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OWNER’S MANUAL
Model No. CG46A
Product No. 964 04 06-07
46 Inch Mower
Grass Catcher
• Assembly
• Operation
• Customer Responsibilities
• Repair Parts
151673 Rev. 4 5.20.03 rad
Printed in U.S.A.
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SAFETY RULES
Safe Operation Practices for Ride-On Mowers
•
•
•
•
•
Be sure the area is clear of other people before mowing.
Look for this symbol to point out im-
portant safety precautions. It means
CAUTION!!! BECOMEALERT!!! YOUR
SAFETY IS INVOLVED.
Stop machine if anyone enters the area.
Never carry passengers or children even with the blades
off.
Do not mow in reverse unless absolutely necessary.Always
look down and behind before and while backing.
Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
Keepchildrenoutofthemowingareaandunderthewatchful
care of another responsible adult.
CAUTION: Do not coast down a hill
in neutral, you may lose control of the
tractor.
•
•
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small
children.
Mow up and down slopes (15° Max), not across.
Remove obstacles such as rocks, tree limbs, etc.
Watchforholes,ruts,orbumps.Uneventerraincouldoverturn
the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not
have to stop or shift while on the slope.
Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the
slope.
CAUTION: Tow only the attachments
that are recommended by and comply
with specifications of the manufacturer
of your tractor. Use common sense
when towing. Operate only at the lowest
possible speed when on a slope. Too
heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
thegroundandcauseyoutolosecontrol
of your tractor.
•
•
•
•
•
•
•
If machine stops while going uphill, disengage blades, shift
into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
CAUTION: Inordertopreventaccidental
starting when setting up, transporting,
adjusting or making repairs, always
disconnect spark plug wire and place
wire where it cannot contact spark
plug.
CONGRATULATIONS on your purchase of a new Grass Catcher. It has been designed, engineered and manufactured to
give you the best possible dependability and performance.
Should you experience any problems you cannot easily remedy, please contact your nearest authorized service center/
department. They have competent, well trained technicians and the proper tools to service or repair this unit.
Please read and retain this manual.The instructions will enable you to assemble and maintain your Grass Catcher properly.
Always observe the "SAFETY RULES".
TABLE OF CONTENTS
SAFETY RULES............................................................. 2
BAG OF PARTS...........................................................4-5
ASSEMBLY................................................................6-10
OPERATION................................................................. 11
CUSTOMER RESPONSIBILITIES............................... 12
STORAGE .................................................................... 12
REPAIR PARTS..................................... center of manual
3
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KnowYour Grass Catcher
READTHISOWNER'SMANUALANDSAFETYRULESBEFOREASSEMBLINGOROPERATINGYOURGRASSCATCHER.
Compare the illustrations with the carton contents to familiarize yourself with the parts before starting the assembly. Study
the operating instructions and safety precautions thoroughly to insure proper functioning of your Grass Catcher and to
prevent injury to yourself and others. Save this manual for future reference.
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in
severe eye damage. Always wear safety glasses or eye shields before starting your tractor and
while mowing. We recommend a wide vision safety mask for over the spectacles or standard
safety glasses.
UNPACKING INSTRUCTIONS
CARTON CONTENTS:
(3) Container Tops
(1) Mounting Bracket
•
Remove all parts and packing materials from carton.
(3) Container Bottoms (1) Mounting Support Plate
•
Fold flaps to inside of carton and turn carton upsid-
edown on floor of work area. To protect grass catcher
cover during assembly place cover upsidedown on
overturned carton.
(1) Upper Chute
(1) Lower Chute
(1) Support Post
(1) Cover Assembly
(1) Cover Seal
(1) Bag of Parts
(1) Owner's Manual
•
Check carton contents against list. Be sure all parts
are there.
NOTE: For ease of assembly, aside of your work area, lay out all hardware in the following groups. Each step of the as-
sembly instructions will identify the group needed for that step.
