OPR 3001
Rugged Handheld
Laser Scanner
Specifications Manual
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OPR 3001
Specifications Manual
Contents
1. Abstract....................................................................................................................................6
2. Overview ..................................................................................................................................6
3. Physical Features....................................................................................................................7
3.1. Dimensions......................................................................................................................7
3.2. Weight..............................................................................................................................7
4. Environmental Specifications................................................................................................7
4.1. Operating Temperature and Humidity..............................................................................7
4.2. Storage Temperature and Humidity.................................................................................7
4.3. Ambient Light Immunity ...................................................................................................7
5. Electrical Specifications.........................................................................................................8
5.1. Electrical Characteristics..................................................................................................8
6. Optical Specifications.............................................................................................................9
6.1. Laser Scanning Specification...........................................................................................9
6.2. Laser Scanning Standard ................................................................................................9
6.2.1. Laser Scanning Tilt .................................................................................................................. 9
6.2.2. Scanning Curvature ................................................................................................................. 9
7. Technical Specifications ......................................................................................................10
7.1. Print Contrast Signal (PCS) ...........................................................................................10
7.2. Scan Area and Resolution.............................................................................................11
7.3. Pitch, Skew, and Tilt ......................................................................................................12
7.3.1. Pitch Angle............................................................................................................................. 12
7.3.2. Skew Angle and Dead Zone .................................................................................................. 13
7.3.3. Tilt Angle ................................................................................................................................ 14
7.4. Curvature.......................................................................................................................15
8. Interface Specifications........................................................................................................16
8.1. RS-232C Interface Specification....................................................................................16
8.1.1. Settings and Communication................................................................................................. 16
8.1.2. Signal Level............................................................................................................................ 16
8.1.3. Interface Circuit...................................................................................................................... 17
8.1.4. Character Format................................................................................................................... 17
8.1.5. Communication Format.......................................................................................................... 18
8.1.6. Handshaking.......................................................................................................................... 18
8.2. USB Interface Specification...........................................................................................23
3
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OPR 3001
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8.2.1. Settings and Communication................................................................................................. 23
8.2.2. Interface Circuit...................................................................................................................... 23
8.3. Wedge Interface Specification.......................................................................................23
8.3.1. Settings and Communication................................................................................................. 23
9. Cable and Connector ............................................................................................................24
9.1. Cable Specifications ......................................................................................................24
9.1.1. RS-232C Cable...................................................................................................................... 24
9.1.2. USB Cable ............................................................................................................................. 25
9.1.3. Wedge Cable ......................................................................................................................... 26
9.2. Scanner Connector Specification...................................................................................27
10. Readable Barcodes...............................................................................................................27
10.1. Menu Barcodes: Default Settings ..................................................................................27
10.2. Default Settings 1: Readable Codes..............................................................................29
10.3. Default Settings 2: Read Options, Trigger, Buzzer........................................................30
11. Serial Number........................................................................................................................31
12. Packaging Specifications.....................................................................................................32
12.1. Individual Packaging Specification.................................................................................32
12.2. Collective Packaging Specification................................................................................33
13. Durability................................................................................................................................34
13.1. Electrical Noise..............................................................................................................34
13.2. Static Electricity .............................................................................................................34
13.3. Shock.............................................................................................................................35
13.3.1. Product Drop Test.................................................................................................................. 35
13.3.2. Shock: Individual Package Drop Test.................................................................................... 35
13.4. Vibration Strength..........................................................................................................35
13.4.1. Vibration (without packaging)................................................................................................. 35
13.4.2. Vibration (individual packaging)............................................................................................. 35
13.5. Dust and Water Proof ....................................................................................................35
