Pelco Security Camera C416M C User Manual

®
DD08 Series  
Intercept®  
Dome Drive  
Installation/  
Operation Manual  
C416M-C (1/98)  
U
®
L
LISTED  
Pelco • 300 W. Pontiac Way, Clovis • CA 93612-5699 USA • Pelco Online @ http://www.pelco.com  
In North America and Canada: Tel (800) 289-9100 or FAX (800) 289-9150 • DataFAX (800) 289-9108  
International Customers: Tel (1-559) 292-1981 or FAX (1-559) 348-1120 • DataFAX (1-559) 292-0435  
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REVISION HISTORY  
Manual #  
C416M  
Date  
9/94  
Comments  
Original version.  
C416M-A  
6/95  
Revised to incorporate exploded view diagram and  
BOM changes as per ECO# 94-470; Incorporated white  
“type E” back box availability; Included hardwire system  
wiring diagram information.  
6/23/95  
9/20/95  
Addendum. Changed back box wiring diagrams to show  
2 A FUS2 fuse as per ECO# 95-063.  
C416M-B  
Manual revised to include new sound quieting model  
information, updated hardwire system wiring diagram  
and related list of materials.  
1/23/96  
8/16/96  
8/23/96  
Figure 14 updated to show new part AA and Section  
7.2, Hardware List, revised to show new part AA.  
Added complete assembly numbers for domes in  
Section 7.1, Mechanical Parts List.  
Figure 13 and 14 updated to show change in part location  
per ECO# 96-158/96-158A. PARTS LIST (mechanical  
PARTS LIST Section 7.1) Changed- items 37, 55.  
C416M-C  
1/98  
Completely revised manual to reduce the number of  
models and modify the installation instructions. Incorpo-  
rated ECO# 97-155. Changed manual to new format and  
manual pagination.  
Pelco Manual C416M-C (1/98)  
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1.0 GENERAL  
1.1 IMPORTANT SAFEGUARDS AND WARNINGS  
Prior to installation and use of this product, the following WARNINGS should be  
observed.  
1. Installation and servicing should only be done by Qualified Service Personnel  
and conform to all Local codes.  
2. Unless the unit is specifically marked as a NEMA Type 3, 3R, 3S, 4, 4X, 6, or  
6P enclosure, it is designed for indoor use only and it must not be installed  
where exposed to rain and moisture.  
3. Only use replacement parts recommended by Pelco.  
4. After replacement/repair of this unit’s electrical components, conduct a resis-  
tance measurement between line and exposed parts to verify the exposed  
parts have not been connected to line circuitry.  
5. The installation method and materials should be capable of supporting four  
(4) times the weight of the enclosure, pan/tilt, camera and lens combination.  
The product and/or manual may bear the following marks:  
This symbol indicates that dangerous voltage constituting a  
risk of electric shock is present within this unit.  
This symbol indicates that there are important operating and  
maintenance instructions in the literature accompanying this  
unit.  
CAUTION:  
RISK OF  
ELECTRIC SHOCK.  
DO NOT OPEN.  
CAUTION:  
TO REDUCE THE RISK OF ELECTRICAL SHOCK,  
DO NOT REMOVE COVER. NO USER-  
SERVICEABLE PARTS INSIDE. REFER SERVICING  
TO QUALIFIED SERVICE PERSONNEL.  
Please thoroughly familiarize yourself with the information  
in this manual prior to installation and operation.  
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1.2 UNPACKING INSTRUCTIONS  
Unpack and inspect all parts carefully.  
Be sure to save the shipping carton and any inserts. They are the safest material in  
which to make future shipments.  
If an item appears to have been damaged in shipment, replace it properly in its  
carton and contact the factory at 1-800-289-9100 or 1-559-292-1981 for a replace-  
ment. (International customers fax 1-559-348-1120 for authorization and instruc-  
tions.)  
If an item needs to be returned to the factory for repair, consult the WARRANTY  
AND RETURN section of this manual for instructions.  
The following items are supplied:  
1
1
1
Dome drive with receiver/driver and imager/optics package  
Dome liner  
Installation/Operation Manual (C416M-C)  
1.3 RECOMMENDED TOOLS  
Pelco does not supply basic tools needed for the installation process. The following  
tools are recommended:  
1/4" wrench (DD08C2L and DD08E2L models only)  
5/64" Allen wrench (DD08C2L and DD08E2L models only)  
6
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2.0 DESCRIPTION  
The DD08 Series of dome drives is part of the IDS08 Intercept® Series of domes.  
