Panasonic Air Conditioner CS KE30NKU User Manual

TECHNICAL & SERVICE MANUAL  
CS-KE30NKU + CU-KE30NKU  
CS-KE36NKU + CU-KE36NKU  
DC INVERTER SPLIT SYSTEM AIR CONDITIONER  
Indoor Model No. Product Code No.  
Outdoor Model No. Product Code No.  
CS-KE30NKU  
CS-KE36NKU  
1 852 360 88  
1 852 360 89  
CU-KE30NKU  
CU-KE36NKU  
1 852 360 82  
1 852 360 83  
Indoor Unit  
Outdoor Unit  
A
I
R
C
O
CS-KE30NKU  
CS-KE36NKU  
CU-KE30NKU  
CU-KE36NKU  
IMPORTANT  
These air conditioners employ new  
refrigerant R410A.  
Pay special attention when  
servicing the unit.  
REFERENCE NO. SM700876  
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Warning  
If refrigerant gas blows off during the work, do not touch the refrigerant gas as it may cause frostbite.  
Prohibit  
If refrigerant gas leaks during the work, ventilate the room.  
If refrigerant gas catches fire, harmful gas may be generated.  
Do not mix any gas other than the specified refrigerant gas in the refrigerating cycle.  
If air or other contaminants mix with the gas, pressure will become extremely high in the refrigerating cycle,  
which may cause a unit breakdown."  
Prohibit  
When the welded section of the compressor intake or discharge pipe is to be disconnected, perform it in  
a well-ventilated place after sufficiently recovering the refrigerant gas.  
Any residue gas may jet out refrigerant or refrigerating machine oil, which may cause an injury.  
When the work is to be performed in a high place (About 2 meters or more), make sure to wear a safety helmet,  
gloves and safety belt. Insufficient safety gear may cause a serious injury in case of a fall.  
When the unit is to be relocated, confirm that the new installation location has sufficient strength for the weight of the unit.  
Insufficient strength of the installation location and incomplete installation work may cause an injury due to  
the unit falling.  
When the remote controller batteries are replaced, dispose of the old batteries out of the reach of children.  
If a child swallows a battery, make sure that the child gets immediate medical attention.  
Caution  
Do not wash the air conditioner with water, as this may cause an electric shock or fire.  
Prohibit  
For the repair work in places with high humidity or moisture, make sure to ground the unit.  
Failure to do so may cause an electric shock.  
Confirm that the component attachment position, wiring condition, soldering condition and connector connection  
are normal.  
If not, it may cause overheating or fire.  
Confirm that the temperature around the compressor is not too high, and then perform the repair work.  
Failure to do so may cause a burn.  
Perform welding work in a place with good ventilation.  
If the work is performed in a poorly ventilated area, it might cause a lack of oxygen.  
If the installation plate or attachment frame has deteriorated due to corrosion, etc., replace it.  
Failure to do so may cause an injury due to the unit falling.  
When the cleaning is to be performed, make sure to turn off the power and pull out the plug.  
Touching the fan that is rotating at high speed may result in an injury.  
When the indoor unit is to be removed, do not place it on an incline.  
Doing so may cause wet furniture because water left inside may trickle down.  
Prohibit  
Prohibit  
Do not hold the sharp end of the unit or the aluminum fins, as it may cause an injury to your hand or finger.  
After repairs, make sure to measure the insulation resistance and confirm that the value is 1 Mohm or more.  
Any insulation error may cause an electric shock.  
After repairs, make sure to check the drainage of the indoor unit.  
Inappropriate drainage may cause wet furniture and floors due to water leakage.  
3
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Table of Contents  
Page  
SAFETY PRECAUTIONS ..............................................................................................................  
TABLE OF CONTENTS .....................................................................................................................  
1. OPERATING RANGE ...................................................................................................................  
2
4
6
2. SPECIFICATIONS  
2-1. Unit Specifications .............................................................................................................  
7
2-2. Major Component Specifications ....................................................................................... 11  
2-3. Other Component Specifications ....................................................................................... 15  
3. DIMENSIONAL DATA ..................................................................................................................... 16  
4. REFRIGERANT FLOW DIAGRAM  
4-1. Refrigerant Flow Diagram ................................................................................................... 18  
5. PERFORMANCE DATA  
5-1. Temperature Charts ............................................................................................................ 19  
5-2. Cooling Capacity ................................................................................................................ 23  
5-3. Cooling Capacity (Low Ambient) ....................................................................................... 25  
5-4. Heating Capacity ................................................................................................................ 27  
5-5. Air Throw Distance Charts ................................................................................................. 29  
6. ELECTRICAL DATA  
6-1. Electrical Characteristics .................................................................................................... 31  
6-2. Electric Wiring Diagrams .................................................................................................... 33  
7. FUNCTIONS  
7-1. Operation Functions ........................................................................................................... 35  
7-2. Protective Functions ........................................................................................................... 39  
8. TROUBLESHOOTING (BEFORE CALLING FOR SERVICE)  
8-1. Precautions before Performing Inspection or Repair ........................................................... 41  
8-2. Method of Self-Diagnostics ................................................................................................. 41  
8-3. Checking the Indoor and Outdoor Units .............................................................................. 44  
8-4. Trouble Diagnosis of Fan Motor ........................................................................................... 48  
8-5. Noise Malfunction and Electromagnetic Interference .......................................................... 50  
4
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Page  
9. CHECKING ELECTRICAL COMPONENTS  
9-1. Measurement of Insulation Resistance ............................................................................... 51  
9-2. Checking Continuity of Fuse on PCB Ass'y ......................................................................... 52  
10. REFRIGERANT R410A:  
SPECIAL PRECAUTIONS WHEN SERVICING UNIT  
10-1. Characteristics of New Refrigerant R410A ......................................................................... 53  
10-2. Checklist before Servicing ................................................................................................... 54  
10-3. Tools Specifically for R410A ................................................................................................ 55  
10-4. Tubing Installation Procedures ............................................................................................ 55  
10-5. In Case of Compressor Malfunction .................................................................................... 56  
10-6. In Case Refrigerant is Leaking ............................................................................................ 58  
10-7. Charging Additional Refrigerant .......................................................................................... 59  
10-8. Retro-Fitting Existing Systems ............................................................................................ 59  
APPENDIX A Operating Instructions ............................................................................................ A-1  
APPENDIX B INSTALLAION INSTRUCTIONS ............................................................................... A-2  
5
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1. OPERATING RANGE  
Temperature  
Indoor Air Intake Temp.  
95 °F DB / 71 °F WB  
67 °F DB / 57 °F WB  
80 °F DB / 67 °F WB  
– DB / – WB  
Outdoor Air Intake Temp.  
115 °F DB  
Maximum  
Cooling  
Minimum  
0 °F DB  
Maximum  
Heating  
75 °F DB / 65 °F WB  
– DB / 0 °F WB  
Minimum  
6
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2. SPECIFICATIONS  
2-1. Unit Specifications  
Indoor Unit  
CS-KE30NKU  
Outdoor Unit CU-KE30NKU  
< 230V >  
Voltage Rating  
230V Single-Phase 60Hz  
Cooling  
Heating  
Total Capacity  
BTU/h 30,600 ( 10,900 to 30,600 )  
33,000 ( 14,000 to 33,000 )  
kW  
9.0  
( 3.2 to 9.0 )  
18,600  
12,000  
9.7 ( 4.1 to 9.7 )  
Sensible Capacity  
Latent Capacity  
-
-
BTU/h  
BTU/h  
Air Circulation (Hi/Me/Lo)  
Moisture Removal (High)  
Available Voltage Range  
Running Amperes  
Power Input  
ft3/min (m3/h) 630(1,070)/530(901)/412(700) 671(1,140)/559(950)/441(749)  
Pints/h  
9.57  
-
V
A
W
187 to 253  
16.5 ( 5.0 to 16.5 )  
3,290 ( 1,000 to 3,290 )  
15.3 ( 4.5 to 15.3 )  
3,070 ( 900 to 3,070 )  
Power Factor  
EER  
COP  
SEER  
%
87  
9.30  
-
16.0  
-
87  
-
3.15  
-
BTU/h/W  
W/W  
BTU/Wh  
BTU/Wh  
A
HSPF  
9.0  
Compressor Locked Rotor Amperes  
Fuse or Circuit Breaker Capacity  
Controls / Temperature Control  
Control Unit  
31.0  
35  
A
Microprocessor / I.C. Thermister  
Wireless Remote Control Unit  
24-Hour ON or OFF Timer, 1-Hour OFF Timer  
Auto and 3 steps / Auto (Hi, Me, Lo)  
Manual  
Timer  
Fan Speeds  
Indoor / Outdoor  
Horizontal  
Airflow Direction (Indoor)  
Vertical  
Auto  
Air Filter  
Washable, Anti-Mold  
Compressor  
Refrigerant / Amount charged at shipment  
Refrigerant Control  
DC Twin Rotary (Inverter)  
R410A / 6.5 (2,950)  
Electric Expansion Valve  
Ibs (g)  
Operation Sound  
(*Qt = Quiet mode)  
Indoor : Hi/Me/Lo/Qt*  
Outdoor : Hi  
dB-A  
dB-A  
49 / 44 / 39 / 32  
55  
49 / 44 / 39 / 32  
55  
Refrigerant Tubing Connections  
Max. allowable tubing length at shipment  
Flare Type  
164 (50)  
3/8 (9.52)  
5/8 (15.88)  
Optional  
ft (m)  
inch (mm)  
inch (mm)  
Refrigerant  
Narrow tube  
Wide tube  
Tube Diameter  
Refrigerant Tube Kit  
Indoor Unit  
Outdoor Unit  
Unit Dimensions  
inch 11-13/16 s 41-15/16 s 9-1/16 35-13/16 s 37-1/32 s 13-3/8  
Height s Width s Depth  
Package Dimensions  
(mm)  
inch  
(mm)  
(300 s 1,065 s 230)  
12-7/32 s 44-7/8 s 14-31/32  
(310 s 1,140 s 380)  
32.0 (14.5)  
(910 s 940 s 340)  
42-3/8 s 40 s 16-3/8  
(1,076 s 1,016 s 416)  
185.2 (84.0)  
Height s Width s Depth  
Weight  
Net  
Ibs (kg)  
Ibs (kg)  
cu.ft (m3)  
Shipping  
39.7 (18.0)  
4.59 (0.13)  
207.2 (94.0)  
15.88 (0.45)  
Shipping Volume  
DATA SUBJECT TO CHANGE WITHOUT NOTICE.  
Remarks: Rating conditions are:  
Cooling: Indoor air temperature 80 °F DB / 67 °F WB  
Outdoor air temperature 95 °F DB / 75 °F WB  
Heating: Indoor air temperature 70 °F DB  
Outdoor air temperature 47 °F DB / 43 °F WB  
7
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Indoor Unit  
CS-KE30NKU  
Outdoor Unit CU-KE30NKU  
< 208V >  
Voltage Rating  
208V Single-Phase 60Hz  
Cooling  
Heating  
Total Capacity  
BTU/h 30,600 ( 10,900 to 30,600 )  
33,000 ( 14,000 to 33,000 )  
kW  
9.0  
( 3.2 to 9.0 )  
18,600  
12,000  
9.7 ( 4.1 to 9.7 )  
Sensible Capacity  
Latent Capacity  
-
-
BTU/h  
BTU/h  
Air Circulation (Hi/Me/Lo)  
Moisture Removal (High)  
Available Voltage Range  
Running Amperes  
Power Input  
ft3/min (m3/h) 630(1,070)/530(901)/412(700) 671(1,140)/559(950)/441(749)  
Pints/h  
9.57  
-
V
A
W
187 to 253  
18.0 ( 5.0 to 18.0 )  
3,290 ( 1,000 to 3,290 )  
16.8 ( 4.5 to 16.8 )  
3,070 ( 900 to 3,070 )  
Power Factor  
EER  
COP  
SEER  
%
88  
9.30  
-
16.0  
-
88  
-
3.15  
-
BTU/h/W  
W/W  
BTU/Wh  
BTU/Wh  
A
HSPF  
9.0  
Compressor Locked Rotor Amperes  
Fuse or Circuit Breaker Capacity  
Controls / Temperature Control  
Control Unit  
31.0  
35  
A
Microprocessor / I.C. Thermister  
Wireless Remote Control Unit  
24-Hour ON or OFF Timer, 1-Hour OFF Timer  
Auto and 3 steps / Auto (Hi, Me, Lo)  
Manual  
Timer  
Fan Speeds  
Indoor / Outdoor  
Horizontal  
Airflow Direction (Indoor)  
Vertical  
Auto  
Air Filter  
Washable, Anti-Mold  
Compressor  
Refrigerant / Amount charged at shipment  
Refrigerant Control  
DC Twin Rotary (Inverter)  
R410A / 6.5 (2,950)  
Electric Expansion Valve  
Ibs (g)  
Operation Sound  
(*Qt = Quiet mode)  
Indoor : Hi/Me/Lo/Qt*  
Outdoor : Hi  
dB-A  
dB-A  
49 / 44 / 39 / 32  
55  
49 / 44 / 39 / 32  
55  
Refrigerant Tubing Connections  
Max. allowable tubing length at shipment  
Flare Type  
164 (50)  
3/8 (9.52)  
5/8 (15.88)  
Optional  
ft (m)  
inch (mm)  
inch (mm)  
Refrigerant  
Narrow tube  
Wide tube  
Tube Diameter  
Refrigerant Tube Kit  
Indoor Unit  
Outdoor Unit  
Unit Dimensions  
inch 11-13/16 s 41-15/16 s 9-1/16 35-13/16 s 37-1/32 s 13-3/8  
Height s Width s Depth  
Package Dimensions  
(mm)  
inch  
(mm)  
(300 s 1,065 s 230)  
12-7/32 s 44-7/8 s 14-31/32  
(310 s 1,140 s 380)  
32.0 (14.5)  
(910 s 940 s 340)  
42-3/8 s 40 s 16-3/8  
(1,076 s 1,016 s 416)  
185.2 (84.0)  
Height s Width s Depth  
Weight  
Net  
Ibs (kg)  
Ibs (kg)  
cu.ft (m3)  
Shipping  
39.7 (18.0)  
4.59 (0.13)  
207.2 (94.0)  
15.88 (0.45)  
Shipping Volume  
DATA SUBJECT TO CHANGE WITHOUT NOTICE.  
Remarks: Rating conditions are:  
Cooling: Indoor air temperature 80 °F DB / 67 °F WB  
Outdoor air temperature 95 °F DB / 75 °F WB  
Heating: Indoor air temperature 70 °F DB  
Outdoor air temperature 47 °F DB / 43 °F WB  
8
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Indoor Unit  
CS-KE36NKU  
Outdoor Unit CU-KE36NKU  
< 230V >  
Voltage Rating  
230V Single-Phase 60Hz  
Cooling  
Heating  
Total Capacity  
BTU/h 34,000 ( 10,900 to 34,000 )  
36,000 ( 14,000 to 36,000 )  
kW  
10.0 ( 3.2 to 10.0 )  
20,700  
10.5 ( 4.1 to 10.5 )  
Sensible Capacity  
Latent Capacity  
-
-
BTU/h  
BTU/h  
13,300  
Air Circulation (Hi/Me/Lo)  
Moisture Removal (High)  
Available Voltage Range  
Running Amperes  
Power Input  
ft3/min (m3/h) 630(1,070)/530(901)/412(700) 671(1,140)/559(950)/441(749)  
Pints/h  
10.64  
-
V
A
W
187 to 253  
20.0 ( 5.0 to 20.0 )  
4,000 ( 1,000 to 4,000 )  
18.2 ( 4.5 to 18.2 )  
3,650 ( 900 to 3,650 )  
Power Factor  
EER  
COP  
SEER  
%
87  
8.50  
-
16.0  
-
87  
-
2.89  
-
BTU/h/W  
W/W  
BTU/Wh  
BTU/Wh  
A
HSPF  
9.0  
Compressor Locked Rotor Amperes  
Fuse or Circuit Breaker Capacity  
Controls / Temperature Control  
Control Unit  
31.0  
45  
A
Microprocessor / I.C. Thermister  
Wireless Remote Control Unit  
24-Hour ON or OFF Timer, 1-Hour OFF Timer  
Auto and 3 steps / Auto (Hi, Me, Lo)  
Manual  
Timer  
Fan Speeds  
Indoor / Outdoor  
Horizontal  
Airflow Direction (Indoor)  
Vertical  
Auto  
Air Filter  
Washable, Anti-Mold  
Compressor  
Refrigerant / Amount charged at shipment  
Refrigerant Control  
DC Twin Rotary (Inverter)  
R410A / 6.5 (2,950)  
Electric Expansion Valve  
Ibs (g)  
Operation Sound  
(*Qt = Quiet mode)  
Indoor : Hi/Me/Lo/Qt*  
Outdoor : Hi  
dB-A  
dB-A  
49 / 44 / 39 / 32  
55  
49 / 44 / 39 / 32  
56  
Refrigerant Tubing Connections  
Max. allowable tubing length at shipment  
Flare Type  
164 (50)  
3/8 (9.52)  
5/8 (15.88)  
Optional  
ft (m)  
inch (mm)  
inch (mm)  
Refrigerant  
Narrow tube  
Wide tube  
Tube Diameter  
Refrigerant Tube Kit  
Indoor Unit  
Outdoor Unit  
Unit Dimensions  
inch 11-13/16 s 41-15/16 s 9-1/16 35-13/16 s 37-1/32 s 13-3/8  
Height s Width s Depth  
Package Dimensions  
(mm)  
inch  
(mm)  
(300 s 1,065 s 230)  
12-7/32 s 44-7/8 s 14-31/32  
(310 s 1,140 s 380)  
32.0 (14.5)  
(910 s 940 s 340)  
42-3/8 s 40 s 16-3/8  
(1,076 s 1,016 s 416)  
185.2 (84.0)  
Height s Width s Depth  
Weight  
Net  
Ibs (kg)  
Ibs (kg)  
cu.ft (m3)  
Shipping  
39.7 (18.0)  
4.59 (0.13)  
207.2 (94.0)  
15.88 (0.45)  
Shipping Volume  
DATA SUBJECT TO CHANGE WITHOUT NOTICE.  
Remarks: Rating conditions are:  
Cooling: Indoor air temperature 80 °F DB / 67 °F WB  
Outdoor air temperature 95 °F DB / 75 °F WB  
Heating: Indoor air temperature 70 °F DB  
Outdoor air temperature 47 °F DB / 43 °F WB  
9
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Indoor Unit  
CS-KE36NKU  
Outdoor Unit CU-KE36NKU  
< 208V >  
Voltage Rating  
208V Single-Phase 60Hz  
Cooling Heating  
BTU/h 34,000 ( 10,900 to 34,000 ) 36,000 ( 14,000 to 36,000 )  
Total Capacity  
kW  
10.0 ( 3.2 to 10.0 )  
20,700  
10.5 ( 4.1 to 10.5 )  
Sensible Capacity  
Latent Capacity  
-
-
BTU/h  
BTU/h  
13,300  
Air Circulation (Hi/Me/Lo)  
Moisture Removal (High)  
Available Voltage Range  
Running Amperes  
Power Input  
ft3/min (m3/h) 630(1,070)/530(901)/412(700) 671(1,140)/559(950)/441(749)  
Pints/h  
10.64  
-
V
A
W
187 to 253  
21.9 ( 5.0 to 21.9 )  
4,000 ( 1,000 to 4,000 )  
19.9 ( 4.5 to 19.9 )  
3,650 ( 900 to 3,650 )  
Power Factor  
EER  
COP  
SEER  
%
88  
8.50  
-
16.0  
-
88  
-
2.89  
-
BTU/h/W  
W/W  
BTU/Wh  
BTU/Wh  
A
HSPF  
9.0  
Compressor Locked Rotor Amperes  
Fuse or Circuit Breaker Capacity  
Controls / Temperature Control  
Control Unit  
31.0  
45  
A
Microprocessor / I.C. Thermister  
Wireless Remote Control Unit  
24-Hour ON or OFF Timer, 1-Hour OFF Timer  
Auto and 3 steps / Auto (Hi, Me, Lo)  
Manual  
Timer  
Fan Speeds  
Indoor / Outdoor  
Horizontal  
Airflow Direction (Indoor)  
Vertical  
Auto  
Air Filter  
Washable, Anti-Mold  
Compressor  
Refrigerant / Amount charged at shipment  
Refrigerant Control  
DC Twin Rotary (Inverter)  
R410A / 6.5 (2,950)  
Electric Expansion Valve  
Ibs (g)  
Operation Sound  
(*Qt = Quiet mode)  
Indoor : Hi/Me/Lo/Qt*  
Outdoor : Hi  
dB-A  
dB-A  
49 / 44 / 39 / 32  
55  
49 / 44 / 39 / 32  
56  
Refrigerant Tubing Connections  
Max. allowable tubing length at shipment  
Flare Type  
164 (50)  
3/8 (9.52)  
5/8 (15.88)  
Optional  
ft (m)  
inch (mm)  
inch (mm)  
Refrigerant  
Narrow tube  
Wide tube  
Tube Diameter  
Refrigerant Tube Kit  
Indoor Unit  
Outdoor Unit  
Unit Dimensions  
inch 11-13/16 s 41-15/16 s 9-1/16 35-13/16 s 37-1/32 s 13-3/8  
Height s Width s Depth  
Package Dimensions  
(mm)  
inch  
(mm)  
(300 s 1,065 s 230)  
12-7/32 s 44-7/8 s 14-31/32  
(310 s 1,140 s 380)  
32.0 (14.5)  
(910 s 940 s 340)  
42-3/8 s 40 s 16-3/8  
(1,076 s 1,016 s 416)  
185.2 (84.0)  
Height s Width s Depth  
Weight  
Net  
Ibs (kg)  
Ibs (kg)  
cu.ft (m3)  
Shipping  
39.7 (18.0)  
4.59 (0.13)  
207.2 (94.0)  
15.88 (0.45)  
Shipping Volume  
DATA SUBJECT TO CHANGE WITHOUT NOTICE.  
Remarks: Rating conditions are:  
Cooling: Indoor air temperature 80 °F DB / 67 °F WB  
Outdoor air temperature 95 °F DB / 75 °F WB  
Heating: Indoor air temperature 70 °F DB  
Outdoor air temperature 47 °F DB / 43 °F WB  
10  
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2-2. Major Component Specifications  
2-2-1. Indoor Unit  
Indoor Unit  
CS-KE30NKU  
Control PCB  
Part No.  
Controls  
CB-CS-KE30NKU  
Microprocessor  
250V 3A  
Control Circuit Fuse  
Fan  
Type  
Q'ty ... Dia. and Length  
Cross-Flow  
inch (mm)  
1 ... D3-15/16 / L32-1 (D100/L838)  
Fan Motor  
Type  
DC Motor  
Model ... Q'ty  
SIC-41CVJ-D847-1 ... 1  
No. of Poles  
8
Rough Measure RPM (Cool / Heat)  
Nominal Output  
Coil Resistance  
1,370 / 1,450  
W
Ohm  
47  
-
(Ambient Temp. 68 °F (20 °C))  
Safety Device  
Type  
Internal Controller  
Over-Current Protection  
Over-Heat Protection  
Run Capacitor  
Yes  
Yes  
-
-
Micro F  
VAC  
Flap Motor  
Type  
Stepping Motor  
24BYJ48-1256  
Model  
Rating  
DC 12V  
Coil Resistance  
Ohm  
Each Pair of Terminal : 200 +/- 7%  
(Ambient Temp. 77 °F (25 °C))  
Heat Exchanger Coil  
Coil  
Aluminum Plate Fin / Copper Tube  
Rows  
1 and 2  
19.5  
4.55 (0.423)  
Fins Per inch  
Face Area  
ft2 (m2)  
DATA SUBJECT TO CHANGE WITHOUT NOTICE.  
11  
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Indoor Unit  
CS-KE36NKU  
Control PCB  
Part No.  
Controls  
CB-CS-KE36NKU  
Microprocessor  
250V 3A  
Control Circuit Fuse  
Fan  
Type  
Q'ty ... Dia. and Length  
Cross-Flow  
inch (mm)  
1 ... D3-15/16 / L32-1 (D100/L838)  
Fan Motor  
Type  
DC Motor  
Model ... Q'ty  
SIC-41CVJ-D847-1 ... 1  
No. of Poles  
8
Rough Measure RPM (Cool / Heat)  
Nominal Output  
Coil Resistance  
1,370 / 1,450  
W
Ohm  
47  
-
(Ambient Temp. 68 °F (20 °C))  
Safety Device  
Type  
Internal Controller  
Over-Current Protection  
Over-Heat Protection  
Run Capacitor  
Yes  
Yes  
Micro F  
VAC  
-
-
Flap Motor  
Type  
Stepping Motor  
24BYJ48-1256  
Model  
Rating  
DC 12V  
Coil Resistance  
Ohm  
Each Pair of Terminal : 200 +/- 7%  
(Ambient Temp. 77 °F (25 °C))  
Heat Exchanger Coil  
Coil  
Aluminum Plate Fin / Copper Tube  
Rows  
1 and 2  
19.5  
4.55 (0.423)  
Fins Per inch  
Face Area  
ft2 (m2)  
DATA SUBJECT TO CHANGE WITHOUT NOTICE.  
12  
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2-2-2. Outdoor Unit  
Outdoor Unit CU-KE30NKU  
P.C.Board  
Control P.C.B  
Noise Filer P.C.B  
H.I.C.Board  
Part No.  
Controls  
CR-CH3082-F  
Microprocessor  
400V 3.15A  
POW-CH3082-B2  
HIC-CH3072R-C1  
-
-
-
Circuit Fuse  
250V 25A  
Compressor  
Type  
DC Twin Rotary (Hermetic)  
C-9RVN273H0H / 2,250W  
FV68S ... 2.98 (1,400)  
T - R : 0.169  
Compressor Model / Nominal Output  
Compressor Oil ... Amount  
Coil Resistance (Ambient Temp. 77 °F (25 °C))  
Pints (cc)  
Ohm  
T - S : 0.169  
R - S : 0.169  
Safety Device  
CT (Peak current cut-off control)  
Compressor Discharge Temp. Control  
Yes  
Yes  
Operation cut-off control in abnormal ambient Temp.  
Yes  
Overload Relay  
Run Capacitor  
Model  
Operation Temp.  
Micro F  
CS-7L110  
Open : 230 °F (110 °C), Close : 203 °F (95 °C)  
-
VAC  
-
Crankcase Heater  
230V 30W  
Fan  
Type  
Propeller  
Q'ty ... Dia.  
inch (mm)  
1 ... D19-9/32 (D490)  
Fan Motor  
Type  
DC Motor  
Model ... Q'ty  
SIC-71FW-D8120-4A ... 1  
No. of Poles  
8
Rough Measure RPM (Cool / Heat)  
Nominal Output  
750 / 750  
142  
W
Coil Resistance  
Ohm  
-
(Ambient Temp. 68 °F (20 °C))  
Safety Device  
Type  
Internal Controller  
Over- Current Protection  
Over- Heat Protection  
Run Capacitor  
Yes  
Yes  
-
-
Micro F  
VAC  
Heat Exchanger Coil  
Coil  
Aluminum Plate Fin / Copper Tube  
Rows  
2
Fins per inch  
Face Area  
21.2  
ft2 (m2)  
8.05 (0.748)  
External Finish  
Acrylic baked-on enamel finish  
DATA SUBJECT TO CHANGE WITHOUT NOTICE.  
13  
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Outdoor Unit CU-KE36NKU  
P.C.Board  
Control P.C.B  
Noise Filer P.C.B  
H.I.C.Board  
Part No.  
Controls  
CR-CH3682-F  
Microprocessor  
400V 3.15A  
POW-CH3082-B2  
HIC-CH3072R-C1  
-
-
-
Circuit Fuse  
250V 25A  
Compressor  
Type  
DC Twin Rotary (Hermetic)  
C-9RVN273H0H / 2,500W  
FV68S ... 2.98 (1,400)  
T - R : 0.169  
Compressor Model / Nominal Output  
Compressor Oil ... Amount  
Coil Resistance (Ambient Temp. 77 °F (25 °C))  
Pints (cc)  
Ohm  
T - S : 0.169  
R - S : 0.169  
Safety Device  
CT (Peak current cut-off control)  
Compressor Discharge Temp. Control  
Yes  
Yes  
Operation cut-off control in abnormal ambient Temp.  
Yes  
Overload Relay  
Run Capacitor  
Model  
Operation Temp.  
Micro F  
CS-7L110  
Open : 230 °F (110 °C), Close : 203 °F (95 °C)  
-
VAC  
-
Crankcase Heater  
230V 30W  
Fan  
Type  
Propeller  
Q'ty ... Dia.  
inch (mm)  
1 ... D19-9/32 (D490)  
Fan Motor  
Type  
DC Motor  
Model ... Q'ty  
SIC-71FW-D8120-4A ... 1  
No. of Poles  
8
Rough Measure RPM (Cool / Heat)  
Nominal Output  
750 / 750  
142  
W
Coil Resistance  
Ohm  
-
(Ambient Temp. 68 °F (20 °C))  
Safety Device  
Type  
Internal Controller  
Over- Current Protection  
Over- Heat Protection  
Run Capacitor  
Yes  
Yes  
-
-
Micro F  
VAC  
Heat Exchanger Coil  
Coil  
Aluminum Plate Fin / Copper Tube  
Rows  
2
Fins per inch  
Face Area  
21.2  
ft2 (m2)  
8.05 (0.748)  
External Finish  
Acrylic baked-on enamel finish  
DATA SUBJECT TO CHANGE WITHOUT NOTICE.  
