the stock feeder on a shaper, table saw or

jointer.

1. Rest the feeder mounting assembly on the

table of the auxiliary machine to determine

the mounting location. (Figure 3 shows it

being mounted to a table saw). Keep in

mind the length of the over arm, so that after

it is connected to the feeder mounting

assembly it will have enough adjustment for

positioning the stock feeder where needed.

Mark the table if needed to identify the

position.

IMPORTANT: Locate the feeder mounting

assembly so that you will not drill through

ribs or supports beneath the table surface.

Figure 3

2. Remove the feeder mounting assembly from

the table. Find the boring template that was

provided with your stock feeder, and identify

the centerline spacing for the holes in the

column base for your particular model.

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3. Clean the table surface, then peel away the

backing from the boring template in

increments, as you carefully apply the

boring template onto the table.

4. Center punch and drill four 10.5mm

diameter holes in the table surface, then tap

the holes with M12 x P1.75 threads.

5. Peel off the boring template and discard.

6. Place the column base in position (Figure

4), and align the four holes in the column

base with the holes in the table. Position the

column base so that its locking handle will

be in a convenient position.

Figure 4

7. Insert four M12x50 hex cap screws with four

M12 spring washers through the holes in the

stand. See Figure 4.

8. Tighten the four screws firmly with a wrench.

9. Install the small handle into the hole in the

elevating handle (Figure 5). Screw the small

handle into the hole, then tighten the hex

nut down against the elevating handle using

a 14mm wrench.

10. The small handle should still be able to

rotate freely. If it does not, loosen the hex

nut, back off the socket head cap screw with

a 5mm hex wrench as shown, then re-

tighten the hex nut.

Figure 5

11. Remove the screw from below the bracket,

then remove the handwheel (Figure 6).

12. Slide the end of the over arm that has the

rack extending all the way to the edge, into

the bracket (Figure 7). NOTE: The rack will

slide through the slot inside the bracket.

13. Re-install handwheel, then reinstall screw

(Figure 6). Make sure the rack of the

overarm meshes properly with the pinion on

the handwheel shaft. The over arm can now

be moved simply by rotating the handwheel.

14. Place the sleeve of the over arm cone

assembly onto the over arm as shown in

Figure 8. Loosen further the two hex cap

screws if needed. Push the cone assembly

onto the over arm as far as it will go.

Figure 6

15. Tighten the two hex cap screws (Figure 8)

with a 14mm wrench.

The stock feeder is heavy.

The use of an assistant may be necessary.

16. Place the stock feeder on the table surface,

and lower the over arm so that the clamp is

positioned to accept the stock feeder. (see

“Basic Feeder Movements”, page 12, for

instructions on positioning the over arm.)

Figure 7

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17. Mounting the feeder body may be easier if

you loosen the two hex cap screws (shown

in Figure 8) and rotate the over arm cone

assembly so that the clamp is toward the

bottom, as shown in Figure 9. Loosen the

handles and rotate the cones as needed to

get the clamp in position. Re-tighten the

screws and handles before mounting the

feeder body.

18. Unscrew the bolt and the handle (Figure 9)

from the clamp, and remove the outer half of

the clamp.

Figure 8

19. Position the neck of the stock feeder into the

inner half of the clamp, then attach the outer

half of the clamp. Re-install the bolt and

handle and tighten both of them gradually

and in turns, until the clamp is evenly tight

over the stock feeder neck. NOTE: The

seam between the two halves of the clamp

will not close entirely.

The handle (Figure 9) is adjustable. To

tighten it, rotate the handle clockwise, then

lift out on the handle, rotate it

counterclockwise on the pin and release it,

making sure it re-seats itself on the pin.

Continue this procedure until tight. (This

adjustable feature allows the handle to be

re-positioned at any time while remaining

tight.)

Figure 9

This machine must be grounded. In the event of

a malfunction or breakdown, grounding provides

a path of least resistance for electric current, to

reduce the risk of electric shock to the operator.

Improper connection of the equipment-grounding

conductor can result in a risk of electric shock.

The conductor, with insulation having an outer

surface that is green with or without yellow

stripes, is the equipment-grounding conductor. If

repair or replacement of the electric cord or plug

is necessary, do not connect the equipment-

grounding conductor to a live terminal.

