Poulan Snow Blower 416804 User Manual

IMPORTANT MANUAL  
Do Not Throw Away  
OWNER'S MANUAL  
MODEL NUMBER:  
WARNING:  
Read the Owner's Manual and  
follow all Warnings and Safety  
Instructions. Failure to do so  
can result in serious injury.  
96192001902  
SNOW THROWER  
416804 09.20.07 SR  
Always Wear Eye Protection During Operation  
Printed in U.S.A.  
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6. Whencleaning,repairingorinspectingthesnowthrower,  
stop the engine and make certain the collector/impel-  
ler and all moving parts have stopped. Disconnect  
the spark plug wire and keep the wire away from the  
plug to prevent someone from accidentally starting the  
engine.  
7. Do not run the engine indoors, except when starting  
the engine and for transporting the snow thrower in or  
out of the building. Open the outside doors; exhaust  
fumes are dangerous.  
16. Never touch a hot engine or muffler.  
Clearing a Clogged Discharge Chute  
Handcontactwiththerotatingimpellerinsidethedischarge  
chute is the most common cause of injury associated with  
snow throwers. Never use your hand to clean out the dis-  
charge chute. To clear the chute:  
1. SHUT THE ENGINE OFF!  
2. Wait 10 seconds to be sure the impeller blades have  
stopped rotating.  
8. Exercise extreme caution when operating on slopes.  
3. Always use a clean-out tool, not your hands.  
9. Neveroperatethesnowthrowerwithoutproperguards,  
and other safety protective devices in place and work-  
ing.  
Maintenance and Storage  
1. Check shear bolts and other bolts at frequent intervals  
for proper tightness to be sure the equipment is in safe  
working condition.  
10. Never direct the discharge toward people or areas  
where property damage can occur. Keep children and  
others away.  
2. Never store the machine with fuel in the fuel tank  
inside a building where ignition sources are present  
such as hot water heaters, space heaters, or clothes  
dryers. Allow the engine to cool before storing in any  
enclosure.  
3. Always refer to operator’s manual for important details  
if the snow thrower is to be stored for an extended  
period.  
4. Maintain or replace safety and instruction labels, as  
necessary.  
5. Run the machine a few minutes after throwing snow  
to prevent freeze-up of the collector/impeller.  
11. Do not overload the machine capacity by attempting  
to clear snow at too fast a rate.  
12. Never operate the machine at high transport speeds  
on slippery surfaces. Look behind and use care when  
operating in reverse.  
13. Disengage power to the collector/impeller when snow  
thrower is transported or not in use.  
14. Use only attachments and accessories approved by  
the manufacturer of the snow thrower (such as wheel  
weights, counterweights, or cabs).  
15. Never operate the snow thrower without good visibility  
or light. Always be sure of your footing, and keep a firm  
hold on the handles. Walk; never run.  
CONGRATULATIONS on your purchase of a new snow  
thrower. It has been designed, engineered and manu-  
factured to give best possible dependability and perfor-  
mance.  
PRODUCT SPECIFICATIONS  
Gasoline Capacity 4.0 Quarts (4,54 Liters)  
and Type:  
Unleaded Regular only  
Should you experience any problem you cannot easily  
remedy, please contact your nearest authorized service  
center. We have competent, well-trained technicians and  
the proper tools to service or repair this unit.  
Oil Type  
(API SG–SL):  
SAE 5W-30 or 10W-30  
(0° to +40°F)  
SAE 0W-30 (below 0°F)  
Please read and retain this manual. The instructions will  
enable you to assemble and maintain your snow thrower  
properly. Always observe the “SAFETY RULES”.  
Oil Capacity:  
26 Ounces (0,74 Liters)  
Spark Plug  
Gap:  
Champion RJ19LM  
0.030" (0,072 mm)  
SERIAL NUMBER: ___________________________  
DATE OF PURCHASE: _______________________  
THEMODELANDSERIALNUMBERSWILLBEFOUND  
ONADECALATTACHEDTOTHEREAROFTHESNOW  
THROWER HOUSING.  
CUSTOMER RESPONSIBILITIES  
Read and observe the safety rules.  
Follow a regular schedule in maintaining, caring for  
and using your snow thrower.  
YOUSHOULDRECORDBOTHSERIALNUMBERAND  
DATE OF PURCHASE AND KEEP IN A SAFE PLACE  
FOR FUTURE REFERENCE.  
Follow the instructions under “Maintenance” and “Stor-  
age” sections of this owner’s manual.  
TABLE OF CONTENTS  
SAFETY RULES ........................................................ 2-3  
MAINTENANCE SCHEDULE ..................................... 14  
SERVICE AND ADJUSTMENTS........................... 16-18  
STORAGE................................................................... 18  
TROUBLESHOOTING................................................ 19  
REPAIR PARTS ..................................................... 20-31  
WARRANTY................................................................ 32  
PRODUCT SPECIFICATIONS...................................... 3  
CUSTOMER RESPONSIBILITIES................................ 3  
ASSEMBLY / PRE-OPERATION ............................... 5-7  
OPERATION ............................................................ 8-13  
MAINTENANCE..................................................... 14-15  
3
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PARTS PACKED SEPARATELY IN CARTON  
4
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ASSEMBLY / PRE-OPERATION  
Read these instructions and this manual in its entirety  
before you attempt to assemble or operate your new  
snow thrower. Reading the entire manual will familiar-  
ize you with the unit, which will assist you in assembly,  
operation and maintenance of the product.  
SPEED  
CONTROL  
ROD  
PLASTIC TIE  
Your new snow thrower has been assembled at the factory  
with the exception of those parts left unassembled for ship-  
ping purposes. All parts such as nuts, washers, bolts, etc.,  
necessary to complete the assembly have been placed in  
the parts bag. To ensure safe and proper operation of your  
snow thrower, all parts and hardware you assemble must  
be tightened securely. Use the correct tools as necessary  
to ensure proper tightness.  
UPPER  
HANDLE  
HANDLE  
KNOB  
LOWER  
HANDLE  
REMOVE SNOW THROWER FROM CARTON  
1. Remove all accessible loose parts and parts boxes  
from carton.  
2. Cut down all four corners of carton and lay panels flat.  
3. Removethetwo(2)screwssecuringtheaugerhousing  
to the pallet.  
4. Removeallpackingmaterialsexceptplastictieholding  
speed control rod to lower handle.  
5. Remove the two (2) plastic ties securing the upper  
handle to the pallet.  
6. Remove snow thrower from carton and check carton  
thoroughly for additional loose parts.  
FIG. 1  
SPEED CONTROL ROD  
HOW TO SET UP YOUR SNOW THROWER  
TOOL BOX (See Fig. 10)  
RETAINER  
SPRING  
A toolbox is provided on your snow thrower. The toolbox is  
located on top of the belt cover. Store the extra shear bolts,  
nuts and multi-wrench provided in parts bag in the toolbox.  
NOTE: The multi-wrench may be used for assembly of the  
chuterotatorheadtosnowthrowerandmakingadjustments  
to the skid plates.  
UNFOLD UPPER HANDLE  
1. Raiseupperhandletotheoperatingpositionandtighten  
handle knobs securely.  
SPEED  
CONTROL  
BRACKET  
SPEED  
INSTALL SPEED CONTROL ROD (See Figs. 1 and 2)  
1. Remove plastic tie securing rod to lower handle.  
CONTROL  
LEVER  
2. Insert rod into speed control bracket and secure with  
retainer spring.  
FIG. 2  
5
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ASSEMBLY / PRE-OPERATION  
INSTALL TRACTION DRIVE CONTROL ROD  
(See Figs. 3 and 4)  
The traction drive control rod has the long loop on the end  
of the spring as shown.  
1. Slide rubber sleeve up rod and hook end of spring into  
pivot bracket with loop opening down as shown.  
2. With top end of rod positioned under left side of control  
panel, pushroddownandinserttopendofrodintohole  
in drive control bracket. Secure with retainer spring.  
INSTALL AUGER CONTROL ROD (See Figs. 5 and 6)  
The auger control rod has the short loop on the end of the  
spring as shown.  
1. Slide rubber sleeve up rod and hook end of spring into  
control arm with loop opening up as shown.  
2. With top end of rod positioned under right side of  
control panel, push down on rod and insert end of rod  
into hole in auger control bracket. Secure with retainer  
spring.  
TRACTION DRIVE  
CONTROL ROD  
AUGER  
CONTROL  
ROD  
RUBBER  
SLEEVE  
RUBBER  
SLEEVE  
CONTROL  
ARM  
LOOP  
OPENING  
DOWN  
LOOP  
OPENING  
UP  
PIVOT  
BRACKET  
FIG. 3  
FIG. 5  
AUGER CONTROL ROD  
AUGER  
CONTROL  
LEVER  
TRACTION DRIVE  
CONTROL LEVER  
RETAINER  
SPRING  
RETAINER  
SPRING  
TRACTION  
DRIVE  
CONTROL  
ROD  
DRIVE  
CONTROL  
BRACKET  
AUGER  
CONTROL  
BRACKET  
FIG. 4  
FIG. 6  
6
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ASSEMBLY / PRE-OPERATION  
INSTALL DISCHARGE CHUTE / CHUTE ROTATOR  
HEAD (See Fig. 7)  
NOTE: The multi-wrench provided in your parts bag may  
be used to install the chute rotator head.  
