pebS 900 Se
Bꢀ ELTꢀSANDERꢀ
Oꢀ perationꢀandꢀSafetyꢀNotes
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Table of contents
Introduction
Proper use......................................................................................................................Page
Features and equipment ...............................................................................................Page
Included items ...............................................................................................................Page
Technical information....................................................................................................Page
6
6
7
7
General safety advice for electrical power tools
1. Workplace safety .....................................................................................................Page
2. Electrical safety.........................................................................................................Page
3. Personal safety..........................................................................................................Page
4. Careful handling and use of electrical power tools................................................Page
Safety advice for belt sanders......................................................................................Page
7
8
8
8
9
Preparing for use
Tensioning/changing the sanding belt.......................................................................Page 10
Advice on use................................................................................................................Page 10
Vacuum dust extraction.................................................................................................Page 10
Operation
Switching on and off.....................................................................................................Page 11
Selecting the correct rotational speed and sanding belt............................................Page 11
Using the sander in a fixed mounting..........................................................................Page 12
Tips and tricks................................................................................................................Page 12
Maintenance and cleaning.........................................................................Page 13
Service centre........................................................................................................Page 13
Warranty...................................................................................................................Page 13
Disposal......................................................................................................................Page 13
Declaration of conformity/Producer................................................Page 14
GB/IE/CY
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Introduction
The following pictograms are used in these operating instructions/on the device:
Read instruction manual!
Safety class II
Wear hearing protection, dust
protection mask, protective glasses
and protective gloves.
Observe caution and safety notes!
Caution–electric shock!
Danger to life!
Keep children away from electrical
power tools!
Explosive material!
For indoor use only!
Risk of loss of life by electric shock
from damaged mains lead or mains
plug!
Rated idle running speed
n0
Dispose packaging and appliance in
an environmentally-friendly way!
Voltage
V
~
Watts (Effective power)
W
Belt sander PEBS 900 SE
and could give rise to considerable dangers. The
manufacturer will not accept liability for loss or
damage arising from improper use.
Q
Introduction
Q
Please make sure you familiarise your-
self fully with the way the device works
before you use it for the first time and
Features and equipment
1
2
3
4
5
6
7
8
Belt speed adjuster wheel
Locking knob
that you understand how to handle electrical pow-
er tools correctly. To help you do this please read
the accompanying operating instructions.
Keep these instructions in a safe place. If you pass
the device on to anyone else, please ensure that
you also pass on all the documentation.
ON/OFF switch
Toothed belt cover
Dust extraction spout
Belt adjuster screw
Auxiliary handle
Ventilation slots
9
Tensioning lever
Q
10
11
Proper use
Dust collection box
Extraction adapter
The belt sander is designed for dry sanding of
large surfaces of wood, plastic, metal, plaster and
painted surfaces. The device may only be used for
dry sanding. Always use a sanding belt and grade
of grit suitable for the particular surface you are
sanding. The speed selected should also be appro-
priate for the material. The device is not intended
for commercial use. Any other use or modification
to the device shall be considered as improper use
Fixed mounting kit:
12
13
14
15
16
Mounting frame
Clamp plates 2x
Screw clamps 2x
Spacer plates 2x
Screw
6
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Introduction/General safety advice for electrical power tools
Q
Included items
Note: If you wish to make an accurate assessment
of the vibration loads experienced during a particu-
lar period of working, you should also take into
account the intervening periods of time when the
device is switched off or is running but is not actual-
ly in use. This can result in a much lower vibration
load over the whole of the period of working.
Check that all the items and accessories
are present immediately after unpacking
the device:
1 Belt sander PEBS 900 SE
1 Sanding belt
1 Dust collection box
1 Extraction adapter
(for external vacuum dust extraction)
1 Fixed mounting kit
The PEBS 900 SE belt sander has full-wave elec-
tronics with additional control electronics, soft start
with inrush current limiting.
