Omega Vehicle Security Thermometer HH 21 User Manual

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TABLE OF CONTENTS  
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Difference Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Manual Addenda. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Unpacking and Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Battery Installation/Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Memory Backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Operation with Rechargeable Battery . . . . . . . . . . . . . . . . . . . . . . . . .  
Operating Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
1. Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
2
2
4
5
5
5
6
6
8
9
9
9
9
2. Display Annunciators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11  
3. Function Keys. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13  
Service Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18  
1. Calibration Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18  
2. Disassembly Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19  
3. Mechanical Parts Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . 21  
4. Component Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22  
5. Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23  
6. Schematic Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25  
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29  
Limitation of Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29  
Statement of Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29  
1
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GENERAL INFORMATION  
This manual provides information on the use of three digital handheld ther-  
mometers. Functional features both common and unique to each model are  
described.  
All three models are microprocessor based, and provide accurate and  
reliable operation. They function with the most popular thermocouples; types  
K, J, and T. A variety of features in these projects enhance their versatility,  
while simplifying operation.  
It is recommended that you read this manual thoroughly, especially the  
sections on safety, prior to operating these instruments.  
SPECIFICATIONS  
THERMOCOUPLE INPUTS: 2 (T1, T2) miniature TC connectors.  
Accepts male miniature and subminiature TC connectors.  
THERMOCOUPLE TYPES: K, J, T  
READOUT: T1, T2, T1-T2, and SCAN (T1, T2, T1-T2).  
ACCURACY: (18°C to 28°C ambient, 2 years, excludes thermocouple error).  
TC  
Extended Temp.  
Type  
Range  
Resolution  
Accuracy (T1, T2)  
Accuracy (T1-T2)  
Range Acc’y (T1, T2), Typ.  
K
J
–200°C to 1372°C  
–328°F to 2502°F  
0.1/1°C  
0.1/1°F  
±(0.1% rdg + 0.6°C)  
±(0.1% rdg + 1.0°F)  
Acc’y (T1) + Acc’y (T2) –200°C to –250°C, ±(3°C)  
Acc’y (T1) + Acc’y (T2)  
–328°F to –418°F, ±(5°F)  
–210°C to 760°C  
–346°F to 1400°F  
0.1/1°C  
0.1/1°F  
±(0.1% rdg + 0.6°C)  
±(0.1% rdg + 1.0°F)  
Acc’y (T1) + Acc’y (T2)  
Acc’y (T1) + Acc’y (T2)  
T
–200°C to 400°C  
–328°F to 752°F  
0.1/1°C  
0.1/1°F  
±(0.1% rdg + 0.6°C)  
±(0.1% rdg + 1.0°F)  
Acc’y (T1) + Acc’y (T2) –200°C to –250°C, ±(3°C)  
Acc’y (T1) + Acc’y (T2) –328°F to –418°F, ±(5°F)  
REPEATABILITY: ±0.2°C typical for 1 week at constant ambient temperature.  
TEMPERATURE COEFFICIENT: 18°C to 28°C; included in accuracy specification.  
From 0°C to 18°C, and 28°C to 50°C; less than ±(0.02% rdg + 0.1°C)/°C.  
ENVIRONMENTAL LIMITS FOR OPERATING: 0°C to 50°C, less than 80% relative  
humidity (R.H.) up to 35°C; reduce R.H. limit by 3%/°C from 35°C to 50°C.  
ENVIRONMENTAL LIMITS FOR STORAGE: –35°C to 60°C, less than 90% relative  
humidity (R.H.) up to 35°C; reduce R.H. limit by 3%/°C from 35°C to 60°C.  
INPUT CURRENT: 50 nA typical.  
READING RATE: (T1, T2, T1-T2); 1 reading/second typical, all parameters.  
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MAXIMUM COMMON MODE VOLTAGE: 42V peak to earth.  
POWER: 9 volt transistor battery (NEDA 1604).  
BATTERY LIFE, CONTINUOUS: 50 hrs typical, carbon-zinc; 100 hrs typical, alkaline;  
200 hrs typical, lithium; 15 hrs typical, Ni-Cd (rechargeable).  
BATTERY INDICATOR: Display indicates BAT when less than 10% of life remains.  
DISPLAY: 5 digit LCD, 0.4" height. Polarity indication, and decimal point.  
Annunciators  
• Readout Parameter: T1, T2, T1-T2, SCAN  
• Record Parameter: MIN or MAX (when viewing recorded data).  