Grounding Instructions

Electrical connections must

be made by

qualified electrician in

compliance with all relevant codes. This

machine must be properly grounded to help

prevent electrical shock and possible fatal

injury.

The PF-series Feeders are available in voltages

ranging from 115 to 460, depending on the

model you purchased. Make sure the voltage of

your power supply matches the specifications on

the motor plate of the stock feeder.

The Stock Feeder is not supplied with an

electrical plug. You may either connect an

appropriate UL/CSA listed plug, or “hard-wire”

the machine directly to a service panel.

If the stock feeder is to be hard-wired to a panel,

make sure a disconnect is available for the

operator. Also make sure the fuses have been

removed or the breakers have been tripped in

the circuit to which the stock feeder will be

connected. Place a warning placard on the fuse

holder or circuit breaker to prevent it being

turned on while the machine is being wired. The

stock feeder must comply with all local and

national codes after being wired.

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Recommended Gauges (AWG) of Extension Cords

Extension Cord Length *

Extension Cords

If an extension cord is necessary, make sure the

cord rating is suitable for the amperage listed on

the machine's motor plate. An undersize cord

will cause a drop in line voltage resulting in loss

of power and overheating.

100 150 200

Amps

feet feet feet feet feet feet

< 5

5 to 8

The chart in Figure 10 shows the correct size

cord to use based on cord length and motor

plate amp rating. If in doubt, use the next

heavier gauge. The smaller the gauge number

the heavier the cord.

8 to 12

12 to 15

15 to 20

21 to 30

*based on limiting the line voltage drop to 5V at 150% of the

rated amperes.

NR: Not Recommended.

Figure 10

Adjustments

Basic Feeder Movements

Refer to Figure11.

To raise or lower the over arm, loosen handle

(A) and rotate elevating handle (B). When

adjustment is complete, re-tighten handle (A).

To move the over arm forward or back, loosen

handle (C) and rotate handwheel (D). When

adjustment is complete, re-tighten handle (C).

To swing the over arm across the table, loosen

handle (E) and swing the over arm to desired

position. Re-tighten handle (E) before operating

the stock feeder.

Figure 11

To rotate the cones to help position the feeder,

loosen handles (F). Tighten handles when

adjustment is complete.

To rotate the stock feeder on its vertical axis,

loosen handle (G) just enough that the stock

feeder will freely rotate. Re-tighten handle (G)

before operating the stock feeder.

Edgewise Stock Feeder Position

The stock feeder can be turned “edgewise” so

that the feed is along the side of the workpiece.

This is useful when edging stock on a shaper or

jointer. The position is achieved using a

combination of cone rotations, as shown in

Figure 12.

Figure 12

Speed Selection

The stock feeder has four speeds, or feed rates:

13, 26, 33 and 66 FPM for the 3-Phase models;

and 13, 36, 43 and 108 FPM for the 1-Phase

models. These speeds are achieved by a

combination of gear position and the setting of

the control switch.

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Disconnect stock feeder

from power source before opening the back

cover or switching gears.

To change the position of the gears:

1. Disconnect machine from power source.

2. Unscrew the two knobs and pull off the back

cover to expose the gear system, shown in

Figure 13.

3. Remove hex nuts and flat washers (A,

Figure 13) with a 14mm wrench.

4. Figure 14 shows the relationship of gear

position to create each of the four speeds. A

similar chart is affixed to the inside of the

back cover on the Stock Feeder.

Figure 13

5. Install new gear configuration, making sure

the notch in each gear slides into the

keyway of the shaft. Push the gears as far

as they will go onto the shafts.

6. Install flat washer and hex nut (A, Figure 13)

on each shaft, and tighten.

7. Re-install back cover and tighten knobs.

Operating Controls

The control switch for 3-phase units is shown in

Figure 15; the control switches for 1-phase units

are shown in Figure 16. Speeds are indicated by

the universal symbols of hare (high speed) and

tortoise (low speed). The switch can be turned

for either forward or reverse direction.

Figure 14

If a jam should occur while

feeding a workpiece, DO NOT turn the stock

feeder to reverse while the auxiliary machine

is still running in forward direction.

If a workpiece becomes jammed, turn off the

stock feeder, and then turn off the auxiliary

machine. Raise the stock feeder in order to clear

the workpiece. Then re-set the feeder height,

turn on auxiliary machine and stock feeder, and

begin the feed over again.

