Philips Air Conditioner CS E15DB4EW User Manual

Order No. MAC0502032C8  
Air Conditioner  
CS-E15DB4EW CU-E15DBE  
CS-E18DB4EW CU-E18DBE  
CS-E21DB4ES CU-E21DBE  
CONTENTS  
Page  
Page  
1 Features  
2
3
4.2. Outdoor Unit  
13  
14  
15  
16  
17  
17  
28  
34  
42  
42  
43  
2 Functions  
5 Refrigeration Cycle Diagram  
6 Block Diagram  
2.1. Remote Control  
3
2.2. Indoor Unit  
4
7 Wiring Diagram  
2.3. Outdoor Unit  
5
8 Operation Details  
3 Product Specifications  
3.1. CS-E15DB4EW CU-E15DBE  
3.2. CS-E18DB4EW CU-E18DBE  
3.3. CS-E21DB4ES CU-E21DBE  
4 Dimensions  
6
8.1. Basic Operation  
6
8.2. Protection Control Features  
9 Operating Instructions  
8
10  
12  
12  
10 Installation And Servicing Air Conditioner Using R410A  
10.1. Outline  
4.1. Indoor Unit & Remote Control  
10.2. Tools For Installing/Servicing Refrigerant Piping  
© 2005 Panasonic HA Air-Conditioning (M) Sdn Bhd  
(11969-T). All rights reserved. Unauthorized copying  
and distribution is a violation of law.  
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CS-E15DB4EW CU-E15DBE / CS-E18DB4EW CU-E18DBE / CS-E21DB4ES CU-E21DBE  
2 Functions  
2.1. Remote Control  
FAN  
SPEED  
AUTO  
HEAT  
COOL  
DRY  
OFF  
OFF  
ON  
TIMER TIMER  
OFF/ON  
MODE  
FAN SPEED  
POWERFUL  
QUIET  
AUTO  
TEMP  
AIR SWING  
MANUAL  
SET  
TIMER  
ON  
1
2
3
OFF  
CANCEL  
CHECK  
CLOCK  
RESET  
INVENTER  
TEMP  
OFF / ON I  
Operation OFF / ON  
Room Temperature Setting  
• Increase or decrease set temperature.  
(16°C to 30°C)  
MODE  
Operation Mode Selection  
AUTO  
HEAT  
COOL  
DRY  
Automatic Operation  
Heating Operation  
Cooling Operation  
Soft Dry Operation  
TIMER-ON  
TIMER-OFF  
Timer Setting  
• 24-hour, OFF / ON Real Timer Setting.  
POWERFUL  
Powerful Mode Operation  
Quiet Mode Operation  
Airflow Direction Control  
Time / Timer Setting  
• Hours and minutes setting.  
QUIET  
SET  
CANCEL  
Timer Operation Set / Cancel  
AIR SWING  
• ON Timer and OFF Timer setting and  
cancellation.  
AUTO  
Vertical Automatic Airflow  
Direction Control.  
Vertical Manual Airflow  
Direction Control.  
MANUAL  
CLOCK  
CHECK  
Clock Setting  
• Current time setting.  
FAN SPEED  
Indoor Fan Speed Selection  
Low  
Check Point  
Medium-  
Medium  
Medium+  
High  
• Breakdown self diagnosis function.  
RESET  
Reset Point  
AUTO  
Automatic Fan Speed  
• Clear memory data.  
3
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2.2. Indoor Unit  
Automatic Operation Switch  
Quiet Mode  
To run automatic operation, force cooling or  
heating operation, or change remote control  
signal type.  
To provide quiet operation.  
24-Hour Real Time Timer Control  
Automatic Restart Control  
Operation Indication Lamps (LED)  
POWER (Green) ........Lights up in operation,  
blinks in Automatic  
Operation is restarted after power failure at  
previous setting mode.  
Operation Mode judging,  
deice, On Timer sampling  
and Hot Start operation.  
Microcomputer-controlled Room  
Temperature Control  
TIMER (Orange)...... Lights up in Timer Setting.  
Blinks in Self Diagnosis  
Breakdown Self Diagnosis Function  
Control.  
QUIET  
(Orange)...... Lights up in Quiet Mode  
Operation.  
Low Pressure Control  
(Gas Leakeage Detection)  
POWERFUL (Orange) ... Lights up when Powerful  
Mode is selected.  
AIR SWING (Orange).... Lights up in Auto Air  
Swing.  
Indoor Power Relay Control  
Anti-Dew Formation Control  
Four Operation Modes  
Automatic, Heating, Cooling and Soft Dry  
Anti Freezing Control  
Anti-Cold Draft Control  
Operation.  
Automatic and 5 Manual Indoor  
Fan Speeds  
Hot Start  
Airflow Direction Control  
Intake Air Temperature Control  
High Pressure Control  
Vertical discharged air can be swung  
automatically or manually by remote control.  
Horizontal discharged air can be adjusted by  
hand.  
Deodorizing Control  
Deice Operation  
Powerful Mode  
For quick cooling or heating.  
4
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2.3. Outdoor Unit  
Time Delay Safety Control  
30 seconds Forced Operation  
Overload Protection Control  
Total Running Current Control  
Compressor Overheating  
Prevention Control  
IPM (Power Transistor)  
Overheating Protection Control  
Low Operation Frequency  
Protection Control  
Mininum Operation Frequency  
Protection Control  
Outdoor Air Temperature  
Control  
Standby Control  
Deice Operation  
5
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3 Product Specifications  
3.1. CS-E15DB4EW CU-E15DBE  
Unit  
CS-E15DB4EW  
CU-E15DBE  
Cooling Capacity  
Heating Capacity  
kW  
kcal/h  
BTU/h  
4.10 (0.90 - 4.80)  
3,530 (770 - 4,130)  
14,000 (3,070 - 16,400)  
kW  
kcal/h  
BTU/h  
5.10 (0.90 - 6.20)  
4,390 (770 - 5,330)  
17,400 (3,070 - 21,100)  
Moisture Removal  
l/h  
2.3  
Pint/h  
(4.9)  
Power Source (Phase, Voltage, Cycle)  
ø
V
Hz  
Single  
230 - 240  
50  
Airflow Method  
OUTLET  
INTAKE  
SIDE VIEW  
TOP VIEW  
Air Volume  
Lo  
Me  
Hi  
m3/min (cfm)  
m3/min (cfm)  
m3/min (cfm)  
dB (A)  
Cooling; 7.5 (260)  
Heating; 9.0 (320)  
Cooling; 9.0 (320)  
Heating; 10.1 (360)  
Cooling; 10.5 (370)  
Heating; 10.8 (380)  
Cooling; 46.8 (1,650)  
Heating; 48.5 (1,710)  
Cooling; High 34, Low 26  
Heating; High 35, Low 28  
Cooling; 45  
Heating; 47  
Noise Level  
Power level dB  
Cooling; High 47  
Heating; High 48  
Cooling; High 58  
Heating; High 60  
Electrical Data  
Input Power  
W
Cooling; 1,300 (255 - 1,710)  
Heating; 1,770 (260 - 2,180)  
Running Current  
A
Cooling; 6.0 - 5.9  
Heating; 8.0 - 7.9  
EER  
W/W  
BTU/hW  
W/W  
BTU/hW  
A
Cooling; 3.15 (3.53 - 2.81)  
Cooling; 10.8 (12.0 - 9.6)  
Heating; 2.88 (3.46 - 2.84)  
Heating; 9.8 (11.8 - 9.7)  
8.0  
COP  
Starting Current  
Piping Connection Port  
(Flare piping)  
inch  
inch  
G ; Half Union 1/2”  
L ; Half Union 1/4”  
G ; 3-way valve 1/2”  
L ; 2-way valve 1/4”  
6
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Unit  
CS-E15DB4EW  
CU-E15DBE  
Pipe Size  
(Flare piping)  
inch  
inch  
G (gas side) ; 1/2”  
L (liquid side) ; 1/4”  
G (gas side) ; 1/2”  
L (liquid side) ; 1/4”  
Drain  
Hose  
Inner diameter  
Length  
mm  
m
30  
0.193  
——  
Power Cord Length  
Number of core-wire  
Dimensions  
Height  
Width  
Depth  
inch (mm)  
inch (mm)  
inch (mm)  
lb (kg)  
10 - 1/4 (260)  
22 - 5/8 (575)  
22 - 5/8 (575)  
29 - 17/32 (750)  
34 - 7/16 (875)  
13 - 19/32 (345)  
106 (48)  
Involute scroll  
Brushless (4-pole)  
900  
Net Weight  
Compressor  
40 (18)  
Type  
Type  
Output  
Motor  
Rated  
W
Air Circulation  
Type  
Material  
Type  
Rate Output  
Lo (Cool/Heat)  
Me (Cool/Heat)  
Hi (Cool/Heat)  
Backward Fan  
ABS + GF 10%  
DC Brushless Motor (8-poles)  
40  
Propeller Fan  
P.P  
Transistor (8-poles)  
40  
Motor  
W
Fan Speed  
rpm  
rpm  
rpm  
400 / 480  
480 / 540  
560 / 600  
640 / 660  
Heat Exchanger  
Description  
Tube material  
Fin material  
Fin Type  
Evaporator  
Copper  
Aluminium (Pre Coat)  
Slit Fin  
Condenser  
Copper  
Aluminium  
Corrugated Fin  
Row / Stage  
(Plate fin configuration, forced draft)  
2 / 10  
18  
1 / 28  
18  
FPI  
Size (W × H × L)  
mm  
1,330 × 210 × 25.4  
1,270  
871.7 × 711.2 × 22  
Refrigerant Control Device  
Refrigeration Oil  
Refrigerant (R410A)  
Thermostat  
Expansion Valve  
RB68A (400)  
1.23 (43.4)  
(cm3)  
kg (oz)  
Electronic Control  
Electronic Control  
Protection Device  
Electronic Control  
Specifications are subjected to change without notice for further improvement.  
7
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3.2. CS-E18DB4EW CU-E18DBE  
Cooling Capacity  
Unit  
CS-E18DB4EW  
CU-E18DBE  
kW  
kcal/h  
BTU/h  
4.80 (0.90 - 5.70)  
4,130 (770 - 4,900)  
16,400 (3,070 - 19,400)  
Heating Capacity  
kW  
kcal/h  
BTU/h  
5.60 (0.90 - 7.10)  
4,820 (770 - 6,110)  
19,100 (3,070 - 24,200)  
Moisture Removal  
l/h  
2.6  
Pint/h  
(5.5)  
Power Source (Phase, Voltage, Cycle)  
ø
V
Hz  
Single  
230 - 240  
50  
Airflow Method  
OUTLET  
INTAKE  
SIDE VIEW  
TOP VIEW  
Air Volume  
Lo  
Me  
Hi  
m3/min (cfm)  
m3/min (cfm)  
m3/min (cfm)  
dB (A)  
Cooling; 8.0 (280)  
Heating; 9.1 (320)  
Cooling; 9.5 (340)  
Heating; 10.4 (370)  
Cooling; 11.0 (390)  
Heating; 11.5 (405)  
40.0 (1,410)  
Cooling; High 36, Low 28  
Heating; High 37, Low 29  
Cooling; 47  
Heating; 48  
Noise Level  
Power level dB  
Cooling; High 49  
Heating; High 50  
Cooling; High 60  
Heating; High 61  
Electrical Data  
Input Power  
W
Cooling; 1,530 (255 - 1,930)  
Heating; 1,900 (260 - 2,450)  
Running Current  
A
Cooling; 7.0 - 6.9  
Heating; 8.5 - 8.3  
EER  
W/W  
BTU/hW  
W/W  
BTU/hW  
A
Cooling; 3.14 (3.53 - 2.95)  
Cooling; 10.7 (12.0 - 10.1)  
Heating; 2.95 (3.46 - 2.90)  
Heating; 10.1 (11.8 - 9.9)  
8.5  
COP  
Starting Current  
Piping Connection Port  
(Flare piping)  
inch  
inch  
G ; Half Union 1/2”  
L ; Half Union 1/4”  
G ; 3-way valve 1/2”  
L ; 2-way valve 1/4”  
Pipe Size  
(Flare piping)  
inch  
inch  
G (gas side) ; 1/2”  
L (liquid side) ; 1/4”  
G (gas side) ; 1/2”  
L (liquid side) ; 1/4”  
8
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Unit  
mm  
m
CS-E18DB4EW  
CU-E18DBE  
Drain  
Hose  
Inner diameter  
Length  
30  
0.193  
——  
Power Cord Length  
Number of core-wire  
Dimensions  
Height  
Width  
Depth  
inch (mm)  
inch (mm)  
inch (mm)  
lb (kg)  
10 - 1/4 (260)  
22 - 5/8 (575)  
22 - 5/8 (575)  
29 - 17/32 (750)  
34 - 7/16 (875)  
13 - 19/32 (345)  
106 (48)  
Involute scroll  
Brushless (4-pole)  
900  
Net Weight  
Compressor  
40 (18)  
Type  
Type  
Output  
Motor  
Rated  
W
Air Circulation  
Type  
Material  
Type  
Rate Output  
Lo (Cool/Heat)  
Me (Cool/Heat)  
Hi (Cool/Heat)  
Backward Fan  
ABS + GF 10%  
DC Brushless Motor (8-poles)  
40  
Propeller Fan  
P.P  
Transistor (8-poles)  
40  
Motor  
W
Fan Speed  
rpm  
rpm  
rpm  
430 / 490  
510 / 560  
590 / 640  
660 / 660  
Heat Exchanger  
Description  
Tube material  
Fin material  
Fin Type  
Evaporator  
Copper  
Aluminium (Pre Coat)  
Slit Fin  
Condenser  
Copper  
Aluminium  
Corrugated Fin  
Row / Stage  
(Plate fin configuration, forced draft)  
2 / 10  
18  
2 / 34  
16  
FPI  
Size (W × H × L)  
mm  
1,330 × 210 × 25.4  
849.3 × 714 × 36.4  
1,270  
878  
Refrigerant Control Device  
Refrigeration Oil  
Refrigerant (R410A)  
Thermostat  
Expansion Valve  
RB68A (400)  
1.06 (37.4)  
(cm3)  
kg (oz)  
Electronic Control  
Electronic Control  
Protection Device  
Electronic Control  
Specifications are subjected to change without notice for further improvement.  
9
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3.3. CS-E21DB4ES CU-E21DBE  
Cooling Capacity  
Unit  
CS-E21DB4ES  
CU-E21DBE  
kW  
kcal/h  
BTU/h  
5.90 (0.90 - 6.30)  
5,070 (770 - 5,420)  
20,100 (3,070 - 21,500)  
Heating Capacity  
kW  
kcal/h  
BTU/h  
7.00 (0.90 - 8.00)  
6,020 (770 - 6,880)  
23,900 (3,070 - 27,300)  
Moisture Removal  
l/h  
3.3  
Pint/h  
(7.0)  
Power Source (Phase, Voltage, Cycle)  
ø
V
Hz  
Single  
230 - 240  
50  
Airflow Method  
OUTLET  
INTAKE  
SIDE VIEW  
TOP VIEW  
Air Volume  
Lo  
Me  
Hi  
m3/min (cfm)  
m3/min (cfm)  
m3/min (cfm)  
dB (A)  
Cooling; 9.3 (330)  
Heating; 10.6 (370)  
Cooling; 11.0 (390)  
Heating; 12.3 (430)  
Cooling; 12.8 (450)  
Heating; 14.0 (495)  
Cooling; 42.8 (1,510)  
Heating; 41.5 (1,460)  
Cooling; High 41, Low 33  
Heating; High 42, Low 34  
Cooling; 49  
Heating; 49  
Noise Level  
Power level dB  
Cooling; High 54  
Heating; High 55  
Cooling; High 62  
Heating; High 62  
Electrical Data  
Input Power  
W
Cooling; 2,050 (255 - 2,200)  
Heating; 2,450 (260 - 2,820)  
Running Current  
A
Cooling; 9.2 - 9.0  
Heating; 10.9 - 10.6  
EER  
W/W  
BTU/hW  
W/W  
BTU/hW  
A
Cooling; 2.88 (3.53 - 2.86)  
Cooling; 9.8 (12.0 - 9.8)  
Heating; 2.86 (3.46 - 2.84)  
Heating; 9.8 (11.8 - 9.7)  
10.9  
COP  
Starting Current  
Piping Connection Port  
(Flare piping)  
inch  
inch  
G ; Half Union 1/2”  
L ; Half Union 1/4”  
G ; 3-way valve 1/2”  
L ; 2-way valve 1/4”  
Pipe Size  
(Flare piping)  
inch  
inch  
G (gas side) ; 1/2”  
L (liquid side) ; 1/4”  
G (gas side) ; 1/2”  
L (liquid side) ; 1/4”  
10  
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Unit  
mm  
m
CS-E21DB4ES  
CU-E21DBE  
Drain  
Hose  
Inner diameter  
Length  
30  
0.193  
——  
Power Cord Length  
Number of core-wire  
Dimensions  
Height  
Width  
Depth  
inch (mm)  
inch (mm)  
inch (mm)  
lb (kg)  
10 - 1/4 (260)  
22 - 5/8 (575)  
22 - 5/8 (575)  
29 - 17/32 (750)  
34 - 7/16 (875)  
13 - 19/32 (345)  
108 (49)  
Involute scroll  
Brushless (4-pole)  
900  
Net Weight  
Compressor  
40 (18)  
Type  
Type  
Output  
Motor  
Rated  
W
Air Circulation  
Type  
Material  
Type  
Rate Output  
Lo (Cool/Heat)  
Me (Cool/Heat)  
Hi (Cool/Heat)  
Backward Fan  
ABS + GF 10%  
DC Brushless Motor (8-poles)  
40  
Propeller Fan  
P.P  
Transistor (8-poles)  
40  
Motor  
W
Fan Speed  
rpm  
rpm  
rpm  
510 / 580  
600 / 670  
700 / 770  
700 / 680  
Heat Exchanger  
Description  
Tube material  
Fin material  
Fin Type  
Evaporator  
Copper  
Aluminium (Pre Coat)  
Slit Fin  
Condenser  
Copper  
Aluminium  
Corrugated Fin  
Row / Stage  
(Plate fin configuration, forced draft)  
2 / 10  
18  
2 / 34  
18  
FPI  
Size (W × H × L)  
mm  
1,330 × 210 × 25.4  
839.5 × 714 × 36.4  
1,270  
868  
Refrigerant Control Device  
Refrigeration Oil  
Refrigerant (R410A)  
Thermostat  
Expansion Valve  
RB68A (400)  
1.15 (40.6)  
(cm3)  
kg (oz)  
Electronic Control  
Electronic Control  
Protection Device  
Electronic Control  
Specifications are subjected to change without notice for further improvement.  