13.6. Cable Strength...............................................................................................................36
13.6.1. Cable Pull Strength................................................................................................................ 36
13.6.2. Cable Bend Strength.............................................................................................................. 36
14. Reliability ...............................................................................................................................36
15. Auto Trigger (Option)............................................................................................................37
15.1.1. Auto Trigger Settings ............................................................................................................. 38
16. Regulatory Compliance ........................................................................................................38
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OPR 3001
Specifications Manual
16.1. Laser Safety...................................................................................................................38
16.2. Product Safety ...............................................................................................................38
16.3. EMC...............................................................................................................................38
16.4. RoHS .............................................................................................................................38
17. Safety .....................................................................................................................................39
17.1. Shock.............................................................................................................................39
17.2. Temperature Conditions ................................................................................................39
17.3. Foreign Materials...........................................................................................................39
17.4. Other..............................................................................................................................39
18. Mechanical Drawing..............................................................................................................40
Table of Figures
Figure 1: Ambient light immunity .................................................................................................7
Figure 2: Laser scanning tilt and curvature .................................................................................9
Figure 3: Scan area and resolution (in mm) .............................................................................. 11
Figure 4: Pitch ...........................................................................................................................12
Figure 5: Skew angle and dead zone........................................................................................13
Figure 6: Tilt angle.....................................................................................................................14
Figure 7: Curvature....................................................................................................................15
Figure 8: Interface circuit...........................................................................................................17
Figure 9:Character format (same for both sending and receiving) ............................................17
Figure 10: Communication format .............................................................................................18
Figure 11: No handshaking........................................................................................................18
Figure 12: Busy/Ready communication.....................................................................................18
Figure 13: Cannot receive command ........................................................................................19
Figure 14: Signal timing.............................................................................................................19
Figure 15: Modem transmit data................................................................................................20
Figure 16: ACK/NAK..................................................................................................................21
Figure 17: ACK/NAK—No response..........................................................................................22
Figure 18: USB interface circuit.................................................................................................23
Figure 19: RS-232C cable.........................................................................................................24
Figure 20: USB cable ................................................................................................................25
Figure 21: Wedge cable.............................................................................................................26
Figure 22: Serial number diagram.............................................................................................31
Figure 23: Individual packaging.................................................................................................32
Figure 24: Collective packing.....................................................................................................33
Figure 25: Product drop test......................................................................................................35
Figure 26: Cable bend strength.................................................................................................36
Figure 27: Auto trigger...............................................................................................................37
Figure 28: Mechanical drawing..................................................................................................40
5
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OPR 3001
Specifications Manual
1. Abstract
This manual provides specifications for the OPR 3001 handheld laser barcode scanner.
2. Overview
The OPR 3001 is a rugged handheld laser barcode scanner with protection against dust and
splashing water to ensure reliable operation in harsh environments. The OPR 3001 is enclosed
in a rugged housing sealed to IP-54 standards that withstands repeated drops of up to two
meters onto concrete.
Short-wavelength red laser beams enhance the visibility of scanning lines for easier aiming
under adverse lighting conditions. The OPR 3001 is available in USB, RS-232C, and Wedge
interfaces.
Supported symbologies:
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
JAN/UPC/EAN/all add-on
Codabar/NW-7, including ABC and CX
Chinese Post Matrix 2 of 5
Code 39: Normal Code 39 / Full ASCII Code 39 / Italian Pharmaceutical
Code 11
Code 93
Code 128: EAN-128
IATA
Industrial 2of5
Interleaved 2of5
ISBN-ISMN-ISSN
Korean Postal Authority code
Matrix 2of5
MSI/Plessey-UK/Plessey
RSS: RSS-14 (incl. CC-A/B) RSS-Limited (incl. CC-A/B)/ RSS-Expanded (incl. CC-
A/B)
•
•
•
•
•
•
Composite Codes: UCC/EAN-128 (incl. CC-A/B/C)
S-Code
Telepen
Tri-Optic
PDF417
MicroPDF417
6
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OPR 3001
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3. Physical Features
3.1. Dimensions
W 68 X D 150 X H 155 mm (except protruding portion)
3.2. Weight
230g max (excluding cable).
4. Environmental Specifications
4.1. Operating Temperature and Humidity
Temperature: -10 to +60° C
Humidity: 5 to 90% RH
4.2. Storage Temperature and Humidity
Temperature: -30 to +70° C
Humidity: 5 to 90% RH
4.3. Ambient Light Immunity
Decoding performance is guaranteed when the range of illumination on a barcode
surface is between zero and the following values:
Incandescent light
Fluorescent light
Sunlight
to 4,000 lx
to 4,000 lx
to 80,000 lx
Figure 1: Ambient light immunity
7
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OPR 3001
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Conditions
Barcode Sample: OPTOELECTRONICS Test Sample
PCS:
0.9
Resolution:
Symbology:
Quiet Zone:
N/W Ratio:
Distance:
Angle:
0.25 mm
9-digit Code-39
10 mm
1:2.5
100 mm from the edge of scanner
α = 0° β = 15° γ = 0°
R = ∞
Curvature:
Power supply voltage: 6.0 V
Direct light or specular reflection light from a source should be prevented from entering
the acceptance area.
