Poulan Lawn Mower 190785 User Manual
MODEL NO. PO15538B  
15.5 HP 38 Inch  
Lawn Tractor  
For Parts and Service, contact our authorized distributor: call 1-800-849-1297  
For Technical Assistance: call 1-800-829-5886  
190785 02.04.04 RD  
PRINTED IN U.S.A.  
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SAFETY RULES  
Safe Operation Practices for Ride-On Mowers  
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Be sure the area is clear of other people before mowing.Stop  
WARNING: In order to prevent ac-  
cidental starting when setting up,  
transporting, adjusting or making  
repairs, always disconnect spark  
plug wire and place wire where it  
cannot contact spark plug.  
machine if anyone enters the area.  
Never carry passengers or children even with the blades  
off.  
Do not mow in reverse unless absolutely necessary. Always  
look down and behind before and while backing.  
Nevercarrychildren.Theymayfalloffandbeseriouslyinjured  
or interfere with safe machine operation.  
Keep children out of the mowing area and under the watchful  
care of another responsible adult.  
WARNING: Do not coast down a hill  
in neutral, you may lose control of  
the tractor.  
•
•
Be alert and turn machine off if children enter the area.  
Before and when backing, look behind and down for small  
children.  
WARNING: Tow only the attach-  
ments that are recommended by  
and comply with specifications of  
the manufacturer of your tractor.  
Use common sense when towing.  
Operate only at the lowest possible  
speed when on a slope. Too heavy  
of a load, while on a slope, is dan-  
gerous. Tires can lose traction with  
the ground and cause you to lose  
control of your tractor.  
•
•
•
Mow up and down slopes (15° Max), not across.  
Remove obstacles such as rocks, tree limbs, etc.  
Watchforholes,ruts,orbumps.Uneventerraincouldoverturn  
the machine. Tall grass can hide obstacles.  
Use slow speed. Choose a low gear so that you will not have  
to stop or shift while on the slope.  
Avoid starting or stopping on a slope. If tires lose traction,  
disengage the blades and proceed slowly straight down the  
slope.  
If machine stops while going uphill, disengage blades, shift  
into reverse and back down slowly.  
Donotturnonslopesunlessnecessary, andthen, turnslowly  
and gradually downhill, if possible.  
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WARNING  
Engine exhaust, some of its constituents, and cer-  
tain vehicle components contain or emit chemicals  
knowntotheStateofCaliforniatocausecancerand  
birth defects or other reproductive harm.  
WARNING  
Battery posts, terminals and related accessories  
containleadandleadcompounds,chemicalsknown  
to the State of California to cause cancer and birth  
defects or other reproductive harm. Wash hands  
after handling.  
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CONGRATULATIONS on your purchase of a new tractor.  
Ithasbeendesigned,engineeredandmanufacturedtogive  
you the best possible dependability and performance.  
PRODUCT SPECIFICATIONS  
Gasoline Capacity  
and type:  
1.25 Gallons  
Unleaded Regular  
Shouldyouexperienceanyproblemyoucannoteasilyrem-  
edy,pleasecontactyournearestauthorizedservicecenter/  
department. We have competent, well-trained technicians  
and the proper tools to service or repair this tractor.  
Oil Type (API-SF-sj):  
SAE 30 (above 32°F)  
SAE 5W-30 (below 32°F)  
Oil Capacity:  
3.0 Pints  
Spark Plug:  
(Gap: .030")  
Champion RC12YC  
Please read and retain this manual. The instructions will  
enable you to assemble and maintain your tractor properly.  
Always observe the “SAFETY RULES”.  
Ground Speed (MPH):  
Forward:  
1st  
2nd  
1.1  
2.2  
3.4  
4.3  
5.5  
1.7  
CUSTOMER RESPONSIBILITIES  
3rd  
•
•
Read and observe the safety rules.  
Follow a regular schedule in maintaining, caring for  
and using your tractor.  
4th  
5th  
Reverse:  
Tire Pressure:  
Charging System:  
Battery:  
Front: 14 PSI  
Rear: 12 PSI  
•
Follow the instructions under “Maintenance” and  
“Storage” sections of this owner’s manual.  
3 Amps Battery  
5 Amps Headlights  
WARNING: This tractor is equipped with an internal com-  
bustion engine and should not be used on or near any  
unimprovedforest-covered,brush-coveredorgrass-covered  
land unless the engine’s exhaust system is equipped with  
a spark arrester meeting applicable local or state laws (if  
any). If a spark arrester is used, it should be maintained  
in effective working order by the operator.  
AMP/HR:  
MIN. CCA:  
Case Size:  
28  
230  
U1R  
Blade Bolt Torque:  
27-35 FT. LBS.  
A spark arrester for the muffler is available through your  
nearestauthorizedservicecenter/department (SeeREPAIR  
PARTS section of this manual).  
TABLE OF CONTENTS  
SAFETY RULES .........................................................2-3  
PRODUCT SPECIFICATIONS....................................... 4  
CUSTOMER RESPONSIBILITIES................................. 4  
ASSEMBLY.................................................................6-8  
OPERATION .............................................................9-13  
MAINTENANCE SCHEDULE ...................................... 14  
MAINTENANCE .....................................................14-17  
SERVICE AND ADJUSTMENTS ............................18-23  
STORAGE.................................................................... 24  
TROUBLESHOOTING ............................................25-26  
REPAIR PARTS ......................................................28-41  
WARRANTY................................................................. 42  
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UNASSEMBLED PARTS  
Steering Wheel  
Seat  
(1) Washer  
17/32 x 1-3/16 x 12 Gauge  
(1) Lock  
Washer 1/2  
Steering Wheel  
Insert  
Steering  
Boot  
Steering  
Extension  
Shaft  
(1) Bolt  
Steering Wheel  
Adapter  
(1) Oil Drain Tube  
For Future Use  
Keys  
(2) Keys  
Slope Sheet  
(1) Locknut 1/2-20  
(1) Locknut 1/4-28  
(1) Large Flat Washer  
(1) Hex Bolt 1/4-28 x 1-1/4  
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ASSEMBLY  
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.  
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use  
the correct tools as necessary to insure proper tightness.  
INSERT  
TOOLS REQUIRED FOR ASSEMBLY  
A socket wrench set will make assembly easier. Standard  
wrench sizes are listed.  
(2) 1/2" wrenches  
(1) 9/16" wrench  
Utility knife  
1/2 HEX NUT  
Pliers  
LARGE FLAT  
WASHER  
Tire pressure gauge  
Whenrightorlefthandismentionedinthismanual,itmeans  
when you are in the operating position (seated behind the  
steering wheel).  
STEERING  
BOOT  
STEERING  
WHEEL  
TO REMOVE TRACTOR FROM  
CARTON  
TABS  
UNPACK CARTON  
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Remove all accessible loose parts and parts cartons  
from carton.  
Cut along dotted lines on all four panels of carton.  
Remove end panels and lay side panels flat.  
Check for any additional loose parts or cartons and  
remove.  
ADAPTER  
EXTENSION SHAFT  
1/4 HEX BOLT  
BEFORE REMOVING TRACTOR FROM  
SKID  
1/4 LOCKNUT  
ATTACH STEERING WHEEL (See Fig. 1)  
ASSEMBLE EXTENSION SHAFT AND BOOT  
TAB  
SLOTS  
LOWER  
STEERING  
SHAFT  
•
Slide extension shaft onto lower steering shaft. Align  
mountingholesinextensionandlowershaftsandinstall  
1/4 hex bolt and locknut. Tighten securely.  
IMPORTANT:TIGHTEN BOLT AND NUT SECURELY TO 10-12  
FT. LBS TORQUE.  
FIG. 1  
•
Place tabs of steering boot over tab slots in dash and  
push down to secure.  
INSTALL STEERING WHEEL  
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Position front wheels of the tractor so they are pointing  
straight forward.  
Remove steering wheel adapter from steering wheel  
and slide adapter onto steering shaft extension.  
Position steering wheel so cross bars are horizontal  
(left to right) and slide inside boot and onto adapter.  
Assemble large flat washer, 1/2 hex nut and tighten  
securely.  
Snap steering wheel insert into center of steering  
wheel.  
Remove protective materials from tractor hood and  
grill.  
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES  
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR  
IS TO ROLL OFF SKID.  
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ASSEMBLY  
HOW TO SET UPYOUR TRACTOR  
INSTALL SEAT (See Fig. 2)  
SEAT PAN  
Adjust seat before tightening adjustment bolt.  
LABEL  
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Remove adjustment bolt, lock washer and flat washer  
securing seat to cardboard packing and set aside for  
assembly of seat to tractor.  
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Pivotseatupwardandremovefromthecardboardpack-  
ing. Remove the cardboard packing and discard.  
Place seat on seat pan so head of shoulder bolt is  
positioned over large slotted hole in pan.  
Push down on seat to engage shoulder bolt in slot and  
pull seat towards rear of tractor.  
Pivot seat and pan forward and assemble adjust-  
ment bolt, lockwasher and flat washer loosely. Do not  
tighten  
02602  
FIG. 3  
NOTE: You may now roll or drive your tractor off the skid.  
Follow the appropriate instruction below to remove the  
tractor from the skid.  
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Lower seat into operating position and sit on seat.  
Slide seat until a comfortable position is reached  
which allows you to press clutch/brake pedal all the  
way down.  
Get off seat without moving its adjusted position.  
Raise seat and tighten adjustment bolt securely.  
TO ROLL TRACTOR OFF SKID (See  
Operation section for location and function  
of controls)  
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Press lift lever plunger and raise attachment lift lever  
to its highest position.  
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Release parking brake by depressing clutch/brake  
pedal.  
SEAT  
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Place gearshift lever in neutral (N) position.  
Roll tractor forward off skid.  
Remove banding holding deflector shield up against  
tractor.  
SEAT PAN  
TO DRIVE TRACTOR OFF SKID (See Op-  
eration section for location and function of  
controls)  
WARNING: Before starting, read, understand and follow  
all instructions in the Operation section of this manual. Be  
sure tractor is in a well-ventilated area. Be sure the area in  
front of tractor is clear of other people and objects.  
SHOULDER  
BOLT  
•
Be sure all the above assembly steps have been com-  
pleted.  
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Check engine oil level and fill fuel tank with gasoline.  
Sit on seat in operating position, depress clutch/brake  
pedal and set the parking brake.  
FLAT WASHER  
LOCK WASHER  
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Place gear shift lever in neutral (N) position.  
Press lift lever plunger and raise attachment lift lever  
to its highest position.  
02465  
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Starttheengine.Afterenginehasstarted,movethrottle  
control to idle position.  
Depress clutch/brake pedal into full "BRAKE" position  
and hold. Move gearshift lever to 1st gear.  
Slowly release clutch/brake pedal and slowly drive  
tractor off skid.  
Applybraketostoptractor, setparkingbrakeandplace  
gearshift lever in neutral position.  
ADJUSTMENT  
BOLT  
FIG. 2  
CHECK BATTERY (See Fig. 3)  
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Lift seat pan to raised position.  
If this battery is put into service after month and year  
indicated on label (label located between terminals)  
charge battery for minimum of one hour at 6-10 amps.  
(See “BATTERY” in the Maintenance section of this  
manual for charging instructions).  
Turn ignition key to "OFF" position.  
Continue with the instructions that follow.  
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ASSEMBLY  
CHECK TIRE PRESSURE  
The tires on your tractor were overinflated at the factory  
for shipping purposes. Correct tire pressure is important  
for best cutting performance.  
✓CHECKLIST  
BEFOREYOUOPERATEANDENJOYYOURNEW TRAC-  
TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE  
BESTPERFORMANCEANDSATISFACTIONFROMTHIS  
QUALITY PRODUCT.  
