IMPORTANT MANUAL
Do Not Throw Away
OWNER'S MANUAL
MODEL NUMBER:
WARNING:
Read the Owner's Manual and
follow all Warnings and Safety
Instructions. Failure to do so
can result in serious injury.
PR624
SNOW THROWER
436132 Rev 1 05.20.10 JA/TH
Always Wear Eye Protection During Operation
Printed in the U.S.A.
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6. Whencleaning,repairingorinspectingthesnowthrower,
stop the engine and make certain the collector/impel-
ler and all moving parts have stopped. Disconnect
the spark plug wire and keep the wire away from the
plug to prevent someone from accidentally starting the
engine.
7. Do not run the engine indoors, except when starting
the engine and for transporting the snow thrower in or
out of the building. Open the outside doors; exhaust
fumes are dangerous.
Clearing a Clogged Discharge Chute
Handcontactwiththerotatingimpellerinsidethedischarge
chute is the most common cause of injury associated with
snow throwers. Never use your hand to clean out the dis-
charge chute. To clear the chute:
1. SHUT THE ENGINE OFF!
2. Wait 10 seconds to be sure the impeller blades have
stopped rotating.
3. Always use a clean-out tool, not your hands.
8. Exercise extreme caution when operating on slopes.
Maintenance and Storage
1. Check shear bolts and other bolts at frequent intervals
for proper tightness to be sure the equipment is in safe
working condition.
2. Never store the machine with fuel in the fuel tank
inside a building where ignition sources are present
such as hot water heaters, space heaters, or clothes
dryers. Allow the engine to cool before storing in any
enclosure.
3. Always refer to operator’s manual for important details
if the snow thrower is to be stored for an extended
period.
9. Neveroperatethesnowthrowerwithoutproperguards,
and other safety protective devices in place and work-
ing.
10. Never direct the discharge toward people or areas
where property damage can occur. Keep children and
others away.
11. Do not overload the machine capacity by attempting
to clear snow at too fast a rate.
12. Never operate the machine at high transport speeds
on slippery surfaces. Look behind and use care when
operating in reverse.
13. Disengage power to the collector/impeller when snow
thrower is transported or not in use.
14. Use only attachments and accessories approved by
the manufacturer of the snow thrower (such as wheel
weights, counterweights, or cabs).
4. Maintain or replace safety and instruction labels, as
necessary.
5. Run the machine a few minutes after throwing snow
to prevent freeze-up of the collector/impeller.
15. Never operate the snow thrower without good visibility
or light. Always be sure of your footing, and keep a firm
hold on the handles. Walk; never run.
16. Never touch a hot engine or muffler.
CONGRATULATIONS on your purchase of a new snow
thrower. It has been designed, engineered and manufac-
tured to give best possible dependability and performance.
PRODUCT SPECIFICATIONS
Gasoline Capacity .5 Gal (1,89 Liters)
and Type:
Unleaded Regular only
Should you experience any problem you cannot easily
remedy, please contact your nearest authorized service
center. We have competent, well-trained technicians and
the proper tools to service or repair this unit.
Oil Type
(API SG–SL):
SAE 30 (above 50°F)
SAE 5W-30 or 10W-30
(32° to 50°F)
Please read and retain this manual. The instructions will
enable you to assemble and maintain your snow thrower
properly. Always observe the “SAFETY RULES”.
SAE 5W-30 (below 32°F)
Oil Capacity:
20 Ounces (0,57 Liters)
SERIAL NUMBER: ___________________________
DATE OF PURCHASE: _______________________
Spark Plug:
Gap:
Champion RN9YC
0.030" (0,762 mm)
THEMODELANDSERIALNUMBERSWILLBEFOUND
ONADECALATTACHEDTOTHEREAROFTHESNOW
THROWER HOUSING.
CUSTOMER RESPONSIBILITIES
•
•
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for
and using your snow thrower.
YOUSHOULDRECORDBOTHSERIALNUMBERAND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.
•
Follow the instructions under “Maintenance” and “Stor-
age” sections of this owner’s manual.
TABLE OF CONTENTS
SAFETY RULES ........................................................ 2-3
MAINTENANCE..................................................... 13-14
SERVICE AND ADJUSTMENTS........................... 15-17
STORAGE................................................................... 18
TROUBLESHOOTING................................................ 19
REPAIR PARTS ..................................................... 20-37
WARRANTY............................................ BACK COVER
PRODUCT SPECIFICATIONS...................................... 3
CUSTOMER RESPONSIBILITIES................................ 3
ASSEMBLY / PRE-OPERATION ............................... 4-7
OPERATION ............................................................ 8-12
MAINTENANCE SCHEDULE ..................................... 13
3
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PARTS PACKED SEPARATELY IN CARTON
(1) AUGER CONTROL ROD
(1) MULTI-
WRENCH
(180684)
(3) RETAINER
SPRINGS
(169675)
(2) FLAT WASHERS
(1) POWER CORD
(198563)
(1) DISCHARGE CHUTE
ROTATOR HEAD MOUNTING
(2) CARRIAGE BOLTS
3/8-16 x 2.25
(2) SAFTEY IGNITION KEY
(422663)
(1) WASHER 3/8
(19131316)
(1) LOCKNUT 3/8
(73800600)
(2) HANDLE KNOBS
EXTRA SHEAR BOLTS AND NUTS
(2) SHEAR BOLTS 1/4-20 x 1-3/4
(192090)
(2) LOCKNUTS
1/4-20
(73800400)
ASSEMBLY / PRE-OPERATION
Read these instructions and this manual in its entirety
2. Cut down all four corners of carton and lay panels flat.
before you attempt to assemble or operate your new
snow thrower. Reading the entire manual will familiar-
ize you with the unit, which will assist you in assembly,
operation and maintenance of the product.
3. Removethetwo(2)screwssecuringtheaugerhousing
to the pallet.
4. Removeallpackingmaterialsexceptplastictieholding
speed control rod to lower handle.
Your new snow thrower has been assembled at the factory
with the exception of those parts left unassembled for ship-
ping purposes. All parts such as nuts, washers, bolts, etc.,
necessary to complete the assembly have been placed in
the parts bag. To ensure safe and proper operation of your
snow thrower, all parts and hardware you assemble must
be tightened securely. Use the correct tools as necessary
to ensure proper tightness.
5. Remove the two (2) plastic ties securing the upper
handle to the pallet.
6. Remove snow thrower from carton and check carton
thoroughly for additional loose parts.
HOW TO SET UP YOUR SNOW THROWER
TOOL BOX (See Fig. 8)
A toolbox is provided on your snow thrower. The toolbox is
located on top of the belt cover. Store the extra shear bolts,
nuts and multi-wrench provided in parts bag in the toolbox.
REMOVE SNOW THROWER FROM CARTON
1. Remove all accessible loose parts and parts boxes
from carton.
4
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ASSEMBLY / PRE-OPERATION
NOTE: The multi-wrench may be used for assembly of the
INSTALL TRACTION DRIVE CONTROL ROD
(See Figs. 3 and 4)
The traction drive control rod is installed on the snow
thrower.
chuterotatorheadtosnowthrowerandmakingadjustments
to the skid plates.
UNFOLD UPPER HANDLE
1. Raise upper handle to the operating position and
tighten handle knobs securely. Additional carriage
bolts, washers and handle knobs are in bag of parts.
Use to secure upper handle to lower handle. Install
in lower holes in handles.
1. Remove plastic tie securing rod to lower handle.
2. With top end of rod positioned under left side of control
panel, pushroddownandinserttopendofrodintohole
in drive control bracket. Secure with retainer spring.