5. Electrical Specifications
5.1. Electrical Characteristics
Parameter
Symbol Min Typ Max Unit
Remarks
5.4
6.0
5.0
96
6.6
5.5
130
125
600
500
60
V
RS-232C
Power supply voltage
4.5
V
USB and Wedge
-
-
-
-
-
-
mA
mA
mA
mA
mA
mA
RS-232C when emitting
USB and Wedge when emitting laser
RS-232C
Operating current
Rush current
IOP
IPEEK
IPRE
90
400
300
35
USB and Wedge
RS-232C
Stand-by current
Conditions:
30
55
USB and Wedge
•
Connect 1Ω resistance to a power supply line in series and measure the
current by the voltage between both ends of resistance.
•
•
Power supply voltage is measured at a connector terminal area.
The current value depends on the host computer to which the device is
connected.
8
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OPR 3001
Specifications Manual
6. Optical Specifications
6.1. Laser Scanning Specification
Parameter
Specification
Unit
Light-emitting Element
Emission Wavelength
Light Output
Red laser diode
650 ±10 (25° C)
1.0 or less
-
nm
mW
Scanning Method
Scanning Speed
Scan Angle
Bi-directional scanning
100 ±20
-
scans/s
Scan angle: 54 ±5
°
°
Effective scan angle: 44 (Min)
6.2. Laser Scanning Standard
6.2.1. Laser Scanning Tilt
Laser scanning tilt is the vertical difference between both ends of a laser scan
line. Measure it in the middle of the laser scan line.
•
Up to 1.2 degrees angle in vertical direction from the scan origin (mirror
motor).
•
Up to 3.1 mm at 150 mm from the scan origin.
6.2.2. Scanning Curvature
The maximum difference between the laser scan line and the line between both
ends of the laser scan line. Measure it in the middle of the laser scan line.
•
Up to 1.27 degrees angle in vertical direction from the scan origin (mirror
motor).
•
Up to 3.3 mm at 150 mm from the scan origin.
Figure 2: Laser scanning tilt and curvature
9
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OPR 3001
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7. Technical Specifications
The conditions for technical specifications are as follows, unless otherwise specified in each
section.
Conditions
Ambient Temperature and Humidity 21º C/70º F, 60% RH
Ambient Light
Background
500 to 900 lx
Barcode = black
Space = white
Margin = white
Background of label = black
Power Supply Voltage
Decoding Test
6.0 V (RS-232C) / 5.0 V (USB and Wedge)
Approve the performance when decoding is successful in all ten
tests.
(Decoding is deemed successful when completed in 0.5 second or
less.)
7.1. Print Contrast Signal (PCS)
0.45 or higher (over 70% of reflectivity of space and quiet zone).
10
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OPR 3001
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7.2. Scan Area and Resolution
The depth of field is measured from the edge of the scanner. The scanning range is
within the circular arc centered on the scan origin.
