IMPORTANT MANUAL
Do Not Throw Away
OWNER'S MANUAL
MODEL NUMBER:
WARNING:
Read the Owner's Manual and
follow all Warnings and Safety
Instructions. Failure to do so
can result in serious injury.
PR621
SNOW THROWER
436430 08.17.10 TH
Printed in the U.S.A.
Always Wear Eye Protection During Operation
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2. Exercise extreme caution when operating on or cross-
ing gravel drives, walks, or roads. Stay alert for hidden
hazards or traffic.
3. After striking a foreign object, stop the engine (motor),
disconnect the cord on electric motors, thoroughly
inspect the snow thrower for any damage, and repair
the damage before restarting and operating the snow
thrower. Remove key.
4. If the unit should start to vibrate abnormally, stop the
engine (motor) and check immediately for the cause.
Vibration is generally a warning of trouble.
5. Stop the engine (motor) whenever you leave the op-
erating position, before unclogging the auger housing
or discharge chute, and when making any repairs,
adjustments or inspections.
6. Whencleaning,repairingorinspectingthesnowthrower,
stoptheengineandmakecertaintheaugerbladesand
all moving parts have stopped. Remove key.
7. Do not run the engine indoors, except when starting
the engine and for transporting the snow thrower in or
out of the building. Open the outside doors; exhaust
fumes are dangerous.
8. Exercise extreme caution when operating on slopes.
9. Neveroperatethesnowthrowerwithoutproperguards,
andothersafetyprotectivedevicesinplaceandworking.
Maintenance and Storage
1. Check shear bolts and other bolts at frequent intervals
for proper tightness to be sure the equipment is in safe
working condition.
2. Never store themachinewith fuel inthefuel tankinside
a building where ignition sources are present such as
hot water heaters, space heaters, or clothes dryers.
Allowtheenginetocoolbeforestoringinanyenclosure.
3. Always refer to operator’s manual for important details
if the snow thrower is to be stored for an extended
period.
4. Maintain or replace safety and instruction labels, as
necessary.
5. Run the machine a few minutes after throwing snow
to prevent freeze-up of the collector/impeller.
SERIAL NUMBER: ___________________________
DATE OF PURCHASE: _______________________
THEMODELANDSERIALNUMBERSWILLBEFOUND
ONADECALATTACHEDTOTHEREAROFTHESNOW
THROWER HOUSING (Figure 1).
YOUSHOULDRECORDBOTHSERIALNUMBERAND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.
10. Never direct the discharge toward people or areas
where property damage can occur. Keep children and
others away.
11. Do not overload the machine capacity by attempting
to clear snow at too fast a rate.
12. Never operate the machine at high transport speeds
on slippery surfaces. Look behind and use care when
operating in reverse.
PRODUCT MAINTENANCE LEVEL
SERIAL
MODEL
CATALOG
13. Disengage power to the auger blades when snow
thrower is transported or not in use.
CONFORMS TO ANSI B71.3-2005 SAFETY STANDARDS
FOR SERVICE CALL 1-800-849-1297
ASSEMBLED IN U.S.A.
Orangeburg, SC 29118
407435
14. Use only attachments and accessories approved by
the manufacturer of the snow thrower.
15. Never operate the snow thrower without good visibility
or light. Always be sure of your footing, and keep a firm
hold on the handles. Walk; never run.
Figure 1
CUSTOMER RESPONSIBILITIES
16. Never touch a hot engine or muffler.
•
•
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for
and using your snow thrower.
Follow the instructions under “Maintenance” and “Stor-
age” sections of this manual.
Clearing a Clogged Discharge Chute
•
Hand contact with the rotating auger blades
inside the discharge chute is the most common
cause of injury associated with snow throwers.
Never use your hand to clean out the discharge
chute.
PRODUCT SPECIFICATIONS
Gasoline Capacity 1.6 Quarts (1,5 Liters)
and Type:
Unleaded Regular only
To clear the chute:
1. SHUT THE ENGINE OFF!
2. Wait 10 seconds to be sure the auger blades have
stopped rotating.
