1
INSTALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS, CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS
INSTALLATION AND OPERATION INSTRUCTIONS FOR:
VENTED GAS FIREPLACE HEATER
NATURAL GAS MODELS GDS60-N and GS60-N
PROPANE GAS MODELS GDS60-P and GS60-P
Model GS60 is made up of Model GDS60 and the Adapter Kit GS-150KT
WARNING: If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or death.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapours and liquids in the vicin-
ity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
• Immediately call your gas supplier
from a neighbour's phone. Follow the
gas supplier's instructions.
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your build
ing.
• If you cannot reach your gas supplier,
call the fire department.
Installation and service must be performed by a qualified installer, service
agency or the gas supplier.
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada • (705)721-1212 • fax(705)722-6031
W415-0158 / E / 02.19.04
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3
NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recognized
ISO 9001 : 2000 Quality Assurance Certificate.
NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who take
great pride in their work. The burner and valve assembly are leak and test-fired at a quality test station. The complete
fireplace is test-fired and thoroughly inspected by a qualified technician before packaging to ensure that you, the
customer, receives the quality product that you expect from NAPOLEON.
NAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY
The following materials and workmanship in your new NAPOLEON gas fireplace are warranted against defects for
as long as you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™
logs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled
components and aluminum extrusion trims.
Electrical (110V and millivolt) components and wearable parts such as catalytic tiles, blowers, gas valves, thermal
switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and NAPOLEON will
provide replacement parts free of charge during the first year of the limited warranty.
Labour related to warranty repair is covered free of charge during the first year. Repair work, however, requires
the prior approval of an authorized company official. Labour costs to the account of NAPOLEON are based on a
predetermined rate schedule and any repair work must be done through an authorized NAPOLEON dealer.
CONDITIONS AND LIMITATIONS
NAPOLEON warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer) whose name appears on the
warranty registration card filed with NAPOLEON -- provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations:
This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives.
The gas fireplace must be installed by a licenced, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the product
and all local and national building and fire codes.
This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this
warranty.
This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel
parts, mechanical breakage of PHAZER™ logs and embers, nor any venting components used in the installation of the fireplace.
NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the first 10 years NAPOLEON will replace
or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON will provide replacement burners at 50% of the current retail price.
In the first year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in
accordance with the operation instructions and under normal conditions.
After the first year, with respect to this President's Limited Lifetime Warranty, NAPOLEON may, at its discretion, fully discharge all obligations with respect to this warranty by refunding to
the original warranted purchaser the wholesale price of any warranted but defective part(s).
After the first year, NAPOLEON will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted part, and such expenses are not covered
by this warranty.
Notwithstanding any provisions contained in this President's Limited Lifetime Warranty, NAPOLEON’S responsibility under this warranty is defined as above and it shall not in any event extend
to any incidental, consequential or indirect damages.
This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warranties expressed or implied with respect to this product,
its components or accessories are excluded.
NAPOLEON neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON will not be responsible for:
over-firing, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting configurations,
insufficient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.
Any damages to fireplace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long periods of dampness, condensation, damaging chemicals
or cleaners will not be the responsibility of NAPOLEON.
The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer. The warranty registration card must
be returned within fourteen days to register the warranty.
NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.
ALL SPECIFICATIONSAND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON® ISAREGISTERED
TRADEMARK OF WOLF STEELLTD. PATENTS U.S. 5.303.693.801 - CAN. 2.073.411, 2.082.915. © WOLF STEELLTD.
W415-0158 / E / 02.19.04
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4
Change in flame appearance from "HI" to "LO" is more evi-
dent in natural gas than in propane. Expansion / contraction
noises during heating up and cooling down cycles are nor-
mal and to be expected.
GENERAL INSTRUCTIONS
THIS GAS STOVE SHOULD BE INSTALLED AND SERVICED
BY A QUALIFIED INSTALLER to conform with local codes.
Installation practices vary from region to region and it is important
to know the specifics that apply to your area,
This appliance is only for use with the type of gas indicated
on the rating plate. (See page 14). This appliance is not
convertible for use with other gases, unless a certified kit
is used.
for example: in Massachusetts State:
• The fireplace damper must be removed or welded in the open
position prior to installation of a fireplace insert or gas log.
• The appliance off valve must be a “T” handle gas cock.
• The flexible connector must not be longer than 36 inches.
• The appliance is not approved for installation in a bedroom or
bathroom unless the unit is a direct vent sealed combustion
product.
• WARNING: This product must be installed by a licensed plumber
or gas fitter when installed within the commonwealth of
Massachusetts.
INSTALLER: It is your responsiblity to check off the
appropriate box on the rating plate according to the
model, venting and gas type of the unit.
CARE OF GLASS, AND PLATED PARTS
Do not use abrasive cleaners to clean these parts. Buff
lightly with a clean dry cloth.
3
In absence of local codes, install to the current CAN1-B149
The glass is /16" ceramic glass available from your Napo-
Installation Code in Canada or to the National Fuel Gas Code,
ANSI Z223.1, and NFPA 54 in the United States. Mobile home
installation must conform with local codes. In the absence of
local codes, install to the current standard for gas equipped
mobile housing CAN/CSA Z240 MH Series in Canada or the
manufactured home construction and safety standard, Title 24
CFR, part 3280, or the Fire Safety Criteria for manufactured
home installations, Sites and Community Standard ANSI/NFPA
501A in the United States.
leon / Wolf Steel Ltd. dealer. DO NOT SUBSTITUTE MATE-
RIALS. Clean the glass after the first 10 hours of operation
with a recommended gas fireplace glass cleaner. Thereaf-
ter clean as required. DO NOT CLEAN GLASS WHEN HOT!