BAG OF PARTS CONTENTS
ASSEMBLY
LOCATION
HARDWARE SHOWN ACTUAL SIZE
GROUP "A"
REAR
MOUNTING
BRACKET
AND
SUPPORT
PLATE
TO
(6) Bolt 7/16 - 14 x 3/4 Self Tapping
DRAW BAR
GROUP "B"
SUPPORT
POSTS
TO
(2) Bolt 5/16 - 18 x 2-1/4
COVER
ASSEMBLY
(2) Bolt 5/16 - 18 x 3/4
(4) Locknut 5/16-18
4
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BAG OF PARTS CONTENTS (continued)
GROUP "C"
(2) Support Clevis Pin
SUPPORT
POSTS
TO
MOUNTING
BRACKET
(2) Retainer Spring
(4) Tubing End Caps
GROUP "D"
(2) Latch Hook Assembly
LOWER
CHUTE
ASSEMBLY
TO
MOWER
DECK
(2) Nut, Weld #10
(2) Screw #10 x 5/8
(2) Washer 3/16 x 3/4 x 16 Ga.
(2) Washer, Lock #10
GROUP "E"
CHUTE
LATCH
ASSEMBLY
to
(1) Screw #10 x 1-1/8
(1) Spacer, Split #10
UPPER
CHUTE
(2) Washer 3/16 x 3/4 x 16 Ga.
(1) Nut, Acorn #10
GROUP "F "
(1) Rubber Latch
CHUTE
LATCH
ASSEMBLY
to
LOWER
CHUTE
(1) Washer, Lock #10
(1) Washer 3/16 x 3/4 x 16 Ga. (1) Nut, Weld #10
(1) Screw #10 x 5/8
5
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ASSEMBLY
PARTS IDENTIFICATION
COVER
UPPER CHUTE
DUMP BAG
INDICATOR
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CHUTE LATCH
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02079
LOWER CHUTE
GRASS
CATCHER
CONTAINERS
LOWER CHUTE
ATTACHING
STRAPS
NOTE: When right hand (R.H.) and left hand (L.H.) are mentioned in this manual, it means when you are seated on the
tractor, in the operator's position.
(1) 1/2" Wrench
(1) 3" or longer Extension
(1) Short Handle
(1) 1/2" Socket
(1) 5/8" Socket
(1) Drive Ratchet
THESE ARE THE TOOLSYOU WILL NEED TO
ASSEMBLEYOUR GRASS CATCHER:
Phillips Screwdriver
CAUTION: BEFORE ASSEMBLING GRASS CATCHER TO TRACTOR:
•
•
•
•
•
•
Depress clutch/brake pedal fully and set parking brake.
Place gearshift/motion control lever in "NEUTRAL" position.
Place attachment clutch in "DISENGAGED" position.
Turn ignition key "OFF" and remove key.
Make sure the blade and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot come in
contact with plug.
6
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REAR MOUNTING BRACKET and
SUPPORT PLATE (See Figs. 1A & 1B)
Use Hardware - - GROUP "A"
COVER SEAL (See Fig. 2)
No hardware required
2
1
1. Align mark on seal with mark at cover opening.
2. Work seal into opening so cover sits between flanges
of seal.
1. Install support plate to inside of drawbar as shown,
using two (2) 7/16-14 x 3/4 hex bolts and the two
threaded upper holes in the plate. Do not tighten at
this time.
NOTE: Be sure to align the four (4) lower threaded holes
of the support plate with the holes in the drawbar.
2. Assemblethemountingbracketasshowntotheoutside
of the drawbar using four (4) 7/16-14 x 3/4 hex bolts
and the four (4) lower threaded holes of the support
plate. Tighten all hardware securely.
ALIGNMENT
MARKS
HEX BOLTS
THREADED
UPPER HOLES
COVER SEAL
Fig. 2
SUPPORT
PLATE
SUPPORT POST (See Fig. 3)
3
Use Hardware - - GROUP "B"
1. Rotate cover assembly onto its side as shown.
2. Securesupporttubestocoverassemblyusingshorthex
bolts, long hex bolts, and locknuts as shown. Tighten
all hardware securely.
DRAWBAR
COVER
ASSEMBLY
SHORT
HEX BOLTS
02
35
7
Fig. 1A
MOUNTING
BRACKET
SUPPORT
PLATE
LONG
HEX BOLTS
LOCKNUTS
HEX
BOLTS
LOCKNUTS
SUPPORT
POSTS
THREADED
LOWER HOLES
Fig. 3
DRAWBAR
Fig. 1B
7
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MOUNTING TO TRACTOR (See Fig. 4)
Use Hardware - - GROUP "C"
NOTE: For ease of assembly, you may wish to obtain the
assistance of another person for mounting assembly to
tractor.