Oil Type
(API SG–SL):
SAE 30 (above 50°F)
SAE 5W-30 or 10W-30
(32° to 50°F)
SAE 5W-30 (below 32°F)
3. Always use a clearing tool at least 15 inches long.
Oil Capacity:
16 Ounces (0,47 Liters)
Spark Plug:
Gap:
F6RTC
0.030" (0,762 mm)
3
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TABLE OF CONTENTS
SAFETY RULES ........................................................ 2-3
MAINTENANCE..................................................... 11-15
STORAGE................................................................... 16
TROUBLESHOOTING................................................ 17
REPAIR PARTS ..................................................... 18-26
WARRANTY................................................................ 28
PRODUCT SPECIFICATIONS...................................... 3
CUSTOMER RESPONSIBILITIES................................ 3
SAFETY AND INSTRUCTIONAL DECALS ................. 4
SETUP........................................................................ 5-6
OPERATION ............................................................ 7-11
KNOW YOUR SNOW THROWER
READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Com-
pare the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments.
Save this manual for future reference.
These symbols may appear on your snow thrower or in literature supplied with the product. Learn and under-
stand their meaning.
IMPORTANT: Safety and instruction decals are located near areas of potential danger. Replace damaged decals.
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4
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Setup
Loose Parts
Use the chart below to verify that all parts have been shipped.
Procedure
Description
No parts required
Qty.
–
Use
Unfold the handle.
1.
2.
Carriage bolts
Flange nuts
Washers
Knob
5
4
2
1
1
1
Install the discharge chute.
Install the discharge chute.
Install the discharge chute.
Install the discharge chute.
Chute
Deflector
1. Unfolding the Handle
Procedure
2. Installing the Discharge
Chute
1. Loosen the two handle knobs and pull out the two
handle bolts until you can move the handle freely and
rotate the handle to the operating position (Figure 2).
5
4
2
1
1
1
Carriage bolts
Flange nuts
Washers
Knob
Chute
Deflector
1
Procedure
Install the discharge chute as shown (Figure 4).
1
2
5
4
3
4
Figure 2
1. Handle knobs
2. Handle bolt
2
3
2. Tightenthehandleknobsuntiltheyaresnug(Figure3).
6
Figure 4
4. Washer
5. Knob
6. Discharge chute
1. Deflector
2. Carriage bolts
3. Flange nuts
Figure 3
IMPORTANT: Do not overtighten the flange nuts;
otherwise you may damage the discharge chute.
5
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3. Filling the Engine with Oil
Product Overview
ENGINE
See engine manual.
13
LUBRICATION
1
4
Use only high quality detergent oil rated with API service
classification SG–SL. Select the oil's SAE viscosity grade
according to your expected operating temperature.
2
12
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.
5
3
*11
Changetheoilafterevery25hoursofoperationoratleastonce
ayearifthesnowthrowerisnotusedfor25hoursinoneyear.
6
7
Check the crankcase oil level before starting the engine
and after each five (5) hours of continuous use. Tighten oil
fill cap / dipstick securely each time you check the oil level.
8
10
9
*11
Figure 7
Figure 5
1. Discharge chute
2. Chute deflector handle
3. Fuel tank cap
4. Control bar
8. Electric-start button
9. Oil drain plug
NOTE: 10W30 synthetic oil is acceptable for use in cold
temperatures.
10. Drive belt cover
*11. Oil fill cap/dipstick
12. Ignition key
1. Move the snowthrower to a level surface.
2. Clean around the dipstick (Figure 6).
5. Recoil start handle
6. Primer
NOTE: Dipstick location may vary depending on engine
type.
13. Chute deflector
3. Remove either side mounted filler cap dipstick or high
oil fill dipstick and wipe it clean.
7. Choke lever
* Dipstick location may vary depending on engine type.
1
Fill if oil
is below
“Add”
on the
dipstick
Fill if oil is
below letter
“L” on the
filler cap
Figure 6
1. Oil filler cap/dipstick
4. Insert the dipstick into the filler neck and turn clockwise
until fully seated. Then remove the dipstick by turning
it counter-clockwise.
5. Fill oil to "FULL" on dipstick with the recommended oil.
6. Securely screw in the oil filler cap/dipstick.
6
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NOTE: For best results, purchase only the quantity of
gasoline that you expect to use in 30 days. Otherwise,
you may add fuel stabilizer to newly purchased gasoline
to keep it fresh for up to 6 months.
Operation
NOTE: Determine the left and right sides of the machine
from the normal operating position.
Checking the Engine Oil
Level
• Gasoline is extremely flammable and explosive.
A fire or explosion from gasoline can burn you
and others.
• To prevent a static charge from igniting the gaso-
line, place the container and/or snowthrower on
the ground before filling, not in a vehicle or on
an object.