SPRING  
1/4-20  
SHOULDER  
BOLT  
CHUTE  
DEFLECTOR  
HOOK  
1. Place discharge chute assembly on top of chute base  
with discharge opening toward front of snow thrower.  
2. Positionchuterotatorheadoverchutebracket. Ifneces-  
sary,rotatechuteassemblytoalignsquareandpinonun-  
dersideofchuterotatorheadwithholesinchutebracket.  
3. With chute rotator head and chute bracket aligned,  
position chute rotator head on pin and threaded stud  
of mounting bracket.  
BETWEEN HEX  
NUTS  
NYLON  
WASHER  
ON CHUTE  
ROTATER HEAD  
1/4-20  
LOCKNUT  
5/16-18  
CARRIAGE  
BOLT  
4. Install 3/8 washer and locknut on threaded stud and  
tighten securely.  
CABLE  
EYELET  
CHUTE  
ROTATOR  
HEAD  
REMOTE  
3/8 LOCKNUT  
3/8 WASHER  
CABLE  
BRACKET  
5/16-18  
LOCKNUT  
FIG. 8  
PIN  
THREADED  
STUD  
ROTATOR HEAD  
MOUNTING  
ALIGN BEFORE  
TIGHTENING LOCKNUT  
CHUTE  
BRACKET  
BRACKET  
FIG. 7  
CHUTE DEFLECTOR  
CONTROL LEVER  
INSTALL CHUTE DEFLECTOR REMOTE CONTROL  
(See Figs. 8 and 9)  
FIG. 9  
1. Install remote cable bracket to discharge chute with  
5/16-18 carriage bolt and 5/16-18 locknut as shown.  
Tighten securely.  
CHECK TIRE PRESSURE  
Thetiresonyoursnowthrowerwereoverinflatedatthefac-  
tory for shipping purposes. Correct and equal tire pressure  
is important for best snow throwing performance.  
2. Install remote cable eyelet to chute deflector with  
1/4-20 shoulder bolt, nylon washer and 1/4-20 locknut  
as shown. Tighten securely.  
Reduce tire pressure to 14-17 PSI (19-24.5 N-m).  
3. Install spring hooks between hex nuts on chute rotater  
head and into hole in chute deflector as shown.  
7
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OPERATION  
KNOW YOUR SNOW THROWER  
READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare  
the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save  
this manual for future reference.  
These symbols may appear on your snow thrower or in literature supplied with the product. Learn and understand  
their meaning.  
PRIMER  
DANGER  
OR WARNING  
READ AND FOLLOW ALL SAFETY INFORMATION  
AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT.  
KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE.  
FORWARD REVERSE  
IGNITION KEY.  
INSERT TO START  
AND RUN,  
PULL OUT TO STOP.  
DISENGAGED  
ENGAGED  
SNOW  
TRACTION  
DISCHARGE  
DRIVE CONTROL  
8
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OPERATION  
AUGER  
CONTROL  
LEVER  
DISCHARGE CHUTE CONTROL LEVER  
SPARK  
PLUG  
ENGINE OIL CAP  
WITH DIPSTICK  
SAFETY  
IGNITION  
KEY  
DEFLECTOR REMOTE  
DRIVE SPEED  
CONTROL LEVER  
CONTROL LEVER  
GASOLINE  
FILLER  
CAP  
TRACTION  
DRIVE  
CONTROL  
LEVER  
CHUTE  
DEFLECTOR  
CHOKE  
CON-  
TROL  
OIL  
DRAIN  
PLUG  
LH TURN  
TRIGGER  
THROTTLE  
/ ENGINE  
CONTROL  
DISCHARGE  
CHUTE  
RECOIL  
POWER  
CORD  
PLUG  
(AUXILIARY)  
STARTER  
HANDLE  
LIGHT  
ELECTRIC  
START  
BUTTON  
FUEL  
SHUT-OFF  
VALVE  
CLEAN-  
OUT  
TOOL  
HANDLE  
KNOB  
PRIMER  
MUFFLER  
TOOLBOX  
NOTE: ITEMS ABOVE  
ARE SHOWN IN  
THEIR TYPICAL  
LOCATION ON THE  
ENGINE. ACTUAL  
LOCATION MAY VARY  
WITH THE ENGINE  
ON YOUR UNIT.  
DRIFT CUTTER  
SKID PLATE  
AUGERS  
FIG. 10  
MEETS A.N.S.I. SAFETY REQUIREMENTS  
Our snow throwers conform to the standards of the American National Standards Institute.  
Toolbox - used to store spare shear bolts, locknuts and  
wrench.  
Throttle/engine control - used to select either FAST or  
SLOW engine speed and to STOP the engine.  
Safety ignition key - must be inserted for the engine to  
start and run. Remove when snow thrower is not in use.  
Traction drive control lever - used to engage power-pro-  
pelled forward or reverse motion of snow thrower.  
Electric start button - used for starting the engine.  
Recoil(auxiliary)starterhandle-usedforstartingengine.  
Drift cutter - used to cut through deep snowdrifts.  
Auger control lever - used to engage auger motion (throw  
snow).  
Discharge chute control lever - used to change the di-  
rection the snow is thrown.  
Primer - pumps additional fuel from the carburetor to the  
cylinder for use when starting a cold engine.  
Skid plate - used to adjust height of scraper bar from the  
ground.  
Choke control - used for starting a cold engine.  
Deflector remote control lever - used to change the  
distance the snow is thrown.  
LH and RH turn triggers - used to steer the snow thrower.  
9
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OPERATION  
The operation of any snow thrower can result  
TO USE CHOKE CONTROL (See Fig. 13)  
in foreign objects thrown into the eyes, which  
canresultinsevereeyedamage. Alwayswear  
safety glasses or eye shields while operating  
your snow thrower or performing any adjust-  
The choke control is located on the engine. Use the choke  
control whenever you are starting a cold engine. Do not  
use to start a warm engine.  
00155  
To engage choke, turn knob clockwise. Slowly turn  
knob counterclockwise to disengage.  
ments or repairs. We recommend standard safety glasses  
or a wide vision safety mask worn over spectacles.  
HOW TO USE YOUR SNOW THROWER  
Know how to operate all controls before adding fuel or  
attempting to start the engine.  
OFF  
FULL  
STOPPING  
TRACTION DRIVE  
Release traction drive control lever to stop the forward  
or reverse movement of the snow thrower.  
AUGER  
FIG. 13  
Release the auger control lever to stop throwing snow.  
TO CONTROL SNOW DISCHARGE (See Fig. 14)  
ENGINE  
WARNING: Snow throwers have ex-  
posed rotating parts, which can cause  
severe injury from contact, or from ma-  
terial thrown from the discharge chute.  
Keep the area of operation clear of all  
persons, small children and pets at all  
times including startup.  
1. Move throttle control to “STOP” position.  
2. Remove (do not turn) safety ignition key to prevent  
unauthorized use.  
NOTE: Never use choke to stop engine.  
TO USE FUEL SHUT-OFF VALVE (See Fig. 11)  
The fuel shut-off valve is located beneath the fuel tank on  
the engine. Always operate the snow thrower with the fuel  
shut-off valve in the OPEN position.  
Ifthedischargechuteoraugerbecomeclogged,  
shut-off engine and wait for all moving parts to  
stop.Usetheclean-outtool,NOTYOURHANDS,  
to unclog the chute and/or auger.  
TheDIRECTIONinwhichsnowistobethrowniscontrolled  
by the discharge chute control lever.  
Tochangethedischargechuteposition,pressdownward  
on discharge chute control lever and move lever left  
or right until chute is in desired position. Be sure lever  
springs back and locks into desired position.  
OFF  
OPEN  
DISCHARGE CHUTE  
CONTROL LEVER  
FIG. 11  
TO USE THROTTLE CONTROL (See Fig. 12)  
Thethrottlecontrolislocatedontheengine.Alwaysoperate  
the snow thrower with the engine at full throttle. Full throttle  
offers the best snow thrower performance.  
FAST  
CHUTE DEFLECTOR  
REMOTE CONTROL LEVER  
FIG. 14  
The DISTANCE that snow is thrown is controlled by the  
position of the chute deflector. Set the deflector low to  
throw snow a short distance; set the deflector higher to  
throw snow farther.  
SLOW  
Press downward on chute deflector control lever and  
moveleverforwardtolowerthedeflectoranddecrease  
the distance. Move lever back to raise the deflector  
and increase the distance. Be sure lever springs back  
and locks into desired position.  