•
Reduce tire pressure to PSI shown in “PRODUCT  
SPECIFICATIONS” section of this manual.  
PLEASE REVIEW THE FOLLOWING CHECKLIST:  
✓
✓
✓
All assembly instructions have been completed.  
No remaining loose parts in carton.  
Battery is properly prepared and charged. (Minimum  
1 hour at 6 amps).  
Seat is adjusted comfortably and tightened securely.  
All tires are properly inflated. (For shipping purposes,  
the tires were overinflated at the factory).  
Be sure mower deck is properly leveled side-to-side/  
front-to-rear for best cutting results. (Tires must be  
properly inflated for leveling).  
Check mower and drive belts. Be sure they are routed  
properly around pulleys and inside all belt keepers.  
CHECK DECK LEVELNESS  
For best cutting results, mower housing should be properly  
leveled. See“TOLEVELMOWERHOUSING”intheService  
and Adjustments section of this manual.  
✓
✓
CHECK FOR PROPER POSITION OF ALL  
BELTS  
See the figures that are shown for replacing motion and  
mower blade drive belts in the Service and Adjustments  
section of this manual. Verify that the belts are routed  
correctly.  
✓
✓
✓
Check wiring. See that all connections are still secure  
and wires are properly clamped.  
CHECK BRAKE SYSTEM  
Afteryoulearnhowtooperateyourtractor,checktoseethat  
the brake is properly adjusted. See “TO ADJUST BRAKE”  
in the Service and Adjustments section of this manual.  
WHILE LEARNING HOW TO USEYOUR TRACTOR, PAY  
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT  
ITEMS:  
✓
Engine oil is at proper level.  
✓
Fuel tank is filled with fresh, clean, regular unleaded  
gasoline.  
✓
✓
Become familiar with all controls - their location and  
function. Operate them before you start the engine.  
Be sure brake system is in safe operating condition.  
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OPERATION  
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.  
IGNITION  
FAST  
SLOW  
REVERSE  
HIGH  
LOW  
NEUTRAL  
CHOKE  
P
LIGHTS ON  
ENGINE START  
ENGINE ON  
PARKING BRAKE  
PARKING BRAKE PARKING BRAKE  
ENGINE OFF  
LOCKED  
UNLOCKED  
OIL PRESSURE  
BATTERY  
REVERSE  
FUEL  
FORWARD  
OVER TEMP  
LIGHT  
MOWER HEIGHT  
MOWER LIFT  
15  
15  
ATTACHMENT  
CLUTCH ENGAGED  
ATTACHMENT  
CLUTCH DISENGAGED  
SLOPE HAZARDS  
KEEP AREA CLEAR  
(SEE SAFETY RULES SECTION)  
DANGER, KEEP HANDS  
AND FEET AWAY  
DANGER indicates a hazard which, if not avoided,  
will result in death or serious injury.  
WARNING indicates a hazard which, if not avoided,  
could result in death or serious injury.  
FREE WHEEL  
(Automatic Models only)  
CAUTION indicates a hazard which, if not avoided,  
might result in minor or moderate injury.  
CAUTION when used without the alert symbol,  
indicates a situation that could result in damage  
to the tractor and/or engine.  
Failure to follow instructions  
could result in serious injury or  
death. The safety alert symbol  
is used to identify safety inform-  
ation about hazards which can  
result in death, serious injury  
and/or property damage.  
HOT SURFACES indicates a hazard which,  
if not avoided, could result in death, serious injury  
and/or property damage.  
FIRE indicates a hazard which, if not avoided,  
could result in death, serious injury and/or  
property damage.  
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OPERATION  
KNOW YOUR TRACTOR  
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATINGYOUR TRACTOR  
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments.  
Save this manual for future reference.  
LIGHT SWITCH  
POSITION  
IGNITION  
SWITCH  
ATTACHMENT  
CLUTCH LEVER  
LIFT LEVER  
PLUNGER  
THROTTLE/CHOKE  
CONTROL  
ATTACHMENT  
LIFT LEVER  
CLUTCH/BRAKE  
PEDAL  
MOWER DECK  
HEIGHT ADJUSTMENT  
POSITIONS  
GEARSHIFT  
LEVER  
PARKING  
BRAKE  
FIG. 4  
Our tractors conform to the safety standards of the American National Standards Institute.  
ATTACHMENT CLUTCH LEVER - Used to engage the  
GEARSHIFT LEVER - Selects the speed and direction  
of tractor.  
ATTACHMENT LIFT LEVER - Used to raise, lower, and  
adjust the mower deck or other attachments mounted to  
your tractor.  
mower blades, or other attachments mounted to your  
tractor.  
LIGHT SWITCH POSITION - Turns the headlights on and  
off.  
THROTTLE/CHOKE CONTROL - Used for starting and  
controlling engine speed.  
LIFT LEVER PLUNGER - Used to release attachment lift  
lever when changing its position.  
CLUTCH/BRAKEPEDAL-Usedfordeclutchingandbrak-  
ing the tractor and starting the engine.  
PARKING BRAKE - Locks clutch/brake pedal into the  
brake position.  
IGNITION SWITCH - Used for starting and stopping the  
engine.  
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OPERATION  
The operation of any tractor can result in foreign objects thrown into the eyes, which  
can result in severe eye damage. Always wear safety glasses or eye shields while op-  
erating your tractor or performing any adjustments or repairs. We recommend a wide  
vision safety mask over spectacles or standard safety glasses.  
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY  
POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY  
HOW TO USEYOUR TRACTOR  
TO SET PARKING BRAKE (See Fig. 5)  
Your tractor is equipped with an operator presence sens-  
ing switch. When engine is running, any attempt by the  
operator to leave the seat without first setting the parking  
brake will shut off the engine.  
TO BE DISCHARGED, (DEAD).  
NOTE: Under certain conditions when tractor is standing  
idlewiththeenginerunning, hotengineexhaustgasesmay  
cause “browning” of grass. To eliminate this possibility, al-  
ways stop engine when stopping tractor on grass areas.  
•
Depress clutch/brake pedal into full “BRAKE” position  
and hold.  
Place parking brake lever in“ENGAGED”position and  
releasepressurefromclutch/brakepedal. Pedalshould  
remain in “BRAKE” position. Make sure parking brake  
will hold tractor secure.  
CAUTION: Always stop tractor com-  
pletely, as described above, before  
leaving the operator's position; to  
empty grass catcher, etc.  
•
TO USE THROTTLE CONTROL (See Fig. 5)  
Always operate engine at full throttle.  
ATTACHMENT CLUTCH LEVER  
"ENGAGED" POSITION  
•
•
Operating engine at less than full throttle reduces the  
battery charging rate.  
Full throttle offers the best bagging and mower perfor-  
mance.  
THROTTLE/CHOKE  
CONTROL LEVER  
IGNITION KEY  
"DISENGAGED"  
POSITION  
TO MOVE FORWARD AND BACKWARD  
(See Fig. 5)  
The direction and speed of movement is controlled by the  
gearshift lever.  
PARKING BRAKE  
"ENGAGED"  
POSITION  
"BRAKE"  
POSITION  
•
Start tractor with clutch/brake pedal depressed and  
gearshift lever in neutral (N) position.  
GEARSHIFT  
LEVER  
•
•
Move gearshift lever to desired position.  
Slowly release clutch/brake pedal to start move-  
ment.  
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP  
BEFORE SHIFTING OR CHANGING GEARS. FAILURE  
TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR  
TRANSAXLE.  
PARKING BRAKE  
"DISENGAGED" POSITION  
CLUTCH/BRAKE PEDAL  
"DRIVE" POSITION  
FIG.5  
TO ADJUST MOWER CUTTING HEIGHT  
(See Fig. 5)  
The position of the attachment lift lever determines the  
cutting height.  
STOPPING (See Fig. 5)  
MOWER BLADES -  
•
To stop mower blades,move attachment clutch lever  
to “DISENGAGED” position.  
•
•
Grasp lift lever.  
Press plunger with thumb and move lever to desired  
position.  
GROUND DRIVE -  
•
To stop ground drive, depress clutch/brake pedal into  
full “BRAKE” position.  
Move gearshift lever to neutral (N) position.  
The cutting height range is approximately 1-1/2 to 4".  
The heights are measured from the ground to the blade tip  
withtheenginenotrunning. Theseheightsareapproximate  
and may vary depending upon soil conditions, height of  
grass and types of grass being mowed.  
•
ENGINE -  
•
Move throttle control to slow position.  
•
The average lawn should be cut to approximately 2-1/2  
inches during the cool season and to over 3 inches  
during hot months. For healthier and better looking  
lawns, mow often and after moderate growth.  
NOTE: Failure to move throttle control to slow position and  
allowing engine to idle before stopping may cause engine  
to “backfire”.  
•
Turn ignition key to “OFF” position and remove key.  
Always remove key when leaving tractor to prevent  
unauthorized use.  
•
For best cutting performance, grass over 6 inches  
in height should be mowed twice. Make the first cut  
relatively high; the second to desired height.  
•
Never use choke to stop engine.  
11  
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OPERATION  
•
Torestartmovement, slowlyreleaseparkingbrakeand  
TO OPERATE MOWER (See Fig. 6)  
clutch/brake pedal.  
Yourtractor isequippedwithanoperatorpresencesensing  
switch. Any attempt by the operator to leave the seat with  
the engine running and the attachment clutch engaged  
will shut off the engine.You must remain fully and centrally  
positioned in the seat to prevent the engine from hesitating  
or cutting off when operating your equipment on rough,  
rolling terrain or hills.  
•
Make all turns slowly.  
TO TRANSPORT  
•
•
•
Raiseattachmentlifttohighestpositionwithattachment  
lift control.  
When pushing or towing your tractor, be sure gearshift  
lever is in neutral (N) position.  
•
•
Select desired height of cut.  
Start mower blades by engaging attachment clutch  
control.  
Do not push or tow tractor at more than five (5) MPH.  
NOTE: To protect hood from damage when transporting  
your tractor on a truck or a trailer, be sure hood is closed  
and secured to tractor. Use an appropriate means of tying  
hood to tractor (rope, cord, etc.).  
•
TO STOP MOWER BLADES - disengage attachment  
clutch control.  
CAUTION: Do not operate the mower  
without either the entire grass catcher,  
onmowerssoequipped,orthedeflector  
shield in place.  
TOWING CARTS AND OTHER ATTACH-  
MENTS  
Tow only the attachments that are recommended by and  
comply with specifications of the manufacturer of your trac-  
tor. Use common sense when towing.Too heavy of a load,  
while on a slope, is dangerous.Tires can lose traction with  
the ground and cause you to lose control of your tractor.  
"ENGAGED" POSITION  
ATTACHMENT LIFT LE-  
VER HIGH POSITION  
BEFORE STARTING THE ENGINE  
CHECK ENGINE OIL LEVEL  
LOW  
POSITION  
•
The engine in your tractor has been shipped, from the  
factory, already filled with summer weight oil.  
•
•
Check engine oil with tractor on level ground.  
Remove oil fill cap/dipstick and wipe clean, reinsert the  
dipstick and screw cap tight, wait for a few seconds,  
remove and read oil level. If necessary, add oil until  
“FULL” mark on dipstick is reached. Do not overfill.  
ATTACHMENT  
CLUTCH LEVER  
"DISENGAGED"  
POSITION  
•
•
For cold weather operation you should change oil for  
easier starting (See “OIL VISCOSITY CHART” in the  
Maintenance section of this manual).  
To change engine oil, see the Maintenance section in  
this manual.  
ADD GASOLINE  
•
DEFLECTOR  
SHIELD  
Fill fuel tank to bottom of filler neck. Do not overfill.  
