M282737F
ITEM NUMBER:
282737
SERIAL NUMBER: _____________
TM
Owner’s Manual
Instructions for Assembly, Testing, Operation, Servicing, and Storage
Tow Behind Sprayer: For outdoor use with agricultural
pesticides and other liquids**
WARNING
READ and UNDERSTAND the Owner’s Manual completely before using this sprayer.
Assemble, test, and use only in accordance with the Owner’s Manual instructions.
READ and FOLLOW chemical label instructions. Pesticides are hazardous chemicals.
KNOW emergency procedures BEFORE handling chemicals. Sprayer leaks, bodily
chemical contact, poisoning, and spills require immediate response.
AVOID inhaling, ingesting, or coming into contact with any chemicals.
WEAR personal protective gear when filling, using, cleaning, and servicing the
sprayer.
KEEP sprayer and spray materials away from children and pets. Pesticides are
especially toxic to them.
EXERCISE CAUTION in vehicle handling when towing filled sprayer to avoid loss of
control or sprayer overturning.
DO NOT TURN ON POWER to sprayer until ready to spray in order to avoid
unintentional spray release.
Improper use of the sprayer or handling of chemicals could result in serious injury
or illness to the operator or nearby persons/animals, or could cause damage to the
environment.
** This sprayer is recommended for use in spraying non-flammable liquids such as pesticides, water for plants/trees
or dust control, ice control chemicals, or water-based non-flammable sealants or stains for outdoor wood surfaces.
However, WE RECOMMEND THAT THE SPRAYER NOT BE USED FOR OTHER PURPOSES ONCE IT HAS
BEEN USED FOR SPRAYING PESTICIDES. Any chemical will leave some residual in the tank liner or sprayer
components, even after the sprayer has been properly cleaned. These residual chemicals can have unexpected
effects on future uses. For example, spraying water or other liquids that are contaminated with residual pesticide
may result in unforeseen hazards to plant or animal life.
Any Questions, Comments, Problems, or Parts Orders
Call NorthStar Customer Service 1-800-270-0810
©Northern Tool and Equipment Company
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Table of Contents
Intended Use ................................................................................................................................. 4
Summary of Important Safety Information................................................................................5
During Assembly
During Use
•
•
•
•
General Chemical Safety
Chemical Application Safety
Towing Safety
Chemical Accident Procedures
Warning Label Locations..............................................................................................................7
Component Inventory
Unpacking.....................................................................................................................................8
Unpackingthe Manual Bag.............................................................................................................9
Assembly
Step One: Attach the tongue to the cart base........................................................................................10
Step Two: Attach the hitch mount to the tongue...................................................................................10
Step Three: Attach the cart base to the sprayer......................................................................................10
Step Four: Attach wheels to cart base .................................................................................................11
Step Five: Attach pressure gauge .......................................................................................................11
Step Six: Attach gun hose to spray gun and pump.................................................................................11
Step Seven: Attach gun clips to tank ..................................................................................................12
Step Eight: Attach drain cap to tank...................................................................................................12
Step Nine: Attach hose guide to tank..................................................................................................12
Step Ten: Attach sprayer to vehicle....................................................................................................13
Step Eleven: Connect power cords to vehicle battery.............................................................................13
Step Twelve: Check and test completed assembly.................................................................................16
Machine Components..................................................................................................................17
Operation
Important Safety Information - O pe ration ................................................................................18
•
•
•
•
General Chemical Safety
Chemical Application Safety
Towing Safety
Chemical Accident Procedures
Preparing the Sprayer for Each Use........................................................................................22
Using the Sprayer
Step One: Assess wind conditions and clear work area......................................................................23
Step Two: Fill the sprayer ...........................................................................................................24
Step Three: Operate the sprayer....................................................................................................26
Step Four: Clean sprayer and decontaminate after use.......................................................................29
Storage ..........................................................................................................................................30
Preparing for storage
Removing from storage
Troubleshooting...........................................................................................................................31
Specifications................................................................................................................................32
Parts Breakdown – Exploded View............................................................................................33
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Intended Use
The sprayer is intended for use in spraying agricultural pesticides and other non-
flammable liquids.
SPRAYING PES TICIDES:
Pesticides are hazardous chemicals that must be handled with caution as directed
throughout this manual and on the pesticide label. Pesticides are regulated by the United
States Environmental Protection Agency (EPA) and defined as:
Any substance or mixture of substances intended for preventing, destroying, repelling, or mitigating any
pest. Though often misunderstood to refer only to insecticides, the term pesticide is a comprehensive
term that applies to insecticides, herbicides, fungicides, and various other substances used to control
pests.
The sprayer is intended for use in spraying pesticides in liquid formonly. The sprayer is
NOT intended for use in spraying pesticides in dry or aerosolized form, or for use with
fumigants.
Some formulations of liquid pesticides do not remain in solution and should be agitated
to maintain a uniform mix. This sprayer is equipped with an agitator that should be used
when spraying pesticides classified as “flowable” (“F” or “L”), “wettable powder” (“WP”
or “W”), “emulsion” (“EC” or “E”), “microencapsulated” (“M”), or water dispersible
granules (“WDG” or “DF”). (See pesticide label to determine its classification.)
This sprayer comes equipped with a spot spray gun for applying pesticides on selected
plants. If you wish to spray large ground areas, a broadcast boom (Item#273011) is
available as an optional accessory.
SPRAYING OTHER LIQUIDS:
In addition to spraying pesticides, this sprayer may be used to spray other non-flammable
liquids. Example uses include: watering plants/trees or spraying water for dust control,
applying ice control chemicals, or applying water-based, non-flammable sealant or stain
to outdoor wood surfaces.
However, WERECOMMEND THAT THE SPRAYER NOT BE USED FOR
OTHER PURPOS ES ONCE IT HAS ALREADY BEEN US ED FOR SPRAYING
P ESTICIDES . Any chemical will leave some residual in the tank liner or sprayer
components, even after the sprayer has been properly cleaned. These residual chemicals
can have unexpected effects on future uses. For example, spraying water or other liquids
that are contaminated with residual pesticide may result in unforeseen hazards to plant or
animal life.
Contact NorthStar Customer Service at 1-800-270-0810 for any questions
about the appropriate use of the sprayer and/or optional accessories.
4
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Summary of Important Safety Information
WARNING
Read and understand this owner’s manual completely before usingthe sprayer. Read
each chemical label’s instructions before handlingthe chemical.
Improper use of the sprayer or handling of chemicals could result in serious injury or
illness for the operator or nearby persons/animals, or cause damage to the environment.
LISTED B ELOW is a summary of safetyinformation of particular importance. See individual
sections of this owner’s manual for more details.