INSTALL SPEED CONTROL ROD (See Figs. 1 and 2)
PLASTIC TIE
1. Remove plastic tie securing rod to lower handle.
2. Insert rod into speed control bracket and secure with
retainer spring.
TRACTION DRIVE
CONTROL ROD
SPEED
CONTROL
ROD
VINYL
SLEEVE
PLASTIC TIE
UPPER
HANDLE
HANDLE
KNOB
LOWER
HANDLE
FIG. 3
TRACTION DRIVE
CONTROL LEVER
RETAINER
SPRING
FIG. 1
SPEED CONTROL ROD
TRACTION
RETAINER
SPRING
DRIVE
CONTROL
ROD
DRIVE
CONTROL
BRACKET
FIG. 4
SPEED
CONTROL
BRACKET
SPEED
CONTROL
LEVER
FIG. 2
5
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ASSEMBLY / PRE-OPERATION
INSTALL DISCHARGE CHUTE / CHUTE ROTATER
HEAD (See Fig. 7)
NOTE: The multi-wrench provided in your parts bag may
be used to install the chute rotater head.
1. Place discharge chute assembly on top of chute base
with discharge opening toward front of snow thrower.
2. Positionchuterotaterheadoverchutebracket. Ifneces-
sary,rotatechuteassemblytoalignsquareandpinonun-
dersideofchuterotaterheadwithholesinchutebracket.
3. With chute rotater head and chute bracket aligned,
position chute rotater head on pin and threaded stud
of mounting bracket.
INSTALL AUGER CONTROL ROD (See Figs. 5 and 6)
1. Retrieve vinyl sleeve and spring from bag of parts and
retrieve the auger control rod from carton chute tray.
Slide straight rod end through the small hole in the
vinyl sleeve. Hook spring in hole in rod end.
2. Hook end of spring into control arm with loop opening
up as shown. (See Fig. 5)
3. With top end of rod positioned under right side of
control panel, push down on rod and insert end of rod
into hole in auger control bracket. Secure with retainer
spring.
4. Install 3/8 washer and locknut on threaded stud and
tighten securely.
AUGER
CONTROL
ROD
CHUTE
ROTATER
HEAD
3/8 LOCKNUT
3/8 WASHER
VINYL
SLEEVE
CONTROL
ARM
PIN
THREADED
STUD
LOOP
OPENING
UP
ROTATER HEAD
MOUNTING
ALIGN BEFORE
TIGHTENING LOCKNUT
CHUTE
BRACKET
BRACKET
FIG. 7
FIG. 5
CHECK TIRE PRESSURE
Thetiresonyoursnowthrowerwereoverinflatedatthefac-
tory for shipping purposes. Correct and equal tire pressure
is important for best snow throwing performance.
AUGER CONTROL ROD
AUGER
CONTROL
LEVER
RETAINER
SPRING
•
Reduce tire pressure to 14-17 PSI.
AUGER
CONTROL
BRACKET
FIG. 6
6
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OPERATION
KNOW YOUR SNOW THROWER
READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare
the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save
this manual for future reference.
These symbols may appear on your snow thrower or in literature supplied with the product. Learn and understand
their meaning.
PRIMER
DANGER
OR WARNING
READ AND FOLLOW ALL SAFETY INFORMATION
AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT.
KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE.
FORWARD REVERSE
IGNITION KEY.
INSERT TO START
AND RUN,
PULL OUT TO STOP.
DISENGAGED
ENGAGED
SNOW
TRACTION
DISCHARGE
DRIVE CONTROL
7
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OPERATION
MUFFLER
AUGER
DISCHARGE CHUTE CONTROL LEVER
CONTROL
LEVER
GASOLINE
FILLER CAP
TRACTION
DRIVE SPEED
CONTROL LEVER
DRIVE
CONTROL
LEVER
CHOKE
CON-
TROL
CHUTE
DEFLECTOR
SAFETY
IGNITION
KEY
ON / OFF
SWITCH
DISCHARGE
CHUTE
PRIMER
FUEL SHUT-OFF VALVE
RECOIL STARTER HANDLE
CHUTE
DEFLECTOR
KNOB
HANDLE
KNOB
CLEAN-OUT TOOL
MUFFLER
TOOLBOX
NOTE: ITEMS ABOVE
ARE SHOWN IN
THEIR TYPICAL
LOCATION ON THE
ENGINE. ACTUAL
LOCATION MAY VARY
WITH THE ENGINE
ON YOUR UNIT.
SKID PLATE
AUGERS
FIG. 8
MEETS A.N.S.I. SAFETY REQUIREMENTS
Our snow throwers conform to the standards of the American National Standards Institute.
Toolbox - used to store spare shear bolts, locknuts and
Choke control - used for starting a cold engine.
wrench.
Drive speed control lever - used to select forward or
reverse motion and speed of snow thrower.
Safety ignition key - must be inserted for the engine to
start and run. Remove when snow thrower is not in use.
Traction drive control lever - used to engage power-pro-
pelled forward or reverse motion of snow thrower.
Electric start button – used for starting the engine.
Recoil (auxiliary) starter handle – used for starting the
engine.
Auger control lever - used to engage auger motion (throw
snow).
Primer - pumps additional fuel from the carburetor to the
cylinder for use when starting a cold engine.
Discharge chute control lever - used to change the di-
rection the snow is thrown.
ON / OFF switch - used to STOP the engine.
Skid plate - used to adjust height of scraper bar from the
ground.
8
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OPERATION
The operation of any snow thrower can result
TO CONTROL SNOW DISCHARGE (See Figs. 11 & 12)
in foreign objects thrown into the eyes, which
canresultinsevereeyedamage. Alwayswear
WARNING: Snow throwers have ex-
posed rotating parts, which can cause
severe injury from contact, or from ma-
terial thrown from the discharge chute.
Keep the area of operation clear of all
persons, small children and pets at all
times including startup.
safety glasses or eye shields while operating
your snow thrower or performing any adjust-
ments or repairs. We recommend standard safety glasses
or a wide vision safety mask worn over spectacles.
HOW TO USE YOUR SNOW THROWER
Know how to operate all controls before adding fuel or
attempting to start the engine.
WARNING: If the discharge chute or
augerbecomeclogged,shut-offengine
andwaitforallmovingpartstostop.Use
the clean-out tool, NOT YOUR HANDS,
to unclog the chute and/or auger.
STOPPING
TRACTION DRIVE
•
Release traction drive control lever to stop the forward
or reverse movement of the snow thrower.
TheDIRECTIONinwhichsnowistobethrowniscontrolled
by the discharge chute control lever.
AUGER
•
Release the auger control lever to stop throwing snow.
•
Tochangethedischargechuteposition,pressdownward
on discharge chute control lever and move lever left
or right until chute is in desired position. Be sure lever
springs back and locks into desired position.
ENGINE
1. Move ON / OFF switch to “OFF” position.
2. Remove (do not turn) safety ignition key to prevent
unauthorized use.
DISCHARGE CHUTE
CONTROL LEVER
NOTE: Never use choke to stop engine.
TO USE FUEL SHUT-OFF VALVE (See Fig. 9)
The fuel shut-off valve is located beneath the fuel tank on
the engine. Always operate the snow thrower with the fuel
shut-off valve in the OPEN position.
OFF
FIG. 11
The DISTANCE that snow is thrown is controlled by the
position of the chute deflector. Set the deflector low to
throw snow a short distance; set the deflector higher to
throw snow farther.
