Powerex Air Compressor SBS0307 User Manual

P U R E  
A I R  
T E C H N O L O G Y  
Scroll Tankmount/Basemount Air Compressors  
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.  
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or prop-  
erty damage! Retain instructions for future reference.  
Descriptions  
TIP SEAL  
GENERAL  
The tip seal on the scroll compressor is  
self-lubricated and allows the unit to  
operate efficiently without oil and  
expensive filtration. The tip seal should  
be replaced every 10,000 hours of  
operation.  
The Powerex Oilless Rotary Scroll Air  
Compressor has advanced scroll com-  
pressor technology through the devel-  
opment of a completely oilless unit.  
The Powerex Scroll Compressor offers a  
dynamically balanced air end which  
insures vibration-free operation. The  
rotary design permits a continuous  
100% duty cycle. No oil separation, oil  
filtration, or inlet valves are required  
on the Powerex Scroll unit.  
!
DANGER  
Breathable Air Warning  
This compressor/pump is NOT  
equipped and should NOT be used  
“as is” to supply breathing quality  
air. For any application of air for  
human consumption, you must fit  
the air compressor/pump with  
suitable in-line safety and alarm  
equipment. This additional equip-  
ment is necessary to properly filter  
and purify the air to meet minimal  
specifications for Grade D breath-  
ing as described in Compressed  
Gas Association Commodity  
BEARINGS  
The bearings on the scroll compressor  
are regreaseable to allow extended  
compressor life. Service should be per-  
formed every 10,000 hours of opera-  
tion.  
COMPRESSION CYCLE  
The Powerex oilless rotary scroll air  
compressor is based on the theory of  
scroll compression. A scroll is a free  
standing, intricate spiral bounded on  
one side by a solid, flat plane or base. A  
scroll set, the basic compression ele-  
ment of a scroll compressor, is made up  
of two identical spirals which form  
right and left hand parts. One of these  
scroll components is indexed or phased  
180o with respect to the other so the  
scrolls can mesh. Crescent-shaped gas  
pockets are formed and bounded by  
the spirals and the base plate of both  
scrolls. As the moving scroll is orbited  
around the fixed scroll, the pockets  
formed by the meshed scrolls follow  
the spiral toward the center and dimin-  
ish in size. The moving scroll is prevent-  
ed from rotating during this process so  
the 180o phase relationship of the  
scrolls is maintained. The compressor’s  
inlet is at the outer boundary of the  
scrolls. The compressed gas is dis-  
charged through the outlet at the cen-  
ter of the fixed scroll so no valves are  
needed.  
DRY TYPE INLET FILTER  
(P/N 91348550)  
Order P/N 91348550 for both the 3 HP  
and 5HP units. Change every 2,500  
hours or more often in dirty locations.  
Specification G 7.1 - 1966, OSHA 29  
CFR 1910. 134, and/or Canadian  
Standards Associations (CSA).  
HOURMETER  
DISCLAIMER OF WARRANTIES  
IN THE EVENT THE COMPRESSOR  
IS USED FOR THE PURPOSE OF  
BREATHING AIR APPLICATION  
AND PROPER IN-LINE SAFETY  
AND ALARM EQUIPMENT IS NOT  
SIMULTANEOUSLY USED, EXIST-  
ING WARRANTIES ARE VOIDED,  
AND POWEREX DISCLAIMS ANY  
LIABILITY WHATSOEVER FOR  
ANY LOSS, PERSONAL INJURY OR  
DAMAGE.  
The hourmeter on the scroll compres-  
sor indicates the actual number of  
hours the unit has been in operation.  
The hourmeter is also used to deter-  
mine maintenance and service timing.  
An hourmeter must be installed  
with every Scroll compressor.  
CONDENSATE DRAIN VALVE  
A condensate drain valve must be  
installed on any tank used to allow  
removal of the liquid which will collect  
during compressor operation.  
Drain liquid from  
!
NOTICE  
tank daily.  
Powerex • 150 Production Drive • Harrison, OH 45030 • USA  
IN258902AV 9/06  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Scroll Air Compressors Tankmount/Basemount  
RESET  
Figure 1 - SBS Scroll Basemount Simplex  
Scroll Air End  
Beltguard  
ASME Receiver  
30/60 Gallon  
Aftercooler  
Pressure  
Switch  
Pulley  
Starter  
Belt  
ASME Receiver  
30/60 Gallon  
3/4” NPT  
Outlet  
Auto Drain  
(optional)  
Figure 2 - STS Scroll Tankmount  
Scroll  
Air End  
Motor  
3 or 5 HP  
Aftercooler  
Aftercooler  
Scroll  
Air End  
Lag  
Pressure  
Switch  
Beltguard  
Pulley  
Starter  
Belt  
ASME  
Receiver  
Tank  
Lead  
Pressure  
Switch  
3/4” NPT  
Outlet  
Figure 3 - STD Scroll Tankmount Duplex  
3
Download from Www.Somanuals.com. All Manuals Search And Download.  