-------------------------------------- DURING ASSEMBLY --------------------------------------
•
EXERCISE CAUTION when attaching remote switch to battery terminals. Follow the steps listed in the
Assembly section of this manual in exact sequence when connecting the sprayer’s remote switch battery clamps to
the battery terminals. Caution must be exercised to avoid contact with battery acid and to prevent sparking.
CHECK and TEST completed assembly as directed in this manual. Serious injury could result from chemical
leaks if sprayer is improperly assembled.
•
•
DO NOT MODIFY sprayer design.
------------------------------------- DURING OPERATION -------------------------------------
General Chemical Safety
•
•
•
•
READ and FOLLOW each chemical label’s instructions and warnings.
AVOID inhaling, ingesting, or coming into contact with any chemicals.
KNOW applicable licensing and regulatory requirements for the chemical you plan to use.
KNOW emergency procedures before handling chemicals. Carefully review “Chemical Accident Procedures”
listed below and later in this manual. Also see First Aid instructions on the chemical label.
WEAR protective clothing, eye protection, and chemical resistant gloves when filling, using and cleaning the
sprayer. Wear additional protective gear, such as facemask or apron, as recommended on the chemical label.
EXERCISE EXTRA CAUTION around children and pets. Pesticides are especially toxic to them. Keep
sprayer and spray materials away from them at all times.
•
•
•
•
•
•
•
DO NOT MIX OR POUR chemicals in an enclosed, unventilated area
DO NOT USE flammable or corrosive chemicals in the sprayer.
FLUSH the sprayer before switching chemicals in order to prevent dangerous chemical interactions.
STORE pesticides in a correctly labeled container and in a secure location.
MONITOR the health of operators frequently exposed to pesticides, as recommended by the chemical label or
local/ federal regulations.
Chemical Application Safety
Before Spraying
•
•
•
INSPECT and PREPARE sprayer before each use as directed in this manual.
DO NOT TURN ON POWER to sprayer until ready to spray in order to avoid unintentional spray release.
WEAR ADDITIONAL PERSONAL PROTECTIVE EQUIPMENT if you will be spraying overhead or
fogging. You will be exposed to much more chemical fallout in these applications. Wear chemical resistant head
and neck protection, full face mask or half face mask with sealed goggles, and consider using a respirator.
DO NOT SPRAY when wind speed exceeds 4 MPH in order to minimize spray drift.
•
•
CLEAR work area of people/ pets and POST warning notices to restrict access for the period recommended on
chemical label.
•
•
KEEP sprayer and spray away from children/pets. Pesticides can be especially toxic to children and animals.
DO NOT ALLOW anyone younger than 16 to operate sprayer since pesticides are especially toxic to children.
During Spraying
•
•
DO NOT OVERAPPLY pesticide. Apply at rate recommended by chemical manufacturer. Excess pesticide can
be dangerous to humans/animals, damage desirable plants, and contaminate soil and water sources.
DO NOT EAT, DRINK, SMOKE, RUB YOUR EYES, or TOUCH YOUR BARE SKIN while handling
chemicals and spraying.
•
•
NEVER POINT THE SPRAY GUN at people or animals.
ALWAYS HOLD THE SPRAY GUN FIRMLY when spraying at higher pressures to prevent gun from
whipping. Keep good footing and balance at all times.
•
•
EXERCISE EXTRA CAUTION when spraying near areas accessible to children and pets.
CLEAN up spills immediately per instructions on the chemical label.
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Summary of Important Safety Information (continued)
•
•
TURN OFF vehicle and set brake or block wheels, TURN OFF power to sprayer, and RELIEVE system
pressure before leaving sprayer unattended.
SEE Troubleshooting section of this manual before attempting any repairs. Wear personal protective
equipment and follow safety instructions.
After Spraying
•
•
CLEAN sprayer immediately after use according to the directions provided in this manual.
DECONTAMINATE yourself after you are done spraying and have cleaned the sprayer. Wash all exposed areas
of the body with soap and water, and remove and launder clothing.
•
DISPOSE OF or STORE remaining chemicals in secure storage with correctly marked container.
Towing Safety
•
•
•
•
READ towing safety instructions in your towing vehicle manual.
DO NOT ALLOW drivers younger than 16 to operate the towing vehicle with the filled sprayer attached.
MAKE SURE SPRAYER IS SECURELY ATTACHED to vehicle.
EXERCISE CAUTION in vehicle handling when towingfilled sprayer to avoid loss of control or overturning.
o
o
o
Keep speed to a minimum so you can maintain control. Reduce speed prior to turns.
Allow for wider turns and for more distance to stop.
Avoid any sudden steering maneuvers, starts, or stops that could create sway.
•
SLOW DOWN and EXERCISE EXTRA CAUTION on sloped or uneven terrain. Pick the most level route
possible. Drive up and down slopes when necessary, rather than across. Use a vehicle equipped with a roll over
protection system (ROPS) if you will be working on non-level terrain.
•
•
•
•
BE AWARE of the added length of the sprayer, visibility may be reduced when making turns or backing up.
DO NOT RIDE or TRANSPORT cargo on the sprayer.
COMPLY WITH all local, state, and federal towing requirements if you will be towing on public roads.
TURN OFF both sprayer and vehicle, and SET BRAKES or BLOCK WHEELS before leaving unattended.
Chemical accident procedures
Immediate response is necessary in the event of sprayer leaks, bodily chemical contact, poisoning, or spills.
Sprayer leak
If the sprayer develops a leak, immediately stop spraying. Turn off power to the
sprayer and follow directions below, as applicable.
Bodily chemical
contact
Personal contamination can occur when chemicals splash, spill, or spray
directly onto a person.
1. Immediately follow First Aid instructions on chemical label.
General procedures can include:
a) Eyes – immediately flush with water.
b) Skin – wash all contaminated skin surfaces with soap and water.
c) Clothing – remove contaminated clothing. Dispose of heavily
contaminated clothing per chemical label instructions.
2. Seek medical advice if instructed on the label or the victim experiences
symptoms of harmful effects. Bring the chemical label for reference.
In case of poisoning from ingestion or inhalation:
If the victim has collapsed or is not breathing, call 911. Otherwise:
1. If you are the victim, immediately seek assistance from nearby personnel
becaus e you may become incapacitated.
Poisoning by
ingestion or
inhalation
2. Immediately follow first aid instructions on chemical label.
3. Call a poison control center for further advice. In the U.S., call 1-800-222-1222.
Have the chemical label available for reference.
Chemical spills
Chemical spills must be quickly contained and properly cleaned up.
Refer to the chemical label for any speci fic cl ean-up instructions.
General procedures include:
1. Controlling the spill by stopping the source of the spill.
2. Containing the spill so that it does not spread and get into water sources.
3. Cleaning up the spill immediately.
4. Seeking additional advice from:
- Chemical manufacturer. See chemical label for contact information.
