IMPORTANT MANUAL
Do Not Throw Away
OWNER'S MANUAL
MODEL NUMBER:
WARNING:
Read the Owner's Manual and
follow all Warnings and Safety
Instructions. Failure to do so
can result in serious injury.
B8527ES
SNOW THROWER
403919 Rev. 2 05.03.06 BY
Printed in U.S.A.
Always Wear Eye Protection During Operation
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6. Whencleaning,repairingorinspectingthesnowthrower,
stoptheengineandmakecertainthecollector/impeller
and all moving parts have stopped. Disconnect the
spark plug wire and keep the wire away from the plug
to prevent someone from accidentally starting the en-
gine.
16. Never touch a hot engine or muffler.
Clearing a Clogged Discharge Chute
Handcontactwiththerotatingimpellerinsidethedischarge
chute is the most common cause of injury associated with
snow throwers. Never use your hand to clean out the dis-
charge chute. To clear the chute:
7. Do not run the engine indoors, except when starting
the engine and for transporting the snow thrower in or
out of the building. Open the outside doors; exhaust
fumes are dangerous.
1. SHUT THE ENGINE OFF!
2. Wait 10 seconds to be sure the impeller blades have
stopped rotating.
8. Exercise extreme caution when operating on slopes.
3. Always use a clean-out tool, not your hands.
9. Neveroperatethesnowthrowerwithoutproperguards,
and other safety protective devices in place and work-
ing.
Maintenance and Storage
1. Check shear bolts and other bolts at frequent intervals
for proper tightness to be sure the equipment is in safe
working condition.
10. Never direct the discharge toward people or areas
where property damage can occur. Keep children
and others away.
2. Never store the machine with fuel in the fuel tank
inside a building where ignition sources are present
such as hot water heaters, space heaters, or clothes
dryers. Allow the engine to cool before storing in any
enclosure.
11. Do not overload the machine capacity by attempting
to clear snow at too fast a rate.
12. Never operate the machine at high transport speeds
on slippery surfaces. Look behind and use care when
operating in reverse.
3. Always refer to operator’s manual for important details
if the snow thrower is to be stored for an extended
period.
13. Disengage power to the collector/impeller when snow
thrower is transported or not in use.
14. Use only attachments and accessories approved by
the manufacturer of the snow thrower (such as wheel
weights, counterweights, or cabs).
4. Maintain or replace safety and instruction labels, as
necessary.
5. Run the machine a few minutes after throwing snow
to prevent freeze-up of the collector/impeller.
15. Never operate the snow thrower without good visibility
or light.Always be sure of your footing, and keep a firm
hold on the handles. Walk; never run.
CONGRATULATIONS on your purchase of a new snow
thrower. Ithasbeendesigned,engineeredandmanufactured
to give best possible dependability and performance.
PRODUCT SPECIFICATIONS
Gasoline Capacity 3.0 Quarts (3,4 Liters)
and Type:
Unleaded Regular only
Should you experience any problem you cannot easily
remedy, please contact your nearest authorized service
center. We have competent, well-trained technicians and
the proper tools to service or repair this unit.
Oil Type
SAE 5W-30 or 10W-30
(API SG–SL):
(0°F to +40°F / –18°C to +5°C)
Synthetic SAE 5W-30 or 10W-30
(below 0°F / –18°C)
Please read and retain this manual. The instructions will
enable you to assemble and maintain your snow thrower
properly. Always observe the “SAFETY RULES”.
Oil Capacity:
28 Ounces (0,8 Liters)
SERIAL NUMBER: ___________________________
DATE OF PURCHASE: _______________________
Spark Plug:
Gap:
Champion RC12YC
0.030" (0,072 mm)
THEMODELANDSERIALNUMBERSWILLBEFOUND
ONADECALATTACHEDTOTHEREAROFTHESNOW
THROWER HOUSING.
CUSTOMER RESPONSIBILITIES
•
•
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for
and using your snow thrower.
YOUSHOULDRECORDBOTHSERIALNUMBERAND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.
•
Follow the instructions under“Maintenance”and“Stor-
age” sections of this owner’s manual.
TABLE OF CONTENTS
SAFETY RULES ........................................................ 2-3
MAINTENANCE..................................................... 13-14
MAINTENANCE SCHEDULE ..................................... 13
SERVICE AND ADJUSTMENTS ........................... 15-17
STORAGE................................................................... 17
TROUBLESHOOTING ................................................ 18
REPAIR PARTS...................................................... 20-31
PRODUCT SPECIFICATIONS...................................... 3
CUSTOMER RESPONSIBILITIES................................ 3
WARRANTY................................................................ 32
ASSEMBLY / PRE-OPERATION ............................... 4-6
OPERATION ............................................................ 7-12
3
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PARTS PACKED SEPARATELY IN CARTON
ASSEMBLY / PRE-OPERATION
Read these instructions and this manual in its entirety
before you attempt to assemble or operate your new
snow thrower. Reading the entire manual will familiar-
ize you with the unit, which will assist you in assembly,
operation and maintenance of the product.
2. Cut down all four corners of carton and lay panels flat.
3. Removethetwo(2)screwssecuringtheaugerhousing
to the pallet.
4. Remove all packing materials except plastic tie holding
speed control rod to lower handle.
Your new snow thrower has been assembled at the factory
with the exception of those parts left unassembled for ship-
ping purposes. All parts such as nuts, washers, bolts, etc.,
necessary to complete the assembly have been placed in
the parts bag.To ensure safe and proper operation of your
snow thrower, all parts and hardware you assemble must
be tightened securely. Use the correct tools as necessary
to ensure proper tightness.
5. Remove the two (2) plastic ties securing the upper
handle to the pallet.
6. Remove snow thrower from carton and check carton
thoroughly for additional loose parts.
