Pitco Frialator Fryer L22 355 User Manual

IMPORTANT INFORMATION FOR FUTURE REFERENCE  
Record the following information from the appliance ID plate  
and retain this manual for the life of the equipment:  
Model #: __________________________  
Serial #: __________________________  
Date Purchased: ___________________  
Service Manual  
for Pitco P/N 60149505 Spin Fryer  
I12 Cooking Computer  
5
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This control was developed specifically for Pitco fryer products.  
It utilizes the latest in  
microprocessor technology and is completely solid state. This control offers the latest cooking  
technology, including temperature and time compensation that requires no user adjustments for  
consistently cooked product. Other features include, drain valve interlock, faulty probe detection,  
selectable melt cycles, beeper volume, and cook temperature. Each product key may be programmed  
with cook, shake and hold times to keep pace with changing menus over time.  
This manual details the operation and adjustment of the Spin Fryer I12 Cooking Computer control.  
The target audience for this text is the Service Technician. This manual reveals all adjustments that  
are possible by keyboard entry, including passwords.  
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Spin Fryer I12 Cooking Computer  
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4.8.2  
4.8.3  
4.8.4  
4.8.5  
4.8.6  
4.8.7  
4.8.8  
4.8.9  
Heat Demand Profile....................................................................................................................................................17  
Shake Alarm Duration ..................................................................................................................................................17  
Hold Alarm Duration.....................................................................................................................................................17  
Cancel Duration............................................................................................................................................................17  
Configuration Value......................................................................................................................................................17  
Factory Reset...............................................................................................................................................................18  
Standing Pilot Toggle ...................................................................................................................................................18  
Set Network Address....................................................................................................................................................18  
4.9  
To Exit Programming Level 3 ____________________________________________________18  
5
Factory Menu Level 4 (for the Technician) .................................................................................... 19  
5.1  
5.2  
5.3  
5.4  
5.5  
5.6  
5.7  
5.8  
5.9  
5.10  
Pitco Collect (toggle) __________________________________________________________19  
Offset Temperature Display _____________________________________________________19  
Melt Cycle ON Time ___________________________________________________________19  
Minimum ON and OFF Cycle Time________________________________________________19  
Recovery Test Values _________________________________________________________20  
Diagnostic Menu Entry _________________________________________________________20  
Ready Level _________________________________________________________________20  
Operating Temperature Range___________________________________________________20  
High Limit Value ______________________________________________________________20  
Spin Diagnostics ____________________________________________________________21  
5.10.1  
5.10.2  
5.10.3  
5.10.4  
5.10.5  
5.10.6  
5.10.7  
5.10.8  
5.10.9  
5.10.10  
5.10.11  
Motor On/Off ............................................................................................................................................................21  
Motor Speed - Increase ...........................................................................................................................................21  
Motor Speed Decrease............................................................................................................................................21  
Spin Direction...........................................................................................................................................................21  
Door Open ...............................................................................................................................................................21  
Cook Position Indicator............................................................................................................................................21  
Load Position Indicator ............................................................................................................................................21  
Spin Position Indicator.............................................................................................................................................21  
Basket Lift Position (Cook) ......................................................................................................................................21  
Basket Lift Position (Load).......................................................................................................................................21  
Basket Lift Position (Spin)........................................................................................................................................21  
5.11  
5.12  
Test On/Off ________________________________________________________________22  
More Factory Menu Entry _____________________________________________________22  
5.12.1  
5.12.2  
Control ID Display....................................................................................................................................................22  
Set Network Address ...............................................................................................................................................22  
5.13  
To Exit Factory Menu (Level 4): ________________________________________________22  
6
Other Displays:................................................................................................................................. 23  
7
8
9
Mechanical Dimensions: ................................................................................................................. 25  
Electrical Connections at LEFT and RIGHT connectors):............................................................ 26  
Probe Resistance Chart:.................................................................................................................. 27  
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1
Key Locations and Functions:  
L
1
2
3
4
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1.1 To turn the appliance ON:  
If power is applied to the appliance, the displays will show  
Displays will show one of the following:  
. Press the  
key.  
;
, or  
. Some messages may show in both left and  
right displays. Wait for the appliance to heat up to the [READY] condition before cooking.  
1.2 To turn the appliance OFF:  
Press the  
and then  
key. Display will momentarily show the software version number  
.
,
4
4
1.3 To start a cook:  
When the display is showing  
the appliance has reached set  
temperature and is ready to cook. Press the desired product key, and place  
product into the vat. The indicator above the product key will flash to indicate the  
cook timer is running. In the example above, product 4 is cooking with 2 minutes  
and 28 seconds remaining.  
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1.4 To cancel a cook:  
Press and hold the product key to cancel a running cook. The controller displays  
. Press the ‘6’ button to spin the basket and  
the ‘0’ button to not spin the basket. If neither button is pressed after 15 second  
the system will default back to  
state.  