OPEN
FIG. 9
TO USE CHOKE CONTROL (See Fig. 10)
•
Tochangethedeflectorposition,loosenknob,movede-
flector to desired position and tighten knob securely.
The choke control is located on the engine. Use the choke
control whenever you are starting a cold engine. Do not
use to start a warm engine.
HIGH
POSITION
• To engage choke, move lever to “FULL” position.
FULL
OFF
KNOB
CHUTE
DEFLECTOR
LOW POSITION
FIG. 10
FIG. 12
9
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OPERATION
TO THROW SNOW (See Fig. 13)
TO MOVE FORWARD AND BACKWARD (See Fig. 16)
The auger rotation is controlled by the auger control lever
located on the right side handle.
SELF-PROPELLING, forward and reverse movement of
the snow thrower, is controlled by the traction drive control
lever located on the left side handle.
•
Squeeze auger control lever to handle to engage the
auger and throw snow.
•
Squeezetractiondrivecontrollevertohandletoengage
the drive system.
•
Release the auger control lever to stop throwing snow.
•
Release traction drive control lever to stop the forward
or reverse movement of the snow thrower.
AUGER
CONTROL
LEVER
SPEED and DIRECTION are controlled by the drive speed
control lever.
•
Press downward on the speed control lever and move
lever to desired position BEFORE engaging the trac-
tion drive control lever. Be sure lever springs back and
locks into desired position.
CAUTION: Do not move speed control lever
when traction drive control lever is engaged.
Damage to the snow thrower can result.
FIG. 13
•
Slower speeds are for heavier snow and faster speeds
are for light snow and transporting the snow thrower. It
is recommended that you use a slower speed until you
are familiar with the operation of the snow thrower.
USING THE CLEAN-OUT TOOL (See Fig. 14)
In certain snow conditions, the discharge chute may be-
come clogged with ice and snow. Use the clean-out tool
to dislodge this blockage.
NOTE: When both traction drive and auger control levers
are engaged, the traction drive control lever will lock the
auger control lever in the engaged position. This will allow
you to release your right hand from the handle and adjust
the discharge chute direction without interrupting the snow
throwing process.
When cleaning, repairing, or inspecting, make
certain all controls are disengaged and the au-
ger/impellerandallmovingpartshavestopped.
Disconnect the spark plug wire and keep the
wire away from the spark plug to prevent ac-
cidental starting.
TRACTION DRIVE
CONTROL LEVER
•
•
Releasetheaugercontrolleverandshutofftheengine.
Removetheclean-outtoolfromit'smountingclip. Grasp
the tool firmly by the handle and push and twist the tool
into the discharge chute to dislodge the blockage.
Afterthepackedsnowhasbeendislodged,returntheclean-
out tool to it's mounting clip by pushing it into the clip.
•
Makesurethedischargechuteispointedinasafedirec-
tion(novehicles,buildings,people,orotherobjectsare
in the direction of discharge) before restarting engine.
•
Restart the engine, then squeeze the auger control
lever to the handle to clear snow from the auger hous-
ing and the discharge chute.
DRIVE SPEED
CONTROL LEVER
FIG. 16
DISCHARGE CHUTE
CLEAN-OUT
TOOL
MOUNTING
CLIP
FIG. 14
10
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OPERATION
TO ADJUST SKID PLATES (See Fig. 16)
WARNING: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
NOTE: The wrench provided in your parts bag may be
used to adjust the skid plates.
Skid plates are located on each side of the auger housing
and adjust the clearance between the scraper bar and the
ground surface. Adjust skid plates evenly to proper height
for current surface conditions. For removal of snow in
normal conditions, such as a paved driveway or sidewalk,
place skid plates in the highest position (lowest scraper
clearance) to give a 1/8" clearance between the scraper
bar and the ground. Use a middle position if the surface
to be cleared is uneven.
CAUTION: Alcohol blended fuels (called gaso-
hol or using ethanol or methanol) can attract
moisture which leads to separation and forma-
tion of acids during storage. Acidic gas can
damage the fuel system of an engine while in
storage. To avoid engine problems, the fuel
system should be emptied before storage of
30 days or longer. Empty the gas tank, start
the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel next
season. SeeStorageInstructionsforadditional
information. Never use engine or carburetor
cleaner products in the fuel tank or permanent
damage may occur.
NOTE: It is not recommended to operate the snow thrower
overgravelorrockysurfaces.Objectssuchasgravel,rocks
or other debris, can easily be picked up and thrown by the
impeller, which can cause serious personal injury, property
damage or damage to the snow thrower.
•
If snow thrower must be operated over gravel surface,
use extra caution and be sure skid plates are adjusted
to lowest (highest scraper clearance) position.
RECOIL STARTER HANDLE
ON / OFF
1. Shut off engine and wait for all moving parts to stop.
SWITCH
2. Adjust skidplatesbylooseningthehexnuts, thenmov-
ing skid plate to desired position. Be sure both plates
are adjusted evenly. Tighten securely.
GASOLINE
FILLER CAP
CHOKE
CON-
TROL
HIGH POSITION
(LOW GROUND
CLEARANCE)
AUGER
HOUSING
SCRAPER BAR
HEX
SKID PLATE
NUTS
SAFETY
IGNITION
KEY
LOW POSITION (HIGH GROUND CLEARANCE)
FIG. 16
PRIMER
SCRAPER BAR (See Fig. 16)
ENGINE
OIL FILL
CAP / DIP-
STICK
The scraper bar is not adjustable, but is reversible. After
considerable use it may become worn. When it has worn
almost to the edge of the housing, it can be reversed,
providing additional service before requiring replacement.
Replace a damaged or worn scraper bar.
FUEL SHUT-OFF VALVE
NOTE: ALL ITEMS ARE SHOWN IN THEIR TYPICAL LOCATION.
ACTUAL LOCATION MAY VARY WITH ENGINE ON YOUR UNIT.
FIG. 17
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 17)
The engine on your snow thrower has been shipped from
the factory already filled with oil.
1. Check engine oil with snow thrower on level ground.
2. Remove oil fill cap/dipstick and wipe clean, reinsert
the dipstick and screw tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
“FULL” mark on dipstick is reached. Do not overfill.
•
To change engine oil, see “TO CHANGE ENGINE OIL”
in the Maintenance section of this manual.
ADD GASOLINE (See Fig. 17)
•
Fill fuel tank to bottom of tank filler neck. Do not over-
fill. Use fresh, clean, regular unleaded gasoline with
a minimum of 87 octane. Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
11
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OPERATION
TO START ENGINE
•
SNOW THROWING TIPS
Be sure fuel shut-off valve is in the “OPEN” position.
•
Go slower in deep, freezing or heavy wet snow. Use
the drive speed control, NOT the ON / OFF switch, to
adjust speed.
Your snow thrower engine is equipped with a recoil starter.
COLD START
1. Insert safety ignition key (tied to recoil start cord) into
ignition slot until it clicks. DO NOT turn the key. Keep
the extra safety ignition key in a safe place.
2. Place ON / OFF switch in “ON” position.
3. Rotate choke control to “FULL” position.
4. Push the primer four (4) times if the temperature is
below 15°F, or two (2) times if temperature is between
15° and 50°F. If temperature is above 50°F, priming is
not necessary.
•
•
It is easier and more efficient to remove snow imme-
diately after it falls.
The best time to remove snow is the early morning. At
this time the snow is usually dry and has not been ex-
posed to the direct sun and warming temperatures.
•
Slightly overlap each successive path to ensure all
snow will be removed.