HOW TO SET UPYOUR SNOW THROWER
TOOL BOX (See Fig. 8)
A toolbox is provided on your snow thrower.The toolbox is
located on top of the belt cover. Store the extra shear bolts,
nuts and multi-wrench provided in parts bag in the toolbox.
REMOVE SNOW THROWER FROM CARTON
1. Remove all accessible loose parts and parts boxes
from carton.
4
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ASSEMBLY / PRE-OPERATION
NOTE: The multi-wrench may be used for assembly of the
INSTALL TRACTION DRIVE CONTROL ROD
(See Figs. 3 and 4)
The traction drive control rod has the long loop on the end
of the spring as shown.
chuterotatorheadtosnowthrowerandmakingadjustments
to the skid plates.
UNFOLD UPPER HANDLE
1. Raiseupperhandletotheoperatingpositionandtighten
handle knobs securely.
1. Slide rubber sleeve up rod and hook end of spring into
pivot bracket with loop opening down as shown.
2. With top end of rod positioned under left side of control
panel, pushroddownandinserttopendofrodintohole
in drive control bracket. Secure with retainer spring.
INSTALL SPEED CONTROL ROD (See Figs. 1 and 2)
1. Remove plastic tie securing rod to lower handle.
2. Insert rod into speed control bracket and secure with
retainer spring.
SPEED
CONTROL
ROD
TRACTION DRIVE
CONTROL ROD
PLASTIC TIE
UPPER
HANDLE
RUBBER
SLEEVE
HANDLE
KNOB
LOWER
HANDLE
LOOP
OPENING
DOWN
PIVOT
BRACKET
FIG. 3
FIG. 1
TRACTION DRIVE
CONTROL LEVER
RETAINER
SPRING
SPEED CONTROL ROD
RETAINER
SPRING
TRACTION
DRIVE
CONTROL
ROD
DRIVE
CONTROL
BRACKET
SPEED
CONTROL
BRACKET
SPEED
CONTROL
LEVER
FIG. 4
FIG. 2
5
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ASSEMBLY / PRE-OPERATION
INSTALL AUGER CONTROL ROD (See Figs. 5 and 6)
INSTALLDISCHARGECHUTE/CHUTEROTATERHEAD
(See Fig. 7)
The auger control rod has the short loop on the end of the
spring as shown.
NOTE: The multi-wrench provided in your parts bag may
be used to install the chute rotater head.
1. Slide rubber sleeve up rod and hook end of spring into
control arm with loop opening up as shown.
1. Place discharge chute assembly on top of chute base
with discharge opening toward front of snow thrower.
2. Withtopendofrodpositionedunderrightsideofcontrol
panel, push down on rod and insert end of rod into hole
in auger control bracket. Secure with retainer spring.
2. Positionchuterotaterheadoverchutebracket. Ifneces-
sary,rotatechuteassemblytoalignsquareandpinonun-
dersideofchuterotaterheadwithholesinchutebracket.
3. With chute rotater head and chute bracket aligned,
position chute rotater head on pin and threaded stud
of mounting bracket.
4. Install 3/8 washer and locknut on threaded stud and
tighten securely.
AUGER
CONTROL
ROD
CHUTE
ROTATER
HEAD
3/8 LOCKNUT
3/8 WASHER
RUBBER
SLEEVE
CONTROL
ARM
LOOP
OPENING
UP
PIN
THREADED
STUD
ROTATER HEAD
MOUNTING
CHUTE
ALIGN BEFORE
BRACKET
BRACKET TIGHTENING LOCKNUT
FIG. 5
FIG. 7
AUGER CONTROL ROD
AUGER
CONTROL
LEVER
CHECK TIRE PRESSURE
RETAINER
SPRING
The tires on your snow thrower were overinflated at the fac-
tory for shipping purposes. Correct and equal tire pressure
is important for best snow throwing performance.
•
Reduce tire pressure to 14–17 PSI.
AUGER
CONTROL
BRACKET
FIG. 6
6
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OPERATION
KNOWYOUR SNOW THROWER
READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATINGYOUR SNOW THROWER. Compare
the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save
this manual for future reference.
These symbols may appear on your snow thrower or in literature supplied with the product. Learn and understand
their meaning.
PRIMER
DANGER
OR WARNING
READ AND FOLLOW ALL SAFETY INFORMATION
AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT.
KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE.
FORWARD REVERSE
IGNITION KEY.
INSERT TO START
AND RUN,
PULL OUT TO STOP.
DISENGAGED
ENGAGED
SNOW
TRACTION
DISCHARGE
DRIVE CONTROL
7
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OPERATION
AUGER
DISCHARGE
CHUTE
CONTROL
LEVER
DRIVE
TRACTION
DRIVE
CONTROL
LEVER
GASOLINE
ELECTRIC
CONTROL
SPEED
CONTROL
LEVER
FILLER CAP
START BUTTON
LEVER
RECOIL
MUFFLER
(AUXILIARY)
STARTER
HANDLE
CHUTE
DEFLECTOR
CHOKE
CON-
TROL
PRIMER
SAFETY
IGNITION
KEY
DISCHARGE
CHUTE
FUEL
SHUT-OFF
VALVE
LIGHT
ON / OFF
SWITCH
HANDLE
KNOB
CLEAN-
OUT
TOOL
MUFFLER
TOOLBOX
NOTE: ITEMS ABOVE
ARE SHOWN IN
THEIR TYPICAL
LOCATION ON THE
ENGINE. ACTUAL
LOCATION MAY VARY
WITH THE ENGINE
ONYOUR UNIT.
SKID PLATE
AUGERS
FIG. 8
MEETS A.N.S.I. SAFETY REQUIREMENTS
Our snow throwers conform to the standards of the American National Standards Institute.
Toolbox - used to store spare shear bolts, locknuts and
ON / OFF switch - used to STOP the engine.
wrench.
Traction drive control lever - used to engage power-pro-
pelled forward or reverse motion of snow thrower.