NOTE: 10W30 synthetic oil is acceptable for use in cold
temperatures.
1. Move the snowthrower to a level surface.
2. Clean around the dipstick (Figure 9).
NOTE: Dipstick location may vary depending on engine
type.
• Fill the tank outdoors when the engine is cold.
Wipe up spills.
• Do not handle gasoline when smoking or around
an open flame or sparks.
3. Remove either side mounted filler cap dipstick or high
oil fill dipstick and wipe it clean.
• Store gasoline in an approved fuel container, out
of the reach of children.
• Do not tip the snowthrower with fuel in the fuel
tank.
1
Fill if oil
is below
“Add”
The operation of any snow thrower can result
in foreign objects thrown into the eyes, which
canresultinsevereeyedamage. Alwayswear
safety glasses or eye shields while operating
your snow thrower or performing any adjust-
ments or repairs. We recommend standard safety glasses
on the
dipstick
or a wide vision safety mask worn over spectacles.
Fill if oil is
below letter
“L” on the
filler cap
IMPORTANT: Know how to operate all controls before
adding fuel or attempting to start the engine.
Figure 9
Filling the Fuel Tank
1. Oil filler cap/dipstick
Fill the fuel tank with fresh unleaded gasoline, do not
exceed 87 octane rating (Figure 8).
4. Insert the dipstick into the filler neck and turn clockwise
until fully seated. Then remove the dipstick by turning
it counter-clockwise.
5. Fill oil to "FULL" on dipstick with the recommended oil.
6. Securely screw in the oil filler cap/dipstick.
NOTE: Running the engine with a low oil level can cause
enginedamage.Alwayschecktheengineoilbeforestartup.
NOTE: Running the engine with too much oil may cause
engine damage and excess smoke in the exhaust. Always
check the engine oil level before start up.
Figure 8
IMPORTANT: Do not add oil to the gasoline.
IMPORTANT: Do not use E85 blended fuels. This engine
is not E20/E30/E85 compatible. Alternative fuels with
high alcohol content can cause hard starting, poor engine
performance, and may cause internal engine damage.
7
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3. Firmly push in the primer 3 times with your thumb,
holding the primer in a for a second before releasing
it each time (Figure 12).
Starting the Engine
1. Push key in (Figure 10).
1
1
Figure 12
1. Primer
Figure 10
1. Key
NOTE: Remove your glove when you push in the primer
so that air cannot escape from the primer hole.
2. Move choke lever to left position (Figure 11).
IMPORTANT: Do not use the primer or the choke if the
engine has been running and is hot. Excessive priming
may flood the engine and prevent it from starting.
4. Connect an extension cord to the snowthrower and
plug the other end into a three-hole grounded 120
volt A.C. receptacle and push the electric-start button
(Figure 13), or pull the recoil start handle (Figure 14).
1
1
Figure 11
1. Choke lever
Figure 13
1. Electric start button
NOTE: Use only a UL-listed, 16-gauge extension cord
recommended for outdoor use that is not longer than 50
feet (15 m).
8
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Engaging the Auger Blades
The electrical cord can become damaged, causing
a shock or fire.
To engage the auger blades, hold the control bar against
the handle (Figure 15).
Thoroughlyinspecttheelectricalcordbeforeplug-
ging it into a power source. If the cord is damaged,
do not use it to start the snowthrower. Replace or
repair the damaged cord immediately. Contact an
Authorized Service Dealer for assistance.
1
1
Figure 15
1. Control bar
Disengaging the Auger
Blades
To disengage the auger blades, release the control bar
(Figure 16).
Figure 14
1. Recoil start handle
IMPORTANT: Run the electric starter no more than 10
times at intervals of 5 seconds on, then 5 seconds off.
Running the electric starter extensively can overheat and
damage it. If the engine does not start after this series
of attempts, wait at least 40 minutes to allow the starter
to cool before attempting to start it again. If the engine
does not start after the second series of attempts, take
the snowthrower to an Authorized Service Dealer for
service.
1
NOTE: If you pull the recoil handle and feel no resistance,
the starter may be frozen. Thaw out the starter before
attempting to start the snowthrower.
5. While the engine is running, move the choke lever
slowly to the right position.
6. Unplug the extension cord from the power source and
the snowthrower (Figure 13).
Unplug the power cord whenever you are not start-
ing the snowthrower.
