Drill & Driver
Cordless
Operating Instructions
Model No: EY6450
IMPORTANT
This manual contains safety information. Read manual completely before first using
this product and save this manual for future use.
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14)Do not use tool if switch does not
turn it on or off.
Service
21)Tool service must be performed
only by qualified repair personnel.
Service or maintenance performed by
unqualified personnel may result in a
risk of injury.
A tool that cannot be controlled with
the switch is dangerous and must be
repaired.
15)Disconnect battery pack from tool
or place the switch in the locked
or off position before making any
adjustments, changing accessories,
or storing the tool.
22)When servicing a tool, use only
identical replacement parts. Follow
instructions in the Maintenance
section of this manual.
Such preventive safety measures
reduce the risk of starting the tool
accidentally.
Use of unauthorized parts or failure
to follow Maintenance Instructions
may create a risk of shock or injury.
16)Store idle tools out of reach of chil-
dren and other untrained persons.
Tools are dangerous in the hands of
untrained users.
17)When battery pack is not in use, keep
it away from other metal objects
like: paper clips, coins, keys, nails,
screws, or other small metal objects
that can make a connection from one
terminal to another.
.
SPECIFIC SAFETY
RULES
1) Hold tool by insulated gripping sur-
faces when performing an opera-
tion where the cutting tool may
contact hidden wiring.
Contact with a “live” wire will also
make exposed metal parts of the tool
“live” and shock the operator.
Shorting the battery terminals togeth-
er may cause sparks, burns or a fire.
18)Maintain tools with care. Keep cut-
ting tools sharp and clean.
2) Wear ear protectors when using the
tool for extended periods.
Properly maintained tools with sharp
cutting edge are less likely to bind
and are easier to control.
Prolonged exposure to high intensity
noise can cause hearing loss.
3) Be aware that this tool is always in
an operating condition, it does not
have to be plugged into an electrical
outlet.
4) Do not operate the Forward/
Reverse lever when the Variable
speed control trigger is on.
19)Check for misalignment or binding of
moving parts, breakage of parts, and
any other condition that may affect
the tool’s operations. If damaged,
have the tool serviced before using.
Many accidents are caused by poorly
maintained tools.
20)Use only accessories that are rec-
ommended by the manufacturer for
your model.
The battery will discharge rapidly and
damage to the unit may occur.
5) If the bit becomes jammed, imme-
diately turn the Variable speed con-
trol trigger off to prevent an over-
load which can damage the battery
pack or motor. Use reverse motion
to loosen jammed bits.
Accessories that may be suitable for
one tool may create a risk of injury
when used on another tool.
6) When storing or carrying the tool,
set the Forward/Reverse lever to
the center (switch lock) position.
7) Do not strain the tool by holding
the speed control trigger halfway
(speed control mode) so that the
motor stops.
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8) During charging, the charger may
become slightly warm. This is nor-
mal. Do not charge the battery for a
long period.
.
FOR
BATTERY CHARGER
& BATTERY PACK
IMPORTANT SAFETY
INSTRUCTIONS
Symbol
Meaning
V
Volts
Direct Current
no load speed
1)
SAVETHESE INSTRUC-
n
0
TIONS-Thismanualcontainsimportant
safety and operating instructions for
battery charger EY0110.
revolutions or
reciprocation per minutes
…/min
Forward Rotation
Reverse Rotation
Rotation only
2) Before using battery charger, read all
instructions and cautionary markings
on (1) battery charger, (2) battery pack.
3)
CAUTION
-To reduce the risk
of injury, charge only Battery Pack as
shown below.
EY9065, EY9066, EY9168, EY9080,
EY9086, EY9180, EY9182, EY9001,
EY9006, EY9101, EY9106, EY9200,
EY9201, EY9136, EY9230, EY9231,
EY9251, EY9117, EY9210
Other types of batteries may burst
causing personal injury and damage.
WARNING:
Some dust created by power sand-
ing, sawing, grinding, drilling, and
other construction activities con-
tains chemicals known to the State
of California to cause cancer, birth
defects or other reproductive harm.
Some examples of these chemicals
are:
4) Do not expose charger to rain or snow.
5) To reduce risk of damaging the electric
plug and cord, pull by plug rather than
cord when disconnecting charger.
6) Make sure cord is located so that it
will not be stepped on, tripped over,
or otherwise subjected to damage or
stress.
Lead from lead-based paints
Crystalline silica from bricks and
cement and other masonry prod-
ucts
Arsenic and chromium from chemi-
cally-treated lumber.
To reduce your exposure to these
chemicals: work in a well ventilated
area, and work with approved safe-
ty equipment, such as dust masks
that are specially designed to filter
out microscopic particles.
7) An extension cord should not be used
unless absolutely necessary.