14  
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2-3. Other Component Specifications  
Indoor Unit  
CS-KE30NKU  
CS-KE36NKU  
Outdoor Unit CU-KE30NKU  
CU-KE36NKU  
• Indoor heat exchanger sensor  
(Model:PTM-D51H-S6-1)  
• Compressor temp sensor  
(Model:TKS335B)  
• Indoor air temp sensor  
(Model:KTEC-35-135-1)  
10  
9
8
7
6
5
4
3
2
1
0
200  
180  
160  
140  
120  
100  
80  
60  
40  
20  
0
50  
59 68 77 86 95 104  
32 50 68 86 104 122 140 158 176 194  
(0) (10)(20) (30) (40)(50) (60) (70)(80) (90)  
(10) (15) (20) (25) (30) (35) (40)  
Temperature °F (°C)  
Temperature °F (°C)  
• Outdoor air temp sensor  
(Model:TKS295B)  
• Outdoor heat exchanger sensor  
(Model:TKS334B)  
• Heat sink temp sensor (HIC Board)  
(Model:TKS316B)  
40  
35  
30  
25  
20  
15  
10  
5
0
-
4
5
14 23 32 41 50 59 68  
10) ( 5) (0) (5) (10) (15) (20)  
Temperature °F (°C)  
(
-20)(  
-15)(  
-
-
15  
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3. DIMENSIONAL DATA  
Indoor Unit  
CS-KE30NKU  
CS-KE36NKU  
4 - 9 / 1 6  
1 - 1 5 / 3 2  
1 - 7 / 8  
5 - 9 / 1 6  
1 - 9 / 3 2 2 - 3 / 4  
2 - 1 1 / 1 6  
7 - 2 3 / 3 2  
2 3 / 3 2  
1 - 7 / 8  
1 1 - 1 3 / 1 6  
4 - 9 / 1 6  
1 1 - 1 3 / 1 6 ( 3 0 0 )  
2 - 3 / 8  
Unit: inch(mm)  
(852-0-0010-196-00-0)  
16  
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Outdoor Unit CU-KE30NKU  
CU-KE36NKU  
2 1 / 3 2  
3 1 / 3 2  
1 9 / 3 2  
4 - 3 / 4  
6 - 2 3 / 3 2  
1 - 3 / 1 6  
1 - 2 7 / 3 2  
1 - 1 5 / 1 6  
2 - 2 5 / 3 2  
4 - 1 1 / 3 2  
1 4 - 1 1 / 3 2  
1 3 - 9 / 3 2  
1 6 - 5 / 3 2  
1 - 3 / 1 6  
4 - 1 1 / 3 2  
1 4 - 3 1 / 3 2  
1 3 - 3 / 8 ( 3 4 0 )  
1 - 2 7 / 3 2  
1 - 1 5 / 1 6  
2 - 2 5 / 3 2  
1 3 / 3 2  
2 3 / 3 2  
3 5 - 1 3 / 1 6 ( 9 1 0 )  
1 - 1 / 3 2  
1 1 - 1 3 / 3 2  
17  
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4. REFRIGERANT FLOW DIAGRAM  
4-1. Refrigerant Flow Diagram  
Indoor Unit  
CS-KE30NKU  
Outdoor Unit CU-KE30NKU  
CS-KE36NKU  
CU-KE36NKU  
Indoor unit  
Outdoor unit  
Sub  
Main  
Wide tube  
service  
valve  
Accumulator Accumulator  
Wide tube  
High pressure  
switch  
Muffler  
O.D  
5/8"  
H.P.  
(15.88 mm)  
4-way  
valve  
Electric  
expansion  
valve  
Narrow  
tube  
service  
valve  
M
Narrow tube  
Cooling cycle  
(Defrosting cycle)  
Strainer  
O.D.  
3/8"  
(9.52 mm)  
Heating cycle  
18  
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5. PERFORMANCE DATA  
5-1. Temperature Charts  
Indoor Unit  
CS-KE30NKU  
Outdoor Unit CU-KE30NKU  
Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (60Hz, 230V)  
(1) Low pressure performance chart  
Lo fan  
Hi Fan  
174  
(1.2)  
159  
(1.1)  
145  
(1.0)  
131  
(0.9)  
117  
(0.8)  
104  
(0.7)  
-4  
(-20)  
5
(-15)  
14  
(-10)  
23  
(-5)  
32  
(0)  
41  
(5)  
50  
(10)  
59  
(15)  
68  
(20)  
77  
(25)  
86  
(30)  
95  
(35)  
104  
(40)  
Outdoor inlet air DB temp. °F(°C)  
(2) Operating current performance chart  
28  
Lo fan  
Hi Fan  
26  
24  
22  
20  
18  
16  
14  
12  
10  
-4  
(-20)  
5
(-15)  
14  
(-10)  
23  
(-5)  
32  
(0)  
41  
(5)  
50  
(10)  
59  
(15)  
68  
(20)  
77  
(25)  
86  
(30)  
95  
(35)  
104  
(40)  
Outdoor inlet air DB temp. °F(°C)  
(3) Indoor discharge air performance chart  
64.4 (18)  
Lo fan  
Hi Fan  
60.8 (16)  
57.2 (14)  
53.6 (12)  
50.0 (10)  
46.4 (8)  
42.8 (6)  
-4  
(-20)  
5
(-15)  
14  
(-10)  
23  
(-5)  
32  
(0)  
41  
(5)  
50  
(10)  
59  
(15)  
68  
(20)  
77  
(25)  
86  
(30)  
95  
(35)  
104  
(40)  
Outdoor inlet air DB temp. °F(°C)  
NOTE  
• Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value.  
19  
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Indoor Unit  
CS-KE30NKU  
Outdoor Unit CU-KE30NKU  
Heating Characteristics (RH : 46%, Indoor fan speed : High fan) (60Hz, 230V)  
(1) High pressure performance chart  
494  
(3.4)  
421  
(2.9)  
348  
(2.4)  
275  
(1.9)  
23  
32  
(0)  
41  
(5)  
50  
59  
68  
77  
(Ð5)  
(10)  
(15)  
(20)  
(25)  
Outdoor inlet air DB temp. °F(°C)  
(2) Operating current performance chart  
19  
18  
17  
16  
15  
14  
13  
23  
32  
(0)  
41  
(5)  
50  
59  
68  
77  
(Ð5)  
(10)  
(15)  
(20)  
(25)  
Outdoor inlet air DB temp. °F(°C)  
(3) Indoor discharge air performance chart  
131(55)  
122(50)  
113(45)  
104(40)  
95(35)  
86(30)  
23  
32  
(0)  
41  
(5)  
50  
59  
68  
77  
(Ð5)  
(10)  
(15)  
(20)  
(25)  
Outdoor inlet air DB temp. °F(°C)  
NOTE  
• Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value.  
• Overload prevention operates to protect the air conditioner when outdoor ambient temperature becomes extremely high in  
heating mode. (Refer to "7-2. Protective Functions Overload prevention during heating.")  
20  
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Indoor Unit  
CS-KE36NKU  
Outdoor Unit CU-KE36NKU  
Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (60Hz, 230V)  
(1) Low pressure performance chart  
Lo fan  
Hi Fan  
174  
(1.2)  
159  
(1.1)  
145  
(1.0)  
131  
(0.9)  
117  
(0.8)  
104  
(0.7)  
-4  
(-20)  
5
(-15)  
14  
(-10)  
23  
(-5)  
32  
(0)  
41  
(5)  
50  
(10)  
59  
(15)  
68  
(20)  
77  
(25)  
86  
(30)  
95  
(35)  
104  
(40)  
Outdoor inlet air DB temp. °F(°C)  
(2) Operating current performance chart  
28  
Lo fan  
Hi Fan  
26  
24  
22  
20  
18  
16  
14  
12  
10  
-4  
(-20)  
5
(-15)  
14  
(-10)  
23  
(-5)  
32  
(0)  
41  
(5)  
50  
(10)  
59  
(15)  
68  
(20)  
77  
(25)  
86  
(30)  
95  
(35)  
104  
(40)  
Outdoor inlet air DB temp. °F(°C)  
(3) Indoor discharge air performance chart  
64.4 (18)  
Lo fan  
Hi Fan  
60.8 (16)  
57.2 (14)  
53.6 (12)  
50.0 (10)  
46.4 (8)  
42.8 (6)  
-4  
(-20)  
5
(-15)  
14  
(-10)  
23  
(-5)  
32  
(0)  
41  
(5)  
50  
(10)  
59  
(15)  
68  
(20)  
77  
(25)  
86  
(30)  
95  
(35)  
104  
(40)  
Outdoor inlet air DB temp. °F(°C)  
NOTE  
• Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value.  
21  
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Indoor Unit  
CS-KE36NKU  
Outdoor Unit CU-KE36NKU  
Heating Characteristics (RH : 46%, Indoor fan speed : High fan) (60Hz, 230V)  
(1) High pressure performance chart  
494  
(3.4)  
421  
(2.9)  
348  
(2.4)  
275  
(1.9)  
23  
32  
(0)  
41  
(5)  
50  
59  
68  
77  
(Ð5)  
(10)  
(15)  
(20)  
(25)  
Outdoor inlet air DB temp. °F(°C)  
(2) Operating current performance chart  
22  
21  
20  
19  
18  
17  
16  
23  
32  
(0)  
41  
(5)  
50  
59  
68  
77  
(Ð5)  
(10)  
(15)  
(20)  
(25)  
Outdoor inlet air DB temp. °F(°C)  
(3) Indoor discharge air performance chart  
131(55)  
122(50)  
113(45)  
104(40)  
95(35)  
86(30)  
23  
32  
(0)  
41  
(5)  
50  
59  
68  
77  
(Ð5)  
(10)  
(15)  
(20)  
(25)  
Outdoor inlet air DB temp. °F(°C)  
NOTE  
• Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value.  
• Overload prevention operates to protect the air conditioner when outdoor ambient temperature becomes extremely high in  
heating mode. (Refer to "7-2. Protective Functions Overload prevention during heating.")  
22  
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5-2. Cooling Capacity  
Indoor Unit  
: CS-KE30NKU  
Outdoor Unit : CU-KE30NKU  
Power Supply : 230V Single Phase 60Hz  
< Cooling Capacity >  
RATING CAPACITY:  
30,600 BTU/h  
AIR FLOW RATE:  
OUTDOOR  
AMBIENT TEMP.oF (oC)  
630 CFM  
INDOOR  
ENT. TEMP. oF (oC)  
WB  
DB  
65  
75  
85  
95  
105  
115  
(18.3)  
(23.9)  
(29.4)  
(35.0)  
(40.6)  
(46.1)  
TC  
CI  
26,540  
2.07  
27,120  
2.43  
27,710  
2.79  
27,910  
3.01  
24,890  
3.04  
17,310  
2.40  
72 (22.2) SHC  
76 (24.4) SHC  
80 (26.7) SHC  
84 (28.9) SHC  
88 (31.1) SHC  
19,190  
21,510  
23,960  
26,280  
26,540  
19,430  
21,880  
24,330  
26,650  
27,120  
19,800  
22,120  
24,570  
26,890  
27,710  
19,920  
22,250  
24,690  
27,020  
27,910  
18,330  
20,660  
23,100  
24,890  
24,890  
14,660  
16,990  
17,310  
17,310  
17,310  
59  
(15.0)  
TC  
CI  
31,580  
2.12  
30,910  
2.48  
30,160  
2.85  
29,630  
3.07  
25,270  
3.04  
17,560  
2.40  
72 (22.2) SHC  
76 (24.4) SHC  
80 (26.7) SHC  
84 (28.9) SHC  
88 (31.1) SHC  
18,330  
20,660  
23,100  
25,430  
27,750  
17,970  
20,290  
22,740  
25,060  
27,510  
17,600  
19,920  
22,370  
24,690  
27,020  
17,360  
19,680  
22,120  
24,450  
26,770  
15,150  
17,480  
20,050  
22,370  
24,690  
11,730  
14,050  
16,500  
17,560  
17,560  
63  
(17.2)  
TC  
CI  
32,420  
2.17  
31,780  
2.55  
31,050  
2.93  
# 30,600  
3.14  
25,550  
3.04  
17,760  
2.40  
72 (22.2) SHC  
76 (24.4) SHC  
80 (26.7) SHC  
84 (28.9) SHC  
88 (31.1) SHC  
15,150  
17,480  
19,920  
22,250  
24,570  
14,790  
17,110  
19,560  
22,000  
24,330  
14,420  
16,870  
19,310  
21,640  
23,960  
14,300  
16,620  
19,070  
21,390  
23,710  
12,100  
14,420  
16,870  
19,190  
21,510  
8,920  
67  
11,240  
13,690  
16,010  
17,760  
(19.4)  
TC  
CI  
33,130  
2.24  
32,540  
2.63  
31,840  
3.02  
31,490  
3.22  
25,710  
3.04  
17,880  
2.40  
72 (22.2) SHC  
76 (24.4) SHC  
80 (26.7) SHC  
84 (28.9) SHC  
88 (31.1) SHC  
11,730  
14,050  
16,500  
18,820  
21,150  
11,480  
13,810  
16,250  
18,580  
20,900  
11,120  
13,440  
15,890  
18,330  
20,660  
11,000  
13,320  
15,770  
18,210  
20,530  
8,670  
5,860  
8,310  
10,750  
13,070  
15,400  
71  
11,120  
13,560  
15,890  
18,210  
(21.7)  
TC  
33,630  
33,090  
32,430  
32,190  
25,730  
17,900  
75  
76 (24.4) SHC  
80 (26.7) SHC  
84 (28.9) SHC  
88 (31.1) SHC  
10,750  
13,200  
15,520  
17,840  
10,510  
12,950  
15,280  
17,720  
10,260  
12,710  
15,030  
17,480  
10,140  
12,590  
15,030  
17,360  
7,940  
10,380  
12,710  
15,030  
5,370  
7,820  
(23.9)  
10,140  
12,590  
TC : Total Cooling Capacity (BTU/h) SHC : Sensible Heat Capacity (BTU/h)  
NOTE  
1.  
Rating conditions (#) : Indoor Unit Entering Air Temp. 80 °F (26.7 °C) DB / 67 °F (19.4 °C) WB  
: Outdoor Ambient Temp. 95 °F (35 °C) DB  
2.  
Above data does not take Freeze Prevention Protection during cooling operation into account.  
For this reason, the value may vary from the actual cooling characteristics.  
3. Above data represents the value when the operation frequency of a compressor is fixed.  
23  
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Indoor Unit  
: CS-KE36NKU  
Outdoor Unit : CU-KE36NKU  
Power Supply : 230V Single Phase 60Hz  
< Cooling Capacity >  
RATING CAPACITY:  
34,000 BTU/h  
AIR FLOW RATE:  
OUTDOOR  
AMBIENT TEMP.oF (oC)  
630 CFM  
INDOOR  
ENT. TEMP. oF (oC)  
WB  
DB  
65  
75  
85  
95  
105  
115  
(18.3)  
(23.9)  
(29.4)  
(35.0)  
(40.6)  
(46.1)  
TC  
27,450  
28,140  
28,840  
29,040  
24,650  
16,770  
72 (22.2) SHC  
76 (24.4) SHC  
80 (26.7) SHC  
84 (28.9) SHC  
88 (31.1) SHC  
19,680  
22,000  
24,450  
26,770  
27,450  
20,050  
22,370  
24,820  
27,140  
28,140  
20,410  
22,740  
25,180  
27,510  
28,840  
20,530  
22,860  
25,300  
27,630  
29,040  
18,210  
20,530  
22,980  
24,650  
24,650  
14,420  
16,740  
16,770  
16,770  
16,770  
59  
(15.0)  
TC  
35,010  
34,360  
33,600  
33,100  
24,850  
16,910  
72 (22.2) SHC  
76 (24.4) SHC  
80 (26.7) SHC  
84 (28.9) SHC  
88 (31.1) SHC  
20,170  
22,490  
24,940  
27,260  
29,580  
19,800  
22,120  
24,570  
26,890  
29,220  
19,310  
21,760  
24,200  
26,530  
28,850  
19,070  
21,390  
23,840  
26,280  
28,610  
15,030  
17,360  
19,800  
22,120  
24,450  
11,480  
13,810  
16,250  
16,910  
16,910  
63  
(17.2)  
TC  
35,720  
35,120  
34,400  
# 34,000  
24,930  
16,970  
72 (22.2) SHC  
76 (24.4) SHC  
80 (26.7) SHC  
84 (28.9) SHC  
88 (31.1) SHC  
16,620  
19,070  
21,510  
23,840  
26,160  
16,380  
18,700  
21,150  
23,590  
25,920  
16,010  
18,330  
20,900  
23,230  
25,550  
15,890  
18,210  
20,660  
22,980  
25,300  
11,730  
14,180  
16,620  
18,940  
21,270  
8,670  
11,000  
13,440  
15,770  
16,970  
67  
(19.4)  
TC  
36,270  
35,710  
35,040  
34,780  
24,870  
16,950  
72 (22.2) SHC  
76 (24.4) SHC  
80 (26.7) SHC  
84 (28.9) SHC  
88 (31.1) SHC  
13,070  
15,400  
17,840  
20,170  
22,490  
12,830  
15,150  
17,600  
19,920  
22,250  
12,460  
14,790  
17,360  
19,680  
22,000  
12,340  
14,790  
17,230  
19,560  
21,880  
8,430  
10,750  
13,200  
15,520  
17,840  
5,610  
7,940  
71  
(21.7)  
10,380  
12,710  
15,030  
TC  
36,560  
36,070  
35,450  
34,630  
24,680  
16,830  
75  
76 (24.4) SHC  
80 (26.7) SHC  
84 (28.9) SHC  
88 (31.1) SHC  
11,850  
14,300  
16,620  
18,940  
11,610  
14,050  
16,500  
18,820  
11,360  
13,810  
16,250  
18,580  
11,120  
13,560  
15,890  
18,210  
7,570  
10,020  
12,340  
14,660  
5,130  
7,570  
9,900  
12,220  
(23.9)  
TC : Total Cooling Capacity (BTU/h) SHC : Sensible Heat Capacity (BTU/h)  
NOTE  
1.  
Rating conditions (#) : Indoor Unit Entering Air Temp. 80 °F (26.7 °C) DB / 67 °F (19.4 °C) WB  
: Outdoor Ambient Temp. 95 °F (35 °C) DB  
2.  
Above data does not take Freeze Prevention Protection during cooling operation into account.  
For this reason, the value may vary from the actual cooling characteristics.  
3. Above data represents the value when the operation frequency of a compressor is fixed.  
24  
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5-3. Cooling Capacity (Low Ambient)  
Indoor Unit  
: CS-KE30NKU  
Outdoor Unit : CU-KE30NKU  
Power Supply : 230V Single Phase 60Hz  
< Cooling Capacity (Low Ambient) >  
RATING CAPACITY:  
30,600 BTU/h  
AIR FLOW RATE:  
630 CFM  
INDOOR  
OUTDOOR  
ENT. TEMP.oF (oC)  
AMBIENT TEMP.oF (oC)  
WB  
DB  
0
5
15  
25  
35  
45  
55  
(-17.8)  
30,120  
(-15.0)  
(-9.4)  
(-3.9)  
(1.7)  
(7.2)  
(12.8)  
TC  
30,060  
29,930  
29,780  
29,590  
1.01  
29,330  
1.33  
29,070  
72 (22.2) SHC  
76 (24.4) SHC  
80 (26.7) SHC  
84 (28.9) SHC  
88 (31.1) SHC  
21,150  
23,470  
25,920  
28,240  
30,120  
21,150  
23,470  
25,920  
28,240  
30,060  
21,020  
23,350  
25,790  
28,120  
29,930  
23,230  
25,550  
27,870  
29,780  
29,780  
20,780  
23,230  
25,670  
27,990  
29,590  
20,660  
22,980  
25,430  
27,870  
29,330  
20,530  
22,860  
25,300  
27,630  
29,070  
59  
(15.0)  
TC  
CI  
30,390  
0.12  
30,360  
0.25  
30,270  
0.52  
30,170  
0.79  
30,040  
1.06  
29,820  
1.38  
29,610  
1.66  
72 (22.2) SHC  
76 (24.4) SHC  
80 (26.7) SHC  
84 (28.9) SHC  
88 (31.1) SHC  
17,720  
20,050  
22,490  
24,820  
27,140  
17,720  
20,050  
22,490  
24,820  
27,140  
17,600  
19,920  
22,370  
24,820  
27,140  
23,230  
25,550  
27,870  
30,170  
30,170  
17,480  
19,800  
22,370  
24,690  
27,020  
17,360  
19,800  
22,250  
24,570  
26,890  
17,360  
19,680  
22,120  
24,450  
26,770  
63  
(17.2)  
TC  
CI  
30,490  
0.20  
30,480  
0.33  
30,450  
0.60  
30,400  
0.86  
30,330  
1.13  
30,160  
1.45  
30,020  
72 (22.2) SHC  
76 (24.4) SHC  
80 (26.7) SHC  
84 (28.9) SHC  
88 (31.1) SHC  
14,180  
16,500  
19,070  
21,390  
23,710  
14,180  
16,500  
18,940  
21,390  
23,710  
14,180  
16,500  
18,940  
21,390  
23,710  
23,230  
25,550  
27,870  
30,200  
30,400  
14,180  
16,500  
18,940  
21,270  
23,590  
14,050  
16,380  
18,820  
21,150  
23,590  
14,050  
16,380  
18,820  
21,150  
23,470  
67  
(19.4)  
TC  
30,370  
30,380  
30,410  
30,430  
30,420  
30,310  
30,250  
72 (22.2) SHC  
76 (24.4) SHC  
80 (26.7) SHC  
84 (28.9) SHC  
88 (31.1) SHC  
10,510  
12,950  
15,400  
17,720  
20,050  
10,510  
12,950  
15,400  
17,720  
20,050  
10,510  
12,950  
15,400  
17,720  
20,050  
23,230  
25,550  
27,870  
30,200  
30,430  
10,630  
12,950  
15,400  
17,720  
20,050  
10,510  
12,830  
15,280  
17,720  
20,050  
10,510  
12,830  
15,280  
17,600  
20,050  
71  
(21.7)  
TC  
CI  
30,030  
0.42  
30,080  
0.55  
30,170  
0.79  
30,240  
1.04  
30,310  
1.30  
30,250  
1.62  
30,270  
1.89  
75  
(23.9)  
76 (24.4) SHC  
80 (26.7) SHC  
84 (28.9) SHC  
88 (31.1) SHC  
9,410  
9,410  
9,410  
25,550  
27,870  
30,200  
30,240  
9,530  
9,530  
9,530  
11,850  
14,180  
16,500  
11,850  
14,180  
16,620  
11,850  
14,300  
16,620  
11,970  
14,300  
16,620  
11,970  
14,300  
16,620  
11,970  
14,300  
16,620  
TC : Total Cooling Capacity (BTU/h) SHC : Sensible Heat Capacity (BTU/h)  
NOTE  
1.  
Above data does not take Freeze Prevention Protection during cooling operation into account.  
For this reason, the value may vary from the actual cooling characteristics.  
2. Above data represents the value when the operation frequency of a compressor is fixed.  
25  
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Indoor Unit  
: CS-KE36NKU  
Outdoor Unit : CU-KE36NKU  
Power Supply : 230V Single Phase 60Hz  
< Cooling Capacity (Low Ambient) >  
RATING CAPACITY:  
34,000 BTU/h  
AIR FLOW RATE:  
630 CFM  
INDOOR  
OUTDOOR  
ENT. TEMP.oF (oC)  
AMBIENT TEMP.oF (oC)  
WB  
DB  
0
5
15  
25  
35  
45  
55  
(-17.8)  
30,900  
(-15.0)  
(-9.4)  
(-3.9)  
(1.7)  
(7.2)  
(12.8)  
TC  
30,870  
30,800  
30,710  
30,590  
30,400  
30,210  
72 (22.2) SHC  
76 (24.4) SHC  
80 (26.7) SHC  
84 (28.9) SHC  
88 (31.1) SHC  
21,510  
23,960  
26,400  
28,730  
30,900  
21,510  
23,840  
26,400  
28,730  
30,870  
21,510  
23,840  
26,280  
28,610  
30,800  
23,230  
25,550  
27,870  
30,200  
30,710  
21,390  
23,710  
26,160  
28,480  
30,590  
21,270  
23,590  
26,040  
28,480  
30,400  
21,150  
23,470  
25,920  
28,360  
30,210  
59  
(15.0)  
TC  
31,010  
31,010  
30,990  
30,950  
30,890  
30,750  
30,620  
72 (22.2) SHC  
76 (24.4) SHC  
80 (26.7) SHC  
84 (28.9) SHC  
88 (31.1) SHC  
17,970  
20,410  
22,860  
25,180  
27,510  
17,970  
20,410  
22,860  
25,180  
27,510  
17,970  
20,290  
22,740  
25,180  
27,510  
23,230  
25,550  
27,870  
30,200  
30,950  
17,970  
20,290  
22,740  
25,060  
27,380  
17,840  
20,170  
22,610  
25,060  
27,380  
17,840  
20,170  
22,610  
24,940  
27,260  
63  
(17.2)  
TC  
30,910  
30,940  
30,980  
31,000  
31,010  
30,930  
30,880  
72 (22.2) SHC  
76 (24.4) SHC  
80 (26.7) SHC  
84 (28.9) SHC  
88 (31.1) SHC  
14,420  
16,740  
19,190  
21,510  
23,840  
14,420  
16,740  
19,190  
21,510  
23,960  
14,420  
16,740  
19,190  
21,640  
23,960  
23,230  
25,550  
27,870  
30,200  
31,000  
14,420  
16,740  
19,190  
21,640  
23,960  
14,420  
16,740  
19,190  
21,510  
23,960  
14,420  
16,740  
19,190  
21,510  
23,840  
67  
(19.4)  
TC  
30,570  
30,620  
30,730  
30,820  
30,910  
30,900  
30,930  
72 (22.2) SHC  
76 (24.4) SHC  
80 (26.7) SHC  
84 (28.9) SHC  
88 (31.1) SHC  
10,630  
12,950  
15,400  
17,720  
20,170  
10,630  
12,950  
15,400  
17,840  
20,170  
10,750  
13,070  
15,520  
17,840  
20,170  
23,230  
25,550  
27,870  
30,200  
30,820  
10,750  
13,070  
15,520  
17,970  
20,290  
10,750  
13,070  
15,520  
17,970  
20,290  
10,750  
13,070  
15,520  
17,970  
20,290  
71  
(21.7)  
TC  
30,010  
30,090  
30,260  
30,430  
30,590  
30,650  
30,770  
75  
(23.9)  
76 (24.4) SHC  
80 (26.7) SHC  
84 (28.9) SHC  
88 (31.1) SHC  
9,410  
11,850  
14,180  
16,500  
9,410  
11,850  
14,180  
16,620  
9,530  
11,970  
14,300  
16,620  
25,550  
27,870  
30,200  
30,430  
9,650  
12,100  
14,420  
16,740  
9,650  
12,100  
14,420  
16,740  
9,650  
12,100  
14,420  
16,870  
TC : Total Cooling Capacity (BTU/h) SHC : Sensible Heat Capacity (BTU/h)  
NOTE  
1.  
Above data does not take Freeze Prevention Protection during cooling operation into account.  
For this reason, the value may vary from the actual cooling characteristics.  
2. Above data represents the value when the operation frequency of a compressor is fixed.  
26  
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5-4. Heating Capacity  
Indoor Unit  
: CS-KE30NKU  
Outdoor Unit : CU-KE30NKU  
Power Supply : 230V Single Phase 60Hz  
< Heating Capacity >  
RATING CAPACITY:  
33,000 BTU/h  
AIR FLOW RATE:  
671 CFM  
OUTDOOR  
INDOOR  
ENT. TEMP. oF (oC)  
AMBIENT TEMP.oF (oC)  
WB  
60  
65  
70  
75  
80  
(15.6)  
(18.3)  
(21.1)  
(23.9)  
(26.7)  
0 (-17.8)  
3 (-16.1)  
8 (-13.3)  
13 (-10.6)  
18 (-7.8)  
23 (-5.0)  
28 (-2.2)  
33 (0.6)  
38 (3.3)  
43 (6.1)  
48 (8.9)  
53 (11.7)  
58 (14.4)  
63 (17.2)  
65 (18.3)  
TH  
CI  
18,060  
1.77  
18,120  
1.85  
18,170  
1.93  
18,210  
2.01  
18,240  
2.09  
TH  
CI  
18,670  
1.80  
18,730  
1.88  
18,780  
1.97  
18,820  
2.05  
18,850  
2.14  
TH  
CI  
20,120  
1.87  
20,190  
1.96  
20,240  
2.06  
20,280  
2.15  
20,320  
2.24  
TH  
CI  
21,640  
1.95  
21,710  
2.05  
21,770  
2.15  
21,810  
2.25  
21,840  
2.35  
TH  
CI  
23,320  
2.04  
23,390  
2.15  
23,450  
2.26  
23,500  
2.37  
23,530  
2.47  
TH  
CI  
25,100  
2.14  
25,170  
2.26  
25,230  
2.37  
25,280  
2.49  
25,310  
2.61  
TH  
CI  
26,960  
2.25  
27,030  
2.37  
27,090  
2.50  
27,140  
2.63  
27,160  
2.75  
TH  
CI  
28,900  
2.36  
28,970  
2.49  
29,030  
2.63  
29,070  
2.77  
29,090  
2.90  
TH  
CI  
30,830  
2.48  
30,900  
2.62  
30,950  
2.77  
30,990  
2.91  
30,500  
3.01  
TH  
CI  
32,880  
2.61  
32,950  
2.76  
#
33,000  
2.92  
33,030  
3.08  
30,830  
3.01  
TH  
CI  
34,980  
2.75  
35,050  
2.91  
35,090  
3.08  
35,120  
3.25  
31,060  
3.01  
TH  
CI  
37,120  
3.08  
37,180  
3.26  
37,220  
3.26  
35,450  
3.27  
31,180  
3.01  
TH  
CI  
39,210  
3.06  
39,260  
3.25  
38,650  
3.44  
35,450  
3.27  
31,180  
3.01  
TH  
CI  
41,380  
3.24  
41,410  
3.44  
38,650  
3.53  
35,340  
3.27  
31,050  
3.01  
TH  
CI  
42,230  
3.32  
41,840  
3.53  
38,650  
3.53  
35,250  
3.27  
30,960  
3.01  
TH : Total Heating Capacity (BTU/h)  
NOTE  
1.  
Rating conditions (#) : Indoor Unit Entering Air Temp. 70 °F (21.1 °C) DB  
: Outdoor Ambient Temp. 47 °F (8.3 °C) DB / 43 °F (6.1 °C) WB  
2.  
Above data does not take Defrost Operation, Overload Prevention Protection, and/or Cold Air  
Prevention Protection during heating operation into account. For this reason, the value may vary  
from the actual heating characteristics.  