CONTAINER ASSEMBLY (See Fig. 5)
No hardware required
5
4
1. Place bottom half inside of top half, as shown.
2. Place one foot inside bottom half and lift top half to
meet bottom half.
3. Press halves tightly together while lifting top to lock
into place as shown.
IMPORTANT:BEFORELOCKINGTHETABS,HOOKEDEDGES
ONBOTHHALVESMUSTOVERLAPTOFORMSEALASSHOWN
IN INSET.
1. Raise seat on tractor to allow assembly to be mount-
ed.
2. With cover closed, lift assembly and place support
posts into mounting bracket. Allow assembly to rest
on bottom of mounting bracket.
4. Repeat for other containers.
3. Line up holes in mounting bracket with holes in support
posts and insert support post clevis pins. Secure with
retainer springs.
CONTAINER
BOTTOM HALF
4. Install the four (4) tubing end caps onto container sup-
port. Tap each end cap onto container support tubes
to seat securely.
2089
0
CONTAINER
TOP HALF
COVER ASSEMBLY
PRESS TOGETHER
TO FORM SEAL
CONTAINER
WHILE LIFTING
TOP HALF
TOP HALF
SUPPORT
END CAP
POST
CLEVIS
PINS
02360
RETAINER
SPRINGS
CONTAINER
BOTTOM
HALF
LOCKING
TAB
FIG. 5
SUPPORT
POST
ASSEMBLY CHECK: Squeeze sides of lower half of con-
tainer and check that there is no gap between upper and
lower halves. If a gap appears, unlock tabs to separate
container halves and repeat instructions above.
MOUNTING
BRACKET
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8
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CONTAINER MOUNTING (See Fig. 6)
No hardware required
1. Install one container to left side first with warning to
outside of unit.Install another container to center posi-
tion and one in right position.
LOWER CHUTE (See Fig. 7A & 7B)
Use Hardware - - GROUP "D"
1. Press weld nut into rubber latch and install two latch
hook assemblies to lower chute using screw, washer,
and lock washer as shown.
6
7
NOTE:Rightcontainershouldalwaysoverlapleftcontainer
at center supports.
2. Tighten hardware securely.
3. Raise and hold deflector shield in upright position.
2. Close cover and lock latch handles over center support
tubes.
4. Place rear of chute over rear of mower deck opening.
Push chute down and forward to guide extended edge
of chute between discharge guard and mower deck.
5. Hook front latch into tab hole on front of mower deck.
6. Hook rear latch into flange hole on back of mower
deck.
COVER LATCH
HANDLES
CAUTION:Donotremovedischargeguard
from mower. Raise and hold guard when
attaching lower chute and allow it to rest
on chute while in operation.
CONTAINER
WARNING
CENTER
SUPPORT
TUBES
i
LOCK WASHER
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WASHER
CONTAINER
HANDLE
LATCH
WELD NUT
CONTAINER
WARNING
Fig. 7A
Fig. 6
DEFLECTOR
SHIELD
FRONT
LATCH
REAR LATCH
Fig. 7B
9
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UPPER CHUTE (See Fig. 9A &9B)
No hardware required
CHUTE LATCH ASSEMBLY
(See Fig. 8)
8
9
Use Hardware - - GROUP "E & F"
1. Lower mower deck to its lowest cutting position.
1. Assemble hardware shown (latch pin) to upper
chute.
2. Assemble upper chute by inserting curved end into
hole in back of cover.
2. Press weld nut into rubber latch and assemble rubber
latch to lower chute, as shown.
NOTE: Handle carefully so as not to damage dump bag-
ger indicator.
3. Tighten all hardware securely.
3. Push in and turn upper chute until it is in line with lower
chute.
WASHERS
3/16 x 3/4 x 16 GA.
#10 x 1-1/8" SCREW
4. Align the bosses on lower chute with alignment slots
on upper chute and slide together.
SPLIT
SPACER
5. Secure with rubber latch by hooking hole in latch over
latch pin.
DUMP BAGGER
UPPER CHUTE
UPPER
CHUTE
INDICATOR
HANDLE
ACORN NUT
COVER
#10
x
5/8"
SCREW
RUBBER
LATCH
LOWER CHUTE
LOWER
CHUTE
WELD
NUT
0
2102
WASHER
3/16 x 3/4 x 16 GA.