FIG. 12  
10  
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OPERATION  
TO THROW SNOW (See Fig. 15)  
Squeezetractiondrivecontrollevertohandletoengage  
the drive system.  
Release traction drive control lever to stop the forward  
or reverse movement of the snow thrower.  
The auger rotation is controlled by the auger control lever  
located on the right side handle.  
Squeeze auger control lever to handle to engage the  
auger and throw snow.  
Release the auger control lever to stop throwing snow.  
SPEED and DIRECTION are controlled by the drive speed  
control lever.  
Press downward on the speed control lever and move  
lever to desired position BEFORE engaging the trac-  
tion drive control lever. Be sure lever springs back and  
locks into desired position.  
AUGER  
CONTROL  
LEVER  
CAUTION: Do not move speed control lever  
when traction drive control lever is engaged.  
Damage to the snow thrower can result.  
Slower speeds are for heavier snow and faster speeds  
are for light snow and transporting the snow thrower. It  
is recommended that you use a slower speed until you  
are familiar with the operation of the snow thrower.  
FIG. 15  
USING THE CLEAN-OUT TOOL (See Fig. 16)  
In certain snow conditions, the discharge chute may be-  
come clogged with ice and snow. Use the clean-out tool  
to dislodge this blockage.  
NOTE: When both traction drive and auger control levers  
are engaged, the traction drive control lever will lock the  
auger control lever in the engaged position. This will allow  
you to release your right hand from the handle and adjust  
the discharge chute direction without interrupting the snow  
throwing process.  
When cleaning, repairing, or inspecting, make  
certain all controls are disengaged and the au-  
ger/impellerandallmovingpartshavestopped.  
Disconnect the spark plug wire and keep the  
wire away from the spark plug to prevent ac-  
cidental starting.  
TRACTION DRIVE  
CONTROL LEVER  
Releasetheaugercontrolleverandshutofftheengine.  
Removetheclean-outtoolfromit'smountingclip. Grasp  
the tool firmly by the handle and push and twist the tool  
into the discharge chute to dislodge the blockage.  
Afterthepackedsnowhasbeendislodged,returntheclean-  
out tool to it's mounting clip by pushing it into the clip.  
Makesurethedischargechuteispointedinasafedirec-  
tion(novehicles,buildings,people,orotherobjectsare  
inthedirectionofdischarge)beforerestartingtheengine.  
DRIVE SPEED  
CONTROL LEVER  
Restart the engine, then squeeze the auger control  
lever to the handle to clear snow from the auger hous-  
ing and the discharge chute.  
FIG. 17  
POWER STEERING OPERATION (See Fig. 18)  
Steeringtriggersareusedtoassistinsteeringyoursnowthrow-  
er.Thetriggersarelocatedontheundersideofeachhandle.  
Whenatriggerissqueezed,itdisengagesthedrivewheelon  
thatsideofsnowthrowerandallowsittoturninthatdirection.  
DISCHARGE CHUTE  
To turn left – squeeze left side trigger.  
To turn right – squeeze right side trigger.  
CLEAN-OUT  
TOOL  
LH TURN  
TRIGGER  
RH TURN  
TRIGGER  
MOUNTING CLIP  
FIG. 18  
TO ADJUST SKID PLATES (See Fig. 19)  
FIG. 16  
NOTE: The wrench provided in your parts bag may be  
TO MOVE FORWARD AND BACKWARD (See Fig. 17)  
used to adjust the skid plates.  
SELF-PROPELLING, forward and reverse movement of  
the snow thrower, is controlled by the traction drive control  
lever located on the left side handle.  
Skid plates are located on each side of the auger housing  
and adjust the clearance between the scraper bar and the  
11  
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OPERATION  
ground surface. Adjust skid plates evenly to proper height  
BEFORE STARTING THE ENGINE  
CHECK ENGINE OIL LEVEL (See Fig. 21)  
The engine on your snow thrower has been shipped, from  
the factory, already filled with oil.  
1. Check engine oil with snow thrower on level ground.  
2. Remove oil fill cap/dipstick and wipe clean, reinsert  
the dipstick and screw tight, wait for a few seconds,  
remove and read oil level. If necessary, add oil until  
“FULLmark on dipstick is reached. Do not overfill.  
for current surface conditions. For removal of snow in  
normal conditions, such as a paved driveway or sidewalk,  
place skid plates in the highest position (lowest scraper  
clearance) to give a 1/8" clearance between the scraper  
bar and the ground. Use a middle position if the surface  
to be cleared is uneven.  
NOTE: It is not recommended to operate the snow thrower  
overgravelorrockysurfaces.Objectssuchasgravel,rocks  
or other debris, can easily be picked up and thrown by the  
impeller, which can cause serious personal injury, property  
damage or damage to the snow thrower.  
To change engine oil, see “TO CHANGE ENGINE OIL”  
in the Maintenance section of this manual.  
If snow thrower must be operated over gravel surface,  
use extra caution and be sure skid plates are adjusted  
to lowest (highest scraper clearance) position.  
ADD GASOLINE (See Fig. 21)  
Fill fuel tank to bottom of tank filler neck. Do not over-  
fill. Use fresh, clean, regular unleaded gasoline with  
a minimum of 87 octane. Do not mix oil with gasoline.  
Purchase fuel in quantities that can be used within 30  
days to assure fuel freshness.  
1. Shut off engine and wait for all moving parts to stop.  
2. Adjust skidplatesbylooseningthehexnuts, thenmov-  
ing skid plate to desired position. Be sure both plates  
are adjusted evenly. Tighten securely.  
WARNING: Wipe off any spilled oil or  
fuel. Do not store, spill or use gasoline  
near an open flame.  
HIGH POSITION  
(LOW GROUND  
CLEARANCE)  
CAUTION: Alcohol blended fuels (called  
gasohol or using ethanol or methanol) can at-  
tract moisture which leads to separation and  
formation of acids during storage. Acidic gas  
can damage the fuel system of an engine while  
in storage. To avoid engine problems, the fuel  
system should be emptied before storage of  
30 days or longer. Drain the gas tank, start  
the engine and let it run until the fuel lines  
and carburetor are empty. Use fresh fuel next  
season. SeeStorageInstructionsforadditional  
information. Never use engine or carburetor  
cleaner products in the fuel tank or permanent  
damage may occur.  
AUGER  
HOUSING  
SCRAPER BAR  
HEX  
SKID PLATE  
NUTS  
LOW POSITION (HIGH GROUND CLEARANCE)  
FIG. 19  
SCRAPER BAR  
The scraper bar is not adjustable, but is reversible. After  
considerable use it may become worn. When it has worn  
almost to the edge of the housing, it can be reversed,  
providing additional service before requiring replacement.  
Replace a damaged or worn scraper bar.  
CHOKE CONTROL  
THROTTLE PRIMER  
ENGINE OIL  
FILL CAP /  
DIPSTICK  
TO USE DRIFT CUTTERS (See Fig. 20)  
Use the drift cutters to cut through deep snowdrifts that are  
higher than the front of the snow thrower.  
SAFETY  
IGNITION  
KEY  
Loosen upper adjustment nut enough to allow drift  
cutter to be raised to highest position and tighten nut  
securely. Repeat for opposite side of snow thrower.  
When not using drift cutters, loosen adjustment nut,  
lower to storage position and tighten nut securely.  
AUGER  
HOUSING  
GASOLINE  
FILLER CAP  
FUEL SHUT-  
OFF VALVE  
STORAGE  
POSITION  
DRIFT  
CUTTER  
RECOIL  
STARTER  
HANDLE  
STARTER BUTTON  
POWER CORD PLUG  
NOTE: ALL ITEMS ARE SHOWN IN THEIR TYPICAL LOCATION.  
ACTUAL LOCATION MAY VARY WITH ENGINE ON YOUR UNIT.  
ADJUST-  
MENT NUT  
FIG. 21  
FIG. 20  
12  
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OPERATION  
6. Whentheenginestarts,releasetherecoilstarterhandle  
TO START ENGINE  
Be sure fuel shut-off valve is in the “OPEN” position.  
and slowly move the choke control to the “OFF” posi-  
tion.  
Your snow thrower engine is equipped with both a 120 Volt  
A.C. electric starter and a recoil starter. The electric starter  
is equipped with a three-wire power cord and plug and is  
designed to operate on 120 Volt A.C. household current.  
Allow the engine to warm up for a few minutes. Engine will  
not develop full power until it has reached normal operat-  
ing temperature.  
WARM START - RECOIL STARTER  
Be sure your house is a 120 Volt A.C. three-wire  
grounded system. If you are uncertain, consult a  
licensed electrician.  
Follow the steps above, keeping the choke in the “OFF”  
position. DO NOT push the primer.  
BEFORE STOPPING  
Run the engine for a few minutes to help dry off any mois-  
ture on the engine.  
WARNING: Do not use the electric  
starter if your house is not a 120 Volt  
A.C. three-wire grounded system. Se-  
riouspersonalinjuryordamagetoyour  
snow thrower could result.  