11  
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4 Dimensions  
4.1. Indoor Unit & Remote Control  
4.1.1.  
CS-E15DB4EW CS-E18DB4EW CS-E21DB4ES  
12  
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4.2. Outdoor Unit  
4.2.1.  
CU-E15DBE CU-E18DBE CU-E21DBE  
13  
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5 Refrigeration Cycle Diagram  
14  
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6 Block Diagram  
15  
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7 Wiring Diagram  
16  
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8 Operation Details  
8.1. Basic Operation  
Inverter control, which equipped with a microcomputer in determining the most suitable operating mode as time passes,  
automatically adjust output power for maximum comfort always.  
In order to achieve the suitable operation mode, the microcomputer maintains the set temperature by measuring the  
temperature of environment and performing temperature shifting.  
8.1.1.  
Temperature Shifting Flow  
The compressor at outdoor unit is operating following the frequency instructed by the microcomputer at indoor unit that judging the  
condition according to internal setting temperature.  
17  
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8.1.2.  
Cooling Operation  
8.1.2.1. Thermostat control  
Compressor is OFF when Intake Air Temperature - Internal Setting Temperature < -1.5°C.  
Compressor is ON after waiting for 3 minutes, if the Intake Air Temperature - Internal Setting Temperature > Compressor OFF  
point.  
8.1.3.  
Soft Dry Operation  
8.1.3.1. Thermostat control  
Compressor is OFF when Intake Air Temperature - Internal Setting Temperature < -2.0°C.  
Compressor is ON after waiting for 3 minutes, if the Intake Air Temperature - Internal Setting Temperature > Compressor OFF  
point.  
8.1.4.  
Heating Operation  
8.1.4.1. Thermostat control  
Compressor is OFF when Intake Air Temperature - Internal Setting Temperature > +2.0°C.  
Compressor is ON after waiting for 3 minutes, if the Intake Air Temperature - Internal Setting Temperature < Compressor OFF  
point.  
18  
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8.1.5.  
Automatic Operation  
This mode can be set using remote control and the operation is decided by remote control setting temperature, indoor intake air  
temperature and outdoor air temperature.  
During operation mode judgment, indoor fan motor (with speed of Lo-) and outdoor fan motor are running for 30 seconds to detect  
the indoor intake and outdoor air temperature. The operation mode is decided based on below chart.  
Values of T1, T2, and T3 depend on remote control setting temperature, as shown in below table. After the adjustment of T1, T2  
and T3 values, the operation mode for that particular environment and remote control setting is judged and performed, based on  
the above operation mode chart, every 30 minutes.  
Remote Control Setting Temperature (°C)  
T1  
+10  
+8  
+7  
+6  
T2  
-3  
-3  
-3  
-3  
T3  
-5  
-7  
-7  
-8  
16 ~ 18  
19 ~ 22  
23 ~ 26  
27 ~ 30  
There is a temperature shifting on T1, T2, and T3 if the operation mode judged is changed from Cooling/Soft Dry to Heating or vice  
verse.  
Operation Mode change from  
Cooling/Soft Dry Heating  
Heating Cooling/Soft Dry  
Temperature shifts (°C)  
-2  
+2  
Example of operation mode chart adjustment:  
From the above table, if remote control setting temperature = 25,  
T1 = 25 + 7 = 32; T2 = 25 - 3 = 22; T3 = 25 - 7 = 18  
The operation mode chart for this example is as shown in below figure and the operation mode to be performed will depend on  
indoor intake air temperature and outdoor air temperature at the time when the judgment is made.  
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8.1.6.  
Indoor Fan Motor Operation  
A. Basic Rotation Speed (rpm)  
Required rotation speed for fan is set to respond to the remote control setting (10 rpm unit)  
[Cooling, Dry, Fan]  
Remote Control  
Tab (rpm)  
E15D  
PSHI  
600  
680  
800  
O
Hi  
560  
590  
700  
O
O
O
O
Lo  
400  
430  
510  
SSLo  
200  
200  
200  
SHI  
560  
640  
750  
Me+  
495  
563  
660  
Me  
480  
510  
600  
Me-  
425  
488  
560  
Lo-  
370  
410  
480  
SLo  
310  
350  
410  
E18D  
E21D  
[Heating]  
Remote Control  
Tab (rpm)  
E15D  
PSHi  
650  
740  
870  
SSHi  
610  
690  
820  
O
O
O
O
O
Lo  
480  
490  
580  
SSLo  
200  
200  
200  
SHi  
600  
640  
770  
Me+  
545  
618  
745  
Me  
540  
560  
670  
Me-  
495  
553  
655  
Lo-  
440  
490  
570  
SLo  
300  
320  
370  
E18D  
E21D  
B. Indoor Fan Control  
i. Indoor fan control operation outline  
1. Cooling / Dry  
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2. Heating  
ii. Auto Fan Speed  
1. Cooling  
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2. Heating  
Note:  
a. UP:  
If move from Lo, the fan speed will be shifted to Maximum 1520 rpm.  
If move from Maximum, the fan speed no change.  
In up zone, 10 rpm is added for every 10s until Maximum 1520 rpm.  
b. DOWN:  
The fan speed will be decreased one step every 10 sec. until Minimum 1270 rpm.  
c. Current Output Fixed:  
Maintain at present fan speed.  
d. Instantaneous Maximum:  
Fan speed will be increased to maximum auto fan speed.  
e. Temperature in ( ) is for Powerful Mode operation.  
C. Fan Motor Control  
1. Motor specification  
High voltage PWM Motor  
2. Feedback Control  
a. Number-of-rotations feedback  
Immediately after the fan started, rpm is checked and duty is added, and feedback control is performed. For high voltage  
PWM motor, it is done once every 0.5 second.  
b. Offset duty T max/min limit  
High voltage PWM motor has maximum offset duty.  
(Refer Indoor fan motor control basic rotation speed)  
3. Abnormal Detection Control  
Conditions:  
a. Out of rhythm signal input  
b. If feedback number of rotations exceeded #2550 r/min or when less than #50 r/min.  
Control: Fans stop  
Return: Restart after 5 seconds  
* It will not detect the out of rhythm condition within 5s for phase control motor (PWM motor is when duty=0) after start.  
A fan stops when condition (1) and (2) happen within 25.0 seconds after fan starting, and if this happens for continuously  
7 times, it will not retry.  
FM lock processing  
4. Restart Prohibition Control  
Restart is prohibited within 5s for phase control motor (PWM motor is when duty=0) after fan stop (except re-ON the power  
supply).  
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D. Deodorizing Control  
i. Control condition  
Control at cooling/dry operation and auto fan speed.  
No Deodorizing Control is performed during ON timer standby operation and during Anti-freezing control prevention.  
ii. Operation  
The odor status is arranged as below and it is shifted as follow.  
* When COMP is ON  
(Shift to 4 when COMP is OFF)  
* When COMP is OFF  
(Shift to 1 when COMP is ON)  
* Start from 4 if the Thermostat is OFF during the start operation.  
1 2 3  
4 5 6 7 6 ←→ 7  
Odor Status  
1
2
3
4
5
6
7
6.7.6...  
1
Status Shift  
ON  
OFF  
ON  
according to COMP  
Status Shift  
according  
Cooling  
zone  
40  
50  
30  
90  
20  
90  
20.90.20...  
to time (s)  
Dry zone  
ON  
Cooling  
zone  
Dry zone  
Auto Fan Speed  
SLo  
Fan Speed  
OFF SSLo  
SSLo OFF SSLo OFF SSLo.OFF...  
8.1.7.  
Outdoor Fan Motor Operation  
Outdoor fan motor is operated with 15 fan speed. It starts when compressor starts operation and it stops 30 seconds after  
compressor stops operation for speed no.8.  
No.  
RPM during Fan Speed (rpm)  
E21D  
75  
75  
70  
68  
64  
62  
58  
50  
45  
40  
35  
30  
25  
20  
15  
E18D  
73  
73  
68  
66  
62  
60  
58  
50  
45  
40  
35  
30  
25  
20  
15  
E15D  
71  
71  
66  
64  
60  
60  
58  
50  
45  
40  
35  
30  
25  
20  
15  
15  
14  
13  
12  
11  
10  
9
8
7
6
5
4
3
2
1
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8.1.8.  
Airflow Direction  
1. There are one types of airflow, vertical airflow (directed by horizontal vane).  
2. Control of airflow direction can be automatic (angles of direction is determined by operation mode, heat exchanger temperature  
and intake air temperature) and manual (angles of direction can be adjusted using remote control).  
8.1.8.1. Vertical Airflow  
Operation Mode  
Airflow Direction  
Vane Angle (°)  
1
2
3
4
5
Heating  
Auto with Heat Exchanger  
Temperature  
A
B
C
D
Downward fix  
Downward fix  
Upward fix  
70  
70  
20  
20  
Upward fix  
Manual  
Auto  
Manual  
20  
20  
-
-
-
-
-
70  
70  
Cooling, Soft Dry and Ion  
20 ~ 70  
-
1. Automatic vertical airflow direction can be set using remote control; the vane swings up and down within the angles as stated  
above. For heating mode operation, the angle of the vane depends on the indoor heat exchanger temperature as Figure 1  
below. When the air conditioner is stopped using remote control, the vane will shift to close position.  
2. Manual vertical airflow direction can be set using remote control; the angles of the vane are as stated above and the positions  
of the vane are as Figure 2 below. When the air conditioner is stopped using remote control, the vane will shift to close position.  
8.1.9.  
Quiet operation (Cooling Mode/Cooling area of Dry Mode)  
A. Purpose  
To provide quiet cooling operation compare to normal operation.  
B. Control condition  
a. Quiet operation start condition  
When quietbutton at remote control is pressed.  
Quiet LED illuminates.  
b. Quiet operation stop condition  
1. When one of the following conditions is satisfied, quiet operation stops:  
a. Powerful button is pressed.  
b. Stop by OFF/ON switch.  
c. Timer offactivates.  
d. Quiet button is pressed again.  
2. When quiet operation is stopped, operation is shifted to normal operation with previous setting.  
3. When fan speed is changed, quiet operation is shifted to quiet operation of the new fan speed.  
4. When operation mode is changed, quiet operation is shifted to quiet operation of the new mode.  
5. During quiet operation, if timer onactivates, quiet operation maintains.  
6. After off, when on back, quiet operation is not memorised.  
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C. Control contents  
1. Fan speed is changed from normal setting to quiet setting of respective fan speed.  
This is to reduce sound of Hi, Me, Lo for 3dB.  
2. Fan speed for quiet operation is -1 step from setting fan speed.  
8.1.9.1. Quiet operation (Heating)  
A. Purpose  
To provide quiet heating operation compare to normal operation.  
B. Control condition  
a. Quiet operation start condition  
When quietbutton at remote control is pressed.  
Quiet LED illuminates.  
b. Quiet operation stop condition  
1. When one of the following conditions is satisfied, quiet operation stops:  
a. Powerful button is pressed.  
b. Stop by OFF/ON switch.  
c. Timer offactivates.  
d. Quiet button is pressed again.  
2. When quiet operation is stopped, operation is shifted to normal operation with previous setting.  
3. When fan speed is changed, quiet operation is shifted to quiet operation of the new fan speed.  
4. When operation mode is changed, quiet operation is shifted to quiet operation of the new mode, except fan only mode.  
5. During quiet operation, if timer onactivates, quiet operation maintains.  
6. After off, when on back, quiet operation is not memorised.  
C. Control contents  
a. Fan Speed manual  
1. Fan speed is changed from normal setting to quiet setting of respective fan speed.  
This is to reduce sound of Hi, Me, Lo for 3dB.  
2. Fan speed for quiet operation is -1 step from setting fan speed.  
3. Fan Speed Auto  
Indoor FM RPM depends on pipe temp sensor of indoor heat exchanger.  
25  
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8.1.10. Powerful Mode Operation  
When the powerful mode is selected, the internal setting temperature will shift to achieve the setting temperature quickly.  
(a) Cooling Operation  
(b) Soft Dry Operation  
(c) Heating Operation  
8.1.11. 24-Hour Real Time Timer Control  
ON Timer  
ON timer can be set using remote control, the unit with timer set will start operate earlier than the setting time. This is to provide  
a comfortable environment when reaching the set ON time.  
Outdoor fan-ON instructions are transmitted to outdoor unit 60 minutes before setting time, then sampling the outdoor / indoor  
temperature with indoor fan at Lo- for 30 seconds. After detecting the indoor/outdoor temperature, the unit determines the  
operation starting time according to the load. However, when outdoor unit is operating, the preparation starting time will be set  
to minimum.  
OFF Timer  
When the OFF timer is set by using the remote control, the unit stop operate according to the desired setting.  
Notes:  
1. By pressing ON/OFF operation button, the ON Timer/OFF Timer setting will not be cancelled.  
2. To cancel the previous timer setting, press CANCEL button.  
3. To activate the previous timer setting, press SET button.  
4. If main power supply is switched off, the Timer setting will be cancelled.  
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8.1.12. Auto Restart Control  
1. When the power supply is cut off during the operation of air conditioner, the compressor will re-operate within three to four  
minutes (there are 10 patterns between 2 minutes 58 seconds and 3 minutes 52 seconds to be selected randomly) after power  
supply resumes.  
2. This type of control is not applicable during ON/OFF Timer setting.  
8.1.13. Indication Panel  
LED  
Color  
POWER  
Green  
TIMER  
Orange  
QUIET  
Orange  
POWERFUL  
Orange  
AIR SWING  
Orange  
Light ON  
Light OFF  
Operation ON  
Operation OFF  
Timer Setting ON  
Timer Setting OFF  
Quiet Mode ON  
Quiet Mode OFF  
Powerful Mode ON  
Powerful Mode OFF Auto Air Swing OFF  
Auto Air Swing ON  
Note:  
If POWER LED is blinking, the possible operations of the unit are Hot Start, during Deice operation, operation mode  
judgment, or delay ON timer sampling.  
If Timer LED is blinking, there is an abnormality operation occurs.  
8.1.14. Drain Pump Control Operation  
To drain out the condensed watar trapped in the drain pan in order to prevent the condensed water from overflowing from the  
drain pan and leaking.  
Drain Pump starts to operate 10 sec. after compressor and Indoor fan ON.  
Drain Pump stop to operate 90 sec. after compressor OFF.  
Drain Pump Error  
Drain Pump Error occurs when:  
- Within 20 minutes, the float switch is ON twice.  
- Float switch is ON continuously for 2 minutes 30 seconds.  
When error occurs, the timer indicator blinks and the unit stops its operation.  
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8.2. Protection Control Features  
8.2.1.  
Protection Control For All Operations  
8.2.1.1. Time Delay Safety Control  
1. The compressor will not start for three minutes after stop of operation.  
2. This control is not applicable if the power supply is cut off for 20 seconds and on again or after 4-way valve deices condition.  
8.2.1.2. 30 Seconds Forced Operation  
1. Once the compressor starts operation, it will not stop its operation for 30 seconds.  
2. However, it can be stopped using remote control or Auto Switch at indoor unit.  
8.2.1.3. Total Running Current Control  
1. When the outdoor unit total running current (AC) exceeds X value, the frequency instructed for compressor operation will be  
decreased.  
2. If the running current does not exceed X value for five seconds, the frequency instructed will be increased.  
3. However, if total outdoor unit running current exceeds Y value, compressor will be stopped immediately for 2 minutes.  
Model  
E15D  
E18D  
E21D  
Operation Mode  
Cooling/Soft Dry (A)  
Cooling/Soft Dry (B) & (C)  
Heating  
X (A)  
7.20  
6.30  
8.60  
Y (A)  
17  
17  
X (A)  
8.74  
7.70  
Y (A)  
17  
17  
X (A)  
11.02  
9.59  
Y (A)  
17  
17  
17  
10.71  
17  
11.53  
17  
4. The first 30 minutes of cooling operation, (A) will be applied.  
8.2.1.4. IPM (Power transistor) Prevention Control  
A. Overheating Prevention Control  
1. When the IPM temperature rises to 100°C, compressor operation will stop immediately.  
2. Compressor operation restarts after three minutes the temperature decreases to 95°C.  
B. DC Peak Current Control  
1. When electric current to IPM exceeds set value of 22.33 A, the compressor will stop operate. Then, operation will restart  
after three minutes.  
2. If the set value is exceeded again more than 30 seconds after the compressor starts, the operation will restart after 1 minute.  
3. If the set value is exceeded again within 30 seconds after the compressor starts, the operation will restart after one minute.  
If this condition repeats continuously for seven times, all indoor and outdoor relays will be cut off.  
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8.2.1.5. Compressor Overheating Prevention Control  
Instructed frequency for compressor operation will be regulated by compressor discharge temperature. The changes of frequency  
are as below figure.  