•
•
Throw snow downwind whenever possible.
Adjust the skid plates to proper height for current snow
conditions. See “TO ADJUST SKID PLATES” in this
section of this manual.
NOTE: Over priming may cause flooding, preventing the
engine from starting. If you do flood the engine, wait a
few minutes before attempting to start and DO NOT push
the primer.
5. Pull recoil starter handle quickly. Do not allow starter
rope to snap back.
6. Whentheenginestarts,releasetherecoilstarterhandle
and slowly move the choke control to the “OFF” posi-
tion.
•
For extremely heavy snow, reduce the width of snow
removal by overlapping previous path and moving
slowly.
•
•
•
Keep engine clean and clear of snow during use. This
will help air flow and extend engine life.
Aftersnow-throwingiscompleted,allowenginetorunfor
a few minutes to melt snow and ice off the engine.
Clean the entire snow thrower thoroughly after each
use and wipe dry so it is ready for next use.
Allow the engine to warm up for a few minutes. Engine will
not develop full power until it has reached normal operat-
ing temperature.
WARNING: Do not operate snow
thrower if weather conditions impair
visibility. Throwing snow during a
heavy, windysnowstormcanblindyou
andbehazardoustothesafeoperation
of the snow thrower.
WARM START
Follow the steps above, keeping the choke in the “OFF”
position. DO NOT push the primer.
BEFORE STOPPING
Run the engine for a few minutes to help dry off any mois-
ture on the engine.
IF RECOIL STARTER HAS FROZEN
If the recoil starter has frozen and will not turn the engine,
proceed as follows:
1. Grasp the recoil starter handle and slowly pull as much
rope out of the starter as possible.
2. Release the recoil starter handle and let it snap back
against the starter.
If the engine still fails to start, repeat the above steps.
12
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MAINTENANCE
GENERAL RECOMMENDATIONS
LUBRICATION CHART
The warranty on this snow thrower does not cover items
that have been subjected to operator abuse or negligence.
To receive full value from the warranty, operator must
maintain snow thrower as instructed in this manual. Some
adjustments will need to be made periodically to properly
maintain your snow thrower.
➀ SAE 30 Motor Oil
See “ENGINE” in
➁
Maintenance section
General
Purpose
Grease
➂
At least once a season, check to see if you should make
any of the adjustments described in the Service and Ad-
justments section of this manual.
•
At least once a year, you should replace the spark plug
and check belts for wear. A new spark plug will help
your engine run better and last longer.
➀ Pivot points
•
Follow the maintenance schedule in this manual.
NOTE: Use only Original Equipment Manufacturer (OEM)
parts to service this unit. Failure to do so can cause the unit
to malfunction and pose a risk of injury to the operator.
BEFORE EACH USE
1. Check engine oil level.
2. Check for loose fasteners.
3. Checkcontrolstobesuretheyarefunctioningproperly.
LUBRICATION
Keep your snow thrower well lubricated
(See “LUBRICATION CHART”).
➁ Engine
oil
➂ Auger
grease fittings
SNOW THROWER
Always observe the safety rules when performing any
maintenance.
•
Keep tires free of gasoline and oil, which can harm
rubber.
NOTE: To seal tire punctures and prevent flat tires due
to slow leaks, tire sealant may be purchased from your
local parts dealer. Tire sealant also prevents tire dry rot
and corrosion.
TIRES
•
Maintain proper air pressure in both tires (14–17
P.S.I.).
13
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MAINTENANCE
BELTS
TO CHANGE ENGINE OIL
Check belts for deterioration and wear after every 50 hours
of operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.
(See “TO REMOVE BELT COVER” in the Service and
Adjustments section of this manual).
Determine temperature range anticipated before next oil
change.AlloilmustmeetAPIserviceclassificationSG–SL.
•
•
•
Be sure snow thrower is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
The belts on your snow thrower are of special construction
andshouldbereplacedbyoriginalequipmentmanufacturer
(OEM)beltsavailablefromyournearestdealer.Usingother
than OEM belts can cause personal injury or damage to
the snow thrower.
NOTE: The left side wheel may be removed from snow
thrower for easier access to the oil drain plug and place-
ment of a suitable container. The unit tilted, resting on the
frame with the left wheel removed, will help drain any oil
trapped inside the engine. (See “TO REMOVE WHEELS”
in the Service and Adjustments section of this manual).
1. Remove safety ignition key and disconnect spark plug
wire from spark plug and place wire where it cannot
come in contact with plug.
AUGER GEAR CASE
•
The gear case was filled with lubricant to the proper
level at the factory. The only time the lubricant needs
attention is if service has been performed on the gear
case.
2. Clean area around drain plug.
•
If lubricant is required, use only Ronex ED #1 grease.
3. Remove drain plug and drain oil in a suitable container.
4. Install drain plug and tighten securely.
5. Wipe off any spilled oil from snow thrower and engine.
6. Install left wheel (if removed for draining oil). Be sure to
install klik pin into proper hole in wheel axle (See “TO
REMOVE WHEELS” in the Service and Adjustments
section of this manual).
7. Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine.
8. Refill engine with oil through oil dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
“PRODUCTSPECIFICATIONS”sectionofthismanual.
9. Use gauge on oil fill cap/dipstick for checking level.
Be sure dipstick cap is tightened securely for accurate
reading. Keep oil at “FULL” line on dipstick.
TRACTION DRIVE SYSTEM
DO NOT lubricate the drive components inside the snow
thrower. The sprockets, hex shafts, drive disc and friction
wheel require no lubrication. The bearings and bushings
are lifetime lubricated and require no maintenance.
CAUTION:Anylubricatingoftheabovecompo-
nents can cause contamination of the friction
wheel and damage to the drive system of your
snow thrower.
ENGINE
See engine manual.
LUBRICATION
Use only high quality detergent oil rated with API service
classification SG–SL. Select the oil's SAE viscosity grade
according to your expected operating temperature.
10. Wipe off any spilled oil.
MUFFLER
Inspect and replace corroded muffler as it could create a
fire hazard and/or damage.
SPARK PLUG
Replacesparkplugatthebeginningofeachseasonorafter
every100hoursofoperation,whicheveroccursfirst. Spark
plug type and gap setting are shown in the “PRODUCT
SPECIFICATIONS” section of this manual.
CLEANING
IMPORTANT: For best performance, keep snow thrower
housing free of any dirt or trash. Clean the outside of your
snow thrower after each use.
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.
WARNING: Removesafetyignitionkey
and disconnect spark plug wire from
spark plug. Place wire where it cannot
come in contact with spark plug.
Change the oil after every 25 hours of operation or at least
once a year if the snow thrower is not used for 25 hours
in one year.
•
•
Keepfinishedsurfaces/wheelsfreeofgasoline,oil,etc.
Checkthecrankcaseoillevelbeforestartingtheengineand
after each five (5) hours of continuous use. Tighten oil fill
cap / dipstick securely each time you check the oil level.
We do not recommend using a garden hose to clean
yoursnowthrowerunlesstheelectricalsystem,muffler
and carburetor are covered to keep water out. Water
in engine can result in shortened engine life..
14
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SERVICE AND ADJUSTMENTS
To replace the capscrew/shear bolts:
WARNING: To avoid serious injury,
1. Disengage all controls and move throttle control to
before performing any service or ad-
justments:
STOP position. Wait for all moving parts to stop.
2. Remove safety ignition key and disconnect spark plug
wire from spark plug. Place wire where it cannot come
in contact with spark plug.