Figure 16
1. Control bar
9
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Stopping the Engine
To stop the engine, pull key out (Figure 17).
Clearing a Clogged
Discharge Chute
Hand contact with the rotating auger blades
inside the discharge chute is the most common
cause of injury associated with snow throwers.
Never use your hand to clean out the discharge
chute.
1
To clear the chute:
1. SHUT THE ENGINE OFF!
2. Wait 10 seconds to be sure the auger blades have
stopped rotating.
3. Always use a clearing tool at least 15 inches long, not
your hands (Figure 19).
1. Key
Figure 17
Adjusting the Discharge
Chute and Chute Deflector
Toadjustthedischargechute, movedeflectorchutehandle
left or right to desired position (Figure 18).
Figure 19
1
3
2
Preventing Freeze-up after
Use
•
Let the engine run for a few minutes to prevent moving
parts from freezing. Stop the engine, wait for all mov-
ing parts to stop, and remove ice and snow from the
snowthrower.
•
•
Clean off any snow and ice from the base of the chute.
Rotate the discharge chute left and right to free it from
any ice buildup.
•
With the ignition key in the Off position, pull the recoil
starter handle several times or connect the electrical
cord to a power source and the snowthrower and push
theelectricstartbuttononcetopreventtherecoilstarter
and/or the electric starter from freezing up.
Figure 18
•
In snowy and cold conditions, some controls and mov-
ing parts may freeze. Do not use excessive force when
trying to operate frozen controls. If you have difficulty
operating any control or part, start the engine and let
it run for a few minutes.
1. Chute deflector knob
2. Chute deflector
3. Chute handle
To raise or lower the angle of the chute deflector, loosen
the chute deflector knob on the chute deflector and move
the chute deflector up or down (Figure 18).
10
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Operating Tips
•
•
The best time to remove snow is the early morning.
At this time the snow is usually dry and has not been
exposed to the direct sun and warming temperatures.
Slightly overlap each successive path to ensure all
snow will be removed.
The auger blades can throw stones, toys, and
other foreign objects and cause serious personal
injury to the operator or to bystanders.
• Keep the area to be cleared free of all objects
that the auger blades could pick up and throw.
• Keep all children and pets away from the area
of operation.
•
•
Throw snow downwind whenever possible.
For extremely heavy snow, reduce the width of snow
removal by overlapping previous path and moving
slowly.
•
•
•
Keep engine clean and clear of snow during use. This
will help air flow and extend engine life.
After snow-throwing is completed, allow engine to run
for a few minutes to melt snow and ice off the engine.
Clean the entire snow thrower thoroughly after each
use and wipe dry so it is ready for next use.
• Do not operate snow thrower if weather condi-
tions impair visibility. Throwing snow during
a heavy, windy snowstorm can blind you and
be hazardous to the safe operation of the snow
thrower.
Maintenance
NOTE: Determine the left and right sides of the machine from the normal operating position.
11
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Adjusting the Control Cable
1. With the control bar disengaged, unhook and move
the control cable to the highest position. (Figure 21).
Adjusting the Control Cable
Checking the Control Cable
Release the control bar to remove the slack in the control
cable (Figure 20).
1
Position 2
2
3
1
Position 1: Default position
(LowerHoleasshowninillustration)
Figure 21
1. Control bar
2. Adjuster link
3. Cable positions
Figure 20
1. Control bar
Inspecting the Auger Blades
Before each session, inspect the auger blades for wear.
When a auger blade edge has worn down have an
Authorized Service Dealer replace the auger blades and
the scraper (Figure 22).
IMPORTANT: The control cable must contain some slack
when you disengage the control bar for the auger blades
to stop properly.
NOTE: You may need to adjust the control cable from
position 1 (default) to position 2 if you notice belt slip
when the control bar is engaged.
NOTE: If the control cable is adjusted to position 2,
ensure that the auger stops properly when the control bar
is released
1
2
Figure 22
1. Auger blades
2. Scraper
12
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7. Clean around the oil filler cap/dipstick (Figure 24).
Changing the Engine Oil
Run the engine a few minutes before changing the
oil to warm it. Warm oil flows better and carries more
contaminants.
8. Unscrew the oil fill cap/dipstick and remove it
(Figure 24).
9. With the snowthrower in the operating position, care-
fully pour oil into the oil fill hole until "Full" on the fill
cap/dipstick line (Figure 26).