Safety ignition key - must be inserted for the engine to
start and run. Remove when snow thrower is not in use.
Auger control lever - used to engage auger motion (throw
snow).
Electric start button - used for starting the engine.
Recoil (auxiliary) starter handle - used for starting the
engine.
Discharge chute control lever - used to change the di-
rection the snow is thrown.
Primer - pumps additional fuel from the carburetor to the
cylinder for use when starting a cold engine.
Skid plate - used to adjust height of scraper bar from the
ground.
Choke control - used for starting a cold engine.
8
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OPERATION
The operation of any snow thrower can result
TO CONTROL SNOW DISCHARGE (See Figs. 11 & 12)
in foreign objects thrown into the eyes, which
canresultinsevereeyedamage. Alwayswear
safety glasses or eye shields while operating
your snow thrower or performing any adjust-
WARNING: Snow throwers have ex-
posed rotating parts, which can cause
severe injury from contact,or from ma-
terial thrown from the discharge chute.
Keep the area of operation clear of all
persons, small children and pets at all
times including startup.
00155
ments or repairs.We recommend standard safety glasses
or a wide vision safety mask worn over spectacles.
HOW TO USEYOUR SNOW THROWER
Know how to operate all controls before adding fuel or
attempting to start the engine.
WARNING:Ifthedischargechuteorau-
ger become clogged, shut-off engine
andwaitforallmovingpartstostop.Use
the clean-out tool, NOT YOUR HANDS,
to unclog the chute and/or auger.
STOPPING
TRACTION DRIVE
•
Release traction drive control lever to stop the forward
or reverse movement of the snow thrower.
TheDIRECTIONinwhichsnowistobethrowniscontrolled
by the discharge chute control lever.
AUGER
•
Release the auger control lever to stop throwing snow.
•
To change the discharge chute position, press down-
ward on discharge chute control lever and move lever
left or right until chute is in desired position. Be sure
lever springs back and locks into desired position.
ENGINE
1. Move ON / OFF switch to “OFF” position.
2. Remove (do not turn) safety ignition key to prevent
unauthorized use.
DISCHARGE CHUTE
CONTROL LEVER
NOTE: Never use choke to stop engine.
TO USE FUEL SHUT-OFF VALVE (See Fig. 9)
The fuel shut-off valve is located beneath the fuel tank on
the engine. Always operate the snow thrower with the fuel
shut-off valve in the OPEN position.
OPEN
FIG. 11
The DISTANCE that snow is thrown is controlled by the
position of the chute deflector. Set the deflector low to
throw snow a short distance; set the deflector higher to
throw snow farther.
OFF
•
Tochangethedeflectorposition,loosenknob,movede-
flector to desired position and tighten knob securely.
FIG. 9
TO USE CHOKE CONTROL (See Fig. 10)
HIGH POSITION
The choke control is located on the engine. Use the choke
control whenever you are starting a cold engine. Do not
use to start a warm engine.
•
To engage choke, turn knob counterclockwise. Slowly
turn knob clockwise to disengage.
KNOB
OFF
FULL
CHUTE
DEFLECTOR
LOW POSITION
FIG. 10
9
FIG. 12
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OPERATION
TO THROW SNOW (See Fig. 13)
TO MOVE FORWARD AND BACKWARD (See Fig. 15)
The auger rotation is controlled by the auger control lever
located on the right side handle.
SELF-PROPELLING, forward and reverse movement of
the snow thrower, is controlled by the traction drive control
lever located on the left side handle.
•
Squeeze auger control lever to handle to engage the
auger and throw snow.
•
Squeezetractiondrivecontrollevertohandletoengage
the drive system.
•
Release the auger control lever to stop throwing snow.
•
Release traction drive control lever to stop the forward
or reverse movement of the snow thrower.
AUGER
CONTROL
LEVER
SPEED and DIRECTION are controlled by the drive speed
control lever.
•
Press downward on the speed control lever and move
lever to desired position BEFORE engaging the trac-
tion drive control lever. Be sure lever springs back and
locks into desired position.
CAUTION: Do not move speed control lever
when traction drive control lever is engaged.
Damage to the snow thrower can result.
FIG. 13
USING THE CLEAN-OUT TOOL (See Fig. 14)
•
Slower speeds are for heavier snow and faster speeds
are for light snow and transporting the snow thrower. It
is recommended that you use a slower speed until you
are familiar with the operation of the snow thrower.
In certain snow conditions, the discharge chute may be-
come clogged with ice and snow. Use the clean-out tool to
dislodge this blockage.
NOTE: When both traction drive and auger control levers
are engaged, the traction drive control lever will lock the
auger control lever in the engaged position.This will allow
you to release your right hand from the handle and adjust
the discharge chute direction without interrupting the snow
throwing process.
When cleaning, repairing, or inspecting, make
certain all controls are disengaged and the
auger/impeller and all moving parts have
stopped. Disconnect the spark plug wire and
keep the wire away from the spark plug to pre-
vent accidental starting.
TRACTION DRIVE
CONTROL LEVER
•
•
Releasetheaugercontrolleverandshutofftheengine.
Removetheclean-outtoolfromit'smountingclip. Grasp
the tool firmly by the handle and push and twist the tool
into the discharge chute to dislodge the blockage.
Afterthepackedsnowhasbeendislodged,returntheclean-
out tool to it's mounting clip by pushing it into the clip.
•
Makesurethedischargechuteispointedinasafedirec-
tion(novehicles, buildings, people, orotherobjectsare
inthedirectionofdischarge)beforerestartingtheengine.
•
Restart the engine, then squeeze the auger control
lever to the handle to clear snow from the auger hous-
ing and the discharge chute.