1 Operating instructions
General safety advice for
electrical power tools
Q
Technical information
read all the safety advice
WarNING!
Belt sander:
Nominal voltage:
Nom. power input: 900W
Parkside PEBS 900 SE
and instructions! Failure to observe the safety
advice and instructions may result in electric shock,
fire and/or serious injury.
230V 50Hz
~
No-load belt speed: 180-340m/min
No-load speed:
Sanding belt
Protection class:
n0 345-645min-1
75x533mm
II/
KEEP ALL THE SAFETY ADVICE AND INSTRUC-
TIONS IN A SAFE PLACE FOR FUTURE REFER-
ENCE! THE TERM “ELECTRICAL TOOL” USED
IN THE SAFETY ADVICE REFERS TO ELECTRICAL
TOOLS POWERED BY MAINS ELECTRICITY (BY
MEANS OF A MAINS LEAD) AND ELECTRICAL
TOOLS POWERED BY RECHARGEABLE BATTER-
IES (WITHOUT A MAINS LEAD).
Noise and vibration data:
Values determined in accordance with EN 60745.
The sound pressure level (A-weighted) of the
device is typically 86dB(A). Uncertainty K = 3dB.
The sound level while working can exceed
100dB(A).
1. Workplace safety
Wear ear protection!
a) Keep your working area clean and
well lit. Untidy or poorly lit working areas
can lead to accidents.
Total vibration, EN 60745:
Vibration emission value ah,D = 2,928m/s2
Uncertainty K < 1.5m/s2
b)
Do not work with the device
in potentially explosive envi-
ronments in which there
WarNING! The vibration level given in these
instructions has been measured in accordance with
a standardised measurement procedure specified
in EN60745 and can be used to compare devices.
Different uses of the device give rise to different vibra-
tion levels and in many cases they may exceed the
values given in these instructions. It is easy to underes-
timate the vibration load if the electrical power tool is
used regularly in particular circumstances.
are inflammable liquids, gases or
dusts. Electrical power tools create sparks,
which can ignite dusts or fumes.
c)
Keep children and other peo-
ple away while you are op-
erating the electrical tool.
Distractions can cause you to lose control of
the device.
GB/IE/CY
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General safety advice for electrical power tools
2. Electrical safety
drugs, alcohol or medication. One mo-
ment of carelessness when using the device
To avoid danger to life from
can lead to serious injury.
electric shock:
b)
Wear personal protective
equipment and always wear
safety glasses. The wearing of
personal protective equipment such as dust
masks, non-slip safety shoes, safety helmets or
ear protectors, appropriate to the type of elec-
trical power tool used and work undertaken,
reduces the risk of injury.
a) The mains plug on the device must match
the mains socket. The plug must not
be modified in any way. Do not use
an adapter plug with devices fitted
with a protective earth. Unmodified
plugs and matching sockets reduce the risk of
electric shock.
b) avoid touching earthed surfaces such
as pipes, radiators, ovens and refrig-
erators with any part of your body.
There is an increased risk of electric shock if
c) avoid unintentional operation of the
device. Check that the electrical power
tool is switched off before you connect
it to the mains, pick it up or carry it.
Accidents can happen if you carry the device
with your finger on the ON/OFF switch or with
the device switched on.
d) remove any setting tools or spanners
before you switch the device on. A tool
or spanner left attached to a rotating part of a
device can lead to injury.
your body is earthed
.
c) Keep the device away from rain or
moisture. Water entering an electrical device
increases the risk of electric shock.
d)
Do not use the mains lead for
any purpose for which it was
not intended, e.g. to carry the
e) avoid placing your body in an unnat-
ural position. Keep proper footing
and balance at all times. By doing this
you will be in a better position to control the
device in unforeseen circumstances.
f) Wear suitable clothing. Do not wear
loose clothing or jewellery. Keep your
hair, clothing and gloves clear of mov-
ing parts. Loose clothing, jewellery or long
hair can become trapped in moving parts.
g) If vacuum dust extraction and collection
devices are fitted do not forget to check
that they are properly connected and
correctly used. The use of these devices re-
duces the hazard presented by dust.
device, to hang up the device or to pull
the mains plug out of the mains socket.