1.5 To check Actual and Set temperatures:  
To view the actual vat temperature, press the  
key. The display will show  
or  
, where “F’ is Fahrenheit, and “C” is Celsius. After a few moments, the display will  
return to [READY], [MELT ], or [HEATING] if no cooks are running. [CKn mm:ss] will display for any  
cooks still running.  
To view the set temperature, press the  
key twice. The display will show  
or  
, where “F’ is Fahrenheit, and “C” is Celsius. After a few moments, the display will  
return to [READY], [MELT ], or [HEATING] , or, [CKn mm:ss] for any cook still running.  
1.6 To View Current Settings for Cook, Shake, Hold, and Hold Pre-Alarm:  
To view the current settings for any product key, press the  
key, followed by the desired  
product key. The display will show [CKn mm:ss], followed by [SHn mm:ss], then [HDn mm:ss],  
ending with [PA4 mm:ss]. Where “n” is the key number, and “mm:ss” is the time setting.  
After a few moments, the display will return to  
or, [CKn mm:ss] for any cook still running.  
;
, or  
,
Typical displays using key 4 as an example:  
Key 4 Cook Time [CK4] is set for 3 minutes and 28  
seconds.  
4
Key 4 Shake Time [SH4] is set for 2 minutes and 00  
seconds before the end of the Cook. When this time is  
met the cook will be suspended and basket will spin for  
10 seconds unless Spin Time [ST4] is less than 10  
seconds, then they are equal. The basket then returns to  
the cooking position. Default value is 00:00, or inactive.  
+
Key 4 Hold Time [HD4] is set for 2:00 minutes. This is  
the amount of time cooked product may sit in holding bins  
before a new batch is started. Default value is 00:00, or  
inactive.  
Key 4 Hold Pre-Alarm [PA4] is set for 00:00 and is  
inactive (default setting). When activated his alarm  
warns the operators that the Hold Time is about to run  
out.  
Key 4 Spin Time [ST4] is set for 00:30. When activated  
this is the time that the basket will spin for at the end of  
the cook. Default value is 00:30.  
Key 4 Spin Rate [SR4] is set to 350. When active this is  
the speed at which the basket will spin.  
Default value is 350, or inactive.  
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1.7 To perform a Boil Out operation:  
Normal maintenance of a fryer requires regular tank cleaning. This process involves draining the  
vat of oil and filling with water. Cleaning solution is added, and the control is set to boil by one of  
the following methods:  
1.7.1 Automatic Boil Entry (Water Detection):  
Fill the appliance with water and turn the appliance on. Heat will be applied to the vat warming  
the water. This control will detect the presence of water by temperatures not rising above the  
boiling point of water; 212°F (100°C). After a time at this temperature, displays will show  
Heat will be disabled until the operator responds to this prompt. Pressing the [0] key is a YES  
response to the boil prompt. If pressed, display will show  
. Heat will maintain  
vat temperature at 185°F (85°C) for cleaning as long as the control remains on. To exit boil  
mode control must be turned off.  
Warning: Pressing any other key at the [PRESS 0 ] [TO BOIL ] prompt is regarded by the  
control as a NO response. With this response, the control will apply heat to the vat as if oil  
were present in the vat. With water in the vat, a rolling boil will result. This will cause  
undesirable foam over conditions. And, a potential steam burn hazards to operators  
performing cleaning operations.  
1.7.2 Manual Boil Entry:  
After filling an empty vat with water, turn the appliance on. Press the  
key and enter key sequence [2], [1], [2]. If control is set to  
2
1
1
0
2
0
display in the Celsius scale, press [1], [0], [0] keys to manually enter boil  
mode. The display will show  
to indicate entry into boil  
mode.  
To exit boil mode, control must be turned off.  
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2
To Enter Programming Level 1 (for the Store Manager):  
Note: The factory default setting for this control does not require a password to be entered.  
However, the operator password requirement and value may be changed in section 3.2.  
Entry of a password when NOT required will not interfere with the programming process.  
With no cook timers running, displays will show one of the following displays:  
, or . Press the key.  
;
If display shows:  
; you do not need  
to enter a password.  
If display shows:  
, a password is required.  
using the product keys as  
Level 1 & 2 Password  
6
6
8
4
Enter password  
a numeric keypad for entry. With correct password entry, display  
will show  
.
From the  
display, continue with this section or go to section 3, or 4.  
2.1 To Set Cook Temperature:  
Press the  
key once. The display will show [SET xxxF] [TEMP] or [SET xxxC] [TEMP],  
where “xxx” is the temperature setting.  
Use the product keys for numeric entry to adjust the current setting. Press the  
key to  
save setting. Display now shows  
continue.  
. To exit here, press  
again, or  
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2.2 To Change a Product Key–Cook, Shake, Hold, Hold Pre-Alarm, Spin Time, and Spin  
Speed:  
For each product key, Cook, Shake, Hold, and Hold Pre-alarm times are set in this section.  
With display showing  
, continue with the following section for each product  
key to change. Press the  
key.  