IF RECOIL STARTER HAS FROZEN  
If the recoil starter has frozen and will not turn the engine,  
proceed as follows:  
1. Grasp the recoil starter handle and slowly pull as much  
rope out of the starter as possible.  
2. Release the recoil starter handle and let it snap back  
against the starter.  
COLD START - ELECTRIC STARTER  
1. Insert safety ignition key (packed separately in parts  
bag)intoignitionslotuntilitclicks. DONOTturnthekey.  
Keep the extra safety ignition key in a safe place.  
2. Place throttle control in “FAST” position.  
3. Rotate choke control to “FULLposition.  
4. Connect the power cord to the engine.  
If the engine still fails to start, repeat the above steps or  
use the electric starter.  
SNOW THROWING TIPS  
5. Plug the other end of the power cord into a three-hole  
grounded 120 Volt A.C. receptacle.  
6. Push the primer three (3) times.  
Always operate the snow thrower with the engine at  
full throttle. Full throttle offers the best performance.  
Goslowerindeep,freezingorheavywetsnow.Usethe  
drive speed control, NOT the throttle, to adjust speed.  
It is easier and more efficient to remove snow imme-  
diately after it falls.  
The best time to remove snow is the early morning. At  
this time the snow is usually dry and has not been ex-  
posed to the direct sun and warming temperatures.  
7. Push starter button until engine starts.  
IMPORTANT: Do not crank engine more than five con-  
tinuous seconds between each time you try to start. Wait  
5 to 10 seconds between each attempt.  
8. When the engine starts, release the starter button and  
slowly move the choke control to the “OFF” position.  
9. Disconnect the power cord from the receptacle first,  
then from the engine.  
Slightly overlap each successive path to ensure all  
snow will be removed.  
Allow the engine to warm up for a few minutes. Engine will  
not develop full power until it has reached normal operat-  
ing temperature.  
Throw snow downwind whenever possible.  
Adjust the skid plates to proper height for current snow  
conditions. See “TO ADJUST SKID PLATES” in this  
section of this manual.  
WARM START - ELECTRIC STARTER  
Follow the steps above, keeping the choke control in the  
“OFF” position.  
For extremely heavy snow, reduce the width of snow  
removal by overlapping previous path and moving  
slowly.  
COLD START - RECOIL STARTER  
Keep engine clean and clear of snow during use. This  
will help air flow and extend engine life.  
Aftersnow-throwingiscompleted,allowenginetorunfor  
a few minutes to melt snow and ice off the engine.  
Clean the entire snow thrower thoroughly after each  
use and wipe dry so it is ready for next use.  
1. Insert safety ignition key (packed separately in parts  
bag)intoignitionslotuntilitclicks. DONOTturnthekey.  
Keep the extra safety ignition key in a safe place.  
2. Place throttle control in “FAST” position.  
3. Rotate choke control to “FULLposition.  
4. Push the primer four (4) times if the temperature is  
below 15°F, or two (2) times if temperature is between  
15° and 50°F. If temperature is above 50°F, priming is  
not necessary.  
WARNING: Do not operate snow  
throwerifweatherconditionsimpairvis-  
ibility. Throwing snow during a heavy,  
windysnowstormcan blind you and be  
hazardous to the safe operation of the  
snow thrower.  
NOTE: Over priming may cause flooding, preventing the  
engine from starting. If you do flood the engine, wait a few  
minutes before attempting to start and DO NOT push the  
primer.  
5. Pull recoil starter handle quickly. Do not allow starter  
rope to snap back.  
13  
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MAINTENANCE  
GENERAL RECOMMENDATIONS  
LUBRICATION CHART  
The warranty on this snow thrower does not cover items  
that have been subjected to operator abuse or negligence.  
To receive full value from the warranty, operator must  
maintain snow thrower as instructed in this manual. Some  
adjustments will need to be made periodically to properly  
maintain your snow thrower. All adjustments in the Service  
and Adjustments section of this manual should be checked  
at least once each season.  
SAE 5W-30 Motor Oil  
See “ENGINE” in  
Maintenance section  
General  
Purpose  
Grease  
Once a year, you should replace the spark plug and  
check belts for wear. A new spark plug will help your  
engine run better and last longer.  
Follow the maintenance schedule in this manual.  
NOTE: Use only Original Equipment Manufacturer (OEM)  
parts to service this unit. Failure to do so can cause the unit  
to malfunction and pose a risk of injury to the operator.  
Pivot  
points  
BEFORE EACH USE  
1. Check engine oil level.  
2. Check for loose fasteners.  
3. Checkcontrolstobesuretheyarefunctioningproperly.  
LUBRICATION  
Keep your snow thrower well lubricated  
(See “LUBRICATION CHART”).  
Engine  
oil  
Auger  
grease fittings  
SNOW THROWER  
Always observe the safety rules when performing any  
maintenance.  
V-BELTS  
Check V-belts for deterioration and wear after every 50  
hours of operation and replace if necessary. The belts  
are not adjustable. Replace belts if they begin to slip from  
wear. (See “TO REMOVE BELT COVER” in the Service  
and Adjustments section of this manual).  
TIRES  
Maintain proper air pressure in both tires (14–17 P.S.I.  
/ 19-24.5 N-m).  
Keeptiresfreeofgasolineandoil,whichcanharmrubber.  
TheV-beltsonyoursnowthrowerareofspecialconstruction  
andshouldbereplacedbyoriginalequipmentmanufacturer  
(OEM)beltsavailablefromyournearestdealer.Usingother  
than OEM belts can cause personal injury or damage to  
the snow thrower.  
NOTE: To seal tire punctures and prevent flat tires due  
to slow leaks, tire sealant may be purchased from your  
local parts dealer. Tire sealant also prevents tire dry rot  
and corrosion.  
14  
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MAINTENANCE  
AUGER GEAR CASE  
Oil will drain more freely when warm.  
Catch oil in a suitable container.  
The gear case was filled with lubricant to the proper  
level at the factory. The only time the lubricant needs  
attention is if service has been performed on the gear  
case.  
NOTE: The left side wheel may be removed from snow  
thrower for easier access to the oil drain plug and place-  
ment of a suitable container. The unit tilted, resting on the  
frame with the left wheel removed, will help drain any oil  
trapped inside the engine. (See “TO REMOVE WHEELS”  
in the Service and Adjustments section of this manual).  
If lubricant is required, use only Ronex ED #1  
grease.  
TRACTION DRIVE SYSTEM  
1. Remove safety ignition key and disconnect spark plug  
wire from spark plug. Place wire where it cannot come  
in contact with spark plug.  
DO NOT lubricate the drive components inside the snow  
thrower. The sprockets, hex shafts, drive disc and friction  
wheel require no lubrication. The bearings and bushings  
are lifetime lubricated and require no maintenance.  
2. Clean area around drain plug.  
3. Remove drain plug and drain oil in a suitable container.  
4. Install drain plug and tighten securely.  
5. Wipe off any spilled oil from snow thrower and engine.  
6. Install left wheel (if removed for draining oil). Be sure to  
install klick pin into proper hole in wheel axle (See “TO  
REMOVE WHEELS” in the Service and Adjustments  
section of this manual).  
7. Remove oil fill cap/dipstick. Be careful not to allow dirt  
to enter the engine.  
CAUTION:Anylubricatingoftheabovecompo-  
nents can cause contamination of the friction  
wheel and damage to the drive system of your  
snow thrower.  
ENGINE  
See engine manual.  
LUBRICATION  
8. Refill engine with oil through oil dipstick tube. Pour  
slowly. Do not overfill. For approximate capacity see  
“PRODUCTSPECIFICATIONSsectionofthismanual.  
Use only high quality detergent oil rated with API service  
classification SG–SL. Select the oil's SAE viscosity grade  
according to your expected operating temperature.  
9. Use gauge on oil fill cap/dipstick for checking level.  
Be sure dipstick cap is tightened securely for accurate  
reading. Keep oil at “FULLline on dipstick.  
10. Wipe off any spilled oil.  
MUFFLER  
Inspect and replace corroded muffler as it could create a  
fire hazard and/or damage.  
SPARK PLUG  
Replacesparkplugatthebeginningofeachseasonorafter  
every100hoursofoperation,whicheveroccursfirst. Spark  
plug type and gap setting are shown in the “PRODUCT  
SPECIFICATIONS” section of this manual.  
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)  
improve starting in cold weather, these multi-viscosity oils  
will result in increased oil consumption when used above  
32°F. Check your engine oil level more frequently to avoid  
possible engine damage from running low on oil.  
CLEANING  
IMPORTANT: For best performance, keep snow thrower  
housing free of any dirt or trash. Clean the outside of your  
snow thrower after each use.  
Changetheoilafterevery25hoursofoperationoratleastonce  
ayearifthesnowthrowerisnotusedfor25hoursinoneyear.  