3. Above data represents the value when the operation frequency of a compressor is fixed.  
27  
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Indoor Unit  
: CS-KE36NKU  
Outdoor Unit : CU-KE36NKU  
Power Supply : 230V Single Phase 60Hz  
< Heating Capacity >  
RATING CAPACITY:  
36,000 BTU/h  
AIR FLOW RATE:  
671 CFM  
OUTDOOR  
INDOOR  
ENT. TEMP. oF (oC)  
AMBIENT TEMP.oF (oC)  
WB  
60  
65  
70  
75  
80  
(15.6)  
(18.3)  
(21.1)  
(23.9)  
(26.7)  
0 (-17.8)  
3 (-16.1)  
8 (-13.3)  
13 (-10.6)  
18 (-7.8)  
23 (-5.0)  
28 (-2.2)  
33 (0.6)  
38 (3.3)  
43 (6.1)  
48 (8.9)  
53 (11.7)  
58 (14.4)  
63 (17.2)  
65 (18.3)  
TH  
CI  
19,760  
2.08  
19,860  
2.17  
19,940  
2.26  
20,010  
2.36  
20,080  
2.45  
TH  
CI  
20,420  
2.11  
20,510  
2.21  
20,600  
2.31  
20,670  
2.40  
20,740  
2.50  
TH  
CI  
21,990  
2.20  
22,090  
2.31  
22,180  
2.41  
22,260  
2.52  
22,330  
2.62  
TH  
CI  
23,630  
2.30  
23,730  
2.42  
23,830  
2.53  
23,920  
2.65  
23,990  
2.76  
TH  
CI  
25,440  
2.42  
25,560  
2.54  
25,660  
2.67  
25,750  
2.79  
25,820  
2.91  
TH  
CI  
27,360  
2.54  
27,480  
2.68  
27,590  
2.81  
27,680  
2.94  
27,140  
3.01  
TH  
CI  
29,370  
2.68  
29,490  
2.82  
29,600  
2.97  
29,700  
3.11  
27,580  
3.01  
TH  
CI  
31,460  
2.82  
31,590  
2.98  
31,700  
3.13  
31,560  
3.27  
27,940  
3.01  
TH  
CI  
33,540  
2.97  
33,670  
3.14  
33,780  
3.31  
31,900  
3.27  
28,210  
3.01  
TH  
CI  
35,760  
3.14  
35,890  
3.32  
#
36,000  
3.50  
32,150  
3.27  
28,410  
3.01  
TH  
CI  
38,030  
3.32  
38,160  
3.51  
36,450  
3.53  
32,300  
3.27  
28,520  
3.01  
TH  
CI  
40,340  
3.72  
40,460  
3.53  
36,500  
3.53  
32,330  
3.27  
28,530  
3.01  
TH  
CI  
42,580  
3.73  
41,040  
3.78  
36,420  
3.53  
32,230  
3.27  
28,430  
3.01  
TH  
CI  
44,920  
3.96  
40,770  
3.78  
36,160  
3.53  
32,000  
3.27  
28,210  
3.01  
TH  
CI  
44,920  
4.03  
40,610  
3.78  
36,020  
3.53  
31,870  
3.27  
28,090  
3.01  
TH : Total Heating Capacity (BTU/h)  
NOTE  
1.  
Rating conditions (#) : Indoor Unit Entering Air Temp. 70 °F (21.1 °C) DB  
: Outdoor Ambient Temp. 47 °F (8.3 °C) DB / 43 °F (6.1 °C) WB  
2.  
Above data does not take Defrost Operation, Overload Prevention Protection, and/or Cold Air  
Prevention Protection during heating operation into account. For this reason, the value may vary  
from the actual heating characteristics.  
3. Above data represents the value when the operation frequency of a compressor is fixed.  
28  
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5-5. Air Throw Distance Charts  
Indoor Unit  
CS-KE30NKU  
Room air temp.:80°F (26.7°C)  
Fan speed:High  
Cooling  
Horizontal distance (ft.)  
10 15 20  
0
5
25  
30  
0
5
10  
15  
: Flap angle 0 ,  
: Flap angle 30 ,  
: Axis air velocity 0  
: Axis air velocity 30  
Room air temp.:70°F (21.1°C)  
Fan speed:High  
Heating  
Horizontal distance (ft.)  
10 15 20  
0
5
25  
30  
0
5
10  
15  
: Flap angle 45 ,  
: Flap angle 60 ,  
: Axis air velocity 45  
: Axis air velocity 60  
29  
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Indoor Unit  
CS-KE36NKU  
Room air temp.:80°F (26.7°C)  
Fan speed:High  
Cooling  
Horizontal distance (ft.)  
10 15 20  
0
5
25  
30  
0
5
10  
15  
: Flap angle 0 ,  
: Flap angle 30 ,  
: Axis air velocity 0  
: Axis air velocity 30  
Room air temp.:70°F (21.1°C)  
Fan speed:High  
Heating  
Horizontal distance (ft.)  
10 15 20  
0
5
25  
30  
0
5
10  
15  
: Flap angle 45 ,  
: Flap angle 60 ,  
: Axis air velocity 45  
: Axis air velocity 60  
30  
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6. ELECTRICAL DATA  
6-1. Electrical Characteristics  
Indoor Unit  
CS-KE30NKU  
Outdoor Unit CU-KE30NKU  
(1) Voltage:230V  
Cooling  
<
230V >  
Indoor  
UnitOutdoor Unit  
Fan Motor + Compressor  
230V Single-phase 60Hz  
16.1  
Complete Unit  
Fan Motor  
Performance at  
Rating conditions  
Running amp.  
A
0.4  
39  
16.5  
Power input  
W
3,251  
3,290  
Rating conditions:  
Indoor air temperature:  
Outdoor air temperature:  
80 °F (26.7 °C) DB / 67 °F (19.4 °C) WB  
95 °F (35 °C) DB  
Heating  
Indoor  
UnitOutdoor Unit  
Complete Unit  
Fan Motor  
Fan Motor + Compressor  
Performance at  
230V Single-phase 60Hz  
Rating conditions  
Running amp.  
Power input  
0.5  
43  
14.8  
15.3  
A
3,027  
3,070  
W
Rating conditions:  
Indoor air temperature  
Outdoor air temperature  
70 °F (21.1 °C) DB  
47 °F (8.3 °C) DB / 43 °F (6.1 °C) WB  
(2) Voltage:208V  
Cooling  
<
208V >  
Indoor  
UnitOutdoor Unit  
Complete Unit  
Fan Motor  
Fan Motor + Compressor  
Performance at  
208V Single-phase 60Hz  
Rating conditions  
Running amp.  
Power input  
0.4  
39  
17.6  
18.0  
A
3,251  
3,290  
W
Rating conditions:  
Indoor air temperature:  
Outdoor air temperature:  
80 °F (26.7 °C) DB / 67 °F (19.4 °C) WB  
95 °F (35 °C) DB  
Heating  
Indoor  
UnitOutdoor Unit  
Complete Unit  
Fan Motor  
Fan Motor + Compressor  
Performance at  
208V Single-phase 60Hz  
Rating conditions  
Running amp.  
Power input  
0.5  
43  
16.3  
16.8  
A
3,027  
3,070  
W
Rating conditions:  
Indoor air temperature  
Outdoor air temperature  
70 °F (21.1 °C) DB  
47 °F (8.3 °C) DB / 43 °F (6.1 °C) WB  
31  
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Indoor Unit  
CS-KE36NKU  
Outdoor Unit CU-KE36NKU  
(1) Voltage:230V  
Cooling  
<
230V >  
Indoor  
UnitOutdoor Unit  
Fan Motor + Compressor  
230V Single-phase 60Hz  
19.6  
Complete Unit  
Fan Motor  
Performance at  
Rating conditions  
Running amp.  
A
0.4  
39  
20.0  
Power input  
W
3,961  
4,000  
Rating conditions:  
Indoor air temperature:  
Outdoor air temperature:  
80 °F (26.7 °C) DB / 67 °F (19.4 °C) WB  
95 °F (35 °C) DB  
Heating  
Indoor  
UnitOutdoor Unit  
Complete Unit  
Fan Motor  
Fan Motor + Compressor  
Performance at  
230V Single-phase 60Hz  
Rating conditions  
Running amp.  
Power input  
0.5  
43  
17.7  
18.2  
A
3,607  
3,650  
W
Rating conditions:  
Indoor air temperature  
Outdoor air temperature  
70 °F (21.1 °C) DB  
47 °F (8.3 °C) DB / 43 °F (6.1 °C) WB  
(2) Voltage:208V  
Cooling  
<
208V >  
Indoor  
UnitOutdoor Unit  
Complete Unit  
Fan Motor  
Fan Motor + Compressor  
Performance at  
208V Single-phase 60Hz  
Rating conditions  
Running amp.  
Power input  
0.4  
39  
21.5  
21.9  
A
3,961  
4,000  
W
Rating conditions:  
Indoor air temperature:  
Outdoor air temperature:  
80 °F (26.7 °C) DB / 67 °F (19.4 °C) WB  
95 °F (35 °C) DB  
Heating  
Indoor  
UnitOutdoor Unit  
Complete Unit  
Fan Motor  
Fan Motor + Compressor  
Performance at  
208V Single-phase 60Hz  
Rating conditions  
Running amp.  
Power input  
0.5  
43  
19.4  
19.9  
A
3,607  
3,650  
W
Rating conditions:  
Indoor air temperature  
Outdoor air temperature  
70 °F (21.1 °C) DB  
47 °F (8.3 °C) DB / 43 °F (6.1 °C) WB  
32  
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6-2. Electric Wiring Diagrams  
Indoor Unit  
CS-KE30NKU  
CS-KE36NKU  
TERMINAL BASE  
BLK  
1
2
3
WHT  
RED  
GRN/YEL  
U1  
U2  
EVAPORATOR  
GND  
GND  
+
+
+
AC IN COM SI  
1 1  
2 2  
3 3  
4 4  
5 5  
1 1  
1 1  
2 2  
3 3  
4 4  
5 5  
6 6  
7 7  
8 8  
9 9  
RED  
ORG  
YEL  
PNK  
BLU  
WHT  
2 2  
3 3  
4 4  
5 5  
6 6  
7 7  
8 8  
9 9  
BLK  
BLK  
BLK  
BLK  
BLK  
BLK  
BLK  
BLK  
FLAP  
M
5P (WHT)  
LAMP  
9P (WHT)  
FLAP MOTOR  
1 1  
2 2  
GRN  
GND  
2P (WHT)  
CONTROLLER  
OPERATION SW  
PL ELEC J-B  
1 1  
2 2  
3 3  
4 4  
5 5  
6 6  
7 7  
RED  
1 1  
2 2  
BLK  
BLK  
COIL  
2P (WHT)  
COIL THERMISTOR  
ROOM THERMISTOR  
DCM  
7P (WHT)  
M
BLK  
WHT  
YEL  
BLU  
FAN MOTOR  
1 1  
2 2  
3 3  
4 4  
BLK  
BLK  
1
2
3
4
ROOM/UV  
4P (WHT)  
S-LINK (RAC)  
4P (BLU)  
T10  
6P (BLU)  
1 2 3 4 5 6  
8FA2-5251-12400-1  
33  
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Outdoor Unit CU-KE30NKU  
CU-KE36NKU  
REACTANCE  
1P-CONNECTOR(WHT)  
1 1  
BLK  
WHT  
WHT  
POWER RELAY  
1P-CONNECTOR(WHT)  
1 1  
6
5
1 2  
1 2  
1
4
BLK  
w
w
w
w
w
w
E
TERMINAL  
PLATE  
CRANKCASE  
HEATER  
HEATER1 HEATER0  
L1  
L2  
E2  
FERRITE CORE  
w
U
25A  
w
BLK  
WHT  
RED  
ACIN1  
ACIN2  
1
2
w
w
V
w
w
CONTROLLER  
W
3
GND  
SI-A  
4
5
6
BLK  
1 2 3  
1 2 3  
COMP  
1 2  
A-TH  
COIL/OUTDOOR  
DCFM  
1 2 3 4 5 6 7  
MV0  
1 2 3 4 5  
1 2 3 4 5  
1 2 3 4 1 2 3 4  
1 2 1 2 3 4 1 2 3 4  
WHT  
N
L
POWER  
SUPPLY  
1 2  
3 4 5 6 7  
1 2 3 4 5 6 7  
1 2 3 4 5  
1 2 3 4 5  
HIGH PRESSURE  
SWITCH  
BLK  
BLK  
MV0  
V
U
W
1 1  
2 2  
FM  
MAGNETIC COIL  
CM  
2P-CONNECTOR (BLK)  
FAN MOTOR  
COMPRESSOR  
MOTOR  
OVERLOAD RELAY  
(OLR)  
WHT  
WHT  
1
2
WHT  
WHT  
1
2
ELEC SYSTEM ASSY  
*
2P-CONNECTOR (RED)  
8FA2-5251-15200-0  
34  
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7. FUNCTIONS  
7-1. Operation Functions  
Emergency operation  
SENSOR DRY  
Emergency operation is available when the remote  
controller malfunctions, has been lost, or otherwise  
cannot be used.  
During DRY operation, the system adjusts the room  
temperature and fan speed according to the conditions in the  
room, in order to maintain a comfortable room environment.  
To operate the system, press the OPERATION button,  
which is also used as the receiver, below the unit display.  
Each time this button is pressed, the OPERATION lamp  
changes color to indicate the type of operation. Select the  
desired type of operation.  
SENSOR DRY operation  
• DRY operation is as shown in the figure below.  
Load  
COOL zone  
A zone  
COOL  
(GREEN)  
HEAT  
(RED)  
STOP  
(Lamp Off)  
B zone  
• The set temperature is 4°F(2°C) below the detected room  
temperature in the case of cooling operation, and 4°F(2°C)  
above the room temperature in the case of heating  
operation. The flap and fan speed settings are AUTO.  
Conditions are monitored at all  
times when the room temperature  
is below 59°F(15°C).  
DRY A  
The compressor operation frequency varies.  
The indoor fan operates with 1/f fluctuation.  
AUTO cooling/heating operation  
Selecting the operation mode  
DRY B  
• When AUTO mode is selected, the microprocessor calculates  
the difference between the set temperature and the room  
temperature, and automatically switches to Cooling or  
Heating mode.  
The compressor operates at a low operating frequency.  
The indoor fan operates with 1/f fluctuation.  
Monitor  
Room temp. Set temp.  
COOL  
• Monitoring operation takes place when the room temperature  
Room temp. Set temp.  
HEAT  
is below 59°F(15°C), or more than 5°F(3°C) below the set  
• As shown by the example in the figure below, with AUTO  
cooling/heating operation, the mode changes between  
Heating and Cooling mode according to changes in the  
relationship between the current room temperature and the  
set temperature.  
temperature.  
• When the monitoring range is entered, the compressor stops,  
and the indoor fan operates with 1/f fluctuation.  
NOTE  
The Sensor Dry operation during the Low Ambient Cooling  
Mode (outside air temperature : 59°F(15°C) or lower) is as  
follows.  
Example  
Example of operation in AUTO mode with the set room temperature  
at 74°F(23°C).  
and  
DRY A  
DRY B  
Room temp.  
Zone A  
Zone B  
When room temperature rises above the set temperature, the  
compressor turns ON. When room temperature falls below the  
set temperature, the compressor turns OFF.  
Zone C  
Zone C  
74  
Set temp.  
Zone B  
Zone A  
More than  
1 hour  
Within  
1 hour  
Compressor  
ON  
ON  
ON  
OFF  
OFF  
Operation mode  
Cooling  
Heating  
Cooling  
35  
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HIGH POWER  
NIGHT SETBACK  
This function acts to raise the power but keeps the AC system in  
the same operating mode.  
This function is set with the HIGH POWER button on the remote  
controller.  
(It can be set regardless of the temperature and fan speed  
settings.)  
• When NIGHT SETBACK operation is set, the temperature and  
fan speed settings will be adjusted automatically to allow  
comfortable sleep.  
• When NIGHT SETBACK operation is set, " mark" appears on  
the remote controller. The main unit display lamp also becomes  
dimmer.  
HIGH POWER operation from remote controller  
COOL and DRY modes  
The unit operates at maximum output for 30 minutes,  
regardless of the desired temperature.  
The fan speed is 1 step above "High."  
When the night setback mode is selected, the air conditioner  
automatically raises the temperature setting 2  
minutes have passed after the selection was made, and then  
another 2 F(1 C) after another 30 minutes have passed,  
°F(1°C) when 30  
°
°
Frequency  
regardless of the indoor temperature when night setback was  
selected. This enables you to save energy without sacrificing  
comfort. This function is convenient when gentle cooling is  
needed.  
MAX  
2°F(1°C)  
Setting  
Time  
0
temperature  
2°F(1°C)  
30 min.  
5 min.  
Press the NIGHT  
SETBACK button  
30 min.  
30 min.  
Start  
End  
Time  
NOTE  
• When HIGH POWER operation ends, the unit operates at low  
Hz for 5 minutes, regardless of the thermostat OFF conditions.  
HEAT mode  
• When in DRY mode, operation is in the cooling zone.  
When the night setback mode is selected, the air conditioner  
automatically lowers the temperature setting 4 F(2 C) when 30  
minutes have passed after the selection was made, and then  
another 4 F(2 C) after another 30 minutes have passed,  
°
°
°
°
regardless of the indoor temperature when night setback was  
selected. This enables you to save energy without sacrificing  
comfort. This function is convenient when gentle heating is  
needed.  
Lamp colors  
OPERATION lamp  
HEAT operation  
DRY operation  
Red  
Setting  
4°F(2°C)  
temperature  
Orange  
4°F(2°C)  
Time  
COOL operation  
FAN operation  
Green  
Green  
DEFROSTING operation  
Red and Orange  
alternately  
Press the NIGHT  
SETBACK button  
30 min.  
30 min.  
TIMER lamp  
Green  
Green  
LED CLEAN lamp  
Timer backup  
Operation stops if there are no operator controls for 25 hours or  
longer after unit operation switched from OFF to ON by use of  
ON timer operation.  
36  
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Noise Reducing Control (Outdoor Unit)  
The noise reducing control is the function used for silent operation of the air conditioner by means of  
setting the dip switch on the outdoor unit P.C.Board to control the fan and compressor's motor speed.  
NOTE  
When this function is used, the cooling or heating ability is slightly degraded.Therefore,  
when this function is to be enabled, make sure to receive the approval of the client.  
<Operation Sound>  
Noise Reducing Control  
(Fan's motor speed : 500rpm)  
Specifications  
Cooling  
55 dB-A  
Heating  
Cooling  
47 dB-A  
Heating  
47 dB-A  
55 dB-A  
<In Cooling Operation>  
<In Heating Operation>  
Outdoor Air Temp. °F(°C)  
Outdoor Air Temp. °F(°C)  
Normal Operation  
Noise Reducing Operation  
91(33)  
59(15)  
50(10)  
Normal Operation or  
Noise Reducing Operation is kept.  
(Initial setting is the normal operation.)  
Normal Operation or  
Noise Reducing Operation is kept.  
(Initial setting is the normal operation.)  
82(28)  
Noise Reducing Operation  
Normal Operation  
NOTE  
1. In the test operation, high-power operation, defrost operation or low ambient cooling  
operation (to be cancelled at the outside temperature of 57 °F(14 °C) or less, or 63 °F(17 °C) or  
more), the noise reducing control is not available.  
2. In the noise reducing operation, the fan's maximum motor speed is limited to 500rpm.  
Also, the maximum frequency (Hz) is controlled in the cooling (30Hz) or heating  
operation (30Hz).  
<Switching Procedure to Noise Reducing Control>  
(1) Remove the 3 screws fixing the inspection panel and remove the inspection panel. (Fig. 2)  
(2) When the switch No. 1 of the dip switch (SW01) on the control P.C.Board is turned ON,  
the noise reducing control is enabled. (Fig. 3)  
Power lamp  
ON  
Control P.C.Board  
Inspection panel  
1 2  
Dip switch (SW01)  
Slide downward  
SW01  
Fig.3 Control P.C.Board  
Fig.2 View from front  
37  
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Maximum Current Value Change Function  
The maximum current value is changed to 14A (for CU-KE30NKU) or 17A (for CU-KE36NKU) to prevent power  
breaker tripping. (It is set to 24A (in cooling) or 22A (in heating) when the unit is delivered from the factory.)  
NOTE  
1. When the high load is given (Outside temperature is high in the cooling operation, or  
outdoor temperature is low in the heating operation), the capacity is reduced.  
When the maximum current value change function is to be enabled, make sure to receive  
the approval of the client.  
2. The maximum capacity for cooling or heating operation is about as much as the rated  
capacity.  
< CU-KE30NKU >  
Description of function  
In cooling In heating  
operation operation  
Example of operation for heating  
Current Value on  
the Point C  
(25.0)  
22.0  
(25.0)  
22.0  
Power Point C  
Point B  
Point A  
Current Value  
on the Point B  
Target  
frequency  
Current Value  
on the Point A  
21.6  
21.6  
Frequency  
Stops operation  
< CU-KE36NKU >  
Approx.3 minutes  
In cooling In heating  
operation operation  
• Operates at the target frequency at Point A and below.  
• Stops increases to the frequency between Points A and B.  
• Reduces the frequency by 1 Hz per 0.5 seconds when Point B is exceeded.  
• Stops operation, and restarts it appoximately 5 minutes later, if Point C is  
exceeded.  
Current Value on  
the Point C  
(25.0)  
24.0  
(25.0)  
23.5  
Current Value  
on the Point B  
(May operate when sudden voltage fluctuations occur. Indicates trouble.)  
Current Value  
on the Point A  
23.6  
23.1  
<Maximum Current Value Change Procedure>  
(1) Remove the inspection panel.  
Refer to Fig. 2 in " Noise Reducing Control" for details.  
(2) When the switch No.2 of the dip switch (SW01) on the control P.C.Board is turned ON,  
the maximum current value change. (Fig. 4)  
Power lamp  
Max. Current Value  
Dip Switch (SW01)  
Switch No.2  
ON  
CU-KE30NKU CU-KE36NKU  
ON  
14.0A  
22.0A  
17.0A  
24.0A  
1 2  
OFF  
Dip switch (SW01)  
SW01  
Fig.4 Control P.C.Board  
38  
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7-2. Protective Functions  
Overload prevention during heating  
Cold-air prevention during heating  
During HEAT operation, the temperature of the indoor heat  
exchanger is used to control the frequency and lessen the load  
on the compressor before the protective device is activated.  
During heating, the fan speed is set to "LL" (very low) or stopped.  
As the temperature of the indoor heat exchanger rises, the fan  
speed is changed to the set speed.  
Indoor heat exchanger  
Set fan speed  
Approx.  
A
High  
133  
(56)  
A. Control start  
B. Control end  
At stability of operation  
Approx.  
122  
B
(50)  
a
b
c
d
At start of operation  
a. Area: Automatic capacity control  
b. When Point A has been exceeded, the operation frequency is  
reduced by a certain proportion.  
c. Area: Frequency increase is prohibited.  
LL  
Stopped  
77  
86  
Approx. 95  
(35)  
(25) (30)  
d. At Point B and below, overload prevention is ended and  
control is the same as in the  
a
area.  
Indoor heat exchanger  
temperature °F(°C)  
NOTE  
• The fan speed is forcibly changed to "LL" beginning 30 seconds  
after the thermostat turns OFF.  
Freeze prevention  
• At stability of operation refers to operation when the room  
temperature has approached the set temperature.  
• When HEAT operation starts, the indoor fan is stopped until the  
temperature of the indoor heat exchanger reaches 68°F(20°C)  
or higher, or until the room temperature reaches 59°F(15°C) or  
higher.  
During COOL or DRY operation, freezing is detected and  
operation is stopped when the temperature of the indoor heat  
exchanger matches the conditions below.  
1. Freeze-prevention operation is engaged when the  
temperature of the indoor heat exchanger is below 41°F(5°C).  
2. Restart after freeze-prevention operation occurs when the  
temperature of the indoor heat exchanger reaches 46°F(8°C)  
or above.  
Compressor discharge temperature control  
C
46  
(8)  
This function controls the operation frequency to prevent the  
compressor discharge temperature from rising more than a  
specified temperature.  
A
B
41  
(5)  
Compressor discharge temperature °F(°C)  
36  
(2)  
Approx.  
A
*
214  
(101)  
a
b
c
d
Approx.  
B
a. Area: Automatic capacity control  
b. When the temperature drops below Point A, the operation  
frequency is reduced by a certain proportion.  
201  
(94)  
a
b
c
d
c. Area: Frequency increase is prohibited.  
d. When the temperature reaches Point C or above, freezing  
a. Area: Automatic capacity control.  
b. When the temperature rises above Point A, the operation  
frequency is reduced at a specified rate.  
c. Area: Further frequency increase is prohibited.  
d. When the temperature falls below Point B, prevention of a rise  
in frequency is released and the air conditioner operates as in  
prevention is ended and control is the same as in the  
a
area.  
* When the temperature drops to below 36°F(2°C) (continuously  
for 2 minutes or longer), the compressor stops.  
Once the freeze condition is detected, the air conditioner will  
work less than the maximum frequency until it is turned off.  
a
area.  
* The compressor will stop if the temperature of the compressor  
discharge exceeds 248°F(120°C) due to shortage of gas or  
other reason.  
39  
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Defrost detection and release  
CT (Peak current cut-off control)  
• This function prevents the circuit breaker or fuse from operating  
to open the circuit. This function works when electrical current  
has increased due to an increase in the cooling / heating load,  
or to a decrease in the power supply voltage. In these cases,  
operation frequency is reduced or operation is interrupted auto-  
matically to control the electrical current for operation.  
Reverse-Cycle Defrosting  
Defrosting Sequence  
When the cause of the increase in electrical current is rectified,  
the system will resume operation in the original mode.  
Heating operation  
(A)  
Heating  
<
CS-KE30NKU  
>
Outdoor fan ON  
4-way valve ON  
Cooling Dry  
25.0  
22.0  
Peak current cut-off trips  
Hz down  
Frost sensing  
(A)  
Heating  
<
CS-KE36NKU>  
Cooling Dry  
25.0  
Defrost detection occurs in either of the following cases:  
Peak current cut-off trips  
Hz down  
The temperature of the heat exchanger remains at  
or below the L1 line for 3 minutes after the start of  
HEAT operation.  
24.0  
23.5  
• The temperature of the heat exchanger remains at  
or below the L2 line for 120 minutes after the start  
of HEAT operation.  
Electrical current setting for COOL operation is  
used during DEFROST operation.  
NOTE  
Outdoor heat  
exchanger temp.  
0
Ambient temp.  
L2  
L1  
Frosting area  
Reverse-cycle defrosting operation  
Compressor 1 minute after it is stopped,  
compressor is ON.  
Outdoor fan OFF  
Indoor fan OFF  
4-way valve OFF  
Operation lamp  
Repeatedly switches between red  
and orange illumination.  
Releasing of defrosting  
Outdoor heating exchanger temp. is over 57.2°F (14°C).  
Defrosting operation lasts 12 minutes (maximum).  
2 minutes after it is stopped, compressor is ON.  
4-way valve is ON. Outdoor fan is ON.  
NOTE  
If the air conditioner is turned off during the defrosting  
cycle, it will continue defrosting and turn itself off after  
defrosting is completed.  
40  
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8. TROUBLESHOOTING (BEFORE CALLING FOR SERVICE)  
8-1. Precautions before Performing Inspection or Repair  
After checking the self-diagnostics monitor, turn the power OFF before starting inspection or repair.  
High-capacity electrolytic capacitors are used inside the outdoor unit controller (inverter). They retain an electrical charge  
(charging voltage DC 310V) even after the power is turned OFF, and some time is required for the charge to dissipate. Be  
careful not to touch any electrified parts before the controller LED (red) turns OFF.  
If the outdoor controller is normal, approximately 30 seconds will be required for the charge to dissipate. However, allow at  
least 5 minutes for the charge to dissipate if there is thought to be any trouble with the outdoor controller.  
< Clock display >  
8-2. Method of Self-Diagnostics  
Follow the procedure below to perform detailed trouble diagnostics.  
Test run mode  
Deletion of self-diagnostics  
report mode  
NOTE  
Self-diagnostics mode  
1:If the operation lamp blinks every 0.5 seconds immediately when the  
power is turned ON, there is an external ROM (OTP data) failure on the  
indoor circuit board, or a ROM socket insertion problem, or the ROM  
has not been installed.  
2:The failure mode is stored in memory even when the power is not ON.  
Follow the procedure below to perform diagnostics.  
ON/OFF  
operation  
button  
PROCEDURE  
QUIET  
button  
After turning on power to the air conditioner, use the remote controller and  
follow the steps below to execute self-diagnostics.  
Step 1: Press and hold the remote controller QUIET button and 1 HR  
TIMER button. Then, press and hold the ACL (reset) button with a  
pointed object such as the tip of a pen. After 5 seconds, release  
ACL button first, then release QUIET and 1 HR TIMER buttons,  
"oP-1" (test run) appears, blinking in the remote controller clock  
display area.  
1HR.  
TIMER  
button  
Step 2: Next, press the 1 HR TIMER button twice to change the display  
from "oP-1" to "oP-2" and "oP-3" (self-diagnostics). (The display  
continues to blink.)  
Step 3: Finally press the ON/OFF button to engage self-diagnostics mode.  
• The self-diagnostics function utilizes the 3 indicator lamps on the main  
unit, in combinations of ON lamps, blinking lamps, and OFF lamps, to  
report the existence of sensor trouble or a protective operation. (The  
lamps blink or remain ON for 5 seconds, then turn OFF for 2 seconds.)  
Self-diagnostics is completed when the buzzer sounds 3 short beeps.  
• A maximum of 3 self-diagnostics reports are displayed, for 5 seconds  
each, beginning with the most recent report. Following this display the  
lamps turn OFF. In order to view the self-diagnostics results again, press  
the ON/OFF button again.  
ACL  
(Reset)  
button  
• The 3 lamps remain OFF if no trouble has occurred.  
<IMPORTANT> After self-diagnostics is completed, be sure to press the  
ACL (reset) button to return to normal mode. The air  
conditioner will not operate if this is not done.  
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(1) Self-diagnostics Lamps  
INDOOR UNIT  
(1) OPERATION lamp  
(2) TIMER lamp  
OPERATION  
TIMER  
(3)  
ON/OFF  
Since the indications cover various units, the corresponding parts listed below may not be present in some models.  
.... .... ....  
INDICATION ON INDOOR UNIT  
OFF  
BLINKING  
ON  
TIMER OPERATION  
ALARM  
CODE  
ERROE  
CODE  
...  
..  
.
DIAGNOSIS CONTENTS  
POSSIBLE MALFUNCTION  
(3)  
(2)  
(1)  
F10  
S01  
S02  
S03  
(1) OPEN OR SHORT CIRCUIT IN SENSOR  
ROOM TEMP. SENSOR TROUBLE  
(2) POOR CONTACT AT CONNECTOR OR OPEN CIRCUIT AT  
TERMINAL PRESS-FIT LOCATION (FOR HUMIDITY SENSOR,  
THIS REPRESENTS SHORT-CIRCUIT DETECTION ONLY.)  
