Series 956
User’s Guide
e-mail: [email protected]
GP901 Series
Digital Probes
Download from Www.Somanuals.com. All Manuals Search And Download.
Introduction
The Digital Probe is a gauging transducer combined with conditioning electronics in a permanently
connected ”smart connector” or PIE (Probe Interface Electronics).
The PIE converts and corrects the output from the gauge head and transmits the result in a digital format
using the Orbit protocol. Because the Digital Probe is factory calibrated using a reference Laser, the probe
has a very linear output with position.
The Digital Probe is one of an extensive range of Orbit Modules available for use with the Orbit
Measurement System, which provides an easy way to construct and maintain a complete measurement
system of up to 372 Orbit modules.
The Orbit protocol features an extensive set of commands that enable fast and efficient transmission of
data between the Orbit module and the PC.
Digital Probe Specifications
This section contains the specifications of the Digital Probe. There are two sections, the first are the
specifications for the complete Digital Probe (PIE + gauge head) and the second is mechanical data
relevant to the gauge head only.
PIE is designed to be primarily used with the T-CON connector. Full details of mounting with T-CON refer
to the section of PIE and T-CON installation.
Digital Probe Data
Performance Data
Basic Probe Type
GP901-05 GP901-1 GP901-ꢀ GP901-5 GP901-10 GP901-ꢀ0
Calibrated Stroke
mm
0.5
0.58
0.03
N/A
N/A
1
2
5
10
20
21
Full Mechanical Travel
Resolution (14 bit over stroke)
Resolution (16 bit over stroke)
Resolution (18 bit over stroke)
Accuracy
1.5
3 (*2.5)
0.122
0.03
6
11
0.061
0.015
N/A
0.305
0.076
0.019
0.610
0.152
0.038
1.22
0.305
0.076
mm
N/A
mm
see Accuracy section below
Repeatability
<0.1 mm
<0.15 mm
Reading Rate per Network channel
Reading Rate (per PIE)
1000 readings / second minimum
240 readings / second minimum (4 ms internal update)
in Normal Mode
Up to 3906 readings per second in dynamic (8 probes per network)
Calibration Temperature
Temperature Range
2061°C
0 to 60°C
Warm up Period
General Data
30 minutes
Supply Voltage
5 60.25Vdc
0.06 A max.
31 modules
Current Consumption
PIE per Orbit channel
GP901 M-3343 05/08
ꢁ
Download from Www.Somanuals.com. All Manuals Search And Download.
Network type
Orbit - RS485 2-wire multi-drop (up to 31 per channel)
Network speed
1.5Mbaud, 187.5k Baud or 9600 Baud (do not use 9600
Baud for New Applications as this will be phased out)
Network Control Character
Break Character - low (space) of >90 us (187.5k Baud) or
>1.2mS (9600 Baud)
Command Character Format
1 start, 8 data, 1 odd parity, 1 stop bit
Accuracy
The error quoted assumes periodic re-setting against a setting master in accordance with normal gauging
practice (not less than once per day). As the Digital Probe may be used anywhere on its stroke the setting
master itself must be of known dimensions, but does not need to be precisely on its nominal value. The error
quoted for the Digital Probe therefore includes a factor dependant on the distance between the setting master
and the component being gauged.
Where D = difference in mm between setting master and component.
Error at calibration temperature: -
0.5 mm Probes i.e. GP901-05-S
6 0.05 mm 6 0.2% x D
6 0.1 mm 6 0.1% x D
6 0.1 mm 6 0.1% x D
6 0.1 mm 6 0.2% x D
6 0.1 mm 6 0.2% x D
6 0.1 mm 6 0.2% x D
1 mm Probes i.e. GP901-1-S
2 mm Probes i.e. GP901-2-S, GP901-2-P
5 mm Probes i.e. GP901-5-S, GP901-5-P
10 mm Probes i.e. GP901-10-S, GP901-10-P
20 mm Probes i.e. GP901-20-S, GP901-20-P
Gauge Head Specifications
Specifications Common to All Gauge Head Types
Body Material
Stainless Steel 400 Series
various types available
<0.15 mm
Probe tips
Non-repeat
Max. Angular Rotation of Tip
Gaiter Material
2°
Viton®
0.22 Nm – M2.5 Thread
Max. Probe tip tightening Torque
(when changing tip please take care not to damage probe) 0.12 Nm – M2 Thread
Storage Temperature Range
Operating Temperature
-20°C to +100°C
+5°C to +80°C
Environmental Protection (see mounting notes)
Cable Standard (not all types)
Option (not all types)
IP 65 (with gaiter)
2m screened, PUR, insulation
Standard cable with stainless steel or plastic braid
Pneumatic Operation (Not GP901-05 version)
Minimum operating pressure
(bar)
With Gaiter
Without Gaiter
0.4
0.3
Maximum operating pressure
(bar)
With Gaiter
Without Gaiter
1.0
2.0
Air leak rate ml/min. at 1.0 bar
With Gaiter
Without Gaiter
<10
<150
ꢂ
GP901 M-3343 05/08
Download from Www.Somanuals.com. All Manuals Search And Download.