Maxfill:18oz.(0.5l),type:automotivedetergentoilwith
an API service classification of SJ, SL, or higher.
Use Figure 25 below to select the best oil viscosity for
the outdoor temperature range expected:
The engine oil will be hot. Avoid skin contact
with the used engine oil.
1. Move snowthrower to a level surface.
2. Run snowthrower until all fuel has been depleted.
3. Remove ignition key.
Figure 25
1
Fill if oil
is below
“Add”
on the
dipstick
Figure 23
1. Oil drain plug
4. Place an oil drain pan under the oil drain plug, remove
theoildrainplug,andtipthesnowthrowerbackwardand
drain the used oil in the oil drain pan (Figure 23).
Fill if oil is
below letter
“L” on the
filler cap
5. After draining the used oil, return the snowthrower to
the operating position.
6. Install the oil drain plug and torque to 145-150 in-lbs
(17 N-m).
NOTE: Dipstick location may vary depending on engine
type.
Figure 26
NOTE: 10W30 synthetic oil is acceptable for use in cold
temperatures.
10. Screw in the oil fill cap/dipstick and hand tighten it
securely.
11. Wipe up any spilled oil.
1
12. Dispose of the used oil properly at a local recycling
center.
1
Figure 24
1. Oil fill cap/dipstick
13
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5. Remove the oil fill cap.
6. Remove the shroud assembly (Figure 28).
7. Install the oil fill cap.
Servicing the Spark Plug
Use a NGK BPR6ES, Champion RN9YC, or BOSCH
WR6DC spark plug or equivalent.
8. Disconnect the spark plug wire from the spark plug
(Figure 29).
1. Stop the engine and wait for all moving parts to stop.
2. Rotate the discharge chute so that it faces forward.
3. Remove the discharge chute, the discharge chute
handle by removing the three carriage bolts and flange
nuts (Figure 27).
9. Clean around the spark plug.
10. Remove the spark plug from the cylinder head.
1
1
2
3
Figure 29
1. Spark plug wire
IMPORTANT: Replace a cracked, fouled, or dirty spark
plug. Do not clean the electrodes because grit entering
the cylinder can damage the engine.
11. Set the gap on the plug to 0.030 inch (0.76 mm)
(Figure 30).
Figure 27
1. Discharge chute
3. Flange nuts
2. Carriage bolts
0.030 inch
(0.76 mm)
4. Remove the six screws that secure the shroud as-
sembly (Figure 28).
1
2
Figure 30
12. Installthesparkplugandtorqueitto20–22ft-lb(27–30
N-m).
13. Connect the spark plug wire to the spark plug
(Figure 29).
3
14. Remove the oil fill cap.
15. Install the shroud with the screws removed in step 4
(Figure 28).
Figure 28
NOTE: Ensure that the shroud assembly fits together in
the side grooves.
1. Screw
3. Oil fill cap
16. Install the oil fill cap.
2. Shroud assembly
17. Install the discharge chute, and the discharge chute
handle onto the snowthrower using the hardware re-
moved in step 3 (Figure 27).
14
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4. Install the new drive belt, routing it as shown in
(Figure 32).
NOTE: Route the new drive belt first around the engine
pulley, then the idler pulley, and finally around the drive
pulley while pressing down on the front of the idler arm.
(Figure 32).
Replacing the Drive Belt
If drive belt becomes worn, oil-soaked, excessively
cracked, frayed, or otherwise damaged, replace the belt.
1. Removethedrivesidecoverbyremovingthesixscrews
as shown in (Figure 31).
5. Install the drive side cover with the screws removed in
step 1.
5
3
6
2
4
1
7
2
1
3
2
Figure 31
4
Figure 32
1. Drive side cover
2. Screw
5. Idler pulley
6. Engine pulley
7. Drive belt
1. Idler arm
3. Drive pulley
4. Idler arm
2. Idler pulley
3. Engine pulley
4. Drive pulley
2. Press down on front of idler arm to release the belt
tension (Figure 31).
3. Removethedrivebeltfromthedrivepulley(Figure31).
NOTE: Ensure that the drive belt is properly adjusted
and operating; refer to Checking the Control Cable and
Adjusting the Control Cable in the Maintenance section
of this manual.
15
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ENGINE OIL
Storage
Drain oil (with engine warm) and replace with clean engine
oil. (See “Changing the Engine Oil” section of this manual).