(3) I/D PCB FAILURE (I/D = INDOOR)  
I/D HEAT EXCHANGER  
TEMP. SENSOR TROUBLE  
F02  
F13  
HUMIDITY SENSOR TROUBLE  
COMPRESSOR TEMP. SENSOR  
TROUBLE  
F04/F12  
S04  
S05  
(1) OPEN OR SHORT CIRCUIT IN SENSOR  
(2) POOR CONTACT AT CONNECTOR OR OPEN CIRCUIT AT  
TERMINAL PRESS-FIT LOCATION  
O/D HEAT EXCHANGER  
TEMP. SENSOR TROUBLE  
F09/F12-F18  
F08/F21-F24  
F27  
(3) O/D PCB FAILURE (O/D = OUTDOOR)  
O/D AIR TEMP. SENSOR TROUBLE  
O/D CURRENT SENSOR ERROR  
S06  
S07  
O/D PCB FAILURE  
(1) MIS-WIRING (2) AC POWER FAILURE (3) BLOWN FUSE  
(4) POWER RELAY FAILURE (5) I/D OR O/D PCB FAILURE  
(6) O/D FAN MOTOR FAILURE (7) REACTOR FAILURE  
I/D-O/D COMMUNICATION TROUBLE  
(SERIAL COMMUNICATION TROUBLE)  
E05  
P26  
E01  
(8) HIGH-PRESSURE SW FAILURE (9) OLR FAILURE (10) MAGNETIC COIL FAILURE  
(1) HIC OR POWER TR FAILURE (2) O/D FAN NOT OPERATING  
(3) INSTANTANEOUS POWER STOPPAGE (4) SERVICE VALVE NOT OPENED.  
(5) O/D FAN BLOCKED (6) CONTINUOUS OVERLOAD OPERATION  
(7) COMPRESSOR FAILURE (8) O/D PCB FAILURE  
HIC CIRCUIT TROUBLE  
POWER TR CIRCUIT TROUBLE  
E02  
E03  
(1) EXTERNAL ROM DATA FAILURE (2) O/D PCB FAILURE  
O/D UNIT EXTERNAL ROM TROUBLE  
F31  
P16  
(1) INSTANTANEOUS POWER STOPPAGE (2) HIC OR POWER TR FAILURE  
(3) O/D PCB FAILURE  
E04 CURRENT PEAK CUT  
PAM CIRCUIT TROUBLE  
(1) O/D PCB FAILURE  
(2) O/D POWER VOLTAGE TROUBLE  
P07  
P03  
E05  
ACTIVE CIRCUIT TROUBLE  
(1) ELECTRIC EXPANSION VALVE FAILURE (2) CHOKED CAPILLARY TUBE  
(3) INSUFFICIENT GAS (4) CONTINUOUS OVERLOAD OPERATION  
(5) O/D FAN NOT OPERATING (6) O/D PCB FAILURE  
COMPRESSOR DISCHARGE TEMP.  
OVERHEATING PREVENTION  
E06  
(1) FAN MOTOR FAILURE (2) CONNECTOR CONTACT FAILURE  
(3) I/D PCB FAILURE  
P01  
P19  
I/D FAN OPERATION TROUBLE  
E07  
E08  
(1) 4-WAY VALVE FAILURE (HEAT PUMP MODEL ONLY)  
(2) O/D PCB FAILURE  
4-WAY VALVE SWITCHING TROUBLE  
ZERO-CROSS TROUBLE  
(1) SERVICE VALVE NOT OPENED (2) INSUFFICIENT GAS  
(1) OPEN PHASE (2) O/D PCB FAILURE  
P15  
P29  
GAS-LOSS PREVENTION  
E09  
E10  
DC COMPRESSOR DRIVE  
CIRCUIT TROUBLE  
(1) FAN MOTOR FAILURE (2) CONNECTOR CONTACT FAILURE  
(3) O/D PCB FAILURE  
E11 O/D DC FAN OPERATION TROUBLE  
O/D SYSTEM COMM FAILURE,  
P22  
E07/P04/P05  
P20/P27  
(1) MIS-WIRING (2) BLOWN FUSE (3) POWER RELAY FAILURE  
(4) O/D PCB FAILURE (5) COMPRESSOR FAILURE  
OLR OPERATION, O/D POWER  
OPEN PHASE, O/D FREEZING  
E12  
(1) I/D FAN SYSTEM TROUBLE (2) INSUFFICIENT GAS  
(3) OPERATION AT LOW TEMPERATURE  
P11  
FREEZING-PREVENTION OPERATION  
E13  
8FA2-5251-12500-1  
42  
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(2) If the self-diagnostics function fails to operate  
Check the indoor unit.  
No indicators illuminate and the  
indoor fan does not rotate.  
Check the power voltage.  
Blown  
Is the fuse blown?  
Normal  
Replace the circuit  
board or the fuse.  
Replace the controller.  
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8-3. Checking the Indoor and Outdoor Units  
(1) Checking the indoor unit  
No.  
Control  
Check items (unit operation)  
The rated voltage must be present between inter-unit wirings 1 and 2.  
1
Use the remote controller to operate the  
unit in "TEST run" mode. To determine  
whether the mode is currently in  
"TEST run" mode, check the 4 indicator  
lamps on the unit. If all 4 are blinking,  
the current mode is "TEST run."  
Connect a 5 k ohm resistor between inter-unit wirings 2 and 3. When the  
voltage at both ends is measured, approximately 12 to 15V DC must  
be output and the multimeter pointer must bounce once every 8  
seconds.  
Or instead of measuring the voltage, you can insert an LED jig and  
check that the LED flickers once every 8 seconds.  
If there are no problems with the above, then check the outdoor unit.  
For the "Test run" procedure, refer to the Appendix B "Installation Instructions".  
(2) Checking the outdoor unit  
No.  
Control  
Check items (unit operation)  
1
Apply the rated voltage between outdoor  
unit terminals L and N.  
The control panel LED (red) must illuminate.  
2
Short-circuit the outdoor unit COM terminal  
to the T-RUN terminal.  
The compressor, fan motor and 4-way valve must all turn on.  
If there are no problems with the above, then check the indoor unit.  
TEST/T-RUN terminals  
Using the TEST/T-RUN terminals  
T-RUN  
: Test run (compressor and fan motor turn ON).  
TEST/MV : Compresses time to 1/60th (accelerates  
operation by 60 times faster than normal).  
(TEST)/MV T-RUN COM  
44  
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(3) Serial Communication Error Identification Procedure  
If the lamps on the main body show the following conditions after the completion of self-diagnostics,  
a communication error between the indoor unit and outdoor unit might be considered.  
In such a case, identify the breakdown section by using the following procedure.  
NOTE  
Refer to "Method of Self-Diagnostics" for the self-diagnostics procedure.  
Lamp  
Timer  
(2) · ·  
Operation  
(1) ·  
: Off  
Alarm Code  
(Error Code)  
: Blinking  
: Illuminated  
(3) ···  
E05 (E01)  
E07/P04/P05/P20/P27 (E12)  
< Before the Operation >  
For terminal strip short circuit work or inter-unit wiring removal, turn off the power to  
avoid an electric shock.  
WARNING  
Release the terminal strip short circuit after the completion of self-diagnostics.  
Do not perform the short-circuit work between any other terminals except for  
specified ones on the specified terminal strip. If such work is performed between  
the incorrect terminals, the unit might be broken.  
CAUTION  
< Convenient Tool for Short-Circuit Work ( for example ) >  
Cable  
Alligator Clip  
Alligator Clip  
< Check Items before Troubleshooting Serial Communication Start >  
After confirming that the following errors do not exist, start the "Troubleshooting Serial Communication"  
in "Alarm Code : E05 and E07/P04/P05/P20/P27".  
1. Mis -wiring (inter-unit cable, etc.)  
2. AC power failure  
6. Reactor failure (defective insulation, etc.)  
7. High-Pressure Switch failure  
3. Blown fuse  
8. Overload Relay failure  
4. Power Relay failure  
5. Outdoor Fan Motor failure (defective insulation, etc.)  
9. Magnetic Coil failure (defective insulation, short-circuit, etc.)  
10. Compressor failure (defective insulation, etc.)  
(3-1) Alarm Code : E05  
-
+
Outdoor Unit  
V
1
2
3
3
4
5
6
Outdoor Unit  
Troubleshooting Serial Communication  
1
1
2
3
4
5
6
Power  
1
2
Power  
Indoor Unit  
2
3
V
Indoor Unit  
+
-
Fig. 2  
Fig. 1  
1. Turn OFF the power and wait until the power lamp (LED)  
of the outdoor unit controller is turned OFF.  
2. Disconnect the cable from the terminal 3 on the indoor unit  
Is the voltage of about DC12V  
or more given between the terminals  
2 and 3 on the outdoor unit terminal strip  
(Serial Communication Line) ?  
(Fig. 1)  
No  
terminal strip.  
(Fig. 2)  
3. Turn ON the power.  
Yes  
A
B
( Continued to the next page A. )  
( Continued to the next page B. )  
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( Continued from the previous page A. )  
A
( Continued from the previous page B. )  
B
Is the voltage of about DC22V to  
24V given between the terminals  
2 and 3 on the indoor unit terminal strip  
(Serial Communication Line) ?  
(Fig. 2)  
Yes  
No  
Defect in the indoor unit  
P.C. board  
Defect or connection error  
in the inter-unit cable  
Outdoor Unit  
1. Turn OFF the power and wait until the power lamp (LED)  
of the outdoor unit controller is turned OFF.  
2. Short-circuit between the terminals 2 and 3 on the outdoor  
1
1
2
2
3
3
4
5
6
Power  
unit terminal strip.  
(Fig. 3)  
Indoor Unit  
Fig. 3  
1. Turn ON the power and operate the system using the  
remote controller or the operation button on the indoor unit.  
2. Perform the self-diagnosis five seconds after the operation  
start.  
Alarm Code : E07/P04/P05/  
P20/P27  
Defect in the outdoor unit  
P.C. board.  
What is the latest self-diagnosis result ?  
Alarm Code : E05  
Outdoor Unit  
Outdoor Unit  
1. Turn off the power and wait until the power lamp (LED)  
of the outdoor unit controller is turned OFF.  
2. Remove the short-circuit between the terminals 2 and 3 on  
the outdoor unit terminal strip.  
1
1
2
3
3
4
5
6
1
2
2
3
4
5
6
Power  
Power  
3. Disconnect the cable from the terminal 3 on the indoor unit  
2
terminal strip.  
(Fig. 4)  
1
3
Indoor Unit  
Fig. 4  
Indoor Unit  
Fig. 5  
Short-circuit between the terminals 2 and 3 on the indoor unit  
terminal board. (Fig. 5)  
1. Turn ON the power and operate the system using the  
remote controller or the operation button on the indoor unit.  
2. Perform the self-diagnosis five seconds after the operation  
start.  
Alarm Code : E07/P04/P05/  
P20/P27  
Defect or connection error  
in the inter-unit cable  
What is the latest self-diagnosis result ?  
Alarm Code : E05  
Defect in the indoor unit  
P.C. board  
46  
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(3-2) Alarm Code : E07/P04/P05/P20/P27  
Troubleshooting Serial Communication  
Outdoor Unit  
1
1
2
2
3
3
4
5
6
Power  
1. Turn off the power and wait until the power lamp (LED)  
of the outdoor unit controller is turned OFF.  
2. Disconnect the cable from the terminal 3 on the Outdoor  
Indoor Unit  
unit terminal strip.  
(Fig. 6)  
Fig. 6  
1. Turn ON the power and operate the system using the  
remote controller or the operation button on the indoor unit.  
2. Perform the self-diagnosis five seconds after the operation  
start.  
Alarm Code : E05  
Defect in the outdoor unit  
P.C. board  
What is the latest self-diagnosis result ?  
Alarm Code : E07/P04/P05/  
P20/P27  
Outdoor Unit  
1
1
2
3
3
4
5
6
1. Turn off the power and wait until the power lamp (LED)  
of the outdoor unit controller is turned OFF.  
2. Disconnect the cable from the terminal 3 on the indoor  
Power  
2
unit terminal strip.  
(Fig. 7)  
Indoor Unit  
Fig. 7  
1. Turn ON the power and operate the system using the  
remote controller or the operation button on the indoor unit.  
2. Perform the self-diagnosis five seconds after the operation  
start.  
Alarm Code : E05  
Defect in the inter-unit  
cable  
What is the latest self-diagnosis result ?  
Alarm Code : E07/P04/P05/  
P20/P27  
Defect in the indoor unit  
P.C. board  
47  
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8-4. Trouble Diagnosis of Fan Motor  
8-4-1. Indoor Fan Motor  
This indoor DC fan motor contains an internal control PCB. Therefore, it is not possible to measure the coil  
resistance, and the following procedure should be used to check the motor.  
To perform diagnosis, operate the unit in cooling mode with indoor fan speed "High". Next, make sure that the  
indoor unit receive the signals from the remote controller when the ON/OFF operation button is pressed.  
(A) Turn OFF the power before connecting or disconnecting the motor connectors.  
(B) When performing voltage measurement at the indoor controller connector for (3) in the table  
below, the DC motor will trip and voltage output will stop approximately 1 minute after operation  
is started. For this reason, to measure the voltage again, turn OFF the unit once using the  
remote controller, and then start the air conditioner again.  
Important:  
[Trouble symptom 1] The fan does not stop when the unit stops. Indoor unit controller trouble.  
[Trouble symptom 2] The fan motor does not rotate when the unit is operating.  
(Diagnostic procedure)  
* Disconnect the motor connectors and measure the voltage at the DC motor connectors on the indoor  
unit controller (3 locations).  
Measurement location  
Normal value  
(1) Vm-Gnd: Between pin 1 and pin 4  
(2) Vcc-Gnd: Between pin 5 and pin 4  
(3) Vs-Gnd: Between pin 6 and pin 4  
DC 280 V +/-10%  
DC 15 V +/-10%  
Fluctuation between DC 1.63 to 6.23 V  
(Diagnostic results)  
All of the above measured values are normal. Fan motor trouble (Replace the motor.)  
Any one of the above measured values is not normal. Indoor unit controller trouble (Replace the controller .)  
(Reference)  
DC motor connector pin arrangement  
Pin 1: Vm (red)  
Pin 2: Not used  
Pin 3: Not used  
Pin 4: Gnd (black)  
Pin 5: Vcc (white)  
Pin 6: Vs (yellow)  
Pin 7: PG (blue)  
[Trouble symptom 3] Motor rotates for some time (several seconds), but then quickly stops, when the indoor unit  
operates.  
(There is trouble in the system that provides feedback of motor rotation speed from the  
motor to the indoor unit controller.)  
[Trouble symptom 4] Fan motor rotation speed does not change during indoor unit operation.  
[Trouble symptom 5] Fan motor rotation speed varies excessively during indoor unit operation.  
(Remedy for symptom 3 to 5)  
It is not possible to identify whether the trouble is indoor unit controller trouble or motor trouble.  
Therefore, first replace the indoor unit controller, then (if necessary) replace the DC motor.  
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8-4-2. Outdoor Fan Motor  
This outdoor DC fan motor contains an internal control PCB. Therefore, it is not possible to measure the coil  
resistance, and the following procedure should be used to check the motor.  
Perform the trouble diagnosis by Test Run mode described on Installation Instructions of indoor unit.  
(A) Turn OFF the power before connecting or disconnecting the motor connectors.  
(B) When performing voltage measurement at the outdoor controller connector for (3) in the table  
below, the DC motor will trip and voltage output will stop approximately 10 seconds after  
operation is started. For this reason, to measure the voltage again, first turn OFF the outdoor  
unit power, then, measure the voltage in Test Run mode.  
Important:  
[Trouble symptom 1] The fan does not stop when the outdoor unit stops. Outdoor unit controller trouble  
[Trouble symptom 2] The fan motor does not rotate when the outdoor unit is operating.  
(Diagnostic procedure)  
* Disconnect the motor connectors and measure the voltage at the DC motor connectors on the outdoor  
unit controller (3 locations).  
Measurement location  
Normal value  
DC 280V +/- 10%  
DC 15V +/- 10%  
(1) Vm-Gnd : Between pin 1 and pin 3 of FM1  
(2) Vcc-Gnd : Between pin 1 of FM2 and pin3 of FM1  
(3) Vs-Gnd : Between pin 3 of FM2 and pin3 of FM1  
Fluctuation between DC 1.8V to 5.7V  
(Diagnostic results)  
All of the above measured values are normal. Fan motor trouble (Replace the motor.)  
Any one of the above measured values is not normal. Outdoor unit controller trouble  
(Replace the controller .)  
(Reference)  
DC motor connector pin arrangement  
Connector No.  
FM1  
Pin  
Pin 1: Vm (red)  
Pin 2: Not used  
Pin 3: Gnd (blue)  
Pin 1: Vcc (brown)  
Pin 2: PG (white)  
Pin 3: Vsp (orange)  
FM2  
[Trouble symptom 3] Motor rotates for some time (several seconds), but then quickly stops, when the outdoor  
unit operates.  
(There is trouble in the system that provides feedback of motor rotation speed from the  
motor to the outdoor unit controller.)  
[Trouble symptom 4] Fan motor rotation speed does not change during outdoor unit operation.  
[Trouble symptom 5] Fan motor rotation speed varies excessively during outdoor unit operation.  
(Remedy for symptom 3 to 5)  
It is not possible to identify whether the trouble is outdoor unit controller trouble or motor trouble.  
Therefore, first replace the outdoor unit controller, then (if necessary) replace the DC motor.  
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8-5. Noise Malfunction and Electromagnetic Interference  
An inverter A/C operates using pulse signal control and high frequencies. Therefore, it is susceptible to the effects of external  
noise, and is likely to cause electromagnetic interference with nearby wireless devices.  
A noise filter is installed for ordinary use, preventing these problems. However, depending on the installation conditions, these  
effects may still occur. Please pay attention to the points listed below.  
(1) Noise malfunction  
This refers to the application of high-frequency noise to the signal wires, resulting in abnormal signal pulses and malfunction.  
Locations most susceptible to noise  
Trouble  
Correction  
1. Locations near broadcast stations where  
there are strong electromagnetic waves  
Either of the following trouble may occur.  
(The fundamental concept is to make the  
system less susceptible to noise.)  
1. The unit may stop suddenly during  
operation.  
2. Locations near amateur radio (short wave)  
stations  
- Insulate for noise or  
distance from the noise source. -  
2. Indicator lamps may flicker.  
3. Locations near electronic sewing machines  
and arc-welding machines  
1. Use shielded wires.  
2. Move unit away from the noise source.  
(2) Electromagnetic interference  
This refers to noise generated by high-speed switching of the microcomputer and compressor. This noise radiates through  
space and returns to the electric wiring, affecting any wireless devices (televisions, radios, etc.) located nearby.  
Locations most susceptible to noise  
Trouble  
Correction  
1. A television or radio is located near the  
A/C and A/C wiring.  
1. Noise appears in the television picture, 1. Select a separate power source.  
or the picture is distorted.  
2. Keep the A/C and A/C wiring at least 1 meter  
2. The antenna cable for a television or  
radio is located close to the A/C and A/C  
wiring.  
2. Static occurs in the radio sound.  
away from wireless devices and antenna cables.  
3. Change the wireless deviceÕs antenna to a  
high-sensitivity antenna.  
3. Locations where television and radio  
signals are weak.  
4. Change the antenna cable to a BS coaxial cable.  
5. Use a noise filter (for the wireless device).  
6. Use a signal booster.  
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9. CHECKING ELECTRICAL COMPONENTS  
Ground wire  
9-1. Measurement of Insulation  
Resistance  
Clip  
The insulation is in good condition if the resistance  
exceeds 1M ohm.  
Probe  
9-1-1. Power Supply Cord  
Insulation  
tester  
Clamp the grounding wire of power cord with the lead  
clip of the insulation resistance tester and measure the  
resistance by placing a probe on either of the two  
power wires. (Fig. 1)  
Fig. 1  
Terminal plate  
Then also measure the resistance between the  
grounding and other power terminals. (Fig. 1)  
Probe  
9-1-2. Indoor Unit  
Clamp an aluminum plate fin or copper tube with the  
lead clip of the insulation resistance tester and  
measure the resistance by placing a probe on each  
terminal screw on the terminal plate. (Fig. 2)  
Note that the ground line terminal should be skipped  
for the check.  
Clip  
Copper  
tube or  
Insulation  
tester  
metallic part  
9-1-3. Outdoor Unit  
Fig. 2  
Clamp a metallic part of the unit with the lead clip of  
the insulation resistance tester and measure the  
resistance by placing a probe on each terminal screw  
where power supply lines are connected on the  
terminal plate. (Fig. 2)  
Probe  
Clip  
9-1-4. Measurement of Insulation  
Resistance for Electrical Parts  
Copper  
tube or  
Disconnect the lead wires of the desired electric part  
from terminal plate, capacitor, etc. Similarly disconnect  
the connector. Then measure the insulation resistance.  
(Figs. 3 and 4)  
metallic part  
Insulation  
tester  
Fig. 3  
NOTE  
From fan motor,  
compressor and  
other parts  
Refer to Electric Wiring Diagram.  
If the probe cannot enter the poles because the hole is  
too narrow then use a probe with a thinner pin.  
Probe  
Metallic  
part  
Clip  
Insulation  
tester  
Fig. 4  
51  
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9-2. Checking Continuity of Fuse on  
PCB Ass'y  
Fuse  
Remove the PCB Ass'y from the electrical  
component box. Then pull out the fuse from the PCB  
Ass'y. (Fig. 5)  
Check for continuity using a multimeter as shown in  
Fig. 6.  
PCB Ass'y  
Fig. 5  
Fuse  
Fig. 6  
52  
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10. REFRIGERANT R410A:  
SPECIAL PRECAUTIONS WHEN SERVICING UNIT  
10-1. Characteristics of New Refrigerant R410A  
10-1-1. What is New Refrigerant R410A?  
R410A is a new refrigerant that contains two types of pseudo-non-azeotropic refrigerant mixture. Its  
refrigeration capacity and energy efficiency are about the same level as the conventional refrigerant, R22.  
10-1-2. Components (mixing proportions)  
HFC32 (50%) / HFC125 (50%)  
10-1-3. Characteristics  
Less toxic, more chemically stable refrigerant  
The composition of refrigerant R410A changes whether it is in a gaseous phase or liquid phase. Thus, when  
there is a refrigerant leak the basic performance of the air conditioner may be degraded because of a change in  
composition of the remaining refrigerant. Therefore, do not add new refrigerant. Instead, recover the remaining  
refrigerant with the refrigerant recovery unit. Then, after evacuation, totally recharge the specified amount of  
refrigerant with the new refrigerant at its normal mixed composition state (in liquid phase).  
When refrigerant R410A is used, the composition will differ depending on whether it is in gaseous or liquid  
phase, and the basic performance of the air conditioner will be degraded if it is charged while the refrigerant is in  
gaseous state. Thus, always charge the refrigerant while it is in liquid phase.  
Ether-type oil is used for compressor oil for R410A-type units, which is different  
CAUTION  
from the mineral oil used for R22.Thus more attention to moisture prevention and  
faster replacement work compared with conventional models are required.  
53  
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10-2. Checklist before Servicing  
Use a clutch-type flare tool for R410A or the conventional flare tool. Note that sizes of the resultant flares differ  
between these two tools. Where a conventional flare tool is used, make sure to observe A Specification (amount of  
extrusion) by using the flare spacer.  
Specification A  
Diameter of tube D  
Flare tool for R410A  
Conventional flare tool (for R22)  
Dia.1/4" (6.35 mm)  
Dia.3/8" (9.52 mm)  
Dia.1/2" (12.7 mm)  
Dia.5/8" (15.88 mm)  
0 to 0.0196"  
0.0472"  
(0 to 0.5 mm)  
(1.2 mm)  
Size of flare  
Spacer  
D
D
A
A
Flare tool for R410A  
Conventional flare tool (R22)  
Tubing precautions  
Refrigerant R410A is more easily affected by dust or moisture compared with R22, thus be sure to temporarily  
cover the ends of the tubing with caps or tape prior to installation.  
Never use 0.0276" (0.7 mm)-thick copper tubing or tubing which is less than 0.0315" (0.8 mm) in thickness, since  
air conditioners with R410A are subject to higher pressure than those using R22 and R407C.  
No addition of compressor oil for R410A  
No additional charge of compressor oil is permitted.  
No use of refrigerant other than R410A  
Never use a refrigerant other than R410A.  
If refrigerant R410A is exposed to fire  
Through welding, etc., toxic gas may be released when R410A refrigerant is exposed to fire. Therefore, be sure  
to provide ample ventilation during installation work.  
Caution in case of R410A leak  
Check for possible leak points with the special leak detector for R410A. If a leak occurs inside the room,  
immediately provide thorough ventilation.  
54  
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10-3. Tools Specifically for R410A  
For servicing, use the following tools for R410A  
Tool Distinction  
Gauge manifold  
Tool Name  
Charging hose  
Gas leak detector  
Refrigerant cylinder  
Charging cylinder  
Refrigerant recovery unit  
Vacuum pump with anti-reverse flow (*1)  
(Solenoid valve-installed type, which prevents oil from flowing back into the  
unit when the power is off, is recommended.)  
Vacuum pump (*2)...can be used if the following adapter is attached.  
Vacuum pump adapter (reverse-flow prevention adapter) (*3).  
(Solenoid valve-installed adapter attached to a conventional vacuum pump.)  
Electronic scale for charging refrigerant  
Flare tool  
Tools specifically for R410A  
Bender  
Tools which can be com-  
monly used for R22,  
R407C, and R410A  
Torque wrench  
Cutter, reamer  
Welding tool, nitrogen gas cylinder  
The above tools specifically for R410A must not be used for R22 and R407C.  
Doing so will cause malfunction of the unit.  
CAUTION  
For the above vacuum pump (*1, *2) and vacuum pump adapter (*3), those for  
R22-type units can be used for R410A-type. However, they must be used  
exclusively for R410A and never alternately with R22 and R407C.  
To prevent other refrigerants (R22, R407C) from being mistakenly charged to this unit, shape and external  
diameter of the service port screw has been altered.  
<External diameter of service port> R410A : 5/16"  
R22, R407C : 1/4"  
10-4. Tubing Installation Procedures  
When the tubes are connected, always apply HAB oil on the flare portions to improve the sealing of tubing.  
The following is the HAB oil generally used:  
Esso: ZERICE S32  
For details on tubing installation procedures, refer to the installation manuals attached to the indoor  
unit and outdoor unit.  
NOTE  
55  
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10-5. In Case of Compressor Malfunction  
Should the compressor malfunction, be sure to make the switch to a replacement  
CAUTION  
compressor as quickly as possible.  
Use only the tools indicated exclusively for R410A. See "10-3.Tools Specifically  
for R410A."  
10-5-1. Procedure for Replacing Compressor  
(1) Recovering refrigerant  
Any remaining refrigerant inside the unit should not be  
released to the atmosphere, but recovered using the  
refrigerant recovery unit for R410A.  
(1) Recover refrigerant  
OK  
Do not reuse the recovered refrigerant, since it will contain  
impurities.  
(2) Replacing Compressor  
(2) Replace compressor  
OK  
Soon after removing seals of both discharge and suction  
tubes of the new compressor, replace it quickly.  
(3) Checking for sealing  
Use nitrogen gas for the pressurized gas, and never use a  
refrigerant other than R410A. Also do not use oxygen or  
any flammable gas.  
(3) Check for sealing  
OK  
(4) Evacuation  
Use a solenoid valve-installed vacuum pump so that  
even if power is cut off in the middle of evacuation of air  
due to a power interruption, the valve will prevent the  
pump oil from flowing back.  
(4) Evacuation  
OK  
The equipment may be damaged if moisture remains in  
the tubing, thus carry out the evacuation thoroughly.  
When using a vacuum pump with exhaust air volume more  
than 0.883 cu.ft./min. and ultimate vacuum pressure rate  
of 50 micron Hg.  
(5) Recharge  
Standard time for evacuation  
Length of tubing  
Less than 33 ft. (10 m)  
More than 33 ft. (10 m)  
Evacuation time  
More than 10 minutes  
More than 15 minutes  
56  
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Configuration and characteristics of cylinders  
(5) Recharging  
Be sure to charge the specified amount of  
Valve  
refrigerant in liquid state using the service port  
of the wide tube service valve. The proper  
amount is listed on the unit's nameplate.  
When the entire amount cannot be charged all at  
once, charge gradually while operating the unit in  
Cooling Operation.  
Liquid  
Never charge a large amount  
CAUTION  
of liquid refrigerant at once to  
the unit.This may cause  
damage to the compressor.  
Single valve  
Charge liquid refrigerant with  
cylinder in up-side-down position.  
When charging with a refrigerant cylinder, use an  
electronic scale for charging refrigerant. In this  
case, if the volume of refrigerant in the cylinder  
becomes less than 20% of the fully-charged  
amount, the composition of the refrigerant starts  
to change. Thus, do not use the refrigerant if  
the amount in the charging cylinder is less  
than 20%.  
Fig. 1  
Valve  
Also, charge the minimum necessary amount to  
the charging cylinder before using it to charge  
the air conditioning unit.  
Example:  
Liquid  
In case of charging refrigerant to a unit requiring  
1.68 lb. (0.76 Kg) using a capacity of a 22 lb. (10  
Kg) cylinder, the minimum necessary amount for  
the cylinder is:  
Single valve (with siphon tube)  
Charge with cylinder in normal position.  
1.68 + 22 0.20 = 6.08 lb.  
(0.76 + 10 0.20 = 2.76 Kg)  
Fig. 2  
For the remaining refrigerant, refer to the  
instructions of the refrigerant manufacturer.  
NO!  
If using a charging cylinder, transfer the specified  
amount of liquid refrigerant from the refrigerant  
cylinder to the charging cylinder.  
Charging  
cylinder  
Prepare an evacuated charging cylinder  
beforehand.  
To prevent the composition  
CAUTION  
of R410A from changing,  
never bleed the refrigerant  
gas into the atmosphere  
while transferring the  
refrigerant. (Fig. 3)  
Liquid  
Open  
Refrigerant  
cylinder  
Do not use the refrigerant if the amount in the  
charging cylinder is less than 20%.  
Fig. 3  
57  
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10-6. In Case Refrigerant is Leaking  
Never attempt to charge additional refrigerant when refrigerant has been leaking  
from the unit. Follow the procedure described below to locate points of leaks and  
carry out repairs, then recharge the refrigerant.  
CAUTION  
(1) Detecting Leaks  
Use the detector for R410A to locate refrigerant leak  
points.  
(1) Detect leaks  
(2) Recovering refrigerant  
Never release the gas to the atmosphere; recover residual  
OK  
refrigerant using the refrigerant recovery unit for R410A,  
instead.  