• Readout Scale: °F, °C  
• TC Type: K, J, T  
• Hold (when activated)  
• Reading Trend: up-arrow for increasing readings, down-arrow for decreasing  
readings. Both arrows on for stable reading.  
• Record MIN/MAX readings for T1, T2, and/or T1-T2; Flashing annunciator indi-  
cates data being collected. Steady annunciator indicates data available, but not  
being up-dated.  
KEYPAD: 9 momentary switches with tactile feedback select;  
• Power ON/OFF  
• Readout: T1, T2, T1-T2, or SCAN  
• TC type: K, J, T  
• Readout scale: °F/°C  
• Resolution: 0.1°/1°  
• Display Hold  
• Record MIN/MAX  
• View MIN/MAX  
• Stop recording MIN/MAX (first keystroke), clear recorded MIN/MAX (second  
keystroke)  
POWER OFF CONFIGURATION RETENTION: Instrument retains last selected;  
• Readout: T1, T2, T1-T2, SCAN  
• TC type: K, J, T  
• Resolution: 0.1°/1°  
• Scale: °F/°C  
DIAGNOSTICS: Display codes indicate the following conditions:  
• Low Battery: ‘BAT’  
• Open Thermocouple(s): ‘OPEN’  
• Invalid Keypad Entry: Momentary ‘E-1’  
Temperature Reading exceeds TC Rating: ‘E-2’  
• Internal Hardware Fault: ‘E-3’ (consult factory)  
• LCD Test: During power-up, all segments/annunciators turned on momentarily.  
ELECTROMAGNETIC COMPATIBILITY: Add ±0.5% of range to accuracy specific-  
tions for RF fields up to 1 volt/meter. Accuracy not specified for fields greater than  
1 volt/meter.  
DIMENSIONS, WEIGHT: 7.0" x 2.9" x 1.1". Net weight 10 oz.  
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DIFFERENCE SPECIFICATIONS  
MODEL HH-21:  
THERMOCOUPLE INPUTS: 1  
DISPLAY: 5 digit LCD, 0.4" height. Polarity indication, and decimal point.  
Annunciators  
• Readout Scale: °F, °C  
• TC Type: K, J, T  
• Hold (when activated)  
KEYPAD: 5 momentary switches with tactile feedback select;  
• Power ON/OFF  
• TC type: K, J, T  
• Readout scale: °F/°C  
• Resolution: 0.1°/1°  
• Display Hold  
POWER OFF CONFIGURATION RETENTION: Instrument retains last  
selected;  
• TC type: K, J, T  
• Resolution: 0.1°/1°  
• Scale: °F/°C  
MODEL HH-22:  
THERMOCOUPLE TYPES: K, J  
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FEATURES  
Temperature trend indication (rising, falling, or stable)  
Full range resolution of 0.1 degree  
Work with thermocouple types K, J and T  
Kpad selectable °F or °C  
Two probe inputs (for two point temperature measurements)  
Calculates and displays temperature difference between the two probe  
inputs  
Maximum and minimum temperature storage  
Dust proof, splash proof, drop proof construction  
Built-in tilt stand/hanger for bench use or hands free field measurements  
User friendly function programming  
Performs self diagnostic test and displays error readout  
Retains function settings, even when turned off  
Low battery and open sensor indication  
Input data scan and display hold modes  
MANUAL ADDENDA  
Improvements or changes to this manual will be explained on an addendum  
included with the instrument. All change information should be incorporated  
immediately into the appropriate places in the manual.  
UNPACKING AND INSPECTION  
Each instrument is inspected both mechanically and electrically before ship-  
ment. Upon receiving your instrument unpack all items from the shipping  
container and check for any obvious damage that may have occurred during  
transit. Report any damage to the shipping agent. Retain and use the origi-  
nal packing materials if reshipment is necessary.  
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SAFETY INFORMATION  
SAFETY SYMBOLS AND TERMS  
The symbol ! on the instrument denotes that the user should refer to the  
operating instructions.  
The WARNING used in this manual explains dangers that could result in  
personal injury or death.  
The CAUTION used in this manual explains hazards that could damage  
the instrument.  
SAFETY PRECAUTIONS  
WARNING  
These instruments are intended for use by qualified per-  
sonnel trained in the safe operation of electronic testing  
equipment. Read the instruction manual thoroughly before  
using, to become familiar with the instrument’s operations  
and capabilities.  