Display will show  
change.  
. Press the desired product key to  
2.2.1 Cook Time  
Cook Time may be set for each product key. To deactivate any product key enter a zero value  
for cook time.  
Display shows [nCK mm:ss] [TIME] where “n” is the key number, “CK” means Cook, and  
“mm:ss” is minutes and seconds.  
Use the product keys for numeric entry to adjust the current setting. Press the  
to save cook time and continue setup for this product key.  
key  
2.2.2 Shake Time  
Shake time is an alarm that sounds during Cook Time to prompt operators that the basket is  
about to perform a spinning process. Default for this value is zero, meaning the Shake Time is  
inactive. To use Shake Time, the time value must be a non-zero value, and, must be set to a  
value less than cook time.  
Display shows [nSH mm:ss] [TIME] where “n” is the key number, “SH” means Shake, and  
“mm:ss” is time in minutes and seconds.  
Use the product keys for numeric entry to adjust the current setting. Press the  
to save shake time and continue setup for this product key.  
key  
Spin time for shake is set to 10 seconds, unless Spin Time section 2.2.5 is less than 10  
seconds then they are the same.  
Spin Rate for shake is same as Spin Rate section 2.2.6.  
Note: The value entered for shake time is the time from the end of the cook.  
2.2.3 Hold Time  
Cooked product may stand in holding bins for a period of time. This timer produces an alarm  
to inform operators to discard old product and start a new cook. Default for this value is zero,  
meaning the Hold Time is inactive.  
Display shows [nHD mm:ss] [TIME], where “n” is the key number, “HD means HOLD, and  
“mm:ss” is minutes and seconds.  
Use the product keys for numeric entry to adjust the current setting. Press the  
to save hold time and continue setup for this product key.  
key  
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2.2.4 Hold Pre-Alarm  
Hold Pre-Alarm is a timer setting that is used to warn operators that the Hold Time is about to  
expire. To use Hold Pre-Alarm, the time value must be a non-zero value, and, must be set to a  
value less than Hold Time. Default value is zero, meaning the Hold Pre-Alarm is inactive.  
Display shows [nPA mm:ss] [TIME] where “n” is the key number, PA means Pre-Alarm,  
and “mm:ss” is minutes and seconds.  
Use the product keys for numeric entry to adjust the current setting. Press the  
key  
to save pre-alarm time. Note: Value entered for hold pre-alarm time is the time from the  
end of the hold period.  
2.2.5 Spin Time  
Spin time is the duration that the basket will spin after the cook cycle. The basket will not spin  
after a cook cycle if the set spin time is set to 0.  
Display shows [nST mm:ss] [TIME] where “n” is the key number, ST means Spin Time, and  
“mm:ss” is minutes and seconds.  
Use the product keys for numeric entry to adjust the current setting. Press the  
to save spin time.  
key  
2.2.6 Spin Rate  
Spin rate is the maximum speed the basket will spin after the cook cycle. The spin rate value  
must be between 200 and 500.  
Display shows [nSR XXX] [TIME] where “n” is the key number, SR means Spin Rate, and  
“XXX” is the rate in RPMs.  
Use the product keys for numeric entry to adjust the current setting. Press the  
to save spin rate.  
key  
Display will again return to  
. Repeat steps from section  
2.2.2 to make changes to any other product keys or continue.  
2.3 To Exit Level 1 programming:  
Display shows  
.
Press the  
key. Display shows  
. Continue to section 3 “To Change  
Options”, or, exit here in the next step.  
To exit Level 1 programming, press the  
key again.  
, or  
Displays will show  
are running.  
;
, when no active cooks  
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3
To Change Options Level 2 ( for the Store Manager):  
The display must show from section 2 to change these options. When the  
product key [0] is pressed, the display will show . Indicator  
0
lights above product keys will illuminate to represent options that may be changed. Each option  
listed below uses the product key [0] to toggle or scroll through available choices in the display.  
When the correct value is displayed, press the  
key to save choice. The display will again  
return to  
for another option selection.  
3.1 Fahrenheit or Celsius Display:  
The Controller will display temperatures in the Fahrenheit or Celsius scales. The default scale is °F.  
With display showing  
, press the product key [0].  
Display shows  
.
Press product key 1, display shows [DEGREE n] [F OR C], where “n” is the current  
1
setting.  
Use the product key [0] to scroll through choices (F or C). Press  
choice.  
key to save  
Display shows  
.
3.2 Password Change or Required?  
With factory settings, an operator password is not required to enter programming Levels 1 and 2.  
The password may be activated or changed in these steps.  
With display showing  
, press the product key [0].  
.
Display will show  
Press product key 2, display shows [SET PAS] [NEW PASS]. Use the product key [0] to  
2
scroll through choices [NO PASS] or [PASS REQ]. Press  
key to save choice.  
If [NO PASS] is selected Display returns to  
.