- State pesticide regulatory agency. In the U.S., call the National Pesticide Info.
Ctr. at 800-858-7378 for assistance in contacting your state’s agency.
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Warning Label Location
WARNING
READ and UNDERSTAND the Owner’s Manual completely before using this sprayer.
Assemble, test, and use only in accordance with the Owner’s Manual instructions.
READ and FOLLOW chemical label instructions. Pesticides are hazardous chemicals
which must be handled carefully.
KNOW emergency procedures BEFORE handling chemicals. Sprayer leaks, bodily
chemical contact, poisoning, and spills require immediate response.
AVOID inhaling, ingesting, or coming into contact with any chemicals.
EXERCISE CAUTION in vehicle handling. Vehicle will be less stable and handle very
differently with filled sprayer attached.
DO NOT TURN ON POWER to sprayer until ready to spray in order to avoid
unintentional spray release.
Improper use of the sprayer or handling of chemicals could result in serious injury
or illness to the operator or nearby persons/animals, or could cause damage to the
environment.
ꢀꢁꢂꢃꢄ
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Unpacking
Closely inspect all contents in the shipping carton.
Note that some parts are shipped inside the tank.
• If you have damaged components: Contact the freight company that delivered the unit and
file a claim.
• If you have missing components: Contact NorthStar Customer Service at 1-800-270-0810.
Tongue
Hitch
Tires
Cart Base
ꢀꢁꢁ ꢅꢂ
420” Gun Hose
Spray Gun
Manual Bag
Sprayer
Axle
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Unpacking the Manual Bag
The following items are foundin the manual bag.
Hose Guide
Drain Cap
Rubber Washer
Gun Clip
Large Gun Clip
5/16 x ¾”
Carr. Bolt (4)
5/16 x ½”
Flange Bolt (5)
#10 x ¼”
Screw (2)
Hose Clamp (4)
5/16 Flange Nut (4)
0 2 3 4 6
5/16 Flat
Wheel Retainer (2)
Pressure Gauge
Positive Battery Negative Battery
Clamp - Red
Washer (4)
Clamp - Black
Hex Wrench
Remote Switch
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Assembly
StepOne: Attach the tongue to the cart base
Fasten with (2) 5/16 x ¾” carriage bolts and (2) 5/16 flange nuts. Tighten to 20 ft-lbs.
Step Two: Attach the hitch mount to the tongue
Fasten with (2) 5/16 x ¾” carriage bolts and (2) 5/16 flange nuts. Tighten to 20 ft-lbs.
5/16 x ¾” Carriage bolt
Cart base
Hitch
5/16 Flange nut
Tongue
5/16 Flange nut
StepThree: Attach the cart base to the sprayer
Note: To protect the pump from damage, place two wood planks or spacers under the sprayer to
keep thepump from resting on the ground.
Using (4) 5/16 flat washers, loosely thread (4) 5/16 x ½” flange bolts into the inserts in the
bottom of the sprayer. Center the sprayer on the cart base and tighten to 10 ft-lbs.
5/16 x ½”
Flange bolt
Cart base
5/16 Flat
washer
Sprayer
Wood planks
or spacers
(Not included)
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Assembly (continued)
Step Four: Attach wheels to cart base
1. Slide axle into holes on bottom of cart.
2. Slide tires and wheel retainers onto the axle.
3. Tighten wheel retainers with supplied hex wrench.
Axle
Cart base
Wheel
retainer
Wood plank
Tire
or spacer
(Not included)
Step Five: Attach pressure gauge
1. Remove and discard the plug in the gauge port.
2. Thread in gauge. Hand tighten, then turn 2 full turns with a wrench.
Step Six: Attach gun hose to spray gun and pump
1. Install hose clamps on hose. Follow hose clamp installation instructions below.
2. Using 2 hose clamps, attach one end of the gun hose to the pump hose barb.
3. Using 2 hose clamps, attach the other end of the gun hose to the spray gun.
Pressure gauge
Plug
Gun hose
Hose Clamp Instructions:
i) Slide hose clamp over
the end of the hose.
Hose clamps
ii) Push the hose onto the
hose barb.
iii) Slide the hose clamp
over the hose barb.
Hose clamps
Spray gun
02171
iv) Tighten the hose clamp
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Assembly (continued)
Step Seven: Attach gun clips to tank
Fasten one gun clip and one large gun clip to the sprayer tank with (2) #10 x 1/4” screws.
Step Eight: Attach drain cap to tank
Press the rubber washer into the drain cap, then thread the drain cap onto the tank.
Gun clip
Large gun clip
Rubber washer
Drain cap
01535
StepNine: Attach hose guide to tank
1. Route gun hose around sprayer and through hose guide.
2. Attach hose guide to tank with (1) 5/16 x 1/2” flange bolt.
Gun hose
02206
5/16 x ½” Bolt
Hose guide
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Assembly (continued)
StepTen: Attach sprayer to vehicle
Secure the sprayer to the tow vehicle with a hitch pin (not included, call 800.270.0810 and order
Item# 2501946).
Hitch pin (not included)
Step Eleven: Connect power cords to vehicle battery
WARNING
Batteries are hazardous because they contain caustic acid, can emit explosive
gases, and can cause electric shock.
Caution must be exercised when making connections to a battery to avoid shock
and contact with the acid, and to prevent any sparking that could lead to an
explosion.
ALWAYS followthe safety instructions and steps listed below in exact sequence
when connecting the sprayer’s remote switch to the batteryterminals.
1. Preparatory safety
Preparatory safety steps:
•
•
•
ALWAYS use eye protection
NEVER smoke or work near sparks or other sources of ignition.
NEVER touch both battery terminals at the same time or with any non-
insulated tools.
•
If battery acid contacts skin or clothing, flush immediately with water and
neutralize with baking soda.
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Assembly (continued)
2. Identify sprayer’s
power cords
Identify the power cords shipped with the sprayer.
There are three power cords for the sprayer that you will eventually connect end to
end to power the sprayer. Locate and identifythese three cords:
a) The battery power cord andthe pump power cord are shipped connect ed
together to the sprayer.
b) The remote switch power cord is packed separately in the Manual Bag.
Battery
power cord
Pump power cord
Remote switch
power cord
ꢀꢁꢂꢀꢇ
3. Separate power
cords
Disconnect the battery power cord from the pump power cord.
Battery
power cord
Pump power cord
ꢀꢁꢂꢀꢃ
4. Prepare wire ends
Prepare the wire ends of the sprayer’s battery power cord for connection to
the vehicle battery:
a) Determine thetype of end connectors you needto connect to your vehicle’s
battery terminals.
b) Install battery clamps (supplied) or end connectors of your choosing on the
bare ends of the sprayer’s battery power cord wires.