8.2.1.6. Low Pressure Prevention Control (Gas Leakage Detection)  
a. Control start conditions  
Control will perform when (1) - (3) condition continues operation for 5 minute and (4) is fulfill.  
1. During cooling and dry operation: Frequency more than normal Fcmax 78 Hz (E15D), 86 Hz (E18D), 102 Hz (E21D).  
During heating operation: Frequency more than normal Fh 71 Hz (E15D), 86 Hz (E18D), 92 Hz (E21D).  
2. Outdoor total current I cooling: Ib I Ia  
Heating: Ib I Ic  
Ic = Ia = 1.65 A  
Ib = 0.65 A  
3. It is not during deice operation.  
4. During cooling and dry operation: indoor suction-indoor piping temperature is below 4°C.  
During of heating operation: Indoor piping temperature-indoor suction is under 5°C.  
Control contents:  
compressor stops (restart after 3 minutes)  
if happen 2 times within (20 minutes), perform the following operation  
1) Unit stop operation  
2) Timer LED blink and F91indicated  
8.2.1.7. Low Frequency Protection Control 1  
When the compressor operate at frequency lower than 25 Hz continued for 20 minutes, the operation frequency will be increased  
to 24 Hz for two minutes.  
8.2.1.8. Low Frequency Protection Control 2  
When all the below conditions occur, minimum value (Freq. MIN) for the frequency instructed to compressor will change to 30 Hz  
for cooling mode operation and 20 Hz for heating mode operation.  
Temperature, T, for:  
Indoor intake air (°C)  
Outdoor air (°C)  
Cooling/Soft Dry  
Heating  
14 or T 28  
4 or T 24  
T
T
14 or T 30  
13 or T 38  
T
T
Indoor heat exchanger (°C)  
T
30  
T
0
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8.2.2.  
Protection Control For Cooling & Soft Dry Operation  
8.2.2.1. Outdoor Air Temperature Control  
The compressor operating frequency is regulated in accordance to the outdoor air temperature as shown in the diagram below.  
This control will begin one minute after the compressor starts.  
8.2.2.2. Cooling Overload Control  
i. Pipe temperature limitation/restriction  
Detects the Outdoor pipe temperature and carry out below restriction/limitation (Limit the compressor Operation frequency)  
The compressor stop if outdoor pipe temperature exceeds 63°C  
If the compressor stops 4 times in 20 minutes, Timer LED blinking (F95: outdoor high pressure rise protection)  
ii. Electrical part temperature rise protection control  
1. Purpose  
To prevent electronic components temperature rise during cooling overload.  
2. Judgement Conditions  
a) Outdoor temperature  
b) Outdoor total current above 5 A.  
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3. Control contents  
In the outdoor fan speed no.  
i) In protectorate Domain A is referred to as min 660 rpm.  
ii) In protectorate Domain B, it is referred to as min 600 rpm.  
4. Condition resolutive  
It is canceled when it stops satisfying all of the above-mentioned.  
8.2.2.3. Anti-Freezing Control  
1. When indoor heat exchanger temperature is lower than 7°C continuously for six minutes, compressor will stop operating.  
2. Compressor will resume its operation three minutes after the indoor heat exchanger is higher than 13°C.  
3. At the same time, indoor fan speed increase +20 rpm compared to its normal operation.  
4. If indoor heat exchanger temperature is higher than 13°C for five minutes, the fan speed will return to its normal operation.  
8.2.2.4. Anti-Dew Formation Control  
a. Purpose  
To prevent dew.  
b. Control start conditions  
When indoor are ceiling floor, duct and mini casette.  
c. Control contents  
Hz control is carried out according to the spray prevention status transmitted from indoor.  
Spray prevention  
status(transmitted indoor)  
Control contents  
Relative control domain  
MAX domain  
Usually, control  
On tap up/10 seconds  
Changeless  
0 (it usually controls  
1 (rise)  
2 (changeless)  
3 (down)  
Usually, control  
Relative change control priority  
Changeless  
-2 Hz/10 seconds  
-2 Hz/10 seconds  
Change is once to 10 seconds.  
* Once the standup went into the down domain by Fcmax as for the Fcmax domain, it shifts to relative change control domain.  
When the higher rank of relative control has this control and the status signal of 2-3 has come out.  
Relative change control is stopped and follows directions of spray control.  
Priority is given to the which is larger when freeze prevention down status and spray prevention down status are transmitted  
simultaneously.  
In the case of spray status 0, it is referred to as maxFc.  
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8.2.3.  
Protection Control For Heating Operation  
8.2.3.1. Intake Air Temperature Control  
Compressor will operate at Max freq 94 (E15D), 128 (E18D, E21D) Hz if either one of the below conditions occur:  
1. When the indoor intake air temperature is less than 21°C and remote control setting fan speed is lower Me-.  
2. When the indoor intake air temperature is 35°C or above.  
8.2.3.2. Outdoor Air Temperature Control  
The Max current value is regulated in accordance to the outdoor air temperature as shown in the below figures.  
8.2.3.3. Overload Protection Control  
The compressor operating frequency is regulated in accordance to indoor heat exchanger temperature as shown in below figures.  
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8.2.3.4. Deice Control  
Deice starts to prevent frosting at outdoor heat exchanger.  
Deice operation detection commences after minimum 60 minutes of Heating Operation.  
The outdoor heat exchanger temperature drops below 3°C for long period (minimum 40 minutes) during compressor is in  
operation, the deice operation may starts.  
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9 Operating Instructions  
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10 Installation And Servicing Air Conditioner Using R410A  
10.1. Outline  
10.1.1. About R410A Refrigerant  
1. Converting air conditioners to R410A  
Since it was declared in1974 that chlorofluorocarbons (CFC), hydro chlorofluorocarbons (HCFC) and other substances pose a  
destructive danger to the ozone layer in the earth´s upper stratosphere (20 to 40 km above the earth), measures have been  
taken around the world to prevent this destruction.  
The R22 refrigerant which has conventionally been used in ACs is an HCFC refrigerant and, therefore, possesses this ozone-  
destroying potential. International regulations (the Montreal Protocol on Ozone-Damaging Substances) and the domestic laws  
of various countries call for the early substitution of R22 by a refrigerant which will not harm the ozone layer.  
In ACs, the HFC refrigerant which has become the mainstream alternative is called R410A.Compared with R22, the  
pressure of R410A is approximately 1.6 times as high at the same refrigerant temperature, but the energy efficiency is about  
the same. Consisting of hydrogen (H), fluorine (F) and carbon (C), R410A is an HFC refrigerant. Another typical HFC  
refrigerant is R407C. While the energy efficiency of R407C is somewhat inferior to that of R410A, it offers the advantage  
of having pressure characteristics which are about the same as those of R22, and is used mainly in packaged ACs.  
2. The characteristics of HFC (R410A) refrigerants  
a. Chemical characteristics  
The chemical characteristics of R410A are similar to those of R22 in that both are chemically stable, non-flammable  
refrigerants with low toxicity.  
However, just like R22, the specific gravity of R410A gas is heavier than that of air. Because of this, it can cause an oxygen  
deficiency if it leaks into a closed room since it collects in the lower area of the room. It also generates toxic gas when it is  
directly exposed to a flame, so it must be used in a well ventilated environment where it will not collect.  
Table 1 Physical comparison of R410A and R22  
R410A  
R32/R125 (50/50)  
-51.4  
R22  
R22 (100)  
-40.8  
Composition (wt%)  
Boiling point (°C)  
Vaporizing pressure (25°C)  
Saturated vapor density  
Flammability  
Ozone-destroying point (ODP)  
Global-warming point (GWP)  
1.56 Mpa (15.9 kgf/cm2)  
64.0 kg/m3  
Non-flammable  
0
0.94 Mpa (9.6 kgf/cm2)  
44.4 kg/m3  
Non-flammable  
0.055  
1730  
1700  
b. Compositional change (pseudo-azeotropic characteristics)  
R410A is a pseudo-azeotropic mixture comprising the two components R32 and R125. Multi-component refrigerants with  
these chemical characteristics exhibit little compositional change even from phase changes due to vaporization (or  
condensation), which means that there is little change in the circulating refrigerant composition even when the refrigerant  
leaks from the gaseous section of the piping.  
Accordingly, R410A can be handled in almost the same manner as the single-component refrigerant R22. However, when  
charging, because there is a slight change in composition between the gas phase and the liquid phase inside a cylinder or  
other container, charging should basically begin with the liquid side.  
c. Pressure characteristics  
As seen in Table 2, the gas pressure of R410A is approximately 1.6 times as high as that of R22 at the same refrigerant  
temperature, which means that special R410A tools and materials with high-pressure specifications must be used for all  
refrigerant piping work and servicing.  
Table 2 Comparison of R410A and R22 saturated vapor density  
Unit: MPa  
Refrigerant Temperature (°C)  
R410A  
0.30  
0.70  
1.35  
2.32  
3.73  
4.15  
R22  
0.14  
0.40  
0.81  
1.43  
2.33  
2.60  
-20  
0
20  
40  
60  
65  
42  
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d. R410A refrigerating machine oil  
Conventionally, mineral oil or a synthetic oil such as alkylbenzene has been used for R22 refrigerating machine oil. Because  
of the poor compatibility between R410A and conventional oils like mineral oil, however, there is a tendency for the  
refrigerating machine oil to collect in the refrigerating cycle. For this reason, polyester and other synthetic oils which have  
a high compatibility with R410A are used as refrigerating machine oil.  
Because of the high hygroscopic property of synthetic oil, more care must be taken in its handling than was necessary with  
conventional refrigerating machine oils. Also, these synthetic oils will degrade if mixed with mineral oil or alkylbenzene,  
causing clogging in capillary tubes or compressor malfunction. Do not mix them under any circumstances.  
10.1.2. Safety Measures When Installing/Servicing Refrigerant Piping  
Cause the gas pressure of R410A is approximately 1.6 times as high as that of R22, a mistake in installation or servicing could  
result in a major accident. It is essential that you use R410A tools and materials, and that you observe the following precautions  
to ensure safety.  
1. Do not use any refrigerant other than R410A in ACs that have been used with R410A.  
2. If any refrigerant gas leaks while you are working, ventilate the room. Toxic gas may be generated if refrigerant gas is exposed  
to a direct flame.  
3. When installing or transferring an AC, do not allow any air or substance other than R410A to mix into the refrigeration cycle. If  
it does, the pressure in the refrigeration cycle can become abnormally high, possibly causing an explosion and/or injury.  
4. After finishing the installation, check to make sure there is no refrigerant gas leaking.  
5. When installing or transferring an AC, follow the instructions in the installation instructions carefully. Incorrect installation can  
result in an abnormal refrigeration cycle or water leakage, electric shock, fire, etc.  
6. Do not perform any alterations on the AC unit under any circumstances. Have all repair work done by a specialist. Incorrect  
repairs can result in an water leakage, electric shock, fire, etc.  
10.2. Tools For Installing/Servicing Refrigerant Piping  
10.2.1. Necessary Tools  
In order to prevent an R410A AC from mistakenly being charged with any other refrigerant, the diameter of the 3-way valve service  
port on the outdoor unit has been changed. Also, to increase its ability to withstand pressure, the opposing dimensions have been  
changed for the refrigerant pipe flaring size and flare nut. Accordingly, when installing or servicing refrigerant piping, you must have  
both the R410A and ordinary tools listed below.  
Table 3 Tools for installation, transferring or replacement  
Type of work  
Ordinary tools  
R410A tools  
Flaring  
Flaring tool (clutch type), pipe cutter,  
reamer  
Copper pipe gauge for clearance  
Adjustment, flaring tool (clutch type)*1)  
Bending, connecting pipes  
Torque wrench (nominal diameter 1/4,  
3/8,1/2). Fixed spanner (opposing sides  
12 mm, 17 mm, 19 mm). Adjustable  
wrench, Spring bender  
Air purging  
Vacuum pump. Hexagonal wrench  
(opposing sides 4 mm)  
Manifold gauge, charging hose, vacuum  
pump adaptor  
Gas leak inspection  
Gas leak inspection fluid or soapy water  
Electric gas leak detector for HFC  
refrigerant*2)  
*1) You can use the conventional (R22) flaring tool. If you need to buy a new tool, buy the R410A type.  
*2) Use when it is necessary to detect small gas leaks.  
For other installation work, you should have the usual tools, such as screwdrivers (+,-), a metal-cutting saw, an electrical drill, a hole  
core drill (65 or 70 dia.), a tape measure, a level, a thermometer, a clamp meter, an insulation tester, a voltmeter, etc.  
Table 4 Tools for serving  
Type of work  
Refrigerant charging  
Ordinary tools  
R410A tools  
Electronic scale for refrigerant charging.  
Refrigerant cylinder. Charging orifice and  
packing for refrigerant cylinder  
Brazing (Replacing refrigerating cycle Nitrogen blow set (be sure to use nitrogen  
part*1)  
blowing for all brazing), and brazing  
machine  
*1) Always replace the dryer of the outdoor unit at the same time. The replacement dryer is wrapped in a vacuum pack. Replace  
it last among the refrigerating cycle parts. Start brazing as soon as you have opened the vacuum pack, and begin the vacuuming  
operation within 2 hours.  
43  
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10.2.2. R410A Tools  
1. Copper tube gauge for clearance adjustment  
(used when flaring with the conventional flaring tool (clutch  
type))  
This gauge makes it easy to set the clearance for the  
copper tube to 1.0-1.5 mm from the clamp bar of the  
flaring tool.  
Fig. 1 Copper tube gauge for clearance adjustment  
2. Flaring tool (clutch type)  
In the R410A flaring tool, the receiving hole for the  
clamp bar is enlarged so the clearance from the clamp  
bar can be set to 0-0.5 mm, and the spring inside the  
tool is strengthened to increase the strength of the pipe-  
expanding torque. This flaring tools can also be used  
with R22 piping, so we recommend that you select it if  
you are buying a new flaring tool.  
Fig. 2 Flaring tool (clutch type)  
3. Torque wrenches  
Fig. 3 Torque wrenches  
R410A wrenches  
Table 5  
Conventional wrenches  
For 1/4 (opposite side x torque)  
For 3/8 (opposite side x torque)  
For 1/2 (opposite side x torque)  
17 mm x 18 N.m (180 kgf.cm)  
22 mm x 42 N.m (420 kgf.cm)  
24 mm x 55 N.m (550 kgf.cm)  
17 mm x 18 N.m (180 kgf.cm)  
22 mm x 42 N.m (420 kgf.cm)  
26 mm x 55 N.m (550 kgf.cm)  
4. Manifold gauge  
Because the pressure is higher for the R410A type, the conventional type cannot be used.  
Table 6 Difference between R410A and conventional high / low-pressure gauges  
Conventional gauges  
-76 cmHg - 35 kgf/cm3  
-76 cmHg - 17 kgf/cm3  
R410A gauges  
High-pressure gauge (red)  
Low-pressure gauge (blue)  
-0.1 - 5.3 Mpa -76 cmHg - 53 kgf/cm3  
-0.1 - 3.8 Mpa -76 cmHg - 38 kgf/cm3  
The shape of the manifold ports has been changed to prevent the possibility of mistakenly charging with another type of  
refrigerant.  
Table 7 Difference between R410A and conventional manifold port size  
Conventional gauges  
R410A gauges  
Port size  
7/16 UNF 20 threads  
1/2 UNF 20 threads  
44  
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5. Charging hose  
The pressure resistance of the charging hose has been  
raised to match the higher pressure of R410A. The hose  
material has also been changed to suit HFC use, and  
the size of the fitting has been changed to match the  
manifold ports.  
Fig. 4 Manifold gauge charging hose  
Table 8 Difference between R410A and conventional charging hoses  
Conventional hoses  
3.4 MPa (35 kgf/cm3)  
17.2 MPa (175 kgf/cm3)  
NBR rubber  
R410A hoses  
5.1 MPa (52 kgf/cm3)  
27.4 MPa (280 kgf/cm3)  
HNBR rubber Nylon coating inside  
Pressure  
resistance  
Working pressure  
Bursting pressure  
Material  
6. Vacuum pump adaptor  
When using a vacuum pump for R410A, it is necessary  
to install an electromagnetic valve to prevent the  
vacuum pump oil from flowing back into the charging  
hose. The vacuum pump adaptor is installed for that  
purpose. if the vacuum pump oil (mineral oil) becomes  
mixed with R410A, it will damage the unit.  
Fig. 5 Vacuum pump adaptor  
7. Electric gas leak detector for HFC refrigerant  
The leak detector and halide torch that were used with  
CFC and HCFC cannot be used with R410A (because  
there is no chlorine in the refrigerant).  
The present R134a leak detector can be used, but the  
detection sensitivity will be lower (setting the sensitivity  
for R134a at 1, the level for R410A will drop to 0.6).  
For detecting small amounts of gas leakage, use the  
electric gas leak detector for HFC refrigerant. (Detection  
sensitivity with R410A is about 23 g/year).  
Fig. 6 Electric gas leak detector for HFC refrigerant  
45  
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8. Electronic scale for refrigerant charging  
Because of the high pressure and fast vaporizing speed  
of R410A, the refrigerant cannot be held in a liquid  
phase inside the charging cylinder when charging is  
done using the charging cylinder method, causing  
bubbles to form in the measurement scale glass and  
making it difficult to see the reading. (Naturally, the  
conventional R22 charging cylinder cannot be used  
because of the differences in the pressure resistance,  
scale gradation, connecting port size, etc.)  
The electronic scale has been strengthened by using a  
structure in which the weight detector for the refrigerant  
cylinder is held by four supports. It is also equipped with  
two connection ports, one for R22 (7/16 UNF, 20  
threads) and one for R410A (1/2 UNF, 20 threads), so  
it can also be used for conventional refrigerant charging.  