Figure 15

(3-Phase only)

Operation

IMPORTANT: Before operating the stock

feeder, you should be thoroughly familiar with

the safety and operating instructions that

accompanied the auxiliary machine.

Keep hands away from

rollers and cutting tool during operation.

Failure to comply may cause injury.

Figure 16

(1-phase only)

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General Operating Instructions

1. Make sure all handles on the stock feeder

and the feeder mounting assembly are tight

before operating.

2. The stock feeder should be used in

conjunction with a fence on your auxiliary

machine. The fence should be securely

fixed.

3. The rollers must grip the offcut, as well as

the part of the workpiece still being fed.

Also, the rollers should be set parallel to the

table or fence for proper feed.

4. On some machines, such as a shaper or

jointer, the stock feeder can be mounted so

that the rollers exert pressure from the top,

or mounted edgewise so that the rollers

exert pressure from the side, or mounted at

an intermediate angle for beveled

workpieces.

5. The feed rollers have a spring suspension

which will exert the necessary pressure

against the workpiece. This pressure

increases

automatically

with

feed

resistance, so that a workpiece of varying

thickness can be fed through the stock

feeder without adjustments.

6. When used in horizontal position, the stock

feeder should be adjusted for height so that

the distance between the table and the feed

rollers is approximately 1/8” (3mm) less than

the thickness of the workpiece. See Figure

17.

7. Shaping hardwood with the stock feeder

may increase the friction between workpiece

and table. Keep the work table rust-free and

smooth, by using paste wax or other

necessary means.

Figure 17

8. Various configurations are possible with

your Stock Feeder, depending upon your

auxiliary machine and the type of work

being done. What is important is that the

feeder is positioned in the most effective

and safest manner for the work being

done.

Although the stock feeder

when properly used will greatly reduce the

chance of workpiece kickback, there is still a

potential for kickback. Never stand directly

in the path of the workpiece as it passes

under the stock feeder rollers.

When Used with a Shaper

1. The gap between the fences for the cutter

should be as small as possible.

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2. To ensure that the workpiece is held firmly

against the fence, set the stock feeder at a

slight angle toward the fence in the direction

of feed. In other words, the outfeed roller

should be approximately 3/16” (5mm) closer

to the fence than the infeed roller. See

Figure 18.

3. When the Stock Feeder is in edgewise

position, it must be inclined slightly towards

the work table in the direction of feed, to

ensure the workpiece remains forced down

against the table. In other words, the

outfeed roller should be approximately 3/16”

closer to the work table than the infeed

roller. See Figure 19.

Figure 18

(Stock Feeder in horizontal position)

4. When the Stock Feeder is in the edgewise

position, or angled for a beveled workpiece,

the axis of the cutter should be between the

infeed roller and the center roller (between

the two center rollers on the 4-roller model).

See Figure 19. The center roller should

NOT be directed toward the opening

between the fences, but should act directly

against the fence.

5. When mounting the Stock Feeder in

edgewise position, keep in mind the spring

tension of the rollers. The distance between

the shaper fence and the feed rollers should

be approximately 1/8” (3mm) less than the

thickness of the workpiece (refer to Figure

17).

Figure 19

(Stock Feeder in edgewise position)

When Used with a Table Saw

1. Position the 3-roller stock feeder so that the

axis of the saw blade lines up between the

center roller and outfeed roller. (See Figure

20.) Position the 4-roller stock feeder so that

the axis of the saw blade lines up between

the center wheels. These positions will allow

the Stock Feeder to grip the offcut of the

workpiece as it leaves the blade.

2. Rotate the Stock Feeder so that the

direction of feed is angled slightly toward the

fence by approximately 3/16” (5mm); that is,

the outfeed roller should be slightly closer to

the fence than the infeed roller. See Figure

20.

Figure 20

When Used with a Jointer

1. Mount the 3-roller stock feeder on a jointer

so that the cutterhead is between the

outfeed roller and the center roller (Figure

21). The 4-roller stock feeder can be

positioned so that the cutterhead is between

the center rollers.

Figure 21

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2. Some woodworkers prefer to place the

feeder so that all rollers are over the outfeed

table, as shown in Figure 22. The infeed

roller should be approximately 3/16” away

from the lip of the outfeed table at the

cutterhead area.