If the glass is not kept clean permanent discolouration and
/ or blemishes may result.
SHIPPING BRACKET
To avoid the stove being damaged during shipping, a ship-
ping bracket has been used and must be unbolted before
the stove can be installed.
1. Remove the four nuts holding the shipping bracket to the
bottom of the stove.
2. Lift the stove up and away from the skid to clear the
threaded bolts sticking through the bracket. Set down on a
flat surface. The stove top is not secured to the unit.
3. Discard the nuts, bracket and the skid.
Purge all gas lines with the glass door of the stove removed.
Assure that a continuous gas flow is at the burner before re-
installing the door.
Underextremeventconfigurations, allowseveralminutes(5-
15) for the flame to stabilize after ignition.
It is recommended that all horizontal runs have a ¼ inch rise
per foot.
Objects placed in front of the stove must be kept a minimum
of 48" away from the front face of the unit.
FIGURE 1
The stove and its individual shutoff valve must be disconnected
from the gas supply piping system during any pressure testing of
that system at test pressures in excess of 1/2 psig (3.5 kPa). The
stove must be isolated from the gas supply piping system by
closing its individual manual shutoff valve during any pressure
testing of the gas supply piping system at test pressures equal to
or less than ½ psig (3.5 kPa).
4 NUTS
SHIPPING
BRACKET
The stove, when installed with a blower, must be electrically
connected and grounded in accordance with local codes. In the
absence of local codes, use the current CSA C22.1 CANADIAN
ELECTRICAL CODE in Canada or the ANSI/NFPA 70-1996
NATIONALELECTRICALCODE in the United States. The blower
powercordmustbeconnectedintoaproperlygroundedreceptacle.
The grounding prong must not be removed from the cord plug.
GDS60: TOP VENT / REAR VENT
VERTICAL TERMINATION: Maximum in-
put is 35,000 BTU/hr for natural gas and 31,500 BTU/hr
for propane. Maximum output for natural gas is 27,300
BTU/hr at an efficiency of 78%. Maximum output for pro-
pane is 24,570 BTU/hr at an efficiency of 78%. Maxi-
mum A.F.U.E. (annual fuel utilization efficiency) rating is
72% for natural gas and 71% for propane.
GENERAL INFORMATION
FOR YOUR SATISFACTION, THIS STOVE HAS BEEN TEST-
FIRED TO ASSURE ITS OPERATION AND QUALITY!
REAR VENT HORIZONTAL TERMINA-
TION: Maximum input is 21,000 BTU/hr for natural
and propane gas. This application requires changing
the main burner orifice.
This stove is not approved for closet or recessed instal-
lations. It is approved for bathroom, bedroom and bed-
sitting room installations.
This stove may be installed in an aftermarket perma-
nently located, manufactured (mobile) home, where not
prohibited by local codes.
Minimum inlet gas supply pressure is 4.5 inches water column for
natural gas and 11 inches water column for propane. Maximum
inlet gas pressure is 7 inches water column for natural gas and 13
inches water column for propane. When the valve is set to "HI", the
manifold pressure under flow conditions is 3.5 inches water column
for natural gas and 10 inches water column for propane. When the
fireplace is installed at elevations above 4,500ft, and in the absence
of specific recommendations from the local authority having juris-
diction, the certified high altitude input rating shall be reduced at the
rate of 4% for each additional 1,000ft.
GS60: Maximum input is 35,000 BTU/hr for natural
gas and 31,500 BTU/hr for propane. This stove is ap-
proved for bedroom and bed-sitting room installations.
W415-0158 / E / 02.19.04
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5
LOCATION & CLEARANCES
MAINTAIN THESE MINIMUM CLEARANCES TO
COMBUSTIBLES:
Provide adequate ventilation and combustion air.
Provide adequate accessibility clearance for servicing
and operating the stove.
Never obstruct the front opening of the stove.
GDS60 AND GS60
As long as clearance to combustibles is kept within the
required distances, the most desirable and beneficial lo-
cation for a Napoleon stove is in the centre of a building,
thereby allowing the most efficient use of the heat created.
The location of windows, doors and the traffic flow in the
room where the stove is to be located should be consid-
ered. If possible, you should choose a location where the
vent will pass through the house without cutting a floor or
roof joist.
FIGURE 3
A. 6"
B. 6"
C. 2"*
NO ADDITIONAL FLOOR PROTECTION IS REQUIRED
MINIMUM 20" FROM STOVE TOP TO CEILING
6" TO SINGLE WALL CONNECTOR
1" TO DIRECT VENT AND B-VENT
*AT A DISTANCE OF 2" FROM THE WALL, ACCESS TO THE BLOWER
SWITCH, ON-OFF SWITCH OR THE BLOWER POWER CORD MAY NOT
BE PRACTICAL.
A terminal shall not terminate directly above a
sidewalk or paved driveway which is located
between two single family dwellings and serves
both dwellings. Local codes or regulations may
require different clearances.