Figure 3: Scan area and resolution (in mm)
Resolution
Symbology
PCS
Quiet Zone
Digit
Decode
depth (mm)
1.0 mm
0.5 mm
CODE-39
CODE-39
CODE-39
CODE-39
CODE-39
0.9
0.9
0.9
0.9
0.9
25 mm
18 mm
10 mm
7 mm
1
3
30 - 590
10 - 360
10 - 200
10 - 90
0.25 mm
0.15 mm
0.127 mm
8
10
4
5 mm
20 - 60
Conditions:
Barcode Sample: OPTOELECTRONICS Test Sample
N/W Ratio:
Angle:
1:2.5
α = 0°, β = 15°, γ = 0°
Curvature:
R = ∞
11
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7.3. Pitch, Skew, and Tilt
7.3.1. Pitch Angle
α = ±35°
Figure 4: Pitch
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OPR 3001
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7.3.2. Skew Angle and Dead Zone
Skew angle: β = ±50° (Excluding dead zone)
Dead zone: β = ±8° (There are some areas in which decoding fails due to
specular reflection)
Figure 5: Skew angle and dead zone
13
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7.3.3. Tilt Angle
γ = ±20°
Figure 6: Tilt angle
Conditions
Barcode Sample: OPTOELECTRONICS Test Sample
Distance:
Label:
60 mm from the edge of the scanner
Pitch Angle, Skew Angle, Dead Zone
PCS = 0.9, Resolution = 0.25 mm, Symbology = 9-digit Code-39, Quiet Zone = 10 mm
N/W Ratio = 1:2.5
Tilt Angle
PCS = 0.9, Resolution = 0.26 mm, Symbology = 13-digit JAN, Quiet Zone = 10 mm
Angle:
Pitch Angle: Skew Angle β = +15°, Tilt Angle γ = 0°
Tilt Angle: Pitch Angle α = 0°, Skew Angle β = +15°
Skew Angle, Dead Zone: Pitch Angle α = 0°, Tilt Angle γ = 0°
Curvature: R = ∞
14
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7.4. Curvature
With 8-digit JAN/UPC/EAN barcodes, decoding performance is guaranteed when R≥15
mm.
With 13-digit JAN/UPC/EAN barcodes, decoding performance is guaranteed when R≥20
mm.
Figure 7: Curvature
Conditions
Barcode Sample: OPTOELECTRONICS Test Sample
PCS = 0.9, Resolution = 0.26 mm, Quiet Zone = 10 mm
Distance:
Angle:
60 mm from the edge of the scanner
Skew Angle β = +15°
15
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8. Interface Specifications
8.1. RS-232C Interface Specification
8.1.1. Settings and Communication
Reading menu barcodes [ZZ] + [U2] + [ZZ] can set the RS-232C interface default.
Item
[U2] setting
Baud rate
Start/stop bits
Data bits
9600 BPS
1 bit
8 bits
Parity bits
No parity
No handshake
Indefinitely
Handshaking
Flow Control Time Out
•
You can change the communication condition using the menu barcode.
8.1.2. Signal Level
Signal Name I/O
RS-232C Level (V)
Mark/OFF
Space/ON
+5 to +15
+3 to +15
+5 to +15
+3 to +15
TxD
RxD
RTS
CTS
OUT
IN
-5 to -15
-3 to -15
-5 to -15
-3 to -15
OUT
IN
16
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8.1.3. Interface Circuit
Figure 8: Interface circuit
8.1.4. Character Format
Figure 9:Character format (same for both sending and receiving)
17
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8.1.5. Communication Format
Figure 10: Communication format
8.1.6. Handshaking
Select handshaking options using the menu or command listed below.
Handshaking
Menu/Command
No handshake
BUSY/READY
P0
P1
P2
P3
P4
MODEM
ACK/NAK
ACK/NAK NO RESPONSE
a) No Handshaking
The scanner attempts the communication regardless of the state of the host
computer.
Figure 11: No handshaking
b) BUSY/READY
The scanner and the host computer notify each other of their state and
whether they can receive data with BUSY/READY through an RTS line. They
can communicate state to each other through a CTS line when connected as
in the following figure.
Figure 12: Busy/Ready communication
18
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The scanner stays ON (is able to receive data) except during certain parts of
the process, such as receiving data (buzzer command execution), transmitting
data, and menu processing. The scanner checks the CTS line before
transmitting data. When it is ON, the scanner transmits data. When it is OFF,
the scanner waits for it to turn ON within a set time. The scanner will abort
transmission with an error indication (buzzer) when the CTS line is not ON
within a specified period. The Flow Control time-outs are as follows, and the
default setting is “indefinitely“ (I0).
Flow Control Time Out Menu/Command
Indefinitely
100 ms
I0
I1
I2
I3
200 ms
400 ms
Figure 13: Cannot receive command
CTS, TxD signal timing
When the CTS line is turned OFF while sending a TxD signal, the scanner transmits one character and waits.
When the RTS signal is turned ON while transmitting a character, the character will be transmitted.
Figure 14: Signal timing
Note: When using loopback (wire connection) for CTS, RTS line of the scanner in this setting,
No handshake is not enabled.
19
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c) MODEM
The scanner turns CS line ON before transmitting data. Other processes are
the same as BUSY/READY.