Scroll Air Compressors Tankmount/Basemount  
Specifications  
Scroll Basemount Simplex - Model SBS  
SCFM  
@100 PSIG  
Full Load  
Amperage  
Gallon  
Tank  
Dimension  
LxWxH  
Ship  
Weight (Lbs.)  
Model  
HP  
Phase  
Voltage  
SBS0307  
SBS1307  
SBS0507  
SBS1517  
3
3
5
5
3
1
3
1
8.6  
208/230/460  
230  
8.7/8.0/4.0  
Basemount  
Basemount  
Basemount  
Basemount  
29x19x19  
29x19x19  
29x19x19  
29x19x19  
160  
175  
180  
190  
8.6  
17  
14.7  
14.7  
208/230/460  
230  
13.7/13.2/6.6  
25  
Scroll Tankmount Simplex - Model STS  
SCFM  
@100 PSIG Voltage  
Full Load  
Amperage  
Gallon  
Tank  
Dimension  
LxWxH  
Ship  
Weight (Lbs.)  
Model  
HP  
Phase  
STS030  
STS130  
STS050  
STS151  
3
3
5
5
3
1
3
1
8.6  
208/230/460  
8.7/8.0/4.0  
30 / 60  
30 / 60  
30 / 60  
30 / 60  
39x22x35 / 51x23x39 280 / 390  
39x22x35 / 51x23x39 295 / 405  
39x22x35 / 51x23x39 300 / 410  
39x22x35 / 51x23x39 310 / 420  
8.6  
230  
17  
14.7  
14.7  
208/230/460  
230  
13.7/13.2/6.6  
25  
Scroll Tankmount Duplex - Model STD  
SCFM  
@100 PSIG Voltage  
Full Load  
Amperage  
Gallon  
Tank  
Dimension  
LxWxH  
Ship  
Weight (Lbs.)  
Model  
HP  
Phase  
STD030  
STD130  
STD050  
STD151  
3 (2)  
3 (2)  
5 (2)  
5 (2)  
3
1
3
1
17.2  
17.2  
29.4  
29.4  
208/230/460  
17.4/16.0/8.0  
34  
80  
80  
64x26x40  
64x26x40  
650  
680  
230  
208/230/460  
230  
27.4/26.4/13.2 80 / 120 64x26x40 / 71x35x75 690 / 715  
50 80 / 120 64x26x40 / 71x35x75 710 / 735  
MODEL SBS  
MODEL STS  
MODEL STD  
OPTIONAL EQUIPMENT  
Refrigerated or Desiccant Dryers  
Magnetic Starter  
Automatic  
Drain  
Corrosion Resistant Tanks  
RESET  
4
Download from Www.Somanuals.com. All Manuals Search And Download.  
Scroll Air Compressors Tankmount/Basemount  
Maintenance Schedule  
Operating Hours  
Item  
Action needed  
500  
Daily  
G
2500  
5000  
10,000  
15,000  
20,000  
Remarks  
Tank  
Drain moisture  
Replace  
Clean  
Inlet air filter  
Blower fan  
Fan Duct  
Compressor Fins  
Bearings  
Tip seal  
L
(Every 2,500 hrs or less)  
Part #91348550  
G
G
G
G
G
G
G
G
Clean  
Clean  
G
(Every 2,500 hrs or less)  
Grease  
L
L
L
L
L
L
Service Center Only  
Replace  
Replace  
Dust seal  
V-belt  
Inspect, replace  
*Note 3  
G
L
L
G
L
L
G
Pressure Switch  
Confirm operation  
Magnetic starter Inspect  
G
G
Replace if contact  
points deteriorated  
Safety valve  
Confirm operation  
G
G
(Every 2,500 hrs or less)  
(Every 2,500 hrs or less)  
Pressure gauge  
Inspect  
G
Inspect  
L
Replace  
NOTES:  
1. Inspect and perform maintenance periodically according to maintenance schedule.  
2. The maintenance schedule relates to the normal operating conditions. If the circumstances and load condition are adverse,  
shorten the cycle time and do maintenance accordingly.  
3. * The tension of the V-belt should be adjusted during the initial stage and inspected every 2,500 hours afterwards. Proper  
belt tension for 3 HP units is 7 lbs./.16” deflection; for 5 HP units, 7 lbs./.19” deflection.  
4. See Compressor Pump Manuals for replacement or service procedures.  
5
Download from Www.Somanuals.com. All Manuals Search And Download.  
Scroll Air Compressors Tankmount/Basemount  
Electrical Wiring Diagram - Simplex  
Red  
Field furnished  
power supply  
D
Black  
Motor  
Disconnect  
Red  
Red  
Pressure  
electric  
switch  
L1  
T1  
L2  
T2  
Open  
Red  
Red  
Red  
Black  
D
Main disconnect and branch circuit protection to be installed by a  
qualified electrician in accordance with national and local codes.  
Figure 4 - 3-5 HP Basemount/Simplex Single-Phase 208/230 Volts  
6
Download from Www.Somanuals.com. All Manuals Search And Download.  