The IDS08 Series is an integral system that includes a back box (BB08), dome  
drive (DD08), dome receiver/driver (DRD08), and imager/optics package (IOP08).  
This manual covers the DD08 Series of dome drives. For installation and operation  
instructions for the back box, refer to manual C456M-D; for the dome receiver/  
driver, refer to C466M-E; and for the imager/optics package, refer to C1441M-C.  
2.1 MODELS  
DD08C2L  
Dome drive with 360° rotation and fixed pan speed of 24° per  
second. Includesplasticdomeliner(domeisincludedwithback  
box).  
DD08E2L  
DD08E3L  
Same as the DD08C2L with preset positioning.  
Dome drive with 360° rotation, variable pan speed from 0-200°  
per second, and preset positioning. Includes plastic dome liner  
(dome is included with back box).  
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3.0 INSTALLATION  
Proceed with the installation of the dome drive after you have installed the back  
box.  
1. Refer to Figure 6 and remove the shipping bracket (item 37).  
2. Refer to the manual for the receiver/driver and set the jumpers and switches  
as required for your application.  
3. DD08C2L and DD08E2L Models Only - The dome drives are capable of  
360° rotation. However, pan limit stops have been installed at the factory on  
the pan gear that limit the rotation to 355°. If you prefer 360° rotation, re-  
move three the pan limit stops (refer to Figure 1) using a 5/64" Allen wrench  
and 1/4" wrench. If you prefer to use the pan limit stops, you will adjust them  
later in this procedure.  
4. Make sure the power switch inside the back box is off.  
5. Remove the hairpin clips from the two latches inside the back box (refer to  
Figure 2) and open the latches.  
6. Insert the dome drive into the back box:  
a. Refer to Figure 2 and line up the upper bracket on the dome drive so that:  
The 25-pin connector on the dome drive will go into its mating connector  
on the back box.  
The latch pins on the sides of the upper bracket will go into the latches in  
the back box.  
The two guide pins on the back box will go into the bushings on the upper  
bracket of the dome drive.  
b. Push the dome drive into place and close the latches.  
c. Reinstall the hairpin clips in the latches to prevent the latches from open-  
ing.  
LIMIT STOP  
LIMIT STOP  
Figure 1. Pan Limits Stops (Only Two Shown)  
8
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BACK BOX  
HAIRPIN  
CLIP  
LATCH  
HAIRPIN  
CLIP  
GUIDE PIN  
GUIDE PIN  
LATCH  
25-PIN CONNECTOR  
DOME DRIVE  
UPPER BRACKET  
25-PIN  
CONNECTOR  
LATCH PIN  
LATCH PIN  
BUSHING  
BUSHING  
Figure 2. Back Box and Dome Drive Components  
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7. Turn on the power switch inside the back box. In about 15 seconds, the unit  
will begin to move and go through its start-up routine.  
8. Refer to the manual for the camera/lens to set the switches on the camera as  
required for your application.  
9. DD08C2L and DD08E2L Models Only - If you removed the pan limit stops  
earlier, skip this step.  
NOTE: The tilt limit stops are not  
adjustable.  
To adjust the pan limit stops:  
a. Pan the unit to the desired left position.  
b. Turn off the power switch inside the back box.  
c. Position the limit stop and tighten it in place. Disconnect the drive from  
the back box, if necessary, to make the adjustment.  
To remove the dome drive:  
1. Remove the hairpin clips from the latches.  
2. Open one of the latches.  
3. Grasp the unit with one hand to prepare for the 10- to 13-pound  
(4.5-5.9 kg) load.  
4. Open the other latch and lower the dome drive.  
d. Replace the dome drive if it was removed and turn on the power. Check  
the position of the limit stop to make sure it is correct. If the position of the  
stop is not correct, repeat steps a-d.  
e. Repeat steps a-d for the right limit stop.  
10. Install the dome liner: Push the studs on the liner into the dome bracket. Make  
sure the window slot is aligned with the lens.  
11. Suspended Ceiling Models - Attach the trim ring and dome to the back box.  
Pendant Models - Align the three bezel pins with the large hole in the back  
box brackets; push the bezel up and rotate clockwise to latch.  
12. The installation is complete. For operating instructions, refer to the receiver/  
driver manual.  
10  
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4.0 MAINTENANCE  
Regularly scheduled maintenance will prolong the operational life and appearance  
of the equipment.  
