Niles Audio Speaker PSW800 User Manual

I N S T A L L A T I O N  
&
O P E R A T I O N G U I D E  
M O D E L  
®
PSW800  
S U B W O O F E R  
®
B L E N D I N G H I G H F I D E L I T Y A N D A R C H I T E C T U R E®  
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at the same time reducing the overall cone  
weight. This combination offers phenome-  
nal rigidity and stiffness-to-mass character-  
istics that make it especially suited for low  
frequency reproduction. Niles speaker  
engineers have coupled this exceptional  
cone material with a dual voice-coil drive  
system that enables installers to custom  
configure single or double woofer systems  
to a stereo amplifier.  
Features and Benefits  
Mica-Filled, Dual Voice Coil  
Polypropylene Woofer  
The mica-filled polypropylene woofer uti-  
lized in the PSW800 is optimized for tran-  
sient speed and dynamics. The mica filling  
adds just the right amount of stiffness while  
Figure 1  
Model PSW800 Shown  
New Construction Wings  
Bracket  
Frame  
Speaker Baffle  
IR Knockout  
Grille  
Figure 3  
Figure 2  
The PSW800 In-wall subwoofer includes an  
easy access, baffle mounted low-pass frequen-  
cy selection switch.  
The PSW800 In-wall subwoofer includes an easy  
access, baffle mounted high-pass filter to pre-  
vent over-excursion of the satellites woofers.  
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2
Inverted Dust Cap  
MicroPerfGrilles  
The inverted dust cap feature of the The PSW800 employs Nilesexclusive  
PSW800 actually reinforces the cone to fur- MicroPerf grille construction. The excep-  
ther increase the stiffness-to-mass ratio and tionally tight hole pattern provides  
reduce distortion. In a subwoofer applica- acoustic transparency at all audio fre-  
tion, this dust cap inversion offers the addi- quencies and enables the woofer element  
tional benefit of reducing the “oil can” effect to remain invisible. MicroPerf grilles can  
that can cause traditional woofers to pro- be painted to blend seamlessly with the  
duce unwanted high frequency overtones.  
surrounding decor.  
High Power Handling  
14 AWG Input/Output Terminals  
The PSW800 employs an exceptionally The PSW800 is equipped with both left and  
heavy-duty magnet/voice-coil/spider assem- right speaker level input terminals to accom-  
bly that is capable of handling high power modate a stereo amplifier driving a single  
amplifiers (up to 150 watts).  
subwoofer. Output terminals are also provid-  
ed to utilize the switchable low-pass filter and  
provide for convenient wiring to the satellite  
speakers.  
Infinite Baffle Design  
The PSW800 is designed for optimum low  
frequency reproduction in a traditional 2 x 4  
stud wall with varying air volumes. It does  
not require a special enclosure to provide  
high performance.  
Easy Retrofit Installation in your  
Existing Home  
Designed for ease of installation, the Niles  
mounting system makes retrofit installations  
simple and fast. A supplied template assures  
fast and accurate hole cutting. The bracket  
slips behind the drywall and the screws  
secure the bracket to the frame, sandwich-  
ing the drywall between them. The speaker  
baffle attaches to the frame, and the grille  
mounts over the speaker.  
Selectable Low-Pass Filter  
Installers can select to roll off the high fre-  
quencies from the PSW800 at 12dB per  
octave at either 100Hz or 140Hz. This  
selection is accomplished via baffle-mount-  
ed controls that are accessible even after the  
subwoofer has been installed.  
Selectable High-Pass Filter  
Three Stage Installation System for  
Remodels or New Construction  
Installers can also select whether or not to fil-  
ter the low frequencies from the satellite  
speakers at a fixed frequency of 120Hz. Like  
the low-pass filter, this selection is accessed  
via baffle mounted controls.  
You install only the parts you need for a  
particular stage of construction. When the  
framing and wiring are finished, you  
install the bracket. After the drywall is up,  
but before the painter begins to paint, you  
install the frame and provide the rustproof  
aluminum grilles to the painter so that  
they can be painted to match the sur-  
roundings. Only when construction is  
completely finished do you put the valu-  
able speaker in the wall. You dont have  
to mask or prep the speaker for painting,  
and worries about theft during the final  
phases of construction are never an issue!  
Weatherproof Construction  
All components of the PSW800 are weather-  
proof. The aluminum grille and stainless steel  
mounting screws are rustproof. This makes  
the subwoofer ideal for moist environments  
which would cause some brands of speakers  
to discolor. Protected outdoor installations are  
perfectly suited for the PSW800.  
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3
Single Stereo Subwoofer  
How Many Subwoofers?  
One PSW800 can produce the bass sound  
from both the left and the right channels  
because of its unique dual voice coil  
design. One voice coil powers the left chan-  
nel and the other powers the right channel.  
A stereo crossover divides the signal and fil-  
ters it according to the settings of the switch-  
es on the front panel. A single stereo sub-  
woofer is compatible with any 4 ohm stable  
amplifier. Eight ohm stable amplifiers may  
be used with a Niles IM volume control (see  
Impedance section on Page 7)  
For most applications a single PSW800s is  
appropriate. However, in large rooms, high  
performance listening rooms or in home  
theaters, an array of two or more PSW800  
will deliver astounding results. Unlike  
other subwoofer systems,  
a
Niles  
Subwoofer Array is concealed. Consider  
the distance between the subwoofer(s) and  
the listener, the size of the amplifier, and  
the desired quality and volume of sound  
when deciding how many PSW800s to  
install in your home.  
Dual Subwoofer Systems  
Decibels and Power  
Using two PSW800 subwoofers in a sys-  
tem raises the maximum attainable volume  
of the system by 3dB. Additionally, at  
lower volumes, excursion and therefore  
distortion levels are reduced. In a large  
room, or a home theater system, the effect  
on bass quality is extremely desirable.  