Hoop
Prongs
Strip ½”
To install battery clamps:
1. Remove red plastic handle
shield from red battery clamp
and slide onto red wire
2. Strip red battery cord wire ½”
3. Insert bare wire under raised hoop
on red battery clamp handle
Red wire
Handle
shield
4. Use a pliers to press hoop down and crimp wire
5. Fold prongs over wire insulationto hold wire in place
6. Push plastic handle shield back over battery clamp handle
7. Repeat for black wire and black battery clamp.
ꢀ
ꢁ
ꢂꢀ
ꢆ
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Assembly (continued)
5. Connect power cord
to battery
Connect the sprayer’s battery power cord to the vehicle battery using the
following procedure:
a) Disconnect the vehicle battery ground wire.
b) Connect the remote switch’s red battery clamp or red wire connector to the
positive (+)terminal of the battery.
c) Connect the remote switch’s black battery clamp or black wire connectorto
the negative (-) terminal of the battery.
d) Reconnect the vehicle battery ground wire.
WARNING: Always connect inthis sequence to avoid possible shock.
Ve rify a com plete conne ction h as been made by checking with a DC voltmeter,
6. Ve rify conne ction
or briefly connectingtothe pump power cord and listening for pump activation.
7. Connect all three
power cord together
Connect the three sprayer power cords together.
a) Check to be sure the power switch is in the “OFF” position on the remote
switch power cord.
b) Connect the one endof the remote switch power cordto the battery power
cord andthe other endtothe pump power cord.
Battery power cord
To Battery
Remote switch
power cord
Pump power cord
01981
8. Attach rem ote switch Using supplied velcro pads, affix remote switch to vehicle in a position that is
to vehicle
easily reached from the driver’s seat.
AFTER EACH USE, disconnect power to the sprayer by disconnecting the
sprayer’s remote switch power cord from the battery power cord – the battery
power cord may remain connected to the battery.
9. Disconnect after use
NOTE: It is important to disconnect power to the sprayer when not in use for
safety reasons. ALWAYS verify that the power has been disconnected or the
remote switch is in the OFF position before adding chemicals or servicing.
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Assembly (continued)
10. To disconnect
permanently
When itis necessary to disconnect the sprayer’s battery power cord from the
battery, use the following procedure:
1. Disconnect sprayer’s remote switch power cord from the battery power cord.
2. Disconnect the battery power cord from the vehicle battery as follows:
a) Disconnect vehicle battery ground wire.
b) Disconnect t he batt ery cord’s black battery clamp or black wire
connector from the negative(-)terminal of the vehicle battery.
c) Disconnect the battery cord’s red battery clamp or red wire
connector from the positive(+) terminal of the vehicle battery.
d) Reconnect the vehicle battery ground wire.
WARNING: Always connect in this sequence to avoidpossible shock.
Step Twelve: Check andtest completedassembly.
WARNING
Che ck and test comple te d asse mbly
Serious injury could result from chemical leaks if sprayer is improperly
assembled or the design of the sprayer is modified.
Follow the steps below to ensure the sprayer is properly assembled. Never
modify the sprayer design.
1. Check assembly
Check assembly to assure the sprayer is properly assembled and in safe
work ing con diti on :
a) Check that the gun clip screws are tight, hose clamps are secure, andtank
straps are properly fastened.
b) While it is unlikely that factory assembled components become loose, they
should also be checked to make sure they aretight.
2. Test with water
Te st the system for leaks with wate r:
1) First read the instructions in this Owner’s Manual for Operation of the
sprayer
2) Fill the tank with water per the instructions in this manual.
Important: The sprayer should be OFF when you fill the tank.
3) Check for leaks throughout the system by operatingthe sprayer per the
instructions inthis manual:
a) Turn the sprayer ON. (See Operation Instructions)
b) Operate the spray gun. (See Operation Instructions)
c) Adjust the pressure through its full range – to maximum and back. (See
Operation Instructions)
4) If a leak is detected, fix the leak and re-test the system with water.
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Machine Components
ꢀꢁꢂꢆꢈ
1.) Remote Switch. The remote switch allows the operator to safely turn ON/OFF the sprayer.
2.) Hitch Mount. The hitch mount connects the vehicle hitch to the sprayer.
3.) Pump Power Cord.The pump power cord connects the remote switch to the pump.
4.) Gun Hose. The 420” gun hose transfers chemical fromthe pumpto the spray gun.
5.) Sprayer Tank. The sprayer tank holds the chemical.
6.) Fi ll Cap. The fill cap has a ball check to allow air to enter the tank as the chemical is dispensed, but
does not allow chemicalto escape the tank.
7.) Sprayer Pump. The sprayer pump makes the chemical flow to the spray gun andthe nozzle.
8.) Agitation Hose. The agitation hose combines the bypass and priming hose to send the liquid back to
the tank to keep the chemical mixed.
9.) Pressure Gauge. The gauge is an indicator of the pressure in the system.
10.) Pressure Adjustment Knob. Turn the pressure adjustment knobto regulate the sprayer’s pressure.
11.) Priming Hose. The priming hose transfers chemicals from the pump back tothe tank while priming.
12.) Suction Tube. The suctiontube is the inlet line forthe pump. The suction tube has a suction strainer
to prevent debris from entering the pump.
13.) Priming Valve. The primingvalve performs three functions. First, it allows the pump to prime itself
when open. Second, it helps keep the chemical well circulated when the valve is left open. Third, it
will relieve the system pressure by openingthe valve.
14.) Bypass Hose. The bypass hose transfers liquid from pump to tank when the system is up to pressure.
15.) Hose Wrap. The built-in hose wrap provides a storage location for the gun hose on the tank.
16.) Gun Clips. Use the gun clips to store the spray gun.
17.) Tires. The tires have a wide tread to prevent turf damage.
18.) Spray Gun. The spray gun has three spraying modes; stream, cone, fog (see operation instructions).
19.) Battery Power Cord. The battery power cord connects the vehicle battery to the remote switch.This
cord remains connectedto the battery when the sprayer is not in use.
20.) Batte ry Clamps. Use the battery clamps to connect the battery power cordto the battery.
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Operation – Important Safety Information
Now that you have completed andtested your assembly, there is some important safety andhealth
information youneed to know with regardto handling and spraying chemicals, as well as vehicle
handling with the sprayer attached.
WARNING
Carefully read and make sure you understand the following safety information before
using the sprayer.
General Chemical Safety:
WARNING
Pesticides are hazardous chemicals.
Heed the warnings below and follow all instructions carefully.
Improper handlingof chemicals can result in serious injury or illness,
or cause damage tothe environment.
•
•
Chemical label. ALWAYS READ and FOLLOW all chemical label instructions.
Li cen sing/re gulation. Refer to any applicable licensing restrictions or state/federal regulations
with regardto the application of the particular chemical youplan to use.