Do not allow the inside liner to bunch up on horizontal
or vertical runs and elbows. Keep it pulled tight. A1-1/
4" air gap all around between the inner liner and outer
stovepipeisrequiredforsafeoperation. Useafirestop
when penetrating interior walls, floor or ceiling.
FIGURE 2 - SHOWNWITH OPTIONALFRONTINSTALLED
NOTE: The total width of the stove is increased to 39" width with the
optional side shelves attached.
W415-0158 / E / 02.19.04
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6
DIRECT VENT SPECIFICS - MODEL GDS60
VENTING LENGTHS &
AIR TERMINAL LOCATIONS
Use only Wolf Steel or Simpson Dura-Vent Model DV-GS
venting components. Minimum and maximum vent lengths,
for both horizontal and vertical installations, and air termi-
nal locations for either system are set out in this manual
and must be adhered to. For Simpson Dura-Vent, follow
the installation procedure provided with the venting com-
ponents. Both Wolf Steel and Simpson Dura-Vent venting
components may have a 0" rise per foot on horizontal runs.
FIGURE 5
When using Wolf Steel venting components, use only the
following vent kits: WALL TERMINAL KIT GD175 (7-1/2' of
venting included), or 1/12 TO 7/12 PITCH ROOF TERMINAL
KIT GD110, 8/12 TO 12/12 ROOF TERMINAL KIT GD111,
FLAT ROOF TERMINAL KIT GD112 or STOVE PERISCOPE
KIT GD180 (for wall penetration below grade) in conjunc-
tion with the appropriate venting components.
For optimum perform-
ance, it is recom-
mended that all hori-
zontal runs have a mini-
mum ¼ inch rise per
foot.
These vent kits allow for either
horizontal or vertical venting of
FIGS6a-b
the stove. The maximum
number of 4" flexible
connections is two horizontally
FIGURE 4
or three vertically (excluding
the stove and the air terminal
connections).
HORIZONTAL RUN NOT TO
EXCEED VERTICAL RISE
Use the chart on this page to calculate horizontal runs for
vertical rises between 29 and 57 inches. When calculating
maximum run lengths, include 5 feet for each 90° or 45°
elbow.
(DO NOT INCLUDE THE FIRST ELBOW DIRECTLY OFF
THE UNIT.)
When terminating vertically, the minimum vertical rise is
34 inches above the stove and the maximum vertical rise
is 40 feet. FIGURE 4.
Deviation from the minimum vertical vent length can cre-
ate difficulty in burner start-up and/or carboning.
Use an adjustable pipe as the final length of rigid piping
to the stove for ease of installation.
For optimum flame appearance and stove performance,
keep the vent length and number of elbows to a minimum.
The air terminal must remain unobstructed at all times.
Examine the air terminal at least once a year to verify that it
is unobstructed and undamaged.
R E Q U I R E D
V E R T I C A L
RISE FROM
FIREPLACE
TO FIRST EL-
The maximum horizontal run is 34 inches with a 90o elbow
located 29" above the stove. FIGURE 5.
BOW
IN
The maximum horizontal run with a 57 inch vertical rise
INCHES
immediately above the stove is 20 feet . FIGURES 6a & b.
FIGURE 7
IF VERTICAL RISES GREATER THAN 57 INCHES ARE NECES-
SARY, THE INCREASED RISE MUST BE DEDUCTED FROM THE
MAXIMUM HORIZONTAL RUN.
CALCULATED HORIZONTAL VENT RUN IN FEET
W415-0158 / E / 02.19.04
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7
AIR TERMINAL INSTALLATIONS
FIGURE 8
INSTALLATIONS
CANADIAN
U.S.A.
A
B
C
12 INCHES
12 INCHES
Clearance above grade, veranda porch, deck or balcony.
Clearance to windows or doors that open.
12 INCHES
9 INCHES
Clearance to permanently closed windows.
12 INCHES*
12 INCHES*
Vertical clearance to ventilated soffit located above the terminal within
a horizontal distance of 2 feet from the centerline of the terminal.
D
18 INCHES** 18 INCHES**
12 INCHES** 12 INCHES**
Clearance to unventilated soffit.
E
F
Clearance to an outside corner wall.
0 INCHES
0 INCHES
Clearance to an inside non-combustible corner wall or protruding
non-combustible obstructions (chimney, etc.).
0 INCHES*** 0 INCHES***
2 INCHES*** 2 INCHES***
G
Clearance to an inside combustible corner wall or protruding com-
bustible obstructions ( vent chase, etc.).
Clearance to each side of the centerline extended above the meter
/ regulator assembly to a maximum vertical distance of 15ft.
H
I
3 FEET
3 FEET
3 FEET****
3 FEET****
9 INCHES
3 FEET†
Clearance to a service regulator vent outlet.
Clearance to a non-mechanical air supply inlet to the building or a
combustion air inlet to any other appliance.
J
K
L
12 INCHES
6 FEET
Clearance to a mechanical air supply inlet.
Clearance above a paved sidewalk or paved driveway located on
public property unless fitted with a heat shield kit GD-301.
7 FEET‡
7 FEET****
Clearance under a veranda, porch, deck or balcony.
Clearance above the roof.
M
N
O
12 INCHES†† 12 INCHES****
16 INCHES
2 FEET†*
16 INCHES
Clearance from an adjacent wall including neighbouring buildings.