DRIVE SPEED
CONTROL LEVER
DISCHARGE CHUTE
FIG. 15
CLEAN-OUT
TOOL
MOUNTING CLIP
FIG. 14
10
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OPERATION
TO ADJUST SKID PLATES (See Fig. 16)
WARNING: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
NOTE:Thewrenchprovidedinyourpartsbagmaybeused
to adjust the skid plates.
Skid plates are located on each side of the auger housing
and adjust the clearance between the scraper bar and the
ground surface. Adjust skid plates evenly to proper height
for current surface conditions. For removal of snow in
normal conditions, such as a paved driveway or sidewalk,
place skid plates in the highest position (lowest scraper
clearance) to give a 1/8" clearance between the scraper
bar and the ground. Use a middle position if the surface
to be cleared is uneven.
CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can at-
tract moisture which leads to separation and
formation of acids during storage. Acidic gas
can damage the fuel system of an engine while
in storage. To avoid engine problems, the fuel
system should be emptied before storage of
30 days or longer. Drain the gas tank, start
the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel next
season. SeeStorageInstructionsforadditional
information. Never use engine or carburetor
cleaner products in the fuel tank or permanent
damage may occur.
NOTE: It is not recommended to operate the snow thrower
over gravel or rocky surfaces.Objects such as gravel, rocks
or other debris, can easily be picked up and thrown by the
impeller, which can cause serious personal injury, property
damage or damage to the snow thrower.
•
If snow thrower must be operated over gravel surface,
use extra caution and be sure skid plates are adjusted
to lowest (highest scraper clearance) position.
CHOKE
CONTROL
GASOLINE
FILLER CAP
ENGINE OIL
FILL CAP / DIPSTICK
1. Shut off engine and wait for all moving parts to stop.
2. Adjust skid plates by loosening the rear 1/2" hex nut
only,thenmovingskidplatetodesiredposition.Besure
both plates are adjusted evenly. Tighten securely.
FUEL SHUT-
OFF VALVE
STARTER
BUTTON
HIGH POSITION
(LOW GROUND
CLEARANCE)
AUGER
HOUSING
SKID PLATE
1/2" HEX NUT
LOW POSITION (HIGH GROUND CLEARANCE)
PRIMER
RECOIL
STARTER
HANDLE
FIG. 16
SCRAPER BAR
SAFETY
IGNITION
KEY
The scraper bar is not adjustable, but is reversible. After
considerable use it may become worn. When it has worn
almost to the edge of the housing, it can be reversed,
providing additional service before requiring replacement.
Replace a damaged or worn scraper bar.
ON / OFF
SWITCH
NOTE: ALL ITEMS ARE SHOWN IN THEIR TYPICAL LOCATION.
ACTUAL LOCATION MAY VARY WITH ENGINE ONYOUR UNIT.
FIG. 17
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 17)
The engine on your snow thrower has been shipped, from
the factory, already filled with oil.
TO START ENGINE
•
Be sure fuel shut-off valve is in the “OPEN” position.
Your snow thrower engine is equipped with both a 120 Volt
A.C.electric starter and a recoil starter. The electric starter
is equipped with a three-wire power cord and plug and is
designed to operate on 120 Volt A.C. household current.
1. Check engine oil with snow thrower on level ground.
2. Remove oil fill cap/dipstick and wipe clean, reinsert
the dipstick and screw tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
“FULL” mark on dipstick is reached. Do not overfill.
•
Be sure your house is a 120 Volt A.C. three-wire
grounded system. If you are uncertain, consult a
licensed electrician.
•
To change engine oil, see “TO CHANGE ENGINE OIL”
in the Maintenance section of this manual.
WARNING: Do not use the electric
starter if your house is not a 120 Volt
A.C. three-wire grounded system. Se-
riouspersonalinjuryordamagetoyour
snow thrower could result.
ADD GASOLINE (See Fig. 17)
•
Fill fuel tank to bottom of tank filler neck. Do not over-
fill. Use fresh, clean, regular unleaded gasoline with
a minimum of 87 octane. Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
11
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OPERATION
COLD START - ELECTRIC STARTER
ELECTRIC STARTER
1. Insert safety ignition key (packed separately in parts
bag)intoignitionslotuntilitclicks. DONOTturnthekey.
Keep the extra safety ignition key in a safe place.
1. Connect the power cord to the engine.
2. Plug the other end of the power cord into a three-hole
grounded 120 Volt A.C. receptacle.
2. Place ON / OFF switch in “ON” position.
3. Rotate choke control to “FULL” position.
4. Connect the power cord to the engine.
3. While the engine is running, push starter button and
spin the starter for several seconds.
NOTE: The unusual sound made while starter is spinning
will not harm the engine or starter.
5. Plug the other end of the power cord into a three-hole
grounded 120 Volt A.C. receptacle.
4. Disconnect the power cord from the receptacle first,
then from the engine.
NOTE: Do not use primer when starting engine with the
electric starter.
RECOIL STARTER
6. Push starter button until engine starts.
1. Whiletheengineisrunning,pulltherecoilstarterhandle
with rapid, full arm strokes three or four times.
IMPORTANT: Do not crank engine more than five con-
tinuous seconds between each time you try to start. Wait
5 to 10 seconds between each attempt.
NOTE: The unusual sound made while pulling the recoil
starter handle will not harm the engine or starter.
7. When the engine starts, release the starter button and
slowly move the choke control to the “OFF” position.
IF RECOIL STARTER HAS FROZEN
If the recoil starter has frozen and will not turn the engine,
proceed as follows:
8. Disconnect the power cord from the receptacle first,
then from the engine.
1. Grasp the recoil starter handle and slowly pull as much
rope out of the starter as possible.
Allow the engine to warm up for a few minutes. Engine will
not develop full power until it has reached normal operat-
ing temperature.
2. Release the recoil starter handle and let it snap back
against the starter.
WARM START - ELECTRIC STARTER
If the engine still fails to start, repeat the above steps or
use the electric starter.
Follow the steps above, keeping the choke control in the
“OFF” position.