Keep the mains lead away from heat,
oil, sharp edges or moving parts of the
device. Damaged or tangled mains leads
increase the risk of electric shock.
e) When working outdoors with an
electrical power tool always use ex-
tension cables that are also approved
for use outdoors. The use of an extension
cable suitable for outdoor use reduces the risk
of electric shock.
f) Use a residual current device (rCD)
for protection if operating the electri-
cal power tool in a moist environment
is unavoidable. The use of an RCD reduces
the risk of electric shock.
4. Careful handling and use of
electrical power tools
3. Personal safety
a) Do not overload the device. always
use an electrical power tool that is
intended for the task you are under-
taking. By using the right electrical power
tool for the job you will work more safely and
achieve a better result.
a) remain alert at all times, watch what
you are doing and always proceed
with caution. Do not use the device if
you are tired or under the influence of
8
GB/IE/CY
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General safety advice for electrical power tools
b) Do not use an electrical power tool if
Safety advice for
belt sanders
its switch is defective. An electrical power
tool that can no longer be switched on and off
is dangerous and must be repaired.
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DaNGEr OF FIrE FrOM FLyING
c) Pull the mains plug from the socket
before you make any adjustments to
the device, change accessories or
when the device is put away. This pre-
caution is intended to prevent you from uninten-
tionally starting the device.
d) When not in use always ensure that
electrical power tools are kept out of
reach of children. Do not let anyone
use the device if he or she is not famil-
iar with it or has not read the
SParKS! Sanding metal creates flying sparks.
For this reason, always make sure that nobody
is placed in any danger and that there are no
inflammable materials near the working area.
When undertaking prolonged sanding of
wood, and in particular when working on ma-
terials that give rise to dusts that are hazardous
to health, the sander must be connected to a
suitable external dust extraction device.
Ensure that there is adequate ventilation when
working on plastic, paint, varnish etc.
The belt sander is designed for the dry sanding
of large surfaces of wood, plastic, metal and
plaster and painted surfaces. The device is to
be used for dry sanding only.
Do not sand materials containing asbestos.
Asbestos is a known carcinogen.
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instructions and advice. Electrical power
tools are dangerous when they are used by
inexperienced people.
e) Look after the device carefully. Check
that moving parts are working prop-
erly and move freely. Check for any
parts that are broken or damaged
enough to detrimentally affect the
functioning of the device. Have dam-
aged parts repaired before you use
the device. Many accidents have their ori-
gins in poorly maintained electrical power
tools.
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POISONOUS DUSTS!
WarNING!
Sanding paints containing lead, some types of
wood and metal for example may give rise to
hazardous or poisonous dusts and represents a
risk to the health of the person operating the
device and to anyone near the work area.
Wear safety glasses and a dust
f) Keep cutting tools clean and sharp.
Carefully maintained cutting tools with sharp
cutting edges are less likely to jam and are
easier to control.
g) Use the electrical power tool, accesso-
ries, inserted tools etc. in accordance
with these instructions and advice,
and the stipulations drawn up for this
particular type of device. In doing this,
take into account the working condi-
tions and the task in hand. The use of
electrical power tools for purposes other than
those intended can lead to dangerous situations.
protection mask!
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Securely support the workpiece. Use clamps or
a vice to grip the workpiece firmly. This is much
safer than holding it with your hand.
Never support yourself by placing your hands
near or in front of the device or the workpiece
surface. A slip can result in injury.
If a dangerous situation arises, pull the mains
plug immediately out of the mains socket.
Always work with the mains lead leading
away from the rear of the device.