Clean the dome with a nonabrasive cleaning cloth and antistatic cleaner that is  
safe for use on acrylic plastic. Do not use kerosene or similar substances that can  
scratch the surface.  
The dome drive should also be inspected and any dust and debris blown off. Pay  
special attention to the gear drives. After removing dust and debris a film of silicone  
lubricant should be applied to the gears for prolonged life. It is recommended that  
the unit be checked at six-month intervals.  
No adjustments are required.  
4.1 DOME DRIVE REMOVAL  
1. Remove the back box trim ring or bezel. To remove a bezel, turn it about 1/2"  
(1.27 cm) counterclockwise and pull down.  
2. Turn off the power switch inside the back box.  
3. Remove the hairpin clips from the latches.  
4. Open one of the latches.  
5. Grasp the unit with one hand to prepare for the 10- to 13-pound (4.5 to 5.9 kg)  
load.  
6. Open the other latch and lower the dome drive.  
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5.0 WIRING DIAGRAMS  
Figure 3. 24 VAC Back Box Wiring Diagram  
12  
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Figure 4. 120 VAC Back Box Wiring Diagram  
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Figure 5. Dome Drive Wiring Diagram  
14  
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6.0 EXPLODED ASSEMBLY DIAGRAMS  
1
2
3
4
8
5
54  
6
7
10  
11  
12  
13  
14  
48  
24  
47  
45  
23  
39  
25  
22  
46  
21  
9
35  
53  
44  
43  
42  
41  
15  
35  
40  
38  
19  
28  
49  
27  
29  
31  
30  
26  
34  
36  
20  
33  
16  
17  
REMOVE BEFORE  
OPERATING  
18  
32  
37  
Figure 6. DD08 Series Dome Drive Exploded Assembly Diagram (Mechanical)  
Pelco Manual C416M-C (1/98)  
15  
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Table A. DD08 Series Dome Drive Exploded Assembly Parts List (Mechanical)  
Item  
Quantity  
Description  
Part Number  
1
2
3
4
5
6
7
8
9
2
2
1
2
1
1
3
1
1
1
4
2
1
1
1
1
1
1
1
1
1
1
1
1
1
6
1
2
1
1
1
1
Bushing  
Push nut  
80010004  
80010011  
Upper drive mount bracket  
Dome drive latch pin  
Slip ring, 10-lead  
Spindle  
Pan limit stop (except DD08E3L model)  
25-position connector receptacle  
Pan limit pin bracket (except DD08E3L model)  
Pan gear  
Thrust washer  
Thrust bearing  
Bronze bearing  
Pan bearing boss  
PC board assy, backplane  
PC board assy, power supply  
PC board assy, CPU  
PC board assy, video processor  
Receiver/driver cover  
Bracket, receiver PCB guides  
Dome drive frame  
8004034COMP  
8004145COMP  
SR10-1  
8004004COMP  
80010050  
CON10J025Z41T  
8004013COMP  
80010012  
90010002  
90010001  
90010029  
8004002COMP  
*
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
*
*
*
8004010COMP  
8004009COMP  
8081000WA  
80010013  
8004018COMP  
8004062COMP  
GRO2172N  
MMS300-4.25  
8004008COMP  
80010101  
Tilt gear  
Tilt shaft  
Quick connect for lens  
Grommet (except DD08E3L model)  
PC board guides  
Bracket, receiver PC board guide  
Motor gear  
Pan spindle nut  
Gear, preset, pan spindle (except DD08C2L model)  
Dome bracket  
9004004COMP  
8004006COMP  
8084001COMP  
80810009  
ABS dome liner  
33  
34  
35  
2
2
Ball stud  
Ball stud receiver  
Switch, with actuator:  
PT180410000  
PT180410001  
SWI111SM1  
2
4
1
1
1
DD08E3L (tilt only)  
DD08C2L and DD08E2L (pan and tilt)  
Wire fatigue clamp  
Shipping stabilizer bracket (** REMOVE BEFORE OPERATING **)  
Tilt motor:  
36  
37  
38  
80010016  
8084203COMP  
Stepper, DC, vari-speed, type 3 drive  
24 VAC, 14 rpm, w/gearhead, type 2 drive  
Pan limit pin (except DD083EL model)  
Sealed bearing  
Wave spring  
Boss, bearing, tilt  
Encoder, preset tilt (except DD08C2L)  
Gear, preset tilt (except DD08C2L)  
Encoder, preset pan (except DD08C2L)  
Bracket, pan preset encoder (except DD08C2L)  
Gear, pan preset encoder (except DD08C2L)  
Snap ring (except DD08E3L)  
Pan motor:  
8008000  
8008214  
8004011COMP  
80010000  
80010002  
8004000COMP  
ENCS1-512  
28010017  
ENCS1-512I  
8004012COMP  
PT250010002  
15510000  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
1
2
1
1
1
1
1
1
1
2
1
Stepper, DC, vari-speed, type 3 drive  
24VAC, 48 rpm, w/gearhead, type 2 drive  
Shim, 3/8" ID x 5/8" OD x .047 thick  
Spindle standoff  
8008000  
8008248  
ZHSHIM.047  
8004123COMP  
53  
54  
55  
1
3
Spacer:  
1
1
Motor, tilt, vari-speed (not shown)  
Motor, tilt, AC (not shown)  
8084003COMP  
8084002COMP  
* Refer to dome receiver/driver manual for part number.  