If [PASS REQ]. is selected, display will show [PASSnnnn] [NEW PASS] to prompt for new  
password. Displayed value “nnnn” is the current password. Use the product keys for numeric  
entry to change password. Press [P] key to save choice. Display then shows  
.
Note: The factory default password (6684) will always work even if a different password is selected  
here.  
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3.3 Beeper ON/OFF:  
3
With display showing  
, press the product key [0].  
Display will show  
[BEEPER][  
. Press product key 3, display shows  
ON].  
Use the product key [0] to toggle ON of OFF.  
Press key to save choice. Display shows  
.
3.4 Language Selection:  
With display showing  
, press the product key [0].  
Display will show  
.
4
Press product key 4, display shows [ENGLISH] [LANGUAGE].  
Use the product key [0] to scroll through choices (ENGLISH, ESPANOL, FRANCAIS,  
DEUTSCH, HOLLAND).  
Press  
key to save choice. Display shows  
.
3.5 Melt Cycle Type:  
This adjustment allows selection of the melt cycle type and requirement when starting the  
appliance from a cold start.  
With display showing  
, press the product key [0].  
.
5
Display will show  
Press product key 5, display shows [LIQUID], the default setting.  
Use the product key [0] to scroll through choices (liquid, solid, or, no melt).  
Press  
key to save choice. Display will again return to  
.
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3.6 Recovery Test Value:  
This controller maintains a record of heat up times for the appliance. A poorly running appliance  
will have increased recovery times stored in this display. There is no selection done here, just the  
display of recovery time values.  
With display showing  
, press the product key [0].  
.
6
Display will show  
Press product key 6; display will show [RECOVERY] [TEST].  
Press the product key [0]. Display will show [FnnnLyyy], where nnn is the factory recovery  
value, and yyy is the last warm- up recovery value. Record these values for later comparison.  
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4
To Enter Programming Level 3 (for the Technician)  
With no cook timers running, displays will show one of the following displays:  
;
, or  
.
Press the  
key. The left display will show  
. The right display  
will be blank.  
Level 3 Password  
6
6
8
5
Enter password  
using the product keys as a numeric keypad for  
. Product key indicators will  
entry.  
Display will show  
illuminate to prompt operator to select a key. This section details  
parameters that may be changed in Level 3 programming.  
4.1 Offset the Temperature Display:  
1
This adjustment allows the displayed temperature value to be offset to reflect the true  
center vat temperature while reading the probe tip temperature. Default value is +2.  
With zero value set, displayed values are the probe temperature.  
With display showing  
press product key 1.  
Display shows [OFF nn F] [DEGREES], where “nn” is the value of the adjustment.  
Negative values are preceded with a minus sign. To change this value, use the product keys  
for numeric entry of a new value.  
Press the  
key. Display will show [POSITIVE] [DEGREES]. Use the product key to scroll  
choices (Positive or Negative value).  
After selection, press the  
key. Display shows  
.
Note: Computer Display Temp Center Vat Temp = Offset (+/-). Example: Computer Display shows  
350F while Center Vat Temp measures 352F. 350F – 352F = - 2 °F. A negative offset value. Proper  
equipment and expertise is required to correctly adjust this value. Even small changes may negatively  
affect cooking performance.  
4.2 Melt Cycle ON Time  
With display showing  
press product key 2.  
Display shows [MLTON :nn] [MELT ON], where “nn” is the value, in seconds, of time  
for a melt cycle heat pulse.  
2
To change this value, use the product keys for numeric entry of a new value.  
Press the  
key. Display returns to  
.
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4.3 Minimum ON and OFF Cycle Time  
With display showing  
press product key 3.  
3
Display shows [MIN ON:nn] [MIN ON], where “nn” is the value, in seconds, of time  
for minimum heat pulse period.  
To change this value, use the product keys for numeric entry of a new value, then  
press the  
key to save.  
Display shows [MIN OFF:nn] [MIN OFF], where “nn” is the value, in seconds, of  
time for minimum heat off period. Use the product keys for numeric entry of a new  
value.  
Press the  
key. Display now shows  
.
4.4 Recovery Times:  
This controller maintains a record of heat up times for the appliance. A poorly running  
appliance will have increased recovery times stored in this display. There is no  
selection done here, just the display of recovery time values.  
4
With display showing  
, press the product key [0].  
.
Display will show  
Press product key 6; display will show [RECOVERY] [TEST].  
Press the product key [0]. Display will show [FnnnLyyy], where nnn is the factory  
recovery value, and yyy is the last warm- up recovery value.  
After recording these values, press the  
.
key. Display will again return to  
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4.5 Diagnostic Menu Entry  
The diagnostic menu is used to determine the functionality of controller outputs and inputs. By  
exercising each output and examining inputs, a determination can be made if an appliance problem  
is controller related. In the diagnostic menu, product keys are assigned specific inputs or outputs.  
All outputs in the ON state should produce 22VDC at the appropriate pins on the controller  
connector. Controller inputs can be verified by the on or off state of the indicator above the product  
key. This section details the process of checking each input and output.  