2 FEET†*
*
Re c o m m e n d e d to p r e ve n t c o n d e n s a tio n o n win d o ws a n d th e r m a l b r e a ka g e
**
It is re c om m e nd e d to us e a he a t s hie ld a nd to m a xim ize the d is ta nc e to vinyl c la d s offits.
*** Th e p e r is c o p e GD-201 re q u ire s a m in im u m 18 in c h e s c le a ra n c e fro m a n in s id e c o r n e r.
******** Th is is a re c o m m e n d e d d is ta n c e . Fo r a d d itio n a l re q u ire m e n ts c h e c k lo c a l c o d e s .
†
‡
Th re e fe e t a b ove if with in 10 fe e t h o r izo n ta lly.
A ve nt s ha ll not te r m ina te d ir e c tly a b ove a s id e wa lk or p a ve d d r ive wa y tha t is loc a te d b e twe e n two s ing le f
d we llin g s a n d s e r ve s b o th d we llin g s.
† †
† *
Pe r m itte d only if the ve ra nd a , p orc h, or d e c k is fully op e n on a m inimum of two s id e s b e ne a th the floor.
Re c o m m e n c e d to p re ve n t re c irc u la tio n o f e xh a u s t p ro d u c ts . Fo r a d d itio n a l re q u ire m e n ts c h e c k lo c a l c o d e
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8
OFFSET INSTALLATION EXAMPLE
SPECIAL INSTALLATION EXAMPLE
When a horizontal offset is required in a through-the-roof
installation, the following procedure for vent length calcula-
tions must be followed:
In an installation as shown in FIGURES
9 & 12, lengths A and C are known
based on room height and roof require-
ments.
Length C must never be less than 29
inches. Any 90° and 45° elbows must
be calculated as 5 feet of venting
each.
The allowable horizontal run can be
calculated using these parameters. In
this example, the total vertical height is
20 feet (length "A" is required to be 11
feet while length "C" needs to be 9 feet).
The maximum vertical length is 40 feet
and all runs and elbows must be sub-
FIGURE 10
If a first run of 120 inches is re-
quired, using the "First Vent Run"
on the chart shows that a maxi-
mum second run of 60 inches
is allowable.
FIGURE 9
tracted from this maximum vertical
length.
The maximum allowable horizontal run that "B" can be is:
40 ft. (maximum vertical run length)
-11 ft. (through the roof vertical rise "A")
-10 ft. (2 - 90° elbow)
IF NECESSARY, THE FIRST
FIGURE 11
RUN AND THE SECOND
RUN MAY BE REVERSED.
- 9 ft. (vertical run "C")
10 ft. (maximum allowable horizontal length for "B")
The length of "B" must never be greater than the length
of "A" and "C" combined.
The maximum allowable horizontal run that "A" in Figure 13
can be is:
40 ft. (maximum vertical run length)
- 7 ft. (horizontal run "B")
33 ft. (maximum allowable vertical length for "A")
FIGURE 12
FIGURE 13
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9
REAR VENT HORIZONTAL TERMINATION
When venting off
the rear of the unit
and terminating
horizontally, a #45
natural gas orifice
or a #55 propane
orifice must be
used.
Care should be taken not to damage the gas pipe. When
removing the orifice, using a 9/16" socket wrench, a 7/8"
back-up wrench must be used on the manifold, located
below the housing, to ensure that the aluminum tubing
does not twist or kink.
CHANGING A TOP VENT TO A REAR VENT
STOVE TOP
FIGURE 14a
TOP VENT FILLER PLATE
FIGURE 17a
The maximum allowable length is 20 feet. All 90° and 45°
elbows (except the first two when venting horizontally) re-
duce the length by 5 feet each, both horizontally and verti-
cally). In this illustration, the maximum allowable length
after taking the two elbows into account is 10 feet.
7" COVER
Unscrew and discard the top vent filler plate. Lift off the cast
stove top. Unscrew the four screws holding both the top
heat shield and the 7" flue collar in place and lift off.
R E Q U I R E D
V E R T I C A L
RISE FROM
FIREPLACE
TO FIRST EL-
FIGURE 17b
BOW
INCHES
IN
Lift the gasket off. Unscrew the 4 screws securing the 4"
collar and its gasket in place and remove it and the knock-
out from the rear panel. Remove the 7" and 4" covers and
gaskets from the back. Position the 4" gasket and cover
over the flue opening in the top.
FIGURE 14b
CALCULATED HORIZONTAL VENT RUN IN FEET
Use the chart on this page to calculate horizontal runs for
vertical rises between 29 and 57 inches.
When calculating maximum run lengths, include 5 feetfor
each 90° or 45° elbow.
(DONOT INCLUDE THE FIRSTTWOELBOWS DIRECTLY
OFF THE UNIT WHEN VENTING HORIZONTALLY.)
4" COVER
FIGURE 17c
(FLANGE DOWN)
Secure with 4 screws. Place the 7" gasket and cover over
the air opening in the top. Replace the top heat shield and
re-secure. Secure both gaskets and collars over the rear
openings. Using the 2 screws secure the optional trivet to
the underside of the top. Replace the stove top.
ORIFICE REPLACEMENT
TOP HEAT SHIELD
FIGURE 17d
FIGURE 15
In order to access the orifice, the log support secured by
two screws, must be removed.