(2) Recover refrigerant  
Do not reuse the recovered refrigerant because its  
composition will have been altered.  
OK  
(3) Welding leaking points  
Confirm again that no residual refrigerant exists in the unit  
before starting welding.  
(3) Weld leaking points  
OK  
Weld securely using flux and wax for R410A.  
Prevent oxide film from forming inside the tubes utilizing  
substitution with nitrogen (N2) in the refrigerant circuit of  
the unit. Leave ends of tubes open during welding.  
(4) Checking for sealing  
(4) Check for sealing  
OK  
Use nitrogen gas for the pressurized gas, and never use a  
refrigerant other than R410A. Also do not use oxygen or  
any flammable gas.  
(5) Evacuation  
(5) Evacuation  
OK  
Use a solenoid valve-installed vacuum pump so that  
even if power is cut off in the middle of evacuation of air  
due to a power interruption, the valve will prevent the  
pump oil from flowing back.  
The equipment may be damaged if moisture remains in  
the tubing, thus carry out the evacuation thoroughly.  
(6) Recharge  
When using a vacuum pump with exhaust air volume  
more than 0.883 cu.ft./min. and ultimate vacuum pressure  
rate of 50 micron Hg.  
Standard time for evacuation  
Length of tubing  
Less than 33 ft. (10 m)  
More than 33 ft. (10 m)  
Evacuation time  
More than 10 minutes  
More than 15 minutes  
(6) Recharging  
Recharge unit in the same manner explained on the  
previous page "(5) Recharging."  
58  
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10-7. Charging Additional Refrigerant  
10-7-1. When Tubes are Extended  
Observe the proper amount of refrigerant as stated in this service manual or the installation manual that came  
with the indoor unit. Charge additional refrigerant in liquid state only.  
Never charge additional refrigerant if refrigerant is leaking from the unit. Follow  
CAUTION  
instructions given in "10-6. In Case Refrigerant is Leaking" and completely carry  
out repairs. Only then should you recharge the refrigerant.  
10-8. Retro-Fitting Existing Systems  
10-8-1. Use of Existing Units  
Never use new refrigerant R410A for existing units which use R22. This will cause the air conditioner to  
operate improperly and may result in a hazardous condition.  
10-8-2. Use of Existing Tubing  
If replacing an older unit that used refrigerant R22 with a R410A unit, do not use its existing tubing. Instead,  
completely new tubing must be used.  
59  
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APPENDIX A Operating Instructions  
CS-KE30NKU + CU-KE30NKU  
CS-KE36NKU + CU-KE36NKU  
(852-6-4181-221-00-2)  
A-1  
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Operating Instructions  
Split System Air Conditioner  
Model No.  
Indoor Units  
Outdoor Units  
CS-KE30NKU  
CS-KE36NKU  
CU-KE30NKU  
CU-KE36NKU  
This air conditioner uses the refrigerant R410A.  
Before operating the unit, read these operating instructions thoroughly and keep them for future reference.  
Panasonic Corporation  
1006 Kadoma, Kadoma City, Osaka, Japan  
85264181221002  
CV6233187112  
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FEATURES  
This air conditioner is an inverter type unit that automatically adjusts capability as appropriate. Details on these functions are provided below;  
refer to these descriptions when using the air conditioner.  
• Microprocessor Controlled Operation  
• Automatic Switching between Cooling and Heating  
This unit automatically switches between cooling operation  
and heating operation according to the difference between  
the room temperature and the temperature setting.  
The interior compartment of the remote controller contains  
several features to facilitate automatic operation, easy  
logically displayed for easy use.  
• Simple One-touch Remote Controller  
The remote controller has several features to facilitate  
automatic operation.  
• Hot Start Heating System  
Right from the start, the air is warm and comfortable. This  
system prevents any cold blasts at the beginning while the  
heat pump is warming up, or even defrosting.  
• 24-Hour ON or OFF Timer  
This timer can be set to automatically turn the unit on or off  
at any time within a 24 hour period.  
• Automatic Restart Function for Power Failure  
Even when power failure occurs, preset programmed  
operation can be reactivated once power resumes.  
• 1-Hour OFF Timer  
This timer can be set to automatically turn off the unit at  
• High Power Operation  
any time after one hour.  
If not in Auto Operation, the unit operates at maximum  
output for 30 minutes, regardless of the desired  
temperature.  
• Night Setback  
This function saves energy by controlling operation to  
provide a quieter operating sound than normal.  
The fan speed is 1 step above “High”.  
• Quiet Operation  
• Automatic and 3-step Fan Speed  
The fan rotates slower than the fan speed setting to provide  
a quieter operating sound.  
Auto/High/Medium/Low  
• Air Sweep Control  
• Unoccupied  
This function moves a flap up and down in the air outlet,  
directing air in a sweeping motion around the room and  
providing comfort in every corner.  
This function prevents the room temperature from  
decreasing too much (or increasing too much) when no  
one is in the room, and operate automatically to save  
energy.  
• Auto. Flap Control  
This automatically sets the flap to the optimum position  
during heating, cooling, and drying operation.  
CONTENTS  
Page  
FEATURES................................................................................. 2  
PRODUCT INFORMATION........................................................ 2  
SAFETY PRECAUTIONS........................................................... 2  
INSTALLATION LOCATION........................................................ 3  
ELECTRICAL REQUIREMENTS ............................................... 3  
SAFETY INSTRUCTIONS.......................................................... 3  
NAMES OF PARTS .................................................................... 4  
USING THE REMOTE CONTROLLER ...................................... 8  
OPERATION WITH THE REMOTE CONTROLLER................... 9  
1. Automatic Operation ................................................... 9  
2. Manual Operation........................................................ 9  
3. Adjusting the Fan Speed........................................... 10  
4. Fan Only.................................................................... 10  
5. Night Setback Mode.................................................. 10  
6. QUIET Mode ............................................................. 10  
7. HIGH POWER Mode................................................. 11  
8. UNOCCUPIED Mode................................................ 11  
Page  
SPECIAL REMARKS ................................................................12  
SETTING THE TIMER ..............................................................13  
USING THE 1-HOUR OFF TIMER ...........................................14  
TIPS FOR ENERGY SAVING...................................................14  
ADJUSTING THE AIRFLOW DIRECTION ...............................15  
OPERATION WITHOUT THE REMOTE CONTROLLER..........15  
CARE AND CLEANING ............................................................16  
TROUBLESHOOTING (BEFORE CALLING FOR SERVICE) ..17  
OPERATING RANGE................................................................17  
WIRED REMOTE CONTROLLER ............................................17  
SPECIFICATIONS.....................................................................18  
PRODUCT INFORMATION  
SAFETY PRECAUTIONS  
If you have problems or questions concerning your Air  
Conditioner, you will need the following information. Model  
and serial numbers are on the nameplate on the bottom of  
the cabinet.  
The following symbols used in this manual, alert you  
to potentially dangerous conditions to users, service  
personnel or the appliance:  
This symbol refers to a hazard or unsafe  
practice which can result in severe  
personal injury or death.  
Model No. __________________________________  
Serial No. ___________________________________  
Date of purchase _____________________________  
Dealer’s address _____________________________  
Phone number _______________________________  
This symbol refers to a hazard or unsafe  
practice which can result in personal  
CAUTION  
injury or product or property damage.  
2
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INSTALLATION LOCATION  
• To prevent possible hazards from insulation failure,  
the unit must be grounded.  
• We recommend that this air conditioner be installed  
properly by qualified installation technicians in  
accordance with the Installation Instructions  
provided with the unit.  
• Before installation, check that the voltage of the electric  
supply in your home or office is the same as the voltage  
shown on the nameplate.  
• Do not clean inside the indoor and outdoor units by users.  
Engage authorized dealer or specialist for cleaning.  
• In case of malfunction of this appliance, do not repair by  
yourself. Contact to the sales dealer or service dealer for a  
repair.  
• Refrigerant gas leakage may cause fire.  
• For safety, be sure to turn the air conditioner off and  
also to disconnect the power before cleaning.  
• Pull off the power plug from a receptacle, or switch off the  
breaker, or switch off the power disconnecting mean to  
isolate the air conditioner from the main power supply in  
case of emergency.  
• Do not install this air conditioner  
where there are fumes or flammable  
gases, or in an extremely humid space  
such as a greenhouse.  
• Do not install the air conditioner where  
excessively high heat-generating  
objects are placed.  
CAUTION  
Avoid:  
• Do not turn the air conditioner on and off from the power  
mains switch. Use the ON/OFF operation button.  
• Do not stick anything into the air outlet of the outdoor unit.  
This is dangerous because the fan is rotating at high  
speed.  
• Do not touch the air inlet or the sharp aluminum fins  
of the outdoor unit. You may get injured.  
• Keep the fire alarm and the air outlet at least 1.5m away from  
the unit.  
• Do not let children play with the air conditioner.  
• Do not cool or heat the room too much if babies or invalids  
are present.  
• Do not sit or step on the unit. You may fall down  
accidentally.  
To protect the air conditioner from heavy corrosion, avoid installing  
the outdoor unit where salty sea water can splash directly onto it or  
in sulphurous air near a spa.  
ELECTRICAL REQUIREMENTS  
1. All wiring must conform to the local electrical codes.  
Consult your dealer or a qualified electrician for details.  
2. Each unit must be properly grounded with a ground (or  
earth) wire or through the supply wiring.  
3. Wiring must be done by a qualified electrician.  
NOTE  
• Do not stick any object into the FAN CASE.  
You may be injured and the unit may be damaged.  
Pull off the power plug from a receptacle, or switch off the breaker, or  
switch off the power disconnecting mean to isolate the air conditioner  
from the main power supply when not in use for a long time.  
SAFETY INSTRUCTIONS  
NOTICE  
• Read this Instruction Manual carefully before using  
this air conditioner. If you still have any difficulties  
or problems, consult your dealer for help.  
• This air conditioner is designed to give you  
comfortable room conditions. Use this only for its  
intended purpose as described in this Instruction  
Manual.  
• This device complies with part 15 of the FCC Rules.  
Operation is subject to the following two conditions:  
(1) This device may not cause harmful interference, and (2) this  
device must accept any interference received, including  
interference that may cause undesired operation.  
• This equipment has been tested and found to comply with  
the limits for a Class B digital device, pursuant to part 15 of  
the FCC Rules.  
These limits are designed to provide reasonable protection  
against harmful interference in a residential installation. This  
equipment generates, uses and can radiate radio frequency  
energy and, if not installed and used in accordance with the  
instructions, may cause harmful interference to radio  
communications. However, there is no guarantee that  
interference will not occur in a particular installation. If this  
equipment does cause harmful interference to radio or television  
reception, which can be determined by turning the equipment off  
and on, the user is encouraged to try to correct the interference  
by one or more of the following measures:  
• Confirm to authorized dealer or specialist on usage of  
specified refrigerant type.  
Using of refrigerant other than the specified type may cause  
product damage, burst and injury etc.  
• Never touch the unit with wet hands.  
• Never use or store gasoline or other flammable vapor or  
liquid near the air conditioner — it is very dangerous.  
• Do not use this appliance in a potentially explosive  
atmosphere.  
• Reorient or relocate the receiving antenna.  
• This air conditioner has no ventilator for intaking fresh air  
from outdoors. You must open doors or windows frequently  
when you use gas or oil heating appliances in the same  
room, which consume a lot of oxygen from the air.  
Otherwise there is a risk of suffocation in an extreme case.  
• Do not swallow the battery.  
• After removing the battery from remote controller, keep it  
away from the reach of children. The battery can cause  
death by suffocation if swallowed.  
• Increase the separation between the equipment and receiver.  
• Connect the equipment into an outlet on a circuit different from  
that to which the receiver is connected.  
• Consult the dealer or an experienced radio/TV technician for  
help.  
• FCC Caution: To assure continued compliance, follow the  
attached installation instructions. Any changes or modifications  
not expressly approved by the party responsible for compliance  
could void the user's authority to operate this equipment.  
• When inserting the battery, make sure the polarities  
(+ and -) are correct.  
3
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NAMES OF PARTS  
UNIT DISPLAY AND OPERATION  
BUTTON  
Air Intakes  
INDOOR UNIT  
INDOOR UNIT  
OPERATION lamp  
TIMER lamp  
REMOTE CONTROL  
receiver  
Air Outlet  
Remote Controller  
Drain Hose  
Refrigerant Tubes  
OUTDOOR UNIT  
OPERATIONbutton  
(ON/OFF)  
IMPORTANT  
Avoid using radio equipment such as mobile phone near (within  
4 ft. (1.2 m)) the remote control receiver. Some radio equipment  
may cause malfunction of the unit.  
If the trouble happens, disconnect power and restart the air  
conditioner after a few minutes.  
REMOTE  
CONTROL  
receiver  
This section picks up infrared signals from the  
remote controller (transmitter).  
OPERATION  
button  
When the remote controller cannot be used,  
pressing this button enables heating and  
cooling operation.  
Air Outlet  
NOTE  
Each time this button is pressed, the type of  
operation conducted is indicated by the  
changing color of the OPERATION lamp. Press  
the button and select the lamp color that suits  
your preference for operation.  
This illustration is based on the external view of a standard model.  
Consequently, the shape may differ from that of the air conditioner  
which you have selected.  
This air conditioner consists of an indoor unit and an outdoor unit.  
You can control the air conditioner with the remote controller.  
Heating  
operation  
(red)  
Cooling  
operation  
(green)  
Stop  
(lamp off)  
Air from the room is drawn into this section and  
passes through air filters which remove dust.  
Air Intake  
Conditioned air is blown out of the air  
conditioner through the air outlet.  
Air Outlet  
OPERATION  
lamp  
This lamp lights when the system is in the  
continuous AUTO (red or green), HEAT (red),  
DRY (orange), COOL (green) and FAN (green)  
mode.  
The OPERATION lamp lights up red and orange  
alternately when the system is defrosting.  
The remote controller controls power ON/OFF,  
operation mode selection, temperature, fan  
speed, timer setting, and air sweeping.  
Remote  
Controller  
The indoor and outdoor units are connected by  
copper tubes through which refrigerant gas  
flows.  
Refrigerant  
Tubes  
TIMER lamp  
NOTE  
This lamp lights when the system is being  
controlled by the timer.  
Moisture in the room condenses and drains off  
through this hose.  
Drain Hose  
The outdoor unit contains the compressor, fan  
motor, heat exchanger coil, and other electrical  
components.  
Outdoor  
(Condensing)  
Unit  
The unit’s display lamps are dimmed during operation in the NIGHT  
SETBACK mode.  
4
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REMOTE CONTROLLER (DISPLAY)  
Displayed when transmitting data  
Displayed when setting temperature  
Displayed when indoor unit sensor is  
in use  
Displayed when temperature is shown  
Displayed when setting timer  
Symbols  
(4) Timer  
24-hour clock with ON/OFF  
(1) Operation mode  
AUTO .....................................  
HEAT......................................  
MILD DRY ..............................  
COOL.....................................  
FAN ........................................  
program Timer .......................  
ON Timer. ..............................  
OFF Timer. ............................  
1-hour OFF Timer..................  
(5) NIGHT SETBACK..................  
(6) Confirmation of transmission.......  
(2) Fan speed  
Automatic operation ...............  
(7) Auto. flap indication................  
Flap angle indication..............  
Sweep indication....................  
(8) High power operation.............  
(9) UNOCCUPIED ......................  
(10) Quiet operation....................  
HIGH .....................................  
MEDIUM.................................  
LOW.......................................  
(3) Temperature setting  
60 – 86 °F  
When set to 80 °F  
temperature indication............  
5
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REMOTE CONTROLLER  
Transmitter  
When you press the buttons on the remote controller, the  
mark appears in the  
display to transmit the setting changes to the receiver in the air conditioner.  
Display  
Information on the operating conditions is displayed while the remote controller is  
switched on. If the unit is turned off, FLAP setting and FAN SPEED setting are not  
displayed.  
QUIET button  
: When you press this button, the fan rotates slower than the fan speed  
setting to provide a quieter operating sound.  
FAN SPEED selector button  
: The air conditioner automatically decides the fan speeds.  
: High fan speed  
: Medium fan speed  
: Low fan speed  
FLAP button  
Press this button either to select the setting of the airflow direction to the  
auto. flap in each mode or one of the six possible positions manually or to  
select the sweep function which moves the flap up and down automatically.  
: Auto flap setting: If selected in a heating operation, the flap is set to  
position (3) in the following chart. If selected in a cooling or dry  
operation, the flap is set at position (7) in the following chart.  
: The airflow direction can be set manually. (six positions)  
: The flap moves up and down automatically.  
NOTE  
When you press the FLAP button, the air flow direction will be changed one  
by one as follows.  
SWEEP  
ON TIME/OFF TIME setting buttons  
Advance button  
Return button  
No display: The timer does not operate.  
: The air conditioner starts at the set time.  
: The air conditioner stops at the set time.  
: The air conditioner stops and starts, or starts  
and stops, at the set times every day. For  
details, see “SETTING THE TIMER”.  
CANCEL button  
SENSOR button  
When you press this button (use a small-tipped object such as a ballpoint pen), the  
mark will appear at the display. And the room temperature is detected by the  
sensor which is built into the indoor unit and the air conditioner is controlled  
accordingly.  
NOTE  
If the remote controller is located near a heat source, such as a space heater or in  
direct sunlight, press the SENSOR button to switch to the sensor on the indoor unit.  
ADDRESS switch  
Temperature display selector button  
• The address switch changes to prevent mixing of signals from remote controller’s when two air This switches the temperature display  
conditioners are installed next to each other. Normally, the address switch is set to A. For more  
information, please contact the dealer where you made the purchase.  
• Normally, the tabs on the remote controller should not be bent.  
between °C and °F.  
6
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Sensor  
A temperature sensor inside the remote controller senses the room  
temperature.  
ON/OFF operation button  
This button is for turning the air conditioner on and off.  
1 HR. TIMER button (1-HOUR OFF TIMER)  
: When you press this button, regardless of whether the unit is operating  
or stopping, the unit operates for one hour and then shuts down.  
Temperature setting buttons (TEMP.)  
Press the  
button to increase the set temperature.  
Press the  
button to reduce the set temperature.  
The temperature setting changes by 1 °C or 2 °F each time one of the TEMP.  
buttons is pressed.  
MODE selector button  
Use this button to select AUTO, HEAT, DRY, COOL or FAN mode.  
(AUTO)  
: When this setting is selected, the air conditioner  
calculates the difference between the thermostat setting  
and the room temperature and automatically switches to  
the ‘‘COOL’ or ‘‘HEAT’’ mode as appropriate.  
(HEAT)  
(DRY)  
: The air conditioner makes the room warmer.  
: The air conditioner reduces the humidity in the room.  
: The air conditioner makes the room cooler.  
(COOL)  
(FAN)  
: The air conditioner works only as a circulation fan.  
NIGHT SETBACK button  
For details, see “5. Night Setback Mode”. When you press this button in the  
HEAT, DRY or COOL mode, the  
mark appears in the display, and the  
remote controller will automatically adjust the set temperature to save energy.  
HIGH POWER button  
: If this button is pressed during HEAT, DRY, COOL or FAN operation, the  
unit operates at maximum output for 30 minutes, regardless of the  
desired temperature.  
The fan speed is 1step above ‘‘HIGH’’.  
CLOCK button  
UNOCCUPIED button  
For details, see “8. UNOCCUPIED Mode”. When you press this button, the  
mark appears in the display. And the remote controller will automatically  
prevent the room temperature from decreasing too much (or increasing too  
much) when no one is in the room.  
ACL button (ALL CLEAR)  
Puts the remote controller into pre-operation status. Always press this button  
after replacing the batteries.  
NOTE  
• The illustration above pictures the remote controller after the cover has been opened.  
(Cover closed)  
• The remote controller sends the temperature signal to the air conditioner regularly at five minute intervals. If the signal from the  
remote controller stops for more than 15 minutes due to the loss of the remote controller or other trouble, the air conditioner will  
switch to the temperature sensor which is built into the indoor unit and control the room temperature. In these cases, the  
temperature around the remote controller may differ from the temperature detected at the air conditioner’s position.  
• The indoor fan runs continuously when the system is in normal operation. It does not turn off when the desired room temperature is  
reached. If Night Set Back mode is selected, the fan will turn off intermittently during cooling operation in order to control air flow.  
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USING THE REMOTE CONTROLLER  
HOW TO INSTALL BATTERIES  
HOW TO USE THE REMOTE CONTROLLER  
When using the remote controller, always point the unit’s transmitter  
head directly at the air conditioner’s receiver.  
Air Conditioner  
(Indoor unit)  
Receiver  
ACL button  
(Transmitter head)  
Remote Controller  
1. Slide the cover in the direction indicated by the arrow and remove  
it.  
2. Install two AAA alkaline batteries. Make sure the batteries point in  
the direction marked in the battery compartment.  
3. Use a thin object such as the tip of a pen to press the ACL button.  
REMOTE CONTROLLER INSTALLATION  
POSITION  
The remote controller may be operated either from a non-fixed  
position or from a wall-mounted position. To ensure that the air  
conditioner operates correctly, do not install the remote controller in  
the following places:  
• The batteries last about six months,  
CAUTION  
depending on how much you use the  
remote controller. Replace the  
batteries when the remote controller’s  
display fails to light, or when the  
remote controller cannot be used to  
change the air conditioner’s settings.  
• Use two fresh leak-proof type-AAA  
alkaline batteries.  
• In direct sunlight  
• Behind a curtain or other places where it is covered  
• More than 26 ft.(8 m) away from the air conditioner  
• In the path of the air conditioner’s airstream  
• Where it may become extremely hot or cold  
• Where it may be subject to electrical or magnetic noise  
• Where there is an obstacle between the remote controller and air  
conditioner (since a check signal is sent from the remote controller  
every 5 minutes)  
• In replacing batteries, follow the  
instructions as mentioned in the sub-  
section “HOW TO INSTALL  
BATTERIES”.  
• If you do not use the remote controller  
more than 1 month, take out the  
batteries.  
• Dispose of the used batteries at the  
designated location in compliance  
with the applicable local ordinances.  
MOUNTING THE REMOTE CONTROLLER  
Before mounting the remote controller, press the ON/OFF operation  
button at the mounting location to make sure that the air conditioner  
operates from that location. The indoor unit should make a beeping  
sound to indicate that it has received the signal.  
Rear Side  
Remote Control Holder  
Information for Users on Collection and Disposal  
of Old Equipment and used Batteries  
[Information on Disposal in other Countries  
outside the European Union]  
Press  
These symbols are only valid in the European Union.  
If you wish to discard these items, please contact  
your local authorities or dealer and ask for the correct  
method of disposal.  
Set in  
Hole  
place  
Mounting Screws  
To prevent loss of the remote  
5/32 x 13/16"  
Note for the battery symbol (bottom two symbol  
examples):  
This symbol might be used in combination with a  
chemical symbol. In this case it complies with the  
requirement set by the Directive for the chemical  
involved.  
controller, you can connect the  
(4 x 20 mm)  
(included)  
remote controller to the holder by  
passing a string through the remote  
controller and attachment hole.  
To take out the remote controller, pull it forward.  
Pb  
WHEN HOLDING THE REMOTE CONTROLLER  
• When using the remote controller and during air conditioner  
operation, the transmitter on the remote controller should be  
pointed towards the receiver on the indoor unit.  
• Make sure that there are no objects between the remote controller  
and receiver which could block the signal.  
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OPERATION WITH THE REMOTE CONTROLLER  
1. Automatic Operation  
2. Manual Operation  
This unit automatically switches between cooling operation and  
heating operation according to the difference between the room  
temperature and the temperature setting.  
STEP 2  
STEP 3  
STEP 1  
STEP 2  
STEP 1  
STEP 4  
STEP 5  
Check that the circuit breaker on the power panel is  
turned on.  
NOTE  
If the automatic operation settings of the unit do not  
meet your needs, press the setting buttons as  
described below and change the settings as desired.  
STEP 1  
Press the MODE selector button  
and select the desired mode.  
For heating operation  
Check that the circuit breaker on the power panel is  
turned on.  
NOTE  
o
o
o
o
For dehumidifying operation  
For cooling operation  
For fan only operation  
Once  
mode is selected and the unit is preset by  
following the steps below, you can have the air  
conditioner automatically bring the room to the desired  
temperature simply by pressing the ON/OFF operation  
button.  
STEP 2  
STEP 3  
To start the air conditioner, press the ON/  
OFF operation button.  
Press the TEMP. setting buttons to change  
the temperature setting to the desired  
temperature.  
STEP 1  
STEP 2  
Press the MODE selector button to  
Press the ON/OFF operation button.  
.
Adjustable temperature range:  
30 °C max.  
16 °C min.  
or  
86 °F max.  
60 °F min.  
To stop the air conditioner, press the ON/OFF operation  
button again.  
STEP 4  
STEP 5  
Set the FAN SPEED selector button to the  
setting you want.  
To change the temperature setting; press the  
temperature setting buttons and change the setting to  
the desired temperature.  
NOTE  
Press the FLAP button and set the airflow  
direction as desired.  
(Refer to “ADJUSTING THE AIRFLOW  
DIRECTION” on page 15.)  
To stop the air conditioner, press the ON/OFF  
operation button again.  
• Choose the best position in the room for the remote  
controller, which also acts as the sensor for room  
comfort and transmits the operating instructions.  
Once you’ve found this best position, always keep the  
remote controller there.  
NOTE  
• This appliance has a built-in 5-minute time delay  
circuit to ensure reliable operation. When the  
operation button is pressed, the compressor will start  
running within three minutes. In the event of power  
failure, the unit will stop.  
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A. In Cooling and DRY Mode: ( and  
)
3. Adjusting the Fan Speed  
A. Automatic fan speed  
Simply set the FAN SPEED selector button to the  
position.  
This automatically sets the best fan speed for the room  
temperature.  
B. Manual fan speed  
When the night setback mode is selected, the air conditioner  
automatically raises the temperature setting 2 °F when 30 minutes  
have passed after the selection was made, and then another 2 °F  
after another 30 minutes have passed, regardless of the indoor  
temperature when night setback was selected. This enables you  
to save energy without sacrificing comfort. This function is  
convenient when gentle cooling is needed.  
If you want to adjust fan speed manually during operation,  
just set the FAN SPEED selector button as desired. [  
, or  
,
]
2 °F  
4. Fan Only  
Setting  
temperature  
2 °F  
30 min.  
30 min.  
STEP 2  
STEP 1  
Press the NIGHT  
SETBACK button  
Time  
B. In Heating Mode: (  
)
When the night setback mode is selected, the air conditioner  
automatically lowers the temperature setting 4 °F when 30  
minutes have passed after the selection was made, and then  
another 4 °F after another 30 minutes have passed, regardless of  
the indoor temperature when night setback was selected. This  
enables you to save energy without sacrificing comfort. This  
function is convenient when gentle heating is needed.  
STEP 3  
If you want to circulate air without any temperature  
control, follow these steps:  
STEP 1  
Press the MODE selector button to switch to  
the fan mode  
Setting  
temperature  
4 °F  
.
4 °F  
STEP 2  
STEP 3  
Press the ON/OFF operation button.  
Press the FAN SPEED selector button to  
select the fan speed of your choice (  
or ).  
,
30 min.  
30 min.  
Time  
Press the NIGHT  
SETBACK button  
5. Night Setback Mode  
6. QUIET Mode  
Night Setback Mode is used for saving energy.  
QUIET Mode is used to reduce the fan sound of the indoor unit.  
Press the QUIET button.  
Press the NIGHT SETBACK button while unit is operating. (except  
AUTO and FAN mode)  
The  
mark appears in the display.  
The  
mark appears in the display.  
To cancel, press QUIET button again.  
To release the night setback function, press the NIGHT SETBACK  
button again.  
• In QUIET Mode, the fan rotates at a slower speed than the fan  
speed setting.  
• If the unit is already operating with a very low airflow, the fan sound  
may not change even if the QUIET button is pressed.  
NOTE  
Pressing the MODE selector button cancels Night Setback mode.  
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7. HIGH POWER Mode  
8. UNOCCUPIED Mode  
Unoccupied mode is used to prevent the room temperature from  
decreasing too much (or increasing too much) when no one is in the  
room, and operates automatically to save energy.  
Press the UNOCCUPIED button.  
The  
mark appears in the display.  
HIGH POWER mode can be used to increase the output of the  
indoor unit for all operation modes except automatic operation.  
To release the unoccupied function, press the UNOCCUPIED button  
again.  
Press the HIGH POWER button while unit is operating.  
The  
mark appears in the display.  
Unoccupied Indication  
To cancel, press HIGH POWER button again.  
Unoccupied Unoccupied  
Status  
• When the HIGH POWER button is pressed, the unit operates at  
maximum output for 30 minutes, regardless of the desired  
temperature. The fan speed is 1 step above “High”.  
• HIGH POWER Mode cannot be used when the operation mode is  
in Automatic Operation.  
• QUIET Mode and HIGH POWER Mode cannot be used at the  
same time.  
Function  
Indication  
OFF  
no display The unoccupied function is not set.  
The unoccupied function is now  
being set, and under Heating (or  
Cooling) operation.  
flashing  
ON  
Although the unoccupied function is  
set, not under Heating (or Cooling)  
NOTE  
operation.  
• Pressing the MODE selector button cancels HIGH POWER mode.  
• When set to High fan speed during heating operation, the fan runs  
lighting  
at High fan speed even though the  
• Depending on the operating conditions, the fan speed may be  
increased by a small amount only.  
mark is displayed.  
NOTE  
Even if Unoccupied Mode is ON, it will be disabled if the air  
conditioner is in operation.  
• Unoccupied Function can be set and released through all  
operational modes, regardless of whether the air conditioner is  
operating or not.  
• If the Unoccupied Function is ON and the remote controller is used  
to turn the air conditioner OFF (including OFF TIMER), the air  
conditioner will turn off, but depending on the room temperature,  
Heating or Cooling Operation will automatically begin.  
• When the Unoccupied Function is in operation and the ON/OFF  
operation button is pressed, operation will restart based on the  
settings input before the air conditioner was turned off.  
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A. In Heating Mode: (  
(1) When the room temperature drops below 46°F, Heating  
Operation will begin.  
(2) When the room temperature rises to above 53°F, Heating  
Operation will stop.  
)
SPECIAL REMARKS  
‘‘DRY’’ ( ) Operation  
How it works?  
• Once the room temperature reaches the level that was set, the  
unit’s operation frequency is changed automatically.  
• During DRY operation, the fan speed automatically runs at lower  
speed for providing a comfortable breeze.  