With display showing  
press product key 5.  
5
Display will show [DIAGNOST] [DIAGNOST].  
The following list describes the function of each key in the diagnostic mode.  
Description  
Function  
Button  
4.5.1 Basket Lift Output  
Toggles basket lift output on and off.  
Display will show [BASKET]  
1
2
3
4.5.2 Brake  
Toggles basket lift brake output on and off.  
Display will show [Brake] [Brake]  
4.5.3 Heat Demand Output  
Hold the product key 3 to force Heat Demand output  
ON. Display will show [HEAT DEM]. Releasing the  
key will force output OFF.  
4.5.4 Side On Output  
Toggles the “Side ON” output ON. Display will show  
[SIDE ON] Press again to toggle output OFF.  
4
5
4.5.5 Drain Switch Input  
Display will show state of the Drain Valve input.  
Display will show [DRN ON (or OFF)]. Product key 5  
indicator shows the ON or OFF state of the input.  
4.5.6 Lamp Test  
All display indicators will be forced on. The purpose is  
to reveal non-functional indicators or displays.  
6
7
4.5.7 Heat Feedback Input  
Display will show state of the Heat Feedback input [FB  
xxx], where xxx is ON or OFF. Key 7 indicator shows  
the ON or OFF state of this input.  
4.5.8 Exit Diagnostic Menu  
To exit diagnostic menu, press the  
key. Display will return to  
.
Other service menu items may be selected for changes.  
To return to programming, press the  
key again. Display will show  
.
Other settings can be made in section 2.  
To return to normal operations, press the  
key again. Display will show one of the  
normal displays:  
;
, or  
.
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4.6 Ready Level  
With display showing  
press product key 6.  
6
Display shows [READY nn], where “nn” is the value, in degrees below set temperature  
that the message is displayed.  
To change this value, use the product keys for numeric entry of a new value.  
Press the  
key. Display now shows  
.
4.7 Temperature Operating Range  
Forces the control to display the range of temperatures that may be set by operators.  
With display showing press product key 7.  
7
Display shows [RANGE 1] [200 380]. No adjustments are permitted here. This is an  
information display only.  
Press the  
key. Display returns to  
.
4.8 More Service Menu Entry  
8
With display showing  
shows  
press product key 8 to enter submenu. Display now  
.
Product keys will illuminate where adjustments are permitted; all other keys are inactive. The following  
section details each product key function in the  
menu.  
4.8.1 Instant On Toggle  
This setting is to allow disabling the instant on feature. This feature applies a momentary heat  
pulse to the appliance when a cook key is pressed. Factory default value is ON.  
L
With display showing  
, press product key L.  
Display will show [INST ON [xxx ], where “xxx” is ON or OFF.  
Use product key [0] change value. Press the  
Display returns to  
to save choice.  
.
L22-355 Rev 1  
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4.8.2 Heat Demand Profile  
With display showing  
, press product key 3. Display will show  
[xxxxxxx] [HEAT DEM], where xxxxxxx may be one of 6 heat control profiles listed below.  
1. [GENERIC 1] for gas fired fryer appliance. This is the factory default.  
2. [GENERIC 2] for electric fryer appliances, and model SGH50.  
3
3. [TEST] for use in special cook testing, do not select this setting for normal operations.  
Use product key [0] change value, then press the  
.
to save choice Display returns to  
4.8.3 Shake Alarm Duration  
4
With display showing  
, press product key 4. Display will show  
[SH-DUR:nn] [DURATION], where “nn” is the time in seconds the shake alarm will sound. Use  
product keys for numeric entry of desired value, then press the  
to save choice. Display  
returns to  
.
4.8.4 Hold Alarm Duration  
5
With the display showing  
, press product key 5. Display will  
show [HD-DUR:nn] [DURATION], where “nn” is the time in seconds the hold alarm will sound.  
Use product keys for numeric entry of desired value, then press the  
to save choice.  
Display returns to  
.
4.8.5 Cancel Duration  
With the display showing  
, press product key 6. Display will  
6
show [CANCEL:nn] [DELAY] , where “nn” is the time in seconds the operators must press a  
product key to cancel a cook. Use product keys for numeric entry of desired value, then press  
the  
to save choice. Display returns to  
. Default value is  
2 seconds.  
4.8.6 Configuration Value  
7
With display showing  
, press product key 7. Display will show  
[CFG hhhh], where “hhhh” is a hexadecimal checksum of the configuration memory contained  
in the controller. Modifications to any part of the setup of this control will change the check  
sum value. Press the  
display will return to  
.
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4.8.7 Factory Reset  
Factory Reset provides a quick way to erase all setup changes and restore control to  
factory settings.  
8
Warning: Any settings made prior to a factory reset will be lost. This includes  
customer specific downloads performed at Pitco Frialator. Heat profile after a reset  
is Generic 1 for gas appliances.  