W415-0158 / E / 02.19.04
FIGURE 16
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10
VENTING PARAMETERS
WALL & CEILING
PROTECTION
FORSAFEANDPROPEROPERATIONOFTHESTOVE,
FOLLOW THE VENTING INSTRUCTIONS EXACTLY.
FIGURES 18a-d
OR
FIGURE 19
HORIZONTAL INSTALLATION
CORNER INSTALLATION
This application occurs when venting through an exterior
wall. Having determined the air terminal location, cut and
frame a hole in an exterior wall with a minimum square or
round opening of 9". (As an alternative to framing, a vent
pipe shield may be installed, ensuring a 1" clearance to
combustibles.)
FOR OPTIMUM PERFORMANCE, THE STOVE PIPE SHOULD RISE
¼" PER FOOT OF RUN.
1. Mark and cut the vent pipe shield to the determined
depth of the combustible wall. Apply a bead of caulking
(not supplied) to the framework or to the shield plate (in the
case of a finished wall) and secure the shield through the
opening to the interior wall. The final location of the vent
pipe shield should maintain the required clearance to the
7" vent pipe. Do not fill this cavity with any type of material.
Apply a bead of caulking all around and place a firestop
spacer over the vent shield to restrict cold air from being
drawn into the room or around the stove. Ensure that both
spacer and shield maintain the required clearance to
combustibles. Once the vent pipe is installed in its final
position, apply sealant between the pipe and the firestop
spacer.
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11
VERTICAL INSTALLATION
HORIZONTAL VENTING INSTALLATION
This application occurs
when venting through a
roof.
FOR SAFE AND PROPER OPERATION OF THE
STOVE, FOLLOW THE VENTING INSTRUCTIONS
EXACTLY.
FIGURE 20
FOR HORIZONTAL RUNS, BOTH WOLF STEEL AND
SIMPSON DURA-VENT VENTING COMPONENTS MAY
HAVE A 0" RISE PER FOOT.
Installation kits for vari-
ous roof pitches are
available from your Na-
poleon dealer. See Ac-
cessories to order the
specific kit required.
FOR OPTIMUM PERFORMANCE IT IS RECOM-
MENDED THAT ALL HORIZONTAL RUNS HAVE A
MINIMUM ¼ INCH RISE PER FOOT.
1. Stretch the 4" diameter aluminum flexible liner to the
required length taking into account the additional length
needed for the finished wall surface.
1. Determine the air terminal location and move the stove
into position. Cut and frame 9 inch openings in the ceiling
and the roof to provide the minimum 1 inch clearance be-
tween the stove pipe and any combustible material. Try to
center the exhaust pipe
Spacers are attached to the 4" inner flex liner at predeter-
mined intervals to maintain a 1-1/4" air gap to the 7" outer
stove pipe. These spacers must not be removed.
location midway be-
tween two joist to pre-
Slip a 4" diameter length of aluminum flexible liner a mini-
mum of 2" over the inner sleeve of the air terminal. Secure
to the sleeve using 3 screws. Seal the joint and screw
heads using the high temperature sealant provided.
2. Slip the first section of 7" diameter stove pipe a mini-
mum of 2" over the outer sleeve of the air terminal. Secure
to the sleeve using 3 screws. Seal the joint and screw
heads using high temperature sealant.
vent having to cut them.
FIGURE 21
Use a plumb bob to line
up the center of the
openings.
DO NOT FILLTHIS SPACE WITHANY TYPE OF MATERIAL.
A vent pipe shield will prevent any materials such as insu-
lation, from filling up the 1" air space around the pipe. Nail
headers between the joist for extra support.
3. Insert the liners through the firestop / vent pipe shield.
Holding the air terminal (lettering in an upright, readable
position), secure to the exterior wall. Make weather tight by
2. Apply a bead of caulking (not supplied) to the frame-
work or to the Wolf Steel vent pipe shield plate or equiva-
lent (in the case of a finished ceiling), and secure over the
opening in the ceiling. A firestop must be placed on the
bottom of each framed opening in a roof or ceiling that the
venting system passes through. Apply a bead of caulking
all around and place a firestop spacer over the vent shield
to restrict cold air from being drawn into the room or around
the stove. Ensure that both spacer and shield maintain the
required clearance to combustibles. Once the vent pipe is
installed in its final position, apply sealant between the
pipe and the firestop spacer.
sealing with caulking (not supplied). The air terminal mount-
3
4
ing plate may be recessed (up to / " maximum) into the
exterior wall or siding.
FIGURE 23
3. In the attic, after the pipe has been installed, slide the
vent pipe collar down to cover
up the open end of the shield
and tighten. This will prevent any
materials, such as insulation,
from filling up the 1" air space
around the pipe.
FIGURE 24
FIGURE 22
4. If more than one length of liner needs to be used to
reach the stove, couple them together as illustrated in
FIGURE 24. Seal the joints using the same procedure as
described above.
The vent system must be supported approximately every
10 feet along a horizontal run. Use supports or equivalent
non-combustible strapping to maintain the 1" clearance
from combustibles.
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12
VERTICAL VENTING INSTALLATION
STOVE VENT CONNECTION
1. Fasten the roof
support to the roof us-
ing the screws pro-
vided. The roof support
is optional. In this case
the venting is to be ad-
equately supported us-
ing either an alternate
method suitable to the
authority having juris-
diction or the optional
roof support.