Use fresh, clean, regular unleaded gasoline with a  
minimum of 87 octane. (Use of leaded gasoline will  
increase carbon and lead oxide deposits and reduce  
valve life). Do not mix oil with gasoline. Purchase fuel  
in quantities that can be used within 30 days to assure  
fuel freshness.  
FIG. 6  
TO OPERATE ON HILLS  
WARNING: Do not drive up or down  
hills with slopes greater than 15° and  
do not drive across any slope.  
CAUTION: Wipe off any spilled oil or  
fuel. Do not store, spill or use gasoline  
near an open flame.  
•
Choose the slowest speed before starting up or down  
hills.  
Avoid stopping or changing speed on hills.  
If slowing is necessary, move throttle control lever to  
slower position.  
IMPORTANT: WHEN OPERATING IN TEMPERATURES  
BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE  
GASOLINE TO HELP INSURE GOOD COLD WEATHER  
STARTING.  
•
•
•
•
If stopping is absolutely necessary, push clutch/brake  
pedal quickly to brake position and engage parking  
brake.  
Move gearshift lever to 1st gear. Be sure you have  
allowed room for tractor to roll slightly as you restart  
movement.  
12  
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OPERATION  
MOWING TIPS  
CAUTION: Alcohol blended fuels (called gasohol or  
•
•
Tire chains cannot be used when the mower housing  
is attached to tractor.  
using ethanol or methanol) can attract moisture which  
leads to separation and formation of acids during stor-  
age. Acidicgascandamagethefuelsystemofanengine  
while in storage. To avoid engine problems, the fuel  
system should be emptied before storage of 30 days  
or longer. Drain the gas tank, start the engine and let  
it run until the fuel lines and carburetor are empty. Use  
fresh fuel next season. See Storage Instructions for  
additional information. Never use engine or carburetor  
cleaner products in the fuel tank or permanent damage  
may occur.  
Mower should be properly leveled for best mowing per-  
formance. See“TO LEVEL MOWER HOUSING”in the  
Service and Adjustments section of this manual.  
•
•
The left hand side of mower should be used for trim-  
ming.  
Drive so that clippings are discharged onto the area  
that has been cut. Have the cut area to the right of the  
machine. This will result in a more even distribution of  
clippings and more uniform cutting.  
•
Whenmowinglargeareas,startbyturningtotherightso  
that clippings will discharge away from shrubs, fences,  
driveways, etc. After one or two rounds, mow in the  
opposite direction making left hand turns until finished  
(See Fig. 7 ).  
TO START ENGINE (See Fig. 4)  
When starting the engine for the first time or if the engine  
has run out of fuel, it will take extra cranking time to move  
fuel from the tank to the engine.  
•
Sit on seat in operating position, depress clutch/brake  
pedal and set parking brake.  
•
•
•
Place gear shift lever in neutral (N) position.  
Move attachment clutch to “DISENGAGED” position.  
Move throttle control to choke position.  
NOTE: Before starting, read the warm and cold starting  
procedures below.  
•
Insertkeyintoignitionandturnkeyclockwiseto“START”  
position and release key as soon as engine starts.  
Do not run starter continuously for more than fifteen  
seconds per minute. If the engine does not start after  
several attempts, move throttle control to fast position,  
wait a few minutes and try again. If engine still does  
not start, move the throttle control back to the choke  
position and retry.  
00272  
FIG. 7  
•
If grass is extremely tall, it should be mowed twice to  
reduce load and possible fire hazard from dried clip-  
pings. Make first cut relatively high; the second to the  
desired height.  
WARM WEATHER STARTING (50° F and above)  
•
When engine starts, move the throttle control to the  
fast position.  
•
•
Do not mow grass when it is wet. Wet grass will plug  
mower and leave undesirable clumps. Allow grass to  
dry before mowing.  
Always operate engine at full throttle when mow-  
ing to assure better mowing performance and proper  
discharge of material. Regulate ground speed by se-  
lecting a low enough gear to give the mower cutting  
performance as well as the quality of cut desired.  
•
The attachments and ground drive can now be used.If  
the engine does not accept the load, restart the engine  
and allow it to warm up for one minute using the choke  
as described above.  
COLD WEATHER STARTING ( 50° F and below)  
•
When engine starts, allow engine to run with the  
throttle control in the choke position until the engine  
runs roughly, then move throttle control to fast posi-  
tion.This may require an engine warm-up period from  
several seconds to several minutes, depending on the  
temperature.  
•
When operating attachments, select a ground speed  
that will suit the terrain and give best performance of  
the attachment being used.  
•
The attachments can also be used during the engine  
warm-up period.  
NOTE: If at a high altitude (above 3000 feet) or in cold  
temperatures (below 32 F) the carburetor fuel mixture may  
need to be adjusted for best engine performance. See “TO  
ADJUST CARBURETOR” in the Service and Adjustments  
section of this manual.  
13  
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MAINTENANCE  
MAINTENANCE SCHEDULE  
USE  
HOURS  
HOURS  
FILL IN DATES  
HOURSHOURS  
50 100  
STORAGE  
EACH  
8
25  
SEASON  
AS YOU COMPLETE  
REGULAR SERVICE  
BEFORE  
SERVICE DATES  
EVERY EVERY EVERY EVERY EVERY  
BEFORE  
Check Brake Operation  
Check Tire Pressure  
Check Operator Presence and  
Interlock Systems  
T
Check for Loose Fasteners  
R
5
A
Sharpen/Replace Mower Blades  
3
C
Lubrication Chart  
T
Check Battery Level  
4
0
Clean Battery and Terminals  
R
Check Transaxle Cooling  
Check V-Belts  
Check Engine Oil Level  
Change Engine Oil (with oil filter)  
1,2  
Change Engine Oil (without oil filter)  
1,2  
E
Clean Air Filter  
N
2
2
G
Clean Air Screen  
I
Inspect Muffler/Spark Arrester  
N
Replace Oil Filter (If equipped)  
1,  
2
2
E
Clean Engine Cooling Fins  
Replace Spark Plug  
Replace Air Filter Paper Cartridge  
Replace Fuel Filter  
2
3 - Replace blades more often when mowing in sandy soil.  
4 - Not required if equipped with maintenance-free battery.  
5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.  
Do not overtighten.  
1 - Change more often when operating under a heavy load or  
in high ambient temperatures.  
2 - Service more often when operating in dirty or dusty conditions.  
LUBRICATION CHART  
GENERAL RECOMMENDATIONS  
The warranty on this tractor does not cover items that have  
beensubjectedtooperatorabuseornegligence. Toreceive  
full value from the warranty, operator must maintain tractor  
as instructed in this manual.  
➀SPINDLE  
➀SPINDLE  
ZERK  
ZERK  
➀FRONT WHEEL  
BEARING ZERK  
➀FRONT WHEEL  
BEARING ZERK  
Some adjustments will need to be made periodically to  
properly maintain your tractor.  
At least once a season, check to see if you should make  
any of the adjustments described in the Service and  
Adjustments section of this manual.  
➁ENGINE  
• At least once a year you should replace the spark plug,  
clean or replace air filter, and check blades and belts  
for wear. A new spark plug and clean air filter assure  
proper air-fuel mixture and help your engine run better  
and last longer.  
BEFORE EACH USE  
01964  
•
•
•
•
Check engine oil level.  
Check brake operation.  
Check tire pressure.  
Check operator presence and  
interlock systems for proper operation.  
Check for loose fasteners.  
➀GENERAL PURPOSE GREASE  
➁REFER TO MAINTENANCE “ENGINE” SECTION  
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH  
HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WILL  
ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF  
THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST  
BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE  
LUBRICANT SPARINGLY.  
•
14  
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MAINTENANCE  
TRACTOR  
MANDREL  
ASSEMBLY  
TRAILING  
EDGE UP  
Always observe safety rules when performing any main-  
tenance.  
CENTER  
HOLE  
BRAKE OPERATION  
If tractor requires more than six (6) feet stopping distance  
at high speed in highest gear, then brake must be adjusted.  
(See“TOADJUSTBRAKE”intheServiceandAdjustments  
section of this manual).  
LOCK WASHER  
STAR  
TIRES  
•
•
•
Maintainproperairpressureinalltires(See“PRODUCT  
SPECIFICATIONS” section of this manual).  
Keep tires free of gasoline, oil, or insect control chemi-  
cals which can harm rubber.  
Avoid stumps, stones, deep ruts, sharp objects and  
other hazards that may cause tire damage.  
FLAT WASHER  
BLADE  
BLADE BOLT  
FIG. 8  
TO SHARPEN BLADE (See Fig. 9)  
NOTE: We do not recommend sharpening blade - but if  
you do, be sure the blade is balanced.  
NOTE: To seal tire punctures and prevent flat tires due to  
slow leaks, tire sealant may be purchased from your local  
parts dealer. Tire sealant also prevents tire dry rot and  
corrosion.  
Care should be taken to keep the blade balanced. An un-  
balancedbladewillcauseexcessivevibrationandeventual  
damage to mower and engine.  
OPERATOR PRESENCE SYSTEM  
Besureoperatorpresenceandinterlocksystemsarework-  
ing properly. If your tractor does not function as described,  
repair the problem immediately.  
•
The blade can be sharpened with a file or on a grind-  
ing wheel. Do not attempt to sharpen while on the  
mower.  
•
•
•
•
The engine should not start unless the clutch/brake  
pedalisfullydepressedandattachementclutchcontrol  
is in the disengaged position.  
Whentheengineisrunning,anyattemptbytheoperator  
to leave the seat without first setting the parking brake  
should shut off the engine.  
When the engine is running and the attachment clutch  
is engaged, any attempt by the operator to leave the  
seat should shut off the engine.  
The attachment clutch should never operate unless  
the operator is in the seat.  
•
To check blade balance, you will need a 5/8" diameter  
steel bolt, pin, or a cone balancer. (When using a  
cone balancer, follow the instructions supplied with  
balancer.)  
NOTE: Do not use a nail for balancing blade. The lobes of  
the center hole may appear to be centered, but are not.  
•
Slidebladeontoanunthreadedportionofthesteelbolt  
or pin and hold the bolt or pin parallel with the ground.  
If blade is balanced, it should remain in a horizontal  
position. If either end of the blade moves downward,  
sharpen the heavy end until the blade is balanced.  
BLADE CARE  
Forbestresultsmowerbladesmustbekeptsharp. Replace  
bent or damaged blades.  
CENTER HOLE  
BLADE REMOVAL (See Fig. 8)  
•
•
•
Raise mower to highest position to allow access to  
blades.  
Removebladebolt,lockwasherandflatwashersecuring  
blade.  
Install new or resharpened blade with trailing edge up  
towards deck as shown.  
BLADE  
5/8" BOLT  
OR PIN  
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER  
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL  
ASSEMBLY.  
FIG. 9  
•
Reassemble blade bolt, lock washer and flat washer  
in exact order as shown.  
•
Tighten blade bolt securely (27-35 Ft. Lbs. torque).  
IMPORTANT: BLADEBOLTISHEATTREATED.IFBOLTNEEDS  
REPLACING, REPLACE ONLYWITH APPROVE BOLT SHOWN  
IN THE REPAIR PARTS.  
15  
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MAINTENANCE  
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)  
BATTERY  
improve starting in cold weather, these multi-viscosity oils  
will result in increased oil consumption when used above  
32°F. Check your engine oil level more frequently to avoid  
possible engine damage from running low on oil.  
Yourtractorhasabatterychargingsystemwhichissufficient  
for normal use. However, periodic charging of the battery  
with an automotive charger will extend its life.  
•
•
•
•
Keep battery and terminals clean.  
Keep battery bolts tight.  
Keep small vent holes open.  
Recharge at 6-10 amperes for 1 hour.  
Change the oil after every 25 hours of operation or at least  
once a year if the tractor is not used for 25 hours in one  
year.  