Use of improper extension cord could
result in a risk of fire and electric
shock. If extension cord must be
used, make sure that:
a.pins on plug of extension cord are
the same number, size and shape
as those of plug on charger.
b. extension cord is properly wired
and in good electrical condition.
c.
wire size is large enough for
ampere rating of charger as speci-
fied below.
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20)Do not abuse cord. Never carry char-
ger by cord or yank it to disconnect
from outlet. Keep cord away from
heat, oil and sharp edges.
21)Charge the battery pack in a well ven-
tilated place, do not cover the charger
and battery pack with a cloth, etc.,
while charging.
RECOMMENDED MINIMUMAWG SIZE OF
EXTENSION CORDS FOR
BATTERY CHARGERS
AC Input Rating.
Equal to or
greater than
Amperes
But less
than
AWG Size of Cord
Length of Cord, Feet
25 50 100 150
18 18 18 16
0
2
22)Use of an attachment not recom-
mended may result in a risk of fire,
electric shock, or injury to persons.
8) Do not operate charger with damaged
cord or plug — replace them immedi-
ately.
23)Do not short the battery pack. A bat-
tery short can cause a large current
flow, over heating and create the risk
of fire or personal injury.
9) Do not operate charger if it has re-
ceived a sharp blow, been dropped, or
otherwise damaged in any way; take it
to a qualified serviceman.
24)NOTE: If the supply cord of this ap-
pliance is damaged, it must only be
replaced by a repair shop authorized
by the manufacturer, because special
purpose tools are required.
10)Do not disassemble charger; take it to
a qualified serviceman when service
or repair is required. Incorrect reas-
sembly may result in a risk of electric
shock or fire.
25)TO REDUCE THE RISK OF ELEC-
TRIC SHOCK, THIS APPLIANCE
HAS A POLARIZED PLUG (ONE
BLADE IS WIDER THAN THE
OTHER).
11)To reduce the risk of electric shock, un-
plug charger from outlet before attempt-
ing any maintenance or cleaning.
12)The charger and battery pack are
specifically designed to work together.
Do not attempt to charge any other
cordless tool or battery pack with this
charger.
13)Do not attempt to charge the battery
pack with any other charger.
14)Do not attempt to disassemble the
battery pack housing.
This plug will fit in a polarized outlet
only one way. If the plug does not fit
fully in the outlet, reverse the plug. If
it still does not fit, contact a qualified
electrician to install the proper outlet.
Do not change the plug in any way.
15)Do not store the tool and battery pack
in locations where the temperature
may reach or exceed 50°C (122°F)
(such a metal tool shed, or a car in the
summer), which can lead to deteriora-
tion of the storage battery.
16)Do not charge battery pack when the
temperature is BELOW 0°C (32°F)
or ABOVE 40°C (104°F). This is very
important in order to maintain optimal
condition of the battery pack.
17)Do not incinerate the battery pack. It
can explode in a fire.
18)Avoid dangerous environment. Do not
use charger in damp or wet locations.
19)The charger is designed to operate on
standard household electrical power
only. Do not attempt to use it on any
other voltage!
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.FUNCTIONAL DESCRIPTION
( )
A
( )
B
( )
E
( )
K
( )
I
( )
J
( )
C
( )
D
( )
F
( )
H
( )
G
( ) Keyless drill chuck (EY9799)
A
( ) Battery pack(EY9251)
G
( ) Clutch handle
B
( ) Battery pack release button
H
( )
C
( ) Battery charger (EY0110)
I
Forward / Reverse lever
( ) Variable speed control trigger
D
( ) Support handle
J
( ) Speed selector switch
E
( ) Vent holes
K
( ) Bit holder
F
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Attaching or removing
battery pack
.ASSEMBLY
Attaching or removing bit
1. To connect the battery pack:
NOTE:
Insert the battery pack. It snaps into
place to indicate proper connection.
2. To remove the battery pack:
Press the two buttons on the sides
of the battery pack. Slide the battery
pack out of the tool body.
When attaching or removing a bit,
disconnect battery pack from tool or
place the switch in the center posi-
tion (switch lock).
This tool is equipped with a keyless
drill chuck.
Support handle
1. Attachment
Place the support handle at your
favorite position and tighten the han-
dle securely.
Insert the bit and turn the lock collar
clockwise (looking from the front) to
tighten firmly until it stops clicking.
Lock collar
2. Removal
Loosen
Tighten
Turn the lock collar counterclockwise
(looking from the front), then remove
the bit.
Remove the handle when placing the
tool in the storage case.
.OPERATION
Switch Operation
3. Storage
1. The speed increases with the amount
of depression of the trigger. When
beginning work, depress the trigger
slightly to start the rotation slowly.
Keep the bit in bit holder when not in
use.
Remove the battery pack to expose
the bit storage compartment inside
the handle housing.
Bits up to 50 mm
2. A feedback electronic controller is
used to give a strong torque even in
low speed.