Another 2dB increase is possible if the  
voice coils of each are PSW800 paralleled.  
This requires a multi-channel amplifier or  
an amplifier capable of driving the 2 to 2.6  
ohm load of the overall system.  
65dB  
75dB  
85dB  
95dB  
Conversation at three feet.  
Sewing Machine at three feet.  
Vacuum Cleaner at 10 feet.  
Subway Train entering a station  
at 20 feet.  
3dB  
The smallest difference in volume  
the human ear can easily detect.  
10dB  
Perceived as twice as much loud-  
ness if it is an increase (half as  
much if it is a decrease).  
Any speaker requires twice as much  
amplifier power to increase 3dB and ten  
times as much power to increase 10dB.  
VLSA Installations  
A Very Large Subwoofer Array (VLSA)  
installation lowers the amount of excur-  
sion required to achieve a high sound  
pressure level. Lowering excursion dra-  
matically improves the quality of the  
sound. VLSA installations are most appro-  
priate when the listener appreciates detail  
and bass extension, but must have a con-  
cealed installation. A VLSA of four sub-  
woofers must have a multi-channel ampli-  
fier with one channel assigned to each  
subwoofer. (See Figure 7).  
Comparison of 1, 2 or 4 Subwoofers  
16x 18x 8Room @ 12’  
25 Watts 100 Watts  
1 Sub  
95dB  
101dB  
106dB  
109dB  
2 Subs  
100dB  
VLSA of 4 Subs 103dB  
2 x Watts = 3dB Increase in Volume.  
2 x Subs = 3dB Increase in Volume.  
2 x Subs = 1/2 the subwoofer excursion for  
the same volume.  
If you double the distance from the sub-  
woofer to the primary listening position  
you decrease the volume by 4 to 6dB.  
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4
Dual Subwoofer Systems  
Connections  
A four conductor wire (Left+, Left-, Right+  
and Right-) 16 gauge or larger is run from  
the amplifier location to the local volume  
control. (See Figure 5).  
Single Stereo Subwoofer  
A four conductor wire (Left+, Left-, Right+  
and Right-) 16 gauge or larger is run from  
the amplifier location to the local volume  
control. (See Figure 4).  
Amplifier  
Amplifier  
Left  
Right  
Left  
Right  
Wire to  
Corresponding  
Output  
Niles Audio Corporation, Inc.  
PSW-800  
PASSIVE SUBWOOFER  
Niles Audio Corporation, Inc.  
PSW-800  
PASSIVE SUBWOOFER  
H
C
H
C
SW2  
L
SW2  
L
L
L
C
H
C
H
SW1  
SW1  
WF  
L
+
WF  
R
WF  
L
+
WF  
R
Either  
Input  
OK  
Wire to  
Corresponding  
Output  
Niles Audio Corporation, Inc.  
PSW-800  
PASSIVE SUBWOOFER  
Niles Audio Corporation, Inc.  
PSW-800  
PASSIVE SUBWOOFER  
H
C
H
C
SW2  
L
SW2  
L
L
L
C
H
C
H
SW1  
SW1  
WF  
L
WF  
R
WF  
L
WF  
R
+
+
Either  
Input  
OK  
PSW800  
PSW800  
PSW800  
PSW800  
Satellite Speaker  
Satellite Speaker  
Figure 5  
A Dual PSW800 Hook-Up  
Satellite Speaker  
Satellite Speaker  
From the local volume control, a two con-  
ductor cable is run to each of the PSW800s  
and connected to either the left or the right  
Input connectors.  
Figure 4  
A Single PSW800 Hook-Up  
From the local volume control, the four  
conductor cable is run to the PSW800 and  
connected to the Input connectors. A two  
conductor wire is connected to each of the  
stereo outputs and fed to the left and right  
speakers. Now, the volume control will  
raise and lower the volume for the sub-  
woofer and the left and right speakers  
simultaneously. Additionally, the crossover  
is now connected so that the crossover  
switches can be adjusted.  
Each of the satellite speakers must be con-  
nected to the correct subwoofer. Typically,  
a two conductor wire is connected from the  
left channel output on the left channel sub-  
woofer and fed to the left satellite speaker  
and another two conductor wire connects  
from the right channel subwoofer output to  
the right channel satellite.  
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5
Now, the volume control will raise and range (or with an external electronic  
lower the volume for the subwoofer and crossover) by a separate amplifier channel.  
the left and right speakers simultaneously. Connections are straight-forward; two  
Additionally, the crossovers are now con- conductor wires connect each amplifier  
nected so that the crossover switches can channel to each individual subwoofer.  
be adjusted to your requirements. You must (See Figure 7).  
adjust the crossovers on each subwoofer  
with this hook-up.  
Optionally, a jumper of wire may be con-  
nected between the L+ and the R+; and  
between the L- and the R-. This connects  
both voice coils of the PSW800, giving  
you a 2dB increase in output. Since each  
SI-1230  
subwoofers impedance drops from 8to  
4, make sure your amplifier is 2stable  
Subwoofers  
Figure 7  
to accommodate the satellite speakers  
Connections to a VLSA are normally made from  
impedance. (See Figure 6).  
each PSW800 to a multi-channel amplifier like  
the Niles SI-1230 twelve-channel amplifier.  
Each PSW800 has a jumper installed to  
parallel the voice coils for maximum effi-  
ciency. (See Figure 6).  
PSW-800 PASSIVE SUBWOOFER  
H
C
SW2  
L
L
C
H
SW1  
The crossover controls on each subwoofer  
affect only the subwoofer response. Level  
controls on the amplifiers facilitate blend-  
ing and compensation for placement.  