Scroll Air Compressors Tankmount/Basemount  
Electrical Wiring Diagram - Simplex  
Blue  
Field furnished  
power supply  
Black  
D
Red  
Motor  
Disconnect  
Red  
Red  
Pressure  
electric  
switch  
L1  
T1  
L3  
T3  
L2  
T2  
D
Main disconnect and branch circuit protection to be installed by a  
qualified electrician in accordance with national and local codes.  
Figure 5 - 3-5 HP Basemount/Simplex Three-Phase 208-230/460 Volts  
7
Download from Www.Somanuals.com. All Manuals Search And Download.  
Scroll Air Compressors Tankmount/Basemount  
Figure 6 - 3-5 HP Duplex Three-Phase 208-230/460 Volts  
8
Download from Www.Somanuals.com. All Manuals Search And Download.  
Scroll Air Compressors Tankmount/Basemount  
Replacement Parts List for SBS Models  
Ref.  
SBS Model  
Part Number  
No. Description  
Qty.  
1
Motor 3 HP 3 Phase  
MC022374AV  
MC301519AV  
MC022307AV  
MC301520AV  
BA000301AV  
ST185500AV  
BG303800AV  
SL050700AV  
BG303900AV  
BG304000AV  
BG304100AV  
1
1
1
Motor 3 HP 1 Phase  
Motor 5HP 3 Phase  
Motor 5HP 1 Phase  
Base  
Angle bracket  
Beltguard back  
Bracket  
Beltguard front  
3 HP Beltguard bracket  
5 HP Beltguard bracket  
1
1
4
1
1
1
1
1
7
2
3
4
5
6
7
6
8
9
Δ Belt:  
3 HP  
5 HP  
Δ Motor pulley:  
3 HP  
BT010700AV  
BT010700AV  
1
2
4
PU009753AV  
PU009754AV  
CW207559AV  
1
1
1
5
5 HP  
Pressure switch  
Starter:  
10  
11  
3 HP 230V 1 Phase  
5 HP 230V 1 Phase  
3 HP 230V 3 Phase  
5 HP 230V 3 Phase  
3 HP 460V 3 Phase  
5 HP 460V 3 Phase  
90° Elbow  
JP001045AV  
IP001046AV  
JP001047AV  
JP001049AV  
JP001048AV  
JP001050AV  
ST074204AV  
ST126207AV  
SL300900AV  
ST126204AV  
SL300100AV  
SL300200AV  
SL300300AV  
IP087700AV  
V-215100AV  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
15  
13  
14  
12  
1
10  
11  
16  
17  
12  
13  
14  
15  
16  
17  
18  
1/2" Flare  
Discharge tube  
90° Flare elbow  
Aftercooler  
Left aftercooler bracket  
Right aftercooler bracket  
19 Δ Check valve  
20 Δ Safety valve  
RESET  
18  
21  
Scroll air end:  
3 HP  
5 HP  
SL014002AJ  
SL016502AJ  
1
1
21  
2
3
(Δ) Not shown.  
9
Download from Www.Somanuals.com. All Manuals Search And Download.  
Scroll Air Compressors Tankmount/Basemount  
Replacement Parts List for STS Models  
Ref.  
STS Model  
Part Number  
No. Description  
Quantity  
1
Motor:  
3 HP 3 Phase  
3 HP 1 Phase  
5 HP 3 Phase  
5 HP 1 Phase  
MC022374AV  
MC301519AV  
MC022307AV  
MC301520AV  
1
1
1
1
1
4
15  
2
Starter:  
5
3 HP 230V 1 Phase  
5 HP 230V 1 Phase  
3 HP 230V 3 Phase  
5 HP 230V 3 Phase  
3 HP 460V 3 Phase  
5 HP 460V 3 Phase  
JP001045AV  
JP001046AV  
JP001047AV  
JP001049AV  
JP001048AV  
JP001050AV  
1
1
1
1
1
1
2
6
3
3
Receiver tank:  
30 gallon  
60 gallon  
Beltguard  
Motor pulley:  
3 HP  
AR024700AJ  
AR022500AJ  
BT303900AV  
1
1
1
4
5
PU009753AV  
PU009754AV  
1
1
5 HP  
6
7
8
9
Guard plate  
BG217500AV  
SL300100AV  
SL301000AP  
SL300900AP  
IP087700AV  
GA016701AV  
1
1
1
1
1
1
Aftercooler  
14  
8
Tube air end/aftercooler  
Tube aftercooler/tank  
7
10 Check valve  
13  
11 Pressure gauge  
12 Safety valve  
13 Pressure switch  
14 Scroll air end:  
3 HP  
V-215100AV  
1
1
CW207573AV  
9
SL014002AJ  
SL016502AJ  
1
1
5 HP  
15  
Belt:  
3 HP  
5 HP  
BT010702AV  
BT010702AV  
1
2
12  
11  
10  
10  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Scroll Air Compressors Tankmount/Basemount  
Replacement Parts List for STD Models  
Ref.  