3. The brake operates when the trigger
is released and the motor stops imme-
diately.
(1-31/32 inch)
long can be stored
here.
NOTE:
NOTE:
If excessive play occurs in the chuck,
When the brake operates, a braking
sound may be heard. This is normal.
secure the drill in place and
open
the chuck jaws by turning the lock
collar and tighten the screw (left-
handed screw) with a screwdriver by
turning it counterclockwise (viewed
from the front).
Forward / Reverse lever
Operation
(Forward ( ), Switch lock, Reverse ( ))
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CAUTION:
tion. (Using at high speed while a
strong force is applied may cause
a motor breakdown.)
Do not operate the speed selector
switch (LOW-HIGH) while pulling
on the speed control trigger. This
can cause the rechargeable bat-
tery to wear quickly or damage the
internal mechanism of the motor.
Do not operate Forward/Reverse
lever until the chuck comes to a com-
plete stop. Shifting during rotation of
the chuck may damage the tool.
Forward Rotation Switch
Operation
1. Push the lever for forward rotation.
*See appendix for “RECOM-
MENDED SPEED SELECTION”.
2. Depress the trigger switch slightly to
start the tool slowly.
NOTE:
3. The speed increases with the amount
of depression of the trigger for efficient
tightening of screws and drilling. The
brake operates and the chuck stops im-
mediately when the trigger is released.
When the brake operates, a brak-
ing sound may be heard.
This sound indicates engagement
of the bit lock.
CAUTION:
4. After use, set the lever to its center
position (switch lock).
To eliminate excessive temperature
increase of the tool surface, do not
operate the tool continuously using
two or more battery packs. Tool
needs cool off time before switching
to another pack.
Do not close up vent holes on body
sides of the body during operation.
Otherwise, the machine function is
adversely affected to cause a failure.
Do not strain the tool (motor). This
may cause damage to the unit.
Use the machine in such a way as
to prevent the air from the body vent
holes from blowing directly onto your
skin. Otherwise, you may get burnt.
Reverse Rotation Switch
Operation
1. Push the lever for reverse rotation. Check
the direction of rotation before use.
2. Depress the trigger switch slightly to
start the tool slowly.
3. After use, set the lever to its center
position (switch lock).
Clutch Torque Setting
Adjust the torque to one of the 15
possible settings or “ “ position to
the job.
CAUTION:
Test the setting before actual operation.
When operating with a Ni-MH bat-
tery pack, make sure the place is
well-ventilated.
Set the scale at this mark ( ).
Bit-locking function
1. With the trigger switch not engaged
and a screwdriver bit locked in place,
the tool can be used as a manual
screwdriver (up to 22.6 Nm, 230 k f-cm,
Speed Selection
199 in-lbs).
There will be a little play in the chuck,
but this is not a malfunction.
Choose a low or high speed to suit
the use.
The more the speed control trigger is
pulled, the higher the speed becomes.
2. This feature is handy for tightening
screws that require more torque than
the maximum torque of the driver (posi-
tion on the clutch), for confirming the
tightness of a screw or to loosen an
extremely tight screw.
CAUTION:
Check the speed selector switch
before use.
Use at low speed when strong
force is needed during opera-
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Battery charger (EY0110)
1. Plug the charger into the AC outlet.
NOTE:
Sparks may be produced when the
plug is inserted into the AC power
supply, but this is not a problem in
terms of safety.
2. Insert the battery pack firmly into the
charger.
For Appropriate use of
Battery pack
Battry pack
Ni-MH Battery pack (EY9251)
To AC
outlet
Charge the Ni-MH battery fully before
storage in order to ensure a longer ser-
vice life.
The ambient temperature range is be-
tween 0°C (32°F) and 40°C (104°F).
If the battery pack is used when the bat-
tery temperature is below 0°C (32°F), the
tool may fail to function properly. In that
case, charge the battery until charging is
completed for appropriate functioning of
the battery.
When battery pack is not in use, keep it
away from other metal objects like: paper
clips, coins, keys, nails, screws, or other
small metal objects that can make a con-
nection from one terminal to another.
Shorting the battery terminals together
may cause sparks, burns or a fire.
Battery
charger
3. During charging, the charging lamp will
be lit.
When charging is completed, an inter-
nal electronic switch will automatically
be triggered to prevent overcharging.
Charging will not start if the battery
pack is warm (for example, immedi-
ately after heavy-duty operation).
The orange standby lamp will be lit
until the battery cools down. Charging
will then begin automatically.
When operating with a Ni-MH bat-
tery pack, make sure the place is well-
ventilated.
4. When charging is completed, the
charging lamp will start flashing quickly
in green color.
5. When in any of the conditions that
battery pack is too cool, or the bat-
tery pack has not been used for a
long time, the charging lamp is lit. In
this case, charging takes longer to
fully charge the battery pack, than the
standard charging time.