Avoid contact with the moving sanding belt.
Do not work on moistened materials or damp
surfaces.
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Always switch on the device before placing it
against the workpiece. After sanding, lift the de-
vice from the workpiece before switching it off.
When working always hold the device securely
with both hands (see Fig. D). Always keep
proper footing and balance.
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GB/IE/CY
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General safety advice for electrical power tools/Preparing for use
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Switch the device off and allow it to come to
a complete standstill before you put it down.
When taking a break from your work, before
carrying out any tasks on the device itself (e.g.
changing the sanding belt) and when you are
not using the device, always pull the mains
plug out of the mains socket.
duce good sanding results. By adopting this
approach you will also prolong the life of your
sanding belts and obtain a smoother work-
piece surface.
Sanding and surfaces:
The sanding output and the quality of the surface
finish obtained are determined by the belt speed
and the grade of grit on the sanding belt (see the
section on “Selecting the correct rotational speed
and sanding belt”).
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Preparing for use
Tensioning/changing
the sanding belt
Sanding procedure:
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With the sander switched on, bring it into con-
tact with the workpiece and move it forward
carefully. Work in parallel and overlapping
widths. Always work in the direction of the grain
to avoid undesirable transverse sanding marks.
After sanding always lift the device from the
workpiece before switching it off.
rISK OF INjUry! Before
WarNING!
you carry out any work on the belt sander always
pull the plug out of the mains socket.
1. Then release the tensioner for the sanding belt
9
by moving the tensioning lever
fully out-
wards (see fig. A). The tensioner is now open
and the sanding belt can be removed.
2. Next insert a new sanding belt or change the
belt for one suitable for a different material or
one with a different grit size.
Q
Vacuum dust extraction
DaNGEr OF FIrE! There is
WarNING!
IMPOrTaNT: The direction of the arrows on
the inside of the sanding belt must agree with
that on sander housing.
the danger of fire when working with electrical de-
vices that have a dustbox or can be connected to a
vacuum cleaner. Under certain conditions the
wood dust in the dust collection box (or in the vacu-
um‘s dust bag) may self-ignite, e.g. as a result of
flying sparks generated when abrading metals or
metal objects left in wood. This can happen partic-
ularly if the wood dust is mixed with paint residue
or other chemicals and the abraded particles are
hot from prolonged abrasion. Therefore you must
empty the device’s dust collection box and the vac-
uum cleaner’s dust bag before taking a break or
stopping work and always avoid overheating of the
abraded particles and the device.
9
3. Press the tensioning lever
initial position.
back into its
adjusting the sanding belt:
j
Pick up the device, switch it on and turn it over.
Adjust the belt tracking by turning the adjuster
6
screw
until the edge of the sanding belt is
flush with and runs parallel to the edge of the
device (Fig. B.).
IMPOrTaNT: Always make sure that the
sanding belt does not cut into the housing.
Check the sanding belt regularly and if neces-
6
sary re-adjust it using the adjuster screw
.
Wear a dust mask!
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advice on use
Dust extraction using the dust
collection box:
10
Light sanding pressure is enough:
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Slide the dust collection box
5
on to the dust
j
Apply light sanding pressure only. The weight
of the belt sander alone is adequate to pro-
extraction spout
(Fig. C).
on the side of the device
10 GB/IE/CY
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Preparing for use/Operation
Emptying the dust collection box:
To switch on continuous operation mode:
10
3
j
Pull the dust collection box
off the dust
j
Press the ON/OFF switch , and keep it
5
2
extraction spout . Open the dust collection
pressed, then press the locking knob
.
10
box
and empty it.
To switch off continuous operation mode:
3
Dust extraction using external vacuum
extraction:
j
Press and then release the ON/OFF switch
.
If there is an explosive mixture
of dust and air you must use a vacuum device espe-
WarNING!
Q
Selecting the correct rotational
speed and sanding belt
cially intended for that purpose.