Figure 15: Modem transmit data
20
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d) ACK/NAK
After data has been transmitted, the scanner expects to receive one of the
following responses from the host:
•
•
•
•
ACK response—Action: The scanner completes transmission with the
good-read buzzer and returns to the initial state.
NAC response—Action: The scanner sends the data again and waits for
the response from the host.
DC1 response—Action: The scanner returns to waiting for the trigger, if it
has a trigger (the initial state).
None response—Action: The scanner sounds the error buzzer and returns
to the initial state.
ACK/NAK timeout can be set as follows using the menu or commands.
ACK/NAK timeout Menu / Command
Indefinitely (default)
XI4
100 ms
XI5
500 ms
XI6
1000 ms
XI7
Figure 16: ACK/NAK
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e) ACK/NAK NO RESPONSE
When no response from the host is received within the setting time, the
scanner assumes an ACK response, and returns to the initial state without the
error buzzer. The other actions are the same as ACK/NAK.
Figure 17: ACK/NAK—No response
22
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8.2. USB Interface Specification
8.2.1. Settings and Communication
Reading menu barcodes [ZZ] + [SU] + [ZZ] can set the USB interface default.
The OPR 3001 USB model uses a full-speed USB interface.
8.2.2. Interface Circuit
Figure 18: USB interface circuit
Do not operate the keyboard while the scanner is transmitting the data to the host;
it may cause data transactions to fail.
8.3. Wedge Interface Specification
8.3.1. Settings and Communication
a) With desktop PC (using external keyboard)
Reading menu barcodes [ZZ] + [UB] + [KM] + [ZZ] can set the DOS/V Wedge
interface default.
b) With notebook PC (not using external keyboard)
Reading menu barcodes [ZZ] + [UB] + [KL] + [ZZ] can set the DOS/V Wedge
interface default.
Do not operate the keyboard while the scanner is transmitting the data to the host;
it may cause data transactions to fail.
23
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9. Cable and Connector
9.1. Cable Specifications
9.1.1. RS-232C Cable
(Standard specification)
Type:
Diameter:
Straight
Φ4.8 ±0.5 mm
Length:
Cores:
Weight:
1500 ±50 , -0 mm
8 insulated wires, 1 conductive wire
Approximately 80 g
Figure 19: RS-232C cable
a) Pin Assignment
Pin No Signal Name
Notes
1
2
3
4
5
6
7
8
9
NC
TXD
RXD
---
Open (not assigned)
Pin no. 6 and jumper
Pin no. 4 and jumper
GND
---
CTS
RTS
NC
Open (not assigned)
Connector: A connector with a plug for external power supply (D-sub, 9-pin,
female)
Power Supply: φ4.0 (inside diameter: φ1.7)
Exterior electrode of the plug is GND and interior electrode is +.
24
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9.1.2. USB Cable
(Standard specification)
Type:
Straight
Diameter:
Length:
Cores:
Φ4.8 ±0.5 mm
1500 ±50, -0 mm
4 insulated wires, 1 conductive wire
Approximately 60 g
Weight:
Figure 20: USB cable
a) Pin Assignment
Pin No Signal Name
1
2
3
4
VCC
-DATA
+DATA
GND
25
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9.1.3. Wedge Cable
(Standard specification)
Type:
Y cable
Diameter:
Length:
Cores:
Φ4.8 ±0.5 mm
1500 ±50 , -0 mm
8 insulated wires, 1 conductive wire
Approximately 80 g
Weight:
Figure 21: Wedge cable
a) Pin Assignment
DOS/V Host Side
DOS/V Keyboard Side
Pin No
Signal Name
Pin No
Signal Name
1
2
3
4
5
6
CPU_DATA
---
1
2
3
4
5
6
KEY_DATA
---
GND
GND
VCC
VCC
CPU_CLK
---
KEY_CLK
---
26
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9.2. Scanner Connector Specification
CN801 (13-pin)
Signal Name
Pin Number
RS-232C
USB
Wedge
1
2
NC
R×D
T×D
NC
VCC
NC
VCC
NC
3
NC
NC
4
NC
CPU_CLK
CPU_DATA
GND
5
NC
NC
6
GND
NC
GND
USB+
USB-
NC
7
NC
8
NC
NC
9
NC
KB_DATA
KB_CLK
NC
10
11
12
13
NC
NC
CTS
RTS
VCC
NC
NC
NC
NC
NC
10. Readable Barcodes
10.1. Menu Barcodes: Default Settings
Default menu barcodes set the scanner to factory defaults.