With the display showing  
, press 8 product key. After a few  
moments, the display will show [ P ]. Press the  
.
display will return to  
4.8.8 Standing Pilot Toggle  
For some applications, it is desirable to maintain the gas pilot flame when the appliance is  
OFF. Heat from the pilot keeps solid shortening in the liquid state for quicker warm-ups in the  
morning. Default setting for standing pilot is off.  
Note: Heat Demand Profile (section 4.8.3) must be set to Generic 1, or T-stat.  
Standing Pilot toggle has no effect in with any other setting.  
With the display showing  
, press product key 9. Display will  
show [STANDING] [PILOT n], where “n” is ON or OFF. Use product key [0] change value, then  
press the to save choice. Display returns to  
.
4.8.9 Set Network Address  
With the display showing  
, press key R.  
R
Display will show [ADDR aa], where “aa” is a current address (default is 31) for this control.  
When controls are connected together for data collection, all controls must have different  
addresses for cooking computers that are tied together with the RS-485 communications  
port.  
To change this value, use the product keys for numeric entry of a new value.  
Press the  
key. Display returns to  
.
4.9 To Exit Programming Level 3  
With display showing  
, press the  
. Continue with changes in sections 2 or 3, or continue exit with  
the next step. To return to normal operations, press the key again.  
key.  
Display will show  
L22-355 Rev 1  
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5
Factory Menu Level 4 (for the Technician)  
With no cook timers running, displays will show one of the following displays:  
;
, or  
.
Press the  
be blank.  
key. The left display will show  
. The right display will  
Enter password  
Display will show  
using the product keys as a numeric keypad for entry.  
. Product key indicators will illuminate  
to prompt operator to select a key. This section details parameters that  
may be changed in Level 4 programming.  
5.1 Pitco Collect (toggle)  
With display showing  
press product key L.  
L
Display shows [PCOLLECT] [OFF ]. This toggle forces the RS-485 link to  
output data collection parameters during test, and calibration. This has no  
meaningful use in the field.  
Note: Do not change this setting. Factory shipped default is OFF.  
To change this value, use the 0 key to select a new value.  
Press the  
key. Display returns to  
.
5.2 Offset Temperature Display  
This menu is identical to Offset Temperature Display section 4.5  
1
except  
is displayed instead of [SERVICE].  
5.3 Melt Cycle ON Time  
2
This menu is identical to Melt Cycle ON Time section 4.1except  
displayed instead of [SERVICE].  
is  
5.4 Minimum ON and OFF Cycle Time  
3
This menu is identical to Minimum ON and OFF Cycle Time section 4.2 except  
is displayed instead of [SERVICE].  
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4
5.5 Recovery Test Values  
This menu is identical to Recovery Times section 4.4 except  
instead of [SERVICE].  
is displayed  
5.6 Diagnostic Menu Entry  
5
6
7
This menu is identical to Diagnostic Menu section 4.5 except  
is displayed instead of [SERVICE].  
5.7 Ready Level  
This menu is identical to Ready Level section 4.6 except  
displayed instead of [SERVICE].  
is  
5.8 Operating Temperature Range  
This menu is identical to Temperature Operating Range section 4.7 except  
is displayed instead of [SERVICE].  
5.9 High Limit Value  
With display showing  
press product key 8.  
8
Pressing product key 8 forces the control to display the temperature above  
the set temperature, where the high limit alarm will sound. This is a display  
only value, this value cannot be changed with a keypad entry.  
Press the  
key. Display now shows  
.
Note: Factory default value is 40°F over set temperature, or 410°F absolute,  
whichever is less.  
L22-355 Rev 1  
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5.10 Spin Diagnostics  
The Spin Diagnostic menu is used to determine the functionality of controller outputs and inputs.  
By exercising each output and examining inputs, a determination can be made if an appliance  
problem is controller related. In the diagnostic menu, product keys are assigned specific inputs or  
outputs.  
All outputs in the ON state should produce 22VDC at the appropriate pins on the controller  
connector. Controller inputs can be verified by the on or off state of the indicator above the product  
key. This section details the process of checking each input and output.  
With display showing  
press product key 9. The screen will show  
[SPIN][DIAGNOST]  
The following list describes the function of each key in the spin diagnostic mode.  
Function  
Description  
Button  
5.10.1 Motor On/Off  
Toggles spin motor on and off.  
L
1
5.10.2 Motor Speed - Increase  
5.10.3 Motor Speed Decrease  
5.10.4 Spin Direction  
Increases the spin motor’s speed in 10 RPM  
increments up to a maximum of 500 RPM.  
Decreases the spin motor’s speed in 10 RPM  
increments up to a minimum of 60 RPM.  
2
3
Toggles the motor’s spin direction from spinning  
clockwise to counter-clockwise or vice-verse. To be  
used if object becomes stuck during spinning.  
5.10.5 Door Open  
Activates the indicator light to show the door’s current  
position.  
5
6
5.10.6 Cook Position Indicator  
Activates the indicator light to show the basket lift’s  
current position. Shows CLOSED if not in the stated  
position.  