• ‘‘DRY’’ operation is not possible if the indoor temperature is 59 °F  
or less.  
The above actions will repeat so that the room temperature is  
maintained at about 50°F.  
Room  
Temperature (°F)  
53  
(2)  
50  
Heating ( ) Operation  
Heating performance  
46  
(1)  
• When High power operation  
, HIGH or MEDIUM  
LOW , Quiet operation  
speed may not be reduced to the desired setting immediately but  
rather it may be reduced slowly in steps due to the operating status  
of the air conditioner. (A maximum of 5 minutes are required for the  
change to be completed.)  
• Because this air conditioner heats a room by drawing in the heat of  
the outside air (heat pump system), the heating efficiency will fall  
off when the outdoor temperature is very low. If sufficient heat  
cannot be obtained with this air conditioner, use another heating  
appliance together with it.  
, Fan speed Automatic operation  
has been changed to Fan speed  
or Night Setback , the fan  
Time  
Heating  
starts  
Heating  
stops  
B. In Cooling Mode: (  
)
(1) When the room temperature rises above 89°F, Cooling  
Operation will begin.  
(2) When the room temperature drops below 82°F, Cooling  
Operation will stop.  
The above actions will repeat so that the room temperature is  
maintained at about 86°F.  
Defrosting  
• When the outdoor temperature is low, frost or ice may form on the  
heat exchanger coil, reducing heating performance. When this  
happens, a microcomputer defrosting system operates. At the  
same time, the fan on the indoor unit stops and the OPERATION  
lamp lights red and orange alternately until defrosting is completed.  
Heating operation restarts after several minutes. (This interval will  
vary slightly depending upon the outdoor temperature and the way  
in which frost forms.)  
Room  
Temperature (°F)  
(1)  
89  
86  
82  
(2)  
Cold draft prevention  
Time  
• For several minutes after the start of heating operation, the indoor  
fan runs at a lower speed until the indoor heat exchanger coil has  
warmed up sufficiently. However, the fan may remain stopped when  
the room temperature is low. This is because the COLD DRAFT  
PREVENTION SYSTEM is in operation.  
Cooling  
starts  
Cooling  
stops  
• Unoccupied Mode triggers Heating or Cooling Operation in  
response to the room temperature, but when this happens, the  
remote controller will continue to display the Operation mode set by  
the user.  
• If the room temperature rapidly changes, the room temperature  
may get over the upper or lower limit when the unoccupied function  
is activated.  
Cooling ( ) operation  
• Sometimes the indoor unit may not get to the set fan speed such as  
LOW under cool operation at very low outdoor temperatures due to  
the indoor unit being protected from ice or frost.  
NOTE  
Power failure during operation  
• The remote controller should be used in the location specified in  
“REMOTE CONTROLLER INSTALLATION POSITION” on page 8.  
• The air conditioner’s stop order (stated in (2) / above) is valid only  
when the unoccupied function is operated.  
• In the event of power failure, the unit will stop. When the power is  
resumed, the unit will restart automatically in approximately  
5 minutes by the remote controller.  
If the remote controller is on and left in a location where the unit  
can receive a signal, then the unit will automatically restart in  
approximately 5 minutes of power being restored.  
Clicking Sound  
Clicking sound is heard from the air conditioner  
• In heating or cooling operation, any plastic parts may expand or  
shrink due to a sudden temperature change. In this event, a  
clicking sound may occur. This is normal, and the sound will soon  
disappear.  
Remote Controller  
• The remote controller sends the setting condition to the air  
conditioner regularly at five minute intervals.  
12  
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2. How to set the OFF time  
(Example) To stop the air conditioner at 11:00 am.  
SETTING THE TIMER  
Operation  
Indication  
indication is  
displayed, and the present OFF  
time is shown.  
1. Press the OFF TIME setting The timer  
button once.  
2. Press the Advance, Return  
The timer  
) button until AM 11:00 blinks.  
indication  
(
,
is displayed.  
The time can be set in 10-minute  
increments. Holding down the  
button advances the time rapidly  
in 10-minute increments.  
NOTE  
In the descriptions below, the following settings are used for the  
temperature and time indicator selector button on the bottom front  
section of the remote controller.  
Temperature: °F  
• Time: AM, PM  
3. Wait a few seconds, and then The timer  
indication  
stops blinking and the present  
time is displayed.  
the setting is complete.  
1. How to set the present time  
(Example) To set to 10:30 pm.  
3. How to set the ON time  
(Example) To start operation at 7:10 am.  
Operation  
Indication  
1. Press the CLOCK button  
once if the time indicator is  
not flashing.  
The time indication alone  
flashes.  
Operation  
Indication  
The timer indication is  
displayed, and the present ON  
time is shown.  
1. Press the ON TIME setting  
2. Press the Advance, Return  
The time can be set in 1-minute  
button once.  
(
,
) button until PM 10:30 increments. Holding down the  
is displayed.  
button advances the time rapidly  
in 10-minute increments.  
2. Press the Advance, Return  
The timer  
indication  
(
,
) button until AM 7:10 blinks.  
3. Press the CLOCK button  
This completes the setting of the  
current time.  
is displayed.  
The time can be set in 10-minute  
increments. Holding down the  
button advances the time rapidly  
in 10-minute increments.  
again.  
3. Wait a few seconds, and then The timer  
indication  
stops blinking and the present  
time is displayed.  
the setting is complete.  
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4. How to set daily ON/OFF repeat timer  
(Example) To start operation at 7:10 am. and stop the air conditioner  
at 11:00 am.  
USING THE 1-HOUR OFF  
TIMER  
1. 1-Hour OFF Timer  
10:30 pm.  
Present time  
7:10 am.  
ON  
11:00am.  
OFF  
Operation  
Indication  
This function causes the unit to operate for one hour and then  
stop, regardless of whether the unit is on or off when this  
button is pressed.  
1. Set the timer ON/OFF times The present time 10:30 pm. and  
as shown in 2-1, 2, 3 and 3-1,  
2, 3.  
are displayed.  
The  
indicator in the display indicates that this function is  
operating.  
NOTE  
Setting procedure:  
Regardless of whether the unit is operating or stopped, press the 1  
HR. TIMER button.  
• The ON/OFF combination timer uses the current time as the  
reference, and it is activated starting from whichever set time  
comes first.  
• With the ON/OFF combination timer, the settings are repeated  
every day.  
You can check the timer ON/OFF times after you have set them by  
pressing the ON TIME and OFF TIME setting buttons.  
appears in the display.  
Cancellation procedure:  
Press the ON/OFF operation button to turn the unit off, wait for the  
unit to stop operating, and then press the ON/OFF operation button  
again.  
The 1-Hour Timer function is now cancelled and the unit operates  
normally.  
To cancel a timer program  
• Press the CANCEL button.  
• When either an ON or OFF timer is to be canceled, press the  
button corresponding to the timer whose program is to be  
canceled, and then press the CANCEL button.  
NOTE  
• If, while the 1-Hour Timer function is operating, the 1HR. TIMER  
button is pressed once to cancel the function and then again, the  
unit continues to operate for one hour from that point in time and  
then stops.  
• It is not possible to use the OFF Timer and 1-Hour OFF Timer  
together. Whichever function is set last takes precedence. If the 1  
HR. TIMER button is pressed while the TIMER OFF function  
operates, the OFF Timer is cancelled and the unit will stop  
operating one hour later.  
NOTE  
• The airflow direction, fan speed and temperature setting can be  
changed after a timer program has been set even when the unit is  
stopped. Even when operation is stopped during an ON timer  
program, the unit will start operating when the set time is reached  
provided that the program is not canceled.  
• When the ON timer and OFF timer are set to the same time, the  
timer operates as if it is turned off.  
2. Operation together with the daily ON/OFF  
repeat timer  
The 1-Hour OFF Timer setting is given priority over the DAILY ON/  
OFF REPEAT setting.  
TIPS FOR ENERGY SAVING  
Avoid  
• Do not block neither the air intake nor the air outlet. It may  
cause less performance, and may leads to malfunctions.  
• Do not let direct sunlight into the room. Use sunshades, blinds or  
curtains. If the walls and ceiling of the room are warmed by the  
sun, it will take longer to cool the room.  
Do  
• Always try to keep the air filter clean. (Refer to “CARE AND  
CLEANING”.) A clogged filter will impair the performance of the  
unit.  
To prevent conditioned air from escaping, keep windows, doors and  
any other openings closed.  
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ADJUSTING THE AIRFLOW  
DIRECTION  
CAUTION  
• Use the FLAP button on the remote controller to adjust the  
position of the flap. If you move the flap by hand, the flap  
position according to the remote controller and the actual  
flap position may no longer match. If this should happen,  
shut off the unit, wait for the flap to close, and then turn on  
the unit again; the flap position will now be normal again.  
• Do not have the flap pointed down during cooling operation.  
Condensation may begin to form around the air vent and drip  
down.  
1. Horizontal  
The horizontal airflow can be adjusted by moving the vertical vanes  
with your hands to the left or right.  
OPERATION WITHOUT THE  
REMOTE CONTROLLER  
INDOOR UNIT  
CAUTION  
When the humidity is high, the vertical vanes should be in the  
front position during the cooling or dehumidifying operation. If  
the vertical vanes are positioned all of the way to the right or  
left, condensation may begin to form around the air vent and  
drip down.  
OPERATION lamp  
2. Vertical  
The vertical airflow can be adjusted by moving the flap with the  
remote controller. Do not move the flap with your hands. Confirm that  
the remote controller has been turned on. Use the FLAP button to  
set either the sweep function or one of the six airflow direction  
settings.  
OPERATION button (ON/OFF)  
If you have lost the remote controller or it has trouble, follow the  
steps below.  
When the air conditioner is not running  
Each time the OPERATION button is pressed, the type of operation  
conducted is indicated by the changing color of the OPERATION  
lamp. Press the button and select the lamp color that suits your  
preference for operation.  
A. Sweep function  
The flap starts moving  
up and down to deliver  
air over the sweep  
range.  
Cooling operation  
(green)  
Heating  
operation (red)  
Stop  
(lamp off)  
NOTE  
SWEEP  
B. Setting the airflow manually  
Referring to the above  
illustration, use the  
FLAP button to set the  
airflow direction within  
the range used during  
the heating, cooling, or  
dehumidifying  
The temperature is set to the room temperature minus 4°F during  
the cooling operation and to the room temperature plus 4°F during  
the heating operation, and the fan speed and flap are set to Auto.  
COOL  
DRY  
FAN  
SWEEP  
HEAT  
operation.  
C. Auto flap function  
The flap is set  
to the  
recommended  
position.  
NOTE  
• The flap automatically closes when the unit is off.  
• During the heating operation, the fan speed will be very low and the  
flap will be in the horizontal position (position ) until the air being  
blown out of the unit begins to warm. Once the air warms up, the  
flap position and fan speed change to the settings specified with  
the remote controller.  
15  
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How to replace the filter  
CARE AND CLEANING  
1. Insert the top of the filter, and then secure the bottom of the filter  
with the protrusions on the unit.  
1. For safety, be sure to turn the air  
2. Close the front panel by pushing the center of the front panel and  
then pressing both edges until the panel clicks into place.  
conditioner off and also to  
disconnect the power before  
cleaning.  
2. Do not pour water on the indoor unit  
to clean it. This will damage the  
internal components and cause an  
electric shock hazard.  
2
1
2
Casing and Grille (Indoor Unit)  
Clean the casing and grille of the indoor unit with a vacuum cleaner  
brush, or wipe them with a clean, soft cloth.  
If these parts are stained, use a clean cloth moistened with a mild  
liquid detergent. When cleaning the grille, be careful not to force the  
vanes out of place.  
Cleaning the main unit and Remote Controller  
• Wipe clean using a soft, dry cloth.  
To remove stubborn dirt, moisten a cloth in warm water no hotter  
than 104 °F, wring thoroughly, and then wipe.  
• The front panel can be removed in order to wash it with water.  
1. Never use solvents, or harsh  
CAUTION  
chemicals when cleaning the indoor  
unit. Do not wipe the plastic casing  
using very hot water.  
Removing and remounting the front panel  
2. Some metal edges and the fins are  
sharp and may cause injury if  
handled improperly; be especially  
careful when you clean these parts.  
3. The internal coil and other  
Removing  
Open the front panel until it is nearly horizontal, grasp the sections  
near the front panel arms on both sides, and then remove the panel  
by pushing the arms towards the outside while pulling the panel  
towards you.  
If the front panel is difficult to remove, grasp both ends of it and lift it  
up slightly.  
components of the outdoor unit  
must be cleaned every year. Consult  
your dealer or service center.  
Move it to the left and disengage the left arm, then move it to the  
right and disengage the right arm.  
Filter  
The filter behind the front panel should be checked and cleaned at  
least once every two weeks.  
Front panel  
Arm  
How to remove the filter  
1. Grasp both ends of the front panel and pull forward and up to  
open the front panel.  
Front panel  
Remounting  
Grasp the sections near the front panel arms on both sides, and  
hold the front panel so that it is nearly horizontal. Push the arm  
shafts towards the outside so that they come into contact with the  
top of the indentations on the right and left sides of the air  
conditioner. Then push firmly until the arm shafts click into place.  
After closing the front panel, press firmly on the parts indicated by  
the arrows to securely fasten the panel in place.  
Also refer to the figure that shows “How to replace the filter”.  
filter  
Protrusions  
When using a footstool or the like, be  
CAUTION  
careful not to let it tip over.  
2. Lift the filter up slightly to disengage it from the protrusions on the  
unit.  
Washing the front panel with water  
• Clean the front panel gently using a soft sponge, or the like. Then  
wipe away any remaining moisture.  
• Neutral detergent may be used to remove stubborn dirt. Then rinse  
thoroughly with water and wipe away any remaining moisture.  
3. Pull downward to remove the filter from the unit.  
Cleaning  
Use a vacuum cleaner to remove light dust. If there is sticky dust on  
the filter, wash the filter in lukewarm, soapy water, rinse it in clean  
water, and dry it.  
16  
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TROUBLESHOOTING  
(BEFORE CALLING FOR SERVICE)  
If your air conditioner does not work properly, first check the following  
points before requesting service. If it still does not work properly,  
contact your dealer or service center.  
OPERATING RANGE  
The air conditioner is operable within the temperature ranges as  
listed below:  
Temperature  
Indoor air  
temperature  
Outdoor air  
temperature  
COOLING  
HEATING  
Max.  
95 °F DB /  
71 °F WB  
115 °F DB  
Trouble  
Possible Cause  
Remedy  
Air conditioner does  
not run at all.  
1. Power failure.  
1. Restore power.  
Min.  
67 °F DB /  
57 °F WB  
0 °F DB  
2. Leakage circuit  
breaker tripped.  
2. Contact service  
center.  
Max.  
80 °F DB /  
67 °F WB  
75 °F DB /  
65 °F WB  
3. Line voltage is too 3. Consult your  
Min.  
– DB / – WB  
– DB / 0 °F WB  
low.  
electrician or  
dealer.  
4. Batteries in remote 4. Replace batteries.  
controller have run  
down.  
WIRED REMOTE CONTROLLER  
A separately sold wired remote controller (CZ-RD515U)  
used with this air conditioner is also available. If you wish  
to use the wired remote control function, you will need to  
purchase both the optional wired remote controller and its  
connection kit (CZ-RC515UA).  
OPERATION lamp  
blinks and air  
conditioner does not  
operate.  
Trouble in system.  
Contact service  
center.  
Compressor runs but Obstruction in front of Remove obstruction.  
soon stops.  
condenser coil.  
(Outdoor Unit)  
Poor cooling (or  
heating)  
1. Dirty or clogged air 1. Clean air filter to  
filter.  
improve airflow.  
performance.  
2. Heat source or  
many people in  
room.  
2. Eliminate heat  
source if possible.  
3. Doors and/or  
windows are open.  
3. Shut them to keep  
the heat (or cold)  
out.  
4. Obstacle near air  
intake or air  
discharge port.  
4. Remove it to  
ensure good  
airflow.  
5. Thermostat is set  
too high for cooling  
(or too low for  
5. Set the  
temperature lower  
(or higher).  
heating).  
6. (Outdoor  
temperature is too  
low for heating.)  
6. (Consult your  
dealer or try to use  
another heat  
appliance.)  
Clicking sound is  
heard from the air  
conditioner.  
In heating or cooling This is normal, and  
operation, any plastic the sound will soon  
parts may expand or disappear.  
shrink due to a  
sudden temperature  
change. In this event,  
a clicking sound may  
occur.  
OPERATION lamp  
lights but outdoor unit phones near the air  
will not run.  
The use of cellular  
1. Turn off the power  
then restart the air  
conditioner after a  
while.  
conditioner may  
cause disturbance to  
its normal operation.  
2. Consult your  
dealer.  
17  
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SPECIFICATIONS  
Outdoor Unit  
CU-KE30NKU  
Indoor Unit  
CS-KE30NKU  
Model No.  
Power Source  
Single-phase, 208-230 V, 60 Hz  
9.00 [ 3.20 ~ 9.00 ]  
30,600 [ 10,900 ~ 30,600 ]  
9.70 [ 4.109.70 ]  
kW  
BTU/h  
kW  
Cooling Capacity  
Heating Capacity  
33,000 [ 14,00033,000 ]  
BTU/h  
Cooling  
Operation  
Outdoor (Hi)  
Indoor(H/M/L)  
Outdoor (Hi)  
Indoor(H/M/L)  
55  
-
55  
-
-
dB(A)  
Operation  
Sound  
49/44/39  
-
49/44/39  
Heating  
Operation  
dB(A)  
Unit Dimensions (H×W×D)  
(Indoor unit : Include panel)  
35-13/16×37-1/32×13-3/8  
(910×940×340)  
11-13/16×41-15/16×9-1/16  
(300×1065×230)  
inch(mm)  
lbs.(kg)  
Net Weight  
185.2(84.0)  
32.0(14.5)  
Outdoor Unit  
CU-KE36NKU  
Indoor Unit  
CS-KE36NKU  
Model No.  
Power Source  
Single-phase, 208-230 V, 60 Hz  
10.00 [ 3.20 ~ 10.00 ]  
34,000 [ 10,900 ~ 34,000 ]  
10.50 [ 4.1010.50 ]  
kW  
BTU/h  
kW  
Cooling Capacity  
Heating Capacity  
36,000 [ 14,00036,000 ]  
BTU/h  
Cooling  
Operation  
Outdoor (Hi)  
Indoor(H/M/L)  
Outdoor (Hi)  
Indoor(H/M/L)  
55  
-
55  
-
dB(A)  
Operation  
Sound  
49/44/39  
-
Heating  
Operation  
dB(A)  
-
49/44/39  
Unit Dimensions (H×W×D)  
(Indoor unit : Include panel)  
35-13/16×37-1/32×13-3/8  
(910×940×340)  
11-13/16×41-15/16×9-1/16  
(300×1065×230)  
inch(mm)  
lbs.(kg)  
185.2(84.0)  
32.0(14.5)  
Net Weight  
18  
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APPENDIX B INSTALLATION INSTRUCTIONS  
CS-KE30NKU + CU-KE30NKU  
CS-KE36NKU + CU-KE36NKU  
(852-6-4190-587-00-0)  
A-2  
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INSTALLATION INSTRUCTIONS  
Split System Air Conditioner  
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Contents  
NOTE  
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Page  
IMPORTANT!  
Please Read Before Starting .................................. 2  
Model Combinations  
1. GENERAL .......................................................... 4  
1-1. Tools Required for Installation (not supplied)  
1-2. Accessories Supplied with Unit  
Combine indoor and outdoor units only as listed  
below.  
1-3. Optional Copper Tubing Kit  
1-4. Type of Copper Tube and Insulation Material  
1-5. Additional Materials Required for Installation  
Model No.  
Indoor Unit  
Outdoor Unit  
CU-KE30NKU  
CU-KE36NKU  
2. INSTALLATION SITE SELECTION ................... 5  
2-1. Indoor Unit  
CS-KE30NKU  
CS-KE36NKU  
2-2. Outdoor Unit  
3. HOW TO INSTALL THE INDOOR UNIT ........... 13  
3-1. Remove the Rear Panel from the Unit  
3-2. Make a Hole  
Power Source:  
60 Hz, single-phase, 230/208 V  
3-3. Install the Rear Panel on the Wall  
3-4. Removing and Installing the Grille  
3-5. Shape the Indoor Side Tubing  
3-6. Wiring Instructions  
3-7. Wire Size and Length  
3-8. Wiring Instructions for Inter-unit Connections  
3-9. Mounting  
3-10. Frame Fastening Method  
3-11. Drain Hose  
4. HOW TO INSTALL THE OUTDOOR UNIT ....... 23  
4-1. Wiring Instructions for the Outdoor Unit  
4-2. Routing the Tubing and Wiring  
5. REFRIGERANT TUBING.................................. 24  
5-1. Use of the Flaring Method  
5-2. Flaring Procedure with a Flare Tool  
5-3. Caution before Connecting Tubes Tightly  
5-4. Connecting Tubing between Indoor and  
Outdoor Units  
5-5. Insulation of Refrigerant Tubing  
5-6. Taping the Tubes  
5-7. Finishing the Installation  
6. AIR PURGING................................................... 26  
Air Purging with a Vacuum Pump (for Test Run)  
Basic Functions of the Service Valves  
Pump Down  
Service Valve Connections  
7. REMOTE CONTROLLER INSTALLATION  
POSITION ......................................................... 30  
7-1. Mounting on a Wall  
8. ADDRESS SWITCH.......................................... 31  
8-1. Address Setting of the Remote Controller  
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When Transporting  
IMPORTANT!  
Please Read Before Starting  
Be careful when picking up and moving the indoor and out-  
door units. Get a partner to help, and bend your knees when  
lifting to reduce strain on your back. Sharp edges or thin alu-  
minum fins on the air conditioner can cut your fingers.  
This air conditioning system meets strict safety and operating  
standards. As the installer or service person, it is an important  
part of your job to install or service the system so it operates  
safely and efficiently.  
When Installing…  
Select an installation location which is rigid and strong  
enough to support or hold the unit, and select a location for  
easy maintenance.  
For safe installation and trouble-free operation, you  
must:  
Carefully read this instruction booklet before beginning.  
…In a Ceiling or Wall  
Follow each installation or repair step exactly as shown.  
Make sure the ceiling/wall is strong enough to hold the  
unit’s weight. It may be necessary to construct a strong  
wood or metal frame to provide added support.  
Observe all local, state, and national electrical codes.  
Pay close attention to all warning and caution notices  
given in this manual.  
This symbol refers to a hazard  
or unsafe practice which can  
result in severe personal injury  
or death.  
…In a Room  
Properly insulate any tubing run inside a room to prevent  
“sweating” that can cause dripping and water damage to  
walls and floors.  
WARNING  
This symbol refers to a hazard  
or unsafe practice which can  
result in personal injury or prod-  
uct or property damage.  
Keep the fire alarm and the air  
outlet at least 1.5 m away from  
the unit.  
CAUTION  
CAUTION  
If Necessary, Get Help  
…In Moist or Uneven Locations  
These instructions are all you need for most installation  
sites and maintenance conditions. If you require help for a  
special problem, contact our sales/service outlet or your  
certified dealer for additional instructions.  
Use a raised concrete pad or concrete blocks to provide a  
solid, level foundation for the outdoor unit. This prevents  
water damage and abnormal vibration.  
…In an Area with High Winds  
In Case of Improper Installation  
Securely anchor the outdoor unit down with bolts and a  
metal frame. Provide a suitable air baffle.  
The manufacturer shall in no way be responsible for improp-  
er installation or maintenance service, including failure to  
follow the instructions in this document.  
…In a Snowy Area (for Heat Pump-type Systems)  
Install the outdoor unit on a raised platform that is higher  
than drifting snow. Provide snow vents.  
SPECIAL PRECAUTIONS  
When Connecting Refrigerant Tubing  
WARNING  
When Wiring  
 :KHQꢑSHUIRUPLQJꢑpiping work  
do not mix air except for speci-  
fied refrigerant (R410A) in  
refrigeration cycle. It causes  
capacity down, and risk of  
explosion and injury due to  
high tension inside the refrige-  
ELECTRICAL SHOCK CAN CAUSE SEVERE  
PERSONAL INJURY OR DEATH. ONLY A  
QUALIFIED, EXPERIENCED ELECTRICIAN  
SHOULD ATTEMPT TO WIRE THIS SYSTEM.  
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are completed or reconnected and checked.  
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system. Carefully refer to the wiring diagram and these  
instructions when wiring. Improper connections and  
inadequate grounding can cause accidental injury or  
death.  
rant cycle.  
WARNING  
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cause fire.  
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other than specified type.  
It may cause product damage,  
burst and injury etc.  
‡ *URXQGꢀWKHꢀXQLW following local electrical codes.  
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heating at connection points and a possible fire hazard.  
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the unit must be grounded.  
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gas leaks during the installation. Be careful not to allow  
contact of the refrigerant gas with a flame as this will  
cause the generation of poisonous gas.  
2
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Others  
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the flare and union tubes before connecting them,  
then tighten the nut with a torque wrench for a leak-  
free connection.  
CAUTION  
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the refrigeration system. Escaped refrigerant gas, on  
contact with fire or heat, can produce dangerously  
toxic gas.  
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or re-installation, and while repairing refrigeration parts.  
Handle liquid refrigerant carefully as it may cause frost-  
bite.  
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gas is leaking. If escaped gas comes in contact with a  
stove, gas water heater, electric room heater or other heat  
source, it can produce dangerously toxic gas.  
When Servicing  
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before opening the unit to check or repair electrical  
parts and wiring.  
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fins of the outdoor unit. You may get injured.  
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accidentally.  
parts.  
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that no metal scraps or bits of wiring have been left inside  
the unit being serviced.  
You may be injured and the unit may be damaged.  
NOTE  
The illustrations are based on the typical appearance of  
a standard model. Consequently, the shape may differ  
from that of the air conditioner that you are installing.  
3
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1. General  
6. Sabre saw or key hole saw  
7. Hacksaw  
8. Core bits  
9. Hammer  
10. Drill  
This booklet briefly outlines where and how to install the  
air conditioning system. Please read over the entire set  
of instructions for the indoor and outdoor units and make  
sure all accessory parts listed are with the system before  
beginning.  
11. Tube cutter  
1-1. Tools Required for Installation (not supplied)  
1. Standard screwdriver  
12. Tube flaring tool  
13. Torque wrench  
14. Adjustable wrench  
15. Reamer (for deburring)  
2. Phillips head screwdriver  
3. Knife or wire stripper  
4. Tape measure  
5. Carpenter’s level  
1-2. Accessories Supplied with Unit  
Table 1  
Parts  
Figure  
Q’ty  
Parts  
Figure  
Q’ty  
Parts  
Figure  
Q’ty  
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1-3. Optional Copper Tubing Kit  
Copper tubing for connecting the outdoor unit to the  
indoor unit is available in kits which contain the narrow  
and wide tubing, fittings and insulation. Consult your  
nearest sales outlet or air conditioning workshop.  
2. Foamed polyethylene insulation for the specified  
copper tubes as required to precise length of tubing.  
Wall thickness of the insulation should be not less  
than 5/16" (8 mm).  
3. Use insulated copper wire for field wiring. Wire size  
varies with the total length of wiring. Refer to 3-6.  
Wiring Instructions for details.  
1-4. Type of Copper Tube and Insulation Material  
If you wish to purchase these materials separately from  
a local source, you will need:  
Check local electrical codes  
and regulations before  
obtaining wire. Also, check  
any specified instructions or  
limitations.  
CAUTION  
1. Deoxidized annealed copper tube for refrigerant tub-  
ing as detailed in Table 2.  
Cut each tube to the appropriate lengths 1' to 1'4"  
(30 cm to 40 cm) to dampen vibration between units.  
Table 2  
Narrow Tube  
Model  
Wide Tube  
Outer Dia. Thickness  
Outer Dia.  
Thickness  
CS-KE30NKU  
CS-KE36NKU  
3/8" (9.52 mm)  
3/8" (9.52 mm)  
0.0314" (0.8 mm) 5/8" (15.88 mm) 0.0393" (1.0 mm)  
0.0314" (0.8 mm) 5/8" (15.88 mm) 0.0393" (1.0 mm)  
4
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1-5. Additional Materials Required for Installation  
Indoor unit  
1. Refrigeration (armored) tape  
2. Insulated staples or clamps for connecting wire  
(See local codes.)  
3. Putty  
4. Refrigeration lubricant  
5. Clamps or saddles to secure refrigerant tubing  
Drain hose  
2. Installation Site Selection  
Outside drainage  
2-1. Indoor Unit  
Fig. 1  
To prevent abnormal heat genera-  
tion and the possibility of fire, do  
not place obstacles, enclosures  
and grilles in front of or surround-  
ing the air conditioner in a way  
that may block air flow.  
WARNING  
ꢐꢊꢀꢓꢎꢅꢈꢀ*3ꢔ  
ꢌꢊꢀꢓꢈꢀ*3ꢔ  
304ꢅ  
304ꢅ  
ꢌꢊꢀꢓꢈꢀ*3ꢔ  
304ꢅ  
AVOID:  
direct sunlight.  
Front View  
nearby heat sources that may affect performance of the unit.  
areas where leakage of flammable gas may be expected.  
places where large amounts of oil mist exist.  
Fig. 2  
Tubing length (L)  
INDOOR  
UNIT  
DO:  
select an appropriate position from which every corner of  
Elevation  
difference (H)  
OUTDOOR  
UNIT  
the room can be uniformly cooled. (High on a wall is best.)  
select a location that will hold the weight of the unit.  
select a location where tubing and drain hose have the  
Fig. 3a  
shortest run to the outside. (Fig. 1)  
allow room for operation and maintenance as well as unre-  
CAUTION  
stricted air flow around the unit. (Fig. 2)  
Indoor unit  
Wall  
install the unit within the maximum elevation difference (H)  
above or below the outdoor unit and within the maximum tub-  
ing length (L) from the outdoor unit as detailed in Table 3 and  
Fig. 3a.  
For stable operation of the  
air conditioner, do not  
install wall-mounted type  
indoor units less than 5'  
(1.5 m) from floor level.  
Minimum height  
from floor level  
5' (1.5 m)  
install the indoor unit more than 3.3' (1 m) away from any  
antenna or power lines or connecting wires used for television,  
radio, telephone, security system, or intercom. Electrical noise  
from any of these sources may affect operation.  
Floor level  
Fig. 3b  
Table 3  
Charge-less Tubing  
Length (Actual Length)  
(ft.)  
Maximum Tubing  
Length (L)  
(ft.)  