RS-232C Default
Functions
Menu labels
_ZZ_
_U2_
_W1_
_W7_
_S0_
Menu codes
SET
ZZ
RS-232C
U2
W1
W7
S0
Single tone
buzzer: 3 kHz*
Buzzer duration:
50 ms*
Read mode
options: Single
read*
END
ZZ
_ZZ_
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* If you are using software version TS01Y04 or later, it is not necessary to configure the
foregoing settings.
USB-HID Default
Functions
Menu labels
_ZZ_
_SU_
_ZZ_
Menu codes
SET
ZZ
USB default
END
SU
ZZ
Wedge Default (with external keyboard)
Functions
Menu labels
_ZZ_
_UB_
_KM_
_ZZ_
Menu codes
SET
ZZ
AT Wedge
default
UB
KM
ZZ
Keyboard layout:
with keyboard
END
Wedge Default (without external keyboard)
Functions
Menu labels
_ZZ_
_UB_
_KL_
_ZZ_
Menu codes
SET
ZZ
AT Wedge
default
UB
KL
ZZ
Keyboard layout:
without keyboard
END
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10.2. Default Settings 1: Readable Codes
Code type
Reading Transmit
Transmit
CD
Calculate Prefix Suffix
Transmit
Other
CD
Code
Length
X
X
X
X
X
X
X
X
X
X
X
X
X
X
-
-
-
-
-
-
-
-
-
CR
CR
CR
CR
CR
CR
CR
CR
CR
UPC-A
UPC-A Add-on
UPC-E
UPC-E Add-on
EAN-13
EAN-13 Add-on
EAN-8
EAN-8 Add-on
Code-39
Not transmit
ST/SP
X
X
X
X
-
-
CR
CR
Not transmit
ST/SP
Code-39 Trioptic
Not transmit
ST/SP
NW-7 (CODABAR)
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
-
-
-
-
-
-
-
-
-
-
-
CR
CR
CR
CR
CR
CR
CR
CR
CR
CR
CR
Industrial2of5
Interleaved2of5
Code-93
Code-128
EAN-128
X
S-Code
CD1
CD1
MSI/Plessey
UK/Plessey
Telepen
X
X
Matrix2of5
X
Chinese Post
Matrix 2of5
X
X
X
X
X
X
-
X
X
X
X
X
X
X
X
-
-
-
-
-
-
-
-
CR
CR
CR
CR
CR
CR
CR
IATA
RSS-14
RSS-limited
RSS-expanded
PDF417
-
-
MicroPDF417
Code 11
X
29
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OPR 3001
Specifications Manual
Notes:
•
•
•
•
In the “Reading” column, “” means “Enable reading” and “X” means “Disable
reading.”
In the “Transmit code length” column, “” means “Transmit code length” and
“X” means “Do not transmit code length.”
In the “Transmit CD” column, “” means “Transmit check digit” and “X” means
“Do not transmit check digit.”
In the “Calculate CD” column, “” means “Calculate check digit” and “X”
means “Do not calculate check digit”.
10.3. Default Settings 2: Read Options, Trigger, Buzzer
Item
Default Setting
Setting the number of characters
Read mode
Fixed length OFF all codes
Multiple read
Multiple read reset time
Add-on wait mode
Multiple read
500 ms
500 ms
Disable multiple read
Disable multiple columns read
Read 1 times, redundancy = 0
Enable trigger
Multiple columns read
Redundancy
Trigger switch
Trigger repeat
Disable trigger repeat
Disable auto trigger
2 seconds
Auto trigger
Read time
Margin check
Margin check normal
50 ms
Buzzer duration
Buzzer tone
3 kHz (single tone)
Maximum
Buzzer loudness
Buzzer timing
Buzzer before transmission
Enable startup buzzer
200 ms
Startup buzzer
Indicator duration
30
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OPR 3001
Specifications Manual
11. Serial Number
The serial number as shown below is affixed to the scanner.
Figure 22: Serial number diagram
31
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