Gauge Head Application Information
When mounting the Gauge Head in a fixture, care must be taken as the linear bearing assembly at the
tip end is made to very fine tolerances. If a high force is applied to the probe casing performance may be
affected. Ideally probes should be clamped in a yoke, split or collar clamp. If single point screw clamping
is adopted (see diagram), then a tightening torque (in Nm) should be limited to that which will give a
maximum of 50Kg point load. The Gauge Head may be mounted in any attitude.
where
d = Screw dia. (mm)
P = Screw pitch (mm)
(assumes a V form thread and 0.15 coefficient of friction).
Typical maximum torque is 0.27 Nm (i.e. M5 x 0.8 steel or 10-32 UNF steel)
A clearance hole in the fixturing of 9.5 mm F is desirable around the gaiter for satisfactory operation.
Tip
Generally, where piece parts are automatically loaded into a fixture, or where there is the possibility of
severe side loads, the use of pneumatically operated transducers is strongly recommended.
To remove the tip, the shaft should be fully retracted into the body before unscrewing.
Pneumatic Gage Heads
The tip of a pneumatic Gage Head is normally biased in the inward direction and the extension of the tip is
achieved by applying air pressure to the Gauge Head nozzle.
Air pressure may be varied within the specified limits to achieve the desired tip force at zero. The
pneumatic Gage Heads are designed to be leak free and of small volume to minimise the air flow
requirements and maintain a consistent tip force. Care must be taken not to damage the gaiter seal as the
satisfactory operation of the Gage Head is entirely dependent on this component. A clearance hole in the
fixturing of 9.5 mm F is desirable around the gaiter for satisfactory operation.
To maximise working life of the Gage Heads the air supply should be both clean and dry for continual
reliable operation. Maximum relative humidity of 60 % RH and filtered to better than 5 µm particle size.
Environmental Considerations
Most Gage Heads are designed to be used with a gaiter and are designed to withstand the rigours of
in-process gauging and will operate satisfactorily in the presence of copious amounts of coolants and
cleaning solvents.
For Gage Heads without a gaiter such as Feather touch or in situations where removal of the gaiter is
necessary (i.e. at low temperatures where stiffening of the gaiter may be a problem) then the working
atmosphere must be both clean and dry. Ingress of dirt or fluids may interfere with the performance of the
probe or even cause damage.
GP901 M-3343 05/08
5
Download from Www.Somanuals.com. All Manuals Search And Download.
Cable
The Gage Head cable is custom made to achieve the optimum balance between flexibility, flex life,
chemical resistance, abrasion resistance electrical and electrical screening.
To minimise transducer failure due to cable damage cable runs should be positioned well clear of moving
components and vulnerable working areas. If the cable is in a flex situation then a minimum bend radius
of 150 mm should be maintained, the vacuum and pneumatic options should not be flexed from the
transducer cable entry, but should be anchored separately at a position of 50 - 70 mm from the end cap.
If the cable of a Digital probe is damaged it is not possible to repair it without affecting probe calibration. It
must be replaced.
Connections
The PIE is designed to be used with the T-CON connector and allows for fast network configuration. All
connections are via the 9-way sub D-type connector.
The Orbit Network has been designed to meet EMC requirements EN50081-1 for emissions and
EN50082-1 for immunity when properly installed. The T-CON case should be connected to a good elec-
trical ground. The mounting option using the captive nuts is the preferred method. Ensure screws make
good contact with the mounting surface. If the mounting option using plastic feet is used paint should be
removed from the T-CON base pads to ensure good electrical contact with mounting surfaces.
ꢃ
GP901 M-3343 05/08
Download from Www.Somanuals.com. All Manuals Search And Download.
PIE and T-CON Installation
GP901 M-3343 05/08
ꢄ
Download from Www.Somanuals.com. All Manuals Search And Download.
This Page Intentionally Left Blank
ꢅ
GP901 M-3343 05/08
Download from Www.Somanuals.com. All Manuals Search And Download.
This Page Intentionally Left Blank
GP901 M-3343 05/08
9
Download from Www.Somanuals.com. All Manuals Search And Download.
This Page Intentionally Left Blank
10
GP901 M-3343 05/08
Download from Www.Somanuals.com. All Manuals Search And Download.