3. Align holes in impeller hub with holes in impeller shaft
and install two (2) new 1/4-20 x 1-5/8" capscrew/shear
bolts. Install 1/4-20 locknuts and tighten securely.
1. Be sure the on/off switch is in the
OFF position.
2. Remove safety ignition key.
3. Make sure the augers and all moving
parts have completely stopped.
4. Disconnect spark plug wire from
spark plug and place wire where it
cannot come in contact with plug.
CAUTION: Do not substitute. Use only original
equipment capscrew/shear bolts as supplied
with your snow thrower.
4. Insertsafetyignitionkeyandreconnectsparkplugwire
to spark plug.
SNOW THROWER
TO ADJUST SNOW THROWER HEIGHT
See “TO ADJUST SKID PLATES” and “SCRAPER BAR”
in the Operation section of this manual.
1/4-20
LOCKNUT
1/4-20 x 1-5/8
CAPSCREW /
SHEAR BOLT
1/4-20 x 2
SHOULDER /
SHEAR BOLT
CHUTE DEFLECTOR
IMPELLER HUB
The chute deflector, attached to the top of the discharge
chute, is provided to direct discharging snow away from
the operator. If the deflector becomes damaged, it should
be replaced.
IMPELLER
SHAFT
WARNING: To avoid serious injury,
never operate your snow thrower with
the deflector removed or damaged.
•
Tochangedirectionand/ordistancesnowisdischarged,
see “TO CONTROL SNOW DISCHARGE” in the Op-
eration section of this manual.
AUGER
HUB
SHEAR BOLTS (See Fig. 18)
AUGER SHEAR BOLTS
1/4-20
LOCKNUT
AUGER HUB
FIG. 18
AUGER SHAFT
Both right and left-hand augers are secured to the auger
shaft with a shear bolt and hex nut. Should a foreign ob-
ject or ice become lodged in the augers, the shear bolts
are designed to break, preventing damage to any other
components. If one or both augers do not turn when auger
control lever is engaged, check to see if one or both of the
bolts have sheared. To replace the shear bolts:
1. Disengage all controls and move throttle control to
STOP position. Wait for all moving parts to stop.
2. Remove safety ignition key and disconnect spark plug
wire from spark plug. Place wire where it cannot come
in contact with spark plug.
TO REMOVE BELT COVER (See Fig. 19)
1. Remove the two (2) screws securing belt cover to
frame.
2. Remove belt cover.
3. Replace belt cover by installing cover and screws and
tighten securely.
BELT
COVER
3. Align hole in auger hub with hole in auger shaft and
install a new 1/4-20 x 2" shear bolt. Install 1/4-20
lock nut and tighten securely.
CAUTION: Do not substitute. Use only original
equipment shear bolts as supplied with your
snow thrower.
4. Insertsafetyignitionkeyandreconnectsparkplugwire
to spark plug.
IMPELLER SHEAR BOLTS
FRAME
The impeller is secured to the impeller shaft with two (2)
capscrew/shearboltsandhexnuts. Shouldaforeignobject
or ice become lodged in the impeller, the capscrews are
designed to break, preventing damage to any other com-
ponents. If impeller does not turn when auger control lever
is engaged, check to see if the capscrews have sheared.
SCREWS
FIG. 19
15
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SERVICE AND ADJUSTMENTS
TO REPLACE BELTS (See Fig. 20)
8. RELIEVE TENSION ON TRACTION DRIVE BELT
IDLER and remove traction drive belt from around
pulleys.
The auger and traction drive belts are not adjustable. If
the belts are damaged or begin to slip from wear, they
should be replaced. It is recommended that the belt(s) be
replaced by a service center/department.
HINT: Insert a 3/8" drive ratchet (in the “ON” position) into
the square hole in idler arm and rotate ratchet clockwise
to relieve tension.
9. With tension relieved on idler, install new traction drive
belt around pulleys and inside belt keepers.
10. Install clutch rod in swing plate; secure with hairpin.
11. Placeaugerbeltaroundandinsidethegrooveofauger
pulley only.
12. While your assistant slowly raises handles to rejoin
the auger housing and frame assembly, pull up on the
auger belt and squeeze sides together above pulley
so belt is fully seated in groove of pulley.
13. Move idler arm so it does not hit impeller pulley as you
bring snow thrower completely together and check
carefully for proper routing of belts. If auger belt has
becomedislodgedfromthepulley(bycatchingtheidler
arm bracket while bringing snow thrower together),
separate the snow thrower and repeat step 12. Belt
must be fully seated in pulley groove when bringing
the snow thrower together.
NOTE: It is recommended that both the auger and traction
drive belt be replaced at the same time.
The V-belts on your snow thrower are of special construc-
tion and should be replaced by original equipment manu-
facturer (OEM) belts available from your nearest service
center/department. Using other than OEM belts can cause
personal injury or damage to the snow thrower.
WARNING: Belt replacement requires
separation of the snow thrower. While
separating the auger housing from the
frame assembly, it is important that
an assistant stand in the operating
position and hold the snow thrower
handles. Serious personal injury and/
or damage to the unit could occur if
the snow thrower should fall during
the belt changing process.
FRAME
ASSEMBLY
AUGER
HOUSING
14. Install the two (2) hex bolts and tighten securely.
15. INSTALLENGINEPULLEY-Placebeltinpulleygroove
and slide pulley on crankshaft. Install flat washer, bolt
and tighten securely (41-47 N-m torque). Make sure
belt is inside belt keeper.
16. INSTALL BELT COVER and two (2) screws. Tighten
securely.
17. INSTALL DISCHARGE CHUTE – See “INSTALL DIS-
CHARGE CHUTE / CHUTE ROTATER HEAD” in the
Assembly / Pre-Operation section of this manual.
HANDLES
1. REMOVE GASOLINE FROM FUEL TANK - Drain
gasoline from fuel tank into a suitable container, out-
doors, away from fire or flame. Wipe up any spilled
gasoline.
BELT KEEPER
TRACTION DRIVE BELT
ENGINE
2. REMOVE DISCHARGE CHUTE - Loosen locknut
securing chute rotator head to mounting bracket only
enough to allow chute rotator head to be raised and
discharge chute to be removed from snow thrower.
3. REMOVE BELT COVER - See “TO REMOVE BELT
COVER” in this section of this manual.
4. REMOVEENGINEPULLEY-Removebolt,flatwasher
securingpulleytoenginecrankshaft. Removeoutside
(auger) pulley only from crankshaft.
5. SEPARATE SNOW THROWER - With your assistant
standing in the operating position holding the handles,
remove the two (2) bolts holding the auger housing
and frame together.
FLAT WASHER
PULLEY
BOLT
AUGER
BELT
IDLER ARM
SQUARE
HOLE
CLUTCHING
IDLER ARM
BRACKET
AUGER
HOUSING
FRAME
AUGER PULLEY
BOLTS
WARNING: As the last bolt is removed,
haveyourassistantcarefullylowerthe
handles down to the ground.
6. REMOVE HAIRPIN FROM CLUTCH ROD and re-
move clutch rod from swing plate. Tip swing plate
forward.
7. REMOVE AUGER BELT from around pulley.
FIG. 20
16
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SERVICE AND ADJUSTMENTS
TO REMOVE WHEELS (See Fig. 21)
Remove the klik pin and remove wheel from axle.
TO ADJUST CABLE TENSION (See Fig. 22)
•
Adjust cable tension by turning the adjuster turn buckle,
located on the right hand cable. Grasp the long section
tightly and turn the short section to lengthen the adjuster.
Adjust until cable is snug.