WARNING  
Do not touch a temperature probe sheath when measuring  
excessively high or low temperatures, or toxic substances.  
WARNING  
Do not attempt to measure temperatures beyond the range  
of the probe being used. Probe damage or personal injury  
could result from exceeding a probe’s maximum tempera-  
ture rating.  
WARNING  
The American National Safety Institute (ANSI) states that a  
shock hazard exists when probes or sensors are exposed  
to voltage levels greater than 42VDC or 42V peak AC. Do  
not use this instrument where voltages at the measure-  
ment surface exceed these levels.  
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WARNING  
Do not substitute a metal part for the nylon screw in the  
rear case. Doing so will degrade electrical isolation of the  
case.  
WARNING  
The battery is accessible through a cover on the back of  
the instrument. To avoid electrical shock hazard, discon-  
nect all temperature probes and sensors and turn the unit  
off before removing the cover.  
WARNING  
Never use this instrument or any probe or sensor inside a  
microwave oven.  
CAUTION  
Avoid making sharp bends in probe or sensor lead wires.  
Bending lead wires at a sharp angle can damage the wire  
causing probe failure.  
CAUTION  
When using both thermometer inputs, and a voltage differ-  
ential exists between the two measurement points, at least  
one probe should be electrically insulated. If not, ground-  
loop current can flow through the thermocouple leads  
causing measurement error or instrument damage.  
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BATTERY INSTALLATION/REPLACEMENT  
A 9V battery is supplied with the instrument but not installed. Read the fol-  
lowing installation instructions before attempting to install or remove the bat-  
tery.  
WARNING  
Turn the unit off and disconnect any input connections  
before replacing the battery. Put the cover back into place  
on the battery compartment before resuming use of the  
instrument.  
1.  
Remove the cover from the battery compartment by sliding it off in  
the direction of the arrow located on the battery cover.  
2.  
3.  
Remove the old battery.  
Place the new battery in the battery compartment. Be sure to  
observe proper polarity.  
4.  
Re-install the battery cover before resuming use of the instrument.  
Figure 1. Battery Installation  
NOTES:  
• Less than 10% of battery life remains when the BAT annun-  
ciator turns on.  
• If the instrument is going to be stored for a long period of time  
or in a high temperature environment, remove the battery to  
prevent leakage damage.  
• After a new battery is installed, allow approximately 30 sec-  
onds for reading stabilization the first time the instrument is  
turned on.  
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MEMORY BACKUP  
During battery replacement, the contents of user-programmed memory  
(data, operating modes, etc.) can be saved. Prior to removing the old battery,  
turn off the instrument, and connect a Model 80010 battery charger. Then  
exchange batteries, and disconnect the battery charger. Do not leave the bat-  
tery charger connected to instruments with non-rechargeable batteries.  
OPERATION WITH RECHARGEABLE  
BATTERY  
Model 80010 provides a 9-volt Ni-Cd battery and recharger suitable for use  
with the unit. This battery provides 15 hours of continuous operation. This  
duration can be extended indefinitely by operating simultaneously from both  
the battery and recharger.  
OPERATING INSTRUCTIONS  
The following instructions make reference to keypad inputs, and display  
readouts. Refer to Figure 2 to locate key switches, and identify display dif-  
ferences between thermometer models. Model HH-22 is similar in layout to the  
HH-23, except operation is limited to K and J thermocouples.  
1. DIAGNOSTICS  
Automatic diagnostics provide error indicators which are described below.  
PROBLEM:  
LIKELY CAUSE:  
Blank display, unit does not  
power-up.  
(1) Improper battery installation. Check  
battery polarity.  
(2) Dead battery.  
Low BAT Annunciator.  
(1) Low battery voltage, install a new  
battery. If problem persists, consult  
factory.  
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Display reads  
(1) No thermocouple or a damaged ther-  
mocouple is plugged into the selected  
input.  
NOTE: When viewing T1-T2, there  
must be a thermocouple plug-  
ged into both input jacks.  
Display reads  
Display reads  
momentarily. (1) This indicates that an invalid entry has  
been made. Review keystroke se-  
quence, or consult manual for input  
instructions.  
during  
(1) This indicates the temperature range  
has been exceeded for this thermo-  
couple type. Remove thermocouple  
from temperature source.  
temperature measurement.  