Fig. 7 Electronic scale for refrigerant charging  
There are two types of electronic scales, one for 10-kg  
cylinders and one for 20-kg cylinders. (The 10-kg  
cylinder is recommended.)  
Refrigerant charging is done manually by opening and  
closing the valve.  
9. Refrigerant cylinders  
The R410A cylinders are labeled with the refrigerant  
name, and the coating color of the cylinder protector is  
pink, which is the color stipulated by ARI of the U.S.  
Cylinders equipped with a siphon tube are available to  
allow the cylinder to stand upright for liquid refrigerant  
charging.  
Fig. 8 Refrigerant cylinders  
10. Charging orifice and packing for refrigerant cylinders  
The charging orifice must match the size of the charging  
hose fitting (1/2 UNF, 20 threads).  
The packing must also be made of an HFC-resistant  
material.  
Fig. 9 Charging orifice and packing  
10.2.3. R410A Tools Which Are Usable for R22 Models  
Table 9 R410A tools which are usable for R22 models  
R410A tools  
Usable for R22 models  
(1)  
(2)  
(3)  
(4)  
(5)  
(6)  
(7)  
(8)  
(9)  
Copper tube gauge for clearance adjustment  
Flaring tool (clutch type)  
Manifold gauge  
Charging hose  
OK  
OK  
NG  
NG  
OK  
NG  
OK  
NG  
NG  
Vacuum pump adaptor  
Electric gas leak detector for HFC refrigerant  
Electronic scale for refrigerant charging  
Refrigerant cylinder  
Charging orifice and packing for refrigerant cylinder  
46  
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10.3. Refrigerant Piping Work  
10.3.1. Piping Materials  
It is recommended that you use copper and copper alloy jointless pipes with a maximum oil adherence of 40 mg/10m. Do not use  
pipes that are crushed, deformed, or discolored (especially the inside surface). If these inferior pipes are used, impurities may clog  
the expansion valves or capillaries.  
Because the pressure of ACs using R410A is higher than those using R22, it is essential that you select materials that are  
appropriate for these standards.  
The thickness of the copper tubing used for R410A is shown in Table 10. Please be aware that tubing with a thickness of only 0.7  
mm is also available on the market, but this should never be used.  
Table 10 Copper tube thickness (mm)  
Soft pipe  
Thickness (mm)  
Nominal diameter  
Outside diameter (mm)  
R410A  
0.80  
0.80  
(Reference) R22  
1/4  
3/8  
1/2  
6.35  
9.52  
12.7  
0.80  
0.80  
0.80  
0.80  
10.3.2. Processing and Connecting Piping Materials  
When working with refrigerant piping, the following points must  
be carefully observed: no moisture od dust must be allowed to  
enter the piping, and there must be no refrigerant leaks.  
1. Procedure and precautions for flaring work  
a. Cut the pipe  
Use a pipe cutter, and cut slowly so the pipe will not be  
deformed.  
b. Remove burrs and clean shavings from the cut surface  
If the shape of the pipe end is poor after removing burrs,  
or if shavings adhere to the flared area, it may lead to  
refrigerant leaks.  
To prevent this, turn the cut surface downward and  
remove burrs, then clean the surface, carefully.  
Fig. 10 Flaring dimensions  
c. Insert the flare nut (be sure to use the same nut that is  
used on the AC unit)  
d. Flaring  
Check the clamp bar and the cleanliness of the copper  
pipe.  
Be sure to use the clamp bar to do the flaring with  
accuracy. Use either an R410A flaring tool, or a  
conventional flaring tool. flaring tools come in different  
sizes, so be sure to check the size before using. When  
using a conventional flaring tool, use the copper pipe  
gauge for clearance adjustment, etc., to ensure the  
correct A dimension (see Fig. 10)  
Fig. 11 Relation between the flare nut structure and flaring tool end  
47  
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Table 11 R410A flaring dimensions  
Wall thickness  
Nominal  
diameter  
Outside  
diameter  
(mm)  
A (mm)  
Conventional flaring tool  
Clutch type  
1.0 - 1.5  
1.0 - 1.5  
1.0 - 1.5  
(mm)  
R410A flaring  
tool, clutch type  
Wing-nut type  
1.5 - 2.0  
1.5 - 2.0  
1/4  
3/8  
1/2  
6.35  
9.52  
12.70  
0.8  
0.8  
0.8  
0 - 0.5  
0 - 0.5  
0 - 0.5  
2.0 - 2.5  
Table 12 R22 flaring dimensions  
Wall thickness  
Nominal  
diameter  
Outside  
diameter  
(mm)  
A (mm)  
Conventional flaring tool  
(mm)  
R410A flaring  
tool, clutch type  
Clutch type  
Wing-nut type  
1.0 - 1.5  
1/4  
3/8  
1/2  
6.35  
9.52  
12.70  
0.8  
0.8  
0.8  
0 - 0.5  
0 - 0.5  
0 - 0.5  
0.5 - 1.0  
0.5 - 1.0  
0.5 - 1.0  
1.0 - 1.5  
1.5 - 2.0  
Table 13 R410A flare and flare nut dimensions Unit: mm  
Nominal  
diameter  
Outside  
diameter (mm)  
Wall thickness  
(mm)  
A +0, -0.4  
B
C
D
Flare nut  
width  
dimension  
dimension  
dimension  
1/4  
3/8  
1/2  
6.35  
9.52  
12.70  
0.8  
0.8  
0.8  
9.1  
13.2  
16.6  
9.2  
13.5  
16.0  
6.5  
9.7  
12.9  
13  
20  
23  
17  
22  
26  
Table 14 R22 flare and flare nut dimensions Unit: mm  
Nominal  
diameter  
Outside  
diameter (mm)  
Wall thickness  
(mm)  
A +0, -0.4  
B
C
D
Flare nut  
width  
dimension  
dimension  
dimension  
1/4  
3/8  
1/2  
6.35  
9.52  
12.70  
0.8  
0.8  
0.8  
9.0  
13.0  
16.2  
9.2  
13.5  
16.0  
6.5  
9.7  
12.9  
13  
20  
20  
17  
22  
24  
2. Procedure and precautions for flare connection  
a. Check to make sure there is no scratches, dust, etc., on the flare and union.  
b. Align the flared surface with the axial center of the union.  
c. Use a torque wrench, and tighten to the specified torque. The tightening torque for R410A is the same as the conventional  
torque value for R22. Be careful, because if the torque is too weak, it may lead to a gas leak. If it is too strong, it may split  
the flare nut or make it impossible to remove the flare nut.  
Table 15 R410A tightening torque  
Nominal  
diameter  
Outside  
diameter (mm)  
Tightening torque  
N.m (kgf.cm)  
Torque wrench tightening torque  
N.m (kgf.cm)  
1/4  
3/8  
1/2  
6.35  
9.52  
12.70  
14 - 18 (140 - 180)  
33 - 42 (330 -420)  
55 (550)  
18 (180)  
42 (420)  
55 (550)  
10.3.3. Storing and Managing Piping Materials  
1. Types of piping and their storage  
The following is a general classification of the refrigerant pipe materials used for ACs.  
Because the gas pressure of R410A is approximately 1.6 times as high as that of R22, copper pipes with the thickness shown  
in Table 10, and with minimal impurities must be used. Care must also be taken during storage to ensure that pipes are not  
crushed, deformed, or scratched, and that no dust, moisture or other substance enters the pipe interior. When storing sheathed  
copper pipes or plain copper pipes, seal the openings by pinching or taping them securely.  
2. Makings and management  
a. Sheathed copper pipes and copper-element pipes  
When using these pipes, check to make sure that they are the stipulated thickness. For flare nuts, be sure to used the same  
nut that is used on the AC unit.  
48  
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b. Copper pipes  
Use only copper pipes with the thickness given in table 10, and with minimal impurities. Because the surface of the pipe is  
exposed, you should take special care, and also take measures such as marking the pipes to make sure they are easily  
distinguished from other piping materials, to prevent mistaken use.  
3. Precautions during refrigerant piping work  
Take the following precautions on-site when connecting pipes. (Keep in mind that the need to control the entry of moisture and  
dust is even more important that in conventional piping).  
a. Keep the open ends of all pipes sealed until connection with AC equipment is complete.  
b. Take special care when doing piping work on rainy days. The entering of moisture will degrade the refrigerating machine oil,  
and lead to malfunctions in the equipment.  
c. Complete all pipe connections in as short a time as possible. If the pipe must be left standing for a long time after removing  
the seal, it must be thoroughly purged with nitrogen, or dried with a vacuum pump.  
10.4. Installation, Transferring, Servicing  
10.4.1. Inspecting Gas Leaks with a Vacuum Pump for New Installations (Using New  
Refrigerant Piping)  
1. From the viewpoint of protecting the global environment, please do not release refrigerant into the atmosphere.  
a. Connect the projecting side (pin-pushing side) of the charging hose for the manifold gauge to the service port of the 3-way  
valve. (1)  
b. Fully open the handle Lo of the manifold gauge and run the vacuum pump. (2) (If the needle of the low-pressure gauge  
instantly reaches vacuum, re-check step a).)  
c. Continue the vacuum process for at least 15 minutes, then check to make sure the low-pressure gauge has reached -0.1  
MPa (-76 cmHg). Once the vacuum process has finished, fully close the handle Lo of the manifold gauge and stop the  
vacuum pump operation, then remove the charging hose that is connected to the vacuum pump adaptor. (Leave the unit in  
that condition for 1-2 minutes, and make sure that the needle of the manifold gauge does not return.) (2) and (3)  
d. Turn the valve stem of the 2-way valve 90° counter-clockwise to open it, then, after 10 seconds, close it and inspect for a  
gas leak (4)  
e. Remove the charging hose from the 3-way valve service port, then open both the 2-way valve and 3-way valve. (1) (4) (Turn  
the valve stem in the counter-clockwise direction until it gently makes contact. Do not turn it forcefully).  
f. Tighten the service port cap with a torque wrench (18 N.m (1.8 kgf.m)). (5) Then tighten the 2-way valve and 3-way valve  
caps with a torque wrench (42 N.m (4.2 kgf.m)) or (55 N.m (5.5 kgf.m)). (6)  
g. After attaching each of the caps, inspect for a gas leak around the cap area. (5) (6)  
Precautions  
Be sure to read the instructions for the vacuum pump,  
vacuum pump adaptor and manifold gauge prior to use,  
and follow the instructions carefully.  
Make sure that the vacuum pump is filled with oil up to  
the designated line on the oil gauge.  
The gas pressure back flow prevention valve on the  
charging hose is generally open during use. When you  
are removing the charging hose from the service port, it  
will come off more easily if you close this valve.  
Fig. 12 Vacuum pump air purging configuration  
49  
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10.4.2. Transferring (Using New Refrigerant Piping)  
1. Removing the unit  
a. Collecting the refrigerant into the outdoor unit by pumping down  
The refrigerant can be collected into the outdoor unit (pumping down) by pressing the TEST RUN button, even when the  
temperature of the room is low.  
Check to make sure that the valve stems of the 2-way valve and 3-way valve have been opened by turning them counter-  
clockwise. (Remove the valve stem caps and check to see that the valve stems are fully opened position. Always use  
a hex wrench (with 4-mm opposing sides) to operate the valve stems.)  
Press the TEST RUN button on the indoor unit, and allow preliminary operation for 5-6 minutes. (TEST RUN mode)  
After stopping the operation, let the unit sit for about 3 minutes, then close the 2-way valve by turning the valve stem in  
the clockwise direction.  
Press the TEST RUN button on the indoor unit again, and after 2-3 minutes of operation, turn the valve stem of the 3-  
way valve quickly in the clockwise direction to close it, then stop the operation.  
Tighten the caps of the 2-way valve and 3-way valve to the stipulated torque.  
Remove the connection pipes (liquid side and gas side).  
b. Removing the indoor and outdoor units.  
Disconnect the pipes and connecting electric cables from between the indoor and outdoor units.  
Put capped flare nuts onto all of the pipe connections of the indoor and outdoor units, to make sure no dust or other  
foreign matter enters.  
Remove the indoor and outdoor units.  
2. Installing the unit  
Install the unit using new refrigerant piping. Follow the instructions in section 4.1 to evacuate the pipes connecting the indoor  
and outdoor units, and the pipes of the indoor unit, and check for gas leaks.  
10.4.3. AC Units Replacement (Using Existing Refrigerant Piping)  
When replacing an R410A AC unit with another R410A AC unit, you should re-flare the refrigerant piping. Even though the  
replacement AC unit uses the R410A, problems occur when, for example, either the AC unit maker or the refrigerating machine oil  
is different.  
When replacing an R22 AC unit with an R410A AC unit, the following checks and cleaning procedures are necessary but are  
difficult to do because of the chemical characteristics of the refrigerating machine oil (as described in items c) and d) of section  
About R410A Refrigerant). In this case, you should use new refrigerant piping rather than the existing piping.  
1. Piping check  
Because of the different pressure characteristics of R22 and R410A, the design pressure for the equipment is 1.6 times  
different. the wall thickness of the piping must comply with that shown in Table 10, but this is not easy to check. Also, even if  
the thickness is correct, there may be flattened or bent portions midway through the piping due to sharp curves. Buried sections  
of the piping also cannot be checked.  
2. Pipe cleaning  
A large quantity of refrigerating machine oil (mineral oil) adheres to existing pipes due to the refrigeration cycle circulation. If the  
pipes are used just as they are for the R410A cycle, the capacity will be lowered due to the incompatibility of this oil with the  
R410A, or irregularities may occur in the refrigeration cycle. For this reason, the piping must be thoroughly cleaned, but this is  
difficult with the present technology.  
10.4.4. Refrigerant Compatibility (Using R410A Refrigerant in R22 ACs and Vice Versa)  
Do not operate an existing R22 AC with the new R410A refrigerant. Doing so would result in improper functioning of the equipment  
or malfunction, and might lead to a major accident such as an explosion in the refrigeration cycle. Similarly, do not operate an  
R410A AC with R22 refrigerant. The chemical reaction between the refrigerating machine oil used in R410A ACs and the chlorine  
that is contained in R22 would cause the refrigerating machine oil to degrade and lead to malfunction.  
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10.4.5. Recharging Refrigerant During Servicing  
When recharging is necessary, insert the specified amount of new refrigerant in accordance with the following procedure.  
1. Connect the charging hose to the service port of the outdoor unit.  
2. Connect the charging hose to the vacuum pump adaptor. At this time, fully open the 2-way valve and 3-way valve.  
3. Fully open the handle Lo of the manifold gauge, turn on the power of the vacuum pump and continue the vacuum process for  
at least one hour.  
4. Confirm that the low pressure gauge shows a reading of -0.1 Mpa (-76 cmHg), then fully close the handle Lo, and turn off the  
vacuum pump. Wait for 1-2 minutes, then check to make sure that the needle of the Low pressure gauge has not returned. See  
Fig. 13 for the remaining steps of this procedure.  
5. Set the refrigerant cylinder onto the electronic scale, then connect the hose the cylinder and to the connection port for the  
electronic scale. (1)(2)  
Precaution:  
Be sure to set up the cylinder for liquid charging. If you use a cylinder equipped with a siphon tube, you can charge the liquid  
without having to turn the cylinder around  
6. Remove the charging hose of the manifold gauge from the vacuum pump adaptor, and connect it to the connection port of the  
electronic scale. (2)(3)  
7. Open the valve of the refrigerant cylinder, then open the charging valve slightly and close it. Next, press the check valve of the  
manifold gauge and purge the air. (2)(4) (Watch the liquid refrigerant closely at this point.)  
8. After adjusting the electronic scale to zero, open the charging valve, then open the valve Lo of the manifold gauge and charge  
with the liquid refrigerant. (2)(5) (Be sure to read the operating instructions for the electronic scale.)  
9. If you cannot charge the stipulated amount, operate the unit in the cooling mode while charging a little of the liquid at a time  
(about 150 g/time as a guideline). If the charging amount is insufficient from one operation, wait about one minute, then use the  
same procedure to do the liquid charging again.  
Precaution:  
Never use the gas side to allow a larger amount of liquid refrigerant to be charged while operating the unit.  
10. Close the charging valve, and after charging the liquid refrigerant inside the charging hose, fully close the valve Lo of the  
manifold gauge, and stop the operation of the unit. (2)(5)  
11. Quickly remove the charging hose from the service port. (6) If you stop midway through, the refrigerant that is in the cycle will  
be discharged.  
12. After putting on the caps for the service port and operating valve, inspect around the caps for a gas leak. (6)(7)  
Fig. 13 Re-charging refrigerant  
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10.4.6. Brazing  
As brazing requires sophisticated techniques and experiences, it must be performed by a qualified person.  
In order to prevent the oxide film from occurring in the pipe interior during brazing, it is effective to proceed with brazing while letting  
dry nitrogen gas (N2) flow.  
<Brazing Method for Preventing Oxidation>  
1. Attach a reducing valve to the nitrogen gas cylinder.  
2. Apply a seal onto the clearance between the piping and inserted pipe for the nitrogen gas in order to prevent the nitrogen gas  
from flowing backward.  
3. When the nitrogen gas is flowing, be sure to keep the piping end open.  
4. Adjust the flow rate of nitrogen gas so that it is lower than 0.05 m3/h, or 0.02 MPa (0.2 kgf/cm2) by means of the reducing valve.  
5. After taking the steps above, keep the nitrogen gas flowing until the piping cools down to a certain extent (i.e. temperature at  
which pipes are touchable with finger).  
6. Completely remove the flux after brazing.  
Fig. 14 Prevention of Oxidation during Brazing  
Cautions during brazing  
1. General Cautions  
a. The brazing strength should be high as required.  
b. After operation, airtightness should be kept under pressurized condition.  
c. During brazing do not allow component materials to become damaged due to overheating.  
d. The refrigerant pipe work should not become blocked with scale or flux.  
e. The brazed part should not restrict the flow in the refrigerant circuit.  
f. No corrosion should occur from the brazed part.  