16  
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Figure 7. DD08 Series Dome Drive Exploded Assembly Diagram (Hardware)  
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Table B. DD08 Series Dome Drive Exploded Assembly Parts List (Hardware)  
Item  
Quantity  
2
Description  
Part Number  
A
B
Screw, 8-32 x 3/8", hex head (except DD08E3L)  
ZH8-32X.375HMSS  
ZH8-32X.250S  
Allen set screw, 8-32 x 1/4", black  
DD08E3L only  
DD08C2L and DD08E2L only  
Allen set screw, 8-32 x 3/16", black  
1
2
4
C
D
E
F
G
H
I
ZH8-32X.187S  
2
2
5
3
6
2
5
Spacer, 1/4" hex x 1/2" long, 6-32 tapped  
Screw, 1/4-20 x 1" flat head, Phillips  
Screw, 6-32 x 3/8" pan head, Phillips  
Screw, 8-32 x 3/4", flat head, Phillips  
Screw, 6-32 x 3/8" flat head, Phillips  
Screw, 8-32 x 1/2" flat head, Phillips  
Screw, 8-32 x 3/8" flat head, Phillips  
Screw, 2-56 x 7/16" pan head, Phillips  
DD08C2L and DD08E2L only  
DD08E3L only  
SPA8423  
ZH1/420X1.00SFS  
ZH6-32X.375SPP  
ZH8-32X.750SFS  
ZH6-32X.375SFP  
ZH8-32X.500SFS  
ZH8-32X.375SFP  
ZH2-56X.437SPP  
J
K
8
4
L
21  
Screw, 6-32 x 3/8" pan head, Phillips, black  
Internal star washer, #4, SS  
DD08C2L only  
ZH6-32X.375BPP  
ZH4LWSIS  
M
2
5
DD08E2L and DD08E3L only  
Internal star washer, #6  
N
O
P
Q
R
S
28  
3
ZH6LWSIS  
Screw, 8-32 x 1/2" pan head, Phillips  
Split lock washer, 1/4"  
ZH8-32X.500SPP  
ZH1/4LWSSL  
ZH8LWSIS  
1
11  
8
Internal star washer, #8  
Flat washer, #8  
ZH188X435X60C  
ZH4-40X.250SPP  
Screw, 4-40 x 1/4" pan head, Phillips  
DD08C2L only  
2
5
1
8
2
2
4
2
1
DD08E2L and DD08E3L only  
Screw, 1/4-20 x 1/2", hex head  
Allen screw, 8-32 x 1/2"  
T
U
ZH1/4-20X.500CH  
ZH8-32X.500CS  
ZH6-32X.250SPP  
ZH6-32X.500SPP  
ZH131X361X62N  
ZH4-40X.625SPP  
ZH260X562X65C  
V
Screw, 6-32 x 1/4" pan head, Phillips  
Screw, 6-32 x 1/2" pan head, Phillips  
Nylon washer  
W
X
AA  
BB  
Screw, 4-40 X 5/8" pan head, Phillips  
Flat washer, 3/16"  
18  
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7.0 SPECIFICATIONS  
MECHANICAL  
Pan  
Movement in horizontal plane:  
DD08C2L/  
DD08E2L  
models:  
0-355° with pan limit stops  
360° without pan limit stops  
DD08E3L  
model:  
360°  
Tilt:  
Pan and Tilt  
Speeds:  
-90° movement from horizontal plane  
The following speeds are available and pre-selected by cus-  
tomer at time of order:  
Dome Drive  
Type  
Pan Speed  
Tilt Speed  
DD08C2L  
DD08E2L  
DD08E3L  
24°/sec ± 1°  
24°/sec ± 1°  
12°/sec ±.5°  
12°/sec ±.5°  
Variable (0 – 200°/sec) 0–40°/sec ±.5°  
Motors:  
Synchronous, continuous duty, instantaneous reversing  
(DD08C2L and DD08E2L)  
Stepper (DD08E3L)  
Connectors  
Video:  
BNC  
Gearing:  
Bearings  
Pan:  
Spur gear  
Roller thrust bearings and Oilite bronze bushing  
Sealed ball bearing  
Tilt:  
Braking  
DD08C2L and DD08E2L: Friction  
DD08E3L:  
Magnetic locking  
ELECTRICAL  
Power  
Requirements:  
Variable Speed Unit  
All Others  
Pan  
Tilt  
Idle  
24 vA  
24 vA  
15 vA  
7.5 vA  
7.5 vA  
Maximum Current: 2 amps per conductor  
Camera Input  
Voltage:  
Limit Switches  
Pan:  
24 VAC  
5amp(externaladjustment)-DD08C2L&DD08E2Lmodelsonly  
5 amp (factory set)  
Tilt:  
GENERAL  
Construction  
Pan/Tilt:  
Aluminum with stainless steel hardware  
Dome Liner:  
Max. Weight:  
Plastic  
11 lbs (5 kg)  
(combined weight of dome drive with camera/lens, integral  
receiver/driver and dome)  