Storing the Snowthrower
CYLINDER
1. Remove spark plug.
2. Pour one ounce (29 ml) of oil through spark plug hole
into cylinder.
Immediately prepare your snow thrower for storage at
the end of the season or if the unit will not be used for 30
days or more.
3. Pullrecoilstarterhandleslowlyafewtimestodistribute
oil.
WARNING: Never store the snow thrower with
gasoline in the tank inside a building where fumes
may reach an open flame, spark or pilot light as
on a furnace, water heater, clothes dryer or gas
appliance. Allow the engine to cool before storing
in any enclosure.
4. Replace with new spark plug.
OTHER
•
•
•
Remove safety ignition key; store it in a safe place.
Do not store gasoline from one season to another.
Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
SNOW THROWER
When snow thrower is to be stored for a period of time,
clean it thoroughly, remove all dirt, grease, leaves, etc.
Store in a clean, dry area.
1. Clean entire snow thrower after each use.
2. Inspect and replace belts, if necessary (See “Replace-
ing the Drive Belt” section of this manual).
•
•
If possible, store your snow thrower indoors and cover
it to protect it from dust and dirt.
Cover your snow thrower with a suitable protective
cover that does not retain moisture. Do not use plastic.
Plastic cannot breathe, which allows condensation to
form and will cause your snow thrower to rust.
IMPORTANT: Never cover snow thrower while engine/
exhaust area is still warm.
3. Besurethatallnuts,bolts,screws,andpinsaresecurely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.
4. Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
FUEL SYSTEM
IMPORTANT: It is important to prevent gum deposits from
forming in essential fuel system parts such as carburetor,
fuel hose, or tank during storage. Also, alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation
of acids during storage. Acidic gas can damage the fuel
system of an engine while in storage.
•
•
•
Empty the fuel tank by starting the engine and letting
it run until the fuel lines and carburetor are empty.
Never use engine or carburetor cleaner products in
the fuel tank or permanent damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in mini-
mizing the formation of fuel gum deposits during storage.
Add stabilizer to gasoline in fuel tank or storage container.
Always follow the mix ratio found on stabilizer container.
Run engine at least 10 minutes after adding stabilizer to
allow the stabilizer to reach the carburetor. Do not empty
the gas tank and carburetor if using fuel stabilizer.
16
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Troubleshooting
See appropriate section in manual unless directed to an authorized service center/department.
PROBLEM
CAUSE
CORRECTION
Does not start
1. Fuel shut-off valve (if so
equipped) in OFF position.
2. Safety ignition key
is not inserted.
1. Turn fuel shut-off valve to OPEN position.
2. Insert safety ignition key.
3. Out of fuel.
3. Fill fuel tank with fresh, clean gasoline.
4. Move throttle to FAST position
(or ON/OFF switch to ON position).
5. Move to FULL position.
6. Prime as instructed in the Operation section of this manual.
7. Wait a few minutes before restarting, DO NOT prime.
8. Connect wire to spark plug.
4. Throttle in STOP position
(or ON/OFF switch is OFF).
5. Choke in OFF position.
6. Primer not depressed.
7. Engine is flooded.
8. Spark plug wire is
disconnected.
9. Bad spark plug.
10. Stale fuel.
11. Water in fuel.
9. Replace spark plug.
10. Empty fuel tank & carburetor, refill with fresh, clean gasoline.
11. Empty fuel tank & carburetor, refill with fresh, clean gasoline.
Loss of power
1. Spark plug wire loose.
2. Throwing too much snow.
3. Fuel tank cap is covered
with ice or snow.
1. Reconnect spark plug wire.
2. Reduce speed and width of swath.
3. Remove ice and snow on and around fuel tank cap.
4. Dirty or clogged muffler.
5. Improper cable length.
4. Clean or replace muffler.
5. Adjust cable.
Engine idles or
runs roughly
1. Choke is in FULL position.
2. Blockage in fuel line.
3. Stale fuel.
4. Water in fuel.
5. Carburetor is in need of
adjustment or overhaul.
1. Move choke to OFF position.
2. Clean fuel line.
3. Empty fuel tank & carburetor, refill with fresh, clean gasoline.
4. Empty fuel tank & carburetor, refill with fresh, clean gasoline.
5. Contact an authorized service center/department.
Excessive
vibration
1. Loose parts or damaged
augers or impeller.
1. Tighten all fasteners. Replace damaged parts. If vibration
remains, contact an authorized service center/department.