3. Rotate the Stock Feeder so that the

direction of feed is angled slightly toward the

fence by approximately 3/16” (5mm); that is,

the outfeed roller should be slightly closer to

the fence than the infeed roller. See Figures

21 and 22.

Figure 22

Roller Removal/Replacement

If a feed roller becomes worn or damaged it is

easily replaced. Also, if more clearance is

needed between rollers, the center roller can be

removed.

1. To remove a roller, lower the stock feeder

until it contacts the table of the auxiliary

machine – this will give you purchase for

loosening the screws with a 5mm hex

wrench. When the screws are loose, raise

the feeder off the table to continue removing

the roller(s).

There are four screws in each roller: the two

short screws unite the halves of the roller

hub; the two long screws secure the roller

assembly to the feeder. You only need to

remove the two long screws to remove the

roller assembly. NOTE: Replacement roller

assemblies may have a one-piece hub, and

thus the two short screws will no longer be

needed.) See Figure 23.

2. When a roller assembly is re-mounted to the

stock feeder, make sure all screws are tight.

Figure 23

Maintenance

Before any intervention on

the machine, disconnect it from the electrical

supply by pulling out the plug or switching

off the main switch. Failure to comply may

cause serious injury.

If the power cord is worn, cut, or damaged in

any way, have it replaced immediately.

The rubber tires on the rollers should be kept

clean of grease, sawdust and other debris. Use

a soft cloth with soap and water to wipe down

the tires. DO NOT use a solvent on the rubber

tires.

The mating parts of the cones should be kept

clean. See Figure 24. When disassembling any

of the cones, wipe off both mating parts with a

clean rag before re-assembling.

Figure 24

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NOTE: These cones are subject to high torque

and it may be necessary to periodically re-

tighten the handle until the cone surfaces

become securely seated.

Exposed metal areas, such as the column and

the over arm, should be kept clean and free of

rust.

Lubrication

Oil Reservoir

Open the oil cap (shown in Figure 25). The oil

level should be approximately 1-1/2” deep; that

is, about 1” from the rim of the hole. Periodically

check the oil level and top off as needed with 90

weight gear oil.

Completely drain and refill the oil every 1,000

working hours, or every 6 months.

To change the oil:

1. Remove the feeder body from the clamp.

Figure 25

2. Unscrew and remove the oil cap (shown in

Figure 25) and turn the feeder body upside

down to completely drain the oil. (NOTE:

Always dispose of used oil properly.)

3. Turn feeder body right side up, and pour

new oil into the fill hole, until it is about 1”

from the rim.

4. Re-install the oil cap (Figure 25).

Rollers

NOTE: Grease is not provided with the grease

gun. To fill the grease gun, follow the

instructions on its package.

Each of the rollers has a grease fitting located in

the hub center, as shown in Figure 26. Use the

provided grease gun to insert a good quality, all-

purpose grease into these fittings every 200

working hours, or every 30 days.

Also insert grease into the fitting on each tip of

the sprocket shafts, which are located inside the

housing cover as shown in Figure 27.

Figure 26

Chains

Lubricate the drive chains (shown in Figure 13)

with good quality all-purpose grease every 3

months, or more frequently if needed.

Elevating Screw

Occasionally apply a light coat of grease to the

elevating screw of the vertical column (identified

in Figure 1 on page 7).

Figure 27

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Troubleshooting

Trouble

Probable Cause

Not connected to power source.

Remedy

Check power connections.

Fuse blown, or circuit breaker tripped. Replace fuse, or reset circuit breaker.

Feeder will not start.

Cord damaged.

Replace cord.

Starting capacitor is malfunctioning.

Replace starting capacitor.

Gears installed incorrectly for the

desired feed rate.

Install gears in proper position. See

Figure 14.

Feed rate is not

sufficient; machine

has low power.

Replace with adequate size and

length cord. See Figure 10.

Extension cord too light or too long.

Low current from electrical supply.

Contact a qualified electrician.

Workpiece jams or

moves sluggishly

while passing

Rollers too low.

Raise feeder.

beneath rollers.

Rollers too high, no traction.

Lower feeder.

Clean tires.

Workpiece slips while

passing under rollers.

Grease or debris on rubber tires.

Replacement Parts

Replacement parts are listed on the following pages. To order parts or reach our service department, call

1-800-274-6848, Monday through Friday (see our website for business hours, www.powermatic.com).