LOCK WASHER
Fig. 9A
Fig. 8
ALIGNMENT
SLOT
LATCH PIN
RUBBER
LATCH
BOSSES
Fig. 9B
LEVEL MOWER DECK
10 No hardware required
•
Be sure deck is properly leveled for best mower
performance. See your tractors owner's manual for
instructions
10
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OPERATION
•
Avoid cutting wet grass or in the morning while the dew
TIPS FOR IMPROVED BAGGING
OPERATION:
is still heavy. Grass clippings collected under these
conditions tend to be sticky and adhere to the walls of
the flow path causing clogging.
Follow the mower operation instructions in your tractor
owner's manual.
•
Your bagger is equipped with a dump bag indicator.As
the bags become full, the flow indicating ball will drop
down in its slot, indicating that the bags are full or the
chutes have become clogged. Care should be taken
not to damage the parts and that the ball moves freely
at the beginning of each use.
When operating your grass catcher on a lawn where grass
and leaf bagging equipment has not been used, you are
picking up thatch and debris that has accumulated for long
periods of time. The amount collected and the total time
of operation may be greater than you will experience with
regular use of your grass catcher.
NOTE: To help prevent clogging of chutes, check/empty
bags when ball begins to drop down in the slot.Experience
will teach you the best time to empty the bags.
•
•
Always run throttle at full speed when bagging.
Select a gear low enough to give good mower cutting
performance, good quality cut and good bagging
performance.
•
If the grass catcher fails to pick up cut grass or leaves,
it is an indication that clogging has occurred in the
system or that the grass catcher containers are full.
a. Disengage blades, shift into neutral, engage the
parking brake and stop the engine.
NOTE: It may be necessary to overlap width of cut to suit
your conditions.
- Raise seat. Unlatch and raise cover.
- Slide out containers and dispose of clippings .
- Replace containers, close cover, and latch.
b. Unlatch chutes and check for clogging
- Remove all debris in chutes.
•
If grass is extremely tall, it should be mowed twice.The
first time relatively high, the second time to desired
height.
•
•
Use left hand side of mower for trimming.
Plastic trash bags can be inserted inside grass catcher
containers for ease of debris disposal. To remove the
plastic trash bags when full:
a. Disengage blades, shift into neutral, engage the
parking brake and stop the engine.
- Reassemble and latch chutes
c. Checktoinsuredumpbagindicatorhasnotbecome
clogged.
b. Raise seat. Unlatch and raise cover.
- The air passage hole must be clear of debris.
Gentlyinsertasmalltwigorwireintopassageway
to clear.
c. Remove one container at a time by grasping
container handles and pulling toward the rear, off
of the tube rails.
d. With the container resting on the ground, close
and secure the top of the plastic lawn bag.
CAUTION
e. Tip the container on its side and slide the filled bag
from the container.
f. Install a new plastic lawn bag with the edges of the
bag draped over upper lip of the container.
g. Repeat for other containers.
h. Reinstall containers making sure right container
overlaps left container at center supports.
• Do not operate mower with grass catcher
partially installed.
• Disengage blades and stop engine before
leaving tractor seat to empty containers,
unclogging chutes, etc.
• Close cover before starting.
j. Closecoverandsecurelatchesovercentersupport
tubes.
• Disengage mower when crossing driveways
or gravel surfaces and other areas where
thrown objects could be a hazard.
• Do not attempt to vacuum up cans or other
potentially hazardous projectiles.
11
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CUSTOMER RESPONSIBILITIES
STORAGE
GENERAL RECOMMENDATIONS
When grass catcher is to be stored for a period of time,
clean it thoroughly, remove all dirt, grass, leaves, etc.Store
in a clean, dry place.
Always observe safety rules when performing any main-
tenance.
•
•
Before each use check for loose fasteners.
Clean unit thoroughly after each use.
CAUTION: Do not leave grass in bagger
containers. Empty containers after each
use and before storing. Failure to do so
may result in spontaneous combustion
which could develop into a fire.
BLADE CARE
Forbestresultsmowerbladesmustbekeptsharp. Replace
bent or damaged blades.
•
See BLADE CARE instructions in your tractor owner's
manual.