•
Emergency procedures. Before handling chemicals, carefully review the “Chemical Accident
Procedures” listed later in this section, as well as the “Statement of PracticalTreatment” on the
chemical label.
•
•
Inhalation/contact. ALWAYS take precautions to avoid inhaling or coming into contact with
the chemical.
Personal protective equipment. ALWAYS wear protective clothing, eye protection, and
chemical-resistant gloves when filling, using and cleaningthe sprayer. Wear additional
protective gear (such as facemask or apron) as recommended onthe chemical label.
•
Children/pets. Pesticides can be especially toxic to children and animals. ALWAYS exercise
extra caution around children. Keep sprayer and all spray materials away from children and
animals.
•
•
•
Ventilation. ALWAYS ensure there is adequate ventilation when mixing, pouring, or spraying.
Fl ammables. NEVER use any flammable chemicals in the sprayer.
Corrosives. DO NOT use corrosive chemicals in the sprayer. They can weaken the sprayer and
its parts, resulting in leaks. Check with the chemical manufacturer to ensure chemical is
compatible with all components of the sprayer.
•
•
•
Chemical interaction. ALWAYS flush the sprayer before switching chemicals. Different
chemicals may interact dangerously with each other.
Chemical storage. ALWAYS store pesticides in a properly labeled container and in a secure
location per the manufacturer’s recommendations.
Health monitoring. Monitor the health of operators who are frequently exposedto pesticides, as
recommended by the chemical label or local/federal regulations.
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Operation – Important Safety Information (continued)
Chemical Application Safety:
WARNING
Caution must be used when spraying chemicals to avoid unsafe exposure to
humans and the environment.
Heed the warnings below and follow all instructions carefully.
Before Spraying
•
•
•
Sprayer prep. ALWAYS inspect and prepare the sprayer before use according to the
directions provided in this manual.
Keep sprayer off. Do not turn on power to the sprayer until ready to spray in orderto avoid
unintentional spray release.
Overhead spraying or fogging. Wear additional personal protective equipment if you will be
spraying overhead or fogging. You will be exposed to much more pesticide fallout in these
applications. Wear chemical resistant head andneck protection, full face mask or half face
mask with sealed goggles, and consider using a dust/mist respirator.
•
•
•
Wind speed. NEVER spray when wind speed exceeds 4 MPH in orderto minimize spray
drift.
Clear area/post. ALWAYS keep the work area clear of people and pets. POST warning
notices to restrict access by the public for the period recommended on chemical label.
Operator age. Youmust be 16 years of age or older to operatethis sprayer. Pesticides are
especially toxic to children.
DuringSpraying
•
Overapplication. DO NOT overapply pesticide. Apply at a rate recommended by chemical
manufacturer. Excess pesticide can be dangerous to humans, damage desirable plants, and
contaminate soil and water sources.
•
•
Never point gun. NEVER point the spray gun at people or animals.
Use firm grip. ALWAYS holdthe spray gun with a firm grip when spraying at higher
pressures in order to prevent gun from whipping. Keep good footing and balance at all times.
•
•
Children/pets. ALWAYS exercise extra caution when spraying near areas accessible to
children and pets.
Eating/smoking. DO NOT eat, drink, smoke, rub your eyes, or touch any part of your bare
skin while handling chemicals and spraying.
•
•
•
He at/flames. DO NOT spray near open flames or sources of heat.
Spills. ALWAYS clean up spills immediately per instructions on the chemical label.
Unattended. ALWAYS turn off vehicle and set brake or block wheels, turn off power to
sprayer, and relieve system pressure before leaving sprayer unattended.
•
Troubleshooting. ALWAYS refer to the safety instructions in theTroubleshooting Section
before attempting any repairs.
After Spraying
•
•
Clean sprayer. ALWAYS clean the sprayer immediately after use according to the directions
provided in this manual.
Decontaminate. ALWAYS decontaminate yourself immediately after you are finished
spraying and handling chemicals. Wash all exposed areas ofthe body with soap and water
and remove and launder clothing.
•
Chemical disposal/storage. ALWAYS dispose of or store remaining chemicals properly as
recommended on the chemical label.
19
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Operation – Important Safety Information (continued)
Towing Safety:
WARNING
The filled sprayer is very heavy. It can crush and cause serious
injury if it rolls out of control or tips over.
Follow the instructions below for safelytowing the sprayer.
•
•
•
•
Read vehicle instructions. Review towing safety instructions in your towing vehicle manual.
Driver age. You must be 16 years of age or older to operate the towing vehicle with the sprayer attached.
Securely attached. Make sure sprayer is securely attached to the towing vehicle before towing.
Tires. Make sure sprayer tires are fully inflated and in good repair before towing. Do not over inflate.
Serious injury could occur if tire explodes. Keep wheel and lug nuts tightened to specified torque.
Vehicle handling. Be aware that vehicle handling will be affected when towing the filled sprayer.
Exercise caution to avoid loss of control or sprayer overturning:
•
o
o
o
Keep speed to a minimum so you can maintain control at all times. Reduce speed prior to turns.
Allow for wider turns and for more distance to stop.
Avoid any sudden steering maneuvers, starts, or stops that could create sway.
•
Rough or sloped terrain. Slow down and exercise extra caution on rough or sloped terrain in order to
reduce risk of rollover. Pick the most level route possible when transporting across fields. Drive up and
down slopes that cannot be avoided, rather than across. Use a vehicle equipped with a Roll Over
Protection System (ROPS) if you will be operating on non-level terrain.
•
•
Added length. Be aware of the added length of the sprayer.
Reduced visibility. Be aware that visibility may be reduced with sprayer attached. Be extra cautious
when backing up or turning.
•
•
Ride / transport. Never ride or transport cargo on the sprayer.
Under the influence. Never tow or operate this sprayer while under the influence of alcohol, drugs, or
medication
•
•
On public roads. If towing on a public road, make sure to comply with all local, state, and federal towing
requirements. It is the sole responsibility of the purchaser to obtain licensing, trailer lights, safety chains or
signage as needed to comply.
Unattended. Turn off both the sprayer and the towing vehicle, and set the brake or block the wheels,
before leaving the sprayer unattended.
Chemical accident procedures:
WARNING
Before you fill the sprayer, reviewthe following information with regard
to handling accidents.
Chemical spills, sprayer leaks, personal contamination, andpoisoning are
accident situations which you may encounter. All require an immediate
response – See instructions below.
Sprayer leak
In the event that the sprayer develops a leak while spraying chemicals, you
must immediately stop spraying.
Turn off power tothe sprayer and follow the directions below, as
applicable.
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Operation – Important Safety Information (continued)
Bodily chemical
contact
Personal contamination can occur when chemicals splash, spill, or spray
di re ctly on to a person .