Checkthecrankcaseoillevelbeforestartingtheengineand  
after each five (5) hours of continuous use. Tighten oil fill  
cap / dipstick securely each time you check the oil level.  
WARNING: Removesafetyignitionkey  
and disconnect spark plug wire from  
spark plug. Place wire where it cannot  
come in contact with spark plug.  
TO CHANGE ENGINE OIL  
Determine temperature range anticipated before next oil  
change.AlloilmustmeetAPIserviceclassificationSG–SL.  
Keepfinishedsurfaces/wheelsfreeofgasoline,oil,etc.  
Be sure snow thrower is on level surface.  
We do not recommend using a garden hose to clean  
yoursnowthrowerunlesstheelectricalsystem,muffler  
and carburetor are covered to keep water out. Water  
in engine can result in shortened engine life.  
15  
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SERVICE AND ADJUSTMENTS  
WARNING: To avoid serious injury, before performing any service or adjustments:  
1. Be sure throttle is in STOP position.  
2. Remove safety ignition key.  
3. Make sure the augers and all moving parts have completely stopped.  
4. Disconnect spark plug wire from spark plug and place wire where it cannot contact plug.  
SNOW THROWER  
TO ADJUST SNOW THROWER HEIGHT  
See “TO ADJUST SKID PLATES” and “SCRAPER BAR”  
in the Operation section of this manual.  
3. Align holes in impeller hub with holes in impeller shaft  
and install two (2) new 1/4-20 x 1-5/8" capscrew/shear  
bolts. Install 1/4-20 locknuts and tighten securely.  
CAUTION: Do not substitute. Use only original  
equipment capscrew/shear bolts as supplied  
with your snow thrower.  
CHUTE DEFLECTOR  
The chute deflector, attached to the top of the discharge  
chute, is provided to direct discharging snow away from  
the operator. If the deflector becomes damaged, it should  
be replaced.  
4. Insertsafetyignitionkeyandreconnectsparkplugwire  
to spark plug.  
1/4-20  
LOCKNUT  
1/4-20 x 1-5/8  
CAPSCREW /  
SHEAR BOLT  
1/4-20 x 2  
SHOULDER /  
SHEAR BOLT  
WARNING: To avoid serious injury,  
never operate your snow thrower with  
the deflector removed or damaged.  
SPACER  
IMPELLER HUB  
Tochangedirectionand/ordistancesnowisdischarged,  
see “TO CONTROL SNOW DISCHARGE” in the Op-  
eration section of this manual.  
IMPELLER  
SHAFT  
SHEAR BOLTS (See Fig. 22)  
AUGER SHEAR BOLTS  
Both right and left-hand augers are secured to the auger  
shaft with a shoulder/shear bolt and hex nut. Should a for-  
eign object or ice become lodged in the augers, the shear  
bolts are designed to break, preventing damage to any  
other components. If one or both augers do not turn when  
auger control lever is engaged, check to see if one or both  
of the bolts have sheared. To replace the shear bolts:  
AUGER  
HUB  
1. Disengage all controls and move throttle control to  
STOP position. Wait for all moving parts to stop.  
2. Remove safety ignition key and disconnect spark plug  
wire from spark plug. Place wire where it cannot come  
in contact with spark plug.  
1/4-20  
LOCKNUT  
AUGER HUB  
AUGER SHAFT  
FIG. 22  
3. Alignholeinaugerhubwithholeinaugershaftandinstall  
anew1/4-20x2"shoulder/shearboltandspacer.Install  
1/4-20 lock nut and tighten securely.  
TO REMOVE BELT COVER (See Fig. 23)  
1. Remove the two screws securing belt cover to  
frame.  
2. Remove belt cover.  
CAUTION: Do not substitute. Use only original  
equipment shear bolts as supplied with your  
snow thrower.  
Replace belt cover by installing cover and screws and  
tighten securely.  
4. Insertsafetyignitionkeyandreconnectsparkplugwire  
to spark plug.  
IMPELLER SHEAR BOLTS  
The impeller is secured to the impeller shaft with two (2)  
capscrew/shearboltsandhexnuts. Shouldaforeignobject  
or ice become lodged in the impeller, the capscrews are  
designed to break, preventing damage to any other com-  
ponents. If impeller does not turn when auger control lever  
is engaged, check to see if the capscrews have sheared.  
To replace the capscrew/shear bolts:  
FRAME  
BELT COVER  
FIG. 23  
SCREWS  
1. Disengage all controls and move throttle control to  
STOP position. Wait for all moving parts to stop.  
TO REPLACE BELTS (See Fig. 24)  
The auger and traction drive belts are not adjustable. If the  
belts are damaged or begin to slip from wear, they should  
2. Remove safety ignition key and disconnect spark plug  
wire from spark plug. Place wire where it cannot come  
in contact with spark plug.  
16  
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SERVICE AND ADJUSTMENTS  
10. Install clutch rod in swing plate; secure with hairpin.  
11. Placeaugerbeltaroundandinsidethegrooveofauger  
pulley only.  
be replaced. It is recommended that the belt(s) be replaced  
by a qualified service center.  
NOTE: It is recommended that both the auger and traction  
drive belt be replaced at the same time.  
12. While your assistant slowly raises handles to rejoin  
the auger housing and frame assembly, pull up on the  
auger belt and squeeze sides together above pulley  
so belt is fully seated in groove of pulley.  
13. Bring snow thrower completely together and check  
carefully for proper routing of belts. If auger belt has  
becomedislodgedfromthepulley(bycatchingtheidler  
arm bracket while bringing snow thrower together),  
separate the snow thrower and repeat step 12. Belt  
must be fully seated in pulley groove when bringing  
the snow thrower together.  
TheV-beltsonyoursnowthrowerareofspecialconstruction  
andshouldbereplacedbyoriginalequipmentmanufacturer  
(OEM)beltsavailablefromyournearestdealer.Usingother  
than OEM belts can cause personal injury or damage to  
the snow thrower.  
WARNING: Belt replacement requires  
separation of the snow thrower. While  
separating the auger housing from the  
frame assembly, it is important that  
an assistant stand in the operating  
position and hold the snow thrower  
handles.Seriouspersonalinjuryand/or  
damage to the unit could occur if the  
snowthrowershouldfallduringthebelt  
changing process.  
14. Install the two (2) hex bolts and tighten securely.  
15. INSTALLENGINEPULLEY-Placebeltinpulleygroove  
and slide pulley on crankshaft. Install flat washer,  
lockwasher and bolt and tighten securely (41-47 N-m  
torque). Make sure belt is inside belt keeper.  
16. INSTALL BELT COVER and two (2) screws. Tighten  
securely.  
17. INSTALL DISCHARGE CHUTE – See “INSTALL DIS-  
CHARGE CHUTE / CHUTE ROTATER HEAD” in the  
Assembly / Pre-Operation section of this manual.  
FRAME  
ASSEMBLY  
AUGER  
HOUSING  
BELT KEEPER  
TRACTION DRIVE BELT  
ENGINE  
HANDLES  
FLAT WASHER  
PULLEY  
1. REMOVE GASOLINE FROM FUEL TANK - Drain  
gasoline from fuel tank into a suitable container, out-  
doors, away from fire or flame. Wipe up any spilled  
gasoline.  
LOCKWASHER  
BOLT  
2. REMOVE DISCHARGE CHUTE - Loosen locknut  
securing chute rotator head to mounting bracket only  
enough to allow chute rotator head to be raised and  
discharge chute to be removed from snow thrower.  
3. REMOVE BELT COVER - See “TO REMOVE BELT  
COVER” in this section of this manual.  
AUGER  
BELT  
IDLER ARM  
SQUARE  
HOLE  
CLUTCHING  
IDLER ARM  
BRACKET  
4. REMOVEENGINEPULLEY-Removebolt,lockwasher  
and flat washer securing pulley to engine crankshaft.  
Remove outside (auger) pulley only from crankshaft.  
AUGER  
HOUSING  
FRAME  
AUGER PULLEY  
BOLTS  
5. SEPARATE SNOW THROWER - With your assistant  
standing in the operating position holding the handles,  
removethetwo(2)boltsholdingtheaugerhousingand  
frame together.  
WARNING: As the last bolt is removed,  
have your assistant carefully lower the  
handles down to the ground.  
FIG. 24  
6. REMOVEHAIRPINFROMCLUTCHRODandremove  
clutch rod from swing plate. Tip swing plate forward.  
7. REMOVE AUGER BELT from around pulley.  
TO REMOVE WHEELS (See Fig. 25)  
Remove the klik pin and remove wheel from axle.  
IMPORTANT: When installing wheel, be sure to use the  
axle hole closest to the end of the shaft – do not use the  
hole in the wheel hub (if equipped). Inner hole in axle and  
holeinwheelhubarenotusedforyourmodelsnowthrower.  
8. RELIEVETENSIONONTRACTIONDRIVEBELTIDLER  
and remove traction drive belt from around pulleys.  