Check the crankcase oil level before starting the engine  
and after each eight (8) hours of operation. Tighten oil fill  
cap/dipstick securely each time you check the oil level.  
NOTE: The original equipment battery on your tractor is  
maintenance free. Do not attempt to open or remove caps  
or covers. Adding or checking level of electrolyte is not  
necessary.  
TO CHANGE ENGINE OIL (See Fig. 10 and 11)  
Determine temperature range expected before oil change.  
All oil must meet API service classification SF-SJ.  
TO CLEAN BATTERY AND TERMINALS  
Corrosion and dirt on the battery and terminals can cause  
the battery to “leak” power.  
•
•
•
•
Be sure tractor is on level surface.  
Oil will drain more freely when warm.  
Catch oil in a suitable container.  
Remove oil fill cap/dipstick. Be careful not to allow dirt  
to enter the engine when changing oil.  
•
Disconnect BLACK battery cable first then RED bat-  
tery cable and remove battery from tractor.  
•
•
Rinse the battery with plain water and dry.  
Cleanterminalsandbatterycableendswithwirebrush  
until bright.  
•
Remove yellow cap from end of drain valve and install  
the drain tube onto the fitting.  
•
•
Coat terminals with grease or petroleum jelly.  
Reinstall battery (See “REPLACING BATTERY” in  
the SERVICE AND ADJUSTMENTS section of this  
manual).  
OIL DRAIN VALVE  
V-BELTS  
Check V-belts for deterioration and wear after 100 hours  
of operation and replace if necessary. The belts are not  
adjustable. Replace belts if they begin to slip from wear.  
CLOSED  
AND  
LOCKED  
POSITION  
TRANSAXLE COOLING  
Keep transaxle free from build-up of dirt and chaff which  
can restrict cooling.  
DRAIN  
TUBE  
YELLOW CAP  
ENGINE  
LUBRICATION  
Only use high quality detergent oil rated with API service  
classification SF-SJ. Select the oil’s SAE viscosity grade  
according to your expected operating temperature.  
FIG. 11  
•
Unlock drain valve by pushing inward and turning  
counterclockwise.  
•
•
To open, pull out on the drain valve.  
SAE VISCOSITY GRADES  
After oil has drained completely, close and lock the  
drain valve by pushing inward and turning clockwise  
until the pin is in the locked position as shown.  
SAE 30  
5W-30  
•
•
Remove the drain tube and replace the cap onto to the  
bottom fitting of the drain valve.  
Refill engine with oil through oil fill dipstick tube. Pour  
slowly. Do not overfill. For approximate capacity see  
“PRODUCT SPECIFICATIONS” section of this man-  
ual.  
-20  
0
30  
32 40  
0
100  
60  
80  
F
C
-20  
10  
-30  
-10  
20  
30  
40  
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE  
oil_visc_chart1_e  
FIG. 10  
•
Use gauge on oil fill cap/dipstick for checking level.  
Be sure dipstick cap is tightened securely for accurate  
reading. Keep oil at“FULL”line on dipstick.Tighten cap  
onto the tube securely when finished.  
16  
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MAINTENANCE  
CLEAN AIR SCREEN  
IN-LINE FUEL FILTER (See Fig. 12)  
Air screen must be kept free of dirt and chaff to prevent  
engine damage from overheating. Clean with a wire brush  
or compressed air to remove dirt and stubborn dried gum  
fibers.  
The fuel filter should be replaced once each season. If fuel  
filter becomes clogged, obstructing fuel flow to carburetor,  
replacement is required.  
•
•
•
•
With engine cool, remove filter and plug fuel line sec-  
tions.  
Place new fuel filter in position in fuel line with arrow  
pointing towards carburetor.  
Be sure there are no fuel line leaks and clamps are  
properly positioned.  
Immediately wipe up any spilled gasoline.  
AIR FILTER  
Your engine will not run properly using a dirty air filter.  
Service air cleaner more often under dusty conditions.See  
Engine Manual.  
MUFFLER  
Inspect and replace corroded muffler and spark arrester  
(if equipped) as it could create a fire hazard and/or dam-  
age.  
CLAMP  
CLAMP  
SPARK PLUGS  
Replace spark plugs at the beginning of each mowing  
season or after every 100 hours of operation, whichever  
occurs first. Spark plug type and gap setting are shown in  
“PRODUCT SPECIFICATIONS” section of this manual.  
FUEL  
FILTER  
FIG. 12  
CLEANING  
•
•
•
Clean engine, battery, seat, finish, etc. of all foreign  
matter.  
Keep finished surfaces and wheels free of all gasoline,  
oil, etc.  
Protect painted surfaces with automotive type wax.  
We do not recommend using a garden hose or pressure  
washer to clean your tractor unless the engine and trans-  
mission are covered to keep water out. Water in engine or  
transmission will shorten the useful life of your tractor. Use  
compressed air or a leaf blower to remove grass, leaves  
and trash from tractor and mower.  
17  
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SERVICE AND ADJUSTMENTS  
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUST-  
MENTS:  
•
•
•
•
•
•
Depress clutch/brake pedal fully and set parking brake.  
Place gearshift lever in neutral (N) position.  
Place attachment clutch in “DISENGAGED” position.  
Turn ignition key to “STOP” and remove key.  
Make sure the blades and all moving parts have completely stopped.  
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact  
with plug.  
•
•
Disconnect front links from deck by removing retainer  
springs.  
Raise lift lever to raise suspension arms. Slide mower  
out from under tractor.  
TRACTOR  
TO REMOVE MOWER (See Fig. 13)  
Mower will be easier to remove from the right side of trac-  
tor.  
IMPORTANT:IFANATTACHMENTOTHERTHANTHEMOWER  
DECK ISTO BE MOUNTED ONTHETRACTOR, REMOVETHE  
FRONTLINKSANDHOOKTHECLUTCHSPRINGINTOSQUARE  
HOLE IN FRAME.  
•
•
Place attachment clutch in “DISENGAGED” position.  
Move attachment lift lever forward to lower mower to  
its lowest position.  
•
•
Roll belt off engine pulley.  
Removesmallretainerspring,andremoveclutchspring  
off pulley bolt.  
Remove large retainer spring, slide collar off and push  
housing guide out of bracket.  
Disconnect anti-swaybar from chassis bracket by re-  
moving retainer spring.  
TO INSTALL MOWER (See Fig. 13)  
•
•
Raise attachment lift lever to its highest position.  
Slide mower under tractor with deflector shield to right  
side of tractor.  
•
•
•
•
•
Lower lift lever to its lowest position.  
Connect front links to mower deck and secure with  
retainer springs.  
Disconnect suspension arms from rear deck brackets  
by removing retainer springs.  
•
•
Connect suspension arms to rear deck brackets and  
secure with retainer springs.  
Connect anti-swaybar to chassis bracket and secure  
with retainer spring.  
SMALL  
RETAINER SPRING  
FLAT WASHER  
CLUTCH SPRING  
SUSPENSION ARMS  
SQUARE HOLE  
ENGINE PULLEY  
SMALL RETAINER SPRING  
CLUTCH SPRING  
FRONT LINK  
RETAINER SPRING  
ANTI-SWAY BAR  
COLLAR  
RETAINER SPRINGS  
(BOTH SIDES)  
HOUSING GUIDE  
LARGE RETAINER  
SPRING  
DEFLECTOR SHIELD  
02695  
BRACKET  
FIG. 13  
18  
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SERVICE AND ADJUSTMENTS  
•
•
•
Push clutch cable housing guide into bracket, slide col-  
FRONT-TO-BACK ADJUSTMENT (See Figs. 16 and 17)  
lar onto guide and secure with large retainer spring.  
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE  
FOLLOWINGFRONT-TO-BACKADJUSTMENTISNECESSARY,  
BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO  
MOWER WILL STAY LEVEL SIDE-TO-SIDE.  
Place flat washer and clutch spring on idler pulley bolt  
and secure with small retainer spring.  
Install belt onto engine pulley.  
To obtain the best cutting results, the mower housing  
should be adjusted so that the front is approximately 1/8"  
to 1/2" lower than the rear when the mower is in its high-  
est position.  
TO LEVEL MOWER HOUSING  
Adjust the mower while tractor is parked on level ground  
or driveway. Make sure tires are properly inflated (See  
“PRODUCT SPECIFICATIONS”section of this manual). If  
tires are over or underinflated, you will not properly adjust  
your mower.  
Checkadjustmentonrightsideoftractor. Measuredistance  
“D” directly in front and behind the mandrel at bottom edge  
of mower housing as shown.  
•
•
•
•
Before making any necessary adjustments, check that  
both front links are equal in length.  
If links are not equal in length, adjust one link to same  
length as other link.  
To lower front of mower loosen nut “E” on both front  
links an equal number of turns.  
When distance “D” is 1/8" to 1/2" lower at front than  
rear, tighten nuts “F” against trunnion on both front  
links.  
SIDE-TO-SIDE ADJUSTMENT (See Figs. 14 and 15)  
•
•
Raise mower to its highest position.  
At the midpoint of both sides of mower, measure height  
from bottom edge of mower to ground. Distance “A”  
on both sides of mower should be the same or within  
1/4" of each other.  
If adjustment is necessary, make adjustment on one  
side of mower only.  
To raise one side of mower, tighten lift link adjustment  
nut on that side.  
To lower one side of mower, loosen lift link adjustment  
nut on that side.  
•
•
•
•
To raise front of mower, loosen nut“F”from trunnion on  
both front links. Tighten nut “E” on both front links an  
equal number of turns.The two front links must remain  
equal in length.  
•
•
Whendistance“D”is1/8"to1/2"loweratfrontthanrear,  
tighten nut “F” against trunnion on both front links.  
Recheck side-to-side adjustment.  
NOTE: Threefullturnsofadjustmentnutwillchangemower  
height about 1/8".  
•
Recheck measurements after adjusting.  
BOTTOM EDGE OF  
MOWER  
TO GROUND  
BOTTOM EDGE  
OF MOWER  
MANDREL  
00598  
01268  
TO GROUND  
“A”  
“A”  
"D"  
"D"  
GROUND LINE  
FIG. 16  
FIG. 14  
BOTH FRONT LINKS MUST BE EQUAL IN LENGTH  
SUSPENSION ARM  
01267  
01553  
LIFT LINK  
ADJUSTMENT  
NUT  
NUT "F"  
FIG. 15  
NUT "E"  
TRUNNION  
FRONT LINKS  
FIG. 17  
19  
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SERVICE AND ADJUSTMENTS  
TO REPLACE MOWER BLADE DRIVE BELT  
(See Fig. 18)  
The mower blade drive belt may be replaced without tools.  
Park the tractor on level surface. Engage parking brake.  
TO CHECK AND ADJUST BRAKE (See Fig. 19)  
Your tractor is equipped with an adjustable brake system  
which is mounted on the right side of the transaxle.  
If tractor requires more than five (5) feet to stop at highest  
speed in highest gear on a level, dry concrete or paved  
surface, then brake must be checked and adjusted.  
BELT REMOVAL -  
•
Place attachment clutch in “DISENGAGED” position.  
TO CHECK BRAKE  
•
Move attachment lift lever forward to lower mower to  
its lowest position.  
•
Park tractor on a level, dry concrete or paved surface,  
depress clutch/brake pedal all the way down and en-  
gage parking brake.  
•
•
Roll belt off engine pulley.  
DisconnectR.H.suspensionarmfromreardeckbracket  
by removing retainer spring.  
•
Place gear shift lever in neutral (N) position.  
Therearwheelsmustlockandskidwhenyoutrytomanually  
push the tractor forward.If the rear wheels rotate, the brake  
needs to be adjusted or the pads need to be replaced.  
•
•
Work belt off both mandrel pulleys and idler pulleys.  