WARNING  
Do not touch the probe sheath  
when measuring excessively  
high or low temperatures.  
WARNING  
Probe damage and personal  
injury could result from exceed-  
ing a probe’s maximum tempera-  
ture ratings.  
2. DISPLAY ANNUNCIATORS  
Each item on the display (Figure 2) is described below in detail. To better  
familiarize yourself with the thermometer’s display annunciators, please read  
this section.  
T1 T2 T1-T2  
1.  
Input Selection Annunciator  
This annunciator will indicate which input is being monitored.  
T1  
T2  
— thermocouple T1  
— thermocouple T2  
— the difference between the two thermocouples T1-T2  
T1-T2  
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R
E
C
2.  
3.  
Record Annunciator  
A flashing record symbol adjacent to a corresponding input selection  
annunciator indicates that this channel is being recorded. A static record  
symbol indicates data has been recorded, but is not being updated.  
Trend Indication Annunciators  
When the up-arrow is displayed, the reading is increasing.  
When the down-arrow is displayed, the reading is decreasing.  
When both arrows are displayed, the reading is stable.  
When the second arrow is flashing on and off — the sensor is approach-  
ing a stable reading.  
4. BAT  
Low Battery Annunciator  
This symbol appears when less than 10% of battery life remains.  
5. K J T  
Thermocouple Type Annunciator  
These symbols indicate the thermocouple type selection.  
NOTE: To insure correct temperature readings, the displayed  
thermocouple type must match the thermocouple  
used.  
6. Numeric Display  
The 5 digit numeric display indicates the temperature of the selected  
thermocouple, T1 or T2, or T1-T2.  
7. °C, °F Temperature Scale Annunciators  
The °C and °F symbols indicate whether the temperature readings are  
displayed in degrees Celsius or degrees Fahrenheit.  
8. MIN  
Minimum Annunciator  
This symbol appears when the display is showing the minimum reading  
stored while in the record mode.  
9. MAX  
Maximum Annunciator  
This symbol appears when the display is showing the maximum reading  
stored while in the record mode.  
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10. HOLD Hold Annunciator  
This symbol will indicate that the instrument display is on hold.  
11. SCAN Scan Annunciator  
This annunciator will be displayed when the instrument is sequentially  
viewing T1, T2 and T1-T2.  
3. FUNCTION KEYS  
The ON/OFF key turns the thermometer on or off. To turn the ther-  
mometer on, press the ON/OFF Key once. All the display annun-  
ciators and segments should turn on momentarily (see Figure 2)  
ON  
OFF  
for visual checking. During this period the thermometer performs  
internal diagnostics.  
Following display test, if no input thermocouple is connected to  
the unit, the display will indicate “OPEN”.  
Plugging a thermocouple into the appropriate TC connector will  
give actual thermocouple temperature readings.  
If the unit is turning on for the first time after installation of a new  
battery, it will default to K-type thermocouples, and °F readings  
with 0.1° resolution.  
NOTE: To obtain full accuracy, allow 1-2 minutes  
after connecting a thermocouple plug, for  
thermal setting.  
To turn the thermometer OFF, press the ON/OFF key a second  
time.  
The TEMPERATURE SCALE key selects whether temperature  
°F  
readings will be displayed in degrees Fahrenheit or degrees  
Celsius. Upon initial power-up, the thermometer will display read-  
ings in degrees Fahrenheit. To display readings in degrees  
Celsius, press the TEMPERATURE SCALE key. To change back  
to degrees Fahrenheit, press the TEMPERATURE SCALE key a  
second time.  
°C  
NOTE:  
• Key selection is retained during power off.  
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The DISPLAY RESOLUTION key selects whether the tempera-  
ture readings will be displayed in high resolution (0.1°C or °F) or  
low resolution (1°C or °F). At initial power-up, the thermometer will  
read in high resolution.  
0.1°  
1°  
NOTE:  
• Key selection is retained during power off.  
The THERMOCOUPLE TYPE SELECTION key selects which  
type of thermocouple the thermometer will be set up to use (Type  
K, J or T). Upon initial power-up, the thermometer will be ready to  
accept a K Type thermocouple. To change the thermometer to  
accept a Type J thermocouple, press the THERMOCOUPLE  
TYPE SELECTION key. Press the key a second time to select  
Type T. To change back, press the key until desired type is dis-  
played. Thermocouple probe plugs are color coded. Type K  
Thermocouples have a yellow plug, Type J Thermocouples have  
a black plug, and Type T Thermocouples have a blue plug.  