IMPORTANT: When installing wheel, be sure to use the in-
nermost hole in axle and the wheel hub hole. To disengage
drive system from the wheels (for pushing or transporting
the snow thrower), remove klik pin from wheel hub and
insert pin into the outermost hole in axle only.
ADJUSTER TURN
BUCKLE
KLIK PIN
OUTER HOLE
INNER
HOLE
WHEEL
WHEEL HUB
FIG. 22
FIG. 21
NOTE: To seal punctures or prevent flat tires due to slow
leaks, tire sealant may be purchased from your local parts
dealer. Tire sealant also prevents tire dry rot and corrosion.
ENGINE
See engine manual.
CARBURETOR
Your carburetor is not adjustable. Engine performance
should not be affected at altitudes up to 7,000 feet (2,134
meters). If your engine does not operate properly due to
suspected carburetor problems, take your snow thrower
to a qualified service center.
ENGINE SPEED
Never tamper with the engine governor, which is factory set
for proper engine speed. Overspeeding the engine above
the factory high speed setting can be dangerous and will
void the warranty. If you think the engine-governed high
speed needs adjusting, contact a qualified service center,
which has proper equipment and experience to make any
necessary adjustments.
17
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STORAGE
Immediately prepare your snow thrower for storage at
•
•
•
Empty the fuel tank by starting the engine and letting
it run until the fuel lines and carburetor are empty.
the end of the season or if the unit will not be used for 30
days or more.
Never use engine or carburetor cleaner products in
the fuel tank or permanent damage may occur.
Use fresh fuel next season.
WARNING: Never store the snow
throwerwithgasolineinthetankinside
a building where fumes may reach an
open flame, spark or pilot light as on a
furnace, water heater, clothes dryer or
gasappliance. Allowtheenginetocool
before storing in any enclosure.
NOTE: Fuel stabilizer is an acceptable alternative in min-
imizing the formation of fuel gum deposits during storage.
Add stabilizer to gasoline in fuel tank or storage container.
Always follow the mix ratio found on stabilizer container.
Run engine at least 10 minutes after adding stabilizer to
allow the stabilizer to reach the carburetor. Do not empty
the gas tank and carburetor if using fuel stabilizer.
SNOW THROWER
When snow thrower is to be stored for a period of time,
clean it thoroughly, remove all dirt, grease, leaves, etc.
Store in a clean, dry area.
1. Clean entire snow thrower (See “CLEANING” in the
Maintenance section of this manual).
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine
oil. (See “ENGINE” in the Maintenance section of this
manual).
CYLINDER
1. Remove spark plug.
2. Pour one ounce (29 ml) of oil through spark plug hole
into cylinder.
3. Pullrecoilstarterhandleslowlyafewtimestodistribute
oil.
4. Replace with new spark plug.
2. Inspect and replace belts, if necessary (See “TO RE-
PLACEBELTS”intheServiceandAdjustmentssection
of this manual).
3. Lubricate as shown in the Maintenance section of this
manual.
4. Besurethatallnuts,bolts,screws,andpinsaresecurely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.
5. Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
OTHER
•
•
•
Remove safety ignition key; store it in a safe place.
Do not store gasoline from one season to another.
Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
ENGINE
See engine manual.
•
•
If possible, store your snow thrower indoors and cover
it to protect it from dust and dirt.
Cover your snow thrower with a suitable protective
cover that does not retain moisture. Do not use plastic.
Plastic cannot breathe, which allows condensation to
form and will cause your snow thrower to rust.
FUEL SYSTEM
IMPORTANT: It is important to prevent gum deposits from
forming in essential fuel system parts such as carburetor,
fuel hose, or tank during storage. Also, alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation
of acids during storage. Acidic gas can damage the fuel
system of an engine while in storage.
IMPORTANT: Never cover snow thrower while engine/ex-
haust area is still warm.
18
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TROUBLESHOOTING
See appropriate section in manual unless directed to an authorized service center/department.
PROBLEM
CAUSE
CORRECTION
Does not start
1. Fuel shut-off valve (if so
equipped) in OFF position.
2. Safety ignition key
is not inserted.
1. Turn fuel shut-off valve to OPEN position.
2. Insert safety ignition key.
3. Out of fuel.
3. Fill fuel tank with fresh, clean gasoline.
4. Move throttle to FAST position
(or ON/OFF switch to ON position).
5. Move to FULL position.
6. Prime as instructed in the Operation section of this manual.
7. Wait a few minutes before restarting, DO NOT prime.
8. Connect wire to spark plug.
4. Throttle in STOP position
(or ON/OFF switch is OFF).
5. Choke in OFF position.
6. Primer not depressed.
7. Engine is flooded.
8. Spark plug wire is
disconnected.
9. Bad spark plug.
10. Stale fuel.
11. Water in fuel.
9. Replace spark plug.
10. Empty fuel tank & carburetor, refill with fresh, clean gasoline.
11. Empty fuel tank & carburetor, refill with fresh, clean gasoline.
Loss of power
1. Spark plug wire loose.
2. Throwing too much snow.
3. Fuel tank cap is covered
with ice or snow.
1. Reconnect spark plug wire.
2. Reduce speed and width of swath.
3. Remove ice and snow on and around fuel tank cap.
4. Dirty or clogged muffler.
4. Clean or replace muffler.
Engine idles or
runs roughly
1. Choke is in FULL position.
2. Blockage in fuel line.
3. Stale fuel.
4. Water in fuel.
5. Carburetor is in need of
adjustment or overhaul.
1. Move choke to OFF position.
2. Clean fuel line.
3. Empty fuel tank & carburetor, refill with fresh, clean gasoline.
4. Empty fuel tank & carburetor, refill with fresh, clean gasoline.
5. Contact an authorized service center/department.
Excessive
vibration
1. Loose parts or damaged
augers or impeller.
1. Tighten all fasteners. Replace damaged parts. If vibration
remains, contact an authorized service center/department.
Recoil starter
is hard to pull
1. Frozen recoil starter.
1. See “IF RECOIL STARTER HAS FROZEN”
in the Operation section of this manual.
Loss of traction 1. Drive belt is worn.
1. Check / replace drive belt.
2. Check / reinstall drive belt.
drive / slowing
of drive speed
2. Drive belt is off of pulley.
3. Friction drive wheel is worn. 3. Contact an authorized service center/department.
Loss of snow
discharge or
slowing of
1. Auger belt is off of pulley.
2. Auger belt is worn.
3. Clogged discharge chute.
1. Check / reinstall auger belt.
2. Check / replace auger belt.
3. Clean snow chute.
4. Remove debris or foreign object from augers / impeller.
snow discharge 4. Augers / impeller jammed.
19
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REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR624 (96192004200)
AUGER HOUSING / IMPELLER ASSEMBLY
5
11
11
6
7
15
16
14
11
12
8
4
13
11
17
3
12
1
10
37
9
2
9
9
37
33
32
34
30
31
31
26
36
29
20
27
21
22
28
23
25
24
35
23
22
21
2 (EXPLODED)
18
19
01.07.026-D
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
20
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REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR624 (96192004200)
AUGER HOUSING / IMPELLER ASSEMBLY
KEY
NO.
PART
NO.