CAUTION:BEFOREPERFORMINGANY
MAINTENANCE,SERVICEORADJUST-
MENTS:
•
•
•
Depress clutch brake pedal fully and
set parking brake.
Place gearshift/motion control lever in
"NEUTRAL" position.
Placeclutchcontrolin"DISENGAGED"
position.
•
•
Turn ignition key to "OFF" position.
Make sure blades and all moving parts
have completely stopped.
•
Disconnect spark plug wire(s) from
spark plug(s) and place wire where it
cannot come in contact with plug.
CAUTION: Grass catcher components
are subject to wear, damage and
deterioration, which could expose
moving parts or allow objects to be
thrown. Frequently check components
and replace with manufacturer's
recommended parts, when necessary.
12
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NOTES
13
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REPAIR PARTS/PIÈCES DE RECHANGE
GRASS CATCHER - MODEL NUMBER CG46A / RAMASSE-HERBE - NUMÉRO DE MODÈLE CG46A
PRODUCT NUMBER 954 04 06-07 / NUMÉRO DE PRODUIT 954 04 06-07
5
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REPAIR PARTS/PIÈCES DE RECHANGE
GRASS CATCHER - MODEL NUMBER CG46A / RAMASSE-HERBE - NUMÉRO DE MODÈLE CG46A
PRODUCT NUMBER 954 04 06-07 / NUMÉRO DE PRODUIT 954 04 06-07
KEY
NO.
PART
NO.
DESCRIPTION
KEY
NO.
PART
NO.
DESCRIPTION
2
3
4
532069180 Nut, Crownlock #10-24
532127533 Screen, Cover
532139850 Cover Assembly
(Includes 3, 37, 38, 39)
532126840 Chute, Upper
818021008 Screw, Special #10-14x1/2 Vis spéciale #10-14x1/2
Écrou auto-serrant #10-24
Écran de couvercle
Couvercle
(Y compris 3, 37,38,39)
Glissière supérieure
25 532063124 Locknut 5/16 x 18
26 532124670 Spring, Retainer
27 874760512 Bolt, Hex 5/16-18 x 3/4
28 874760536 Bolt, Hex 5/16-18 x 2-1/4
29 532144840 Bagger, Support Post
30 532144839 Bracket, Mounting
31 532174083 Plug, Tubing End
32 532134639 Bagger, Frame
33 532128600 Pin, Hinge
34 532127534 Gasket, Cover
35 532183286 Container, Top
36 532129586 Container, Bottom
37 532134637 Seal, Cover
Écrou frein 5/16 x 18
Ressort de retenue
Boulon H 5/16-18 x 3/4
Boulon H 5/16-18 x 2-1/4
Support du ramasse-herbe
Support de montage
Capuchon d’extrémité de tuyau
Cadre de ramasse-herbe
Goupille de charnière
Garniture de couvercle
Bac à gazon supérieur
Bac à gazon inférieur
Sceau de couvercle
Poignée de loquet de couve
Bande
5
6
7
532140572 Dump Bagger Indicator
Indicateur du sac de
déchargement
8
9
532087175 Screw, #10-24 x 1-1/8
819061216 Washer 3/16x3/4x16 Ga.
Vis #10-24 x 1-1/8
Rondelle 3/16x3/4x16 Ja.
Entretoise fendue
Écrou borgne #10-24
Rondelle frein
Loquet de glissière
Axe de loquet
Crochet de loquet
Loquet de caoutchoc
Glissière inférieure
Vis #10-24 x 5/8
10 532007206 Spacer, Split
11 532060867 Nut, Acorn #10-24
12 810071000 Washer, Lock
13 532109808 Latch, Chute
14 532125004 Nut, Weld
15 532130760 Latch, Hook
16 532130759 Rubber, Latch
18 532145578 Chute, Lower
20 871161010 Screw #10-24 x 5/8
24 874780712 Bolt, 7/16-14 x 3/4
38 532130895 Latch Handle, Cover
39 532186601 Strip, Reinforcement
40 871141008 Screw #10-24 x 1/2
41 532145326 Pin, Clevis
Vis #10-24 x 1/2
Axe de chape
Plaque de renforcement
Manuel de propriétaire
42 532145892 Plate, Reinforcement
—
532151673 Owner's Manual
Boulon H 7/16-14 x 3/4
02480
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