Recoil starter
is hard to pull
1. Frozen recoil starter.
1. See “IF RECOIL STARTER HAS FROZEN”
in the Operation section of this manual.
Loss of traction 1. Drive belt is worn.
1. Check / replace drive belt.
2. Check / reinstall drive belt.
3. Contact an authorized service center/department.
drive / slowing
of drive speed
2. Drive belt is off of pulley.
3. Auger blades worn.
Loss of snow
discharge or
slowing of
1. Auger belt is off of pulley.
2. Auger belt is worn.
3. Clogged discharge chute.
1. Check / reinstall auger belt.
2. Check / replace auger belt.
3. Clean snow chute.
4. Remove debris or foreign object from augers / impeller.
snow discharge 4. Augers / impeller jammed.
17
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REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR621 (96182000300)
CHUTE ASSEMBLY
1
4
4
2
4
2
5
18
3
6
19
19
16
7
17
6
8
15
20
9
15
10
11
21
19
SSST-Chute asm_5
4
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
18
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REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR621 (96182000300)
CHUTE ASSEMBLY
KEY
NO.
PART
NO.
QTY
1
DESCRIPTION
1
434877
CHUTE.RATCHETING.PLASTIC.W/GRV
PLATE.CHUTE.RETAINER
PLATE.CHUTE.BASE
BOLT.HEX.WSH.HD.13-16 X 3/4
HANDLE.CHUTE.MS428
NUT.LOCK.HX.W/INS 5/16-18 UNC PL
SPRING.RATCHET.ARM
BOLT.SHOULDER.1/4-20 UNC X .94
ARM.CHUTE.RATCHET
HEX.NUT.1/4-20 NYLON LOCKING
PLENUM
2
434876X431
434875X431
17411312
434885X428
73970500
434879
2
3
1
4
6
5
1
6
4
7
1
8
81328
1
9
434878
1
10
11
15
16
17
18
19
20
21
132004
1
435980X428
437318
1
5
CARRIAGE.BOLT
434884X428
189713X428
434886X428
19131316
19132016
428867
1
CHUTE
1
HANDLE.KNOB
1
DEFLECTOR.CHUTE
WASHER
3
1
WASHER.RATCHET.PAWL
BOLT
1
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
19
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REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR621 (96182000300)
HANDLE ASSEMBLY
1
2
5
4
3
5
6
SSST-Handle asm_1
KEY
NO.
PART
NO.
QTY
DESCRIPTION
1
2
3
4
5
6
434805X431
434786X431
434806
1
1
1
2
2
1
BAIL.HANDLE.PAINT.MS431
HANDLE.PNT.UPPER.SSST
CONTROL.CABLE
189713X428
191574
KNOB.HANDLE.BLACK
BOLT.HANDLE.BLACK PATCHED
CLIP.PUSH-IN.HINGED
145006
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
20
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REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR621 (96182000300)
AUGER ASSEMBLY
2
1
3
10
11
4
14
7
5
6
13
1
9
12
8
9
11
12
5
10
5
11
13
6
4
SSST-Auger asm_1
7
1
KEY
PART
NO.
NO.
1
QTY
DESCRIPTION
BOLT.CARRIAGE
72110407
5142H
12
1
2
PIN.ROLL.3/16 X 1-1/4
BOLT.1/4-20.1.50"
3
199687
1
4
434777X431
132004
2
PLATE.CENTER.BLADE
5
13
8
HEX.NUT.1/4-20 NYLON LOCKING
WASHER 9/32 X 5/8 X 16 GA.
BLADE.AUGER
6
19091016
435302
7
2
8
434862X428
434010X431
110485X
17600406
72110404
73680400
12000028
1
WELDMENT.AUGER.ASM
9
2
SUPPORT.BEARING.SSST.PNT
BEARING.BALL.MANDREL
SCREW.HEX.WASHEAD.1/4-20 X 3/8
BOLT.CARR.SS.1/4-20 UNC X 1/2.GR5
WHIZ.LOCK.NUTS.BEARING CAPS
RETAINING.CLIP
10
11
12
13
14
2
4
2
2
1
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
21
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REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR621 (96182000300)
SHROUD ASSEMBLY
14
5
6
16
1
7
17
4
17
10
15
17
3
2
10
8
9
10
12
SSST-Shroud asm_7
11
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
22
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REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR621 (96182000300)
SHROUD ASSEMBLY
KEY
NO.