1. Attach the adjustable pipe to the last section of rigid
piping. Secure with screws and seal.
FIGURE 25
2. Install the 4" aluminum flexible liner to the stove. Se-
cure with 3 screws and flat washers. Seal the joint and
screw holes using the high temperature sealant provided.
3. Run a bead of high temperature sealant around the
inside of the air intake collar. Pull the adjustable pipe a
minimum 2" into the air intake collar.
FIGURE 28
2. Slip a 4" diameter length of aluminum flexible liner a
minimum of 2" over the inner sleeve of the air terminal.
FIGURE 26
Secure to the sleeve using 3 screws
and flat washers.Seal the joint and
screw heads using high temperature
sealant. Repeat using a 7" diameter
length of rigid piping.
ENSURE THAT THE SEALANT IS NOT VISIBLE ON THE
EXTERIOR PIPES ONCE INSTALLATION IS
COMPLETED. AN OPTIONAL DECORATIVE BRASS
BAND IS AVAILABLE FOR THIS USE. (STANDARD WITH
A GD175 KIT). IN THE EVENT THAT THE VENTING
MUST BE DISASSEMBLED, CARE MUST BE TAKEN TO
RESEAL THE VENTING.
If the attic space is tight, we rec-
ommend adding sufficient lengths
of 7" rigid piping, secured and
sealed as necessary.
3. Thread the air terminal pipe assembly down through
the roof support and attach, ensuring that a minimum 16"
of air terminal will penetrate the roof when fastened. The
air terminal must be located vertically and plumb.
MOBILE HOME INSTALLATION
In Canada, mobile home installation may be vented hori-
zontally or vertically. In the United States, it may only be
installed vertically. See "Vertical Venting" or "Horizontal Air
Terminal Installation" for installation.
4. Remove nails from the shingles, above and to the
sides of the chimney. Place the flashing over the air termi-
nal and slide it underneath the sides and upper edge of the
shingles.
For mobile home installations, the fireplace must be fas-
tened in place. It is recommended that the fireplace be
secured in all installations. Use the leveling/securing kit,
GDSLL-KT for this purpose.
Ensure that the air ter-
minal is properly
centered within the
flashing, giving a 3/4"
margin all around.
Fasten to the roof. Do
CONTINUE WITH "GAS INSTALLA-
TION", PAGE 14
NOT nail through the
lower portion of the
flashing.
Make
FIGURE 27
weather-tight by seal-
ing with caulking.
Where possible, cover the sides and top edges of the flash-
ing with roofing material.
5. Apply a heavy bead of waterproof caulking 2 inches above
the flashing.
Slide the storm collar around the air terminal and down to
the caulking. Tighten to ensure that a weather-tight seal
between the air terminal and the collar is achieved. Attach
the other storm collar centered between the air intake and
air exhaust slots onto the air terminal. Tighten securely.
6. Attach the vertical rain cap.
7. In the attic, slide the vent pipe collar down to cover up
the open end of the shield and tighten. This will prevent any
materials, such as insulation, from filling up the 1" air space
around the pipe.
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13
B-VENT SPECIFICS - MODEL GS60
Ensure that 2 female ends remain at the top.
Re-secure the access plate.
CHIMNEY INSTALLATION
3. Remove the spill switch bracket from the rear of the
adapter. Unscrew the spill switch and discard the bracket.
Attach the spill switch to the bracket supplied with the stove
and secure onto the adapter.
4. Bring the wires through the lower hole in the adapter. To
pass the wires through the hole more easily, temporarily
tape the two terminals together.
5. With the spill switch opening aligned to the back of the
stove, take hold of the adapter base and push the crimped
edge into the stove flue collar.
THREE TYPES OF
CHIMNEY SYSTEMS
MAY BE USED WITH
THIS STOVE:
6. Connect the upper wire terminals to the spill switch.
FIGURES 29
FIGURE 31
7. Disconnect the wire lead from terminal 3 on the valve
and reconnect to the male end of the spill switch wire. Con-
nect the female end of the spill switch wire to terminal 3 on
the valve.
INSTALLING 'B' VENT:
Leave all excess wire in an orderly manner.
Follow the instructions of the 'B' vent manufacturer for chim-
ney installation.
For aesthetics, the adapter has been designed to ac-
cept a standard matte black 7" stove pipe and the Na-
poleon decorative brass band (standard with the
GS-150KT). Both are available from your Napoleon
dealer.
1. Remove the access plate. Remove and discard the air
intake cover plate located directly behind the access plate.
2. Feed the 2 wires, supplied, through the 7" collar at the
top of the unit; bring them out the air intake opening but
behind the rear panel as shown.
B-VENT MODEL GS60 ONLY
Attach the B-Vent label, shown below, in the control area
of the appliance.
ATTACH THIS LABEL IN THE CONTROL AREA OF THE FIREPLACE.
THIS FIREPLACE HAS BEEN CONVERTED TO A ‘B’VENT MODEL.
ATTACHEZ CET ETIQUETTE DANS LA REGION DE CONTROLE DU FOYER.
CE FOYER AETE CONVERTI AUN MODELE ASYSTEME D’EVACUATION ‘B’.
ws-385-160
COMBUSTION AIR
A chimney venting this stove shall not vent any solid fuel
burning appliance.