5.10.7 Load Position Indicator  
5.10.8 Spin Position Indicator  
Activates the indicator light to show the basket lift’s  
current position. Shows CLOSED if not in the stated  
position.  
7
8
Activates the indicator light to show the basket lift’s  
current position. Shows CLOSED if not in the stated  
position.  
5.10.9 Basket Lift Position (Cook)  
5.10.10 Basket Lift Position (Load)  
5.10.11 Basket Lift Position (Spin)  
Moves the basket lift into the cook position.  
Moves the basket lift into the load position.  
Moves the basket lift into the spin position.  
9
0
R
Note: LSW – Limit Switch. This is the black collar located on the basket lift actuator.  
Press the display will return to  
.
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5.11 Test On/Off  
With display showing  
press product key 0.  
0
Display shows [TEST xx], where “xx” is ON or OFF. If ON is selected, temperatures  
displayed by the controller are probe tip temperatures unaltered by values set in  
section 4.1, or 5.1. For normal operations, this setting should remain OFF.  
To change this value, use product key 0 to toggle choice (ON or OFF).  
Press the  
key. Display now shows  
.
5.12 More Factory Menu Entry  
With display showing  
press product key R.  
R
Display shows  
.
5.12.1 Control ID Display  
From the  
display, press the [0] key.  
Display will show [CONTROL ] [60149505], the Pitco part number, 60149505.  
Press the [0] key again.  
0
Display will show [S/W  
revision letter.  
] [0149501x], this is Pitco’s software number and current  
Press the [0] key again.  
Display will show [CHECKSUM] [00Fxxxxx], the software check sum of the loaded  
software.  
Press the [0] key again to repeat these items, or, press  
.
to return to  
5.12.2 Set Network Address  
R
This menu is identical to Set Network Address section 4.8.9 except  
displayed instead of [SERVICE].  
is  
5.13 To Exit Factory Menu (Level 4):  
To exit Factory Programming, Press the  
key. Display will show  
.
Continue with settings in section 2 or 3, or exit in the next step.  
To return to normal operations, press the  
Display shows  
key again.  
, or  
;
.
L22-355 Rev 1  
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6
Other Displays:  
Open probe detection is standard on all Pitco  
controls. If probe is detected open, normal  
heating and cooking activities are suspended.  
This display warns operators that the vat  
temperature has exceeded set temperature by  
+40°F (+22°C), or an absolute maximum of  
410°F (210°C). The alarm will also sound. This  
display does not show the status of the  
mechanical high limit switch.  
This message indicates that the drain valve has  
been opened, the vat is assumed to be empty by  
the controller. Normal heat control activities are  
suspended. Display will show an alternating  
message [DRAINING] / [TURN OFF]. To restore  
to normal operation, close the drain value.  
Display will show [TURN OFF].  
Turn controller off, and refill the vat. Continue  
with normal operations at section 1.  
This message indicates that the heating system  
failed to respond. Typically, the high  
temperature limit switch has tripped and is in  
need of resetting. In the case on gas fired  
appliances, this message will display if the pilot  
fails to light or is detected marginal by the  
ignition module. Display will show an alternating  
message [HEAT] / [FAILURE].  
This message indicates a shorted probe. If probe  
is detected as a short circuit, normal heating and  
cooking activities are suspended. Display will  
show an alternating message  
[SYSTEM] / [FAILURE].  
This message indicates that a recoverable  
system error has occurred. Press ‘6’ for YES to  
perform a factory reset or ‘0’ for NO to return to  
OFF. Normal use of the system will only resume  
when a factory reset has been performed.  
Display will show an alternating message  
[FACTORY] / [RESET].  
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This message indicates that the basket lift was  
unable to verify it active location during startup.  
Turn unit off and back on to attempt to fix. If  
problem persists attempt to reset basket lift  
manually. This could also indicate a faulty basket  
lift transformer. Display will show an alternating  
message [SM_POSIT] / [FAILURE].  
This message indicates that the basket lift was  
unable to detect the target position during  
operational basket lift movement. Basket lift will  
automatically reset and attempt to verify startup  
locations. A subsequent BL_POSIT FAILURE  
may be displayed if startup locations cannot be  
verified. If problem persists, attempt to adjust  
basket lift position sensors. This could also  
indicate a problem with a faulty circuit between  
the position sensors and the computer.  
L22-280 Rev 1  
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7
Mechanical Dimensions:  
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8
Electrical Connections at LEFT and RIGHT connectors):  
As viewed from the rear of the control.  
J1(Left)  
Inputs  
ACH  
Type  
PWR  
PWR  
Thermistor  
Proble  
IN  
Nominal  
Notes:  
1
2
3
4
5
6
7
8
9
24VAC  
24VACN  
24VAC +20% -15% 50/60Hz.  
24VAC Return.  