Pull belt away from mower.  
BELT INSTALLATION -  
•
TO ADJUST BRAKE  
Work new belt around both mandrel pulleys and idler  
pulleys.  
Install new belt into engine pulley grove.  
Reconnect R.H. suspension arm and secure with re-  
tainer spring.  
•
•
•
Depress clutch/brake pedal all the way down and en-  
gage parking brake.  
Measure distance between brake operating arm and  
nut “A” on brake rod.  
If distance is other than 1-1/2", loosen jam nut and turn  
nut “A” until distance becomes 1-1/2". Retighten jam  
nut against nut “A”.  
•
•
•
Make sure belt is in all pulley grooves and inside all  
belt guides.  
•
Roadtesttractorforproperstoppingdistanceasstated  
above. Readjust if necessary. If stopping distance is  
still greater than five (5) feet in highest gear, further  
maintenance is necessary. Replace brake pads or  
contact a qualified service center.  
R.H. SUSPENSION ARM  
ENGINE  
PULLEY  
MANDREL  
PULLEY  
WITH PARKING BRAKE “ENGAGED”  
1-1/2"  
IDLER  
PULLEYS  
RETAINER  
SPRING  
NUT “A”  
JAM NUT  
MANDREL  
PULLEY  
OPERATING ARM  
FIG. 18  
FIG. 19  
20  
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SERVICE AND ADJUSTMENTS  
TO REPLACE MOTION DRIVE BELT  
FRONT WHEEL TOE-IN/CAMBER  
(See Fig. 20)  
The front wheel toe-in and camber are not adjustable on  
your tractor. If damage has occurred to affect the front  
wheel toe-in or camber, contact your nearest authorized  
service center/department.  
Park the tractor on level surface. Engage parking brake.  
For assistance, there is a belt installation guide decal on  
bottom side of left footrest.  
BELT REMOVAL -  
TO REMOVE WHEEL FOR REPAIRS  
(See Fig. 21)  
•
Remove mower (See “TO REMOVE MOWER” in this  
section of manual).  
•
•
Block up axle securely.  
NOTE: Observe entire motion drive belt and position of all  
belt guides and keepers.  
Removeaxlecover, retainingringandwasherstoallow  
wheel removal (rear wheel contains a square key - Do  
not lose).  
•
•
•
Remove belt from stationary idler and clutching idler.  
Remove belt downward from around engine pulley.  
Pull belt slack toward rear of tractor. Remove belt  
upwards from transaxle pulley by deflecting belt keep-  
ers.  
Remove belt from center span keeper and pull belt  
away from tractor.  
•
•
Repair tire and reassemble.  
On rear wheels only: align grooves in rear wheel hub  
and axle. Insert square key.  
•
•
•
Replace washers and snap retaining ring securely in  
axle groove.  
Replace axle cover.  
BELT INSTALLATION -  
•
Carefully work new belt down between transaxle belt  
keepers and onto the input pulley.  
Slide belt into the center span keeper.  
Pull belt toward front of tractor and roll around the top  
groove of engine pulley.  
NOTE: To seal tire punctures and prevent flat tires due to  
slow leaks, tire sealant may be purchased from your local  
parts dealer. Tire sealant also prevents tire dry rot and  
corrosion.  
•
•
•
•
•
Install belt through stationary idler and clutching  
idler.  
Make sure belt is in all pulley grooves and inside all  
belt guides and keepers.  
Install mower (See “TO INSTALL MOWER” in this sec-  
tion of manual).  
WASHERS  
RETAINING RING  
AXLE COVER  
ENGINE  
PULLEY  
SQUARE KEY  
(REAR WHEEL ONLY)  
CLUTCHING  
IDLER  
STATIONARY  
IDLER  
FIG. 21  
TO START ENGINE WITH A WEAK BATTERY  
(See Fig. 22)  
CENTER SPAN  
KEEPER  
TRANSAXLE  
PULLEY  
WARNING: Lead-acid batteries gen-  
erate explosive gases. Keep sparks,  
flameandsmokingmaterialsawayfrom  
batteries. Always wear eye protection  
when around batteries.  
If your battery is too weak to start the engine, it should be  
recharged. (See "BATTERY" in the MAINTENANCE sec-  
tion of this manual).  
00811  
If “jumper cables” are used for emergency starting, follow  
this procedure:  
FIG. 20  
IMPORTANT: YOURTRACTOR IS EQUIPPEDWITH A 12VOLT  
SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT  
SYSTEM. DO NOT USEYOUR TRACTOR BATTERY TO START  
OTHER VEHICLES.  
TO ADJUST STEERING WHEEL ALIGN-  
MENT  
If steering wheel crossbars are not horizontal (left to right)  
whenwheelsarepositionedstraightforward,removesteer-  
ing wheel and reassemble per instructions in the Assembly  
section of this manual.  
TO ATTACH JUMPER CABLES -  
•
Connect one end of the RED cable to the POSITIVE  
(+) terminal of each battery(A-B), taking care not to  
short against tractor chassis.  
•
•
ConnectoneendoftheBLACKcabletotheNEGATIVE  
(-) terminal (C) of fully charged battery.  
Connect the other end of the BLACK cable (D) to good  
chassis ground, away from fuel tank and battery.  
21  
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SERVICE AND ADJUSTMENTS  
TO REMOVE CABLES, REVERSE ORDER -  
•
BLACK cable first from chassis and then from the fully  
charged battery.  
KEPS  
NUT  
TERMINAL  
COVER  
•
RED cable last from both batteries.  
HEX  
BOLT  
02603  
POSITIVE (RED)  
CABLE  
NEGATIVE  
(BLACK) CABLE  
02614  
FIG. 24  
WEAK OR DEAD  
BATTERY  
FULLY CHARGED  
BATTERY  
TO REPLACE HEADLIGHT BULB  
FIG. 22  
•
•
Raise hood.  
Pull bulb holder out of the hole in the backside of the  
grill.  
REPLACING BATTERY (See Figs. 23 and 24)  
•
•
Replace bulb in holder and push bulb holder securely  
back into the hole in the backside of the grill.  
Close hood.  
WARNING: Do not short battery  
terminals by allowing a wrench or any  
other object to contact both terminals  
at the same time. Before connect-  
ing battery, remove metal bracelets,  
wristwatch bands, rings, etc.  
Positive terminal must be connected  
first to prevent sparking from acci-  
dental grounding.  
INTERLOCKS AND RELAYS  
Loose or damaged wiring may cause your tractor to run  
poorly, stop running, or prevent it from starting.  
•
Check wiring. See electrical wiring diagram in the  
Repair Parts section.  
•
•
Lift seat pan to raised position.  
DisconnectBLACKbatterycablefirstthenREDbattery  
cable and carefully remove battery from tractor.  
Install new battery with terminals in same position as  
old battery.  
First connect RED battery cable to positive (+) terminal  
with hex bolt and keps nut as shown.Tighten securely.  
Slide terminal cover over terminal.  
TO REPLACE FUSE  
Replace with 20 amp automotive-type plug-in fuse. The  
fuse holder is located behind the dash.  
•
•
•
Connect BLACK grounding cable to negative (-) ter-  
minal with remaining hex bolt and keps nut. Tighten  
securely.  
SEAT PAN  
02602  
FIG. 23  
22  
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SERVICE AND ADJUSTMENTS  
TO REMOVE HOOD AND GRILL ASSEMBLY  
ENGINE  
(See Fig. 25)  
TO ADJUST THROTTLE CONTROL CABLE  
The throttle control has been preset at the factory and  
adjustment should not be necessary. If adjustment is nec-  
essary, see engine manual.  
•
•
•
Raise hood.  
Unsnap headlight wire connector.  
Stand in front of tractor. Grasp hood at sides, tilt toward  
engine and lift off of tractor.  
•
To replace, reverse above procedure.  
TO ADJUST CHOKE CONTROL  
The choke control has been preset at the factory and ad-  
justment should not be necessary. If adjustment is neces-  
sary, see engne manual.  
HOOD  
TO ADJUST CARBURETOR  
Your carburetor is not adjustable. If your engine does not  
operate properly due to suspected carburetor problems,  
take your tractor to an authorized service center for repair  
and/or adjustment.  
HEADLIGHT  
WIRE  
CONNECTOR  
02778  
FIG. 25  
23  
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STORAGE  
Immediately prepare your tractor for storage at the end  
of the season or if the tractor will not be used for 30 days  
or more.  
ENGINE  
FUEL SYSTEM  
IMPORTANT: ITISIMPORTANTTOPREVENTGUMDEPOSITS  
FROMFORMINGINESSENTIALFUELSYSTEMPARTSSUCH  
AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK  
DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT  
ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING  
ETHANOLORMETHANOL)CANATTRACTMOISTUREWHICH  
LEADSTOSEPARATIONANDFORMATIONOFACIDSDURING  
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM  
OF AN ENGINE WHILE IN STORAGE.  
WARNING: Never store the tractor with  
gasoline in the tank inside a building  
where fumes may reach an open flame  
orspark. Allowtheenginetocoolbefore  
storing in any enclosure.  
TRACTOR  
•
•
•
Empty the fuel tank by starting the engine and let it run  
until the fuel lines and carburetor are empty.  
Never use engine or carburetor cleaner products in the  
fuel tank or permanent damage may occur.  
Removemowerfromtractorforwinterstorage. Whenmower  
istobestoredforaperiodoftime,cleanitthoroughly,remove  
all dirt, grease, leaves, etc. Store in a clean, dry area.  
•
Clean entire tractor (See “CLEANING” in the Mainte-  
nance section of this manual).  
Use fresh fuel next season.  
NOTE: Fuel stabilizer is an acceptable alternative in mini-  
mizing the formation of fuel gum deposits during storage.  
Add stabilizer to gasoline in fuel tank or storage container.  
Always follow the mix ratio found on stabilizer container.  
Run engine at least 10 minutes after adding stabilizer to  
allow the stabilizer to reach the carburetor. Do not empty  
the gas tank and carburetor if using fuel stabilizer.  
•
Inspect and replace belts, if necessary (See belt re-  
placement instructions in the Service and Adjustments  
section of this manual).  
•
•
Lubricate as shown in the Maintenance section of this  
manual.  
Be sure that all nuts, bolts and screws are securely  
fastened. Inspect moving parts for damage, breakage  
and wear. Replace if necessary.  
ENGINE OIL  
•
Touch up all rusted or chipped paint surfaces; sand  
lightly before painting.  
Drain oil (with engine warm) and replace with clean en-  
gine oil. (See “ENGINE” in the Maintenance section of  
this manual).  
BATTERY  
CYLINDER(S)  
•
•
Fully charge the battery for storage.  
•
•
Remove spark plug(s).  
After a period of time in storage, battery may require  
recharging.  
Pour one ounce of oil through spark plug hole(s) into  
cylinder(s).  
•
To help prevent corrosion and power leakage during  
long periods of storage, battery cables should be dis-  
connected and battery cleaned thoroughly (see “TO  
CLEAN BATTERY AND TERMINALS” in the Mainte-  
nance section of this manual).  
•
•
Turn ignition key to “START”position for a few seconds  
to distribute oil.  
Replace with new spark plug(s).  
•
•
After cleaning, leave cables disconnected and place  
cables where they cannot come in contact with battery  
terminals.  
If battery is removed from tractor for storage, do not  
store battery directly on concrete or damp surfaces.  
OTHER  
•
•
Do not store gasoline from one season to another.  
Replace your gasoline can if your can starts to rust.  
Rust and/or dirt in your gasoline will cause problems.  
•
•
If possible, store your tractor indoors and cover it to  
give protection from dust and dirt.  
Cover your tractor with a suitable protective cover that  
does not retain moisture. Do not use plastic. Plastic  
cannot breathe which allows condensation to form and  
will cause your tractor to rust.  