WF  
WF  
Speaker Wire  
Figure 6  
For most applications, we recommend you  
use 16 or 18 gauge wire. For wiring runs  
longer than 80 feet we recommend 14  
gauge wire. The spring loaded terminals of  
the PSW800 speakers will accommodate  
up to 12 gauge wire directly. Larger sizes  
can be accommodated via pin connectors.  
When you run wire inside walls, special  
jacketing (CL-2 or CL-3) is required to both  
protect the wire and for fire prevention. In  
some areas conduit is required. For a trou-  
ble-free installation, low voltage wire such  
as speaker wire must be run in accordance  
with the National Electrical Code and any  
applicable provisions of the local building  
code. Consult your local Niles dealer or  
your building contractor if you are unsure  
of code requirements in your area.  
Connecting the two voice coils in parallel with a  
jumper (a piece of speaker wire).  
Very Large Subwoofer Array  
(VLSA)  
Using four or more PSW800 subwoofers  
in a system creates a system of unprece-  
dented clarity, with stunning bass impact  
and potentially extraordinary maximum  
volume capability. Because of the  
extremely low impedance of a parallel  
VLSA system, multiple channel amplifiers  
are normally used to power them.  
Because of this, in-wall volume controls  
are incompatible with VLSA systems.  
In a system of this type, it is recommended  
that the satellite speakers be driven full  
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6
clear indication and your amplifier or  
receiver has two sets of speaker terminals  
(typically labeled Aand B) your ampli-  
fier may be capable of driving a four ohm  
load. Perform the following test to be sure:  
Impedance  
With One or Two Subwoofers  
When one or two PSW800 subwoofers  
are connected to the satellite speakers, the  
overall system impedance to the amplifier  
lowers.  
Parallel/Serial Speaker Connection Test  
1. Hook up one pair of speakers to the A”  
speaker terminals of your amplifier.  
Leave the Bterminals unconnected to  
speakers.  
2. Engage both the Aand the B. Listen  
for sound.  
If your amplifier plays sound when A”  
and Bare engaged, it is capable of dri-  
ving a four ohm speaker load. If your  
amplifier does not play sound when A”  
and Bare selected, it is only capable of  
driving an eight ohm speaker load. An  
eight ohm stable amplifier may only be  
used with a PSW800 satellite/subwoofer  
system by installing an impedance magni-  
fying volume control.  
System Impedance in Ohms ()  
One or Two Subwoofers  
8Sats 4Sats  
1 Sub  
4Ω  
2.6Ω  
2.6Ω  
2Ω  
2 Subs @8each 4Ω  
2 Subs @4each 2.6Ω  
If the impedance is too low for your ampli-  
fier, utilize a Niles speaker selector or IM  
volume control to match the impedance.  
VLSA (Four or More Subwoofers)  
A VLSA installation lowers the amount of  
excursion required to achieve a high  
sound pressure level. Lowering excursion  
dramatically improves the quality of the  
sound. VLSA installations are most appro-  
priate when the listener appreciates detail  
and bass extension, but must have a con-  
cealed installation.  
An amplifier stable to four ohms may be  
connected without impedance matching  
devices. Parallel connections via the A”  
speaker terminals to one or two PSW800  
subwoofers (If the voice coils are not in par-  
allel) and one pair of eight ohm satellite  
speakers results in a four ohm load.  
Each subwoofer should have its voice  
coils connected in parallel for full output,  
therefore the impedance of each is four  
ohms. Because of this low impedance, a  
multi-channel amplifier stable to four  
ohms is the best way to drive more than  
two subwoofers. Each PSW800 is con-  
nected to its own channel of the multi-  
channel amplifier.  
The “B” speaker terminals cannot be used  
to power a second pair of speakers any-  
more. The low impedance drive capability  
of your amplifier is already utilized by the  
satellite/subwoofer combination. If you are  
connecting other speakers in other rooms  
you must install either a speaker selector or  
impedance magnifying volume controls.  
A few professional/audiophile amplifiers  
advertise the capability of driving two  
ohm speaker loads. These amplifiers may  
Check Your Amplifiers Specs  
Every amplifier has a minimum impedance be used without impedance matching  
specification. Check your owners manual devices if the rating is quoted as RMSor  
for the specification for four ohm low Continuouspower.  
impedance drive capability. If there is no  
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7
Using Speaker Selectors With  
Standard Volume Controls  
Using Impedance Magnifying  
Volume Controls  
In multi-room systems with standard vol- The simplest way to increase the imped-  
ume controls any Niles speaker selector ance of a satellite/subwoofer system is to  
will maintain a four ohm load if you leave install a Niles VCS-2D-IM or VCS-2S-IM  
one set of room outputs unused for every impedance magnifying volume control  
speaker system with an impedance of less instead of a standard volume control. This  
than four ohms (such as a PSW800 con- control has a behind the wall jumper which  
nected to a pair of four ohm satellite is set at the time of installation to magnify”  
speakers). The protection switch must be the speaker systems impedance.  
constantly engaged. Niles HDL series (See Figure 9).  
speaker selectors have a rear panel con-  
MAGNIFICATION  
FA CTOR  
MAGNIFICATION  
FA CTOR  
stant protection feature. (See Figure 8).  
16x  
8x  
The benefit of a speaker selector is that  
even with the protection circuit constant-  
ly engaged, more power will be delivered  
to any single pair of speakers playing by  
itself (all other speakers off).  
16x  
8x  
4x  
2x  
4x  
2x  
JP1 (LEFT)  
(RIGHT) JP2  
In a multi-room system there is one indis-  
pensible control for true conveniencea  
local volume control. It allows you to  
adjust the volume of the speakers and the  
subwoofer without leaving the room.  
For example: In the two times position, an  
IM volume control will enable an eight  
ohm stable amplifier to play a 4 ohm  
speaker system without overheating. The  
available power will decrease, which you  
will perceive as a 3dB drop in maximum  
undistorted volume.  