ACN  
PROBE+  
PROBE-  
DVI  
HFB  
24VDC COM IN  
HD  
SO/xFER  
RBL  
LBL  
AC2  
Resistance varies with vat temperature. 942 Ohms  
@ 350°F  
24VAC  
24VAC  
24VDC  
24VDC  
24VDC  
24VDC  
24VDC  
24VAC  
Drain Valve Interlock  
Heat Feed Back  
DC Returm  
IN  
OUT  
Heat Demand  
OUT  
OUT  
OUT  
PWR  
Side ON or XFER  
Right Basket Lift  
Left Basket Lift  
Aux Power Input  
10  
11  
12  
Tip: Use the diagnostic menu to verify operation of outputs, and inputs.  
L22-280 Rev 1  
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9
Probe Resistance Chart:  
Probe Resistance in 5°F Increments.  
Probe  
Temp  
(°F)  
10  
15  
20  
25  
30  
35  
40  
45  
50  
55  
60  
65  
70  
75  
80  
Probe  
Temp  
(°C)  
-12.2  
-9.4  
-6.7  
-3.9  
-1.1  
1.7  
Probe  
Temp  
(°F)  
175  
180  
185  
190  
195  
200  
205  
210  
215  
220  
225  
230  
235  
240  
245  
250  
255  
260  
265  
270  
275  
280  
285  
290  
295  
300  
305  
310  
315  
320  
325  
330  
335  
Probe  
Temp  
(°C)  
Probe  
Probe  
Temp  
(°C)  
Resistance  
(Ohms)  
Resistance  
(Ohms)  
Resistance  
(Ohms)  
Temp  
(°F)  
340  
345  
350  
355  
360  
365  
370  
375  
380  
385  
390  
395  
400  
405  
410  
415  
420  
425  
430  
435  
440  
445  
450  
455  
460  
465  
470  
475  
480  
485  
490  
495  
500  
562734  
483875  
417167  
360589  
312474  
271446  
236370  
206311  
180491  
158252  
139055  
122489  
108051  
95539  
84644  
75136  
66823  
59540  
53146  
47523  
42569  
38195  
34328  
30902  
27862  
25161  
22755  
20610  
18695  
16981  
15446  
14069  
12823  
79.4  
82.2  
85.0  
87.8  
90.6  
93.3  
96.1  
98.9  
11719  
10716  
9812  
8995  
8255  
7586  
6979  
6427  
5926  
5470  
5055  
4675  
4329  
4013  
3723  
3458  
3214  
171.1  
173.9  
176.7  
179.4  
182.2  
185.0  
187.8  
190.6  
193.3  
196.1  
198.9  
201.7  
204.4  
207.2  
210.0  
212.8  
215.6  
218.3  
221.1  
223.9  
226.7  
229.4  
232.2  
235.0  
237.8  
240.6  
243.3  
246.1  
248.9  
251.7  
254.4  
257.2  
260.0  
1058.23  
998.09  
942.00  
889.67  
840.78  
795.10  
752.38  
712.41  
674.95  
639.87  
606.96  
576.09  
547.09  
519.86  
494.24  
470.16  
447.49  
426.13  
406.02  
387.04  
369.14  
352.24  
336.29  
321.21  
306.94  
293.46  
280.69  
268.61  
257.15  
246.30  
236.00  
226.24  
216.96  
4.4  
7.2  
10.0  
12.8  
15.6  
18.3  
21.1  
23.9  
26.7  
29.4  
32.2  
35.0  
37.8  
40.6  
43.3  
46.1  
48.9  
51.7  
54.4  
57.2  
60.0  
62.8  
65.6  
68.3  
71.1  
73.9  
76.7  
101.7  
104.4  
107.2  
110.0  
112.8  
115.6  
118.3  
121.1  
123.9  
126.7  
129.4  
132.2  
135.0  
137.8  
140.6  
143.3  
146.1  
148.9  
151.7  
154.4  
157.2  
160.0  
162.8  
165.6  
168.3  
85  
90  
95  
2991  
2785  
2597  
2422  
100  
105  
110  
115  
120  
125  
130  
135  
140  
145  
150  
155  
160  
165  
170  
2262  
2113.9  
1977.3  
1851.0  
1734.3  
1626.1  
1525.9  
1433.0  
1346.7  
1266.6  
1192.1  
1122.8  
Notes: Resistance, of either probe lead, to the frame of the appliance should read as “open’ on the  
meter. Typically this is 1Meg ohms or more.  
°C = 5/9 (°F-32)  
°F = (9/5 * °C) +32  
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In the event of problems with or questions  
about your equipment, please contact the  
Pitco Frialator Authorized Service and  
Parts representative (ASAP) covering your  
area, or contact Pitco at the numbers listed  
to the left.  
In the event of problems with or questions  
about your order, please contact the Pitco  
Frialator factory at  
(603) 225-6684 World Wide  
MAILING ADDRESS – P.O. BOX 501, CONCORD, NH 03302-0501  
SHIPPING ADDRESS – 10 FERRY ST., CONCORD, NH 03301  
L22-280 Rev 1  
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