P5.2
P6.2
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INSTALLATION
The performance of the P-Series Component Loudspeaker is directly proportional
to the quality of installation. Care taken during the installation process will be
rewarded with years of satisfying performance. If you are unsure about your
installation capabilities, please refer to your local Authorized Orion Dealer
for technical assistance. Orion dealers are trained professionals dedicated to
extracting the maximum performance out of your Orion system. If you decide to
install this speaker system yourself, please read the entire installation section
before starting your installation.
TOOLS OF THE TRADE
Listed are the majority of the tools required to perform the installation. Having
the proper tools will make the installation much easier. It is very difficult when
you get half way through the installation and discover that you require a
specific tool to get yourself through a particular part of the installation. Some
of these tools are necessities. Some make the job much easier.
• Marking Pen
• Electric Drill
1
•
•
•
/ " Drill Bit
• Phillips Screwdriver
• Volt/Ohm Meter (Optional)
• Assorted Tin Snips
• Wire Cutters
4
1
/ " Drill Bit
8
3
/ " Drill Bit
8
• Hole Saw Arbor
• 411/16" Hole Saw (5” woofer install.)
• Wire Crimpers
• 55/ " Hole Saw (6" woofer install.)
• Wire Strippers
8
• 13/ " Hole Saw (for flush mount tweeter install.)
4
FINDING SPEAKER MOUNTING LOCATIONS
Choosing the correct speaker locations will have the greatest effect on the
sound quality of the system. There are many different considerations needed
when choosing the locations that best suit your needs. The locations must be
large enough for the speakers to fit. Care is needed to ensure that the location
you have chosen will not affect any of the mechanical or electrical operations
of the vehicle.
Determining the best location for the speakers will depend on your cosmetic
needs and your vehicle's interior. If minimal intrusion in your vehicle is
desired, factory speaker locations may be the ticket for you. Placing the
speaker in the factory location can often give very desirable results.
DOOR MOUNTING
When checking for possible speaker locations in the doors, check the
operation of the window and all assemblies. There is also a stabilizer stop bar
in between the door and the door jamb. This bar prevents the door from
opening too far. Many shade tree installers overlook this and check for
clearance only when the door is fully open.
2
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REAR DECK MOUNTING
In rear deck installations, check the operation of the trunk suspension springs
or tension bars. These tension bars move in the opening and closing of the
trunk. You cannot be too cautious during this part of the installation, In addition,
do not locate the speakers too close to the back of the rear deck. Installing the
far screws will only be possible with the removal of the rear window.
INSTALLING THE MIDRANGE
Step 1: Determine where the speaker will be mounted. Make sure there is a
flat area large enough for the speaker to fit properly. An uneven
mounting surface can damage the driver.
Step 2: Check to make sure the space you have chosen for the speaker will
not interfere with the operation of the vehicle.
Step 3: Using the supplied template guide, mark the hole with a pen.
Step 4: Cut the hole for the speaker. When using correctly sized factory
locations, this step can be passed. A hole can be cut either with a
pair of metal tin snips, an air or jig saw, or with a hole saw
corresponding to the size of the midrange listed below.
• 4-11/16” Hole Saw (5” woofer installation)
• 5-5/8” Hole Saw (6” woofer installation)
WARNING: Window mechanisms and electrical wires have a nasty
habit of hiding where you least expect. CHECK BEFORE YOU DRILL!
Step 5: Run the speaker wire to the speakers. Make sure to keep wires away
from sharp metal or other edges. When passing through metal, use
a protective grommet.
Step 6: Using the plastic grille ring as a template, mark the mounting holes
with a pen.
1
Step 7: Pre-drill mounting holes using a / " drill bit.
8
WARNING: Window mechanisms and electrical wires have a nasty
habit of hiding where you least expect. CHECK BEFORE YOU DRILL!
Step 8: Pull the wire through the speaker opening and connect to the
speaker. Be sure to observe proper midrange polarity during this
process.
3
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Step 9: Mount the speaker- The speaker is placed
in the grille ring from the front. Place the
speaker and the grille ring in the installa-
tion hole. Align the mounting screw holes
and drive in the four mounting screws. Push
the perforated metal grille back into the
grille ring.