Niles makes a wide range of high perfor-  
mance indoor and outdoor volume controls  
in Standard or Decora® style face plates  
(just like your light switches and dimmers).  
All of these volume controls enable full  
power to be delivered to each speaker sys- If the jumper is set to the 4x position, a  
tem when turned all the way up.  
6dB drop in volume will be perceived.  
If the jumper is set to the 8x position, a  
9dB drop in volume will be perceived.  
The combination of a speaker selector and  
a standard volume control will deliver  
high volume when only one pair of speak-  
ers is playing.  
A 10dB drop is perceived as half as loud,  
so there are limits to the amount of magni-  
fication you can use unless the amplifier is  
very powerful (3dB increase every time  
you double the power) or you never listen  
at high volumes. Consult the Decibels and  
Power chart on page 4.  
Figure 8  
Setting the constant protection switch on the  
Rear Panel of a Niles HDL series speaker  
selection system.  
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8
Enclosure Lining  
Treatment & Placement  
Purchase some subwoofer damping materi-  
al from a car stereo store (there are various  
brands available, e.g. Dynamat). Apply  
the damping material to the back of the  
wall behind the PSW800 and to the  
sheetrock surrounding the wall beside the  
subwoofer.  
Typically, sheetrock encloses the sub-  
woofer in most installations. Sheetrock has  
a fairly loud resonant twangcompared  
to the rigid non-resonant enclosures of  
most floor standing subwoofers. None of  
the following modifications are absolutely  
necessary, however any one or combina-  
tion of them will improve the performance  
of the subwoofer.  
Speaker Placement Techniques  
Although the PSW800 has extensive ability  
to compensate for unusual placements with  
its crossover switches; placement is still the  
primary tool for satisfying your particular  
listening needs.  
Minimum Enclosure Size  
The PSW800 will produce magnificent  
results if the wall cavity behind the woofer  
is a minimum of 1900 cubic inches. If the  
Maximizing Output  
wall  
studs  
center  
measure The Boundary Effect – Placing your sub-  
4deep (2x4) and are spaced 14-1/4apart woofer near the floor or in a corner will  
(16spacing) you would want the length of increase the volume of bass sound pro-  
the air cavity to be a minimum of 33-1/3. duced by the subwoofer! This is called the  
A larger cavity is fine.  
boundary effect. Generally, you can  
expect a 3dB increase in sound pressure  
level by harnessing the boundary effect.  
Insulation  
Proximity Place the subwoofer as close  
as possible to the primary listening posi-  
tion. Sound dissipates indoors at approxi-  
mately 4dB to 6dB for each time you dou-  
ble the distance from the subwoofer to the  
listener. Therefore you can expect a 4dB to  
6dB increase in output every time you  
halve the distance from the subwoofer to  
the listener.  
Lay a batten of fiberglass insulation (e.g. R-19  
un-batted insulation) behind of the speaker.  
If you have more than one subwoofer in the  
room, place the same amount of insulation  
behind each subwoofer. If your enclosure is  
smaller than the recommended 1900 cubic  
inches, try packing more insulation into the  
space behind the speaker. This effectively  
increases the enclosure size.  
Improving the Stereo Image  
Enclosure Bracing  
Place the subwoofer(s) as close as possible  
to the satellite speakers.  
Insert small pieces of 1x2 or 1x1 scrap  
wood as wedges between the front and  
back panels of sheetrock if possible. Do  
not use too long of a piece as you could  
create a bulge in the wall surface.  
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9
If construction forces a side by side run for  
more than ten feet, install metal conduit or  
shielded speaker wire. Low-voltage wires  
such as doorbells, intercoms, telephone,  
security, or television cannot cause interfer-  
ence or hum on your speaker wires, so you  
can safely run all of them at the same time,  
through the same holes, side-by-side.  
Installation Fundamentals  
Introduction  
If you have doubts about whether you are  
capable of installing an in-wall speaker,  
consult a Niles dealer or professional  
installer. They have special tools, tech-  
niques, and experience to make the impos-  
sible possible. The installer can provide you  
with an estimate before any work is done.  
Before you drill any holes, mount p-rings  
or open backed J-boxes where the vol-  
ume controls and stereo equipment will  
be. If you are using the optional 800 New  
Construction Bracket kit-(FG00321)  
attach the wings and install them as  
instructed on pg.14, Installation in New  
Construction. (See Figure 15 and 16).  
Running the Speaker Wire in  
New Construction  
Plan to schedule the speaker wiring after  
the electrical wiring is finished. That way  
you can avoid wire routes which could  
potentially induce hum over the speaker  
wire. The basic rules are:  
Safety First!  
Wear gloves, safety goggles and head pro-  
tection when drilling. Avoid nails, they  
ruin bits and they can cause injury.  
Never run speaker wire through the  
same hole as an electrical cable.  
Drilling  
Never run speaker wire into the same  
Use a bit that is large enough for the wires  
you plan to run. An auger bit is the pre-  
ferred bit for rough-in wiring. It will actual-  
ly pull itself through the wood, so that the  
drill motor, not you, does most of the  
work. You will be drilling a lot of holes, so  
this is important.  
J-box as electrical cable.  
Avoid running the speaker wire beside the  
electrical cable. Keep it at least three or four  
feet away from any electrical power cable.  
Side-by-side wiring is unavoidable in partic-  
ular spots in every house, just move the  
speaker wire route away as soon as possible.  
Always drill the holes in the center of the  
stud. If you have to notch the stud or drill  
the hole closer than one inch from the edge  
of the stud, protect the wire with a nail  
plate (See Figure 10).  
Figure 10  
When drilling holes in ceiling joists drill in  
the center of the joists and try to locate the  
hole near the end of the joist. DO NOT  
drill through a gluelamor any load bear-  
ing beam without the direction of your  
contractor.  
Try to line the holes up perfectly, because it  
makes pulling the wire much easier.  