(Design and product specifications subject to change without notice.)  
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8.0 WARRANTY AND RETURN INFORMATION  
WARRANTY  
Pelco will repair or replace, without charge, any merchandise proved defective in  
material or workmanship for a period of one (1) year after the date of shipment.  
Exceptions to this warranty are as noted below:  
Two (2) years on all standard motorized and fixed focal length lenses.  
Two (2) years on Legacy®, Intercept®, PV1000 Series, CM6700/CM8500/CM9500/  
CM9750/CM9760 Matrix, Spectra™, DF5 Series and DF8 Fixed Dome products.  
Two (2) years on WW5700 series window wiper (excluding wiper blades).  
Two (2) years on cameras.  
Six (6) months on all pan and tilts, scanners or preset lenses used in continu-  
ous motion applications (e.g., preset scan, tour and auto scan modes).  
Pelco will warranty all replacement parts and repairs for 90 days from the date of  
Pelco shipment. All goods requiring warranty repair shall be sent freight prepaid to  
Pelco, Clovis, California. Repairs made necessary by reason of misuse, alteration,  
normal wear, or accident are not covered under this warranty.  
Pelco assumes no risk and shall be subject to no liability for damages or loss result-  
ing from the specific use or application made of the Products. Pelco’s liability for  
any claim, whether based on breach of contract, negligence, infringement of any  
rights of any party or product liability, relating to the Products shall not exceed the  
price paid by the Dealer to Pelco for such Products. In no event will Pelco be liable  
for any special, incidental or consequential damages (including loss of use, loss of  
profit and claims of third parties) however caused, whether by the negligence of  
Pelco or otherwise.  
The above warranty provides the Dealer with specific legal rights. The Dealer may  
also have additional rights, which are subject to variation from state to state.  
If a warranty repair is required, the Dealer must contact Pelco at (800) 289-9100 or  
(559) 292-1981 to obtain a Repair Authorization number (RA), and provide the  
following information:  
1. Model and serial number  
2. Date of shipment, P.O. number, Sales Order number, or Pelco invoice number  
3. Details of the defect or problem  
If there is a dispute regarding the warranty of a product which does not fall under  
the warranty conditions stated above, please include a written explanation with the  
product when returned.  
Ship freight prepaid to:  
Pelco  
300 West Pontiac Way  
Clovis, CA 93612-5699  
Method of return shipment shall be the same or equal to the method by which the  
item was received by Pelco.  
RETURNS  
In order to expedite parts returned to the factory for repair or credit, please call the  
factory at (800) 289-9100 or (559) 292-1981 to obtain an authorization number (CA  
number if returned for credit, and RA number if returned for repair). Goods returned  
for repair or credit should be clearly identified with the assigned CA/RA number and  
freight should be prepaid. All merchandise returned for credit may be subject to a  
20% restocking and refurbishing charge.  
®Pelco and the Pelco logo are  
registered trademarks of Pelco.  
©Copyright 1998, Pelco. All rights  
reserved.  
Ship freight prepaid to:  
Pelco  
300 West Pontiac Way  
Clovis, CA 93612-5699  
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