IMPORTANT: NEVERCOVERTRACTORWHILEENGINE AND  
EXHAUST AREAS ARE STILL WARM.  
24  
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TROUBLESHOOTING POINTS  
PROBLEM  
CAUSE  
CORRECTION  
Will not start  
1. Out of fuel.  
1. Fill fuel tank.  
2. Engine not “CHOKED” properly.  
3. Engine flooded.  
4. Bad spark plug.  
5. Dirty air filter.  
2. See “TO START ENGINE” in Operation section.  
3. Wait several minutes before attempting to start.  
4. Replace spark plug.  
5. Clean/replace air filter.  
6. Dirty fuel filter.  
6. Replace fuel filter.  
7. Water in fuel.  
7. Empty fuel tank and carburetor, refill tank with fresh  
gasoline and replace fuel filter.  
8. Loose or damaged wiring.  
8. Check all wiring.  
9. Carburetor out of adjustment.  
9. See “To Adjust Carburetor” in Service Adjustments  
section.  
10. Engine valves out of adjustment.  
10. Contact an authorized service center/department.  
Hard to start  
1. Dirty air filter.  
1. Clean/replace air filter.  
2. Bad spark plug.  
2. Replace spark plug.  
3. Weak or dead battery.  
4. Dirty fuel filter.  
3. Recharge or replace battery.  
4. Replace fuel filter.  
5. Stale or dirty fuel.  
6. Loose or damaged wiring.  
7. Carburetor out of adjustment.  
5. Empty fuel tank and refill tank with fresh, clean gasoline.  
6. Check all wiring.  
7. See “To Adjust Carburetor” in Service Adjustments  
section.  
8. Engine valves out of adjustment.  
8. Contact an authorized service center/department.  
Engine will not turn over  
1. Clutch/brake pedal not depressed.  
2. Attachment clutch is engaged.  
3. Weak or dead battery.  
1. Depress clutch/brake pedal.  
2. Disengage attachment clutch.  
3. Recharge or replace battery.  
4. Replace fuse.  
4. Blown fuse.  
5. Corroded battery terminals.  
6. Loose or damaged wiring.  
7. Faulty ignition switch.  
8. Faulty solenoid or starter.  
9. Faulty operator presence switch(es).  
5. Clean battery terminals.  
6. Check all wiring.  
7. Check/replace ignition switch.  
8. Check/replace solenoid or starter.  
9. Contact an authorized service center/department.  
Engine clicks but will not  
start  
1. Weak or dead battery.  
1. Recharge or replace battery.  
2. Clean battery terminals.  
3. Check all wiring.  
2. Corroded battery terminals.  
3. Loose or damaged wiring.  
4. Faulty solenoid or starter.  
4. Check/replace solenoid or starter.  
Loss of power  
1. Cutting too much grass/too fast.  
2. Throttle in “CHOKE” position.  
3. Build-up of grass, leaves and trash under mower.  
4. Dirty air filter.  
1. Raise cutting height/reduce speed.  
2. Adjust throttle control.  
3. Clean underside of mower housing.  
4. Clean/replace air filter.  
5. Low oil level/dirty oil.  
6. Faulty spark plug.  
7. Dirty fuel filter.  
5. Check oil level/change oil.  
6. Clean and regap or change spark plug.  
7. Replace fuel filter.  
8. Stale or dirty fuel.  
9. Water in fuel.  
8. Empty fuel tank and refill tank with fresh, clean gasoline.  
9. Empty fuel tank and carburetor, refill tank with fresh  
gasoline and replace fuel filter.  
10. Spark plug wire loose.  
11. Dirty engine air screen/fins.  
12. Dirty/clogged muffler.  
10. Connect and tighten spark plug wire.  
11. Clean engine air screen/fins.  
12. Clean/replace muffler.  
13. Loose or damaged wiring.  
14. Carburetor out of adjustment.  
13. Check all wiring.  
14. See “To Adjust Carburetor” in Service Adjustments  
section.  
15. Engine valves out of adjustment.  
15. Contact an authorized service center/department.  
Excessive vibration  
1. Worn, bent or loose blade.  
2. Bent blade mandrel.  
1. Replace blade. Tighten blade bolt.  
2. Replace blade mandrel.  
3. Loose/damaged part(s).  
3. Tighten loose part(s). Replace damaged parts.  
25  
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TROUBLESHOOTING POINTS  
PROBLEM  
CAUSE  
CORRECTION  
Engine continues to run  
when operator leaves seat  
with attachment clutch  
engaged  
1. Faulty operator-safety presence control system.  
1. Check wiring, switches and connections. If not  
corrected, contact an authorized service center/  
department.  
Poor cut - uneven  
1. Worn, bent or loose blade.  
2. Mower deck not level.  
1. Replace blade. Tighten blade bolt.  
2. Level mower deck.  
3. Buildup of grass, leaves, and trash under mower.  
4. Bent blade mandrel.  
3. Clean underside of mower housing.  
4. Replace blade mandrel.  
5. Clogged mower deck vent holes from buildup of  
grass, leaves, and trash around mandrels.  
5. Clean around mandrels to open vent holes.  
Mower blades will not  
rotate  
1. Obstruction in clutch mechanism.  
2. Worn/damaged mower drive belt.  
3. Frozen idler pulley.  
1. Remove obstruction.  
2. Replace mower drive belt.  
3. Replace idler pulley.  
4. Frozen blade mandrel.  
4. Replace blade mandrel.  
Poor grass discharge  
1. Engine speed too slow.  
2. Travel speed too fast.  
1. Place throttle control in “FAST” position.  
2. Shift to slower speed.  
3. Wet grass.  
4. Mower deck not level.  
3. Allow grass to dry before mowing.  
4. Level mower deck.  
5. Low/uneven tire air pressure.  
6. Worn, bent or loose blade.  
7. Buildup of grass, leaves and trash under mower.  
8. Mower drive belt worn.  
5. Check tires for proper air pressure.  
6. Replace/sharpen blade. Tighten blade bolt.  
7. Clean underside of mower housing.  
8. Replace mower drive belt.  
9. Blades improperly installed.  
10. Improper blades used.  
11. Clogged mower deck vent holes from buildup of  
grass, leaves, and trash around mandrels.  
9. Reinstall blades sharp edge down.  
10. Replace with blades listed in this manual.  
11. Clean around mandrels to open vent holes.  
Headlight(s) not working  
(if so equipped)  
1. Switch is “OFF”.  
1. Turn switch “ON”.  
2. Bulb(s) or lamp(s) burned out.  
3. Faulty light switch.  
4. Loose or damaged wiring.  
5. Blown fuse.  
2. Replace bulb(s) or lamp(s).  
3. Check/replace light switch.  
4. Check wiring and connections.  
5. Replace fuse.  
Battery will not charge  
1. Bad battery cell(s).  
1. Replace battery.  
2. Poor cable connections.  
3. Faulty regulator (if so equipped).  
4. Faulty alternator.  
2. Check/clean all connections.  
3. Replace regulator.  
4. Replace alternator.  
Engine “backfires” when  
turning engine “OFF”  
1. Engine throttle control not set at “SLOW”  
position for 30 seconds before stopping engine.  
1. Move throttle control to “SLOW” position and allow  
to idle for 30 seconds before stopping engine.  
26  
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TRACTOR - - MODEL NUMBER PO15538B  
SCHEMATIC  
RED  
BLACK  
BATTERY  
FUSE  
RED  
RED  
A
M
STARTER  
AMMETER  
(OPTIONAL)  
BLACK  
WHITE  
SOLENOID  
RED  
S
B
M
CLUTCH / BRAKE  
(PEDAL UP)  
G
A1  
A2  
WHITE  
L
SEAT SWITCH  
(NOT OCCUPIED)  
IGNITION  
SWITCH  
WHITE  
BLACK  
BLACK  
BLACK  
BLACK  
ATT'MENT CLUTCH  
(CLUTCH OFF)  
GROUNDING  
CONNECTOR  
BLACK  
HOUR  
METER  
(OPTIONAL)  
SPARK  
PLUG  
BLACK  
IGNITION  
UNIT  
GAP  
FUEL  
LINE  
(2 PLUGS ON  
TWIN CYL. ENGINES)  
BLUE  
CHARGING SYSTEM OUTPUT  
3 AMP DC @ 3600 RPM  
28 VOLTS AC MIN. @ 3600 RPM  
(CHARGING SYSTEM DISCONNECTED)  
RED  
FUEL SHUT-OFF SOLENOID  
(IF SO EQUIPPED)  
LIGHTING SYSTEM OUTPUT  
5 AMP AC @ 3600 RPM  
ALTERNATOR  
DIODE  
ORANGE  
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)  
NOTE  
YOUR TRACTOR IS  
BROWN  
BLACK  
EQUIPPED WITH A SPECIAL  
ALTERNATOR SYSTEM.  
THE LIGHTS ARE NOT  
CONNECTED TO THE  
BATTERY, BUT HAVE THEIR  
OWN ELECTRICAL SOURCE.  
BECAUSE OF THIS, THE  
HEADLIGHTS  
BRIGHTNESS OF THE LIGHTS  
WILL CHANGE WITH ENGINE  
SPEED. AT IDLE THE LIGHTS  
WILL DIM. AS THE ENGINE IS  
SPEEDED UP, THE LIGHTS  
WILL BECOME THEIR BRIGHTEST.  
NON-REMOVABLE  
CONNECTIONS  
IGNITION SWITCH  
REMOVABLE  
POSITION CIRCUIT “MAKE”  
CONNECTIONS  
OFF  
RUN/LIGHT  
M+G+A1  
B+A1  
NONE  
A2+L  
WIRING INSULATED CLIPS  
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR  
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO  
PROPERLY SECURE YOUR WIRING.  
RUN  
B+A1  
NONE  
START B + S + A1 NONE  
27  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PO15538B  
ELECTRICAL  
22  
21  
42  
24  
41  
43  
27  
27  
40  
26  
27  
27  
25  
16  
16  
33  
30  
48  
52  
8
29  
28  
27  
2
1
90  
28  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PO15538B  
ELECTRICAL  
KEY PART  
NO. NO.  
DESCRIPTION  
1
163465  
Battery  
2
74760412  
176689  
176138  
183759  
4152J  
Bolt Hex Hd 1/4-20 unc x 3/4  
Box Battery  
8
16  
21  
22  
24  
25  
26  
27  
28  
29  
30  
33  
40  
41  
42  
43  
48  
52  
90  
Switch Interlock  
Harness Asm Light W/4152j  
Bulb Light #1156  
Cable Battery 6 Ga. 11"red  
Cable Battery  
4799J  
146147  
175158  
73510400  
4207J  
Fuse 20 AMP  
Nut Keps Hex 1/4-20 unc  
Cable Ground 6 Ga. 12"black  
Switch Plunger Nc Gray  
Switch Ign  
121305X  
175566  
140401  
179720  
71110408  
131563  
178861  
140844  
141940  
180449  
Key Ign  
Harness Ign  
Bolt Blk Fin Hex 1/4-20  
Cover Terminal Red  
Solenoid  
Adapter Ammeter  
Protection Wire Loop  
Cover Terminal Battery  
NOTE: All component dimensions given in U. S.  
inches 1 inch = 25.4 mm.  
29  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PO15538B  
CHASSIS  
29  
212  
17  
28  
30  
24  
39  
18  
24  
166  
25  
26  
25  
26  
9
5
31  
5
209  
209  
11  
15  
208  
209  
209  
8
209  
6
1
26  
16  
13  
209  
35  
145  
37  
37  
33  
10  
209  
35  
2
205  
34  
208  
38  
26  
206  
209  
38  
205  
Chassis-Elite_Basic_LT_5  
30  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PO15538B  
CHASSIS  
KEY PART  
NO. NO.  