HINT: Insert a 3/8" drive ratchet (in the “ON” position) into  
the square hole in idler arm and rotate ratchet clockwise  
to relieve tension.  
9. With tension relieved on idler, install new traction drive  
belt around pulleys and inside belt keepers.  
NOTE: To seal punctures or prevent flat tires due to slow  
leaks, tire sealant may be purchased from your local parts  
dealer. Tire sealant also prevents tire dry rot and corrosion.  
17  
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SERVICE AND ADJUSTMENTS  
CARBURETOR  
Your carburetor is not adjustable. Engine performance  
should not be affected at altitudes up to 7,000 feet (2,134  
meters). If your engine does not operate properly due to  
suspected carburetor problems, take your snow thrower  
to a qualified service center.  
KLIK PIN (INSTALL  
IN OUTER HOLE  
OF AXLE ONLY)  
OUTER HOLE  
ENGINE SPEED  
AXLE  
Never tamper with the engine governor, which is factory set  
for proper engine speed. Overspeeding the engine above  
the factory high speed setting can be dangerous and will  
void the warranty. If you think the engine-governed high  
speed needs adjusting, contact a qualified service center,  
which has proper equipment and experience to make any  
necessary adjustments.  
WHEEL  
WHEEL HUB  
FIG. 25  
ENGINE  
See engine manual.  
STORAGE  
Immediately prepare your unit for storage at the end of the  
season or if the unit will not be used for 30 days or more.  
Empty the fuel tank by starting the engine and letting  
it run until the fuel lines and carburetor are empty.  
Never use engine or carburetor cleaner products in  
the fuel tank or permanent damage may occur.  
WARNING: Never store the snow  
throwerwithgasolineinthetankinside  
a building where fumes may reach an  
open flame, spark or pilot light as on a  
furnace, water heater, clothes dryer or  
gasappliance. Allowtheenginetocool  
before storing in any enclosure.  
Use fresh fuel next season.  
NOTE: Fuel stabilizer is an acceptable alternative in min-  
imizing the formation of fuel gum deposits during storage.  
Add stabilizer to gasoline in fuel tank or storage container.  
Always follow the mix ratio found on stabilizer container.  
Run engine at least 10 minutes after adding stabilizer to  
allow the stabilizer to reach the carburetor. Do not drain the  
gas tank and carburetor if using fuel stabilizer.  
SNOW THROWER  
When snow thrower is to be stored for a period of time,  
clean it thoroughly, remove all dirt, grease, leaves, etc.  
Store in a clean, dry area.  
1. Clean entire snow thrower (See “CLEANING” in the  
Maintenance section of this manual).  
2. Inspect and replace belts, if necessary (See “TO RE-  
PLACEBELTSintheServiceandAdjustmentssection  
of this manual).  
3. Lubricate as shown in the Maintenance section of this  
manual.  
ENGINE OIL  
Drain oil (with engine warm) and replace with clean engine  
oil. (See “ENGINE” in the Maintenance section of this  
manual).  
CYLINDER  
1. Remove spark plug.  
2. Pour one ounce (29 ml) of oil through spark plug hole  
into cylinder.  
3. Pullrecoilstarterhandleslowlyafewtimestodistribute  
oil.  
4. Besurethatallnuts,bolts,screws,andpinsaresecurely  
fastened. Inspect moving parts for damage, breakage  
and wear. Replace if necessary.  
4. Replace with new spark plug.  
5. Touch up all rusted or chipped paint surfaces; sand  
lightly before painting.  
OTHER  
Remove safety ignition key; store it in a safe place.  
Do not store gasoline from one season to another.  
Replace your gasoline can if your can starts to rust.  
Rust and/or dirt in your gasoline will cause problems.  
ENGINE  
See engine manual.  
FUEL SYSTEM  
If possible, store your snow thrower indoors and cover  
it to protect it from dust and dirt.  
Cover your snow thrower with a suitable protective  
cover that does not retain moisture. Do not use plastic.  
Plastic cannot breathe, which allows condensation to  
form and will cause your snow thrower to rust.  
IMPORTANT: It is important to prevent gum deposits from  
forming in essential fuel system parts such as carburetor,  
fuel hose, or tank during storage. Also, alcohol blended  
fuels (called gasohol or using ethanol or methanol) can  
attract moisture which leads to separation and formation  
of acids during storage. Acidic gas can damage the fuel  
system of an engine while in storage.  
IMPORTANT: Never cover snow thrower while engine/ex-  
haust area is still warm.  
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TROUBLESHOOTING  
See appropriate section in manual unless directed to a qualified service centre.  
PROBLEM  
CAUSE  
CORRECTION  
Does not start  
1. Fuel shut-off valve (if so  
equipped) in OFF position.  
2. Safety ignition key  
is not inserted.  
1. Turn fuel shut-off valve to OPEN position.  
2. Insert safety ignition key.  
3. Out of fuel.  
3. Fill fuel tank.  
4. Move throttle to FAST position.  
5. Move to FULL position.  
6. Prime as instructed in the Operation section of this manual.  
7. Wait a few minutes before restarting, DO NOT prime.  
8. Connect wire to spark plug.  
4. Throttle in STOP position.  
5. Choke in OFF position.  
6. Primer not depressed.  
7. Engine is flooded.  
8. Spark plug wire is  
disconnected.  
9. Bad spark plug.  
10. Stale fuel.  
11. Water in fuel.  
9. Replace spark plug.  
10. Drain fuel tank and carburetor, refill tank with fresh gasoline.  
11. Drain fuel tank and carburetor, refill tank with fresh gasoline.  
Loss of power  
1. Spark plug wire loose.  
2. Throwing too much snow.  
3. Fuel tank cap is covered  
with ice or snow.  
1. Reconnect spark plug wire.  
2. Reduce speed and width of swath.  
3. Remove ice and snow on and around fuel tank cap.  
4. Dirty or clogged muffler.  
4. Clean or replace muffler.  
Engine idles or  
runs roughly  
1. Choke is in FULL position.  
2. Blockage in fuel line.  
3. Stale fuel.  
4. Water in fuel.  
5. Carburetor is in need of  
adjustment or overhaul.  
1. Move choke to OFF position.  
2. Clean fuel line.  
3. Drain tank and refill with fresh, clean fuel.  
4. Drain fuel tank and carburetor, refill tank with fresh gasoline.  
5. Contact a qualified service centre.  
Excessive  
vibration  
1. Loose parts or damaged  
augers or impeller.  
1. Tighten all fasteners. Replace damaged parts.  
If vibration remains, contact a qualified service centre.  
Recoil starter  
is hard to pull  
1. Frozen recoil starter.  
1. See “IF RECOIL STARTER HAS FROZEN”  
in the Operation section of this manual.  
Loss of traction 1. Drive belt is worn.  
1. Check / replace drive belt.  
2. Check / reinstall drive belt.  
drive / slowing  
of drive speed  
2. Drive belt is off of pulley.  
3. Friction drive wheel is worn. 3. Contact a qualified service centre.  
Loss of snow  
discharge or  
slowing of  
1. Auger belt is off of pulley.  
2. Auger belt is worn.  
3. Clogged discharge chute.  
1. Check / reinstall auger belt.  
2. Check / replace auger belt.  
3. Clean snow chute.  
4. Remove debris or foreign object from augers / impeller.  
snow discharge 4. Augers / impeller jammed.  
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REPAIR PARTS  
SNOW THROWER - MODEL PP11530ES (96192001902)  
AUGER HOUSING / IMPELLER ASSEMBLY  
13  
16  
4
6
15  
6
10  
12  
51  
14  
47  
38  
5
7
36  
9
37  
7
11  
9
42  
44  
27  
8
45  
50  
6
43  
43  
42  
41  
46  
27  
52  
24  
21  
40  
39  
10  
49  
28  
53  
55  
19  
32  
54  
58  
34  
48  
26  
19  
33  
18  
20  
35  
19  
29  
28  
25  
55  
53  
10  
31  
17  
52  
24  
57  
56  
3
54  
30  
1
18  
26  
25  
21  
58  
20  
17  
2
20  
22  
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REPAIR PARTS  
SNOW THROWER - MODEL PP11530ES (96192001902)  
AUGER HOUSING / IMPELLER ASSEMBLY  
KEY PART  
NO. NO.  
KEY PART  
NO. NO.  