Any stove needs air for safe operation and must be in-
stalled in such a way that adequate combustion air is
available.
FIGURE 30
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14
ADDING VENT SECTIONS
GAS INSTALLATION
For ease of assembly, a 7" telescop-
ing stove pipe may be installed over
the 4" vent connection of the adapter.
Add vent sections, twist locking
(clockwise) securely, to the required
height. The vent should extend, at
least, 3 feet above its point of con-
tact with the roof and, at least, 2 feet
higher than any wall, roof or build-
ing within 10 feet. (This is a guide-
line only; local venting codes should
be followed which may differ in
height and clearance requirements.)
1. Install rigid black pipe, or 1/2" type L copper tubing with
a shut-off valve to the stove.
2. Seal and tighten the gas line securely to the flex connec-
tor.
FIGURE34
FIGURE 32
DO NOT KINK FLEXIBLE CONNECTOR.
3. Check for gas leaks by brushing on a soap and water
solution. DO NOT USE OPEN FLAME.
FIGURE 35
4. Mark the appropriate boxes on the rating plate label to
indicate the model type depending on the installation (direct
vent or B-vent).
INSTALLING FLASHING
AND STORM COLLAR
Figure 36.
For ease of accessibility, an optional remote wall switch
or millivolt thermostat may be installed in a convenient
location. Route 2 strand solid core millivolt wire from
the gas stove to the wall switch / millivolt thermostat.
The recommended maximum lead length depends on
Remove nails from the shin-
gles above and to the sides
of the chimney. Place the
flashing over the vent pipe
and slide it underneath the
sides and upper edge of the
shingles. Ensure that the
vent pipe is properly centered
within the flashing, giving a
3/4" margin all
the wire size:
WIRE SIZE
MAX. LENGTH
14gauge
16gauge
18gauge
100 feet
60 feet
40 feet
DIRECT VENT MODEL GDS60: Disconnect the existing wires
from terminals 1 and 3 (from the on/off switch) and re-
place with the leads from the wall switch/millivolt thermo-
stat.
FIGURE 33
around. Fasten to the roof on the top and sides.
DO NOT NAIL through the lower portion of the flashing. Make
weather-tight by sealing with caulking. Where possible, cover
the sides and top edges of the flashing with roofing material.
B-VENT MODEL GS60: Disconnect the spill switch wire
from terminal 3 on the valve. Connect one lead from the
thermostat to terminal 3 on the valve and the other lead to
the wire from the spill switch.
Apply waterproof caulking around the vent, 1" above the top
of the flashing and push the storm collar down into the caulk-
ing. Attach a rain cap to the top of the last vent section.
FIGURE 36
INSTALLER: It is your responsiblity to check off the appropriate box on the rating plate according to the model,
venting and gas type of the unit.
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15
FINISHING
LOGO PLACEMENT
Remove the backing of the logo supplied and centre over
the logo installation holes, as indicated.
FIGURE 37
TOP
FIGURE 38b
FIGURE 38c
HANDLE
LOGO
RETAINER
'T' LATCH
FRONT
FRONT CAST INSTALLATION
1. Lift the top casting off the unit.
RIDGE
2. Fit the securing bolts on the cast front into each of the
respective retainer brackets (located at either side on the
top SEEFIGURE37b). Insert and tighten the securing screw
from the bottom up (located at the lower center behind the
cast front SEE FIGURE 37a). This will hold the cast front in
place. Replace the top casting.
RETURN FLANGE
FIGURE 38d
3. To remove the front, repeat in reverse order.
GLASS DOOR INSTALLATION
AND REMOVAL
When installing the glass door, a simple procedure must
be followed in order to not damage the door.
1. Lift the top casting off.
2. Undo the securing screw (located at the lower center of
the cast front) holding the cast front in place. Figure 37a.
3. Lift the cast front out of its retainers (located at either
side on the top). Figure 37b.
4. Open the valve control cover. Pull the latch handles forward
to release.Figure 37c.The door may now be safely removed
by swinging the bottom out and lifting it off.To install the door,
repeat in reverse order.
The return flange must fit over the top of the ridge
so that it rests on top of the firebox. Figure 37d.
The 'T' latch portion is threaded and can be loos-
ened or tightened to adjust for an effective door seal.
Care must be taken when re-installing the door to
ensure that the gasket at the top of the door does
not bunch.
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16
LOG PLACEMENT
Blocked burner ports can cause an incorrect flame pattern,
carbon deposits and delayed ignition. PHAZERTM logs glow
when exposed to direct flame and provide a unique and
realistic glowing effect. Use only certified PHAZERTM logs
available from your Napoleon dealer.
FIGURE39a-d
7
Place the bottom of log #7 against the right outermost grate
post and the top into the pocket provided on the center log
(#6). Bend up the tab in the log support to cradle log #7.
Tear the glowing embers into pieces and place onto the
front of the burner. Care should be taken to shred the em-
bers into thin, small irregular pieces as only the exposed
edges of the fibre hairs will glow when exposed to direct
flame; however care should be taken to not block the burner
ports. Blocked ports can cause an incorrect flame pattern,
carbon deposits and delayed ignition.
1
4
3
2
Place log #1 onto the burner, centering it onto the burner
tray and pushing it as close to the rear wall of the firebox as
possible. Move logs # 2 and 3 into position, lining up the
studs located on the burner with the holes on the bottom of
the logs. Sit the notch at the bottom of log #4 against the
left outermost grate post and position the top of the log into
the pocket provided on the rear log (#1).