DESCRIPTION
1
2
3
4
5
6
7
8
175321X431
427148
188909
427146
175322
178675X008
192199
405400
73800400
74780426
427942
163183
427145
427154
73900600
180355
194189
407760
427302
427345
407770
407762
174697
407763
407764
189282
407758
174683
427147
7836M
IMPELLER
GEARBOX ASSEMBLY
BEARING
IMPELLER PULLEY
DISCHARGE BASE
CORNER BRACKET
CLEAN OUT TOOL
TOOL CLIP
NUT 1/4-20
SCREW 1/4-20 X .625
NUT 5/16-18
SCREW 5/16-18 X .625
IMPELLER HUB
IMPELLER SLEEVE
NUT 3/8-16
CARRIAGE BOLT
SCREW 13-16 X .625
PLUG
GEARBOX COVER RH
GASKET
SEAL
BEARING
THRUST WASHER 1.00
WORM GEAR
AUGER SHAFT
SQUARE KEY
BEARING
THRUST WASHER
IMPELLER SHAFT
ROLL PIN
THRUST WASHER
THRUST BEARING
BEARING
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
174681
174684
407769
407768
407767
427317
192090
O-RING
SCREW 5/16-18 X .750
GEARBOX COVER LH
SHEAR BOLT
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
21
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REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR624 (96192004200)
AUGER HOUSING / IMPELLER ASSEMBLY
1
KEY
NO.
PART
NO.
DESCRIPTION
1
2
3
4
404928X421
404931X431
72270505
155377
AUGER HOUSING
SCRAPPER BAR
CARRIAGE BOLT 5/16−18 X .625
NUT 5/16−18
3 (5x)
4 (5x)
2
01.07.001-A
2
1
KEY
NO.
PART
NO.
DESCRIPTION
1
2
420493X479
420494X479
AUGER ASSEMBLY LH 24
AUGER ASSEMBLY RH 24
01.07.017-A
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
22
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REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR624 (96192004200)
AUGER HOUSING / IMPELLER ASSEMBLY
2
3
1
1
KEY
NO.
PART
NO.
2
DESCRIPTION
1
2
3
420478
411939
179582
AUGER BEARING
BEARING PLUG
SCREW 5/16−18 X 1.00
3
01.07.024-B
4
3
2
3
KEY
NO.
PART
NO.
DESCRIPTION
1
2
3
4
174762X431
178777X431
72270506
751153
SKID PLATE LH
SKID PLATE RH
CARRIAGE BOLT 5/16−18 X .75
NUT 5/16−18
4
1
01.11.001-B
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
23
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REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR624 (96192004200)
CONTROL PANEL / CHUTE
11
10
2
3
5
8
6
9
11
4
6
11
7
1
KEY
PART
NO.
435023X421
178633X421
420325
179096X421
189713X428
128415
NO.
1
DESCRIPTION
CHUTE WELDMENT
DEFLECTOR WELDMENT
DEFLECTOR SEAL
STRAP
KNOB BLACK
POP RIVET
2
3
4
5
6
13
12
01.09.005-E
6
7
8
9
185600
72270505
191730
SHOULDER BOLT 1/4−20 X .704
CARRIAGE BOLT 5/16−18 X .625
NUT 1/4−20
10
11
12
13
155415
179246
430324
419822X431
WASHER
PLASTIC WASHER
CHUTE SNOW SHIELD
SHIELD RETAINER STRAP
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
24
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REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR624 (96192004200)
CONTROL PANEL / CHUTE
2
2
1
*3
*7
*6
KEY
NO.
PART
NO.
*4
01.09.010-B
DESCRIPTION
*5
1
2
*3
*4
*5
*6
*7
428272
17501010
420678
405932
420675
428273
428310
LEVER/CABLE ROTATOR ASSEMBLY
SCREW 10-24 X .625
ROTATOR HEAD
ROTATOR PIVOT BRACKET
PULLEY PIVOT
CABLE ASSEMBLY ADJUSTABLE
CABLE ASSEMBLY HEAT SHIELD
NOTES:
1. ITEMS INDICATED WITH AN * ARE LISTED AS REFERENCE FOR SERVICE PARTS ONLY.
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
25
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REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR624 (96192004200)
HANDLES
5
1
6
KEY
NO.
PART
NO.
8
7
DESCRIPTION
2
1
2
3
4
5
6
7
8
9
419800X431
419801X431
196944X431
196943X431
199513
74780512
74780524
751153
PLOW HANDLE LH
PLOW HANDLE RH
PANEL BRACKET LH
PANEL BRACKET RH
HANDLE GRIP
SCREW 5/16−18 X .750
SCREW 5/16−18 X 1.50
NUT 5/16−18
9
5
3
8
6
7
8
9
4
155415
WASHER
01.08.003-A
1
KEY
NO.
PART
NO.
DESCRIPTION
1
2
3
4
419797X431
427513X431
428867
LOWER HANDLE
PIVOT SUPPORT WELDMENT
SCREW 5/16−18 X .750
SCREW 3/8−16 X 1.00
17000616
2
4
3
4
4
4
3
01-05-013-A
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
26
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REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR624 (96192004200)
HANDLES
10
2
11
7
4
8
9
9
5
7
6
1
12
3
13
8
13
14
14
01.08.002-F
12
KEY
NO.
PART
NO.
DESCRIPTION
1
2
3
4
5
6
7
412683X431
424517X431
424516X431
426917X008
426918X008
412677
CONTROL PANEL
CONTROL LEVER LH
CONTROL LEVER RH
TRACTION ROD ARM
IMPELLER ROD ARM
INTERLOCK BAIL
SPACER
421613
8
9
10
11
12
13
14
169675
17060410
414280
414281
178899
19131316
72120618
RETAINER
SCREW 1/4-20 X .62
KNOB BLACK
KNOB RED
HANDLE KNOB
WASHER 3/8
CARRIAGE BOLT 3/8-16 X 2.25
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
27
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REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR624 (96192004200)
HANDLES
2
10
KEY
NO.
PART
NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
180480
405740
180445
187716
180447
178669
180926
72270505
155377
169675
IMPELLER ROD
TRACTION ROD
10
SHIFTER ROD TOP
SHIFTER ROD BOTTOM
SPRING SLEEVE
IMPELLER SPRING
TRACTION SPRING
CARRIAGE BOLT 5/16-18 X .75
NUT 5/16-18
3
1
8
RETAINER
9
4
5
7
10
5
6
01.12.001-E
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
28
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REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR624 (96192004200)
HANDLES
3
1
2
KEY
NO.
PART
NO.
DESCRIPTION
1
2
3
183352
184471
175262
CONSOLE PANEL
SCREW 10−24 X .625
SCREW 10−24 X 1.25
3
2
01.10.001-B
KEY
NO.
PART
NO.
4
DESCRIPTION
1
2
3
4
5
6
412675X431
414572
178831
169675
17060410
421252X431
INTERLOCK SPRING
INTERLOCK CAM
TORSION SPRING
RETAINER
SCREW 1/4−20 X .625
INTERLOCK STOP
3
2
5
1
01.08.007-B
6
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
29
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REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR624 (96192004200)
DRIVE
42 EXPLODED
46
2
45
48
16
14
51
17
1
18
47
49
15
15
50
9
12
20
22
11
53
13
11
24
9
19
9
23
10
53
52
4
34
11
8
53
7
21
6
24
5
33
23
31
53
3
33
38
30
29
32
28
26
53
35
27
24
26
36
4
37
42
44
43
39
53
23
25
24
41
40
01.02.013-A
39
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
30
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REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR624 (96192004200)
DRIVE
KEY
NO.
PART
NO.
KEY
NO.
PART
NO.