WARRANTY/DISCLAIMER
OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for
a period of 1ꢁ months from date of purchase. OMEGA Warranty adds an additional one (1) month grace
period to the normal one (1) year product warranty to cover handling and shipping time. This ensures
that OMEGA’s customers receive maximum coverage on each product.
If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service
Department will issue an Authorized Return (AR) number immediately upon phone or written request.
Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no
charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser,
including but not limited to mishandling, improper interfacing, operation outside of design limits, improper
repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of having been
tampered with or shows evidence of having been damaged as a result of excessive corrosion; or current,
heat, moisture or vibration; improper specification; misapplication; misuse or other operating conditions
outside of OMEGA’s control. Components which wear are not warranted, including but not limited to con-
tact points, fuses, and triacs.
OMEGA is pleased to offer suggestions on the use of its various products. However, OMEGA
neither assumes responsibility for any omissions or errors nor assumes liability for any damages
that result from the use of its products in accordance with information provided by OMEGA, either
verbal or written. OMEGA warrants only that the parts manufactured by it will be as specified and
free of defects. OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND
WHATSOEVER, EXPRESS OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES
INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PUR-
POSE ARE HEREBY DISCLAIMED. LIMITATION OF LIABILITY: The remedies of purchaser set forth
herein are exclusive, and the total liability of OMEGA with respect to this order, whether based on
contract, warranty, negligence, indemnification, strict liability or otherwise, shall not exceed the
purchase price of the component upon which liability is based. In no event shall OMEGA be liable
for consequential, incidental or special damages.
CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a
“Basic Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in
medical applications or used on humans. Should any Product(s) be used in or with any nuclear instal-
lation or activity, medical application, used on humans, or misused in any way, OMEGA assumes no
responsibility as set forth in our basic WARRANTY / DISCLAIMER language, and, additionally, purchaser
will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of
the use of the Product(s) in such a manner.
RETURN REQUESTS / INQUIRIES
Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE
RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED
RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO
AVOID PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the
return package and on any correspondence.
The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent
breakage in transit.
FOR WARRANTY RETURNS, please have the
following information available BEFORE contacting
OMEGA:
FOR NON-WARRANTY REPAIRS, consult OMEGA
for current repair charges. Have the following infor-
mation available BEFORE contacting OMEGA:
1. Purchase Order number under which the product 1. Purchase Order number to cover the COST of the
was PURCHASED,
repair,
2. Model and serial number of the product under
warranty, and
2. Model and serial number of the product, and
3. Repair instructions and/or specific problems
relative to the product.
3. Repair instructions and/or specific problems
relative to the product.
OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible.
This affords our customers the latest in technology and engineering.
OMEGA is a registered trademark of OMEGA ENGINEERING, INC.
© Copyright 1999 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied,
photocopied, reproduced, translated, or reduced to any electronic medium or machine-readable form, in
whole or in part, without the prior written consent of OMEGA ENGINEERING, INC.
GP901 M-3343 05/08
11
Download from Www.Somanuals.com. All Manuals Search And Download.
Where Do I Find Everything I Need for
Process Measurement and Control?
OMEGA…Of Course!
TEMPERATURE
Thermocouple, RTD & Thermistor Probes, Connectors, Panels & Assemblies
Wire: Thermocouple, RTD & Thermistor
Calibrators & Ice Point References
Recorders, Controllers & Process Monitors
Infrared Pyrometers
PRESSURE, STRAIN AND FORCE
Transducers & Strain Gages
Load Cells & Pressure Gages
Displacement Transducers
Instrumentation & Accessories
FLOW/LEVEL
Rotameters, Gas Mass Flowmeters & Flow Computers
Air Velocity Indicators
Turbine/Paddlewheel Systems
Totalizers & Batch Controllers
pH/CONDUCTIVITY
pH Electrodes, Testers & Accessories
Benchtop/Laboratory Meters
Controllers, Calibrators, Simulators & Pumps
Industrial pH & Conductivity Equipment
DATA ACQUISITION
Data Acquisition & Engineering Software
Communications-Based Acquisition Systems
Plug-in Cards for Apple, IBM & Compatibles
Datalogging Systems
Recorders, Printers & Plotters
HEATERS
Heating Cable
Cartridge & Strip Heaters
Immersion & Band Heaters
Flexible Heaters
Laboratory Heaters
ENVIRONMENTAL
MONITORING AND CONTROL
Metering & Control Instrumentation
Refractometers
Pumps & Tubing
Air, Soil & Water Monitors
Industrial Water & Wastewater Treatment
pH, Conductivity & Dissolved Oxygen Instruments
1ꢀ
GP901 M-3343 05/08
Download from Www.Somanuals.com. All Manuals Search And Download.
|