STD Model  
Part Number  
No. Description  
Quantity  
1
Motor:  
3 HP 3 Phase  
3 HP 1 Phase  
5 HP 3 Phase  
5 HP 1 Phase  
MC022374AV  
MC301519AV  
MC022307AV  
MC301520AV  
1
1
1
1
2
1
2
Starter alternator panel:  
3 HP 230V 1 Phase  
5 HP 230V 1 Phase  
3 HP 230V 3 Phase  
5 HP 230V 3 Phase  
3 HP 460V 3 Phase  
5 HP 460V 3 Phase  
ZZ000435AJ  
ZZ000436AJ  
ZZ000418AJ  
ZZ000419AJ  
ZZ000420AJ  
ZZ000421AJ  
1
1
1
1
1
1
4
5
6
3
Receiver tank:  
80 gallon  
120 gallon  
Beltguard  
Belt:  
7
AR022900AJ  
AR023600AJ  
BT303900AV  
1
1
1
4
5
3 HP  
5 HP  
BT010700AV  
BT010700AV  
2
4
6
Motor pulley:  
3 HP  
PU009753AV  
PU009754AV  
BG217500AV  
SL300100AV  
SL301000AP  
SL300900AP  
1
1
1
1
1
1
3
5 HP  
7
8
9
Guard plate  
Aftercooler  
Tube air end/aftercooler  
10 Tube aftercooler/tank  
11 Check valve  
12 Pressure gauge  
13 Safety valve  
14 Pressure switch (Lead)  
15 Pressure switch (Lag)  
16 Scroll air end:  
3 HP  
IP087700AV  
GA016701AV  
V-215100AV  
CW207558AV  
CW207559AV  
1
1
1
1
1
SL014002AJ  
SL016502AJ  
1
1
16  
8
5 HP  
15  
9
10  
14  
13  
12  
11  
11  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Scroll Air Compressors Tankmount/Basemount  
Powerex Limited Warranty  
Powerex 3 Year / 10,000 Hour Extended Parts Limited Warranty - Powerex warrants each Compressor  
Pump or Scroll Air-End against defects in material or workmanship from the date of purchase for a period of  
Three years or 10,000 hours, whichever may occur first. This warranty applies to the exchange of part(s) of  
the compressor pump or air-end found to be defective by an Authorized Powerex Service Center.  
Powerex 1 Year / 5,000 Hour Inlet to Outlet Limited Warranty - Powerex warrants each Compressor  
Unit, System, Pump, or Air-End against defects in material or workmanship from the date of purchase for a  
period of One Year or 5,000 Hours, whichever may occur first. This warranty applies to the exchange of  
defective component part(s) and labor performed by an Authorized Powerex Service Center.  
The above mentioned warranty applies to POWEREX manufactured units or systems only.  
Items listed in the operator’s manual under routine maintenance are not  
covered by this or any other warranty.  
THERE IS NO OTHER EXPRESS WARRANTY. IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILI-  
TY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF PURCHASE:  
AND TO THE EXTENT PERMITTED BY LAW, ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED. THIS IS  
THE EXCLUSIVE REMEDY AND LIABILITY FOR CONSEQUENTIAL DAMAGES UNDER ANY AND ALL WAR-  
RANTIES IS EXCLUDED TO THE EXTENT EXCLUSION IS PERMITTED BY LAW.  
All claims pertaining to the merchandise in this schedule, with the exception of warranty claims, must be  
filed with POWEREX within 6 months of the invoice date, or they will not be honored. Prices, discounts and  
terms are subject to change without notice or as stipulated in specific product quotations. All agreements  
are contingent upon strikes, accidents, or other causes beyond our control. All shipments are carefully  
inspected and counted before leaving the factory. Please inspect carefully any receipt of merchandise not-  
ing any discrepancy or damage on the carrier’s freight bill at the time of delivery. Discrepancies or damage  
which obviously occurred in transit are the carrier’s responsibility and related claims should be made  
promptly directly to the carrier. Returned merchandise will not be accepted without prior written autho-  
rization by POWEREX and deductions from invoices for shortage or damage claims will not be allowed.  
UNLESS OTHERWISE AGREED TO IN WRITING, THESE TERMS AND CONDITIONS WILL CONTROL IN  
ANY TRANSACTION WITH POWEREX any different or conflicting terms as may appear on any order form  
now or later submitted by the buyer. All orders are subject to acceptance by POWEREX.  
Powerex • 150 Production Drive • Harrison, OH 45030 • USA  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Scroll Air Compressor Service and Maintenance  
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.  
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or prop-  
erty damage! Retain instructions for future reference.  
Description  
Dry Type Inlet Filter  
!
DANGER  
GENERAL  
2500 HOURS - MAINTENANCE  
Breathable Air Warning  
The Powerex Oilless Rotary Scroll Air  
Compressor has advanced scroll com-  
pressor technology through the devel-  
opment of a completely oilless unit.  
The inlet filter on the scroll compressor  
assures 99% particulate free air is  
admitted to the unit. Order P/N  
IP032901AV for both the 3 HP and 5HP  
units. Change every 2,500 hours or  
more often in dirty locations.  
This compressor/pump is not equipped  
and should not be used “as is” to supply  
breathing quality air. For any application  
of air for human consumption, the air  
compressor/pump will need to be fitted  
with suitable in-line safety and alarm  
equipment. This additional equipment is  
necessary to properly filter and purify  
the air to meet minimal specifications  
for Grade D breathing as described in  
Compressed Gas Association Commodity  
Specification for air, OSHA, ANSI and/or  
Canadian Standards Associations (CSA).  