DESCRIPTION
DESCRIPTION
1
198875
SPEED SELECTOR
ASSEMBLY
SCREW 10-24 X .625
END PLATE
SCREW 5/16-18 X .50
WASHER
CONTROL ARM
CLEVIS PIN
SHIFTER PLATE
SHOULDER BOLT
SHIFTER BRACKET
NUT 1/4-20
CLUTCH PLATE
CLUTCH BRACKET
SHIFTER LINK
RETAINER
CONTROL SHAFT
CLUTCH ROD
RETAINER
SHIFTER YOKE
PIVOT ROD
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
179831
175344
178613
74760514
12000012
402187
401619
417234
401984X431
180135
402652
428288
184471
410877
413429X431
402689
414557
178828
402504X008
401820
198791
402393
17541008
402511
418894X431
132010
428867
RUBBER RING
BEARING
WHEEL HUB
SCREW 5/16-18-.875
RETAINER RING
SPROCKET SHAFT
CHAIN
SPROCKET WELDMENT
SHIFTER BRACKET
SPRING
PLATE PIVOT ROD
E-RING .375
SHOULDER SCREW
BOTTOM PAN
SPRING BRACKET
DRIVE PLATE ASSEMBLY
IDLER SPRING
IDLER SPRING
PULLEY SHAFT
DRIVE PLATE
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
17501010
402685X421
17490508
57079
405485
198580
403097X431
402881
403096X431
191730
402856X431
416717X431
187101
700279
427542
402568
169675
401732
402310
12000036
402878
751153
BEARING
PULLEY HALF
SCREW 10-24 X .50
SPACER BEARING
SWING PLATE
NUT 3/8-16
SCREW 5/16-18 X .750
RETAINER
RETURN SPRING
NUT 5/16-18
BEARING
NUT 5/16-18
408981
73930500
198176X431
RUBBER WHEEL PLATE
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
31
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REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR624 (96192004200)
DRIVE
5
6
1b
4
7
3
1b
1a
6
KEY
NO.
PART
NO.
DESCRIPTION
2
1
188226
179352
9465M
402691
174697
179830
17490508
155443
189282
(assy of 1a,1b) AXLE ASSEMBLY
AXLE SHAFT
ROLL PIN 3/16
SPROCKET
THRUST WASHER
BEARING
BOLT 5/16−18 X .500
CLIK PIN
1a
1b
2
3
4
5
6
7
3
5
4
01.03.005-B
SQUARE KEY
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
32
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REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR624 (96192004200)
CHASSIS / ENGINE / PULLEYS
2
3
2
3
KEY
NO.
PART
NO.
DESCRIPTION
1
01.00.034-A
- -
1
2
421575
418694X421
150406
COMPLETE LCT ENGINE
FRAME
BOLT 3/8-16
3
428867
SCREW 5/16-18 X .750
1
KEY
NO.
PART
NO.
DESCRIPTION
1
427963X421
ENGINE MOUNTING PLATE
01.01.004-A
1
KEY
NO.
PART
NO.
DESCRIPTION
1
428684
COVER ASSEMBLY
01.21.013-B
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
33
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REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR624 (96192004200)
CHASSIS / ENGINE / PULLEYS
23
22
14
24
11
21
20
14
19
21
20
13
18
17
12
16
14
15
6
7
10
5
4
8
3
9
1
2
01.21.003-C
KEY
NO.
PART
NO.
KEY
NO.
PART
NO.
DESCRIPTION
DESCRIPTION
1
2
3
4
5
6
7
8
408007
419744
423723X431
180523
426589
74780524
423990X431
428867
424297
751153
IMPELLER BELT
TRACTION BELT
IDLER ARM BRACKET
IDLER PULLEY
NUT 5/16-18
SCREW 5/16-18 X 1 .50
IDLER BRACKET
SCREW 5/16-18 X .625
SHOULDERBOLT5/16-18X.500
NUT 5/16-18 NYLOCK
TRACTION IDLER ARM
TRACTION PULLEY
13
14
15
16
17
18
19
20
21
22
23
24
74780520
59289
73800500
851084
400026
426491
SCREW 5/16-18 X 1 .00
WASHER
NUT 5/16-18
SCREW 3/8-24 X 1.375
WASHER
PULLEY ENG IMPELLER
PULLEY ENG TRACTION
SCREW 5/16-18 X 1 .00
LOCKWASHER 5/16
BELT GUIDE
426490
74610516
10040500
155452
11050500
175331
9
10
11
12
187786
180522
LOCKWASHER 5/16
IDLER BUSHING
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
34
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REPAIR PARTS
WHEELS
SNOW THROWER - - MODEL NUMBER PR624 (96192004200)
1
KEY
NO.
PART
NO.
DESCRIPTION
1
2
432331X428
432332X428
WHEEL ASSEMBLY LH
WHEEL ASSEMBLY RH
2
01.06.018-A
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
35
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REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR624 (96192004200)
BAG OF PARTS
3
KEY
NO.
PART
NO.
5
DESCRIPTION
4
1
2
3
4
5
6
7
198563
169675
180684X008
73800600
19131316
192090
POWER CORD
RETAINER PIN
WRENCH
LOCKNUT 3/8−16
WASHER 3/8
SHEAR BOLT 1/4−20 X 1−3/4
LOCKNUT 1/4−20
73800400
2
7
1
6
01.14.004-B
KEY
NO.
PART
NO.
DESCRIPTION
1
422663
SAFETY IGNITION KEY
1
01.14.009-A
1
3
2
4
1
4
2
01.14.012-A
KEY
NO.
PART
NO.
DESCRIPTION
1
2
3
4
180445
187716
72270505
155377
SHIFTER ROD TOP
SHIFTER ROD BOTTOM
CARRIAGE BOLT 5/16-18 X .75
NUT 5/16-18
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
36
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REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR624 (96192004200)
DECALS
1
4
9
6
1
3
KEY
NO.
PART
NO.
DESCRIPTION
1
3
4
6
7
9
- -
- -
181037
181035
181042
181033
428716
429591
436132
436133
DECAL, DANGER
DECAL, DANGER, DEFLECTOR
DECAL, DANGER
DECAL, INSTRUCTION
DECAL, CONS. LT WO/LEV/PWRST
DECAL, CONS. RT SPD/LEV/PWRST
OWNER’S MANUAL, ENGLISH
OWNER’S MANUAL, FRENCH
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
37
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SERVICE NOTES
38
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SERVICE NOTES
39
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LIMITED WARRANTY
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materi-
als and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or
replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due
to materials or workmanship. This Warranty is subject to the following limitations and exclusions.
1. This warranty does not apply to the engine, transaxle/transmission components, battery (except as noted below) or com-
ponents parts thereof. Please refer to the applicable manufacturer's warranty on these items.
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchas-
er. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser un-
less such return is requested by the manufacturer.
3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we find
to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90) days, we will exchange the
Battery, charging you 1/12 of the price of a new Battery for each full month from the date of the original sale. Battery must
be maintained in accordance with the instructions furnished.
4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original
purchase.
5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained in ac-
cordance with the instructions furnished. This Warranty does not apply to any product which has been subjected to altera-
tion, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product.
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, standard
hardware and normal maintenance.
7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.
Should you have any unanswered questions concerning this Warranty, please contact:
In Canada contact:
Poulan Pro
Poulan Pro
Outdoor Products Customer Service Dept.
9335 Harris Corners Parkway
Charlotte, NC 28269 USA
5855 Terry Fox Way
Mississauga, Ontario
L5V 3E4
giving the model number, serial number and date of purchase of your product and the name and address of the authorized
dealer from whom it was purchased.
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN-
TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas
do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limi-
tations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights which
vary from locale to locale.
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.
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