2. Prevention of Overheating  
Due to heating, the interior and exterior surfaces of treated metal may oxidize. Especially, when the interior of the refrigerant  
circuit oxidizes due to overheating, scale occurs and stays in the circuit as dust, thus exerting a fatally adverse effect. So,  
make brazing at adequate brazing temperature and with minimum of heating area.  
3. Overheating Protection  
In order to prevent components near the brazed part from overheating damage or quality deterioration due to flame or heat,  
take adequate steps for protection such as (1) by shielding with a metal plate, (2) by using a wet cloth, and (3) by means  
of heat absorbent.  
4. Movement during Brazing  
Eliminate all vibration during brazing to protect brazed joints from cracking and breakage.  
5. Oxidation Preventative  
In order to improve the brazing efficiency, various types of antioxidant are available on the market. However, the  
constituents of these are widely varied, and some are anticipated to corrode the piping materials, or adversely affect HFC  
refrigerant, lubricating oil, etc. Exercise care when using an oxidation preventive.  
10.4.7. Servicing Tips  
The drier must also be replaced whenever replacing the refrigerant cycle parts. Replacing the refrigerant cycle parts first  
before replacing the drier. The drier is supplied in a vacuum pack. Perform brazing immediately after opening the vacuum  
pack, and then start the vacuum within two hours. In addition, the drier also needs to be replaced when the refrigerant has  
leaked completely. (Applicable for drier models only)  
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11 Installation Instructions  
11.1. Safety Precautions  
Read the following SAFETY PRECAUTIONScarefully before installation.  
Electrical work must be installed by a licensed electrician. Be sure to use the correct rating of the power plug and main circuit  
for the model to be installed.  
The caution items stated here must be followed because these important contents are related to safety. The meaning of each  
indication used is as below.  
Incorrect installation due to ignoring of the instruction will cause harm or damage, and the seriousness is classified by the  
following indications.  
WARNING  
CAUTION  
This indication shows the possibility of causing death or serious injury.  
This indication shows the possibility of causing injury or damage to properties only.  
The items to be followed are classified by the symbols:  
Symbol with background white denotes item that is PROHIBITED from doing.  
Carry out test running to confirm that no abnormality occurs after the installation. Then, explain to user the operation, care and  
maintenance as stated in instructions. Please remind the customer to keep the operating instructions for future reference.  
WARNING  
1. Engage dealer or specialist for installation. If installation done by the user is defective, it will cause water leakage, electrical shock or fire.  
2. Install according to this installation instructions strictly. If installation is defective, it will cause water leakage, electrical shock or fire.  
3. Use the attached accessories parts and specified parts for installation. Otherwise, it will cause the set to fall, water leakage, fire or  
electrical shock.  
4. Install at a strong and firm location which is able to withstand the sets weight. If the strength is not enough or installation is not properly  
done, unit will drop and cause injury.  
5. For electrical work, please follow the local national wiring standard & regulation and this installation instructions. An independent circuit  
and single outlet must be used. If electrical circuit capacity is not enough or defect found in electrical work, it will cause electrical shock  
or fire.  
6. Use the specified cable and connect tightly for indoor/outdoor connection. Please clamp the cable firmly so that no external force will be  
acted on the terminal. If connection or fixing is not perfect, it will cause heat-up or fire at the connection.  
7. Wire routing must be properly arranged so that control board cover is fixed properly. If control board cover is not fixed perfectly, it will  
cause heat-up at connection point of terminal, fire or electrical shock.  
8. When carrying out piping connection, please take care not to let air or other substances other than the specified refrigerant go into  
refrigeration cycle. Otherwise, it will cause lower capacity, abnormal high pressure in the refrigeration cycle, explosion and injury.  
9. When connecting the piping, do not allow air or any substances other than the specified refrigerant (R410A) to enter the  
refrigeration cycle. Otherwise, this may lower the capacity, cause abnormally high pressure in the refrigeration cycle, and  
possibly result in explosion and injury.  
10.  
When connecting the piping, do not use any existing (R22) pipes and flare nuts. Using such same may cause  
abnormally high pressure in the refrigeration cycle (piping), and possibly result in explosion and injury. Use only  
R410A materials.  
Thickness of copper pipes used with R410A must be more than 0.8 mm. Never use copper pipes thinner than 0.8  
mm.  
It is desirable that the amount of residual oil is less than 40 mg/10 m.  
11. Do not modify the length of the power supply cord or use of the extension cord, and do not share the single outlet with  
other electrical appliances. Otherwise, it will cause fire or electrical shock.  
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CAUTION  
1. This equipment must be earthed. It may cause electrical shock if grounding is not perfect.  
2. Do not install the unit at place where leakage of flammable gas may occur. In case gas leaks and accumulates at  
surrounding of the unit, it may cause fire.  
3. Carry out drainage piping as mentioned in installation instructions. If drainage is not perfect, water may enter the room and damage the  
furniture.  
ATTENTION  
1. Selection of the installation location and installation.  
Select an installation location which is rigid and strong enough to support or hold the unit, and select a location for easy maintenance.  
2. Power supply connection to the room air conditioner.  
Connect the power supply cord of the room air conditioner to the mains using one of the following method.  
Power supply point shall be the place where there is ease for access for the power disconnection in case of emergency.  
In some countries, permanent connection of this room air conditioner to the power supply is prohibited.  
1. Power supply connection to the socket using a power plug.  
Use an approved 15A power plug with earth pin for the connection to the socket.  
2. Power supply connection to a circuit breaker for the permanent connection. Use an approved 16A circuit breaker for the permanent  
connection. It must be a double pole switch with a minimum 3.5 mm contact gap.  
3. Do not release refrigerant.  
Do not release refrigerant during piping work for installation, re-installation and during repairing a refrigeration parts. Take care of the  
liquid refrigerant, it may cause frostbite.  
4. Installation work.  
It may need two people to carry out the installation work.  
5. Do not install this appliance in a laundry room or other location where water may drip from the ceiling, etc.  
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Attached accessories  
Applicable piping kit  
CZ-4F5, 7, 10BP  
Select the best location  
OUTDOOR UNIT  
If an awning is built over the unit to prevent direct  
sunlight or rain, be careful that heat radiation from  
the condenser is not obstructed.  
There should not be any animal or plant which could  
be affected by hot air discharged.  
Keep the spaces indicated by arrows from wall,  
ceiling, fence or other obstacles.  
Do not place any obstacles which may cause a short  
circuit of the discharged air.  
If piping length is over 10m, additional refrigerant  
should be added as shown in the table.  
This illustration is for explanation purposes only.  
The indoor unit will actually face a different way.  
11.2. Indoor Unit  
11.2.1. SELECTING THE LOCATION FOR THE INDOOR UNIT  
Provide a check port on the piping side ceiling for repair and maintenance.  
Install the indoor unit once the following conditions are satisfied and after receiving the customer approval.  
1. The indoor unit must be within a maintenance space.  
2. The indoor unit must be free from any obstacles in path of the air inlet and outlet, and must allow spreading of air throughout  
the room.  
3. Recommended installation height for indoor unit shall be at least 2.5 m.  
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* If the height from the floor to ceiling exceeds three meters, air flow distribution deteriorates and the effect is decreased.  
WARNING  
4. The installation position must be able to support a load four times the indoor unit weight.  
5. The indoor unit must be away from heat and steam sources, but avoid installing it near an entrance.  
6. The indoor unit must allow easy draining.  
7. The indoor unit must allow easy connection to the outdoor unit.  
8. Place the indoor unit according to the height from the ceiling shown in the illustration below.  
9. The indoor unit must be from at least 3m away from any noise-generating equipment. The electrical wiring must be shielded  
with a steel conduit.  
10. If the power supply is subject to noise generation, add a suppressor.  
11. Do not install the indoor unit in a laundry. Electric shocks may result.  
NOTE  
Thoroughly study the following installation locations  
1. In such places as restaurants and kitchens, considerable amount of oil steam and flour adhere to the turbo fan, the fin  
of the heat exchanger and the drain pump, resulting in heat exchange reduction, spraying, dispersing of water drops,  
drain pump malfunction, etc.  
In these cases, take the following actions:  
Make sure that the ventilation fan for smoke-collecting hood on a cooking table has sufficient capacity so that it draws  
oily steam which should not flow into the suction of the air conditioner.  
Make enough distance from the cooking room to install the air conditioner in such place where it may not suck in oily  
steam.  
2. Avoid installing the air conditioner in such circumstances where cutting oil mist or iron powder exist especially in  
factories, etc.  
3. Avoid places where inflammable gas is generated, flows-in, contaminated, or leaked.  
4. Avoid places where sulphurous acid gas or corrosive gas can be generated.  
5. Avoid places near high frequency generators.  
Model Name  
Height in the ceiling  
CS-E15DB4**  
CS-E21DB4**  
CS-E18DB4**  
280 mm or more  
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11.2.2. INSTALLATION OF INDOOR UNIT  
This air conditioner uses a drain up motor. Horizontally install  
the unit using a level gauge.  
CEILING OPENING DIMENSIONS AND HANGING BOLT  
LOCATION  
The paper model for installation expand or shrink according to  
temperature and humidity.  
Check on dimensions before using it.  
CAUTION During the installation, care must be taken not to  
damage electric wires.  
The dimensions of the paper model for installations the  
same as those of the ceiling opening dimensions.  
Be sure to discuss the ceiling drilling work with the workers  
concerned.  
POSITIONS OF AIR CONDITIONER BODY AND CEILING SURFACE  
11.2.3. REFRIGERANT PIPING  
Refrigerant is charged to the outdoor unit. For details, see the  
manual for installation work of outdoor unit. (Additional  
charging, etc.)  
1. Brazing for piping.  
a. Execute brazing before tightening the flare nut.  
b. Brazing must be executed while blowing nitrogen gas.  
(This prevents generation of oxidized scale in copper  
pipe.)  
2. When there is a lot of brazings for long piping, install a  
strainer midway of the piping. (The strainer is locally  
supplied.)  
3. Use clean copper pipe with inner wall surface free from mist  
and dust. Blow nitrogen gas or air to blow off dust in the  
pipe before connection.  
4. Form the piping according to its routing. Avoid bending and  
bending back the same piping point more than three times.  
(This will result in hardening of the pipe).  
5. After deforming the pipe, align centers of the union fitting of  
the indoor unit and the piping, and tighten them firmly with  
wrenches.  
6. Connect pipe to the service valve or ball valve which is  
located below the outdoor unit.  
7. After completed the piping connection, be sure to check if  
there is gas leakage in indoor and outdoor connection.  
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Vacuum drying  
After completing the piping connection, execute vacuum drying for the connecting piping and the indoor unit.  
The vacuum drying must be carried out by using the service ports of both the liquid and gas side valves.  
CAUTION Use two wrenches and tighten with regular torque  
Flare nut fastening torque N·m (kgf·cm)  
ø6.35 mm  
ø9.52 mm  
18 (180)  
42 (430)  
ø12.7 mm  
ø15.88 mm  
55 (560)  
65 (660)  
ø19.05 mm  
100 (1020)  
Liquid size piping  
ø6.35 mm (1/4)  
Gas side piping  
ø12.7 mm (1/2)  
11.2.4. INDOOR UNIT DRAIN PIPING  
Drain piping must have down-slope (1/50 to 1/100); be sure not to provide up-and-down slope to prevent reversal flow.  
Be sure to check no air trap and to ensure smooth water flow and no abnormal.  
During drain piping connection, be careful not to exert extra force on the drain port at the indoor unit.  
The outside diameter of the drain connection at the indoor unit is 32mm.  
Piping material: Polyvinyl chloride pipe VP-25 and pipe fittings.  
Be sure to perform heat insulation on the drain piping.  
Heat insulation material: Polyvinylene foam with thickness more than 8 mm (local supply).  
The height of drain may be possible up to 750 mm.  
When drain set piping, install as shown in the figure below.  
Drain Test  
The air conditioner uses a drain up motor to drain water. Use the following procedure to test the drain up motor operation.  
Connect the main drain pipe to exterior and leave it provisionally until the test comes to an end.  
Feed water to the flexible drain hose and check the piping for leakage.  
Be sure to check the drain up motor for normal operating and noise when electric wiring is complete.  
When the test is complete, connect the flexible drain hose to the drain port.  
Pour about 600-700cc of water in the drain pan of the indoor unit. (Pour from the position specified in the drawing by using a  
water supply bottle or other suitable tool.)  
Press the drain pump test run on pcb to start the drain motor, and verity water drainage.  
(The drain motor will automatically stop after operating for about five minutes.)  
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11.2.5. HEAT INSULATION  
CAUTION Be sure to perform heat insulation on the drain, liquid and gas piping. Imperfection in heat insulation work leads  
to water leakage.  
1. Use the heat insulation material for the refrigerant piping which has an excellent heat-resistance (over 120°C).  
2. Precautions in high humidity circumstance.  
This air conditioner has been tested according to the JIS Standard Conditions with Mistand have been confirmed that there  
are no faults. However, if it is operated for a long time in high humid atmosphere (dew point temperature: more than 23°C),  
water drops are liable to fall. In this case, add heat insulation material according to the following procedure:  
Heat insulation material to be prepared Adiabatic glass wool with thickness 10 to 20 mm.  
Stick glass wool on all air conditioners that are located in ceiling atmosphere.  
In addition to the normal heat insulation (thickness: more than 8 mm) for refrigerant piping (gas piping: thick piping) and  
drain piping, add a further of 10 mm to 30 mm thickness material.  
Wall seal  
When the outdoor unit is installed on a higher position  
than the indoor unit, install the trap so as not to instill  
rain water into the wall by transmitting in piping.  
Stuff the space among piping, the electric wire, and- the  
drain hose with Puttyand seal the penetration wall  
hole.  
Make sure that rain water do not instill into the wall.  
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11.2.6. CONNECTING THE CABLE TO THE INDOOR  
Remove the mounting screw, remove the control box cover,  
and then connect the wires by following the procedure given  
in the illustration.  
Earth lead wire shall be longer than other wires as shown in  
the figure for the electrical safety in case of the slipping out  
of the cord from anchorage.  
11.2.7. INSTALLATION OF DECORATIVE PANEL  
The decorative panel has its installation direction. Confirm the direction by displaying the piping side.  
1. Remove the air inlet grille by moving the catchers to center.  
2. Fitting the decorative panel  
Temporarily secure the fixing screws (3 pcs.) before fitting  
the decorative panel. (For temporarily securing the front  
grille.)  
Place decorative panel on the screws (3 pcs.) before fitting,  
move decorative panel as illustrated and tighten all the  
screws (4 pcs.).  
CAUTION  
Check before hand the height from the ceiling to the  
unit.  
The front grille fitting direction is determined by the unit  
direction.  
Only use the screws with the length of 35mm which is  
provided, to fix the decorative panel.  
Do not use other screw which is longer it may cause  
damage to the drain-pan and other components.  
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3. Fit the decorative panel and ceiling wall together and confirm no gap in between. Readjust indoor unit height, if there is a gap  
between ceiling wall and decorative panel.  
4. Open the indoor control box cover. (2 pcs)  
5. Insert firmly the connector of cosmetic louver to indoor  
pcb CN-STM1, CN-DISP and CN-STM2.  
Be caution not to clamp the cord in between control board  
and control board cover.  
6. After complete, install back removed part follow opposite  
procedure.  
WARNING Be sure to hook the air inlet grill string, to prevent  
grill from falling and causing injury from it.  
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11.3. Outdoor Unit  
11.3.1. SELECT THE BEST LOCATION  
(Refer to “Select the best location” section)  
11.3.2. INSTALL THE OUTDOOR UNIT  
After selecting the best location, start installation according  
to Indoor/Outdoor Unit Installation Diagram.  
1. Fix the unit on concrete or rigid frame firmly and horizontally  
by bolt nut. (ø10 mm).  
2. When installing at roof, please consider strong wind and  
earthquake. Please fasten the installation stand firmly with  
bolt or nails.  
11.3.3. CONNECTING THE PIPING  
Connecting The Piping To Indoor Unit  
Please make flare after inserting flare nut (locate at joint portion  
of tube assembly) onto the copper pipe. (In case of using long  
piping)  
Connect the piping  
Align the center of piping and sufficiently tighten the flare  
nut with fingers.  
Piping size (Torque)  
Gas  
1/2(55 N.m)  
Liquid  
1/4(18 N.m)  
Further tighten the flare nut with torque wrench in specified  
torque as stated in the table.  
Connecting The Piping To Outdoor Unit  
Decide piping length and then cut by using pipe cutter. Remove burrs from cut edge. Make flare after inserting the flare nut  
(located at valve) onto the copper pipe.  
Align center of piping to valves and then tighten with torque wrench to the specified torque as stated in the table.  
CUTTING AND FLARING THE PIPING  
1. Please cut using pipe cutter and then remove the burrs.  
2. Remove the burrs by using reamer. If burrs is not removed, gas leakage may be caused.  
Turn the piping end down to avoid the metal powder entering the pipe.  
3. Please make flare after inserting the flare nut onto the copper pipes.  
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11.3.4. EVACUATION OF THE EQUIPMENT  
WHEN INSTALLING AN AIR CONDITIONER, BE SURE TO EVACUATE THE AIR INSIDE THE INDOOR UNIT AND PIPES in the  
following procedure.  
1. Connect a charging hose with a push pin to the Low and High side of a charging set and the service port of the 3-way valve.  
Be sure to connect the end of the charging hose with the push pin to the service port.  
2. Connect the center hose of the charging set to a vacuum pump with check valve, or vacuum pump and vacuum pump adaptor.  