The Powerex Scroll Compressor offers a  
dynamically balanced air end which  
insures vibration-free operation. The  
rotary design permits a continuous  
100% duty cycle. No oil separation, oil  
filtration, or inlet valves are required  
on the Powerex Scroll air compressor.  
1. Remove filter cover by releasing  
spring clamps (See Figure 1).  
2. Remove wing screw.  
Do not attempt to  
!
CAUTION  
clean filter. This  
filter requires replacement and is to be  
replaced when contaminated.  
The Powerex oilless rotary scroll air  
compressor is based on the theory of  
scroll compression. A scroll is a free  
standing, intricate spiral bounded on  
one side by a solid, flat plane or base. A  
scroll set, the basic compression ele-  
ment of a scroll compressor, is made up  
of two identical spirals which form  
right and left hand parts. One of these  
scroll components is indexed or phased  
180o with respect to the other so the  
scrolls can mesh.  
3. Clean inlet plate, filter cover and six  
(6) silencer tubes using an air gun or  
by wiping dry with a cloth.  
DISCLAIMER OF WARRANTIES  
4. Install new inlet filter (Part Number  
IP032901AV) and reassemble cover.  
In the event the compressor is used for  
the purpose of breathing air application  
and proper in-line safety and alarm  
equipment is not simultaneously used,  
existing warranties shall be voided, and  
Powerex disclaims any liability whatso-  
ever for any loss, personal injury or  
damage.  
See Service and Maintenance Video  
for Visual and Audio Instructions  
(Part Number IP633900AV).  
Crescent-shaped gas pockets are  
formed and bounded by the spirals and  
the base plate of both scrolls. As the  
moving scroll is orbited around the  
fixed scroll, the pockets formed by the  
meshed scrolls follow the spiral toward  
the center and diminish in size. The  
moving scroll is prevented from rotat-  
ing during this process so the 180o  
phase relationship of the scrolls is main-  
tained. The compressor’s inlet is at the  
outer boundary of the scrolls. The com-  
pressed gas is discharged through the  
outlet at the center of the fixed scroll  
so no valves are needed.  
Silencer Tubes  
Inlet Plate  
Filter Cover  
Figure 1 Inlet Filter and Cover Assembly  
Powerex • 150 Production Drive • Harrison, OH 45030 • USA  
IN259803AV 10/05  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Scroll Air Compressors  
Plastic  
Dust Cap  
Grease Gun  
Grease Compressor  
Bearings  
Grease  
Fitting  
10,000 HOURS - MAINTENANCE  
Per OSHA  
!
WARNING  
regulations, ALL  
power must be locked out before per-  
forming any maintenance.  
Extension  
Adaptor  
This service should  
!
CAUTION  
be performed by an  
authorized Powerex Service Center to  
avoid failure.  
Counter  
Weight  
Key  
Way  
MAIN BEARINGS  
45°  
1. Remove the plastic dust cap. Use  
only one of two locations found on  
the air end (See Figure 2).  
Figure 2  
GUN BEFORE FEEDING TO ELIMINATE  
AIR FROM GREASE PASSAGE OF THE  
NEEDLE ADAPTER. Hold grease gun for  
5 - 10 seconds after feeding to prevent  
grease blowback from the grease fit-  
ting.  
3. Remove the fan duct shroud.  
2. Rotate the compressor pulley until  
the grease fitting is visible through  
the dust cap hole (See Figure 2).  
This will allow regreasing of the  
main bearings.  
4. Remove the three grease caps. Do  
not attempt to loosen or tight-  
en the bolt.  
5. Grease all three pin crank bearings  
(See Figures 3, 4 & 5 and Grease  
Delivery Chart below).  
6. Replace grease caps, fan shroud,  
pulley, etc.  
3. Use a grease gun extension adaptor  
to engage the grease fitting and  
supply the proper volume of grease  
as indicated on the grease delivery  
chart (See Grease Delivery chart  
below & Figure 2).  
The grease fitting,  
located in the cen-  
(See Scroll Service and  
Maintenance Video for Audio and  
Visual Instructions.)  
!
CAUTION  
ter of the pin crank bearing, feeds only  
the orbit scroll side bearing. Use a  
needle adapter to supply grease to the  
housing side bearing. PUMP GREASE  
Use only Powerex  
!
CAUTION  
genuine grease.  
Pump grease gun before feeding (this  
eliminates air from the grease passage  
of the extension adapter. (Complete  
Grease Kit Part Number IP616200AJ and  
Grease Tube Part Number IP600000AV).  
Housing  
Side Bearings  
Orbit Scroll  
Bearings  
3 Grease Caps  
Grease Fitting  
4. Replace plastic dust cap.  
Extension  
Adaptor  
GREASING PIN CRANK BEARINGS  
The bearings on the scroll compressor  
are regreaseable to allow extended  
compressor life. Service should be per-  
formed every 10,000 hours of opera-  
tion.  