DaNGEr OF FIrE! Do not use vacuum dust
extraction (dust collection box or vacuum cleaner)
when sanding metals (flying sparks).
You can select the belt speed using the belt speed
1
adjuster wheel
even whilst the sander is running.
The optimum belt speed depends on the workpiece
and the workpiece material. Always confirm the
best speed by carrying out a small test. The follow-
ing table lists some recommended values to help
you determine the optimum speed.
11
1. Push the extraction adapter
on to the dust
5
extraction spout
(see Fig. C).
on the side of the device
2. Slide the hose of a suitable dust extraction de-
vice approved for that purpose (e.g. a workshop
11
vacuum cleaner) on to the extraction adapter
.
Material/type of Softwood
work
Coarse finish
(Grit grade)
60
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Operation
Fine finish (Grit grade) 240
Switching on and off
Preselected rotation
speed
high (5-6)
The PEBS 900 SE belt sander has full-wave electro-
nics with additional control electronics, soft start
with inrush current limiting.
Material/type of Hardwood
work
Coarse finish
(Grit grade)
60
Fine finish (Grit grade) 180
Preselected rotation
speed
high (5-6)
When operating the belt sander you can select
between intermittent or continuous operation mode.
For short sanding tasks use the intermittent operation
mode. For longer sanding tasks we recommend the
continuous operation mode. Whilst working in your
selected mode the device functions as follows:
Material/type of Chipboard
work
Coarse finish
(Grit grade)
60
Fine finish (Grit grade) 150
To switch on intermittent operation mode:
Preselected rotation
speed
high (5-6)
3
j
Press the ON/OFF switch
.
To switch off intermittent operation mode:
3
j
Release the ON/OFF switch
.
GB/IE/CY 11
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Operation
Q
Material/type of removing paint/
Using the sander in
a fixed mounting
work
varnish
Coarse finish
(Grit grade)
60
The fixed mounting kit allows you to use the device
for sanding vertically or horizontally by fastening
it on to a flat stable surface (e.g. workbench).
Fine finish (Grit grade) ––
Preselected rotation
speed
high (5-6)
Sanding horizontally (see Fig. E):
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Place the belt sander on to the mounting frame
Material/type of Sanding varnish
work
12
5
and guide the dust extraction spout
through the opening of the mounting frame
12
.
Coarse finish
(Grit grade)
150
16
Tighten the screws
.
13
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Place the two clamp plates
on to the holes
provided on the opposite side and screw the
Fine finish (Grit grade) 320
clamp plates tight with the provided screws.
14
Preselected rotation
speed
low (1-2)
Insert the pins of the screw clamps
into the
holes on one of the long sides of the mounting
12
12
frame
frame
(see Fig. E). Attach the mounting
Material/type of rust removal
work
14
by tightening the screw clamps
.
Coarse finish
(Grit grade)
40
Sanding vertically (see Fig. F):
14
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Insert the pins of the screw clamps
holes on one of the short sides of the mounting
into the
Fine finish (Grit grade) 120
12
12
Preselected rotation
speed
medium/high (3-4)
frame . Attach the mounting frame
flat, stable surface (e.g. workbench) by tighten-
to a
14
ing the screw clamps
.
Material/type of Plastic
work
12
through
j
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Place the belt sander on to the mounting frame
and guide the dust extraction spout
the opening of the mounting frame . Tighten
5
12
Coarse finish
(Grit grade)
120
16
the screws
.
13
Place the two clamp plates
provided on the opposite side and screw the
clamp plates tight with the provided screws.
on to the holes
Fine finish (Grit grade) 240
Preselected rotation
speed
low/medium (2-3)
Material/type of Non-ferrous metals
Q
Tips and tricks
work
(e.g. aluminium)
Coarse finish
(Grit grade)
80
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Never use the same sanding belt to sand wood
and metal.