K J  
T
(or)  
SENSOR  
SELECT  
NOTES:  
• Key selection is retained during power off.  
To insure proper temperature readings, be sure  
that the displayed thermocouple type matches  
the type of thermocouple you are using.  
The HOLD key, when pressed, will “freeze’’ the temperature read-  
ings on the display. To get out of the Hold mode, press the HOLD  
key a second time.  
HOLD  
The INPUT SELECTION/SCAN key selects which thermocouple  
input the thermometer will display; thermocouple T1, thermocou-  
ple T2 or the difference between thermocouples T1 and T2. Upon  
initial power-up, the thermometer will default to channel T1. To  
select channel T2, press the INPUT SELECTION key (input  
T1 T2  
T1-T2  
T2  
selection annunciator  
will appear). To view the difference  
between the two inputs, calculated as T1 minus T2, press the  
INPUT SELECTION key a second time (input selection annunci-  
ator  
will appear).  
T1-T2  
To scan inputs T1, T2, T1-T2, press the INPUT SELECTION/  
SCAN key a third time. (The SCAN annunciator will then appear.)  
The unit will then sequentially display the readings of T1, T2, and  
T1-T2. To return to T1, press the key again.  
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NOTE: The thermometer will display “OPEN” on  
any selected channel that does not have a  
thermocouple plugged in or if the thermo-  
couple is open-circuited.  
CAUTION  
When using both thermocouple inputs, and a  
voltage differential exists between the two mea-  
surement points, at least one probe should be  
electrically insulated.  
NOTES:  
• T1 and T2 are not measured simultaneously.  
Therefore T1 and T2 readings can differ even  
when the temperatures are equal, if T1 and T2  
are changing rapidly.  
• Key selection is retained during power off.  
With the REC key, the recording of MIN/MAX temperatures is  
enabled. This function can be activated in one or more of the 3  
measurement modes, T1, T2, and T1-T2. To start recording,  
select a desired measurement mode (T1, T2, or T1-T2), then  
press REC.  
REC  
When more than one measurement mode is to be recorded,  
select the desired mode and then activate the record function.  
When REC is activated, a corresponding annunciator(s) will turn  
on and start flashing adjacent to the mode annunciator(s) (T1, T2,  
T1-T2). The flashing REC annunciator means that minimum and  
maximum data is being recorded. The instrument has 3 separate  
acquisition files which allow simultaneous recording of all three  
modes.  
NOTE: REC cannot be started while the readout is  
in the SCAN mode. However, after record-  
ing is initiated, the readout can be set to the  
SCAN mode.  
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With the thermometer in either the T1, T2, or T1-T2 mode, corre-  
sponding MIN/MAX data can be viewed. To view MIN/MAX data,  
first select T1, T2, or T1-T2. Then press the VIEW key to read the  
MAX temperature. A second press of the VIEW key will display  
the MIN temperature. At the third press of the VIEW key, the dis-  
play will go back to display the current temperature. To view a dif-  
ferent input, select that input and repeat the procedure.  
VIEW  
NOTES:  
• MIN/MAX data can be viewed while recording is  
in progress (ie, REC annunciator(s) flashing). In  
this case, the VIEW function will display real-time  
running values of MIN or MAX temperatures.  
• MIN/MAX data can be viewed after data record-  
ing is stopped. See STOP/CLR for instructions to  
stop recording. In this case, the VIEW function  
will display static data that does not update.  
• The VIEW function cannot be initiated while the  
readout is in the SCAN mode. For example, to  
view the MAX value recorded for T2, first select  
mode T2, then depress the VIEW key.  
• After selecting parameters to view, it is possible  
to go to the SCAN mode, and continue to view  
these parameters.  
Example:  
While in mode T1, view MAX. Then select mode  
T2, and view MIN. When SCAN is activated, the  
readout will sequentially display T1(MAX),  
T2(MIN), T1-T2. This is a very powerful tool for  
analytical temperature analysis.  
• If VIEW is enabled in a mode (T1, T2, or T1-T2)  
that was not recorded, the MAX and MIN annun-  
ciators will turn on as before. However, the  
numeric readout will indicate the current temper-  
ature. (Without RECORD being activated, the  
current reading, the maximum and the minimum  
readings are equivalent.)  