3. Turn on the power switch of the vacuum pump and make sure that the needle in the gauge moves from 0 cmHg (0 MPa) to  
-76 cmHg (-0.1 MPa). Then evacuate the air approximately ten minutes.  
4. Close the Low side valve of the charging set and turn off the vacuum pump. Make sure that the needle in the gauge does not  
move after approximately five minutes.  
Note: BE SURE TO FOLLOW THIS PROCEDURE IN ORDER TO AVOID REFRIGERANT GAS LEAKAGE.  
5. Disconnect the charging hose from the vacuum pump and from the service port of the 3-way valve.  
6. Tighten the service port caps of the 3-way valve at torque of 18 N.m with a torque wrench.  
7. Remove the valve caps of both of the 2-way valve and 3-way valve. Position both of the valves to OPENusing a hexagonal  
wrench (4 mm).  
8. Mount valve caps onto the 2-way valve and the 3-way valve.  
Be sure to check for gas leakage.  
CAUTION  
If gauge needle does not move from 0 cmHg (0 MPa) to -76 cmHg (-0.1 MPa), in step 3 above take the following measure:  
If the leak stops when the piping connections are tightened further, continue working from step 3.  
If the leak does not stop when the connections are retightened, repair the location of leak.  
Do not release refrigerant during piping work for installation and reinstallation. Take care of the liquid refrigerant, it may cause  
frostbite.  
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11.3.5. CONNECT THE CABLE TO THE OUTDOOR UNIT  
(FOR DETAIL REFER TO WIRING DIAGRAM AT UNIT)  
1. Remove the control board cover from the unit by loosening the screw.  
2. Connecting cable between indoor unit and outdoor unit shall be approved polychloroprene sheathed 4 × 1.5 mm2 flexible cord,  
type designation 245 IEC 57 or heavier cord.  
3. Secure the cable onto the control board with the holder (clamper).  
4. Cable connection to the power supply through knife switch (Disconnecting means).  
Connect the approved polychloroprene sheathed power supply cable (3 x 2.5 mm2), type designation 245 IEC 57 or heavier  
cord to the terminal board, and connect the other end of the cable to knife switch (Disconnecting means).  
Note: Knife switch (Disconnecting means) should have minimum 3.5 mm contact gap.  
Secure the cable onto the control board with the holder (clamper).  
11.3.6. PIPE INSULATION  
1. Please carry out insulation at pipe connection portion as mentioned in Indoor/Outdoor Unit Installation Diagram. Please wrap  
the insulated piping end to prevent water from going inside the piping.  
2. If drain hose or connecting piping is in the room (where dew may form), please increase the insulation by using POLY-E FOAM  
with thickness 6 mm or above.  
DISPOSAL OF OUTDOOR UNIT DRAIN WATER  
If a drain elbow is used, the unit should be placed on a  
stand which is taller than 3 cm.  
If the unit is used in an area where temperature falls below  
0°C for 2 or 3 days in succession, it is recommended not to  
use a drain elbow, for the drain water freezes and the fan  
will not rotate.  
AUTO SWITCH OPERATION  
The following operations can be performed by pressing the  
AUTOswitch.  
1. AUTO OPERATION MODE  
The Auto operation will be activated immediately once the  
Auto Switch is pressed.  
2. TEST RUN OPERATION (FOR PUMP DOWN/SERVICING  
PURPOSE)  
The Test Run operation will be activated if the Auto Switch  
is pressed continuously for more than 5 sec. to below 8 sec.  
A beepsound will occur at the fifth sec., in order to identify  
the starting of Test Run operation.  
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CHANGING THE REMOTE CONTROL TRANSMISSION  
CODE  
1. Press AUTO SW continuously for 11 seconds (buzzer  
sound = pep pep pep)  
2. After 11 seconds, release AUTO SW, then press Remo-  
Con TIMER “ ” SW continuously for 5 seconds. Reset  
code will be transmitted. After the reset code is transmitted,  
release TIMER “ ” SW.  
3. Press Remo-Con OFF/ONbutton. The new Remo-Con  
No. will be accepted and memorized, after which the new  
Remo-Con No. can be used.  
REMO-CON NO. CHANGE IN REMOTE CONTROL  
1. Remove the batteries from the battery compartment of the  
Remote Control.  
2. On the left side of the battery compartment, there is a small  
opening in the centre in which Jumper (J_A) can be seen.  
In the accepted Remo-Con PCB shown beside, Jumper  
(J_B) can be seen.  
J_A  
J_B  
Remo-Con No.  
Short  
Open  
Short  
Open  
Open  
Open  
Short  
Short  
A (Default)  
B
C
D
CHECK ITEMS  
Is there any gas leakage at flare nut connections?  
Is the cooling operation normal?  
Has the heat insulation been carried out at flare nut  
connections?  
Is the indoor unit property secured to the installation plate?  
Is the power supply voltage complied with rated value?  
Is there any abnormal sound?  
Is the connecting cable being fixed to the terminal board  
firmly?  
Is the connecting cable being clamped firmly?  
Is the thermostat operation normal?  
Is the drainage OK?  
Is the remote controls LCD operation normal?  
Is the Earth wire connection properly done?  
HAND OVER  
Teach the customer the operation and maintenance procedures, using the operation manual (air filter cleaning, temperature  
control, etc.)  
As to parts to be sold separately  
With regards to installation of the parts sold separately, follow the installation manual which is provided with the parts sold  
separately.  
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12 Servicing Information  
Caution:  
Pb free solder has a higher melting point than standard solder; Typically the melting point is 50 - 70°F (30 - 40°C) higher. Please use  
a high temperature soldering iron. In case of the soldering iron with temperature control, please set it to 700 ± 20°F (370 ± 10°C).  
Pb free solder will tend to splash when heated too high (about 1100° F/600°C).  
12.1. Troubleshooting  
1.  
Rated Frequency Operation  
During troubleshooting and servicing, rated compressor operating frequency must be obtained in order to check the  
specification and technical data. Below are the methods used to obtain rated compressor operating specification.  
(a) Cooling  
(i) Press the Auto button continuously for 5 seconds or less than 8 seconds, the air conditioner starts operation at Cooling rated frequency.  
(beepwill be heard at the 5th second.)  
(ii) Short the service terminal (CN-S) of the outdoor printed circuit board. The operation of air conditioner is Cooling rated frequency.  
(b) Heating  
Press the Auto button continuously for 8 seconds or less than 11 seconds, the air conditioner starts operation at Heating rated  
frequency. (beep” “beepwill be heard at the 8th second.)  
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2.  
Troubleshooting Air Conditioner  
Refrigeration cycle system  
In order to diagnose malfunctions, make sure that there are  
no electrical problems before inspecting the refrigeration  
cycle. Such problems include insufficient insulation,  
problem with the power source, malfunction of  
compressor and a fan.  
a
The normal outlet air temperature and pressure of the  
refrigeration cycle depends on various conditions, the  
standard values for them are shown in the table to the right.  
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1. Relationship between the condition of the air conditioner and pressure and electric current  
Cooling Mode  
Heating Mode  
Condition of the air  
conditoner  
Low Pressure  
High Pressure  
Electric current  
during operation  
Low Pressure  
High Pressure  
Electric current  
during operation  
Insufficient refrigerant  
(gas leakage)  
Clogged capillary tube  
or Strainer  
Short circuit in the  
indoor unit  
Heat radiation  
deficiency of the  
outdoor unit  
Inefficient compression  
Carry on the measurements of pressure, electric current, and temperature fifteen minutes after an operation is started.  
12.2. Breakdown Self Diagnosis Function  
Once abnormality detected during operation, the unit will immediately stop its operation (Timer LED is blinking) and maximum of  
three error codes (abnormality) will be saved in memory. The abnormality of the operation can be identified through the below  
breakdown diagnosis method:  
Press CHECKbutton at remote control continuously for more than five seconds to turn on the diagnosis mode, H11will be  
displayed at remote control.  
By pressing the TMER “ ” button once, next error code will be displayed; press Vbutton once, previous error code will be  
displayed.  
If error code displayed matches the error code saved in unit memory (abnormality detected), beep, beep, beep....sounds will  
be heard for 4 seconds and Power LED will light on. Otherwise, one beepsound is heard.  
If CHECKbutton is press again or without any operation for 30 seconds, the diagnosis mode will turn off.  
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Error Codes Table  
Diagnosis  
display  
Abnormality / Protection control  
Abnormality  
Judgement  
Emergency  
operation  
Primary location to verify  
H11  
Indoor / outdoor abnormal  
communication  
> 1 min after starting Indoor fan operation  
Internal / external cable connections  
operation  
only  
Indoor / Outdoor PCB  
H12  
H14  
Connection capability rank abnormal  
Indoor intake air temperature sensor  
abnormality  
Outdoor compressor temperature sensor  
abnormality  
Outdoor Current Transformer open  
circuit  
Continue for 5 sec.  
Continue for 5 sec.  
Intake air temperature sensor  
(defective or disconnected)  
H15  
H16  
Compressor temperature sensor  
(defective or disconnected)  
Outdoor PCB  
IPM (Power transistor) module  
H19  
Indoor fan motor merchanism lock  
Indoor PCB  
Fan motor  
H21  
H23  
Indoor float switch operation abnormal  
Indoor heat exchanger temperature  
sensor abnormality  
O
Continue for 5 sec.  
Heat exchanger temperature sensor  
(Cooling only)  
(defective or disconnected)  
H27  
H28  
Outdoor air temperature sensor  
abnormality  
Outdoor heat exchanger temperature  
sensor abnormality  
Continue for 5 sec.  
Continue for 5 sec.  
O
O
Outdoor temperature sensor  
(defective or disconnected)  
Outdoor heat exchanger  
temperature sensor (defective or  
disconnected)  
H30  
Discharge temperature sensor  
abnormality  
Continue for 5 sec.  
Discharge temperature sensor  
H33  
H35  
Indoor/Outdoor wrong connection  
Indoor drain water adverse current  
abnormal  
Indoor/Outdoor supply voltage  
H38  
H97  
Indoor/Outdoor mismatch (brand code)  
Outdoor Fan Motor lock abnormality  
Outdoor PCB  
Outdoor Fan Motor  
H98  
H99  
F11  
Indoor high pressure protection  
Air filter dirty  
Air circulation short circuit  
Insufficient refrigerant  
Indoor heat exchanger anti-freezing  
protection  
Air filter dirty  
4-way valve  
Cooling / Heating cycle changeover  
abnormality  
4 times occurance  
within 30 minutes  
V-coil  
F90  
F91  
PFC control  
4 times occurance  
within 10 minutes  
7 times occurance  
continuously  
Voltage at PFC  
Refrigeration cycle abnormality  
No refrigerant  
(3-way valve is closed)  
F93  
F95  
F96  
Outdoor compressor abnormal revolution  
Cool high pressure protection  
4 times occurance  
within 20 minutes  
4 times occurance  
within 20 minutes  
Outdoor compressor  
Outdoor refrigerant circuit  
IPM (power transistor) overheating  
protection  
Excess refrigerant  
Improper heat radiation  
IPM (Power transistor)  
F97  
F98  
F99  
Outdoor compressor overheating  
protection  
4 times occurance  
within 20 minutes  
Insufficient refrigerant  
Compressor  
Excess refrigerant  
Total running current protection  
3 times occurance  
within 20 minutes  
Improper heat radiation  
Outdoor PCB  
Outdoor Direct Current (DC) peak  
detection  
7 times occurance  
continuously  
IPM (Power transistor)  
Compressor  
Note:  
O- Frequency measured and fan speed fixed.  
The memory data of error code is erased when the power supply is cut off, or press the Auto Switch until beepsound heard  
following by pressing the RESETbutton at Remote Control.  
Although operation forced to stop when abnormality detected, emergency operation is possible for certain errors (refer to Error  
Codes Table) by using Remote Control or Auto Switch at indoor unit. However, the Remote Control signal receiving sound is  
changed from one beepto four beepsounds.  
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12.3. Remote Control  
Remote Control Reset  
When the batteries are inserted for the first time or the  
batteries are replaced, you may notice the indications at  
remote controls display screen blink continuously and  
not functionable. If this condition happens, try to reset  
the remote control by pushing the reset terminal with a  
pointing device.  
You may also do the reset to erase the setting at remote  
control and restore back the default setting.  
Setting Remote Control Transmission Code  
There are 4 types of remote control transmission code could be selected. The indoor unit will only operate when received  
signal with same transmission code from remote control. This could prevent signal interference when there are 2 or more  
indoor unit installed nearby together.  
To change remote control transmission code, short or open jumpers at the remote control printed circuit board.  
Under various setting mode, after select the transmission code combination of remote control, press Timer Decrement”  
button of remote control for 5 seconds to transmit a signal to indoor unit. The transmission code will be stored in EEPROM.  
After signal is received, the various setting mode is cancelled and return to normal operation.  
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12.4. Auto OFF/ON Button  
The Auto OFF/ONbutton is used to operate the air conditioner if remote control is misplaced or malfunctioning.  
Auto operation is started once Auto OFF/ONbutton is pressed.  
Forced cooling operation is possible by pressing the Auto OFF/ONbutton for more than 5 seconds where beepsound is  
heard, then release the button.  
By continuously pressing the Auto OFF/ONbutton, it will enable standby states for Forced Heating Operation, Various Setting  
Mode and Individual Correspondence Mode. At standby state, the unit still operates with Forced Cooling Operation.  
Press Timer Decrementbutton of remote control for 5 seconds to activate the standby mode, where beepsound is heard.  
In Various Setting Mode, the unit captures remote control transmission code when Checkbutton is pressed.  
In Individual Correspondence Mode, press Checkbutton at remote control to enter remote control signal receiving sound  
selection mode.  
Press Auto OFF/ONbutton to trigger the remote control signal receiving sound.  
Short Beep: Turn OFF remote control signal receiving sound.  
Long Beep: Turn ON remote control signal receiving sound.  
After signal is received, the unit returns to normal operation.  
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12.5. Disassembly of Parts  
1. Open the Intake Grille from the Front Grille by moving the  
catchers to center (Fig. 1).  
Fig. 1  
2. Remove the Control Board Cover by removing the screws  
(Fig. 2).  
3. Release the (Fig. 3):  
Fig. 2  
CN-STM1 (WHT) connector.  
CN-STM2 (YLW) connector.  
CN-DISP (WHT) connector.  
CN-FM (WHT) connector.  
CN-TH1 (WHT) connector.  
CN-TH2 (BLU) connector.  
CN-DRMTR1 (BLU) connector.  
AC01 (BLK), AC02 (WHT) and CN-DRMTR2 (RED)  
from Terminal Board.  
G01 (GRN) screw.  
Two T-BLK connectors.  
CN-T1 (WHT).  
Fig. 3  
CN-T2 (YLW).  
4. To remove the Electronic Controller, release the 6 hooks  
that hold it to the Control Board (Fig. 4).  
Fig. 4  
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5. Remove the Front Grille by removing the screw A and  
screws B, C & D half way open (Fig. 5).  
Fig. 5  
6. Remove the Air Guider and Drain Pan complete by  
removing the screws (Fig. 6).  
Fig. 6  
7. Remove the Turbo Fan by removing the bolt (Fig. 7).  
Fig. 7  
8. Remove the Fan Motor by release the Fan Motor lead wire  
connectors and Fan Motor screws (Fig. 8).  
Fig. 8  
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Outdoor Electronic Controller Removal Procedure  
Be save to return the wiring to its original position  
1. Remove the top panel and front panel  
There are many high voltage components within the heat  
sink cover so never touch the interior during operation.  
Wait at least two minutes after power has been turned off.  
Fig. 9  
2. Remove the Outdoor Electronic Controller  
Fig. 10  
Fig. 11  
Fig. 12  
Caution! When handling electronic controller, be careful of  
electrostatic discharge.  
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13 Technical Data  
13.1. Operation Characteristics  
13.1.1. CS-E15DB4EW CU-E15DBE  
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13.1.2. CS-E18DB4EW CU-E18DBE  
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13.1.3. CS-E21DB4ES CU-E21DBE  
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13.2. Sensible Capacity Chart  
G CS-E15DB4EW CU-E15DBE  
Outdoor Temp. (°C)  
Indoor wet  
bulb temp.  
30  
SHC  
3.08  
35  
SHC  
2.96  
40  
SHC  
2.84  
46  
SHC  
2.70  
TC  
IP  
TC  
IP  
TC  
IP  
TC  
IP  
17.0°C  
19.0°C  
19.5°C  
22.0°C  
4.07  
1.19  
3.80  
4.10  
4.17  
4.55  
1.28  
1.30  
1.31  
1.33  
3.53  
1.37  
3.21  
1.48  
4.46  
4.87  
3.23  
3.35  
1.21  
1.24  
3.10  
3.22  
3.88  
4.23  
2.99  
3.11  
1.40  
1.42  
3.53  
3.85  
2.84  
2.96  
1.51  
1.53  
G CS-E18DB4EW CU-E18DBE  
Outdoor Temp. (°C)  
Indoor wet  
30  
35  
40  
46  
bulb temp.  
TC  
SHC  
3.61  
IP  
TC  
SHC  
3.46  
IP  
TC  
SHC  
3.33  
IP  
TC  
SHC  
3.16  
IP  
17.0°C  
19.0°C  
19.5°C  
22.0°C  
4.76  
1.40  
4.45  
4.80  
4.89  
5.32  
1.51  
1.53  
1.54  
1.56  
4.14  
1.61  
3.76  
1.74  
5.23  
5.70  
3.78  
3.92  
1.43  
1.45  
3.63  
3.77  
4.55  
4.95  
3.50  
3.64  
1.64  
1.67  
4.13  
4.50  
3.33  
3.47  
1.77  
1.80  
G CS-E21DB4ES CU-E21DBE  
Outdoor Temp. (°C)  
Indoor wet  
30  
35  
40  
46  
bulb temp.  