Grease  
Gun  
1. Remove the V-Belts and the fan  
cover.  
2. Remove the air end pulley and cool-  
ing fan with a gear puller (See  
Figure 3).  
Fan Duct Shroud  
(Not Shown)  
Air End Pulley & Cooling  
Fan (Not Shown)  
Figure 3  
GREASE DELIVERY  
SLAE03  
SLAE05  
Bearing  
1st Time  
2nd Time  
1st Time  
2nd Time  
Orbit Scroll Bearing  
Pin Crank Bearing Orbit Scroll Side  
Pin Crank Bearing Housing Side  
5 Times  
5 Times  
5 Times  
3 Times  
3 Times  
3 Times  
6 Times  
6 Times  
6 Times  
4 Times  
4 Times  
4 Times  
NOTE: Each pump of the grease gun equals 0.65 grams of grease.  
2
Download from Www.Somanuals.com. All Manuals Search And Download.  
Scroll Air Compressors  
Orbit Scroll Bearings  
Housing  
Side Bearings  
Grease Fitting  
Needle  
Adaptor  
Extension  
Adaptor  
Figure 5  
Figure 4  
Maintenance Schedule  
Operating Hours  
Item  
Action needed  
500  
2500  
5000  
10,000  
15,000  
20,000  
Remarks  
Tank  
Drain moisture  
Replace  
Daily  
Inlet air filter  
Blower fan  
Fan Duct  
G
L
(Every 2,500 hrs or less)  
Part #IP032901AV  
Clean  
G
G
G
G
G
G
G
G
Clean  
Compressor Fins  
Bearings  
Clean  
G
(Every 2,500 hrs or less)  
Regrease  
(Every 5,000 hours for 145 psig scroll) G  
L
L
L
G
G
Service Center Only  
Tip seal set  
V-belt  
Replace  
(Every 5,000 hours for 145 psig scroll) L  
Inspect, replace  
Confirm operation  
*Note 3  
G
L
L
G
G
L
Pressure Switch  
Magnetic starter Inspect  
Replace if contact  
points deteriorated  
Safety valve  
Confirm operation  
G
G
(Every 2,500 hrs or less)  
(Every 2,500 hrs or less)  
Pressure gauge  
Inspect  
Inspect  
Replace  
G
L
NOTES:  
1. Inspect and perform maintenance periodically according to maintenance schedule.  
2. The maintenance schedule relates to the normal operating conditions. If the circumstances and load condition are adverse,  
shorten the cycle time and do maintenance accordingly.  
3. * The tension of the V-belt should be adjusted during the initial stage and inspected every 2,500 hours afterwards. Proper  
belt tension for 3 HP units is 7 lbs./.16” deflection; for 5 HP units, 7 lbs./.19” deflection.  
4. See Compressor Pump Manuals for replacement or service procedures.  
3
Download from Www.Somanuals.com. All Manuals Search And Download.  
Scroll Air Compressors  
4
5
2
Tip Seal Set  
Replacement  
6
1
3
10,000 HOURS - MAINTENANCE  
Per OSHA  
!
WARNING  
regulations, ALL  
power must be locked out before per-  
forming any maintenance.  
Figure 6  
The “Tip Seal Set” is a replacement  
part for SLAE03 and SLAE05 air ends.  
Please read these instructions thor-  
oughly and carefully to ensure correct  
replacement.  
expensive filtration. The tip seal should  
be replaced every 10,000 hours of oper-  
ation.  
Item  
No.  
Description  
Qty.  
1
2
3
4
5
6
HP tip seal for FS  
LP tip seal for FS  
HP tip seal for OS  
LP tip seal for OS  
Dust Seal  
1
1
1
1
1
1
NOTE: Replace tip seal on SLAE03HP  
and SLAE50HP at 5,000 hours when  
operated at 145 psig.  
CONFIRMATION OF THE PARTS  
1. Confirm if the tip seal you pur-  
chased is correct for the air end you  
are repairing (See Parts Listing  
below).  
(See Scroll Service and  
Maintenance Video for Audio and  
Visual Instructions.)  
Backup Tube  
HP = High Pressure  
FS = Fixed Scroll  
LP = Low Pressure  
OS = Orbital Scroll  
The tip seal on the scroll compressor is  
self-lubricated and allows the unit to  
operate efficiently without oil and  
2. Confirm if the following parts are  
included (See Figure 6).  
REPLACEMENT  
1. Remove six nuts with T-type wrench  
and then FS set from air end (See  
Figure 7).  
Tip Seal  
Set  
SLAE03  
SLAE03HP  
SLAE05  
SLAE05HP  
2. Remove LP and HP tip seals from  
Fixed Scroll set and Orbit set. Using  
the tip of a ball-point pen at the  
start will make it much easier (See  
Figure 7).  
Air End  
Model  
Part No.  
3 hp  
92510050  
SLAE03 hp HP  
3
5 hp  
IP604600AV  
5 hp HP  
92663060  
92510050  
3. Remove dust from Scroll with clean  
cloth or air.  