Battery Pack Life
The rechargeable batteries have a lim-
ited life. If the operation time becomes
extremely short after recharging,
replace the battery pack with a new one.
NOTE:
Use under extremely hot or cold
conditions will reduce operating
capacity per charge.
If a fully charged battery pack is insert-
ed into the charger again, the charging
lamp light up. After several minutes,
the charging lamp may flash quickly to
indicate the charging is completed.
Charging
NOTE:
When you charge the battery pack
for the first time, or after prolonged
storage, charge it for about 24
hours to bring the battery up to full
capacity.
6. If the charging lamp does not light im-
mediately after the charger is plugged
in, or if after the standard charging
time the lamp does not go off, consult
an authorized dealer.
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NOTE:
When charging a cool battery
packs consecutively.
Do not insert your fingers into con-
tact hole, when holding charger or
any other occasions.
pack (below 5°C (41°F)) in a warm
place, leave the battery pack at the
place and wait for more than one
hour to warm up the battery to the
level of the ambient temperature.
Otherwise battery pack may not be
fully charged.
CAUTION:
Do not use power source from an
engine generator.
Do not cover vent holes on the
charger and the battery pack.
Cool down the charger when
charging more than two battery
.LAMP INDICATIONS
Charger is plugged into the AC outlet.
Ready to charge.
Red Flashing
Red Lit
Now charging
Charging is completed.
Green Flashing quickly
Orange Lit
Battery pack is warm. Charging will begin
when temperature of battery pack drops.
Charging is not possible. Clogged with
dust or malfunction of the battery pack.
Orange Flashing
. MAINTENANCE
Use only a dry, soft cloth for wiping the unit. Do not use a damp cloth, thinner, ben-
zine, or other volatile solvents for cleaning.
BATTERY RECYCLING
ATTENTION:
FOR Ni-MH Battery Packs, EY9251
A nickel metal hydride battery that is recyclable powers the product you have pur-
chased.
Please call 1-800-8-BATTERY for information on how to recycle this battery.
.ACCESSORIES
Use only bits suitable for size of drill’s chuck.
MAXIMUM RECOMMENDED CAPACITIES
EY6450
MATERIAL / CONDITION
SPEED
HIGH
HIGH
LOW
Wood screw
ø 4.2 mm (3/16") 75 mm (3")
Ï
Screw
driving
13 mm (1/2") SPC t = 1.6 mm (1/16")
Self-drilling screw ø 3 mm (1/8")
Ï
Wood
Metal
ø 50 mm (2") Yellow pine t = 38 mm (1-1/2")
ø 13 mm (1/2") SPC t = 1.6 mm (1/16")
Drilling
HIGH
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.SPECIFICATIONS
MAIN UNIT
Model
EY6450
Motor
DC Motor 18 V
LOW
No load speed
HIGH
Chuck capacity
70 ~ 430 /min (rpm)
240 ~ 1500 /min (rpm)
ø 0.5 ~ ø 13 mm (0 ~ 1/2")
Approx. 2 Nm, (20 k f-cm, 18 in-lbs)~
12 Nm, (122 k f-cm, 106 in-lbs)
Stage1-15
Cluch stage
For powerful driving and drilling.
250 mm (9-13/16")
Overall length
Weight (with battery pack)
2.6 k , (5.7 lbs)
BATTERY PACK
Model
EY9251
Storage battery
Battery voltage
Ni-MH Battery
18V DC (1.2V × 15 cells)
BATTERY CHARGER
Model
EY0110
Electrical rating
See the rating plate on the bottom of the charger.
,
Weight
0.78 k (1.72 lbs.)
7.2V
9.6 V
12V
15.6V
18V
24V
EY9065
EY9066
EY9080
EY9086
EY9001
EY9006
1.2Ah
1.7Ah
20min.
EY9180
EY9182
EY9101
25min.
Charging time
EY9168
30min.
EY9106
EY9136
EY9117
60min.
EY9210
90min.
2.0Ah
3.0Ah
3.5Ah
30min.
EY9200
EY9230
45min.
EY9201
EY9231
EY9251
65min.
55min.
NOTE: This chart may include models that are not available in your area.
Please refer to the catalogue.
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30-DAY QUALITY
SATISFACTION GUARANTEE:
If you are dissatisfied with any Panasonic
Cordless Power Tool for any reason, simply
return it to the place of purchase with a
dated proof of purchase, in the original
packaging, with all accessories, parts
and instructions, within 30 days of the
date of purchase, for a full refund, or call
Panasonic at 201-392-6655. Abuse or
misapplication of any power tool voids
the guarantee.
PANASONIC CONSUMER ELECTRONICS COMPANY
One Panasonic Way, Secaucus, New Jersey 07094
EY981064501 H1507
Printed in Japan
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