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10  
A good technique is to snap a chalk line is the skeleton; two-by-four wood or metal  
across the face of the studs or against the  
bottom of the ceiling joists. Then work  
backward so that you can always see the  
holes you have already drilled. Paying care-  
ful attention to this will save you a lot of  
time later on!  
studsrunning vertically from the floor to  
the ceiling in walls and two-by-six or larger  
joistsrunning horizontally in the ceilings  
and floors. In between the studs and the  
joists is the space for the wiring and plumb-  
ing of your home.  
Pulling the Cable  
Exterior walls are different. They must insu-  
late the house from the heat and cold out-  
side, so they are stuffed with insulation. The  
national building code requires that the hol-  
low wall space in exterior walls be broken  
by a horizontal stud placed between the  
vertical studs. This fire blockingmakes it  
very difficult to retrofit long lengths of wire.  
In some areas of the country the exterior  
walls are constructed of solid masonry, and  
have no hollow space for speaker wires.  
Pull the cable in sections (from the stereo to  
the volume control, from the volume con-  
trol to the speaker). Start with the longest  
sections and use left over wire to complete  
the short sections. If you plan to pull many  
rooms at the same time through a central  
route, walk off the distance to each destina-  
tion, add a generous fudge factor for turns  
and other obstacles, then cut off each sec-  
tion so that you have a bundle of wires you  
can pull at once.  
Start by examining all the possible routes  
you might take to run the speaker wire  
from the speaker to the volume control  
and back to the stereo. Use a stud sensor  
or other device to locate the internal  
structure of the wall. You want to avoid  
all studs or joists. A typical route would  
be: from the speaker location up the  
inside of the wall to a new hole drilled  
into the top plate(horizontal two-by-  
four at the top of the inside of the wall),  
into the attic crawl space, then down to  
the volume control location through  
another top plate, back up to the attic,  
across the attic, and finally down anoth-  
er plate to the wall behind the stereo sys-  
tem itself (See Figure 11). The other  
very common route is through the bot-  
tom plate of the wall into an unfinished  
basement or crawl space.  
Whenever you run the wire further than  
four and one half feet from a hole in a stud  
or joist (open attic space, going up walls,  
etc.), fasten the wire to the joists or studs  
using cable clamps or appropriately sized  
wire staples. The wire should not have  
large sags in it, nor should it be too tight.  
Try to protect the wire from being stepped  
on in attics or other unfinished crawl  
spaces. There are guard strips, raceways  
and conduits which can be used to protect  
the cable. Consult the local building code  
for special requirements in your area.  
Concealing Speaker Wire in  
Existing Walls  
This is actually a fairly simple task if you  
restrict your choice of speaker locations  
and wire routes to the ceilings or interior  
walls of your home. Interior walls in almost  
all North American residences are hollow,  
so it is easy to flush mount speakers into  
them and route new speaker cable around  
the house. What you see when you look at  
the painted wall board, plaster, or paneling  
is only the skin of the wall. Behind the skin  
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11  
cover plate and switch or  
receptacle, and shining a  
penlight into the wall. If you  
have access to an attic or  
basement space you can  
quickly see which part of the  
wall space the wire is free of  
obstructions (See Figure 12).  
When you dont have access  
above or below the wall, try  
to estimate the existing wire  
and pipe locations from the  
positions of electrical outlets  
and plumbed fixtures on both  
sides of the wall. Take a look  
at the outside of your house  
too, sometimes conduit, vents  
or drain pipe will be visible  
that give useful information.  
Choose the route with the  
fewest potential obstacles.  
Speaker  
Location  
Volume  
Control  
Location  
Stereo  
Location  
Figure 11  
If your house is built on a slab or you are  
wiring between two finished floors, look  
for baseboards which could be removed  
and replaced with the wire behind them.  
Doorjambs can be removed and often  
have enough space for speaker wire all  
the way around the door (See Figure 13).  
Identify where all of your electrical,  
phone, and TV wiring is likely to be and  
plan to route around it all. You can acci-  
dentally induce 60 Hz hum on your  
speakers if you run your speaker wire right  
beside electrical wire for more than a few  
feet. Try to keep speaker wire running par-  
allel to power cables at least 3 feet away.  
To find exactly where an electrical cable is  
routed, try inspecting the inside of the wall  
by turning off the breaker for a particular  
power outlet or switch, removing the  
Sometimes, an under-the-carpet run is  
possible (there are special flat speaker  
wires made for under-the-rug wire runs).  
As a last resort, heating and air condition-  
ing vents can be used as wire raceways for  
Unobstructed space  
for speaker wiring  
Figure 12  
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12  
Figure 13  
plenum rated wire (check your local  
building codes, some municipalities  
require conduit).  
In traditional wood stud/drywall construc-  
tion you can cut the hole for the speaker  
and utilize the large hole to auger holes  
across, up or down the wall for as far as  
your drill bit will take you. If you have  
matching paint and take reasonable care in  
patching you can cut a hatch in the dry-  
wall at each stud, run your wire, and patch  
and touch-up the wall (See Figure 14).  
When you are dealing with the unknown  
because of the structure of your home, or  
with difficult to patch wall materials like  
plaster, lath and plaster, faux finishes,  
wallpaper etc., be patient. A careful study  
of the potential problems before you start  
the job will pay off.  
Figure 14  
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13  
Installation in New  
Construction  
To install the bracket, first attach the  
QuickSnap new construction wings to the  
bracket by snapping them into the sides of  
the bracket. The wings can be shortened by  
breaking them along the scored lines if their  
length will interfere with a corner or eaves.  
The wings and brackets have centering lines  
to simplify the placement of the speaker.  
Stage One: Before Drywall is Hung  
Insulating the Wall Cavity.  
If feasible, fill the wall cavity with insulation  
at this point.  