1. Follow the emergency first aid instructions onthe chemical label listed in the
“First Aid” or “Statements of Practical Treatment” section.
General procedures include:
a) Eyes – immediately flush with water or follow other directions as specified
on the chemical label.
b) Skin – immediately wash all contaminated skin surfaces with soap
and water, or follow directions as specified on the chemical label.
c) Clothing – remove contaminated clothing immediately. Dispose of heavily
contaminated clothingper the instructions on the chemical label for safe
chemical/container disposal.
2. Seek medical advice if instructed on the label, or if the victim experiences
symptoms of harmful effects such as burning, swelling, nausea, chest pain,
difficulty breathing, dizziness or confusion. When seeking medical advice, be
sure to bring the chemical product label.
In case of poisoning from ingestion orinhalation:
Poisoning by
ingestion or
inhalation
IF THE VICTIM HAS COLLAPSED OR IS NOT BREATHING, CALL 911.
Otherwise:
1. If you are the victim, immediately seek assistance from nearby personnel
because you may become incapacitated.
2. Follow the emergency first aid instructions on the chemical label in the “First
Aid” or “Statement of Practical Treatment” section.
3. Call a poison control center for further advice. In the U.S., call 1-800-222-
1222 to be automaticallylinked to the nearest certified poison control
center. Have the chemical label available for reference.
Chemical spills
Chemical spills must be quickly contained and properly cleaned up.
Refer to the chemical label for any specific clean-up instructions with regardto
the chemical spilled.
General procedures include:
1. Control the spill by stopping the source of the spill. If the source of the spill
is a container leak, place the leaking container in a larger, watertight
container. Keep unprotectedpeople away from the spill site.
2. Contain the spill so that it does not spread and get into water sources. Use a
shovel or other tool to make a dike aroundthe spill with soil, sod, or absorbent
material.
3. Clean up the spill immediately -- Absorbent materials like ground corncobs
or pet litter should be spread on the spill area to soak up the pesticide. The
contaminated material should then shoveled into a leakproof container. Do
not flush the spill area with water until you receive advice as directed below.
4. Seek additional advice from the chemical manufacturer and your state’s
pesticide regulatory agency regarding decontamination of the spill site:
- Chemicalmanufacturer. The chemical label provides contact
information forthe chemical manufacturer.
- State pesticide regulatory agency. In the U.S., call the National Pesticide
Information Center at 1-800-858-7378 for assistance in determining
how to contact your state’s pesticide regulatory agency.
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Operation – Preparing the Sprayer for Each Use
If the sprayer has been used previously, it must be prepared BEFORE EACH SUBSEQUENT USE.
WARNING
Read instructions below carefully for inspecting and preparingthe sprayer.
Damaged or clogged equipment could result in leaks or uncontrolled spray.
Leaks could result in injury to the operator or bystanders from chemical exposure,
or cause damage tothe environment.
Important safety rules:
•
•
•
Power off. Make sure all power is OFF before cleaning, inspecting, or servicingthe sprayer.
Guards / shields. Make sure all guards and shields are replaced after servicingthe sprayer.
Replacement parts. If a part needs replacement, only use parts that meet the manufacturer’s
specifications. Replacement parts that do not meet specifications may result in a safety hazard
or poor operation of the sprayer.
1. Ensure sprayer Ensure the spraye r is se curely attache d to the towing vehicle .
attached
2. Ensure tank
empty
Ensure the sprayer has been thoroughly flushed and drained of all residual
chemical from prior uses.
3. Clean suction
strainer
Clean the suction strainer of any chemical residue.
It is important to cleanthe suction strainer before each use to ensure it is not
clogged and to prevent residual chemical from contaminating sprayer contents.
IMPORTANT: The strainer must be accessed by reaching into the tank, so the
tank must be emptyto avoid immersing your hand in chemicals.
a) Open fill cap on top of tank.
b) USING RUBBER GLOVES, reach intothe tank andpull the suction
strainer offthe end of the suction tube. (See figure below.)
c) Run the suction strainer under fresh water to remove debris.
d) Replace the suction strainer onto the end of the suctiontube.
Fill cap
)
,*ꢀꢁ ꢆꢁ
ꢀ
Suction strainer
(Inside tank)
Inspect and test the sprayer thoroughly:
4. Inspect &
repair
a) Inspect hoses for exposed mesh and holes. Replace all worn or damaged hoses.
b) Inspect tank andfittings for cracks and leaks. Replace all damaged fittings with
original NorthStar parts.
c) Check to be sure all other nuts, bolts, and screws are tight.
d) Check wheels andtires. Make sure wheel lugs are tight and tires are inflated.
e) Partially fill tank with plain water and spray to test for leaks. Repair as needed.
IMPORTANT: After any repair work has been done, ALWAYS test for leaks
with water one final time before using.
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Operation – Using the Sprayer
StepOne: Assess windconditions and clear work area.
Before you decide to spray, you must determine whether wind conditions are suitable. You must
also restrict access to the work area to ensure the safety of bystanders.
WARNING
Do not spray if wind speeds are greaterthan 4 MPH or if there are
bystanders in the intended spray area.
1. Assess wind speed
2. Clear work area
Assess weather conditions toensure that itis not too windy to spray.
DO NO T SPRAYif wind speeds are greater than 4 MPH.
Visible indication of wind speed:
If leaves are in constant motion or there is any branch movement, DO NOT
spray because the wind is too strong.
Clear the work area of all bystanders and pets.
Restrict access by the public for the period recommended on chemical label.
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Operation - Using the Sprayer (continued)
StepTwo: Fill the sprayer.
WARNING
ALWAYS wear personal protective equipment as directedon the
chemical label when handling pesticides.
Longpants and sleeves, chemical resistant gloves, and eye protection are
strongly recommended. Additional protective gear may be required
depending onthe particular pesticide.
Fill the sprayer using the following steps:
Re vie w the “O peration – Important Safe ty Information” relatedto General
Chemical Safety and Chemical Accident Procedures provided in this manual.
Choose a safe pesticide mixing and loading area.
- Choose an outdoor, well-ventilated area away from unprotected people, animals,
food, and other it ems t hat might become cont aminat ed.
1. Re vie w safe ty
information
2. Choose safe
mixing/
loading area
3. Wear personal Wear personal protective equipment as directed on the chemical label.
- Note that additional equipment may be specified for mixing and loading activities.
protective
equipment
4. Turn off
Turn OFF power to the sprayer before filling.
- The vehicle should also be off, with brake set or wheels blockedto prevent
unintended movement.
sprayer and
vehicle
5. Remove fill
cap
Remove the fill cap locate d on top of the spraye r.
Fill cap
),* ꢀꢁꢀꢆꢈ
Ensure tank is flushed of all chemicals from prior uses.