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Recording in one or more of the three measurement modes T1,  
T2, and T1-T2 can be stopped with this key. Before pressing CLR  
this key, select the appropriate mode. When MIN/MAX data col-  
lection is stopped, the corresponding REC annunciator will stop  
flashing, but will remain on (to indicate that MIN/MAX data has  
been saved for viewing). Recording can be re-started anytime  
without loss of data with the REC key. See REC.  
STOP  
CLR  
If the STOP/CLR key is pressed again (after stopping data  
recording), MIN/MAX data for the corresponding measurement  
mode is cleared, and the REC annunciator is turned off.  
NOTES:  
• MIN/MAX data is erased when the thermometer  
is turned off.  
• Record configurations are not saved during  
power-off.  
• STOP/CLR function cannot be performed while  
the readout is in the SCAN mode. Select T1, T2,  
and/or T1-T2 modes before attempting to stop  
recording or clear data.  
• The STOP/CLR key must be pressed twice to  
clear recorded data, and will only clear data in the  
TC mode that is active when the key is pressed.  
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SERVICE INFORMATION  
WARNING  
All service information is intended for qualified electronic  
maintenance personnel only.  
1. CALIBRATION PROCEDURE  
Test Equipment Required:  
1. Thermocouple calibrator (Omega CL521, or equivalent).  
2. Calibration cable for each thermocouple type handled by unit under test  
(U.U.T.):  
Type K  
Type J  
Type T  
Ambient Conditions:  
Units should be calibrated at an ambient temperature of 23°C ±1°C, with rel-  
ative humidity less than 80%. Avoid air currents and heat sources that can  
disturb the thermal equilibrium of the U.U.T.  
Procedure:  
1. Turn OFF U.U.T.  
2. Remove rear cover. Refer to Disassembly Instructions.  
3. Remove shorting-plug J1 from circuit board. Refer to Mechanical Parts  
Diagram for location (P/N CS-791).  
4. Replace rear cover. Reinstall battery. Turn on U.U.T.  
5. Connect input of U.U.T. to the thermocouple calibrator with a type K  
cable. Use input T1 on Models HH-22 and HH-23.  
6. Set calibrator output to 32°F, type K.  
7. Wait for U.U.T. readout to stabilize, then press HOLD key once, and wait  
a few seconds. U.U.T. should read 32.0°F ±0.5°F, type K.  
8. Set calibrator to 2500°F, type K.  
9. Wait for U.U.T. readout to stabilize, then press HOLD key once, and wait  
a few seconds. U.U.T. should read 2500.0°F ±1.0°F, type K.  
10. Replace type K cable with Type J.  
11. Set calibrator output to 32°F, type J.  
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12. Wait for U.U.T. readout to stabilize, then press HOLD key once, and wait  
a few seconds. U.U.T. should read 32.0°F ±0.5°F, type J.  
13. Set calibrator output to 1400°F, type J.  
14. Wait for U.U.T. readout to stabilize, then press HOLD key once, and wait  
a few seconds. U.U.T. should read 1400.0°F ±1.0°F, type J.  
NOTE: On Model HH-22, go to step 21 to complete calibration.  
On Models HH-21 and HH-23, continue calibration at step  
15.  
15. Replace type J cable with Type T.  
16. Set calibrator output to 32°F, type T.  
17. Wait for U.U.T. readout to stabilize, then press HOLD key once, and wait  
a few seconds. U.U.T. should read 32.0°F ±0.5°F, type T.  
18. Set calibrator output to 750°F, type T.  
19. Wait for U.U.T. reading to stabilize, then press HOLD key once, and wait  
a few seconds. U.U.T. should read 750.0°F ±1.0°F, type T.  
20. Press HOLD key one last time. Wait for HOLD annunciator to show on  
readout. (Indicates that calibration data is stored in EEPROM.)  
21. Carefully remove battery cover while holding battery in place. Loss of  
battery power at this time will cause loss of calibration data.  
22, Remove back cover while holding battery in place.  
23. Re-install shorting-plug J1 to write-protect EEPROM.  
24. Turn off U.U.T. Replace rear cover and battery cover. Calibration is com-  
plete.  
2. DISASSEMBLY INSTRUCTIONS  
Before opening the case, remove all input/output connections. This includes  
input sensors, calibration cables, and the optional battery charger.  