Screw one side of the assembled bracket  
with wings to the joist using one of the  
supplied screws. Level the bracket. Screw  
the other side of the bracket/wing assem-  
bly to the joist. Two screws on each side  
makes for a very secure installation.  
Secure the wire to the bracket using the  
brackets wire tie (See Figure 15). The  
drywall installers will cut the drywall to  
the exact size of the bracket.  
Mounting The Model 800  
New Construction Bracket  
The hole saving bracket enables a faster  
and cleaner final installation of the speaker.  
It forces the drywall installer to cut out the  
speaker hole for you and provides wire ties  
for the speaker wire, reducing the risks of  
accidental loss or movement of the wire. In  
addition, it enables you to align your speak-  
ers with other ceiling fixtures with great  
accuracy since you can really see exactly  
where the speaker will be.  
Figure 15  
New Construction Wings  
Bracket  
Frame  
Grille  
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14  
Figure 16  
Installation of  
Brackets, Frames  
and Grilles in  
Existing Walls  
IMPORTANT: Before you cut into any  
wall, review the sections on running  
wire and speaker placement.  
1. Drill a 1/8pilot hole just barely  
through the wallboard or dry wall (1/2to  
5/8deep in most homes) about an inch  
below the center of your proposed speak-  
er location (an inch to the side if you are  
mounting the speaker horizontally). BE  
VERY CAREFUL NO T TO DRILL  
THROUGH EXISTING WIRES, PIPES, OR  
STRUCTURE. IF YOU FEEL ANY EXTRA  
RESISTANCE AS YOU ARE DRILLING,  
STOP. Cut a piece of coat hanger equal to  
the width of the bracket. Bend the wire in  
half creating a right angle. Poke the L-  
shapedwire into the pilot hole and turn it  
in a complete circle. If it turns freely,  
repeat the procedure from a hole about an  
inch above the center of your proposed  
speaker location (See Figure 16).  
If the wires movement is obstructed by a  
pipe or cable, fill the hole (s) with spackle  
or other patching compound and try  
another location.  
2. When determining the final location of  
the cutout keep in mind that the frame  
and bracket will extend beyond the  
cutout. Make sure that you do not place  
the edge of the cutout directly next to a  
stud. Locate the studs using a stud sensor  
or hand-knocking. Once you have deter-  
mined the correct position for the cutout,  
hold the supplied template up to the wall  
surface. Level the template in either the  
horizontal or the vertical position and  
mark the wall with a pencil.  
Drill the four corners with a  
1/4drill bit.  
3. If you are cutting a painted  
or wall papered drywall use  
a sheetrock or keyhole saw.  
Cut the hole with the saw at  
a 45 degree angle. That way,  
Figure 17  
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15  
the drywall section can be replaced clean- plaster down to the lath beneath. Then use  
ly if there is an unseen obstruction behind a chisel to remove all of the plaster within  
the wall. BE VERY CAREFUL NOT TO  
the taped outline. Finally, insert a metal  
SAW THROUGH EXISTING WIRES, PIPES, cutting blade into a sabre saw and very  
O R STRUCTURE. IF YO U FEEL ANY slowly and carefully saw the lath. Sawing  
EXTRA RESISTANCE AS YOU ARE CUT- the lath can easily vibrate plaster off the  
TING, STOP.  
wall. If you have the patience, use a pair  
of tin snips to slowly nip away at the lath  
instead. There is no risk with this method,  
it is just time consuming.  
4. If you are cutting into lath and plaster  
walls, use masking tape to outline your  
penciled marks, drill the four corners with  
a 1/4bit and use a razor to score the  
7. Slip the mounting bracket through the  
hole and pull it toward you so that its front  
edge slides into the hole and stops in place.  
Final Installation  
in New or Existing  
Construction  
8. Attach the frame to the bracket by screw-  
ing the frame to the bracket using the sup-  
plied screws. Do not overtighten the screws,  
this will distort the frame and the grilles will  
not fit (this is not permanent, just loosen the  
screws and the grille will pop in). The  
screws should pull the frame and bracket  
together (sandwiching the drywall) so that  
the frame is absolutely flush with the wall  
surface. There should be no gaps between  
the wall and the frame (See Figure 17).  
1. If it is possible to lay a batt of insulation  
into the wall cavity, do so. Remember to  
use equal amounts of insulation for each  
speaker. Install any other wall cavity  
improvements or modifications at this time.  
2. Separate the speaker wire so that at least  
two inches of each conductor are free.  
9. Installing a Niles MS-1 MicroSensor™  
There is a 1/2" round molded "IR Sensor  
Knockout" on the face of the speaker baf-  
fle. To prevent damage to the crossover  
network you must remove the knockout  
from the rear of the speaker. Do not  
attempt to remove the knockout with the  
speaker face up. Lay the speaker face  
down on a clean carpet or rug. Put the tip  
of a screwdriver into the center of the  
round "knockout" and sharply tap the  
screwdriver handle as necessary. Install  
the MS-1 using its mounting hex nut and  
washer so that it is tightly secured to the  
speaker. Connect all wires and continue  
your installation.  
3. Strip one half inch of insulation from the  
end of each conductor of the speaker wire.  
4. If you have gold pin connectors which  
you wish to use, affix them to the stripped  
wire ends now.  
5. Connect one stripped wire end of the  
wire connected to the amplifiers right chan-  
nel output to the black and one to the red  
input terminals labeled for the right chan-  
nel. Pay attention to the markings on the  
wire. Repeat for the left channel.  
6. Connect the wire which runs to the  
satellite speakers to the left and right output  
terminals. Pay attention to the markings on  
the wire.  