Required Amount  
of Additional Refrigerant  
(oz./ft.)*  
Maximum Elevation Difference (H)  
(ft.)  
Model  
If the outdoor unit is higher  
If the outdoor unit is lower  
100  
50  
CS-KE30NKU  
CS-KE36NKU  
10 to 100  
164  
0.43  
* If total tubing length becomes 100 to 164 ft. (Max.), charge additional refrigerant (R410A) by 0.43 oz./ft.  
No additional charge of compressor oil is necessary. For more detailed charging information, refer to the Technical & Service Manual.  
5
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2-2. Outdoor Unit  
AVOID:  
Exhaust fan  
NO  
Hot air  
heat sources, exhaust fans, etc. (Fig. 4)  
Heat source  
damp, humid or uneven locations.  
DO:  
Outdoor unit  
choose a place as cool as possible.  
choose a place that is well ventilated.  
install in a location where at least two sides are unob-  
structed, so that the flow of air at the intake port or  
exhaust port is not blocked, and so that sufficient  
space is ensured for maintenance to be carried out  
without trouble. In general the top also must be unob-  
structed. (Fig. 5a)  
provide a solid base (level concrete pad, concrete block,  
6" x 1'4" (15 x 40 cm) beams or equal), a minimum of 6"  
(15 cm) above ground level to reduce humidity and pro-  
tect the unit against possible water damage and  
decreased service life. (Figs. 5b and 5c)  
Fig. 4  
)9:(*2,ꢀ()5<,  
*3  
C
A
B
ꢄ08ꢀ04:(1,  
ꢗ04ꢅꢀꢂꢃꢊ  
ꢓꢌꢈꢀ*3ꢔ  
*2  
*4  
ꢗ04ꢅ  
ꢗ04ꢅ  
ꢄ08ꢀ+09*/(8.,  
ꢉꢊꢀꢓꢂꢈꢀ*3ꢔ  
ꢐꢊꢀꢓꢂꢃꢃꢀ*3ꢔ  
A solid base must not cover  
CAUTION  
the hole of the bottom plate.  
*1  
B85;4+  
ꢗ04ꢅꢀꢋꢊꢀꢓꢌꢃꢀ*3ꢔ  
install cushion rubber under unit’s feet to reduce  
vibration and noise. (Fig. 5d)  
ꢄ08ꢀ04:(1,  
Fig. 5a  
use lug bolts or equal to bolt down unit, reducing  
vibration and noise.  
CAUTION  
install in a location where no antenna of a television  
or radio exists within 10' (3 m).  
Concerning air-intake side distance “A” (Fig. 5a)  
The minimum for distance “A” is 6" if there are no  
obstructions on the air-discharge side (wall *1 side)  
and *2 or *4 is not present. In all other cases, the min-  
imum for distance “A” is 8".  
ꢖ8(04ꢀ/52,9  
If wall *1 is on the air-discharge side (Fig. 5a), or if  
obstructions are present on all 3 sides *2, *3, and *4  
(Fig. 5a), then the minimum distance for “B” and “C” is  
39-3/8". Even if there is no wall on the air-discharge  
side, a minimum of 39-3/8" is required.  
Fig. 5b  
ꢄ4*/58ꢀ)52:9  
ꢓꢁꢀ6*9ꢅꢔ  
ꢄ08ꢀ04:(1,  
ꢗ04ꢅꢀꢉꢊꢀꢓꢂꢈꢀ*3ꢔ  
ꢏ54*8,:,  
58ꢀ,7;(2  
ꢏ;9/054ꢀ8;)),8  
ꢓꢙ5*(22?ꢀ6;8*/(9,+ꢔ  
Fig. 5c  
Fig. 5d  
6
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2-2-1. Installing the Unit in an Area with High Winds  
and in a Snowy Area  
 ꢚ4ꢀ25*(:0549ꢀ=0:/ꢀ/0./ꢀ=04+9ꢛꢀ(ꢀ=04+ꢒ6855-ꢀ+;*:ꢀ  
9/5;2+ꢀ),ꢀ-0::,+ꢀ(4+ꢀ+08,*:ꢀ,>659;8,ꢀ:5ꢀ:/,ꢀ=04+ꢀ  
9/5;2+ꢀ),ꢀ(<50+,+ꢀ(9ꢀ3;*/ꢀ(9ꢀ65990)2,ꢅꢀꢓꢕ0.ꢅꢀꢈ,ꢔ  
 ꢚ4ꢀ8,.0549ꢀ=0:/ꢀ90.40-0*(4:ꢀ945=-(22ꢛꢀ:/,ꢀ5;:+558ꢀ;40:ꢀ  
9/5;2+ꢀ),ꢀ685<0+,+ꢀ=0:/ꢀ(ꢀ62(:-583ꢀ(4+ꢀ945=ꢒ6855-ꢀ  
+;*:ꢅꢀꢓꢕ0.ꢅꢀꢈ-ꢔ  
ꢄ08ꢀ+09*/(8.,  
ꢄ08  
+09*/(8.,  
ꢄ08ꢀ+09*/(8.,  
Countermeasures against snow and wind  
ꢚ4ꢀ8,.0549ꢀ=0:/ꢀ945=ꢀ(4+ꢀ9:854.ꢀ=04+ꢛꢀ:/,ꢀ-5225=04.ꢀ  
685)2,39ꢀ3(?ꢀ5**;8ꢀ=/,4ꢀ:/,ꢀ5;:+558ꢀ;40:ꢀ09ꢀ45:ꢀ  
685<0+,+ꢀ=0:/ꢀ(ꢀ62(:-583ꢀ(4+ꢀ+;*:04.ꢇ  
ꢄ08ꢀ+09*/(8.,  
Fig. 5e  
(ꢔ ꢀ$/,ꢀ5;:+558ꢀ-(4ꢀ3(?ꢀ45:ꢀ8;4ꢀ(4+ꢀ+(3(.,ꢀ:5ꢀ:/,ꢀ  
;40:ꢀ3(?ꢀ5**;8ꢅ  
) ꢀ$/,8,ꢀ3(?ꢀ),ꢀ45ꢀ(08ꢀ-25=ꢅ  
*ꢔ ꢀ$/,ꢀ:;)04.ꢀ3(?ꢀ-8,,D,ꢀ(4+ꢀ);89:ꢅ  
ꢘ;:+558ꢀ;40:  
ꢖ;*:  
+ꢔ ꢀ$/,ꢀ*54+,49,8ꢀ68,99;8,ꢀ3(?ꢀ+856ꢀ),*(;9,ꢀ5-ꢀ  
9:854.ꢀ=04+ꢛꢀ(4+ꢀ:/,ꢀ04+558ꢀ;40:ꢀ3(?ꢀ-8,,D,ꢅ  
2-2-2. Precautions for Installation in a Snowy Area  
ꢓꢂꢔ ꢀ$/,ꢀ62(:-583ꢀ9/5;2+ꢀ),ꢀ/0./,8ꢀ:/(4ꢀ:/,ꢀ3(>03;3ꢀ  
ꢄ08ꢀꢚ4:(1,  
945=ꢀ+,6:/ꢅꢀꢓꢕ0.ꢅꢀꢈ.ꢔ  
ꢓꢌꢔ ꢀ$/,ꢀꢌꢀ(4*/5804.ꢀ-,,:ꢀ5-ꢀ:/,ꢀ5;:+558ꢀ;40:ꢀ9/5;2+ꢀ  
),ꢀ;9,+ꢀ-58ꢀ:/,ꢀ62(:-583ꢛꢀ(4+ꢀ:/,ꢀ62(:-583ꢀ9/5;2+ꢀ  
),ꢀ049:(22,+ꢀ),4,(:/ꢀ:/,ꢀ(08ꢀ04:(1,ꢀ90+,ꢀ5-ꢀ5;:+558ꢀ  
;40:ꢅ  
ꢄ08ꢀꢚ4:(1,  
ꢓꢐꢔ ꢀ$/,ꢀ62(:-583ꢀ-5;4+(:054ꢀ3;9:ꢀ),ꢀ-083ꢀ(4+ꢀ:/,ꢀ;40:ꢀ  
 2(:-583ꢀꢓ-5;4+(:054ꢔ  
3;9:ꢀ),ꢀ9,*;8,+ꢀ=0:/ꢀ(4*/58ꢀ)52:9ꢅ  
ꢓꢁꢔ ꢀꢚ4ꢀ*(9,ꢀ5-ꢀ049:(22(:054ꢀ54ꢀ(ꢀ855-ꢀ9;)C,*:ꢀ:5ꢀ9:854.ꢀ  
=04+ꢛꢀ*5;4:,83,(9;8,9ꢀ3;9:ꢀ),ꢀ:(1,4ꢀ:5ꢀ68,<,4:ꢀ  
:/,ꢀ;40:ꢀ-853ꢀ),04.ꢀ)25=4ꢀ5<,8ꢅ  
Fig. 5f  
'0:/5;:ꢀ945=ꢒ  
6855-ꢀ+;*:04.  
ꢓꢙ5=ꢀ62(:-583ꢔ  
'0:/5;:ꢀ945=ꢒ  
6855-ꢀ+;*:04.  
ꢓꢜ0./ꢀ62(:-583ꢔ  
Fig. 5g  
7
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2-2-3. Dimensions of Wind-proof Duct  
Reference diagram for CU-KE30NKU, CU-KE36NKU  
Air Intake  
Unit: inch  
Air Intake  
1
Hole for anchor bolt (4-R1/4") / Anchor bolt : 3/8" or M10  
1
Air  
discharge  
Air  
discharge  
6-11/16"  
25-31/32"  
37-1/32"  
(4-11/32")  
25-3/16"  
11-13/16"  
13-3/8"  
2-11/16"  
21-25/32"  
(12-9/16")  
Air discharge  
Air  
discharge  
Air  
discharge  
Air  
discharge  
Air  
Air discharge  
discharge  
Reference diagram for wind-proof duct (locally purchased): STK-DGV160E  
Unit: inch  
21-25/32"  
1-3/16"  
8-21/32"  
(1-31/32")  
(4-31/32")  
11-13/16"  
4-31/32"  
Equivalent to the reverse side  
8
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Required space around the outdoor unit  
ꢚ-ꢀ:/,ꢀ=04+ꢒ6855-ꢀ+;*:ꢀ09ꢀ;9,+ꢛꢀ:/,ꢀ96(*,ꢀ9/5=4ꢀ),25=ꢀ3;9:ꢀ),ꢀ9,*;8,+ꢀ(85;4+ꢀ:/,ꢀ5;:+558ꢀ;40:ꢅ  
ꢚ-ꢀ:/,ꢀ;40:ꢀ09ꢀ;9,+ꢀ=0:/5;:ꢀ:/,ꢀ8,7;08,+ꢀ96(*,ꢛꢀ(ꢀ685:,*:0<,ꢀ+,<0*,ꢀ3(?ꢀ(*:0<(:,ꢛꢀ68,<,4:04.ꢀ:/,ꢀ;40:ꢀ-853ꢀ56,8(:04.ꢅ  
ꢓꢂꢔꢀ#04.2,ꢒ;40:ꢀ049:(22(:054  
%40:ꢇꢀ04*/  
$/,ꢀ:56ꢀ(4+ꢀ)5:/ꢀ90+,9ꢀ3;9:ꢀ8,3(04ꢀ56,4ꢅꢀꢚ-ꢀ:/,8,ꢀ(8,ꢀ5)9:(*2,9ꢀ:5ꢀ:/,ꢀ-854:ꢀ(4+ꢀ8,(8ꢀ5-  
CAUTION  
:/,ꢀ5;:+558ꢀ;40:ꢛꢀ:/,ꢀ5)9:(*2,ꢀ(:ꢀ,0:/,8ꢀ:/,ꢀ-854:ꢀ58ꢀ8,(8ꢀ3;9:ꢀ),ꢀ45ꢀ:(22,8ꢀ:/(4ꢀ:/,ꢀ/,0./:ꢀ5-  
:/,ꢀ5;:+558ꢀ;40:ꢅ  
ꢓꢌꢔꢀꢗ;2:062,ꢒ;40:ꢀ049:(22(:054  
ꢚ49:(22(:054ꢀ04ꢀ2(:,8(2ꢀ85=9  
ꢗ58,ꢀ:/(4ꢀꢍꢒꢌꢎ ꢐꢌ  
ꢗ58,ꢀ:/(4ꢀꢉ  
ꢗ58,ꢀ:/(4ꢀꢍꢒꢌꢎ ꢐꢌ  
%40:ꢇꢀ04*/  
$/,ꢀ-854:ꢀ(4+ꢀ:56ꢀ3;9:ꢀ8,3(04ꢀ56,4ꢅ  
$/,ꢀ5)9:(*2,9ꢀ3;9:ꢀ),ꢀ45ꢀ:(22,8ꢀ:/(4ꢀ:/,ꢀ/,0./:ꢀ5-ꢀ:/,ꢀ5;:+558ꢀ;40:ꢅ  
CAUTION  
ꢚ49:(22(:054ꢀ04ꢀ-854:ꢒ8,(8ꢀ85=9  
ꢚ49:(22(:054ꢀ=0:/ꢀ04:(1,9ꢀ-(*04.  
ꢚ49:(22(:054ꢀ=0:/ꢀ04:(1,9ꢀ-(*04.ꢀ5;:2,:9  
04:(1,9ꢀ58ꢀ5;:2,:9ꢀ-(*04.ꢀ5;:2,:9  
ꢗ58,ꢀ:/(4ꢀꢂꢂꢒꢂꢐ ꢂꢉ  
ꢗ58,ꢀ:/(4ꢀꢁꢎꢒꢂ   
ꢗ58,ꢀ:/(4ꢀꢎꢋꢒꢐ   
%40:ꢇꢀ04*/  
$/,ꢀ-854:ꢀ(4+ꢀ)5:/ꢀ90+,9ꢀ3;9:ꢀ8,3(04ꢀ56,4ꢅ  
CAUTION  
9
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2-2-4. Dimensions of Snow-proof Duct  
Reference diagram for CU-KE30NKU, CU-KE36NKU  
Unit: inch  
27-5/8"  
Air Intake  
(11-5/8")  
Hole for anchor bolt (4-R1/4") / Anchor bolt: 3/8" or M10  
1
Air discharge  
1
(8-15/16")  
25-31/32"  
39-1/4"  
4-11/32"  
25-13/32"  
27-7/32"  
(11-15/16")  
3/32" 13-3/8"  
Air  
discharge  
Air Intake  
Reference diagram for snow-proof duct (locally purchased): STK-BDV80E  
Unit: inch  
1
2
3
4
5
6
Unit top, snow-proof duct  
1
1
1
1
1
1
1/16"  
27-9/16"  
Unit right, snow-proof duct  
Unit left, snow-proof duct  
5
1
Unit front, snow-proof duct  
Unit reverse side, snow-proof duct  
Unit reverse side, snow-proof duct  
Fastened by screws at 14 locations  
Unit reverse side, reinforcement bracket  
for snow-proof duct  
7
8
1
1
Unit left, reinforcement bracket for snow-  
proof duct  
28-3/16"  
4-11/32"  
5-7/8"  
5/8"  
1-15/16"  
20-13/32"  
3
Fastened by screws  
at 3 locations  
11-7/8"  
25-13/32"  
17-9/16"  
9/32"X13/32"hole  
Fixing with  
rear panel  
2
4-1/32"  
5/16"  
Fastened by screws  
at 2 locations  
(Same on the  
6
4
2- 9/32"hole  
Fixing with  
top panel  
reverse side)  
2- 9/32"hole  
8
7
Fixing with  
Fastened by screws  
Unit anchor holes  
(Unit fixed bottom plate)  
rear panel  
3-15/16"  
2-7/32"  
(Same on the  
reverse side)  
4-23/32"  
3-27/32"  
24-3/16"  
28-3/16"  
15-11/32"  
Fastened by screws  
at 2 locations  
10  
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Reference diagram for snow-proof duct  
Space requirements for setting  
CU-KE30NKU, CU-KE36NKU with STK-BDV80E  
[Obstacle to the front of unit]  
[Obstacle to the rear of unit]  
$56ꢀ09ꢀ56,4ꢇꢀ  
$56ꢀ09ꢀ56,4ꢇꢀ  
ꢓꢂꢔꢀ#04.2,ꢒ;40:ꢀ049:(22(:054ꢀ  
ꢓꢂꢔꢀ#04.2,ꢒ;40:ꢀ049:(22(:054ꢀ ꢓꢌꢔꢀꢘ)9:(*2,9ꢀ54ꢀ)5:/ꢀ90+,9ꢀ  
ꢗ04ꢅꢀꢂꢂꢒꢂꢐ ꢂꢉꢊꢀ  
58ꢀ358,ꢀ  
ꢗ04ꢅꢀꢂꢂꢒꢂꢐ ꢂꢉꢊꢀ  
58ꢀ358,ꢀ  
ꢓꢌꢔꢀꢗ;2:062,ꢒ;40:ꢀ049:(22(:054ꢀꢓꢌꢀ58ꢀ358,ꢀ;40:9ꢔꢀ  
ꢓꢐꢔꢀꢗ;2:062,ꢒ;40:ꢀ049:(22(:054ꢀꢓꢌꢀ58ꢀ358,ꢀ;40:9ꢔꢀ  
ꢗ04ꢅꢀꢍꢒꢌꢎ ꢐꢌꢊꢀ  
58ꢀ358,ꢀ  
ꢗ04ꢅꢀꢍꢒꢌꢎ ꢐꢌꢊꢀ  
58ꢀ358,ꢀ  
ꢗ04ꢅꢀꢂꢂꢒꢂꢐ ꢂꢉꢊꢀ  
58ꢀ358,ꢀ  
ꢗ04ꢅꢀꢂꢂꢒꢂꢐ ꢂꢉꢊꢀ  
58ꢀ358,ꢀ  
ꢗ04ꢅꢀꢂꢂꢒꢂꢐ ꢂꢉꢊꢀ  
58ꢀ358,ꢀ  
ꢗ04ꢅꢀꢂꢂꢒꢂꢐ ꢂꢉꢊꢀ  
58ꢀ358,ꢀ  
Note:  
ꢚ4ꢀ*(9,9ꢀꢌꢀ(4+ꢀꢐꢀ:/,ꢀ/,0./:ꢀ5-ꢀ:/,ꢀ5)9:(*2,ꢀ3;9:ꢀ),ꢀ  
45ꢀ:(22,8ꢀ:/(4ꢀ:/,ꢀ/,0./:ꢀ5-ꢀ:/,ꢀ5;:+558ꢀ;40:ꢅꢀ  
$56ꢀ09ꢀ)25*1,+ꢀ)?ꢀ(4ꢀ5)9:(*2,ꢇꢀ  
$56ꢀ09ꢀ)25*1,+ꢀ)?ꢀ(4ꢀ5)9:(*2,ꢇꢀ  
ꢗ04ꢅꢀꢉꢊꢀ58ꢀ358,ꢀ  
ꢗ04ꢅꢀꢐꢍꢒꢐ ꢋꢊꢀ58ꢀ358,ꢀ  
11  
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[Obstacles to the front and rear of unit]  
$/,ꢀ:56ꢀ(4+ꢀ)5:/ꢀ90+,9ꢀ3;9:ꢀ8,3(04ꢀ56,4ꢅꢀꢆ0:/,8ꢀ:/,ꢀ5)9:(*2,ꢀ:5ꢀ:/,ꢀ-854:ꢀ58ꢀ  
ꢀ:/,ꢀ5)9:(*2,ꢀ:5ꢀ:/,ꢀ8,(8ꢀ3;9:ꢀ),ꢀ45ꢀ:(22,8ꢀ:/(4ꢀ:/,ꢀ/,0./:ꢀ5-ꢀ:/,ꢀ5;:+558 ;40:ꢅ  
ꢀꢓꢂꢔꢀ#04.2,ꢒ;40:ꢀ049:(22(:054  
ꢓꢌꢔꢀꢘ)9:(*2,9ꢀ54ꢀ)5:/ꢀ90+,9  
ꢚ49:(22(:054ꢀ09ꢀ65990)2,ꢀ=0:/ꢀ:/,ꢀ3(>03;3ꢀꢐꢀ5;:+558ꢀ;40:9ꢅ  
ꢗ04ꢅꢂꢂꢒꢂꢐ ꢂꢉꢊ  
58ꢀ358,  
ꢗ04ꢅꢂꢂꢒꢂꢐ ꢂꢉꢊ  
58ꢀ358,  
[Installation in front-rear rows]  
$/,ꢀ:56ꢀ(4+ꢀ)5:/ꢀ90+,9ꢀ3;9:ꢀ8,3(04ꢀ56,4ꢅꢀꢆ0:/,8ꢀ:/,ꢀ5)9:(*2,ꢀ:5ꢀ:/,ꢀ-854:ꢀ58ꢀ:/,ꢀ5)9:(*2,  
ꢀꢀꢀ:5ꢀ:/,ꢀ8,(8ꢀ3;9:ꢀ),ꢀ45ꢀ:(22,8ꢀ:/(4ꢀ:/,ꢀ/,0./:ꢀ5-ꢀ:/,ꢀ5;:+558 ;40:ꢅ  
ꢗ04ꢅꢀꢂꢍꢒꢂꢂ ꢂꢉ  
58ꢀ358,  
ꢗ04ꢅꢀꢂꢂꢒꢂꢐ ꢂꢉ  
58ꢀ358,  
ꢗ04ꢅꢀꢐꢍꢒꢐ   
58ꢀ358,  
ꢗ04ꢅꢀꢎꢋꢒꢐ   
58ꢀ358,  
ꢗ04ꢅꢀꢂꢂꢒꢂꢐ ꢂꢉ  
58ꢀ358,  
ꢗ04ꢅꢀꢈꢍꢒꢂ ꢂꢉ  
58ꢀ358,  
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12  
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3. How to Install the Indoor Unit  
3-1. Remove the Rear Panel from the Unit  
(1) Remove and discard the set screw on the rear panel.  
(Fig. 6)  
(2) Press the 2 marks on the frame cover and disengage  
Set screw only for transportation  
the stationary tabs from the frame. (Fig. 7a)  
Fig. 6  
(3) Remove the rear panel by grasping the sections shown  
in Fig. 7b and pulling it in the direction shown by the  
arrow.  
Rear panel  
NOTE  
Tubing can be extended in 6 directions as shown in Fig. 8.  
Select the direction you need providing the shortest run to  
the outside unit.  
When left tubing is to be done, switch the drain hose and  
drain cap. (For details, refer to “Switching drain hose and  
drain cap” on page 21.)  
marks  
Fig. 7a  
3-2. Make a Hole  
Rear panel  
(1) Place the rear panel from the indoor unit on the wall at  
the location selected. Make sure the panel is horizontal,  
using a carpenter’s level or tape measure to measure  
down from the ceiling. Wait until after cutting the hole  
before attaching the rear panel to the wall.  
(2) Determine which side of the unit you should make the  
hole for tubing and wiring. (Fig. 9)  
NOTE  
Fig. 7b  
In the case of left-rear tubing, use the measurement points  
6-7/32" (158 mm) from the marked position on the rear  
panel for precise placement of the hose outlet. (Fig. 9)  
Rear panel  
(3) Before making the hole, check carefully that no studs or  
pipes are directly run behind the spot to be cut.  
Also avoid areas where elec-  
CAUTION  
trical wiring or conduits are  
located.  
Fig. 7c  
The above precautions are also applicable if tubing  
goes through the wall in any other location.  
"0./:ꢒ8,(8  
:;)04.  
ꢙ,-:  
ꢙ,-:ꢒ8,(8  
ꢓ8,*533,4+,+ꢔ  
:;)04.  
:;)04.  
"0./:  
:;)04.  
ꢙ,-:ꢒ+5=4=(8+  
"0./:ꢒ+5=4=(8+  
:;)04.  
:;)04.  
ꢉꢒꢎ ꢐꢌꢊ  
ꢈꢒꢐ ꢂꢉꢊ  
Fig. 8  
ꢓꢂꢈꢋꢀ33ꢔ  
ꢓꢂꢐꢌꢀ33ꢔ  
Fig. 9  
13  
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(4) Using a sabre saw, key hole saw or hole-cutting drill  
attachment, cut a hole in the wall. See Table 4 and  
Fig. 10.  
NOTE  
Hole should be made at a slight downward slant to the  
outdoor side.  
Table 4  
Indoor  
side  
Outdoor  
side  
Hole Dia.  
3-5/32" (80 mm)  
(5) Measure the thickness of the wall from the inside  
edge to the outside edge and cut PVC pipe at a  
slight angle 1/4" (6 mm) shorter than the thickness of  
the wall. (Fig. 11)  
Fig. 10  
PVC pipe (Locally purchased)  
(6) Place the plastic cover over the end of the pipe (for  
indoor side only) and insert the pipe in the wall. (Fig.  
12)  
3-3. Install the Rear Panel on the Wall  
Cut at slight angle  
Be sure to confirm that the wall is strong enough to sus-  
pend the unit.  
Fig. 11  
INSIDE  
OUTSIDE  
PVC pipe  
There are a number of screw holes on the rear panel.  
Wall  
Using the 8 screw holes with  
mark is recommended  
Plastic cover  
(Locally purchased)  
to attach the rear panel securely to the wall.  
See either Item a) or b) below depending on the wall type.  
a) If Wooden Wall  
Slight  
angle  
Fig. 12  
(1) Attach the rear panel to the wall with the 8 screws  
provided. (Fig. 13)  
If you are not able to line up the holes in the rear  
panel with the beam locations marked on the wall,  
use rawl plugs or toggle bolts to go through the  
holes on the panel or drill 3/16" (5 mm) dia. holes in  
the panel over the stud locations and then mount the  
rear panel.  
Fig. 13  
(2) Double check with a carpenter’s level or tape mea-  
sure that the panel is level. This is important to  
install the unit properly. (Fig. 14)  
(3) Make sure the panel is flush against the wall. Any  
space between the wall and unit will cause noise  
and vibration.  
Fig. 14  
b) If Block, Brick, Concrete or Similar Type Wall  
Make 3/16" (4.8 mm) dia. holes in the wall. Insert rawl  
plugs for appropriate mounting screws. (Fig. 15)  
3/16"  
(4.8 mm) dia. hole  
Rawl plug  
Fig. 15  
14  
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Front panel  
Arm  
3-4. Removing and Installing the Grille  
Basically, these models can be installed and wired with-  
out removing the grille. If access to any internal part is  
needed, follow the steps as given below.  
How to remove the grille  
(1) Open the front panel until it is nearly horizontal, grasp  
the sections near the front panel arms on both sides,  
and then remove the panel by pushing the arms  
towards the outside while pulling the panel towards  
you.  
Anti-mold filter  
Protrusions  
Fig. 16  
If the front panel is difficult to remove, grasp both  
ends of it and lift it up slightly. Move it to the left and  
disengage the left arm, then move it to the right and  
disengage the right arm. (Fig. 16)  
Grille  
Screw (on the cover)  
Screw (on the front)  
(2) Lift the anti-mold filter up slightly to disengage it from  
the protrusions on the unit, and then pull downward  
to remove the filter from the unit. (Fig. 16)  
(3) Remove the 3 screws from the front of the unit and  
remove the screw covers on the bottom surface. Then  
remove the 2 screws. (Fig. 17)  
Screw (on the bottom)  
Screw  
Bottom surface  
Screw cover  
Fig. 17a  
(4) Remove the screw on the right side cover plate and  
remove the cover. (Fig. 17a)  
(5) Remove the lower flap by disengaging 4 pins of the  
lower flap in order. (Figs. 17b and 17c)  
Grille  
Upper flap  
(The flap is so flexible that it can be easily removed.)  
(6) Lift up the grille in the direction shown by the arrow  
and pull the grille towards you to remove it. (Fig. 17d)  
Lower flap  
How to replace the grille  
Pin  
(1) While aligning the top edge of the grille with the  
frame, move the grille horizontally and insert the top  
and bottom into the frame.  
Fig. 17b  
(2) Press the grille firmly with your hand to ensure no gap  
exists between the frame and grille.  
Fig. 17c  
Lower flap  
(3) Tighten the 6 screws. And fix the removed covers in  
place.  
(4) Grasp the sections near the front panel arms on both  
sides, and hold the front panel so that it is nearly hori-  
zontal. Push the arm shafts towards the outside so  
that they come into contact with the top of the inden-  
tations on the right and left sides of the air condition-  
er. Then push firmly until the arm shafts click into  
place. (Fig. 18)  
Fig. 17d  
ꢕ854:ꢀ6(4,2  
(5) Remount the lower flap.  
(In remounting the flap, it cannot be turned end for  
end because the right and left pins of the flap differ in  
form. (Fig. 17c))  
ꢚ4+,4:(:054  
ꢄ83  
(6) Insert the top of the anti-mold filter, and then secure  
the bottom of the filter with the protrusions on the unit.  
(7) When closing the front panel, push the central part of  
the front panel first and then press the bottom right  
and left corners in place until you feel a click. (Fig. 19)  
 04  
Fig. 18  
Fig. 19  
NOTE  
Check that no gap exists between the frame and the  
grille.  
15  
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3-5. Shape the Indoor Side Tubing  
(1) Arrangement of tubing by direction  
a) Right or left tubing  
ꢕ8(3,  
Cut out the corner of the right/left frame with a  
hacksaw or the like. (Figs. 20 and 21)  
ꢙ,-:ꢀ:;)04.  
5;:2,:  
b) Right-rear or left-rear tubing  
In this case, the corner of the frame need not be  
cut.  
(2) To mount the indoor unit on the rear panel:  
Fig. 20  
Hang the 3 mounting slots of the unit on the  
upper tabs of the rear panel. (Fig. 22)  
Frame  
3-6. Wiring Instructions  
General precautions on wiring  
Right tubing  
outlet  
(1) Before wiring, confirm the rated voltage of the unit as  
shown on its nameplate, then carry out the wiring  
closely following the wiring diagram.  
(2) Provide a power outlet to be used exclusively for  
each unit, with a power supply disconnect and cir-  
cuit breaker for overcurrent protection provided in  
the exclusive line.  
Fig. 21  
(3) To prevent possible hazards due to insulation failure,  
the unit must be grounded.  
(4) Each wiring connection must be done tightly and in  
accordance with the wiring system diagram. Wrong  
wiring may cause the unit to misoperate or become  
damaged.  
Fig. 22  
(5) Do not allow wiring to touch the refrigerant tubing,  
compressor, or any moving parts of the fan.  
(6) Unauthorized changes in the internal wiring can be  
very dangerous. The manufacturer will accept no  
responsibility for any damage or misoperation that  
occurs as a result of such unauthorized changes.  