INSTALLING THE TWEETER
SURFACE MOUNTING
Step 1: Determine the tweeter mounting location, then route the wires
from the crossover to the tweeter location.
Step 2: Place the surface mount housing against the panel and mark the
two holes at the rear of the housing.
Step 3: Drill the smaller center hole using a 1/8" drill bit. This is the
mounting screw hole.
Step 4: Drill the larger off-center hole using a 3/8" drill bit, insert a
grommet and route the speaker wire from the crossover through
the grommet.
Step 5: After removing the surface mount tweeter assembly trim ring, route
the tweeter wires through the larger hole in the housing and
connect to the speaker wires from the crossover. (See Figure 4.)
Step 6: Insert the excess speaker wire into the hole and position the housing
so the housing will not pinch the wires after final mounting.
Step 7: Attach the housing using the supplied screws of the correct length
for a solid mount.
Step 8: Insert the tweeter into the housing and attach the trim ring.
4
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FLUSH MOUNTING INTO REMOVED PANELS (diagram A)
Step 1:. Determine the tweeter mounting location, then route the wires from
the crossover to the tweeter location.
Step 2: Mark the center point of the tweeter location.
Step 3: If using a hole saw, first drill a pilot hole, then cut out the hole using
a standard 2-1/8" hole saw.
Step 4: If not using a hole saw, use either the cardboard packaging for the
tweeters or the surface mount trim ring as a template to mark the
proper size hole. Cut out the hole.
Step 5: With the tweeter assembled, route the wires through the hole and
the pressure ring and slip the pressure ring over the tweeter
assembly.
Step 6: Align the tweeter so the logo faces the desired direction then
push the pressure ring on to the rear of the tweeter assembly until
the tweeter is snugly mounted to the panel.
Step 7: Connect the speaker wires observing the correct polarity and
re-assemble the panel.
FLUSH MOUNT
TWEETER
ASSEMBLY
PRESSURE
RING
FLUSH MOUNT
TRIM RING
TWEETER
HEX HEAD BOLT
PANEL
X-BRACKET
A
WIRING HARNESS
B
FLUSH MOUNT
TWEETER WIRE HOUSING
DRW-68
WIRING HARNESS
DRW-12
TWEETER WIRE
FLUSH MOUNTING INTO MOUNTED PANELS (diagram B)
Step 1: Determine the tweeter mounting location, then route the wires from the
crossover to the tweeter location.
Step 2: Mark the center point of the tweeter location.
Step 3: If using a hole saw, first drill a pilot hole, then cut out the hole using a
standard 2-1/8" hole saw.
Step 4: If not using a hole saw, use either the cardboard packaging for the
tweeters or the surface mount trim ring as a template to mark the proper
size hole. Cut out the hole.
Step 5: Remove the tweeter from the flush mount housing and insert the proper
length machine bolt through the center hole of the housing and connect
to the spring steel X-bracket. (See Figure 3.)
Step 6: Connect the speaker wires observing the correct polarity.
Step 7: Press the X-bracket portion of the assembly through the hole until its legs
spring open.
Step 8: Screw the bolt in until the tweeter housing is firmly mounted to the
panel. (Make sure the arrow at the rear of the tweeter housing is pointing
in the desired direction.)
Step 9: Insert the tweeter into the housing and attach trim ring.
5
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INSTALLING THE CROSSOVER
Step 1: Find a location for the crossover away from any factory or after
market electrical wires. It is recommended to mount the passive
crossover close to the amplifier. In the event you decide to upgrade and bi-
amplify the system, mounting the passive crossover close to the amplifier
would simplify the installation upgrade.
Step 2: Remove top cover of crossover housing. Don’t lose it.
Step 3: Mark with a marking pen the two mounting holes.
Step 4: Remove crossover and pre-drill mounting holes using a 1/8” drill bit.
WARNING: Gas tanks, fuel lines, brake lines and electrical wires have a nasty
habit of hiding where you least expect. CHECK BEFORE YOU DRILL!
Step 5: Mount the crossover using the supplied #8 screws.