Having the Model Number and Serial Number of your machine available when you call will allow us to

serve you quickly and accurately.

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PF-31/33 Feeder Body

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Parts List: PF-31/33 Feeder Body

Index No. Part No.

Description

Size

Qty

.................2192188...................PF-31 Feeder Body (1Ph, 115V, 4 speed) ...............................................

.................2192187...................PF-33 Feeder Body (3Ph, 230V, 4 speed) ...............................................

.................2192189...................PF-33 Feeder Body (3PH, 460V, 4 speed)...............................................

1...............6289074...................Grease Gun........................................................................................... 1

2...............6289211...................Grease Fitting........................................................................................ 3

3...............6289212...................Roller Hub Spring.................................................................................. 3

4...............6288938A ................Tube...................................................................................................... 3

5...............6289125A ................Sprocket Shaft....................................................................................... 2

6...............JPF3-041A...............Case Cover ........................................................................................... 3

7...............6288750...................Socket Head Cap Screw.....................................M8 x 1.25P x 40Lg...... 6

8...............6288764...................Star Washer .......................................................M8............................ 12

9...............6289116...................Rollers – set of 3 only.........................................Ø120 x 60mm............. 1

.................6288959...................Roller (individual)................................................Ø120 x 60mm............. 3

10.............6288749...................Socket Head Cap Screw.....................................M8 x 20 Lg ................. 6

11.............6289129...................Grease Nipple ....................................................................................... 3

12.............6289130...................Shaft .....................................................................................................3

13.............6289121...................Roller Supporter .................................................................................... 3

14.............6288949...................Chain Kit ............................................................26S ............................ 3

15.............6288944...................Sprocket................................................................................................ 3

16.............6289122...................Star Washer .......................................................M6.............................. 6

17.............6289123...................Cap Screw..........................................................M6 x 1.0P x 16 Lg....... 6

18.............6288751A ................Sprocket Case (PF-31/33) ..................................................................... 3

19.............6289131...................Lock Washer ......................................................M12............................ 3

21.............6289126A ................Sprocket Shaft....................................................................................... 1

24.............6289228...................Frame.................................................................4SP 1Ph..................... 1

.................6289229...................Frame.................................................................4SP 3Ph..................... 1

25.............6289139...................Back Cover............................................................................................ 1

26.............6289136...................Set Screw...........................................................M6 x 1.0P x 10Lg........ 3

27.............6288980...................Oil Cap.................................................................................................. 1

28.............6288979..................."O" Ring ................................................................................................ 1

29.............6288955...................Snap Ring ..........................................................Ø26mm ...................... 3

30.............6288954...................Chain .................................................................40S ............................ 2

31.............6288975...................Chain .................................................................62S ............................ 1

32.............6289092...................Sprocket w/Key ..................................................................................... 2

33.............6288958...................Snap Ring ..........................................................Ø15mm ...................... 2

37.............6289093...................Sprocket w/Key ..................................................................................... 2

38.............6289097...................Gear...................................................................40T............................. 1

39.............6289127...................Lock Washer ......................................................M12............................ 1

40.............6289128...................Nut .....................................................................M12 x 1.75 ................. 1

41.............6289201...................Bushing................................................................................................. 1

42.............6289197...................Gear......................................................................................................1

43.............6288965...................Bearing...............................................................#6203......................... 1

44.............6288969...................Oil Seal ................................................................................................. 1

45.............6289146...................Cap Screw..........................................................M5 x 0.8P x 16Lg........ 4

46.............6289096...................Gear w/Key ........................................................25T............................. 1

47.............6289140...................Knob Assembly ..................................................................................... 2

48.............6289198...................Nut .....................................................................M12 x 1.75 ................. 1

49.............33-6004-00-2 ...........Spring Washer....................................................M12............................ 1

50.............6289145...................Cover .................................................................................................... 1

51.............6289144..................."O" Ring ................................................................................................ 1

52.............6289205...................Bushing................................................................................................. 1

53.............6289204...................Gear...................................................................17T............................. 1

54.............6289202...................Gear...................................................................38T............................. 1

55.............6289203...................Gear...................................................................31T............................. 1

58.............6289061...................Gear...................................................................34T............................. 1

59.............6289142...................Shaft .....................................................................................................1

60.............6289058...................Clutch....................................................................................................1

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Index No. Part No.