SNOW THROWING TIPS
COLD START - RECOIL STARTER
•
Go slower in deep, freezing or heavy wet snow. Use
the drive speed control, NOT the ON / OFF switch, to
adjust speed.
1. Insert safety ignition key (packed separately in parts
bag)intoignitionslotuntilitclicks. DONOTturnthekey.
Keep the extra safety ignition key in a safe place.
•
•
It is easier and more efficient to remove snow imme-
diately after it falls.
2. Place ON / OFF switch in “ON” position.
3. Rotate choke control to “FULL” position.
The best time to remove snow is the early morning. At
this time the snow is usually dry and has not been ex-
posed to the direct sun and warming temperatures.
4. Push the primer four (4) times if the temperature is
below 15°F, or two (2) times if temperature is between
15° and 50°F. If temperature is above 50°F, priming is
not necessary.
•
Slightly overlap each successive path to ensure all
snow will be removed.
NOTE: Over priming may cause flooding, preventing the
engine from starting. If you do flood the engine, wait a few
minutes before attempting to start and DO NOT push the
primer.
•
•
Throw snow downwind whenever possible.
Adjust the skid plates to proper height for current snow
conditions. See “TO ADJUST SKID PLATES” in this
section of this manual.
5. Pull recoil starter handle quickly. Do not allow starter
rope to snap back.
•
For extremely heavy snow, reduce the width of snow
removal by overlapping previous path and moving
slowly.
6. Whentheenginestarts,releasetherecoilstarterhandle
and slowly move the choke control to the “OFF” posi-
tion.
•
•
•
Keep engine clean and clear of snow during use.This
will help air flow and extend engine life.
Allow the engine to warm up for a few minutes. Engine will
not develop full power until it has reached normal operat-
ing temperature.
Aftersnow-throwingiscompleted,allowenginetorunfor
a few minutes to melt snow and ice off the engine.
Clean the entire snow thrower thoroughly after each
use and wipe dry so it is ready for next use.
WARM START - RECOIL STARTER
Follow the steps above, keeping the choke in the “OFF”
position. DO NOT push the primer.
WARNING: Do not operate snow
throwerifweatherconditionsimpairvis-
ibility. Throwing snow during a heavy,
windy snowstorm can blind you and be
hazardous to the safe operation of the
snow thrower.
BEFORE STOPPING
Run the engine for a few minutes to help dry off any mois-
ture on the engine.
To avoid possible freeze-up of the starter, proceed as
follows:
12
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MAINTENANCE
GENERAL RECOMMENDATIONS
LUBRICATION CHART
Thewarrantyonthissnowthrowerdoesnotcoveritemsthat
have been subjected to operator abuse or negligence. To
receivefullvaluefromthewarranty, operatormustmaintain
snow thrower as instructed in this manual. Some adjust-
mentswillneedtobemadeperiodicallytoproperlymaintain
your snow thrower. All adjustments in the Service and
Adjustments section of this manual should be checked at
least once each season.
1 SAE 30 Motor Oil
2 See “ENGINE” in
Maintenance section
1 Pivot points
•
Once a year, you should replace the spark plug and
check belts for wear. A new spark plug will help your
engine run better and last longer.
•
Follow the maintenance schedule in this manual.
NOTE: Use only Original Equipment Manufacturer (OEM)
parts to service this unit. Failure to do so can cause the unit
to malfunction and pose a risk of injury to the operator.
BEFORE EACH USE
1. Check engine oil level.
2. Check for loose fasteners.
3. Checkcontrolstobesuretheyarefunctioningproperly.
LUBRICATION
Keep your snow thrower well lubricated
(See “LUBRICATION CHART”).
2 Engine oil
SNOW THROWER
Always observe the safety rules when performing any
maintenance.
V-BELTS
Check V-belts for deterioration and wear after every 50
hours of operation and replace if necessary. The belts
are not adjustable. Replace belts if they begin to slip from
wear. (See “TO REMOVE BELT COVER” in the Service
and Adjustments section of this manual).
TIRES
•
Maintain proper air pressure in both tires (14–17
P.S.I.).
•
Keeptiresfreeofgasolineandoil,whichcanharmrubber.
TheV-beltsonyoursnowthrowerareofspecialconstruction
andshouldbereplacedbyoriginalequipmentmanufacturer
(OEM)beltsavailablefromyournearestdealer.Usingother
than OEM belts can cause personal injury or damage to
the snow thrower.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
13
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MAINTENANCE
AUGER GEAR CASE
•
•
•
Oil will drain more freely when warm.
Catch oil in a suitable container.
The gear case was filled with lubricant to the proper
level at the factory. The only time the lubricant needs
attention is if service has been performed on the gear
case.
NOTE: The left side wheel may be removed from snow
thrower for easier access to the oil drain plug and place-
ment of a suitable container. The unit tilted, resting on the
frame with the left wheel removed, will help drain any oil
trapped inside the engine. (See “TO REMOVE WHEELS”
in the Service and Adjustments section of this manual).
•
If lubricant is required, use only Ronex ED #1
grease.
TRACTION DRIVE SYSTEM
1. Disconnect spark plug wire from spark plug and place
wire where it cannot come in contact with plug.
DO NOT lubricate the drive components inside the snow
thrower. The sprockets, hex shafts, drive disc and friction
wheel require no lubrication. The bearings and bushings
are lifetime lubricated and require no maintenance.
2. Clean area around drain plug.
3. Remove drain plug and drain oil in a suitable container.
4. Install drain plug and tighten securely.
CAUTION:Anylubricatingoftheabovecompo-
nents can cause contamination of the friction
wheel and damage to the drive system of your
snow thrower.
5. Wipe off any spilled oil from snow thrower and engine.
6. Install left wheel (if removed for draining oil).Be sure to
install klick pin into proper hole in wheel axle (See “TO
REMOVE WHEELS” in the Service and Adjustments
section of this manual).