Step 6: Connect the wires. Make sure the speaker wires for the midrange
go to the woofer output and the tweeter to the tweeter output. Be sure to
observe the correct polarity. Changing the polarity of the tweeter may be
necessary for optimum sound quality.
Step 7: Re-install the crossover cover.
+
-
TWEETER
TO AMPLIFIER
+
-
WOOFER
+
-
SPECIFICATIONS
Model
Orion P5.2
4 ohms
Orion P6.2
4 ohms
Nominal Impedance
Power
Continuous/Peak
100/150
100/150
Frequency Response
Sensitivity
70Hz - 22kHz
87 dB
60Hz - 22kHz
89 dB
w/grille 2.75”
w/o grille 2.5”
w/grille 3”
w/o grille 2.75”
Mounting Depth
Mounting Diameter
11
5
4 /16”
5 /
8
”
6
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Warranty
LIMITED TWO YEAR CONSUMER WARRANTY:
Directed Electronics, Inc. promises to the original purchaser, to replace this product should it prove
to be defective in workmanship or material under normal use, for a period of two years from the
date of purchase from the dealer as indicated by the date code marking of the product PROVIDED
the product was installed by an authorized Directed dealer. During this two-year period, there will
be no charge for this replacement PROVIDED the unit is returned to Directed, shipping pre-paid.
If the unit is installed by anyone other than an authorized Directed dealer, the warranty period will
be one year from the date of purchase by the dealer as indicated by the date code marking of the
product. This warranty is non-transferable and does not apply to any unit that has been modified
or used in a manner contrary to its intended purpose, and does not cover damage to the unit
caused by installation or removal of the unit. During this one-year period, there will be no charge
for this replacement PROVIDED the unit is returned to Directed, shipping pre-paid. This warranty
is void if the product has been damaged by accident or unreasonable use, neglect, improper service
or other causes not arising out of defects in materials or construction. Units which are found to be
damaged by abuse resulting in thermally damaged voice coils are not covered by this warranty but
may be replaced at the absolute/sole discretion of Directed. ALL WARRANTIES INCLUDING BUT
NOT LIMITED TO EXPRESS WARRANTY, IMPLIED WARRANTY, WARRANTY OF
MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE, AND WARRANTY OF NON-
INFRINGEMENT OF INTELLECTUAL PROPERTY ARE EXPRESSLY EXCLUDED TO THE
MAXIMUM EXTENT ALLOWED BY LAW, AND DIRECTED NEITHER ASSUMES NOR
AUTHORIZES ANY PERSON TO ASSUME FOR IT ANY LIABILITY IN CONNECTION WITH THE
SALE OF THE PRODUCT. DIRECTED HAS ABSOLUTELY NO LIABILITY FOR ANY AND ALL ACTS
OF THIRD PARTIES INCLUDING ITS AUTHORIZED DEALERS OR INSTALLERS. Unit must be
returned to Directed, postage pre-paid, with bill of sale or other dated proof of purchase bearing
the following information: consumer's name, telephone number, and address, authorized dealer's
name and address, and product description. Note: This warranty does not cover labor costs for the
removal and reinstallation of the unit. IN ORDER FOR THIS WARRANTY TO BE VALID, YOUR
UNIT MUST BE SHIPPED WITH PROOF OF INSTALLATION BY AN AUTHORIZED DIRECTED
DEALER. ALL UNITS RECEIVED BY DIRECTED FOR WARRANTY REPAIR WITHOUT PROOF OF
DIRECTED DEALER INSTALLATION WILL BE COVERED BY THE LIMITED 1 YEAR PARTS AND
LABOR WARRANTY. Note: This warranty does not cover labor costs for the removal and
reinstallation of the unit. BY PURCHASING THIS PRODUCT, THE CONSUMER AGREES AND
CONSENTS THAT ALL DISPUTES BETWEEN THE CONSUMER AND DIRECTED SHALL BE
RESOLVED IN ACCORDANCE WITH CALIFORNIA LAWS IN SAN DIEGO COUNTY, CALIFORNIA.
© 2003 Directed Electronics, Inc. All rights reserved. G37200/05 3-03
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