1
PART
NO.
QTY
1
DESCRIPTION
435905X428
435904X428
434883X421
430220
COVER.NON-DRIVE.SIDE.MS428
COVER.DRIVE.SIDE.MS428
TOP.COVER
2
1
3
1
4
1
CAP.ASM.FUEL.2.25"FR.N/CB.E10
BULB.PRIMER
5
436235
1
6
435407
1
KEY HOUSING
7
434867X428
434873X431
17411312
17490412
434880
1
TOP.REAR.COVER
PLATE.EXHAUST.PNT.
SCREW
8
1
9
2
10
11
12
14
15
16
17
12
1
SCREW.HEXWSH.THDROL.1/4-20X3/4
TANK.FUEL.ASM.
146848
2
TIE.CABLE.24.5X.29.NYLON.WHITE
KEY
435409
2
434868
4
CLIP
436276
1
HANDLE.STARTER
CLIP.THREADED
196688
4
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
23
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REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR621 (96182000300)
FRAME ASSEMBLY
11
1
10
3
4
12
2
8
3
12
5
6
4
6
9
SSST-Frame asm_3
7
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
24
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REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR621 (96182000300)
FRAME ASSEMBLY
KEY
NO.
PART
NO.
QTY
1
DESCRIPTION
1
434856
LCT.ENGINE
2
434009X431
431937X428
435417
1
FRAME.WELDMENT
WHEEL.7X1.5.DMD.GS.3SPK.MS428
NUT.PUSH.AXLE.0.5IN
SCREW. 5/16-24 X 2.00"HHCS
BOLT.ENG. 3/8-16 X 1.280
NUT.HEX.FLANGE.1/4-20.CTR.LOCK
BOLT.RDHD.SQNK.1/4-20 UNC X 5/8
PLATE.SCRAPER
3
2
4
2
5
435578
2
6
150406
2
7
191730
3
8
72140405
435535
3
9
1
10
11
12
434857
2
SPACER.ENGINE
434874
1
LEVER.CHOKE
17411312
2
BOLT
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
25
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REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR621 (96182000300)
DRIVE ASSEMBLY
1
3
7
4
5
2
8
6
11
10
9
10
SSST-Drive asm_4
13
KEY
NO.
PART
NO.
QTY
1
DESCRIPTION
1
434860
434502
426490
851074
437261
430817
434859
434848X431
166043
17060620
199092
435383
436430
SPACER.ENGINE.CRANK
KEEPER.ENGINE.BELT
2
1
3
1
PULLEY.ENG.TRACTION.3/4
WASHER.HARDEN
4
1
5
1
BELT-V.TRACTION
6
1
SCREW.CAP.SCHD.3/8-24 X 1.25
SPRING.IDLER.PULLEY.RETURN
ARM.IDLER.PNT.MS431
7
1
8
1
9
1
PULLEY.IDLER.BACKSIDE
SCREW.HXWH.THDRL.1/4-20X1-1/4
SPACER.RETAINER
10
11
13
- -
1
1
1
PULLEY.DRIVEN
1
OWNER'S.MANUAL.ENGLISH/FRENCH
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
26
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SERVICE NOTES
27
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LIMITED WARRANTY
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in mate-
rials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair
or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective
due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.
1. This warranty does not apply to the engine, transaxle/transmission components, battery (except as noted below) or com-
ponents parts thereof. Please refer to the applicable manufacturer's warranty on these items.
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchas-
er. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser un-
less such return is requested by the manufacturer.
3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we find
to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90) days, we will exchange the
Battery, charging you 1/12 of the price of a new Battery for each full month from the date of the original sale. Battery must
be maintained in accordance with the instructions furnished.
4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of origi-
nal purchase.
5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained in ac-
cordance with the instructions furnished. This Warranty does not apply to any product which has been subjected to altera-
tion, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product.
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, standard
hardware and normal maintenance.
7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.
Should you have any unanswered questions concerning this Warranty, please contact:
In Canada contact:
Poulan Pro
Poulan Pro
Outdoor Products Customer Service Dept.
9335 Harris Corners Parkway
Charlotte, NC 28269 USA
5855 Terry Fox Way
Mississauga, Ontario
L5V 3E4
giving the model number, serial number and date of purchase of your product and the name and address of the authorized
dealer from whom it was purchased.
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN-
TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas
do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above
limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights
which vary from locale to locale.
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.
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