Worn or ripped sanding belts can damage
the workpiece. Change sanding belts at the
appropriate time.
Fine finish (Grit grade) 150
Preselected rotation
speed
medium/high (3-4)
j
Keep the sanding belt properly tensioned so
that it does not hang down too much and
become unusable due to nicks, creases etc.
12 GB/IE/CY
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Maintenance and cleaning/Service centre/Warranty/Disposal
Q
Maintenance and cleaning
The appliance is intended solely for private, not
commercial, use.
rISK OF INjUry! Before
WarNING!
you carry out any work on the belt sander always
pull the mains plug out of the mains socket.
If this product has been subjected to improper or
inappropriate handling, abuse, or interventions not
carried out by one of our authorised sales and
service outlets, the warranty will be considered void.
The belt sander is designed to be maintenance-free.
j
Clean the device frequently. This should be done This warranty does not affect your statutory rights.
immediately after you have finished using it.
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Use a dry cloth to clean the device - never use
petrol, solvents or cleaners that attack plastic.
Always keep the ventilation slots clear.
Remove any adhering dust with a narrow
paint brush.
GB
j
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DES UK LTD
Tel.:
e-mail: [email protected]
0871 5000 700 (£ 0,10/minute)
IE
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Service centre
Kompernaß Service Ireland
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Have your device re-
Tel.:
1850 930 412 (0,082 €/Min.)
* Standard call rates apply.
Mobile operators may vary.
WarNING!
paired only by qualified specialist
personnel using original manufactur-
er parts only. This will ensure that your de-
vice remains safe to use.
e-mail: [email protected]
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If the plug or mains
WarNING!
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lead needs to be replaced, always
have the replacement carried out by
the manufacturer or its service centre.
This will ensure that your device remains safe
to use.
Disposal
The packaging is wholly composed of
environmentally-friendly materials that can
be disposed of at a local recycling centre.
Do not dispose of electrical
power tools with the household
rubbish!
Q
Warranty
This appliance is guaranteed for 3 years
from the date of purchase. It has been
carefully produced and meti-culously
checked before delivery. Please keep
your receipt as proof of purchase. Contact
your service centre by telephone in case
of questions pertaining to the warranty.
your goods can be transmitted free of
cost only in this manner. This warranty
applies only to the initial purchaser and
is non-transferable.
In accordance with European Directive
2002/96/EC (covering waste electrical and elec-
tronic equipment) and its transposition into national
legislation, worn out electrical power tools must be
collected separately and taken for environmentally
compatible recycling.
Contact your local refuse disposal authority for
more details of how to dispose of your worn out
electrical devices.
The warranty covers only material or manufacturing
faults, not normal wear or damage to fragile parts
such as switches or rechargeable batteries.
GB/IE/CY 13
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Declaration of conformity/Producer
Q
Declaration of conformity/
Producer
We, Kompernaß GmbH, Burgstr. 21,
D-44867 Bochum, Germany, hereby declare that
this product complies with the following EU directives:
Machinery Directive
(98/37/EC)
EU Low Voltage Directive
(2006/95/EC):
EN 60745-1, EN 60745-2-4
Electromagnetic Compatibility
(2004/108/EC):
EN 50366, EN 55014-1, EN 61000-3-2,
EN 61000-3-3, EN 55014-2
Type/Description of product:
Parkside belt sander PEBS 900 SE
Bochum, 31.10.2009
Hans Kompernaß
- Managing Director -
We reserve the right to make technical modifications
in the course of further development.
14 GB/IE/CY
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IꢀANꢀ37835
Kꢀ ompernaSS GmbH
Bꢀ urgstraßeꢀ21
Dꢀ -44867ꢀBochumꢀ
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© by orFGen marketing
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LastꢀInformationꢀUpdate:ꢀ10ꢀ/ꢀ2009ꢀ
Ident.-No.:ꢀPEBSꢀ900ꢀSE102009-6
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