OS or Orbit  
Scroll  
FS or Fixed  
Scroll  
Tip Seal Removal  
Figure 7  
NOTE: In order to distinguish between the tip seal for Fixed Scroll and the tip seal for Orbit Scroll place the tip seal as  
shown below then view from the arrow direction and refer to the figure on the right.  
Orbit Scroll  
Fixed Scroll  
Lip  
(Inside)  
Lip  
Facing  
Left  
Facing  
Right  
(Bottom Side)  
4
Download from Www.Somanuals.com. All Manuals Search And Download.  
Scroll Air Compressors  
both the dust seal and backup tube  
located on outermost side FS set.  
Tip Seal Set  
Replacement (Continued)  
4. Insert new backup tube in the FS  
Scroll in the 6 o’ clock position (See  
Figure 10).  
INSERTING TIP SEALS  
NOTE: Tips seals for Fixed Scroll and  
Orbit Scroll have opposing seal cut  
angels (See NOTE and explanatory dia-  
gram below).  
5. Insert new dust seal on the backup  
tube. Face seamed section of the  
dust seal in the 3 o’clock position  
(See Figure 10).  
Figure 8  
2. Insert so that new LP tip seal will  
contact closely with HP tip seal  
inside Scroll Groove (See Figure 7  
on page 4).  
Insert tip seal so that the lip of tip seal  
is on the bottom of seal groove and  
inner side of involute and the direction  
of lip faces the center of involute (curv-  
ing spiral). See Figure 9. This is to be  
done for both FS and OS sets.  
8. After replacing tip seal set, reassem-  
ble Fixed Scroll set to the Orbit  
Scroll. Tighten 6 nuts temporarily  
and confirm if crankshaft rotates  
smoothly by hand and tighten them  
firmly. Tightening torques are:  
Insert approxi-  
mately half of the  
!
CAUTION  
LP tip seal and remove the tip seal to  
confirm that a notch in the tip seal has  
been achieved. This will prevent move-  
ment during installation (See Figure  
11).  
Use caution not to tear or distort lip.  
Bolt  
Torque  
1. Insert new HP tip seal from the cen-  
ter section for OS or Orbit Scroll so  
that there will be no clearance at the  
tip (start) section (See Figure 8  
and 9).  
First  
Second  
SLAE03/SLAE03HP 15 in lb. 175 in lb.  
SLAE05/SLAE05HP 15 in lb. 175 in lb.  
3. Repeat the same procedure for FS  
or Fixed Scroll tip seal set, remove  
NOTE: Assemble so that dust seal and  
tip seal will not drop between Orbit  
Scroll set and Fixed Scroll set.  
Lip Direction  
Enter  
Side  
Lip Side  
(Grooved Bottom)  
Lip Surface  
(Inside)  
3 o’clock  
Position  
Figure 9  
Dust  
Seal  
Back-up  
Tube  
6 o’clock  
Position  
Machined  
To Avoid Movement  
During Installation  
Figure 11  
Figure 10  
5
Download from Www.Somanuals.com. All Manuals Search And Download.  
Scroll Air Compressors  
6
1
3
A
4
17  
17  
2
7
A
B
14  
5
19  
B
15  
8
16  
11  
12  
18  
15  
9
10  
13  
Figure 12 - Compressor Parts  
6
Download from Www.Somanuals.com. All Manuals Search And Download.  
Scroll Air Compressors  
Service Parts List  
Ref.  
No.  
Part No. For Models  
Description  
SLAE03  
SLAE05  
SLAE03HP  
SLAE05HP  
Quantity  
1
Airend Pulley  
Key  
92805020  
IP600400AV  
IP600600AV  
IP601300AV  
IP601400AV  
IP601600AV  
IP601700AV  
IP601900AV  
IP602000AV  
IP602100AV  
IP032901AV  
IP602200AV  
IP016101AV  
IP602300AV  
IP602400AV  
IP603200AV  
96647011  
92805020  
IP600400AV  
IP600600AV  
IP601300AV  
IP601400AV  
IP601600AV  
IP601700AV  
IP601900AV  
IP602000AV  
IP602100AV  
IP032901AV  
IP602200AV  
IP016101AV  
IP602300AV  
IP602400AV  
IP603200AV  
96647011  
1
1
1
1
1
1
1
1
1
1
1
1
6
1
2
1
2
1
1
2
IP600600AV  
IP601300AV  
IP601400AV  
IP601500AV  
IP601700AV  
IP601800AV  
IP602000AV  
IP602100AV  
IP032901AV  
IP602200AV  
IP016101AV  
IP602300AV  
IP602400AV  
IP603200AV  
96647011  
IP600600AV  
IP601300AV  
IP601400AV  
IP601500AV  
IP601700AV  
IP601800AV  
IP602000AV  
IP602100AV  
IP032901AV  
IP602200AV  
IP016101AV  
IP602300AV  
IP602400AV  
IP603200AV  
96647011  
3
Centrifugal Fan  
Fan Duct (1)  
Fan Duct (2)  
Fan Cover  
4
5
6
7
Fan Dust Gasket (1)  
Heat Insulation Pipe  
Filter Plate  
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
Cartridge Filter  
Intake Pipe  
Intake Filter Cover  
Filter Cover Pipe  
Fan Duct Gasket (2)  
O-Ring  
Long Nipple  
Dust Cap  
IP603500AV  
IP604200AV  
92510050  
IP603500AV  
IP604200AV  
IP604600AV  
IP616200AJ  
IP616100AJ  
IP600000AV  
IP603500AV  
IP604200AV  
92510050  
IP603500AV  
IP604200AV  
92663060  
Wing Bolt  
Tip Seal Set  
*
*
*
Grease Gun Kit  
Grease Gun  
IP616200AJ  
IP616100AJ  
IP600000AV  
Grease (80g.)  