16  
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3-7. Wire Size and Length  
Regulations on wiring diameter differ from locality to locality. For field wiring requirements, please refer to your local elec-  
trical codes. Carefully observe these regulations when carrying out the installation.  
NOTE  
Refer to the wiring system diagram (Fig. 23) for the meaning of (A), (B), and (C) in Table 5.  
Refer to your local codes or in the absence of local codes see the National Electric Code: ANSI/NFPA70.  
Table 5  
Model  
(A) POWER SUPPLY WIRING  
(B) POWER LINE  
(C) CONTROL LINE  
AWG12 (min.) or bigger (*1) for CU-KE30NKU  
AWG10 (min.) or bigger (*1) for CU-KE36NKU  
Wire Size  
Length  
AWG14 or bigger  
AWG14 or bigger  
CU-KE30NKU  
CU-KE36NKU  
It depends on wire specification and  
supply voltage level (*2)  
180 ft. (max.)  
180 ft. (max.)  
Fuse or Circuit  
Breaker Capacity  
35A for CU-KE30NKU  
45A for CU-KE36NKU  
Disconnect switch  
(15A)  
-
(AWG: American Wire Gauge)  
(*1) It depends on supply voltage level and wire specification. Consider temperature rating  
of wire, ambient temperature, and the number of wires inside the conduit.  
(*2) Requirement of supply voltage level: AC187V to 253V (Measure voltage level at terminal plate inside the outdoor unit.)  
WARNING  
WIRING SYSTEM DIAGRAM  
Be sure to comply with local codes on running the wire  
from the indoor unit to the outdoor unit (size of wire and  
wiring method, etc.).  
Each wire must be firmly connected.  
No wire should be allowed to touch refrigerant tubing, the  
compressor, or any moving part.  
ꢚꢝꢖꢘꢘ"  
%ꢝꢚ$  
ꢘ%$ꢖꢘꢘ"ꢀ  
%ꢝꢚ$  
ꢖ09*544,*:ꢀ  
A9=0:*/  
ꢕ0,2+ꢀ9;662?  
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(B)  
(A)  
(C)  
B85;4+04.ꢀ204,  
 
 
WARNING  
(B)  
B85;4+04.ꢀ  
204,  
To avoid the risk of electric shock, each air conditioner  
unit must be grounded.  
For the installation of a grounding device, please  
observe local electrical codes.  
Grounding is necessary, especially for units using  
inverter circuits, in order to release charged electricity  
and electrical noise caused by high tension.  
Otherwise, electrical shock may occur.  
Place a dedicated ground more than 7' (2 m) away from  
other grounds and do not have it shared with other elec-  
tric appliances.  
Fig. 23  
NOTE  
*
Disconnect switch may be required by  
national or local codes.  
CAUTION  
Always comply with national and local code  
requirements.  
CAUTION  
Be sure to connect the power supply line to the outdoor unit as shown in the wiring diagram.  
The indoor unit draws its power from the outdoor unit.  
Do not run wiring for antenna, signal, or power lines of television, radio, stereo, telephone,  
security system, or intercom any closer than 3'4" (1 m) from the power cable and wires  
between the indoor and outdoor units. Electrical noise may affect the operation.  
17  
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3-8. Wiring Instructions for Inter-unit Connections  
(1) Insert the inter-unit wiring (according to local codes)  
into the through-the-wall PVC pipe. Run the wiring  
toward the indoor side allowing approx. 10" (25 cm)  
to extend from the wall face. (Fig. 24)  
",(8  
'(22  
6(4,2  
 2(9:0*  
*5<,8  
(2) Grasp both ends of the front panel, push the arms  
towards the outside, and remove the front panel by  
opening it towards the front and pulling it towards  
you. If the front panel is difficult to remove, grasp  
both ends of it and lift it up slightly. Move it to the left  
and disengage the left arm, then move it to the right  
and disengage the right arm.  
'0804.  
ꢂꢃꢊ  
ꢓꢌꢈꢀ*3ꢔ  
Fig. 24  
(3) Remove the screw on the right side cover plate and  
open the cover. (Fig. 25)  
Cover  
(4) Route the inter-unit wiring from the back of the  
indoor unit and pull it toward the front for connec-  
tion. (Fig. 26a, 26b)  
(5) Connect the inter-unit wiring to the corresponding  
terminals on the terminal plate (Fig. 26a, 26b) while  
referring to the wiring diagram.  
(6) Be sure to secure the wiring with the provided  
clamp.  
NOTE  
Fig. 25  
When closing the front panel, push the central part of  
the front panel first and then press the bottom right and  
left corners in place until you feel a click. (Fig. 27)  
$,8304(2ꢀ62(:,  
Please refer to “How to replace the grille” on page 15 for  
installing the air intake grille.  
Fig. 26a  
Fig. 27  
$56ꢀ5-ꢀ*54+;0:  
*544,*:58  
ꢚ4:,8ꢒ;40:  
=0804.  
ꢆ(8:/ꢀ62(:,  
ꢙ5*1ꢀ4;:  
Fig. 26b  
18  
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Loose wiring may cause the  
terminal to overheat or result  
in unit malfunction. A fire  
hazard may also exist. There-  
fore, be sure all wiring is  
tightly connected.  
WARNING  
When connecting each power wire to the corresponding  
terminal, follow the instructions “How to connect wiring  
to the terminal” and fasten the wire securely tight with  
the fixing screw of the terminal plate.  
9/32"  
(7 mm)  
(ACTUAL  
SIZE)  
STRIP  
SIZE  
How to connect wiring to the terminal  
a) For Indoor Unit  
Fig. 28  
(1) Cut the wire end with a cutting pliers, then strip the  
insulation to expose the wire about 9/32" (7 mm).  
See the label (Fig. 28) near the terminal plate.  
Solid wire  
Loop  
(2) Using a screwdriver, loosen the terminal screw on  
the terminal plate.  
(3) Insert the wire and tighten the terminal screw com-  
pletely using a screwdriver.  
Insulation  
b) For Outdoor Unit  
Fig. 29  
For solid core wiring (or F-cable)  
(1) Cut the wire end with a cutting pliers, then strip the  
insulation to expose the solid wire about 15/16" (25  
mm). (Fig. 29)  
Stranded wire  
Ring  
connector  
(2) Using a screwdriver, remove the terminal screw(s)  
on the terminal plate.  
(3) Using the pliers, bend the solid wire to form a loop  
suitable for the terminal screw.  
Fig. 30  
(4) Shape the loop wire properly, place it on the termi-  
nal plate and fix it securely with the removed termi-  
nal screw using a screwdriver.  
Twist wire ends  
For stranded wiring  
(1) Cut the wire end with a cutting pliers, then strip the  
insulation to expose the stranded wiring about 3/8"  
(10 mm) and tightly twist the wire ends. (Figs. 30  
and 31)  
Fig. 31  
(2) Using a screwdriver, remove the terminal screw(s)  
on the terminal plate.  
Special  
washer  
Screw  
(3) Using a ring connector fastener or pliers, securely  
clamp each stripped wire end with a ring connector.  
(Fig. 30)  
Screw and  
special washer  
Ring connector  
Terminal plate  
Ring  
connector  
Wire  
(4) Place the ring connector wire, and replace and  
tighten the removed terminal screw using a screw-  
driver. (Fig. 32)  
Wire  
Fig. 32  
19  
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3-9. Mounting  
(1) To install the indoor unit, mount the indoor unit onto  
the 3 tabs on the upper part of the rear plate.  
(2) Hold down the air discharge outlet and press the  
lower part of the indoor unit until it clicks to securely  
fasten to the 2 tabs on the lower part of the rear  
plate. (Fig. 33)  
Push  
NOTE  
For tubing, choose either the right or left tubing direction  
and follow the steps below. Also, extend the support on  
the back of the indoor unit as a stand to make your work  
easier. (Fig. 34)  
Fig. 33  
Rear panel  
Right-side tubing  
(1) Shape the refrigerant tubing so that it can easily go  
into the wall hole. (Fig. 35)  
(2) Push the wiring, refrigerant tubing, and drain hose  
through the hole in the wall. Adjust the indoor unit so  
it is securely seated on the rear panel. (Fig. 36)  
(3) Carefully bend the tubing (if necessary) to run along  
the wall in the direction of the outdoor unit and then  
tape as far as the fittings. (See Caution on page 25.)  
The drain hose should come straight down the wall  
to a point where water runoff won’t stain the wall.  
Fig. 34  
Rear panel  
Cover  
Refrigerant  
tubing  
(4) Connect the refrigerant tubing to the outdoor unit.  
(After performing a leak test on the connecting part,  
insulate it with the tubing insulation. (Fig. 37a)) Also,  
refer to Section 5-4. Connecting Tubing between  
Indoor and Outdoor Units.  
Inter-unit  
wiring  
Drain hose  
(5) Assemble the refrigerant tubing, drain hose, and  
conduit (including inter-unit wiring) as shown in  
Fig. 37b.  
Fig. 35  
Refrigerant tubing  
Flare  
insulation  
Fig. 37a  
Fig. 36  
Conduit  
Drain hose  
Inter-unit wiring  
Fig. 37b  
20  
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Left-side tubing  
(1) Lead the tubing and drain hose through the wall,  
allowing sufficient length for connection. Then bend  
the tubing using a tube bender to make the attach-  
ment. (Fig. 38)  
Rear panel  
Hole in wall  
(2) Switch the drain hose and drain cap.  
Switching drain hose and drain cap  
Bent part  
Narrow tube  
Wide tube  
(a) Locate the drain hose and the drain cap.  
(Fig. 39)  
Fig. 38  
(b) Remove the screw fastening the drain hose on  
the right side, and pull out the drain hose to  
remove it. (Fig. 39)  
Drain cap  
(c) Apply moderate force to pull off the drain cap  
on the left side. (If you cannot pull it off by hand,  
use a long-nose pliers.)  
Clamp  
Drain hose  
(d) Reattach the drain hose to the left side and the  
drain cap to the right side. (Fig. 40a)  
Fig. 39  
Drain hose  
Slide the drain hose fully onto the drain pan outlet.  
(It will be easy to slide when water is added.) Check  
that the screw holes in the drain bracket and the  
drain pan outlet are aligned and securely in contact,  
then fasten them with the screw. (After attaching the  
drain hose, check that it is attached securely.)  
(Fig. 40b)  
Drain hose  
Clamp  
Drain cap  
Drain cap  
Use a Phillips screwdriver to push the drain cap in  
firmly. (If it is difficult to push in, wet the cap with  
water first.)  
Fig. 40a  
(3) Install the indoor unit on the rear panel.  
Drain pan outlet  
Drain bracket  
(4) Connect the tubing and wiring led inside from out-  
doors.  
Drain hose  
Screw  
Screw hole  
(5) After completing a leak test, bundle the tubing  
together with armoring tape and store it inside the  
tubing storage area at the back of the indoor unit  
and hold it with clamps. (Figs. 40a and 41)  
Drain hose  
Screw  
Drain bracket  
Fig. 40b  
Refrigerant tubing  
Inter-unit wiring  
Conduit  
Fig. 41  
21  
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To unmount indoor unit  
Press the 2 marks on the lower part of the indoor unit  
and unlatch the tabs. Then lift the indoor unit and  
unmount. (Fig. 42)  
3-10. Frame Fastening Method  
(1) Remove the screw cover on the bottom surface.  
(Fig. 43)  
(2) Fasten the frame to the rear panel using the 2 sup-  
plied tapping screws 5/32" x 13/32" (4 x 10 mm).  
(Fig. 43)  
NOTE  
Push  
Under normal conditions, the installation design calls for  
a less than 3/32" (2 mm) gap between the air conditioner  
unit and the wall.  
Fig. 42  
Confirm that the gap is appropriate (less than 2 mm).  
3-11. Drain Hose  
a) The drain hose should be slanted downward to the  
outdoors. (Fig. 44)  
Screw  
cover  
b) Never form a trap in the course of the hose.  
c) If the drain hose will run in the room, insulate the  
hose with insulation* so that chilled condensation  
will not damage furniture or floors. (Fig. 45)  
Screw  
* Foamed polyethylene or its equivalent is recom-  
mended.  
Fig. 43  
Do not supply power to the  
unit or operate it until all  
tubing and wiring to the out-  
side unit are completed.  
WARNING  
Slant  
Risk of Electric Shock  
Indoor  
unit  
Drain  
hose  
Fig. 44  
Condensation  
Insulation material  
(Locally purchased)  
must be used.  
Fig. 45  
22  
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4. How to Install the Outdoor Unit  
ꢚ496,*:054ꢀ6(4,2  
First refer to Section 2. Installation Site Selection.  
4-1. Wiring Instructions for the Outdoor Unit  
Regulations on wire size differ from locality to locality. For  
field wiring requirements, please refer to your local elec-  
trical codes. Make sure that the installation fully complies  
with all local and national regulations.  
#*8,=  
(1) Remove the 3 screws from the inspection panel.  
(Fig. 46a)  
Remove the inspection panel by sliding it downward  
and pulling it toward you. (Fig. 46b)  
Fig.46a  
Fig.46b  
(2) Connect the inter-unit and power supply line accord-  
ing to the wiring system diagram on the inspection  
panel. (Fig. 46c)  
ꢏ()04,:  
(3) When connections are completed, check that all  
connections are correct as shown in the wiring sys-  
tem diagram.  
(4) Be sure to ground the unit according to your local  
codes.  
$,8304(2ꢀ62(:,  
4-2. Routing the Tubing and Wiring  
The tubing and wiring can be extended out in 3 direc-  
tions: front, rear, and right. Use a nipper or similar  
tool to cut out the knockout holes for the inter-unit  
control wiring outlet, power wiring outlet, and tubing  
outlet from the appropriate covers A and B. (Fig. 46d)  
Fig.46c  
CAUTION  
'0804.ꢀ5;:2,:  
",(8  
Route the tubing so that it does not contact the  
compressor, panel, or other parts inside the unit.  
Increased noise will result if the tubing contacts  
these parts.  
ꢚ4:,8ꢒ;40:  
65=,8ꢀ204,  
ꢓ*54+;0:ꢔ  
Cover B  
When routing the tubing, use a tube bender to  
'0804.ꢀ5;:2,:  
bend the tubes.  
"0./:  
ꢕ854:  
$;)04.ꢀ5;:2,:  
Cover A  
 5=,8 9;662?ꢀ204,  
ꢓ*54+;0:ꢔ  
Fig.46d  
23  
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Deburring  
5. Refrigerant Tubing  
After  
Before  
5-1. Use of the Flaring Method  
Many of the conventional split system air conditioners  
employ the flaring method to connect refrigerant tubes  
which run between indoor and outdoor units. In this  
method, the copper tubes are flared at each end and  
connected with flare nuts.  
5-2. Flaring Procedure with a Flare Tool  
(1) Cut the copper tube to the required length with a  
tube cutter. It is recommended to cut approx. 12" to  
20" (30 to 50 cm) longer than the tubing length you  
estimate.  
Fig. 47  
Copper  
tubing  
(2) Remove burrs at the end of the copper tube with a  
tube reamer or file. This process is important and  
should be done carefully to make a good flare.  
(Fig. 47)  
Reamer  
NOTE  
When reaming, hold the tube end downward and be  
sure that no copper scraps fall into the tube. (Fig. 48)  
Fig. 48  
If the previous flare tool  
(clutch-type) is used:  
If the special R410A  
flare tool is used:  
(3) Remove the flare nut from the unit and be sure to  
mount it on the copper tube.  
0.0472" (1.2 mm)  
(4) Make a flare at the end of copper tube with a flare  
0 to 0.0196"  
(0 to 0.5 mm)  
tool.* (Figs. 49a and 49b)  
Adjust so that the amount of tube  
protrusion is as shown in the figure.  
(*Use “RIDGID” or equivalent.)  
Fig. 49a  
NOTE  
A good flare should have the following characteristics:  
inside surface is glossy and smooth.  
edge is smooth.  
Flare nut  
Copper  
tubing  
tapered sides are of uniform length.  
5-3. Caution before Connecting Tubes Tightly  
Flare tool  
a) Be sure to apply a sealing cap or water-proof tape  
to prevent dust or water from getting into the tubes  
before they are used.  
Fig. 49b  
b) Be sure to apply refrigerant lubricant to the match-  
ing surfaces of the flare and union before connect-  
ing them together. This is effective for reducing gas  
leaks. (Fig. 50)  
Apply refrigerant  
lubricant here and here  
Fig. 50  
c) For proper connection, align the union tube and  
flare tube straight with each other, then screw in the  
flare nut lightly at first to obtain a smooth match.  
(Fig. 51)  
Flare nut  
Union  
Fig. 51  
24  
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5-4. Connecting Tubing between Indoor and  
Outdoor Units  
Torque wrench  
a) Tightly connect the indoor side refrigerant tubing exten-  
ded from the wall with the outdoor side tubing. (Fig. 52)  
Spanner  
Indoor unit  
b) To fasten the flare nuts, apply specified torque as:  
Table 6  
Outdoor unit  
Tube Dia.  
Nut  
Tightening Torque  
Fig. 52  
1/4" (6.35 mm)  
3/8" (9.52 mm)  
1/2" (12.70 mm)  
5/8" (15.88 mm)  
21/32" (17 mm)  
7/8" (22 mm)  
Approx. 120 – 160 lbs·in (140 – 180 kgf·cm)  
Approx. 300 – 360 lbs·in (340 – 420 kgf·cm)  
Approx. 430 – 480 lbs·in (490 – 550 kgf·cm)  
Approx. 590 – 710 lbs·in (680 – 820 kgf·cm)  
1-1/32" (26 mm)  
1-5/32" (29 mm)  
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5-5. Insulation of Refrigerant Tubing  
IMPORTANT  
Fig. 53  
To prevent heat loss and wet floors due to dripping of con-  
densation, both tubes must be well insulated with a  
proper insulation material. (Fig. 53)  
The thickness of the insulation should be a minimum 5/16"  
(8 mm). (Fig. 54)  
Insulation  
Thickness:  
min. 5/16"  
(8 mm)  
Min.  
5/16"  
(8 mm)  
5-6. Taping the Tubes  
Fig. 54  
After a tube has been insulat-  
ed, never try to bend it into a  
narrow curve, as this may  
cause the tube to break or  
crack.  
CAUTION  
(1) At this time, the 2 refrigerant tubes (and electrical wire  
if local codes permit) should be taped together with  
armoring tape. The drain hose may also be included  
and taped together as 1 bundle with the tubing.  
Clamp  
Insulated tubes  
(2) Wrap the armoring tape from the bottom of the outdoor  
unit to the top of the tubing where it enters the wall. As  
you wrap the tubing, overlap half of each previous tape  
turn. (Fig. 55)  
Fig. 55  
(3) Clamp the tubing bundle to wall, using 1 clamp approx.  
every 47" (120 cm).  
Apply putty here  
NOTE  
Do not wind the armoring tape too tightly, since this will  
decrease the heat insulation effect. Also, be sure the con-  
densation drain hose splits away from the bundle and drips  
clear of the unit and the tubing.  
Tubing  
5-7. Finishing the Installation  
Fig. 56  
After finishing insulating and taping over the tubing, use  
sealing putty to seal off the hole in the wall to prevent rain  
and draft from entering. (Fig. 56)  
25  
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6. Air Purging  
Indoor unit  
Air and moisture remaining in the refrigerant system  
have undesirable effects as indicated below. Therefore,  
they must be purged completely.  
pressure in the system rises  
operating current rises  
cooling (or heating) efficiency drops  
moisture in the air may freeze and block capillary tubing  
Outdoor unit  
water may lead to corrosion of parts in the refrigerant  
system  
Air Purging with a Vacuum Pump (for Test Run)  
(1) Check that each tube (both narrow and wide tubes)  
between the indoor and outdoor units have been  
properly connected and all wiring for the test run  
has been completed. Note that both narrow and  
wide tube service valves on the outdoor unit are  
kept closed at this stage.  
(2) Using an adjustable wrench or box wrench, remove  
the valve caps from the service valve on both nar-  
row and wide tubes.  
Manifold valve  
(Exclusively for R410A)  
(3) Connect a vacuum pump and a manifold valve (with  
pressure gauges) to the service port on the wide  
tube service valve. (Fig. 57)  
Lo  
Hi  
Pressure  
gauge  
The service port on the wide tube  
service valve uses a Schrader core  
valve to access the refrigerant sys-  
tem. The valve core is similar to  
those used in automobile tires.  
Therefore, be sure to use a vacuum  
hose connector which has a push-  
pin inside.  
CAUTION  
Charging hose  
(Exclusively for R410A)  
Vacuum pump adapter  
(Exclusively for R410A)  
(with reverse flow prevention)  
Vacuum pump  
Be sure to use a manifold valve  
for air purging. If it is not avail-  
able, use a stop valve (field sup-  
ply) for this purpose. The “Hi”  
knob of the manifold valve must  
always be kept closed.  
CAUTION  
Fig. 57  
NOTE  
To prevent other refrigerants from being mistakenly  
charged to units which use R410A, the size of the  
charge port on the service valve is different from the  
one for other refrigerant types. For servicing such as  
recharging, the specified charging hose, manifold and  
vacuum pump adapter (with reverse flow prevention)  
for R410A must be used.  
(4) With the “Lo” knob of the manifold valve open, run  
the vacuum pump. The operation time for the vacu-  
um pump varies with tubing length and the capacity  
of the pump. The following table shows the amount  
of time for evacuation:  
Table 7  
Required time for evacuation when  
100 liter/h vacuum pump is used  
NOTE  
If tubing length is  
less than 33 ft. (10 m)  
If tubing length is  
more than 33 ft. (10 m)  
The required time in Table 7 is calculated based on the  
assumption that the ideal (or target) vacuum condition  
is around 10 mmHg abs.  
10 min. or more  
15 min. or more  
26  
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(5) With the vacuum pump still running, close the “Lo”  
knob of the manifold valve. Then stop the vacuum  
pump.  
90 (1/4 turn)  
Hex wrench  
Vacuum hose to manifold valve  
(6) With the hex wrench, turn the valve stem on the nar-  
row tube service valve counter-clockwise by 90  
degrees (1/4 turn) for 10 seconds, and then turn the  
stem clockwise to close it again. (Fig. 58)  
Be sure to completely insert  
CAUTION  
the hex wrench before  
attempting to turn the valve.  
Valve cap  
Narrow tube  
Wide tube  
(7) Leak test all joints at the tubing (both indoor and out-  
doors) with soapy water. Bubbles indicate a leak. Tight-  
en the joint more when leaks, then check if there is no  
leak. Be sure to wipe off the soap with a clean cloth.  
Fig. 58  
(8) With the hex wrench, turn the wide tube service  
valve stem counter-clockwise to fully open the valve.  
(9) Turn the narrow tube service valve stem counter-  
clockwise to fully open the valve.  
(10) Loosen the vacuum hose connected to the wide  
tube service port slightly to release the pressure.  
Then, remove the hose.  
This may cause the refriger-  
ant gas to leak. In order to  
avoid this, take off the hose  
quickly.  
CAUTION  
(11) Fasten the valve cap on the wide tube service port  
securely with an adjustable wrench or box wrench.  
Next, mount the valve cap on the service valve and  
tighten it to 170 lbs·in (200 kgf·cm) with a torque  
wrench. This process is very important to prevent  
gas from leaking from the system.  
(12) Test run the air conditioner. (See next page.)  
(13) While the air conditioner is running, apply liquid  
soap to check for any gas leaks around the service  
valves or caps.  
(14) If there is no leakage, stop the air conditioner.  
(15) Wipe off the soap on the tubing.  
This completes air purging with a vacuum pump and the  
air conditioner is ready for actual operation.  
27  
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How to Test Run the Air Conditioner  
After turning on the power of the air conditioner, use the  
remote controller and follow the steps below to conduct the  
test run.  
(1) Set the remote controller in Test Run mode.  
(Fig. 59a)  
a) Press and hold the QUIET button and the 1HR.  
TIMER button.  
b) Then press and hold the ACL (Reset) button with a  
pointed object such as the tip of a pen. After 5 sec-  
onds, release the ACL button first.  
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d)  
appears and “oP-1” blinks in the remote controller  
clock display area. (Fig. 59b)  
(2) Start Cooling mode test run by pressing the ON/OFF  
operation button of the remote controller. (Fig. 59a)  
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the 3 indicator lamps (OPERATION lamp, TIMER  
lamp, and  
) on the main unit blinking. (Fig. 59c)  
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tion, and cool air will start to be felt. Cooling mode test  
run is unaffected by the room temperature.  
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(3) Press the ON/OFF operation button of the remote con-  
troller again to stop the test run. (Fig. 59a)  
(4) Finally press the ACL (Reset) button of the remote con-  
troller to release it from Test Run mode to return to nor-  
mal mode. (Fig. 59a)  
Fig. 59a  
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troller clock display area.  
NOTE  
Troubleshooting:  
In the event that the green OPERATION lamp is blinking  
upon powering up the system, an error condition exists. In  
this case, refer to the self-diagnostics procedure on the  
inside of the front cover.  
Fig. 59b  
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IMPORTANT  
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After the test run is completed, be sure to press the ACL  
(Reset) button to return to normal mode. The air conditioner  
will not operate correctly if this is not done.  
Fig. 59c  
28  
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Basic Functions of the Service Valves  
The basic functions of the service valves are given in Table 8 below.  
Table 8  
Narrow Tube Service  
Valve (2-Way)  
Wide Tube Service  
Valve (3-Way)  
Action  
O-ring  
Valve cap  
CLOSED  
Stem  
Shipping  
Fully OPEN  
Fully OPEN  
CLOSED  
Operating and  
test running  
the air conditioner  
Measuring pressure  
and gas charging  
*
* The service port on the wide tube ser-  
vice valve uses a Schrader core valve  
to access the refrigerant system.  
Therefore, be sure to use a hose con-  
nector which has a push-pin inside.  
(Fig. 60a)  
Air purging with  
a vacuum pump  
*
Service valve  
Hose with push-pin  
CAUTION  
Close  
When opening or clos-  
ing the service valve  
stem, use the hex  
wrench. Be sure to fully  
seat the wrench before  
turning the valve.  
PUSH  
Open  
Hex  
wrench  
NOTE  
External diameter of service port  
R410A: 5/16"  
Fig. 60b  
Fig. 60a  
Pump Down  
Pump down means collecting all refrigerant gas in the  
system back into the outdoor unit without losing any of  
the gas. Pump down is used when the unit is to be  
moved or before servicing the refrigerant circuit.  
(2) Using a hex wrench, turn the narrow tube service  
valve clockwise all the way to close the service  
valve. (Be sure to confirm that the wide tube service  
valve is fully open.)  
(3) Press the operation button and start cooling oper-  
ation.  
Pump Down Procedure  
Be sure to carry out pump down with the unit in  
cooling mode.  
(4) When the low pressure gauge reading falls to 14.2 to  
7.1 psi (1 to 0.5 kg/cm2), fully close the wide tube  
valve stem. Then quickly stop the unit.  
(1) Connect the Lo side charging hose of the manifold  
valve to the service port on the wide tube service  
valve.  
(5) Disconnect all gauges and hoses, and replace the  
valve caps as they were before.  
29  
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Service Valve Connections  
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Table 9  
Fig. 60c  
Fig. 60d  
Tube Dia.  
Nut  
Tightening Torque  
1/4" (6.35 mm)  
3/8" (9.52 mm)  
1/2" (12.70 mm)  
5/8" (15.88 mm)  
21/32" (17 mm)  
7/8" (22 mm)  
Approx. 120 – 160 lbs·in (140 – 180 kgf·cm)  
Approx. 300 – 360 lbs·in (340 – 420 kgf·cm)  
Approx. 430 – 480 lbs·in (490 – 550 kgf·cm)  
Approx. 590 – 710 lbs·in (680 – 820 kgf·cm)  
Be sure to tighten the  
flare nut using the  
prescribed torque.  
If the nut is over-  
CAUTION  
1-1/32" (26 mm)  
1-5/32" (29 mm)  
tightened, refrigerant  
leakage may occur.  
7. Remote Controller Installation Position  
The remote controller can be operated from either a  
non-fixed position or a wall-mounted position.  
To ensure that the air conditioner operates correctly, do  
not install the remote controller in the following places:  
In direct sunlight  
Behind a curtain or other place where it is covered  
More than 26' (8 m) away from the air conditioner  
In the path of the air conditioner’s airstream  
Where it may become extremely hot or cold  
Where it may be subject to electrical or magnetic  
interference  
Where there is an obstacle between the remote con-  
troller and the air conditioner (since a check signal is  
sent from the remote controller every 5 minutes)  
7-1. Mounting on a Wall  
Before mounting the remote controller, press the  
ON/OFF operation button at the mounting location to  
make sure that the air conditioner operates from that  
location. The indoor unit should make a beeping sound  
to indicate that it has received the signal.  
Rear side  
Remote control  
holder  
Press  
Set in  
place  
Hole  
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Mounting screws  
5/32 13/16" (4 20 mm)  
(included)  
To take out the remote controller, pull it forward.  
Fig. 61  
30  
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8. Address Switch  
Tab  
8-1. Address Setting of the Remote Controller  
The address can be set in order to prevent interference  
between remote controllers when 2 indoor units are  
installed near each other. The address is normally set to  
“A.” To set a different address, it is necessary to change  
the address on the second remote controller.  
Fig. 62  
NOTE  
Once changed, you cannot restore the original address  
setting of the air conditioner.  
(1) Switch on the power source.  
(2) Break the address-setting tab marked “A” on the  
second remote controller to change the address  
(Fig. 62). When the tab is removed, the address is  
automatically set to B (Fig. 63).  
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(3) Press and hold the remote controller QUIET button  
and 1HR. TIMER button. Then press and hold the  
ACL (Reset) button with a pointed object such as  
the tip of a pen. After 5 seconds, release the ACL  
button first, then release the QUIET and 1HR.  
TIMER buttons. “oP-1” (Test Run) appears, blinking  
in the remote controller clock display area.  
Fig. 63  
(4) Each time the 1HR. TIMER button is pressed, the  
display changes as shown below. Press this button  
3 times to change the display to “oP-7” (Address  
setting). (Fig. 64)  
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(5) “oP-7” has now been selected for address setting.  
(6) Press the ON/OFF operation button on the remote  
controller. (Fig. 64) Check that the “beep”signal-  
received sound is heard from the second indoor unit  
(approximately 5 times). The sound you hear is the  
signal that the remote controller address has been  
changed.  
(7) Finally press the remote controller ACL (Reset) but-  
ton to cancel the blinking “oP-7” display.  
(Fig. 64)  
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Changing of the second remote controller address is  
now completed.  
Fig. 64  
31  
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DC1111-0  
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