DESCRIPTION  
DESCRIPTION  
1
2
3
4
5
6
7
182516  
751153  
72110510  
191079  
188909  
155377  
180355  
Bar, Weight  
30 413609X421 Auger Assembly, RH  
31 413608X421 Auger Assembly, LH  
Nut, Hex, Flangelock 5/16-18  
Bolt, Carriage 5/16-18 x 1/2  
Pulley, Impeller  
Bearing Assembly, Flange  
Nut, Hex Flange 5/16-18  
Bolt, Flat Head, Carriage  
5/16-18 x 5/8  
32 407768  
33 407769  
34 174681  
35 174684  
36 407757  
37 174683  
38 407758  
39 407767  
40 407760  
41 407761  
42 407770  
43 407762  
44 189282  
45 407763  
46 407764  
47 407765  
O-Ring  
Bushing, Flange 3/4  
Washer, Thrust 3/4  
Bearing, Thrust 3/4  
Shaft, Impeller  
Washer, Thrust 5/8  
Bushing, Flange 5/8  
Screw, Hex Head 5/16-18 x 3/4  
Plug, Case  
Housing, Gearbox, RH  
Seal, Oil  
Bushing, Flange, 1"  
Key, Square 1/4 x 1/4 x 7/8  
Gear, Worm  
8
9
72270505  
163183  
Bolt, Carriage 5/16-18  
Bolt, Hex Head  
10 404930X428 Housing, Auger  
11 404933X479 Bar, Scraper  
12 178675X008 Bracket, Corner Discharge  
13 175322  
14 10040500  
15 19111507  
16 74940516  
17 405637  
18 179582  
19 73800400  
20 155377  
21 401347  
Base, Discharge Chute  
Washer, Lock 5/16  
Washer, Flat  
Screw, Hex Head 5/16-18 x 3/4  
Grease Fitting  
Screw, Hex Head 5/16 x 1  
Nut, Hex Lock 1/4-20  
Nut, Hex Lock 5/16-18  
Washer, Flat  
Shaft, Auger  
Housing, Gearbox, LH  
48 175321X428 Impeller Assembly  
49 74780426  
50 407766  
51 7836M  
Screw, Hex Head 1/4-20 x 1-5/8  
Gasket, Gearbox  
Pin, Roll 3/16 x 1-1/8  
22 178777X479 Skid Plate, RH  
24 128638  
25 72270506  
26 174658  
27 174697  
28 198636  
Wing Nut  
Bolt, Carriage 5/16-18 x 3/4  
Bearing, Auger  
Washer, Thrust, 1"  
Bolt, Shear  
29 174762X479 Skid Plate, LH  
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm  
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.  
Failure to do so could be hazardous, damage your snow thrower and void your warranty.  
21  
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REPAIR PARTS  
SNOW THROWER - MODEL PP11530ES (96192001902)  
CONTROL PANEL / DISCHARGE CHUTE  
2
1
19  
2
2
22  
2
6
23  
26  
3
22  
27  
28  
4
5
20  
29  
25  
6
9
10  
23  
27  
11  
16  
18  
7
12  
14  
17  
3
8
13  
15  
32  
31  
30  
8
22  
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REPAIR PARTS  
SNOW THROWER - MODEL PP11530ES (96192001902)  
CONTROL PANEL / DISCHARGE CHUTE  
KEY PART  
NO. NO.  
DESCRIPTION  
1
2
3
4
5
6
7
8
9
414280  
17501010  
198475  
73800600  
19131316  
404974  
405784X479 Support, Pivot  
150078  
184505  
Knob, Lever  
Screw #10-24 x 5/8  
Control Assembly, Deflector  
Nut, Lock 3/8-16  
Washer, Flat 3/8  
Control Assembly, Chute Rotater  
Screw, Hex Head 5/16-18 x 3/4  
Spring, Deflector  
Bolt, Shoulder  
Washer, Friction, Nylon  
Nut, Lock 1/4-20  
Bolt, Carriage 5/16-18  
Nut, Lock 5/16-18  
10 179829  
11 179246  
12 191730  
13 72250505  
14 751153  
15 404770X428 Chute Assembly  
16 178633X428 Deflector Assembly  
17 179145  
18 128415  
19 414281  
20 72270506  
22 74041024  
23 188303  
25 155377  
26 198474  
27 169675  
28 180445  
29 187716  
30 405400  
31 192199  
32 194189  
Seal, Deflector  
Rivet, Blind  
Knob, Speed Control Lever  
Bolt, Carriage 5/16-18 x 3/4  
Screw #10-24 x 1-1/2  
Control Assembly, Power Steering  
Nut, Lock 5/16-18  
Lever Assembly, Speed Control  
Retainer, Hairpin  
Rod, Upper, Speed Control  
Rod, Lower, Speed Control  
Clamp, Mounting, Clean-Out Tool  
Tool, Clean-Out  
Screw  
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm  
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.  
Failure to do so could be hazardous, damage your snow thrower and void your warranty.  
23  
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REPAIR PARTS  
SNOW THROWER - MODEL PP11530ES (96192001902)  
HANDLES  
5
7
2
5
9
6
36  
11  
11  
5
1
28  
37  
42  
8
15  
5
34  
13  
28  
15  
19  
5
15  
18  
17  
16  
22  
11  
10  
22  
15  
23  
12  
14  
24  
25  
16  
27  
17  
24  
32  
31  
26  
31  
27  
32  
30  
38  
39  
40  
24  
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REPAIR PARTS  
SNOW THROWER - MODEL PP11530ES (96192001902)  
HANDLES  
KEY PART  
NO. NO.  
DESCRIPTION  
1
2
5
6
7
8
9
412682X479 Lever, Auger Control, RH  
412681X479 Lever, Traction Drive Control, LH  
169675  
17060408  
412677  
Retainer, Hairpin  
Screw, Hex Head 1/4-20 x 3/4  
Rod, Interlock  
196333X008 Arm, Impeller Rod  
412679X008 Arm, Traction Rod  
10 412683X479 Panel, Control  
11 74780524  
12 74780528  
Screw, Hex Head 5/16-18 x 1-1/2  
Screw, Hex Head 5/16-18 x 1-3/4  
13 414519X479 Handle Tube, LH  
14 414518X479 Handle Tube, RH  
15 751153  
16 19131316  
17 178899  
18 180480  
19 405740  
22 72120618  
Nut, Lock 5/16-18  
Washer, Flat 3/8  
Knob, Handle  
Rod, Auger Control  
Rod, Traction Control  
Bolt, Carriage 3/8-16 x 2-1/4  
23 401940X479 Handle Tube, Lower  
24 180447  
25 180926  
26 178669  
27 17000616  
28 412680  
30 182906  
31 175262  
32 184471  
34 17060410  
36 178831  
Sleeve, Spring  
Spring, Traction Drive  
Spring, Auger Control  
Screw, Hex Head 3/8-16 x 1  
Bushing, Pivot Lever  
Console, Panel  
Screw, Hex Head, Tapping #10-24 x 1-1/4  
Screw, Hex Head, Tapping #10-24 x 1/2  
Screw  
Spring, Torsion, Lever  
37 412675X004 Spring, Interlock  
38 178666  
- - 401620  
39 178668  
40 180964  
42 414572  
Headlight, Halogen (Includes Bulb)  
Bulb, Halogen  
Bezel, Headlight  
Harness, Headlight (Halogen)  
Lever, Interlock  
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm  
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.  
Failure to do so could be hazardous, damage your snow thrower and void your warranty.  
25  
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REPAIR PARTS  
SNOW THROWER - MODEL PP11530ES (96192001902)  
DRIVE  
4
43  
2
5
22  
4
2
11  
5
4
5
4
9
1
2
4
1
2
14  
13  
3
19  
32  
12  
27  
15  
41  
18  
20  
17  
24  
44  
18  
36  
28  
33  
34  
21  
35  
26  
23  
4
6
37  
29  
31  
4
25  
26  
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REPAIR PARTS  
SNOW THROWER - MODEL PP11530ES (96192001902)  
DRIVE  
KEY PART  
NO. NO.  
DESCRIPTION  
1
2
3
4
5
6
9
401619  
751153  
402882  
17490508  
408981  
12000007  
402855  
Chain, Drive  
Nut, Lock 5/16-18  
Clip, Retainer  
Bolt, Hex Head 5/16-18 x 1/2  
Bearing, Flange  
E-Ring, Retainer  
Sprocket & Shaft Assembly  
Rod, Clutch  
11 402568  
12 402187  
13 402310  
Shaft, Hex  
Pivot Rod, Shifter  
14 401732X479 Yoke, Shifter  
15 175344  
17 178613  
Trunnion Bearing Assembly  
Hub, Rubber Wheel  
18 198176X479 Plate, Rubber Wheel  
19 74760514  
20 179831  
21 73930500  
22 169675  
23 180135  
24 402691  
25 402652  
26 401820  
27 404307  
28 402504  
Screw, Hex Head 5/16-18 x 7/8  
Ring, Rubber Wheel  
Nut, Lock 5/16-18  
Retainer, Hairpin  
Spring, Bias  
Sprocket, Axle Shaft  
Pivot Rod, Swing Plate  
Plate, Drive  
Axle Shaft, Power Steering  
Shaft, Friction Pulley  
29 401984X479 Bracket, Shifter, Speed  
31 17541008  
32 189282  
33 198791  
34 402394  
35 402511  
36 402393  
37 132010  
41 12000012  
43 402878  
44 9465MI  
Screw, Cap Head  
Key, Square  
Bearing, Ball  
Plate, Swing  
Spacer, Bearing  
Pulley, Friction  
Nut, Lock 5/16-18  
Ring, Retaining  
Spring, Return  
Pin, Roll  
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm  
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.  