• Not Shown  
7
Download from Www.Somanuals.com. All Manuals Search And Download.  
Scroll Air Compressors  
Powerex Limited Warranty  
POWEREX 3 YEAR / 10,000 HOUR EXTENDED PARTS LIMITED WARRANTY - Powerex warrants each Compressor Pump  
or Scroll Air-End against defects in material or workmanship from the date of purchase for a period of Three years or  
10,000 hours, whichever may occur first. This warranty applies to the exchange of part(s) of the compressor pump or  
air-end found to be defective by an Authorized Powerex Service Center.  
POWEREX 1 YEAR / 5,000 HOUR INLET TO OUTLET LIMITED WARRANTY - Powerex warrants each Compressor Unit,  
System, Pump, or Air-End against defects in material or workmanship from the date of purchase for a period of One  
Year or 5,000 Hours, whichever may occur first. This warranty applies to the exchange of defective component  
part(s) and labor performed by an Authorized Powerex Service Center.  
Coverage. The above mentioned warranty applies to Powerex manufactured units or systems only. Items listed  
in the operator’s manual under routine maintenance are not covered by this or any other warranty. Failure to  
complete maintenance as stated in the maintenance schedule will void this warranty.  
THERE IS NO OTHER EXPRESS WARRANTY. IMPLIED WARRANTIES, INCLUDING THOSE OF MER-  
CHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM THE  
DATE OF PURCHASE: AND TO THE EXTENT PERMITTED BY LAW, ANY AND ALL IMPLIED WARRANTIES  
ARE EXCLUDED. THIS IS THE EXCLUSIVE REMEDY AND LIABILITY FOR CONSEQUENTIAL DAMAGES  
UNDER ANY AND ALL WARRANTIES IS EXCLUDED TO THE EXTENT EXCLUSION IS PERMITTED BY LAW.  
Limitation of Liability. To the extent allowable under applicable law, Powerex’s liability for consequential and  
incidental damages is expressly disclaimed. Powerex’s liability in all events is limited to, and shall not exceed,  
the purchase price paid.  
Warranty Disclaimer. Powerex has made a diligent effort to illustrate and describe the products in this  
literature accurately; however, such illustrations and descriptions are for the sole purpose of identification,  
and do not express or imply a warranty that the products are merchantable, or fit for a particular purpose, or  
that the products will necessarily conform to the illustrations or descriptions.  
Product Suitability. Many jurisdictions have codes and regulations governing sales, construction, installation,  
and/or use of products for certain purposes, which may vary from those in neighboring areas. While Powerex  
attempts to assure that its products comply with such codes, it cannot guarantee compliance, and cannot be  
responsible for how the product is installed or used. Before purchase and use of a product, please review the  
product applications,and national and local codes and regulations, and be sure that the product, installation,  
and use will comply with them.  
Claims. Claims pertaining to the merchandise in this schedule, with the exception of warranty claims, must be  
filed with POWEREX within 6 months of the invoice date, or they will not be honored. Prices, discounts and  
terms are subject to change without notice or as stipulated in specific product quotations. All agreements are  
contingent upon strikes, accidents, or other causes beyond our control. All shipments are carefully inspected  
and counted before leaving the factory. Please inspect carefully any receipt of merchandise noting any  
discrepancy or damage on the carrier’s freight bill at the time of delivery. Discrepancies or damage which  
obviously occurred in transit are the carrier’s responsibility and related claims should be made promptly  
directly to the carrier. Returned merchandise will not be accepted without prior written authorization by  
POWEREX and deductions from invoices for shortage or damage claims will not be allowed. UNLESS  
OTHERWISE AGREED TO IN WRITING, THESE TERMS AND CONDITIONS WILL CONTROL IN ANY  
TRANSACTION WITH POWEREX any different or conflicting terms as may appear on any order form  
now or later submitted by the buyer. All orders are subject to acceptance by POWEREX.  
Powerex • 150 Production Drive • Harrison, OH 45030 • USA  
Download from Www.Somanuals.com. All Manuals Search And Download.  

Peavey Speaker PR 603 User Manual
Philips Camera Accessories LR6PS32C User Manual
Philips Electric Toothbrush HX2225 User Manual
Philips Electric Toothbrush HX6711 02 User Manual
Philips Headphones HS502 User Manual
Philips Scanner 42PFL6805H User Manual
Philips Stereo System SDV4401 User Manual
Philips Water System AZT9230 User Manual
Polaroid DVD Recorder DRA 01601A User Manual
Princeton Webcam 4411 0143 User Manual