TC  
SHC  
4.44  
IP  
TC  
SHC  
4.26  
IP  
TC  
SHC  
4.09  
IP  
TC  
SHC  
3.89  
IP  
17.0°C  
19.0°C  
19.5°C  
22.0°C  
5.85  
1.88  
5.47  
5.90  
6.01  
6.54  
2.02  
2.05  
2.06  
2.10  
5.09  
2.16  
4.63  
2.33  
6.43  
7.00  
4.65  
4.82  
1.91  
1.95  
4.46  
4.63  
5.59  
6.09  
4.30  
4.47  
2.20  
2.24  
5.08  
5.53  
4.09  
4.26  
2.37  
2.42  
TC - Total Cooling Capacity (kW)  
Indoor 27°C/19°C  
SHC - Sensible Heat Capacity (kW)  
IP - Input Power (kW)  
Outdoor 35°C/24°C  
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14 Exploded View (Indoor Unit)  
14.1. CS-E15DB4EW CS-E18DB4EW CS-E21DB4ES  
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Note:  
The above exploded view is for the purpose of parts disassembly and replacement.  
The non-numbered parts are not kept as standard service parts.  
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14.2. CZ-BT20E (Front Grille Complete)  
Note:  
The above exploded view is for the purpose of parts disassembly and replacement.  
The non-numbered parts are not kept as standard service parts.  
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15 Replacement Parts List (Indoor Unit)  
15.1. CS-E15DB4EW CS-E18DB4EW CS-E21DB4ES  
REF. NO.  
1
PARTS NAME & DESCRIPTION  
BASE PAN ASS’Y  
QTY  
1
1
1
1
1
1
3
1
3
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
3
1
1
1
1
1
1
1
1
1
6
1
1
1
1
1
1
1
CS-E15DB4EW  
CWD52K1100  
CWG07C1047  
CWE041121  
CWE041122  
CWA67C5136  
EHDS50A40AC  
CWH501065  
CWD741024  
CWH7080300  
CWH03K1022  
CWH561042  
XWA8  
CS-E18DB4EW  
CS-E21DB4ES  
REMARKS  
2
INNER POLYSTYRENE COMPLETE  
CABINET SIDE PLATE ASS’Y  
CABINET SIDE PLATE ASS’Y  
LEAD WIRE - FAN MOTOR  
FAN MOTOR  
3
4
5
6
O
7
ANTI - VIBRATION BUSHING  
CORD HOLDER  
8
9
SCREW - FAN MOTOR  
TURBO FAN  
11  
12  
13  
14  
15  
16  
17  
18  
19  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
35  
36  
37  
38  
39  
40  
41  
43  
44  
47  
48  
48A  
51  
NUT for TURBO FAN  
SP WASHER  
WASHER  
XWG8H22  
EVAPORATOR COMPLETE  
FLARE NUT (1/2”)  
CWB30C1668  
CWT251032  
CWG021024  
CWG021064  
CWT251030  
CWD93C1050  
CWA50C2274  
CWH32143  
CWB30C1526  
HEATPROOF TUBE  
HEATPROOF TUBE  
FLARE NUT (1/4”)  
PIPE COVER  
SENSOR - EVAPORATOR  
HOLD SENSOR  
EVAPORATOR SUPPORTER  
TUBE ASS’Y (CAPIL. TUBE)  
DRAIN PUMP COMPLETE  
PANEL DRAIN PUMP ASS’Y  
DRAIN PUMP  
CWD911529A  
CWT07K1188  
CWB53C1015  
CWD93K1008  
CWB532043  
CWH501080  
CWA121215  
CWH85C1033  
CWH411011  
CWG321050  
CWH40C1034  
CWB821008  
CWD321058  
CWH10K1048  
CWA73C1778  
CWH541026  
CWA40C1030  
CWA28K1076  
CWA67C5139  
CWH13C1100  
CWH82C1270  
CWG021025  
CWA75C2610  
ANTI - VIBRATION BUSHING  
FLOAT SWITCH - DRAIN PUMP  
FLEXIBLE PIPE  
DRAIN NOZZLE  
DRAIN HOSE HEAT INSULATION  
DRAIN PAN - COMPLETE  
DRAIN PLUG  
AIR GUIDER BLOWER WHEEL  
CONTROL BOARD CASING  
ELECTRONIC CONTROLLER (MAIN)  
SPACER  
CWA73C1779  
CWA73C1780  
O
TRANSFORMER  
TERMINAL BOARD - (3 PIN)  
LEADWIRE-AIR TEMP. SENSOR  
CONTROL BOARD COVER  
ACCESSORY COMPLETE  
HEATPROOF TUBE  
O
O
WIRELESS REMOTE CONTROL COMPLETE  
O
(Note)  
All parts are supplied from PHAAM, Malaysia (Vendor Code: 061).  
Omarked parts are recommended to be kept in stock.  
82  
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CS-E15DB4EW CU-E15DBE / CS-E18DB4EW CU-E18DBE / CS-E21DB4ES CU-E21DBE  
15.2. CZ-BT20E (Front Grille Complete)  
REF. NO.  
PART DESCRIPTION  
QTY  
1
PART NO.  
CWE11C3105  
CWE11C3353  
CWA981105  
CWD932522  
CWE241159  
CWH631038  
CWH631045  
CWH081007  
CWH641008  
CWA67C5117  
CWD911459  
CWD911460  
CWD911461  
CWA743610  
CWA67C5576  
CWE221131  
CWH651029  
CWD001142  
1
2
FRONT GRILLE - COMPLETE  
FRONE - FRONT GRILLE CO.  
1
4
A.S MOTOR DC SINGLE 12V 250 OHM  
BRACKET - A.S.MOTOR  
VANE  
2
5
1
6
4
7
SHAFT  
6
8
SHAFT  
2
9
CONNECTOR - SHAFT  
BEARING  
4
10  
11  
12  
13  
14  
21  
22  
24  
28  
29  
6
LEAD WIRE - A.S.MOTOR  
PLATE COVER FOR A.S.MOTOR  
PLATE COVER FOR CONNECTING SHAFT  
PLATE COVER FOR END SHAFT  
ELECTRONIC CONT. (RECEIVER & INDICATOR)  
LEAD WIRE - COMPLETE  
INTAKE GRILLE  
1
1
2
1
1
1
1
LEVER ARM  
2
AIR FILTER  
1
(Note)  
All parts are supplied from PHAAM, Malaysia (Vendor Code: 061).  
Omarked parts are recommended to be kept in stock.  
83  
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CS-E15DB4EW CU-E15DBE / CS-E18DB4EW CU-E18DBE / CS-E21DB4ES CU-E21DBE  
16 Exploded View (Outdoor Unit)  
16.1. CU-E15DBE CU-E18DBE CU-E21DBE  
Note:  
The above exploded view is for the purpose of parts disassembly and replacement.  
The non-numbered parts are not kept as standard service parts.  
84  
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CS-E15DB4EW CU-E15DBE / CS-E18DB4EW CU-E18DBE / CS-E21DB4ES CU-E21DBE  
17 Replacement Parts List (Outdoor Unit)  
17.1. CU-E15DBE CU-E18DBE CU-E21DBE  
REF NO.  
1
DESCRIPTION & NAME  
QTY.  
1
3
1
3
1
1
1
2
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
CU-E15DBE  
CWD50K2085  
CWH50077  
CU-E18DBE  
CU-E21DBE  
REMARKS  
O
CHASSY ASSY  
2
ANTI-VIBRATION BUSHING  
COMPRESSOR  
3
5CS130XAD04  
CWH56000  
4
NUT-COMPRESSOR MOUNT  
SOUND PROOF MATERIAL  
FAN MOTOR BRACKET  
5
CWG302302  
CWD541084  
CWA981166  
CWH551060  
CWH551106  
CWH03K1016  
CWH56053  
6
CWD541054  
7
FAN MOTOR  
O
O
8
SCREW - FAN MOTOR BRACKET  
SCREW - FAN MOTOR MOUNT  
PROPELLER FAN ASSY  
NUT - PROPELLER FAN  
CONDENSER  
9
10  
11  
12  
14  
15  
16  
18  
19  
20  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
56  
57  
58  
59  
CWB32C1583  
CWT023679  
CWB001026  
CWB11094  
CWB32C1527  
CWB32C1526  
TUBE ASSY COMPLETE (CAP TUBE/EXP.VALVE)  
4 WAYS VALVE  
CWT023610  
STRAINER  
HOLDER - COUPLING  
CWH351035  
CWB011170  
CWB021292  
CWH151050  
CWH171001  
CWH7080300  
CWA50C2185  
CWH321010  
CWA43C2168  
CWA43C2141  
CWA50C2180  
CWA50C2181  
CWA421069  
CWH102273  
CWA28K1110  
K3GB1PH00016  
K5D303BBA002  
CWH102204  
CWH102282  
CWA73C1767R  
CWH131167  
CWE041082A  
CWE161010  
CWE041083A  
CWE16000E  
CWE06K1043  
CWD041041A  
CWE031031A  
CWH131168  
CWH131169A  
CWF564379  
CWF564380  
CWF612604  
CWF612605  
CWF612606  
CWH5850080  
CWB81012  
3 WAYS VALVE (GAS)  
2 WAYS VALVE (LIQUID)  
SOUND PROOF BOARD  
O
O
CWB021306  
TERMINAL COVER  
NUT-TERMINAL COVER  
SENSOR COMPLETE (COMP. TOP)  
HOLDER SENSOR  
V-COIL COMPLETE (4-WAYS VALVE)  
V-COIL COMPLETE (EXPAND VALVE)  
SENSOR COMPLETE (COMP. DISC.)  
SENSOR COMPLETE  
REACTOR  
CONTROL BOARD CASING (SIDE)  
TERMINAL BOARD ASSY  
FUSE HOLDERS  
FUSE  
CONTROL BOARD CASING (TOP)  
CONTROL BOARD CASING (BOTTOM)  
ELECTRONIC CONTROLLER - MAIN  
CONTROL BOARD COVER (TOP)  
CABINET SIDE PLATE (LEFT)  
HANDLE  
CWA73C1768R  
CWA73C1769R  
O
CABINET SIDE PLATE (RIGHT)  
HANDLE  
CABINET FRONT PLATE CO.  
WIRE NET  
CABINET TOP PLATE  
CONTROL BOARD COVER (BOTTOM)  
CONTROL BOARD COVER (TOP)  
OPERATING INSTRUCTION  
OPERATING INSTRUCTION  
INSTALLATION INSTRUCTION  
INSTALLATION INSTRUCTION  
INSTALLATION INSTRUCTION  
DRAIN HOSE  
PACKING  
SOUND PROOF MATERIAL  
SOUND PROOF MATERIAL  
CWG302290  
CWG302301  
CWG302270  
CWG302300  
(Note)  
All parts are supplied from PHAAM, Malaysia (Vendor Code: 061).  
Omarked parts are recommended to be kept in stock.  
85  
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CS-E15DB4EW CU-E15DBE / CS-E18DB4EW CU-E18DBE / CS-E21DB4ES CU-E21DBE  
18 Electronic Circuit Diagram  
18.1. Indoor Unit  
G CS-E15DB4EW CS-E18DB4EW CS-E21DB4ES  
SCHEMATIC DIAGRAM 1/4  
MAIN ELECTRONIC CONTROLLER  
INDICATOR COMPLETE  
C25  
100µ  
16V  
C26  
0.1µ  
R203  
1k  
R202  
47  
IC201  
Vout  
Vcc  
1
2
3
JP5  
R28  
1k  
GND  
F-TEST  
S-TEST  
C201  
47µF  
25V  
C202  
R22  
1k  
JP7  
R29  
10k  
R21  
10k  
JP6  
R03  
CN-DISP  
1k  
R14  
5.1k  
10  
9
8
7
6
5
4
3
2
1
1
2
SW201  
Auto  
C02  
0.01µ  
C01  
0.01µ  
R11  
1k  
3
R12  
10k  
1
3
4
POWER  
TIMER  
POWERFUL  
QUIET  
D205  
D204  
D203  
D202  
D201  
5
6
R04  
R15  
R16  
360  
360  
360  
7
8
AIR SWING  
9
10  
R201  
1k  
R37  
10kΩ  
R35  
10kΩ  
CN-DISP  
2
4
8
BZ  
SCK  
D0  
RST  
R38  
10kΩ  
BZ201  
JP8  
6
5
3
1
CS  
D1  
BUSY  
IC02  
R34  
10kΩ  
7
R42  
10k  
C03  
0.01µ  
R43  
1k  
C20  
0.01µ  
HAJEM-A  
(XH4)  
4
3
2
1
R41  
10k  
C28  
0.01µ  
8
16  
15  
14  
13  
12  
11  
10  
1
CN-STM2  
2
3
4
5
6
7
SSR02  
SSR01  
IC06  
C0EBH0000282  
1
2
3
4
5
1
2
3
4
5
R32  
100kΩ  
I
O
C27  
2.2µ  
50V  
C15  
0.01µ  
5V  
G
C32  
0.01µ  
9
VERTICAL  
IC07  
B1HBGFF00005  
IC05  
B1HBGFF00005  
8
16  
15  
14  
13  
12  
11  
10  
1
2
3
4
5
6
7
CN-STM1  
1
2
3
4
5
1
2
3
4
5
9
VERTICAL  
86  
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SCHEMATIC DIAGRAM 2/4  
SW01  
c
R60  
C35  
0.1µ  
25V  
b
4.7k  
Q01  
10kΩ  
R13  
10k  
C30  
0.01µ  
High Static  
Pressure  
C34  
0.047µ  
25V  
10k  
e
R48  
1k  
DTC114EK  
R62  
1kΩ  
C38  
R46  
10k  
R18  
R17  
360  
360  
80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61  
JP1  
JP2  
1
60  
59  
58  
57  
AN14  
AN13  
AN12  
AN11  
P16  
2
3
T06  
RXD  
TXD  
4
5
AN10 56  
S1  
S0  
55  
6
ADVV  
Vdd  
54  
7
SCK  
JP3  
8
Vss 53  
P37  
RESET  
Vdd  
X2  
C21  
R30  
52  
9
IC01  
UPD784956GC  
C23  
1µ  
R40  
10k  
P36 51  
P35 50  
P34 49  
P33 48  
P32 47  
T01 46  
T00 45  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
C22  
1µ  
X1  
Vss  
JP4  
IC(VPP)  
P90  
X01  
150k  
P91  
P92  
44  
P93  
P67  
43  
P66  
P94  
42  
P95  
P40  
P65  
41  
P64  
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40  
R20  
10k  
JX1  
R10  
10k  
R09  
10k  
R19  
10k  
R27  
1k  
C10  
0.1µ  
87  
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CS-E15DB4EW CU-E15DBE / CS-E18DB4EW CU-E18DBE / CS-E21DB4ES CU-E21DBE  
SCHEMATIC DIAGRAM 3/4  
T01  
A40C1030  
CN-T1  
R61  
5.1kΩ  
1
2
IC03  
IC04  
NR  
2
DB01  
4
1
1
O
O
I
I
C18  
100µF  
16V  
C16  
470µF  
25V  
C17  
3300µF  
35V  
5V  
G
12V  
G
3
2
DB03  
4
CN-T2  
2
1
1
2
C13  
470µF  
63V  
3
R69  
22kΩ  
1/4W  
R05  
22kΩ  
1/4W  
CN-V2  
FUSE01  
T3.15A L 250V  
R59  
7.5Ω  
10W  
C19  
L01  
ZNR01  
511U  
C11  
0.22µ  
C33  
C24  
DB02  
R66  
82kΩ  
1/4W  
R65  
82Ω  
1/4W  
R64  
82kΩ  
1/4W  
R63  
82kΩ  
1/4W  
CR01  
C37  
270µ  
450V  
2
1
CN-V1  
R57  
1k  
C29  
1000p  
C40  
1000p  
PC05  
B3PAA0000209  
R56  
10k  
4
1
R26  
6.2k1/4W  
2
3
R23  
6.2k1/4W  
C04  
1µ  
C05  
1µ  
R54  
1k  
R02  
20kΩ  
R55  
10k  
R33  
15k  
R31  
20k  
C31  
0.01µ  
4
3
1
2
R39  
R36  
1k  
160  
PC03  
B3PAA0000209  
1
2
2
1
4
3
1
2
SW02  
CN-TH1  
CN-TH2  
FLOAT  
AIR  
TEMP  
SENSOR  
(15k 3950)  
PIPE  
TEMP  
SENSOR  
(20k 3950)  
DRAIN PUMP  
TEST RUN  
SW  
88  
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SCHEMATIC DIAGRAM 4/4  
DRAIN  
DRAIN  
MOTOR  
MOTOR  
Table 1  
CN-DRMTR2  
CN-DRMTR1  
High Static Pressure  
SW01  
ON  
3
3
4
1
2
1
2
High  
AC01(BLK)  
Usual  
OFF  
1
2
3
1
2
3
C07  
4700p  
250VAC  
G01  
(GRN)  
Table 2  
Drain Pump Test Run SW SW02  
C39  
100p  
250VAC  
C08  
4700p  
250VAC  
AC02  
(WHT)  
Table 3  
MIST Protection  