DESCRIPTION  
1
174620  
176554  
155272  
Chassis  
Drawbar, Stretch  
Bumper, Hood/Dash  
2
5
6
174643X014 Saddle Silkscreen  
155138 Clip Retainer Slide-On  
168347X011 Dash  
8
9
10  
11  
13  
15  
16  
17  
18  
24  
25  
26  
28  
29  
30  
31  
33  
34  
35  
37  
38  
39  
72140608  
174996  
Bolt, Carriage 3/8-16 x 1  
Panel Dash LH  
179174X010 Panel Slkscr Dash RH  
74180512  
73510500  
183394X428 Hood  
184921  
74780616  
19131312  
73800600  
183826  
183824X599 Lens Grille Basic Bar  
169465X428 Fender  
136619  
Screw Mach TRHD 5/16-18 unc x 3/4  
Nut Keps 5/16-18 unc  
Bumper Hood  
Bolt Fin Hex 3/8-16 unc x 1 Gr. 5  
Washer 13/32 x 13/16 x 12 Ga.  
Nut Lock Hex w/Ins 3/8-16 unc  
Grille/Lens Asm.  
Bracket Fender Repl 109873X  
179716X428 Footrest Pnt LH  
179717X428 Footrest Pnt RH  
72110606  
17490508  
175710  
Bolt Rdhd Sht Sqnk 3/8-16 x 3/4  
Screw Thdrol 5/16-18 x 1/2 TYT  
Bracket Asm. Pivot Mower  
Bracket Pivot  
174714  
145 156524  
166 171875  
205 17490608  
206 170165  
208 17670608  
209 17000612  
212 183823  
Rod Pivot Chassis/Hood  
Screw Hwhd Hi-Lo #13-16 x 5/8  
Screw Thdrol 3/8-16 x 1/2  
Bolt Shoulder 5/16-18  
Screw Thdrol 3/8-16 x 1/2  
Screw Hex Wsh Thdrol 3/8-16  
Insert Lens Reflect  
---  
5479J  
Plug Button Blk 359 Dia Choke  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm.  
31  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PO15538B  
DRIVE  
57  
120  
63  
65  
21  
8
212  
59  
12  
70  
66  
116  
7
61  
10  
13  
12  
56  
55  
64  
14  
112  
18  
41  
113  
202  
16  
50  
11  
51  
150  
48  
5
18  
38  
52  
30  
170  
6
32  
6
6
151  
51  
27  
49  
47  
39  
32  
30  
52  
4
263  
3
62  
120  
35  
77  
37  
36  
263  
34  
79  
26  
28  
24  
36  
19  
35  
25  
2
53  
15  
77  
74  
29  
96  
26  
78  
26  
76  
22  
27  
1
75  
drive-saddle_33  
32  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PO15538B  
DRIVE  
KEY PART  
NO. NO.  
KEY PART  
NO. NO.  
DESCRIPTION  
DESCRIPTION  
1
- - - - - - -  
Transaxle Dana Model D4360-139  
(Order parts from transaxle manu-  
facturer)  
48  
49  
50  
51  
52  
53  
55  
56  
57  
59  
61  
62  
63  
64  
65  
66  
70  
74  
75  
76  
77  
78  
79  
96  
154407  
Bellcrank Clutch Grnd Drv STL  
Retainer Belt Style Spring  
Bolt Carr Sh 3/8-16 x 1-1/2 Gr. 5  
Nut Crownlock 3/8-16 unc  
Nut Crownlock 5/16-18 unc  
Link Clutch 7 66  
Spring Return Clutch 6 75  
Screw 3/8-16 x 1-1/4  
V-Belt Ground Drive 95  
Keeper Belt Chassis Span Ctr  
Screw 3/8-16 x .875  
Cover Pedal Blk Round  
Engine Pulley LT/YT  
Bolt Hex 7/16-20 x 4 Gr. 5  
Washer Lock Hvy Hlcl Spr 7/16  
Keeper Belt Engine  
Guide Belt Mower Drive RH  
Spacer Axle  
Washer 25/32 x 1 1/4 x 16 Ga.  
E-ring #5133-75  
123205X  
72110612  
73680600  
73680500  
105710X  
105709X  
17060620  
160855  
2
146682  
Spring Return Brake  
3
123666X  
12000028  
121520X  
17000512  
162240  
Pulley Transaxle 18"tires  
Ring Retainer # 5100-62  
Strap Torque 30 Degrees RH  
Screw 5/16-18 x 3/4  
Plate Rod Shift T/a  
Rod Shifter Blk  
4
5
6
7
8
131679  
169691  
17120614  
8883R  
175410  
173937  
10040700  
154778  
134683  
10  
11  
12  
13  
14  
15  
16  
18  
19  
21  
22  
24  
25  
26  
27  
28  
29  
30  
32  
34  
35  
36  
37  
38  
39  
41  
47  
76020416  
105701X  
19151216  
74550412  
10040400  
74490544  
73800500  
74780616  
73800600  
106933X  
130804  
Pin Cotter 1/8 x 1 Cad  
Washer Plate Shf 388 Sq Hole  
Washer 15/32 x 3/4 x 16 Ga.  
Bolt 1/4-28 unf Gr. 8 w/Patch  
Washer Lock Hvy Helical 1/4  
Bolt Hex Flghd 5/16-18 Gr. 5  
Nut 5/16-18  
Bolt Fin Hex 3/8-16 unc x 1 Gr. 5  
Nut lock Hex w/Ins 3/8-16 Unc  
Knob Rd 1/2-13 Plstc Thds Blk  
Rod Brake LT  
Nut Hex Jam 3/8-16 unc  
Spring Rod Brake 2 00 Zinc  
Washer 13/32 x 13/16 x 16 Ga.  
Pin Cotter 1/8 x 3/4 Cad  
Rod Brake Parking LT/YT  
Cap Brake Parking Black  
Bracket Transmission  
109502X  
121749X  
12000001  
123583X  
121748X  
2228M  
Key Square 2 0 x 1845/ 1865  
Washer 25/32 x 1-5/8 x 16 Ga.  
Key Woodruff  
73350600  
106888X  
19131316  
76020412  
175765  
71673  
174973  
4497H  
Retainer Spring 1"  
112 19091210  
113 127285X  
116 72140608  
120 73900600  
150 175456  
151 19133210  
170 187414  
202 72110614  
212 145212  
263 17000612  
Washer 9/32 x 3/4 x 10 Ga.  
Strap Torque 90 Degrees LH  
Bolt Rdhd Sq Neck 3/8-16 x 1  
Nut Lock Flg 3/8-16  
74760512  
175578  
Bolt Fin Hex 5/16-18 x 3/4  
Shaft Asm Pedal Foot Nibbed  
Bearing Nylon Blk 629 Id  
Washer 21/32 x 1 x 16 Ga.  
Pin Roll 3/16 x 1"  
Spacer Retainer Lt  
Washer 13/32 x 2 x 10 Ga.  
Keeper, Belt Transaxle  
Bolt Carr Sh 3/8-16 x 1-3/4 Gr. 5  
Nut Hex Flg Lock  
120183X  
19211616  
1572H  
179114  
Pulley Composite Flat  
Screw 3/8-16 x 3/4  
72110622  
175556  
Bolt 3/8-16 x 2-3/4  
NOTE: All component dimensions given in U.S. inches  
Keeper Belt Idler  
1 inch = 25.4 mm  
127783  
Pulley Idler V Groove Plastic  
33  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PO15538B  
STEERING  
38  
12  
39  
1
41  
42  
37  
37  
36  
44  
51  
54  
88  
91  
43  
71  
68  
67  
67  
29  
46  
8
47  
67  
6
9
13  
17  
65  
46  
2
8
6
7
9
9
5
47  
7
9
3
32  
5
68  
82  
11  
29  
4
26  
43  
15  
40  
15  
29  
43  
95  
28  
30  
8
15  
10  
steering_pl.lt_46  
34  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PO15538B  
STEERING  
KEY PART  
NO. NO.  
DESCRIPTION  
1
140044X428 Wheel Steering  
2
175131  
Axle Asm  
3
169840  
Spindle Asm LH  
4
169839  
Spindle Asm RH  
5
6266H  
Bearing Race Thrust Harden  
Washer 25/32 x 1-5/8 x 16 Ga.  
Washer 27/32 x 1-1/4 x 16 Ga.  
Ring Klip #t5304-75  
Bearing Col Strg Blk  
Link Drag  
6
121748X  
19272016  
12000029  
3366R  
7
8
9
10  
11  
12  
13  
15  
17  
26  
28  
29  
30  
32  
36  
37  
38  
39  
40  
41  
42  
43  
44  
46  
47  
51  
54  
65  
67  
68  
71  
82  
88  
91  
95  
175121  
10040600  
73940800  
136518  
Washer Lock Hvy Hlcl Spr 3/8  
Nut Hex Jam Toplock 1/2-20  
Spacer earing Axle Front  
Hexflange Lock  
145212  
180641  
Shaft Asm Strg  
126847X  
19131416  
17000612  
76020412  
130465  
Bushing Link Drag Blk LR  
Washer 13/32 x 7/8 x 16 Ga.  
Screw 3/8-16 x 3/4  
Pin Cotter 1/8 x 3/4 Cad  
Rod Tie Wire Form 19 75 Mech  
Bushing Strg 5/8 Id Dash  
Screw  
155099  
152927  
140045X428 Cap Wheel Steer Ayp  
19183812  
73540600  
186737  
Washer 9/16 x 2-3/8  
Nut Crownlock 3/8-24  
Adaptor Wheel Strg  
145054X428 Boot Dash Mtl Steering Blk  
121749X  
180640  
121232X  
183226  
73540400  
71130420  
160367  
Washer 25/32 x 1 1/4 x 16 Ga.  
Extension Steering  
Cap Spindle Fr Top Blk  
Fitting Grease  
Nut 1/4-28  
Bolt Hex 1/4-28 x 1-1/4  
Spacer Brace Axle  
Bolt RDHD SQNK 3/8-16 x 2-1/4  
Brace Axle  
Steering Asm.  
72110618  
169827  
175146  
169835  
Bracket Susp Chassis Front  
Bolt Shoulder 7/16-20  
Clip Steering  
175118  
175553  
188967  
Washer Harden .793 x 1.637 x 060  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm.  
35  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PO15538B  
ENGINE  
3
2
72  
1
81  
13  
4
78  
38  
14  
32  
78  
44  
46  
45  
33  
23  
37  
31  
29  
33  
40  
OPTIONAL EQUIPMENT  
Spark Arrester  
engine-bs.1cyl_49  
KEY PART  
NO. NO.  
KEY PART  
NO. NO.  
DESCRIPTION  
DESCRIPTION  
44  
45  
46  
72  
78  
81  
17670412  
Screw Thdrol 1/4-20 x 3/4  
Screw Hex Wsh Thdrol 3/8-16  
Washer 9/32 x 7/8 x 16 Ga.  
Screw Scocket Head 5/16-18 x 1  
Screw 3/8-16 x 1-1/4  
1
2
3
170551  
17720408  
- - - - - - - -  
Control Th/ch Flag  
17000612  
19091416  
183906  
Screw Hex Thd Cut 1/4-20 x 1/2  
Engine, B&S 282H07  
(Order parts from engine manufac-  
turer)  
17060620  
73510400  
Nut Keps Hex 1/4-20 unc  
4
137352  
165291  
148456  
169837  
137180  
184900  
140527  
123487X  
137040  
181654  
124028X  
Muffler Exhaust B&S  
Gasket Eng 1 313 Id Tin Plated  
Tube Drain Oil Easy  
Shield BRN/DBR Guard  
Kit Spark Arrestor (Flat Scrn)  
Tank Fuel Front  
13  
14  
23  
29  
31  
32  
33  
37  
38  
40  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
For engine service and replacement parts, call the toll free  
number for your engine manufacturer listed below:  
Briggs & Stratton  
Kohler Co.  