ENGINE
See engine manual.
7. Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine.
LUBRICATION
8. Refill engine with oil through oil dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
“PRODUCTSPECIFICATIONS”sectionofthismanual.
Use only high quality detergent oil rated with API service
classification SG–SL. Select the oil's SAE viscosity grade
according to your expected operating temperature.
9. Use gauge on oil fill cap/dipstick for checking level. Be
sure dipstick cap is tightened securely for accurate
reading. Keep oil at “FULL” line on dipstick.
10. Wipe off any spilled oil.
MUFFLER
Inspect and replace corroded muffler as it could create a
fire hazard and/or damage.
SPARK PLUG
Replacesparkplugatthebeginningofeachseasonorafter
every100hoursofoperation, whicheveroccursfirst. Spark
plug type and gap setting are shown in the “PRODUCT
SPECIFICATIONS” section of this manual.
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.
CLEANING
IMPORTANT: For best performance, keep snow thrower
housing free of any dirt or trash. Clean the outside of your
snow thrower after each use.
Changetheoilafterevery25hoursofoperationoratleastonce
ayearifthesnowthrowerisnotusedfor25hoursinoneyear.
Checkthecrankcaseoillevelbeforestartingtheengineand
after each five (5) hours of continuous use. Tighten oil fill
cap / dipstick securely each time you check the oil level.
WARNING: Disconnectsparkplugwire
from spark plug and place wire where it
cannot come in contact with plug.
TO CHANGE ENGINE OIL
•
•
Keepfinishedsurfaces/wheelsfreeofgasoline, oil, etc.
Determine temperature range anticipated before next oil
change.AlloilmustmeetAPIserviceclassificationSG–SL.
We do not recommend using a garden hose to clean
yoursnowthrowerunlesstheelectricalsystem, muffler
and carburetor are covered to keep water out. Water
in engine can result in shortened engine life.
•
Be sure snow thrower is on level surface.
14
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SERVICE AND ADJUSTMENTS
WARNING:To avoid serious injury, before performing any service or adjustments:
1. Be sure throttle is in STOP position.
2. Remove safety ignition key.
3. Make sure the augers and all moving parts have completely stopped.
4. Disconnect spark plug wire from spark plug and place wire where it cannot contact plug.
SNOW THROWER
TO ADJUST SNOW THROWER HEIGHT
See “TO ADJUST SKID PLATES” and “SCRAPER BAR”
in the Operation section of this manual.
CAUTION: Do not substitute. Use only original
equipment capscrew/shear bolts as supplied
with your snow thrower.
4. Connect spark plug wire to spark plug.
CHUTE DEFLECTOR
1/4-20
LOCKNUT
1/4-20 x 1-5/8
CAPSCREW /
SHEAR BOLT
1/4-20 x 2
SHOULDER /
SHEAR BOLT
The chute deflector, attached to the top of the discharge
chute, is provided to direct discharging snow away from
the operator. If the deflector becomes damaged, it should
be replaced.
IMPELLER HUB
IMPELLER
SHAFT
WARNING: To avoid serious injury,
never operate your snow thrower with
the deflector removed or damaged.
•
Tochangedirectionand/ordistancesnowisdischarged,
see “TO CONTROL SNOW DISCHARGE” in the Op-
eration section of this manual.
AUGER
HUB
SHEAR BOLTS (See Fig. 18)
AUGER SHEAR BOLTS
Both right and left-hand augers are secured to the auger
shaft with a shoulder/shear bolt and hex nut. Should a for-
eign object or ice become lodged in the augers, the shear
bolts are designed to break, preventing damage to any
other components. If one or both augers do not turn when
auger control lever is engaged, check to see if one or both
of the bolts have sheared. To replace the shear bolts:
1/4-20
LOCKNUT
AUGER HUB
FIG. 18
AUGER SHAFT
TO REMOVE BELT COVER (See Fig. 19)
1. Remove the two screws securing belt cover to frame.
2. Remove belt cover.
1. Disengage all controls and move throttle control to
STOP position. Wait for all moving parts to stop.
•
Replace belt cover by installing cover and screws and
tighten securely.
2. Disconnect spark plug wire from spark plug and place
wire where it cannot come in contact with plug.
3. Align hole in auger hub with hole in auger shaft and
install a new 1/4-20 x 2" shoulder/shear bolt. Install
1/4-20 lock nut and tighten securely.
CAUTION: Do not substitute. Use only original
equipment shear bolts as supplied with your
snow thrower.
4. Connect spark plug wire to spark plug.
IMPELLER SHEAR BOLTS
FRAME
BELT COVER
FIG. 19
SCREWS
The impeller is secured to the impeller shaft with two (2)
capscrew/shear bolts and hex nuts.Should a foreign object
or ice become lodged in the impeller, the capscrews are
designed to break, preventing damage to any other com-
ponents. If impeller does not turn when auger control lever
is engaged, check to see if the capscrews have sheared.
To replace the capscrew/shear bolts:
TO REPLACE BELTS (See Fig. 20)
The auger and traction drive belts are not adjustable. If the
belts are damaged or begin to slip from wear, they should
be replaced.It is recommended that the belt(s) be replaced
by a qualified service center.
1. Disengage all controls and move throttle control to
STOP position. Wait for all moving parts to stop.
NOTE: It is recommended that both the auger and traction
drive belt be replaced at the same time.
2. Disconnect spark plug wire from spark plug and place
wire where it cannot come in contact with plug.
TheV-beltsonyoursnowthrowerareofspecialconstruction
andshouldbereplacedbyoriginalequipmentmanufacturer
(OEM)beltsavailablefromyournearestdealer.Usingother
than OEM belts can cause personal injury or damage to
15 the snow thrower.
3. Align holes in impeller hub with holes in impeller shaft
and install two (2) new 1/4-20 x 1-5/8" capscrew/shear
bolts. Install 1/4-20 locknuts and tighten securely.