- Chemicals can interact dangerously when mixed, and residue chemicals are also a
6. Ensure tank
flushed
health hazard.
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Operation - Using the Sprayer (continued)
7. Check drain
cap
Before filling tank, ensure drain cap is securely tightened.
Drain cap
8. Fill tank
Add pesticide to tank through fill cap:
a) Confirm the chemical/water dilution ratios specifiedon the chemical label.
b) Determine chemical and water volumes needed for the planned application,
taking into consideration that maximum tank capacity is 16 gallons.
Note: Only purchase and mix as much chemical as you need for the
planned application in order to minimize chemical overapplication and
the need for storing unused chemicals.
c) Add chemical to the tankthrough the fill cap.
If the chemical is not pre-mixed, add water and pesticide concentrate in the
order prescribed on the label.
CHEMICAL
),* ꢀꢁꢀꢆꢇ
9. Ensure
chemical
mixed
10. Replace fill
cap
Ensure chemical is thoroughly mixed in tank.
- Stirring device should be made of metal or plastic, non-chemical absorbing
material, andthen properly cleaned and stored after use.
Replace fill cap and tighten securely.
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Operation - Using the Sprayer (continued)
StepThree: Operate the sprayer.
WARNING
ALWAYS wear personal protective equipment as directedon the
chemical label when spraying.
Longpants and sleeves, chemical-resistant gloves, and eye protection are
strongly recommended. Additional protective gear may be required
depending onthe particular pesticide.
Re vie w the “O peration – Important Safe ty Information” relatedto Chemical
Application Safety and ATV Vehicle Handling Safety provided in this manual.
Wear personal protective equipment as directed on the chemical label.
WARNING: Wear additional personal protective equipment if you will be
spraying overhead or fogging. You will be exposed to much more pesticide
fallout in these applications. Wear chemical resistant head and neck protection,
full face mask or half face mask with sealed goggles, and consider using a
dust/mist respirator.
1. Re vie w safe ty
information
2. Wear personal
protective
equipment
3. Open priming
valve
Turn priming valve lever so that it is in-line with the priming hose.
Priming
Priming
hose
01542
4. Turn on power
Turn on the power to the sprayer.
1. Verify the battery power cord is connectedto the remote switch power cord
and that the remote switch power cord is connectedto the pump power cord.
2. Turn the remote switch tothe “ON” position.
Note: The pump will start automatically when power is turned on. Running
the pump dry will void all warranties.
5. Ensure flow
through priming
hose
Once chemical is flowing through the priming hose, close the priming valve.
Priming valve
01542
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Operation - Using the Sprayer (continued)
6. Operate spray
Proper Operation of the Spray Gun
gun (as needed
for application)
Cone and Stream spray pattern instructions
1. Pull the choke back. Squeeze thetrigger to begin spraying.
2. The spray pattern is determined by how farthe trigger is pulled back. The
spray begins at a wide cone and progressively becomes a straight stream
when the trigger is pulled all the way back.
3. Once the desired spray pattern is achieved, press the trigger lock to holdthe
position of thetrigger. To release thetrigger lock, pull the trigger back until
the lock disengages.
4. When the gun is not in use, activate the safety lock by releasingthe trigger
and pressingthe safety lock pin. This will lock thetrigger in the off position
to prevent accidental spraying.
Additional orifice and
spare O-ring storage
Trigger lock
Safety lock
Choke pulled back
Trigger
Swivel connection
Fog and Stream spray pattern instructions
1. Push the choke all the way forward.
2. Squeeze the trigger to begin spraying. Set thetrigger to a wide cone spray
pattern. This will achievethe best atomized mist.
3. Pull the trigger all the way backto change to a straight stream.
Choke pushed forward
Note: Operating pressure of the pump will vary depending on the orifice size
used. 110 psi is achieved with the small orifice. The medium and large orifices
achieve 50 and 2 psi, respectively. (Additional orifices are located under the
yellow plug on the top of the gun.)
IMPORTANT: ALWAYS hold the spray gun with a firm grip when spraying
at higher pressures in order to prevent gun from whipping. Keep good footing
and balance at alltimes.
Note: It is not unusual for the operator to be exposed to chemical drips while
adjusting the spray pattern – gloves should be chemical resistant.
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Operation - Using the Sprayer (continued)
7. Adjust pressure
-Rotate the pressure adjustment knob until the sprayer is running at the
desired pressure.
and agitation as
needed
-O pen priming valve to circulate flow back to the tank and create agitation.
Open until desired amount of agitation is achieved.
Pressure adjustment knob
Priming valve
0154 2
If the sprayer must be left unattended at any time :
a) Disconnect power to the sprayer.
8. Leaving
unattended
b) Relieve system pressure by depressing the gun trigger.
c) Turn off the vehicle. Set brake or block the wheels.
If the sprayer becomes clogged or inoperative during use, discontinue use
immediately.
9. Discontinue use if
clogged or
inoperative
- DO NOT attempt to service while chemicals are in the sprayer and power is
connected.
- Return to service areato review instructions for troubleshooting before
attemptingto service.
Note: A reserve, clean container capable of holding at least 16 gallons should be kept for use when the sprayer
tank needs to be emptied temporarily for repairs. It is advisable to purchase a reserve tank suitable for
pesticide storage from Northern Tool and Equipment for use in these circumstances. The container
should be properly labeled as to its contents if it is used.
28
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Operation - Using the Sprayer (continued)
Step Four: Clean sprayer and decontaminate after use.
When done using the sprayer, it is important to cleanthe sprayer and decontaminate yourself. Do
not store the sprayer with chemicals in the tank, as it is unsafe and could also result in damage to the
equipment.
WARNING
Clean-up and decontamination procedures must be followed after each use.
Improper equipment clean-up and disposal of chemicals can result in dangerous
chemical exposure to humans andthe environment, as well as equipment damage.
Personal decontamination is required after spraying to minimize unsafe exposure
to chemicals and potential illness.
1. Drain tank
If the re is excess pe sticide le ft in the tank, drain the tank:
a) Disconnect power to the sprayer and relieve system pressure by depressingthe
gun trigger.
b) Find a suitable container in which to drain the unused pesticide. Place it under
the tank drain hole.
c) While wearing rubber gloves, eye protection, and all other required personal
protective equipment, removethe drain cap and allow pesticide to drain into
container.
d) When tank stops draining, replace drain cap. Tighten securely.
2. Unused chemical Properly store or dispose ofunused chemical:
a) Ifthe unused pesticide is to be stored for future use:
Store all unused pesticide in its original, or a suitably marked, container in a
secure location out of the reach of children & animals.
b) If remaining pesticide is to be disposed:
Properly dispose ofthe remaining chemical and its container per the chemical
manufacturer’s recommendation and according to local hazardous waste
disposal regulations.