Turn the instrument face down, and remove the three Phillips head screws  
from the rear cover. Lift off the rear cover. The circuit board can be lifted from  
the front case after removal of the hexagonal-standoff.  
NOTE: Be sure to keep the case face down during this last  
step. Otherwise, the LCD and its associated hardware  
may fall free and break.  
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Re-assemble the instrument by following the reverse of the above procedure.  
CAUTION  
Do not use excessive torque when re-installing the nylon  
machine-screw into the rear case. Excess torque will dam-  
age the part.  
WARNING  
Do not substitute a metal part for the nylon machine-  
screw. Doing so will degrade the electrical isolation of the  
instrument.  
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4. COMPONENT LAYOUT  
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5. PARTS LIST  
Schematic  
Designation*  
Description  
Part Number  
C-344-.1  
C-513-33  
C-237-.1  
C-237-220P  
C-513-1  
C-237-100P  
CS-613  
CS-613  
CS-614  
CS-615  
DZ-213  
C1, 2, 17  
Capacitor, Polyester  
Capacitor, Aluminum  
Capacitor, Ceramic  
Capacitor, Ceramic  
Capacitor, Aluminum  
Capacitor, Ceramic  
Connector, TC  
C3, 9, 10  
C4, 8, 11, 13, 14  
C5, 6, 7  
C12  
C15, 16  
CON1  
CON2  
CON3  
CON4  
D1  
(1)  
(1)  
Connector, TC  
Connector, Right Angle  
Connector, Pwr Jack  
Diode, Zener  
DS1  
J1  
Display, Liquid Xtal  
Plug, Shorting  
DD-203  
CS-791  
Q1, 3  
Q2  
Transistor, PNP  
Transistor, NPN  
TG-84  
TG-47  
R1, 2, 30, 31  
R3, 4, 9, 13, 14, 15, 16, Resistor, Metal Film  
32  
Resistor, Carbon  
R-76-15M  
R-88-1K  
R5, 6  
Resistor, Metal Film  
Resistor, Metal Film  
R-88-909K  
R-88-10K  
R7, 21, 24, 25, 26, 27,  
28, 33  
R8  
R10  
R11  
R12  
Resistor, Metal Film  
Resistor, Metal Film  
Resistor, Metal Film  
Resistor, Metal Film  
Resistor, Carbon  
R-88-23.7K  
R-88-42.2  
R-88-9.09K  
R-88-1M  
R17, 18, 19, 29, 39,  
R-76-100K  
40, 41  
R20  
R22, 42  
R34  
R35, 36  
R37, 38 (1)  
R23  
U1  
U2  
U3  
U4, 5  
U6  
Resistor, Metal Film  
Resistor, Metal Film  
Resistor, Carbon  
Resistor, Carbon  
Resistor, Metal Film  
Resistor, Carbon  
I.C., Band-Gap Ref.  
I.C., Temp. Sensor  
I.C., Analog Mux.  
I.C., Op. Amp.  
R-88-210K  
R-88-365K  
R-76-22K  
R-76-1M  
R-88-1.58K  
R-76-220K  
DZ-62  
IC-850  
IC-277  
IC-765  
IC-102  
I.C., NAND  
U7, 10  
I.C., D-Flop  
IC-103  
U8, 14  
(2)  
I.C., Regulator  
IC-837-2  
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Schematic  
Designation*  
Description  
I.C., Schmitt Inv.  
Part Number*  
IC-834  
U9  
U11  
U12  
U13  
Y1  
I.C., LCD Controller  
I.C., EEPROM  
I.C., Microcomputer  
Resonator, Ceramic, 1MHz  
Keypad  
IC-761  
IC-851  
LSI-120  
CR-60  
(3)  
(4)  
Connector, LCD  
Clip, Battery  
Header, Pin  
CS-810  
865-306-1  
CS-790-2  
* Numbers in parentheses refer to notes below:  
(1) Deleted from Model HH-21.  
(2) Matched pair.  
(3) Full part number by Model:  
HH-21; LSI-120-819  
HH-22; LSI-120-820  
HH-23; LSI-120-821  
(4) Part number by Model:  
HH-21; 819-322  
HH-22; 821-322-C  
HH-23; 821-322-C  
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6. SCHEMATIC DIAGRAMS  
1. Signal Conditioning and A/D  
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2. Microcomputer and Display  
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3. Power Supply  
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