Tecumseh Products  
Honda Engines  
Kawasaki  
1-800-233-3723  
1-800-544-2444  
1-800-558-5402  
1-800-426-7701  
1-949-460-5688  
Cap Asm Fuel  
Clamp Hose  
Line Fuel 20"  
Plug Drain Oil  
Bushing Snap Nyl Blk Fuel Line  
36  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PO15538B  
SEAT  
1
8
8
9
9
7
14  
7
10  
5
6
22  
21  
2
24  
5
26  
16  
25  
15  
23  
4
13  
3
17  
12  
seat_lt.bolt_1  
KEY PART  
NO. NO.  
KEY PART  
NO. NO.  
DESCRIPTION  
DESCRIPTION  
1
175389  
Seat  
14  
15  
16  
17  
21  
22  
23  
24  
25  
26  
72050412  
Bolt Rdhd Sht Nk 1/4 - 20 x 1 -1/2  
Spacer Split .28 x .96  
2
140551  
Bracket Seat Pivot  
134300  
3
71110616  
19131610  
145006  
73800600  
124181X  
17000616  
19131614  
182493  
Bolt Hex 3/8 - 16 x 1  
Washer 13/32 x 1 x10 Ga.  
Clip Push-In Hinged  
Nut Lock Hex w/Ins 3/8 - 16  
Spring Seat Cprsn 2 250 Blk Zi  
Screw 3/8-16 x 1.5  
Washer 13/32 x 1 x 14 Ga.  
Pan Pnt Seat (Blk)  
Bracket Pnt Mounting Switch  
Bushing Snap Blk Nyl  
121250X  
123976X  
171852  
73800500  
71110814  
19171912  
127018X  
10040800  
Spring Cprsn  
4
Nut Lock 1/4 Lge Flg  
5
Bolt Shoulder 5/16-18 unc-2A  
Nut Lock Hex w/Ins 5/16 - 18  
Bolt Hex  
6
7
8
Washer 17/32 x 1-3/16 x 12 Ga.  
Bolt Shoulder 5/16-18 x .62  
Washer Lock Hvy Hlcl Spr 1/2  
9
10  
12  
13  
121246X  
121248X  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm.  
37  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PO15538B  
DECALS  
2
14  
12  
7
6
15  
9
5
5
16  
4
3
1
17  
KEY PART  
NO. NO.  
KEY PART  
NO. NO.  
DESCRIPTION  
DESCRIPTION  
1
2
3
4
5
6
7
9
181251  
Decal, Clutch/Brake Eng/Fr  
Decal, Replacement  
Decal, Engine HP  
Decal Warning  
12  
14  
15  
16  
17  
- -  
188977  
188978  
145005  
157163  
136832  
138311  
190785  
190786  
Decal, Hood RH  
Decal, Hood LH  
189806  
184769  
170563  
188979  
157140  
158168  
158166  
Decal, Caution, Battery  
Decal, Oper Sdl P/L Gear Dr Eng  
Decal, V-Belt Sch.  
Decal, Handle Lft Height Adj.  
Manual, Owner's English  
Manual, Owner's French  
Decal, SDPNL  
Decal, Fender Danger English  
Decal Ins Str Wh  
Decal Fender  
- -  
- -  
KEY PART  
NO. NO.  
WHEELS & TIRES  
DESCRIPTION  
1
1
59192  
Cap, Tire valve  
2
5,8  
2
65139  
Stem, Valve  
3
106222X  
59904  
106732X624 Rim assembly, 6"front  
278H  
9040H  
106108X624 Rim assembly, 8" rear  
106268X  
7152J  
Tire, Front  
4,10  
4
Tube, Front (Service item only)  
7
5
3,9  
6
Fitting, Grease (Front wheel only)  
Bearing, Flange (Front wheel only)  
7
6
11  
8
9
Tire, Rear  
Tube, Rear (Service item only)  
10  
11  
- -  
104757X428 Cap, Hub Axle  
144334  
Sealant, Tire (10 oz. Tube)  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
wheel_1  
38  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PO15538B  
MOWER LIFT  
7
8
5
1
4
3
13  
2
4
6
6
11  
5
12  
13  
19  
20  
20  
13  
18  
17  
16  
15  
20  
31  
32  
19  
20  
15  
13  
31  
32  
lift-rh.1piece_3  
KEY PART  
NO. NO.  
KEY PART  
NO. NO.  
DESCRIPTION  
DESCRIPTION  
1
159461  
Wire Asm Inner/Sprg w/plunger  
Shaft Asm Lift RH  
15  
16  
17  
18  
19  
20  
31  
32  
173288  
73350800  
175689  
Link Front  
Nut Jam Hex 1/2-13 unc  
Trunnion  
Nut Lockw/Wsh 1/2-13 unc  
Arm Suspension Rear  
Retainer, Spring  
2
159476  
3
188822  
Pin Groove  
4
12000002  
19211621  
120183X  
109413X  
124526X  
139865  
E Ring #5133-62  
73800800  
139868  
5
Washer 21/32 x 1 x 21 Ga.  
Bearing Nylon Blk 629 Id  
Grip Handle Bicycle Matte Blk  
Button Plunger Black  
Link Lift LH Fixed Length  
Link Lift RH Fixed Length  
Retainer Spring  
6
163552  
7
169865  
Bearing Pvt Lift  
Nut Crownlock 3/8-24  
8
73540600  
11  
12  
13  
NOTE: All component dimensions given in U.S. inches  
139866  
4939M  
1 inch = 25.4 mm.  
39  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PO15538B  
MOWER DECK  
40  
146  
89  
68  
67  
148  
107  
4
2
158  
3
8
108  
36  
185  
89  
152  
56  
36  
33  
ch_mod_7  
t
42_clu  
45  
32  
55  
31  
40  
54  
150  
2
123  
45  
113  
110  
21  
1
122  
53  
30  
21  
88  
109  
87  
89  
26  
28  
25  
24  
96  
97  
21  
21  
2
15  
2
23  
29  
86  
2
3
16  
14  
5
27  
13  
4
6
11  
19  
10  
9
149  
21  
8
38_deck-manual_2  
40  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PO15538B  
MOWER DECK  
KEY  
NO.  
PART  
NO.  
KEY  
NO.  
PART  
NO.  
DESCRIPTION  
DESCRIPTION  
1
170280  
72140506  
138017  
169970  
4939M  
178024  
850857  
10030600  
140296  
138497  
137645  
Mower Housing Assembly  
Bolt Carriage 5/16-18 x 3/4  
Bracket Asm Fr. Sway Bar  
Bracket Deck Sway Bar 38"/42"  
Retainer Spring  
54  
55  
56  
67  
68  
86  
87  
88  
89  
96  
97  
178515  
Washer, Hardened  
2
133840  
Idler Arm Assembly  
3
165723  
106932X  
144200  
7631J  
128772  
19111216  
19131311  
74930620  
73930600  
Spacer, Retainer  
4
Knob  
5
V-Belt, 42" Mower  
6
Bar Sway Deck  
Runner, LH  
8
Bolt 3/8-24 x 1.25 Gr. 8  
Washer, Lock 3/8  
Washer, Hardened  
Blade Mower  
Runner, RH  
9
Washer 11/32 x 3/4 x 16 Ga.  
Washer 13/32 x 13/16 x 11 Ga.  
Bolt 3/8-16 x 1-1/4 Mulcher  
Nut Centerlock 3/8-16 unc  
Spacer Retainer  
10  
11  
13  
Shaft Assembly, Mandrel, Vented  
(Includes Key Number 6)  
Housing, Mandrel, Vented  
Bearing, Ball, Mandrel  
Stripper, Vented Mower Deck  
Bolt, Shoulder  
107 133502  
108 133503  
109 74760640  
110 142587  
113 17060512  
122 131289  
123 169971  
146 165891  
148 169022  
149 165898  
150 19091216  
152 172758  
158 17720408  
185 188234  
14  
15  
16  
19  
21  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
36  
40  
45  
53  
128774  
110485X  
174493  
132827  
73680500  
137607  
105304X  
123713X  
110452X  
Stiffener, Idler Arm  
Bolt, Hex Hd 3/8-16 x 2-1/2  
Upstop Deck Front 38"  
Screw 5/16-1/ x 3/4  
Nut  
Rod, Brake LH  
Bracket, Mower Deflector  
Cap, Sleeve  
Rod, Brake RH  
Bolt Carriage Idler  
Spring, Torsion, Deflector  
Nut, Push  
Spring Return Idler  
Retainer Spring Yellow  
Washer 9/32 x 3/4 x 16 Ga.  
Clutch Cable 38"/46"  
Screw Hex Thd Cut 1/4-20 x 1/2  
Head Asm Cable Clutch  
Mandrel Assembly (Includes Hous-  
ing, Shaft and Shaft Hardware Only  
- Pulley Not Included)  
Replacement Mower, Complete  
106736X428 Shield, Deflector  
19111016  
106735X  
173984  
187690  
153532  
178342  
131494  
73680600  
4497H  
Washer 11/32 x 5/8 x 16 Ga.  
Rod, Hinge  
Screw Thdrol.  
Washer, Spacer  
Pulley, Mandrel  
Nut, Toplock  
- -  
130794  
Pulley, Idler, Flat  
Nut, Crownlock 3/8-16 unc  
Retainer  
- -  
170317  
NOTE: All component dimensions given in U.S. inches  
130840  
Brake Assembly  
1 inch = 25.4 mm  
41  
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LIMITED WARRANTY  
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materi-  
als and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or  
replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due  
to materials or workmanship. This Warranty is subject to the following limitations and exclusions.  
1. This warranty does not apply to the engine, other than EHP manufactured transaxle/transmission components,  
battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's  
warranty on these items.  
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of  
the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be  
paid by the purchaser unless such return is requested by Electrolux Home Products.  
3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery  
which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90)  
days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from  
the date of the original sale. Battery must be maintained in accordance with the instructions furnished.  
4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the  
date of original purchase.  
5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and main-  
tained in accordance with the instructions furnished. This Warranty does not apply to any product which has  
been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal  
wear of the product.  
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments,  
standard hardware and normal maintenance.  
7. In the event you have a claim under this Warranty, you must return the product to an authorized service deal-  
er.  
Should you have any unanswered questions concerning this Warranty, please contact:  
In Canada contact:  
Electrolux Home Products, Inc.  
Electrolux Canada Corp.  
7075 Ordan Drive  
Mississauga, Ontario  
L5T 1K6  
Outdoor Products Customer Service Dept.  
250 Bobby Jones Expressway  
Augusta, GA 30909 USA  
giving the model number, serial number and date of purchase of your product and the name and address of the authorized  
dealer from whom it was purchased.  
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN-  
TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas  
do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limi-  
tations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights which  
vary from locale to locale.  
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.  
42  
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION  
ONLY RIDE UP AND DOWN HILL,  
NOT ACROSS HILL  
15 DEGREES MAX.  
WARNING: To avoid serious injury, operate your tractor up and  
down the face of slopes, never across the face. Do not mow  
slopes greater than 15 degrees. Make turns gradually to prevent  
tipping or loss of control. Exercise extreme caution when  
changing direction on slopes.  
1. Fold this page along dotted line indicated above.  
2. Hold page before you so that its left edge is vertically parallel to a tree  
trunk or other upright structure.  
3. Sight across the fold in the direction of hill slope you want to measure.  
4. Compare the angle of the fold with the slope of the hill.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Download from Www.Somanuals.com. All Manuals Search And Download.  

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