Flush the sprayer per the chemical manufacturer’s recommendations. A
general procedure is as follows:
3. Flush sprayer
a) Add fresh water to thetank.
b) Reconnect power to the sprayer.
c) Operate the spray gun and discharge all rinse water onto an area that can
accept dilute pesticide application.
d) Add 5 gallons ofthe chemical manufacturer’s recommended cleaning
solut ion. Operat e t he spray gun, collect ing t he discharged solut ion if
recommended by the manufacturer.
e) After flushing, disconnect power to the sprayer and be sure all system pressure
is relieved by squeezing the gun trigger.
f) Dispose of cleaning solution discharge as recommended by the manufacturer
of the solution.
4. Decontaminate
& launder
Decontaminate yourself after you are finished handling chemicals:
a) Remove all clothing worn during spraying and chemical handling.
b) Wash all exposed parts ofthe body with soap and water.
c) Launder clothing separately from other wash.
29
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Storage
Prepare the sprayer for end-of-season storage by running RV antifreeze through the system.
This will keep internal parts lubricated, protect against corrosion, and keep the unit from freezing.
CAUTION
The sprayer will be damaged if it freezes.
Protect the sprayer from freezing during storage by followingthe instructions
below.
Preparing for storage:
Pour 1 gallon of RV antifreeze into the tank.
1. Add antifreeze
Note: RV antifreeze is non-toxic and biodegradable and generally safer for
the environment than automotive antifreeze.
Turn on the pump motor and squeeze the gun trigger briefly until fluid
sprays.
2. Spray briefly
Removing from storage:
1. Drain
Drain the antifreeze left in the tank through the tank drain hole into a
suitable container.
Fill the tank with fresh water andrun through the system. Operate the
spray gun until the system is completely flushed. Be sure to set up
containers to capturethe antifreeze flush water.
2. Flush with
water
Dispose of the antifreeze and flush water properly.
3. Disposal
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Troubleshooting
WARNING
Before troubleshooting or attemptingto service, readthe following safety rules to
avoid accidental exposure to chemical and also risk of electric shock.
Note: A reserve, clean container capable of holding at least 16 gallons should be kept for use when the
sprayer tank needs to be emptied temporarily for repairs. It is advisable to purchase a reserve tank
suitable for pesticide storage from Northern Tool and Equipment for use in these circumstances. The
container should be properly labeled as to its contents if it is used.
Before attempting to service the sprayer:
1. Personal
protective
equipment
2. Review
troubleshooting
table
Wear personal protective equipment as directed on the chemical label while
servicing your sprayer.
Review the Troubleshooting Table below for the type of problem you are
experiencing. However, DO NOT attempt to repair until the steps listed below
are followed.
3. Empty and flush If the cause listed for your problem is Clogged intake tube, Clogged suction
strainer, or Worn spray gun nozzle: empty the tank and flush the sprayer with
water as directed in the section,“Operation – Step Four”.
-
In order to avoid accidental exposure to chemicals, never attempt to
unclog the intake tube or suction strainer, or service the spray gun nozzle,
until the tank has been emptied and the sprayer flushed with water.
4. Disconnect
power/relieve
pressure
Disconne ct power to the spraye r an d be su re all system pressu re i s relie ve d
by squeezing the gun trigger.
5. Perform repairs
Follow the directions provided in the troubleshooting table to repair the
sprayer.
NOTE: Never try to unclog the sprayer nozzle by blowing through it.
6. Test after
servicing
Afte r se rvicing, ALW AYS test the spraye r for leaks with plain water be fore
using.
PROBLEM
CAUSE
Bad electrical connection
Short in wires
SOLUTION
Check battery connections.
Check condition of wires.
Ensure red wire is connectedto positive
battery terminal. If not, correct wiring,
then remove pump head andtighten
offset bearing.
Pump will not turn on
Motor hooked to battery
incorrectly
Worn spray gun nozzle
Improper pressure adjustment
Clogged intake tube
Replace spray gun.
T ighten pressure adjustment knob.
Remove obstruction.
Low pressure
Low flow
Clogged suction strainer
Obstruction in inlet/outlet valves Clean inlet/outlet valves.
Leak in the system Tighten leaking hose clamps or fittings.
Clean suction strainer.
31
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Specifications
Electrical System Requirements
Electrical connection………………. 12 VDC
Amp draw from pump……………... 15.0 Amps
Sprayer Specifications
Maximum GPM……………………. 2.0 GPM
Continuous Pressure……………….. 200 PSI
Pressure Adjustment……………….. 0-200 PSI
Tank Maximum Capacity………….. 16 Gallons
Overall Dimensions………………... 34.0”L x 14.5”W x 20.5”H
Dry Weight / Weight full of water…. 60 lb. / 188 lb.
Component Materials*
Tank............................… Polyethylene, EPDM
Suction Tube...............… Polypropylene, PVC, Stainless Steel
Hose............................… PVC
Pump...........................… Polypropylene, Viton, Sanoprene
Valves.........................… PVC, Buna-N
Gun and Nozzle..........… Nylon, Polyacetal
*Before using any chemical, check to ensure the chemical is compatible with all materials in the system.
The manufacturer reserves the right to make improvements in design and/or
changes in specifications at any time without incurring any obligation to install
them on units previously sold.
Any Questions, Comments, Problems or Parts Orders
Call NorthStar Customer Service 1-800-270-0810
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Exploded View – 282737 – Rev. F
Item
1
2
3
4
5
6
7
8
Part#
778134 Spray gun
Description
Qty
1
10
1
1
1
1
1
1
1
2
1
1
1
1
1
4
1
Item
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
Part#
35363
5250
Description
Velcro
Switch
Insulated female spade
Remote switch 2-way connector
2-Way connector
Positive battery clamp, red
Negative battery clamp, black
Hitch mount
Tongue
Gun clip
Hose guide
Large gunclip
Cart base
Suction strainer
Rubber washer
Drain cap
Tire
Axle
Qty
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
30746
30290
35118
37652
30290
30290
5329
Hose clamp
420” Gun hose
Pressure gauge
200 PSI Pressure regulator
3/8” Hose, 12”
3/8” Hose, 12”
Hose barb tee
5253
37694
37693
777461
777462
778036
778038
52035
777110
777358
778190
37689
5232
9
30160
1/2” Hose, 15”
10
11
12
13
14
15
16
17
18
19
777119 Large hose clamp
30290
36565
3/8” Hose, 12”
Intake tube
777468 16 Gallon tank
37679
37678
82061
37659
3/8” Hose barb
Ball valve
#10-24 x 1” Screw
Pumptec Pump Series 114
37680
2278
778039
2
1
2
778143 Tanklid
34026 Switch bracket
1
1
305200
Locking Collar
Any Questions, Comments, Problems or Parts Orders
Call NorthStar Customer Service 1-800-270-0810
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