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16  
10. Setting the High-Pass Filter  
gun or airless sprayer, thinning the paint  
When the SATfilter is in the CUT posi- (prevents clogging of grille holes), and by  
tion, all of the bass energy will be pro- applying several light coats instead of one  
duced via the PSW800. When the switch heavy one.  
is in the FULL position, both the satellite  
speakers and the PSW800 will reproduce  
the bass signal. Typically, satellites with Speaker/Subwoofer Phase  
woofers that are 5-1/4or smaller will  
Speaker wire has two conductors. One  
sound best with the filter on. Listen to a  
conductor is attached to the negative ()  
loud and well recorded bass passage to  
terminals and one conductor is attached to  
evaluate.  
the positive (+) terminals of both your  
11. Setting the Subwoofer Low-Pass Filter  
speaker and your amplifier. Usually, the  
With the SUBswitch in the 100Hz posi- wire is marked for your convenience.  
tion, the PSW800 will only reproduce There are different ways wires are marked:  
bass below one hundred cycles. When the a stripe on one wire, a ribbed area of one  
switch is in the 140Hz position, the conductor you can only feel, different col-  
PSW800 will reproduce bass below 140 ors of metal wire on each conductor, or  
cycles. Depending on the size of the there might be a fabric strand or string  
room, the type of satellite speaker and the wound into one of the conductors. Of  
subwoofer position, you will prefer one course, there are some wires which appear  
setting to the other. Listen to a loud and completely identical. Be careful, or you  
well recorded bass passage to evaluate.  
might make a mistake.  
12. Install the grille into the speaker. The If you make a mistake, there are three pos-  
grilles should fit snugly. If you have difficulty sibilities:  
fitting them in, try loosening the screws used  
1) Subwoofer Input Phase Reversal  
to secure the frame to the bracket slightly  
The Left Input of the subwoofer is out of  
(excessive tightening can distort the shape of  
phase with the Right Input. If this is the  
the frame holding the grille in place).  
case, you will hear almost no output out of  
the subwoofer when playing a loud bass  
passage. Try reversing one of the subwoofer  
inputs. If the sound gets a great deal louder,  
Painting the Speakers  
All models may be painted. The plastic will that was the problem. If bass sound was  
readily accept most paints.  
reduced, return the connections to their  
original state.  
The subwoofers must be masked prior to  
painting them. The inside rectangular por-  
tion of the hole template can be used as a  
paint mask. Remove the outside portion of  
the template by gently pulling along the  
perforation. Affix the mask to the front of  
the speaker by friction-fitting the mask into  
the bezel.  
2) Subwoofer /Satellite Relative Phasing  
An acoustically out-of-phase sat/sub combi-  
nation works against each other and the  
sound of the overall system will be lacking  
in bass. This might be because of the posi-  
tion of the subwoofer rather than an error in  
wiring. Try reversing the phase of both the  
left and the right outputs of the subwoofer.  
Make sure you evaluate (listen) from the  
primary listening position.  
The grilles should be painted before they  
are installed. For all models, the best  
results will be obtained by using a spray  
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17  
3) Satellite Left-Right Phase Reversal  
3. Listen to the apparent placement of the  
vocals.  
If the right satellite is reversed in phase from  
the connections on the left satellite, you  
will hear reduced bass and a phaseydif-  
fused vocal image. If you suspect the sound  
is not right and you cannot see any mark-  
ings on the wire, try this simple test:  
4. Turn off the amplifier and reverse one of  
the connections on the subwoofer.  
5. Repeat the listening test with the same  
setting of the volume control. When  
the sound has a richer bass, is slightly  
louder and the vocal image is  
focusedthe satellites are working  
together or in-phase.  
1. Stand half way between the two satellite  
speakers.  
2. Play some vocal music with the amplifier  
or radio set to Mono.  
turn the volume down immediately! Those  
harsh sounds are masking some much  
more powerful ultra-high-frequency sound  
spikes which will quickly damage any fine  
loudspeaker. You are much less likely to  
damage a speaker with a large amplifier  
because it will be very loud indeed before  
it produces any clipping distortion.  
Operation  
Congratulations  
A concealed PSW800 subwoofer installa-  
tion frees you to use your tone controls,  
play the system loudly and enjoy deep  
extended bass, even if your satellite speak-  
ers are small. When used with satellite  
speakers that have substantial bass of their  
own, the PSW800 tightens the deep tones  
and augments the bass musically.  
Cleaning  
You can clean the speaker with a damp-  
ened soft cloth or paper towel. If the speak-  
er is mounted high up on the wall, use a  
broom to gently brush it off.  
Listening at Higher Volumes  
It requires more power to achieve a reason-  
able volume of sound in a large room than  
it does in a small room. It is possible (even  
if you are not a teenager) to turn the vol-  
ume so high that the amplifier runs out of  
power. This creates clippingdistortion. If  
you are using an extremely powerful ampli-  
fier it may be possible to hear clicking or  
buzzing sounds from the subwoofer as it  
tries to reproduce too loud a sound. If you  
hear these sounds turn the volume down.  
More typically you will hear clipping dis-  
tortion through your satellite speakers.  
Clipping distortion makes treble sound very  
harsh and unmusical. When you hear harsh  
sounding treble from any good speaker,  
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18  
Specifications  
Model PSW800  
Driver Complement  
8Mica-filled polypropylene dual voice coil  
woofer with inverted butyl-rubber suspension  
and dust cap  
Design Principle  
Infinite baffle for large and varying air volumes  
Recommended Amplifier Power  
Ten to one hundred fifty watts per channel  
Impedance  
8 Ohm - Single Subwoofer in Stereo  
4 Ohm - Single Subwoofer with Voice Coils  
Paralleled for full monophonic output  
Frequency Response  
35 Hz to 140 Hz, plus or minus 3dB  
(on axis)  
Sensitivity  
89 decibels for 2.83 volts of pink noise,  
measured at 1 meter on axis  
Overall Exterior Frame Dimensions  
10-3/16x 14-1/4”  
Depth Behind Wall  
3-3/4(assumes 1/2drywall)  
Wall Cut-Out Dimensions  
9-1/8x 13-1/8”  
Connections  
Left and right channel input and outputs via  
spring loaded push terminals. Accommodates  
up to 14 gauge wire.  