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SERVICE AND ADJUSTMENTS
12. Install the two (2) hex bolts and lock washers and
WARNING: Belt replacement requires
separation of the snow thrower. While
separating the auger housing from the
frame assembly, it is important that an
assistantstandintheoperatingposition
andholdthesnowthrowerhandles.Se-
rious personal injury and/or damage to
theunitcouldoccurifthesnowthrower
should fall during the belt changing
process.
tighten securely.
13. INSTALLENGINEPULLEY-Placebeltinpulleygroove
and slide pulley on crankshaft. Install flat washer, lock-
washer and bolt and tighten securely (30-35 ft. lbs.
torque). Make sure belt is inside belt keeper.
14. INSTALL BELT COVER and two (2) screws. Tighten
securely.
15. INSTALL DISCHARGE CHUTE – See “INSTALL DIS-
CHARGE CHUTE / CHUTE ROTATER HEAD” in the
Assembly / Pre-Operation section of this manual.
FRAME
ASSEMBLY
AUGER
HOUSING
BELT KEEPER
TRACTION DRIVE BELT
ENGINE
FLAT WASHER
PULLEY
LOCKWASHER
BOLT
HANDLES
1. REMOVEGASOLINEFROMFUELTANK-Draingaso-
line from fuel tank into a suitable container, outdoors,
away from fire or flame. Wipe up any spilled gasoline.
AUGER
BELT
IDLER ARM
SQUARE
HOLE
2. REMOVE DISCHARGE CHUTE - Loosen locknut
securing chute rotator head to mounting bracket only
enough to allow chute rotator head to be raised and
discharge chute to be removed from snow thrower.
CLUTCHING
IDLER ARM
BRACKET
3. REMOVE BELT COVER - See “TO REMOVE BELT
COVER” in this section of this manual.
AUGER PULLEY
BOLT
LOCK
WASHER
4. REMOVEENGINEPULLEY-Removebolt,lockwasher
and flat washer securing pulley to engine crankshaft.
Remove outside (auger) pulley only from crankshaft.
5. SEPARATE SNOW THROWER - With your assistant
standing in the operating position holding the handles,
remove the two (2) bolts and lock washers holding
auger housing and frame together.
WARNING: As the last bolt is removed,
have your assistant carefully lower the
handles down to the ground.
AUGER
FRAME
HOUSING
FIG. 20
6. REMOVE AUGER BELT from around pulley.
TO REMOVE WHEELS (See Fig. 21)
Remove the klik pin and remove wheel from axle.
7. RELIEVETENSIONONTRACTIONDRIVEBELTIDLER
and remove traction drive belt from around pulleys.
•
IMPORTANT:When installing wheel, be sure to use the in-
nermost hole in axle and the wheel hub hole. To disengage
drive system from the wheels (for pushing or transporting
the snow thrower), remove klik pin from wheel hub and
insert pin into the outermost hole in axle only.
HINT: Insert a 3/8" drive ratchet (in the “ON” position) into
the square hole in idler arm and rotate ratchet clockwise
to relieve tension.
8. With tension relieved on idler, install new traction drive
belt around pulleys and inside belt keepers.
9. Place auger belt around and inside the groove of auger
pulley only.
KLIK PIN
OUTER HOLE
10. While your assistant slowly raises handles to rejoin
the auger housing and frame assembly, pull up on the
auger belt and squeeze sides together above pulley
so belt is fully seated in groove of pulley.
11. Bring snow thrower completely together and check
carefully for proper routing of belts. If auger belt has
becomedislodgedfromthepulley(bycatchingtheidler
arm bracket while bringing snow thrower together),
separate the snow thrower and repeat step 10. Belt
must be fully seated in pulley groove when bringing
the snow thrower together.
INNER
HOLE
WHEEL
WHEEL HUB
FIG. 21
16
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SERVICE AND ADJUSTMENTS
NOTE: To seal punctures or prevent flat tires due to slow
ENGINE SPEED
leaks, tire sealant may be purchased from your local parts
dealer.Tire sealant also prevents tire dry rot and corrosion.
Never tamper with the engine governor, which is factory set
for proper engine speed. Overspeeding the engine above
the factory high speed setting can be dangerous and will
void the warranty. If you think the engine-governed high
speed needs adjusting, contact a qualified service center,
which has proper equipment and experience to make any
necessary adjustments.
ENGINE
See engine manual.
CARBURETOR
Your carburetor is not adjustable. Engine performance
should not be affected at altitudes up to 7,000 feet (2,134
meters). If your engine does not operate properly due to
suspected carburetor problems, take your snow thrower to
a qualified service center.
STORAGE
Immediately prepare your unit for storage at the end of the
season or if the unit will not be used for 30 days or more.
•
•
•
Empty the fuel tank by starting the engine and letting
it run until the fuel lines and carburetor are empty.
Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
WARNING: Never store the snow
throwerwithgasolineinthetankinside
a building where fumes may reach an
open flame, spark or pilot light as on a
furnace, water heater, clothes dryer or
gasappliance. Allowtheenginetocool
before storing in any enclosure.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in min-
imizing the formation of fuel gum deposits during storage.
Add stabilizer to gasoline in fuel tank or storage container.
Always follow the mix ratio found on stabilizer container.
Run engine at least 10 minutes after adding stabilizer to
allow the stabilizer to reach the carburetor.Do not drain the
gas tank and carburetor if using fuel stabilizer.
SNOW THROWER
When snow thrower is to be stored for a period of time,
clean it thoroughly, remove all dirt, grease, leaves, etc.
Store in a clean, dry area.
ENGINE OIL
Drain oil (with engine warm) and replace with clean en-
gine oil. (See “ENGINE” in the Maintenance section of
this manual).
1. Clean entire snow thrower (See “CLEANING” in the
Maintenance section of this manual).