Without Mist Protection  
With Mist Protection  
JX1  
Jumper  
None  
C09  
2200p  
250VAC  
R45  
6.2k  
R44  
6.2k  
AC03  
(RED)  
D03  
PC01  
A52LP421GR  
R49  
620  
4
1
ZD01  
ZD02  
2
3
R51  
20k  
PC02  
TLP421  
R25  
330k  
4
3
1
2
R24  
1.21k  
R53  
5.6k  
R50  
10k  
Q02  
C06  
1000p  
C14  
0.22µ  
630V  
1
2
3
4
5
R52  
47k  
C42  
100µ  
25V  
6
7
C36  
0.47µ  
25V  
C41  
0.01µ  
R47  
7.5k  
Q03  
2SD2531  
R67  
6.2k1/4W  
CN-FM  
ZD04  
ZD03  
4
3
1
2
R68  
R01  
1kΩ  
6.22k1/4W  
PC04  
B3PAAD000209  
e
R07  
4.75k  
R06  
10kΩ  
b
c
C12  
22µ  
50V  
R08  
5.62k  
Q04  
UNR211L  
ZD05  
89  
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CS-E15DB4EW CU-E15DBE / CS-E18DB4EW CU-E18DBE / CS-E21DB4ES CU-E21DBE  
18.2. Outdoor Unit  
G CU-E15DBE CU-E18DBE CU-E21DBE  
SCHEMATICDIAGRAM1/4  
REACTOR  
GRY2  
GD1  
GRN  
GRY1  
ZNR3  
ERZV10D102  
C47  
65µ  
PTC1  
350V  
LJP7  
LJP11  
LJP9  
RY-AC1  
ZNR2  
ERZVEAV511  
PTC2  
R93  
100k  
1/4W  
R94  
100k  
1/4W  
LJP10  
C53  
850µ  
RY-PWR  
LF  
FUSE  
30A  
400V  
AC-BLK  
G08902N00D01  
L
C52  
850µ  
400V  
R95  
100k  
1/4W  
C13  
4700p  
250V  
N
C4  
C5  
ZNR1  
ERZVEAV511  
LJP6  
C14  
4700p  
250V  
ZNR6  
LJP8  
ERZVEAV511  
C8  
C7  
C11  
1.0µ  
1.0µ  
3
1.0µ  
2
1
LJP3  
LJP2  
250V  
250V  
1
2
3
1
2
3
250V  
ZNR4  
ERZVEAV511  
DB2  
RBV-1506  
4
AC-WHT  
D5~D8  
MA165TA5  
D5  
D6  
RY-C  
D7  
D8  
CT1  
ETQ19Z59BZ  
BLK  
HOT2  
CR1  
4-WAYS  
VALVE  
R70  
470Ω  
RY-HOT  
K6B1AGA00096  
BLK  
HOT1  
DB1  
1
3
2
PC4  
TLP421  
4
3
1
2
4
Q5  
2SC3441  
c
R34  
1.65k 1%  
C
R65  
47Ω  
Q3  
IMRH50-60  
b
e
G
R61  
10k  
e
C22  
R33  
D10  
MA165TA5  
E
b
220µ  
698Ω  
Q6  
2SA1366  
PC5  
TLP421  
10V  
1%  
R60 10Ω  
c
4
1
R58  
R63  
200Ω  
R71  
10k  
C30  
1500p  
0.839x2  
3
2
5W+5W  
R8  
9.1k  
1/4W  
R12  
9.1k  
1/4W  
R16  
9.1k  
1/4W  
R22  
9.1k  
1/4W  
D9  
ERA15-10  
R9  
9.1k  
1/4W  
R13  
9.1k  
1/4W  
R17  
9.1k  
1/4W  
R23  
9.1k  
1/4W  
ZD1  
RD36EB1  
ZD2  
RD36EB1  
R27  
330k  
R29  
680Ω  
R15  
1.21k  
1%  
D1  
ERA15-06  
PC2  
TLP421(GR)  
R11  
DATA  
RED  
4
3
13k 2W  
1
4
2
3
R2  
ZD3  
D12  
ZD4  
510k  
1/4W  
C1  
2200p  
250V  
C20  
22µ  
R32  
100k  
PC1  
TLP421  
(BL)  
R1  
510k  
1/4W  
2
1
100V  
R20  
20k  
1%  
c
R89  
10k  
b
4.7k  
R97  
1k  
Q1  
10k  
2SC3852  
b
c
e
C42  
1000P  
Q2  
RT1N432  
R21  
5.6k  
e
R26  
47k  
90  
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CS-E15DB4EW CU-E15DBE / CS-E18DB4EW CU-E18DBE / CS-E21DB4ES CU-E21DBE  
SCHEMATICDIAGRAM2/4  
FUSE2  
(T 3.15A L 250V)  
R111  
464k  
1/4W  
1%  
R114  
464k  
1/4W  
1%  
T1  
ET529AK7NLAC  
R112  
464k  
1/4W  
1%  
R115  
464k  
1/4W  
1%  
D20  
1A5-E  
600V  
CN-JP1  
1
2
R154 R159  
3k 3k  
1/4W 1/4W  
D30  
EG01Z  
C94  
470µ  
25V  
R116  
10.7k  
1/4W  
1%  
R125  
47k  
2W  
R128  
47k  
D31  
C68  
0.01µ  
400V  
R113  
11k  
RL4Z  
D33 D34 D35 D36  
2W  
1/4W  
1%  
C57  
C116  
R161  
D22  
0.22µ  
C98  
470µ  
25V  
C56  
56µ  
100µ  
D23  
EG01Z  
470Ω  
IC6  
NJM78M05F  
AM01Z  
630V  
25V  
D28  
EX16  
R151  
510  
2W  
450V  
L01  
R190  
7.5Ω  
5W  
C59  
220P  
2kV  
I
O
R136  
4.7Ω  
1/4W  
3
D25  
AL01Z  
D29  
AL01Z  
5V  
G
C105  
220µ  
10V  
2
1
ZNR5  
C88  
680µ  
16V  
R147  
C96  
470µ  
10V  
1%  
C100  
0.01µ  
DB3  
4
1/4W  
1
2
3
C61  
22µ  
35V  
IC7  
D21  
STR-V152  
4
3
1
2
R141  
1k  
R148  
18k  
1%  
R5  
1.5k  
5
6
4
C89  
R49  
39k  
R46  
39k  
R47  
39k  
R48  
39k  
R140  
2.2k  
ZD6  
PC6  
PC817E7  
0.1µ  
R158  
R160  
1/4W 1/4W  
1/4W 1/4W MAZ4047  
16V  
R122  
R3  
39k  
R126  
0.1Ω  
R53  
39k  
1/4W 1/4W  
R54  
39k  
R52  
39k  
1/4W 1/4W  
R51  
39k  
R144  
27k  
R149  
3.30k  
1%  
C60  
10µ  
50V  
C115  
0.047µ  
C67  
680P  
C65  
R6  
1k  
C75  
IC5  
MM1431  
Q4  
2SC3052  
c
R150  
100Ω  
C85  
3900P  
50V  
C3  
0.01µ  
b
1
2
4
e
R64  
4.7k  
R62  
4.7k  
PC3  
3
TLP620  
2
1
CN-JP2  
R204  
1k  
C125  
0.047µ  
D11  
R100  
R103  
9.53k  
1%  
D16  
374k 1%  
R83  
1.8k  
C50  
1000p  
5
6
7
IC4  
Q12  
C32  
R104  
51.5k  
1%  
RT1N432  
C35  
10µ  
C48  
0.01µ  
C55  
0.01µ  
c
10µ  
50V  
b
4.7k  
e
Q13  
e
10k  
10k  
Q11  
10k  
e
4.7k  
4.7k  
b
b
c
c
R91  
49.9k  
C45  
1000p  
R101  
100Ω  
R109  
11.3k  
C33  
1µ  
C39  
0.047µ  
10V  
25V  
C44  
0.82µ  
50V  
IC4  
R110  
3.74k  
1%  
R92  
15k  
C41  
0.01µ  
R69  
33Ω  
1/4W  
R102  
3.74k  
R98  
3.74k  
1%  
R107  
3.74k  
1%  
R82  
1.8k  
D17  
7
C51  
1000p  
ZD5  
IC3  
3
R90  
100Ω  
RD10EB2  
R80  
5
6
c
100Ω  
b
1
2
IC3  
Q7  
2SC3441  
R108  
82.5k  
1%  
e
R99  
C37  
C40  
0.047µ 0.82µ  
C43  
C49  
0.01µ  
C54  
0.01µ  
R79  
10k  
15.0k  
1%  
0.01µ  
25V  
D14  
ERA15-01  
91  
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SCHEMATICDIAGRAM3/4  
C113  
0.1µ  
C26  
0.047  
25V  
SW1  
µ
D3  
C15  
3900p  
C117  
0.1µ  
D4  
C12  
C25  
10µ  
50V  
C9  
3900p  
R14  
200k  
D13  
HRU0103A2  
R38  
47k  
R44  
10k  
C18  
0.01µ  
C21  
0.1µ  
16V  
C29  
0.1µ  
16V  
C27  
100µ  
6.3V  
C28  
0.1µ  
16V  
100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76  
R24  
JX1  
R25  
1
2
3
4
5
6
7
8
9
P70  
P71  
P72  
P73  
P74/IRQ00  
P75/IRQ01  
P76/IRQ02  
P77/IRQ03  
P80/ADIN00  
P42/TM9A1 75  
P41/TM8810 74  
P40/TMA10  
P37/TM710 72  
P36/TM610 71  
73  
C31  
0.047µ  
P35/TM510  
70  
25V  
VDD 69  
P34/TM410 68  
VSS 67  
R81  
1k  
R84  
10k  
R10  
1k  
D2  
P33/TM310  
P32/TM210  
P31/TM110  
P30/TM010  
P27/SBI0  
P26/SBT0  
P25/SBO0  
P24/SBI1  
P23/SBT1  
P22/SBO1  
P21/SBT2  
P20/SBT2  
P17/SBO2  
P16  
66  
65  
64  
63  
62  
61  
60  
59  
58  
57  
56  
55  
54  
53  
52  
51  
10 P81/ADIN01  
11 P82/ADIN10  
12 P83/ADIN11  
13 VSS  
14 VREF-  
15 P84/ADIN20  
16 VREF+  
C6  
0.1µ  
IC1  
16V  
R203  
1k  
MN103S52G  
C124  
0.047µ  
17 VDD  
18 P85/ADIN21  
19 P86/ADIN22  
20 P87/ADIN23  
21 P90/ADIN24  
22 P91/ADIN25  
23 P92/ADIN26  
24 P93/ADIN27  
P94/ADIN28  
TH  
D4CE35030002  
R35  
TH  
R199  
1k  
P15  
P14/  
IRQ08  
C19  
1µ  
R28  
1k  
R30  
10k  
C122 25  
0.047µ  
R36  
12.1k  
18V  
R195  
10k  
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50  
C16  
0.047µ  
25V  
CN-CPU  
R68  
1k  
2
4
1
3
5
7
9
R197  
10k  
R196  
10k  
R198  
10k  
C23  
10µ  
50V  
C24  
0.047µ  
25V  
R67  
1k  
6
R41  
10k  
R43  
10k  
8
10  
R66  
1k  
R75  
1k  
R72  
2k  
R76  
10k  
R40  
10k  
7
6
5
4
3
2
1
CN-NMODE  
C112  
0.1µ  
16V  
R7  
1k  
X1  
R37  
R78  
30k  
C118  
150k  
IC2  
BD4844G  
C119  
0.047µ  
0.047µ  
ICX1  
1 R/B  
RS  
C123  
0.047µ  
8
R201  
1k  
I
O
R200  
1k  
C34  
0.1µ  
16V  
5V  
G
2
3
4
Vcc GND  
7
6
5
R74  
10k  
R4  
4.99k  
1%  
C110  
1µ  
R19  
15.0k  
C121  
10µ  
R202  
1k  
C38  
0.1µ  
16V  
DO  
DI  
CS  
SK  
R77  
10k  
R50  
1k  
10V  
50V  
R88  
10k  
C111  
C17  
C2  
1µ  
R31  
4.99k  
C116  
220µ  
10V  
C120  
C36  
0.01µ  
R18  
15.8k  
1µ  
1µ  
10µ  
10V  
10V  
10V  
50V  
R55  
R96  
10k  
1k  
R45  
10k  
C114  
220µ  
10V  
R56  
470Ω  
CN-DIS  
CN-TANK  
CN-TH  
3
2
1
4
3
2
1
1
2
2
1
1
2
1
2
CN-S  
CN-STEST  
CN-FTEST  
DISCHARGE  
TEMP.  
PIPE  
TEMP.  
SENSOR  
(4.96k3800)  
OUTDOOR  
TEMP.  
SENSOR  
(15k3950)  
TANK  
TEMP.  
SENSOR  
SENSOR  
(50k3950)  
(50k3950)  
92  
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CS-E15DB4EW CU-E15DBE / CS-E18DB4EW CU-E18DBE / CS-E21DB4ES CU-E21DBE  
SCHEMATICDIAGRAM44  
D41  
C106  
0.47µ  
630V  
Q17  
3
4
P
U
R138  
33Ω  
2W  
C74  
47µ  
25V  
C78  
47µ  
25V  
C81  
0.047µ  
25V  
D27  
D26  
C90  
HV1C1  
Vcc  
IN  
ZD7  
0.047µ 25V  
2
1
C
HO  
CE  
U
RED  
C84  
1000p  
COM  
7
8
C73  
C76  
47µ  
C92  
0.047µ 25V  
0.047µ  
HV1C2  
25V  
25V  
6
5
Vcc  
IN  
C
HO  
CE  
C86  
470p  
V
V
D24  
COM  
12  
13  
C70  
47µ  
25V  
C71  
0.047µ  
25V  
C93  
0.047µ 25V  
HV1C3  
10  
9
Vcc  
IN  
C
HO  
W
W
11  
COM CE  
C87  
470p  
YELLOW  
C95  
0.047µ 25V  
LVIC  
14  
19  
20  
21  
18  
Vcc U OUT  
R127  
20k  
IN(X)  
IN(Y)  
V OUT  
C69  
0.047µ  
16V  
IN(X)  
R135  
10k  
W OUT  
VFO  
roc  
GND CF0  
N
15  
R146  
27.4k  
R142  
C91  
1000p x3  
R117  
2.49k  
0.047µ  
332Ω  
25V  
1%  
R132  
4.99k  
C82  
R137  
39.2k  
C99  
100µ  
R124  
39.2k  
R129  
4.99k  
0.022µ  
16V  
25V  
IC8  
R167  
82.5Ω  
TL3472  
R152  
20k  
C62  
10µ  
50V  
C103  
0.022µ  
25V  
C101  
0.022µ  
25V  
C83  
10µ  
50V  
R143  
1.40k  
C97  
0.1µ  
16V  
C66  
C63  
0.047µ  
25V  
0.12% 1/4W X20  
IC8  
TL3472  
Q19  
RT1P432  
10k  
CN-FM  
LED  
R118  
4.7k  
1
2
3
4
5
6
7
R119  
1k  
e
C107  
0.022µ  
630V  
C58  
1000P  
R123  
2k  
R205  
R162 R164  
b
Q16  
RT1N432  
4.7k  
8.0Ω  
5.11k  
10k  
c
R134  
1k  
4.7k  
R189  
Q18  
C126  
C104  
R166  
200k  
C102  
10µ  
R163  
5.11k  
RT1P432  
C109  
0.047µ  
25V  
C72  
1000p  
10k  
10k  
Q28  
IC11  
TD620W3AF  
C108  
9
8
7
6
5
4
3
2
1
10  
11  
12  
13  
14  
15  
16  
0.047µ 25V  
CN-STM  
6
5
4
3
2
1
9
7
6
5
4
3
2
1
10  
11  
12  
13  
14  
15  
16  
RY-HOT  
RY-ACL  
RY-PWR  
R156  
EXPAND  
VALVE  
D37  
D38  
D39  
D40  
8
HRD0103A2 X4  
IC10  
TD620W3AF  
93  
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CS-E15DB4EW CU-E15DBE / CS-E18DB4EW CU-E18DBE / CS-E21DB4ES CU-E21DBE  
How to use electronic circuit diagram  
TIMER TABLE <INDOOR>  
Test mode  
(When test point  
Short-circuited)  
24 sec.  
Name  
Time  
4 way valve abnormality  
4 min.  
30 min.  
20 min.  
6 min.  
Outdoor air temp. for Hz No. decision  
Anti-dew formation control  
0 sec.  
0 sec.  
0 sec.  
Anti-freezing control  
Thermo OFF delay  
3 min.  
0 sec.  
Low pressure control (gas leakage) compressor OFF time  
Time delay safety control  
3 min.  
0 sec.  
0 sec.  
2 min. 58 sec.  
20 sec.  
90 sec.  
20 sec.  
120 sec.  
2 min.  
10 sec.  
20 sec.  
1 hour  
120 min.  
30 min.  
4 min.  
Odour timer status shift time  
0 sec.  
Intake air temp. sampling time  
Self diagnosis display time  
Auto mode judgement sampling time  
24 hours Real Timer  
Heating SSHi fan speed shift  
Cooling SHi fan speed shift  
Hot start forced completion  
Auto mode judgement interval  
After Hot start / Deice  
0 sec.  
0 sec.  
0 sec.  
1 min.  
12 sec.  
3 sec.  
0.4 sec.  
3 sec.  
12 sec.  
30 min.  
2 min.  
TIMER TABLE <OUTDOOR>  
Test mode  
(When test point  
Short-circuited)  
3 sec.  
Name  
Time  
DC PEAK  
30 sec.  
120 min.  
80 min.  
40 min.  
40 min.  
30 sec.  
30 sec.  
3 min.  
24 sec.  
16 sec.  
8 sec.  
8 sec.  
0 sec.  
3 sec.  
18 sec.  
Deice detection  
Hz lock time  
Outdoor fan delay operation control  
4 way valve delay operation control  
94  
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18.3. Remote Control  
95  
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18.4. Print Pattern  
Indoor Unit Printed Circuit Board  
96  
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CS-E15DB4EW CU-E15DBE / CS-E18DB4EW CU-E18DBE / CS-E21DB4ES CU-E21DBE  
18.5. Print Pattern  
Outdoor Unit Printed Circuit Board View  
97  
[PHAAM] Printed in Malaysia  
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