Failure to do so could be hazardous, damage your snow thrower and void your warranty.  
27  
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REPAIR PARTS  
SNOW THROWER - MODEL PP11530ES (96192001902)  
CHASSIS / ENGINE / PULLEYS  
3
30  
53  
22  
58  
57  
19  
17  
28  
6
6
10  
25  
21  
26  
23  
4
5
31  
10  
6
24  
21  
56  
29  
27  
18 20  
31  
5
2
9
32  
42  
5
1
38  
36  
16  
32  
12  
37  
41  
39  
50  
7
11  
11  
8
36  
13  
44  
14  
15  
43  
35  
45  
33  
34  
44  
11  
52  
49  
47  
5
51  
40  
46  
28  
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REPAIR PARTS  
SNOW THROWER - MODEL PP11530ES (96192001902)  
CHASSIS / ENGINE / PULLEYS  
KEY PART  
NO. NO.  
KEY PART  
NO. NO.  
DESCRIPTION  
DESCRIPTION  
1
2
3
414557  
180522  
- - -  
Spring, Traction Idler  
Pulley, Idler (2-1/4)  
27 851084  
28 155452  
29 192213  
Screw, Hex Head 3/8-24 x 1-3/8  
Guide, Belt  
Belt Cover Assembly  
(Includes Toolbox Cover)  
Cover, Toolbox  
Screw, Hex Head 1/4-20 x 1/2  
Bolt, Shoulder 5/16-18  
Engine, Tecumseh, Model Number  
LH358SA (For engine service and  
replacement parts, call Tecumseh  
Products at 1-800-558-5402)  
Screw, Hex Head 5/16-18 x 1-1/4  
Screw  
Washer, Flat  
Nut, Jam, Lock 5/16-18  
Pin, Idler Pivot  
V-Belt, Traction Drive  
Washer, Lock 5/16  
Screw, Hex Washer Head  
5/16-18 x 1/2  
30 178830  
31 17490408  
32 402881  
4
5
6
7
8
9
74780520  
150078  
59289  
166785  
175330  
407908  
33 403096X004 Bellcrank Shifter  
34 198580  
35 405485  
36 191730  
37 402856X004 Plate, Clutch  
38 187101  
39 416717X004 Bracket, Clutch  
40 413429X479 Bracket, Traction  
Clevis Pin  
Arm, Auger Control  
Locknut, Hex  
10 10040500  
11 17490508  
Link, Speed Control  
12 410420  
13 85179  
Impeller Arm Assembly  
Retainer, Hairpin  
Spring, Brake  
V-Belt, Impeller Drive  
Screw, Hex Head 3/8-16 x 1-1/4  
Arm, Idler  
Screw, Hex Head 5/16-18 x 1-1/2  
Bushing, Idler Pivot  
41 700279  
42 73930500  
43 403097X004 Plate, Shifter  
44 17000616  
45 175324X479 Pivot Bracket, Impeller Idler Arm  
46 410877  
47 184471  
49 409346X428 Frame Assembly  
50 402685X428 Plate, Frame End  
51 406109  
52 57079  
53 35062  
Hairpin, Cotter 3/32 x 1/2  
Locknut, Hex  
14 178828  
15 408007  
16 150406  
17 187786  
18 74780524  
19 175331  
20 180523  
21 74610516  
22 409475  
23 180478  
24 179157  
25 400026  
26 850263  
Screw, Hex Head  
Pan, Frame Bottom  
Screw  
Pulley, Idler (2-3/4)  
Screw, Hex Head 5/16-24 x 1  
Spacer, Engine Pulley  
Pulley, Engine, Traction Drive  
Pulley, Engine, Impeller Drive  
Washer, Flat 3/8  
Shaft, Auger Control  
Washer, Hardened  
Key, Safety  
56 417014X428 Mounting Plate, Engine  
57 11050500  
58 198563  
Washer, Lock, External Tooth  
Power Cord  
Washer, Lock 3/8  
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm  
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.  
Failure to do so could be hazardous, damage your snow thrower and void your warranty.  
29  
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REPAIR PARTS  
SNOW THROWER - MODEL PP11530ES (96192001902)  
WHEELS / DECALS  
18  
14  
27  
10  
30  
15  
32  
13  
10  
20  
12  
17  
19  
11  
11  
8
2
28  
28  
26  
22  
29  
31  
11  
25  
4
24  
23  
9
4
33  
21  
10  
3
4
1
4
34  
24  
3
22  
29  
25  
21  
33  
2
23  
14  
28  
30  
26  
18  
28  
7
15  
12  
27  
11  
16  
19  
34  
11  
20  
32  
13  
9
8
1
6
2
4
1
30  
3
5
10  
7
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REPAIR PARTS  
SNOW THROWER - MODEL PP11530ES (96192001902)  
WHEELS / DECALS  
KEY PART  
NO. NO.  
DESCRIPTION  
1
2
3
4
7
8
9
196752X421 Wheel Assembly, 16", Power Steering, LH  
155443  
405161  
184471  
17060410  
Pin, Klik 1/4  
Cover, Power Steering  
Screw, Hex Head #10-24 x 1/2  
Capscrew, Hex Head, Flanged 1/4-20 x 1/16  
410294X479 Bracket, Steering Cable, RH  
410293X479 Bracket, Steering Cable, LH  
10 17600406  
11 17490508  
12 405077  
Screw, Hex Head 1/4-20 x 1/2  
Screw, Hex Head 5/16-18 x 1/2  
Link, Steering Lever  
13 193506X479 Yoke, Steering  
14 182015 Pin, Steering Lever  
15 194944X008 Bellcrank  
16 194939X008 Bracket, LH Steering  
17 194943X008 Bracket, RH Steering  
18 181847  
19 85179  
Pin, Steering Bellcrank  
Retainer, Hairpin  
20 179148X479 Bracket, Steering  
21 192126  
22 182466  
23 187622  
24 194941  
25 179139  
26 194940  
27 189282  
28 174697  
29 179830  
30 193885  
Driver, Wheel  
Ring, Wire Retainer  
Lobe, Wheel  
Slide, Clutch  
Spring, Clutch Slide  
Lobe, Axle  
Key, Square 1/4 x .875  
Washer, Thrust (1")  
Bearing, Axle  
Spring, Return, Steering Latch  
31 196753X421 Wheel Assembly, 16", Power Steering, RH  
32 700279  
33 12000045  
34 146315  
Clip, Retainer  
Ring, Retaining  
Screw, Hex Head, Tapping 5/16-18 x 5/8  
KEY PART  
NO. NO.  
DESCRIPTION  
1
2
3
4
5
6
7
8
9
181037  
181042  
181035  
187867  
187892  
181033  
415399  
415398  
415475  
Decal, Danger  
Decal, Danger  
Decal, Danger, Deflector  
Decal, Poulan Pro, 11 HP / 30"  
Decal, Poulan Pro  
Decal, Instruction  
Decal, LH Trigger  
Decal, RH Trigger  
Decal, Speed Control  
Decal, Remote Deflector Control  
Owner’s Manual, English  
Owner’s Manual, French  
10 183730  
- - 416804  
- - 416805  
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm  
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.  
Failure to do so could be hazardous, damage your snow thrower and void your warranty.  
31  
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LIMITED WARRANTY  
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects  
in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer pur-  
chaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part  
which we find to be defective due to materials or workmanship. This Warranty is subject to the following limitations  
and exclusions.  
1. This warranty does not apply to the engine or components parts thereof. Please refer to the applicable manu-  
facturer's warranty on these items.  
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the  
purchaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by  
the purchaser unless such return is requested by the manufacturer.  
3. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date  
of original purchase.  
4. This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained  
in accordance with the instructions furnished. This Warranty does not apply to any product which has been sub-  
jected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the  
product.  
5. Exclusions: Excluded from this Warranty are belts, shear pins, normal wear, normal adjustments, standard hard-  
ware and normal maintenance.  
6. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.  
Should you have any unanswered questions concerning this Warranty, please contact:  
In Canada contact:  
Poulan Pro  
Poulan Pro, Customer Service Department  
Customer Service Department  
5855 Terry Fox Way  
1030 Stevens Creek Road  
Mississauga, Ontario  
Augusta, GA 30907 USA  
L5V 3E4  
giving the complete mfg. ID#, serial number and date of purchase of your product and the name and address of the  
authorized dealer from whom it was purchased.  
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED  
WARRANTIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WAR-  
RANTIES. Some areas do not allow the limitation of consequential damages or limitations of how long an implied  
Warranty may last, so the above limitations or exclusions may not apply to you. This Warranty gives you specific  
legal rights, and you may have other rights which vary from locale to locale.  
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.  
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