Description

Size

Qty

61.............6289057...................Gear...................................................................20T............................. 1

62.............6289056...................Bushing..............................................................20D x 17D x (10+2) .... 1

63.............6289135...................Bushing..............................................................29D x 23D x (9+3) ...... 1

64.............6289153...................Gear Lever Shaft................................................................................... 1

65.............6289070...................Ball........................................................................................................ 1

66.............6289071...................Spring.................................................................................................... 1

67.............6289149...................Transmission Lever ............................................................................... 1

68.............6289150...................Star Washer .......................................................................................... 1

69.............6288763...................Cap Screw..........................................................M5 x 0.8P x 12Lg........ 1

70.............6289154...................Cap Screw..........................................................M5 x 0.8P x 10Lg........ 2

71.............6289067..................."O" Ring ................................................................................................ 1

72.............6289148...................Lock Pin.............................................................Ø4 x 20mm................. 1

73.............6289147...................Gear Lever ............................................................................................ 1

74.............6289152..................."O" Ring ................................................................................................ 1

77.............6288755...................Snap Ring ..........................................................20mm......................... 3

78.............6288756...................Hex Screw..........................................................M12 x 1.75P x 75Lg.... 3

79.............6288757...................Key.....................................................................6 x 6 x 18 mm............. 1

80.............6288758...................Worm Gear Shaft................................................................................... 1

81.............6288759...................Snap Ring ..........................................................Ø22mm ...................... 1

82.............6288760..................."O" Ring ................................................................................................ 1

83.............6288761...................Cap .......................................................................................................1

84.............6288762...................Cap Screw..........................................................M5 x 0.8P x 12Lg........ 2

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PF-41/43 Feeder Body

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Parts List: PF-41/43 Feeder Body

Index No. Part No.

Description

Size

Qty

.................2192190...................PF-43 Feeder Body (3Ph, 230V, 4 speed) ...............................................

.................2192191...................PF-41 Feeder Body (1Ph, 230V, 4 speed) ...............................................

1...............6289074...................Grease Gun........................................................................................... 1

2...............6289211...................Grease Fitting........................................................................................ 4

3...............6289212...................Roller Hub Spring.................................................................................. 4

4...............6288938A ................Tube...................................................................................................... 4

5...............6289125A ................Sprocket Shaft....................................................................................... 3

6...............JPF3-041A...............Case Cover ........................................................................................... 4

7...............6288750...................Socket Head Cap Screw.....................................M8 x 1.25P x 40Lg...... 8

8...............6288764...................Star Washer .......................................................M8............................ 16

9...............6289118...................Rollers – set of 4 only.........................................Ø120 x 60mm............. 1

.................6288959...................Roller (individual)................................................Ø120 x 60mm............. 4

10.............6288749...................Socket Head Cap Screw.....................................M8 x 20...................... 8

11.............6289129...................Grease Nipple ....................................................................................... 4

12.............6289130...................Shaft .....................................................................................................4

13.............6289121...................Roller Supporter .................................................................................... 4

14.............6288949...................Chain Kit ............................................................26S ............................ 4

15.............6288944...................Sprocket................................................................................................ 4

16.............6289122...................Star Washer .......................................................M6.............................. 8

17.............6289123...................Cap Screw..........................................................M6 x 1.0P x 16Lg........ 8

18.............6288751A ................Sprocket Case (PF-31/33/41/43)............................................................ 4

19.............6289131...................Lock Washer ......................................................M12............................ 4

21.............6289126A ................Sprocket Shaft....................................................................................... 1

24.............6289133...................Frame.................................................................4SP 1Ph..................... 1

.................6289134...................Frame.................................................................4SP 3Ph..................... 1

25.............6289109...................Back Cover............................................................................................ 1

26.............6289136...................Set Screw...........................................................M6 x 1.0P x 10Lg........ 4

27.............6288980...................Oil Cap.................................................................................................. 1

28.............6288979..................."O" Ring ................................................................................................ 1

29.............6288955...................Snap Ring ..........................................................Ø26mm ...................... 4

30.............6288954...................Chain .................................................................40S ............................ 2

31.............6288975...................Chain .................................................................62S ............................ 1

32.............6289092...................Sprocket w/Key ..................................................................................... 2

33.............6288958...................Snap Ring ..........................................................Ø15mm ...................... 4