CYLINDER
1. Remove spark plug.
2. Inspect and replace belts, if necessary (See “TO RE-
PLACEBELTS”intheServiceandAdjustmentssection
of this manual).
2. Pour one ounce (29 ml) of oil through spark plug hole
into cylinder.
3. Lubricate as shown in the Maintenance section of this
manual.
3. Pullrecoilstarterhandleslowlyafewtimestodistribute
oil.
4. Besurethatallnuts,bolts,screws,andpinsaresecurely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.
4. Replace with new spark plug.
5. Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
OTHER
•
Do not store gasoline from one season to another.
•
Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
ENGINE
See engine manual.
•
•
If possible, store your snow thrower indoors and cover
it to protect it from dust and dirt.
FUEL SYSTEM
IMPORTANT: It is important to prevent gum deposits from
forming in essential fuel system parts such as carburetor,
fuelhose,ortankduringstorage.Also,alcoholblendedfuels
(called gasohol or using ethanol or methanol) can attract
moisture which leads to separation and formation of acids
during storage. Acidic gas can damage the fuel system of
an engine while in storage.
Coveryoursnowthrowerwithasuitableprotectivecover
thatdoesnotretainmoisture.Donotuseplastic.Plastic
cannotbreathe,whichallowscondensationtoformand
will cause your snow thrower to rust.
IMPORTANT: Never cover snow thrower while engine/
exhaust area is still warm.
17
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TROUBLESHOOTING
See appropriate section in manual unless directed to an authorized service centre/department.
PROBLEM
CAUSE
CORRECTION
Does not start
1. Fuel shut-off valve (if so
equipped) in OFF position.
2. Safety ignition key
is not inserted.
1. Turn fuel shut-off valve to OPEN position.
2. Insert safety ignition key.
3. Out of fuel.
3. Fill fuel tank with fresh, clean gasoline.
4. Move throttle to FAST position
(or ON/OFF switch to ON position).
5. Move to FULL position.
6. Prime as instructed in the Operation section of this manual.
7. Wait a few minutes before restarting, DO NOT prime.
8. Connect wire to spark plug.
4. Throttle in STOP position
(or ON/OFF switch is OFF).
5. Choke in OFF position.
6. Primer not depressed.
7. Engine is flooded.
8. Spark plug wire is
disconnected.
9. Bad spark plug.
10. Stale fuel.
11. Water in fuel.
9. Replace spark plug.
10. Empty fuel tank & carburetor, refill with fresh, clean gasoline.
11. Empty fuel tank & carburetor, refill with fresh, clean gasoline.
Loss of power
1. Spark plug wire loose.
2. Throwing too much snow.
3. Fuel tank cap is covered
with ice or snow.
1. Reconnect spark plug wire.
2. Reduce speed and width of swath.
3. Remove ice and snow on and around fuel tank cap.
4. Dirty or clogged muffler.
4. Clean or replace muffler.
Engine idles or
runs roughly
1. Choke is in FULL position.
2. Blockage in fuel line.
3. Stale fuel.
4. Water in fuel.
5. Carburetor is in need of
adjustment or overhaul.
1. Move choke to OFF position.
2. Clean fuel line.
3. Empty fuel tank & carburetor, refill with fresh, clean gasoline.
4. Empty fuel tank & carburetor, refill with fresh, clean gasoline.
5. Contact an authorized service centre/department.
Excessive
vibration
1. Loose parts or damaged
augers or impeller.
1. Tighten all fasteners. Replace damaged parts. If vibration
remains, contact an authorized service centre/department.
Recoil starter
is hard to pull
1. Frozen recoil starter.
1. See “IF RECOIL STARTER HAS FROZEN”
in the Operation section of this manual.
Loss of traction 1. Drive belt is worn.
1. Check / replace drive belt.
2. Check / reinstall drive belt.
drive / slowing
of drive speed
2. Drive belt is off of pulley.
3. Friction drive wheel is worn. 3. Contact an authorized service centre/department.
Loss of snow
discharge or
slowing of
1. Auger belt is off of pulley.
2. Auger belt is worn.
3. Clogged discharge chute.
1. Check / reinstall auger belt.
2. Check / replace auger belt.
3. Clean snow chute.
snow discharge 4. Augers / impeller jammed.
4. Remove debris or foreign object from augers / impeller.
18
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SERVICE NOTES
19
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LIMITED WARRANTY
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects
in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer pur-
chaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part
which we find to be defective due to materials or workmanship. This Warranty is subject to the following limitations
and exclusions.
1. This warranty does not apply to the engine or components parts thereof. Please refer to the applicable manu-
facturer's warranty on these items.
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the
purchaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by
the purchaser unless such return is requested by Electrolux Home Products.
3. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date
of original purchase.
4. This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained
in accordance with the instructions furnished. This Warranty does not apply to any product which has been sub-
jected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the
product.
5. Exclusions: Excluded from this Warranty are belts, shear pins, normal wear, normal adjustments, standard hard-
ware and normal maintenance.
6. In the event you have a claim under this Warranty, you must return the product to an authorized service deal-
er.
Should you have any unanswered questions concerning this Warranty, please contact:
In Canada contact:
Electrolux Home Products, Inc.
Outdoor Products Customer Service Dept.
1030 Stevens Creek Road
Electrolux Consumer Outdoor Products
5855 Terry Fox Way
Augusta, GA 30907 USA
Mississauga, Ontario
L5V 3E4
giving the complete mfg. ID#, serial number and date of purchase of your product and the name and address of the
authorized dealer from whom it was purchased.
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED
WARRANTIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WAR-
RANTIES. Some areas do not allow the limitation of consequential damages or limitations of how long an implied
Warranty may last, so the above limitations or exclusions may not apply to you. This Warranty gives you specific
legal rights, and you may have other rights which vary from locale to locale.
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.
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