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19  
PLEASE FILL OUT THE  
WARRANTY REGISTRATION  
CARD ON THE REVERSE SIDE,  
DETACH, AND MAIL TO:  
Niles Audio Corporation  
Warranty Registration Dept.  
P.O. Box 160818  
Miami, Florida 33116-0818  
®
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WARRAN TY REG ISTRATIO N CARD  
Model Purchased__________________________________________________________________________________  
Serial Number___________________________________________________________________________________  
Date Purchased (month/day/year)_________________________________________________________________  
Dealer Name and Location________________________________________________________________________  
__________________________________________________________________________________________________  
Dr.  
Miss  
Mr.  
Mrs.  
Ms.  
Name____________________________________________________________________________________________  
Address_________________________________________________________________________________________  
_________________________________________________________________________________________________  
City_________________________________________________________State______________Zip______________  
Telephone (___________)___________________________________________________________________________  
Please take a moment to fill out our warranty registration card. The information helps us to  
get to know you better and develop the products you want  
Age:  
Musical tastes:  
What magazines do  
you read?  
Do you . . .?  
Own a House. If yes,  
how many square feet?  
Under 25  
25-34  
35-44  
45-54  
55 & over  
(Please check all that  
apply)  
1. ___________________  
2. ___________________  
3. ___________________  
__________________  
Alternative  
Classical  
Country  
Jazz  
New Age  
Popular  
R&B  
Rock  
Other______________  
Own a Town House/  
Condominium/Co-op  
Rent an Apartment  
Rent a House  
Income:  
Who will install the  
product?  
Under $24,999  
$25,000-$34,999  
$35,000-$44,999  
$45,000-$59,999  
$60,000-$74,999  
$75,000-$99,999  
Over $99,999  
Are you interested in  
receiving literature on  
other Niles products?  
Custom Installer  
Electrician  
Friend  
No  
Myself  
Yes  
How did you hear  
about Niles?  
Which factor(s) influ-  
enced the purchase of  
your Niles product?  
Are there products/  
capabilities that you  
would like to see  
introduced?  
Architect/Developer  
Custom Installer  
Direct Mail  
Occupation:  
Arts/Entertainment  
Business Owner  
Engineer  
Finance/Accounting  
General Office  
Management  
Professional  
Sales/Marketing  
Student  
Tradesperson  
(Please check all that  
apply)  
Friend/Family  
____________________  
____________________  
____________________  
____________________  
____________________  
____________________  
In-Store Display  
Interior Designer  
Magazine Ad  
Mail-Order Catalog  
Newspaper Ad  
Product Brochure  
Product Review  
Retail Salesperson  
Ease of Use  
Price/Value  
Product Features  
Quality/Durability  
Reputation  
Style/Appearance  
Warranty  
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Limited Warranty  
Niles Audio Corporation ("NILES") warrants its loudspeaker products to the original purchaser  
to be free of manufacturing defects in material and workmanship for a period of five years  
from date of purchase.  
This Warranty is subject to the following additional conditions and limitations. The Warranty  
is void and inapplicable if NILES deems that the product has been used or handled other than  
in accordance with the instructions provided by the manufacturer, including but not limited to  
damage caused by accident, mishandling, improper installation, abuse, negligence, or normal  
wear and tear, or any defect caused by repair to the product by anyone other than NILES or an  
authorized NILES dealer.  
To obtain warranty service, take the unit to the nearest authorized NILES dealer, who will test  
the product and if necessary, forward it to NILES for service. If there are no authorized NILES  
dealers in your area, you must write to NILES and include your name, address, model and  
serial number of your unit, along with a brief description of the problem. A factory Return  
Authorization Number will be sent to you. DO NOT RETURN ANY UNIT WITHOUT FIRST  
RECEIVING WRITTEN AUTHORIZATION AND SHIPPING INSTRUCTIONS FROM NILES.  
If the above conditions are met, the purchaser's sole remedy shall be to return the product to  
NILES, in which case NILES will repair or replace, at its sole option, the defective product  
without charge for parts or labor. NILES will return a unit repaired or replaced under warranty  
by shipping same by its usual shipping method from the factory (only) at its expense within the  
United States of America. THERE ARE NO OTHER WARRANTIES, INCLUDING WITHOUT  
LIMITATION, EITHER EXPRESS OR IMPLIED WARRANTIES OF MERCHANTABILITY OR FIT-  
NESS FOR A PARTICULAR PURPOSE, WITH RESPECT TO THE PRODUCT.  
REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE  
REMEDY OF THE CONSUMER/PURCHASER. NILES SHALL NOT BE RESPONSIBLE FOR  
ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES EXCEPT TO THE EXTENT PROVIDED  
(OR PROHIBITED) BY APPLICABLE LAW.  
Some states do not allow the exclusion or limitation of incidental or consequential damages,  
so the above limitation may not apply to you. This warranty gives you specific legal rights, and  
you may also have other rights which vary from state to state.  
For the name of your nearest authorized NILES dealer contact:  
NILES AUDIO CORPORATION  
P.O. BOX 160818, Miami, Florida 33116-0818.  
Please fill in your product information and retain for your records.  
Model____________________________________________________________________________________  
Serial No._________________________________________________________________________________  
Purchase Date_____________________________________________________________________________  
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22  
®
www.nilesaudio.com  
Niles Audio  
Corporation  
12331 S.W. 130 Street  
Miami, Florida 33186  
Tel: (305) 238-4373  
Fax: (305) 238-0185  
© 1999 Niles Audio Corporation. DS00206A  
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Printed in Taiwan  

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