Log colours may vary. During the initial use of the fireplace,
the colours will become more uniform as colour pigments
burn in during the heat activated curing process.
POSITIONING THE LOGS IMPROPERLY WILL CAUSE
FLAME IMPINGEMENTAND CARBONING.
5
The notch in log #5 should be pressed down onto the
skewering pin located at the end of the grate as shown to
prevent it from rocking.
6
Position the notch located in log #6 against the grate post.
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17
OPERATION / MAINTENANCE
PURGE ALL GAS LINES WITH THE GLASS DOOR
MODEL GS60 ONLY:VENTING ACTION CHECK
OPEN. ASSURE THAT A CONTINUOUS GAS FLOW
IS AT THE BURNER BEFORE CLOSING THE DOOR.
ALLOW SEVERAL MINUTES (5-15) FOR THE
FLAME TO STABILIZE AFTER IGNITION.
A CHECK FOR CORRECT VENTING ACTION MUST BE
MADE BEFORE THE INSTALLED STOVE IS LEFT WITH
THECUSTOMER. Test in the following manner:
1. Close all doors and windows in the room / start
exhaust fans in the home / turn fireplace
blower off (if equipped).
MODEL GS60 ONLY: SPILL SWITCH
2. Set controls to "high" and light the
unit.
This is a thermally activated switch, attached to the back
of the chimney adapter, which senses the change in
temperature and shuts down the gas valve in the event
of a blocked or disconnected vent. It acts as a safety
shut-off to prevent a build up of carbon monoxide or an
explosion of unburnt gases during start up. If the flue
is blocked or has no "draw", the spill switch will auto-
matically shut off the supply of gas within about 5-10
minutes.
3. Wait 5 minutes. Light a match and
extend it 1" into the hole located above
the spill switch bracket on the adapter.
4. Venting action is satisfactory if the
flame stays lit. Venting action is unsat-
isfactory if the flame extinguishes.
FIGURE 40
5. If venting action is unsatisfactory, turn the unit off,
wait 10 minutes and try again. If the match does not stay
lit, turn the unit off and check for vent blockage or restric-
tion. If necessary, consult with a qualified inspector.
TAMPERING WITH THE SWITCH CAN RESULT IN
CARBON MONOXIDE (CO) POISONING AND POSSI-
BLE DEATH.
OPERATING INSTRUCTIONS
The on-off switch is located on the back of the unit at the top When lit for the first time, the fireplace will emit a slight
left corner on models GDS60 and GS60. odour for a few hours. This is a normal temporary condi-
NOTE: The upper firebox baffle of your new cast stove tion caused by the curing of the logs and the "burn-in" of
has intentionally been left unpainted. Its shiny appear- internal paints and lubricants used in the manufacturing
ance will quickly transform to a dull black finish during process and will not occur again. Simply open a window
the curing process.
to sufficiently ventilate the room. After extended periods
of non-operation such as following a vacation or a warm
weather season, the fireplace may emit a slight odour for
a few hours. This is caused by dust particles in the heat
exchanger burning off. Open a window to sufficiently ven-
tilate the room.
OPERATING INSTRUCTIONS
FOR YOUR SAFETY READ BEFORE OPERATING
WARNING: IFYOU DO NOT FOLLOWTHESEINSTRUCTIONS EXACTLY, A FIRE OREXPLOSION
MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
A. This fireplace is equipped with a pilot which must be lit by hand while following these instructions exactly.
B. Before operating smell all around the fireplace area for gas and next to the floor because some gas is heavier than
air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS:
• Turn off all gas to the fireplace.
• Open windows.
• Do not try to light any appliance.
• Do not touch any electric switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
C. Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not turn by hand, do not
try to repair it. Call a qualified service technician. Force or attempted repair may result in a fire or explosion.
D. Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect
the fireplace and replace any part of the control system and any gas control which has been under water.
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LIGHTING INSTRUCTIONS
WARNING: The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermo-
couple has cooled. Allow approximately 60 seconds for the thermocouple to cool before attempting to re-light.
When lighting and re-lighting, the gas knob cannot be turned from PILOT to OFF unless the knob is depressed.
1. STOP! Read the safety information on the operating
label.
5. Find pilot located in front of the back log.
6. Turn gas knob counter-clockwise
to pilot.
2. Turn off all electric power to the fireplace.
7. Depress and hold the gas knob while lighting the pilot
with the push button ignitor. Keep knob fully depressed
3. Turn the gas knob clockwise
to off.
4. Wait five (5) minutes to clear out any gas. If you smell for one minute, then release. If the pilot does not con-
gas including near the floor, STOP! Follow "B" on the op- tinue to burn, repeat steps 3 through 6.
erating label. If you don't smell gas go to the next step.
8. With the pilot lit, turn the gas knob counter-clockwise
to on.
9.If equipped with a remote ON-OFF switch, main burner
may not come on when you turn the valve to ON. The
remote switch must be in the ON position to ignite the
burner.
10. Turn on all electric power to the fireplace.
TO TURN OFF GAS
1. Turn off all electric power to the fireplace if service is to 2. Push in gas control knob slightly and turn clock-
be performed.
wise
to off. Do not force.
MAINTENANCE
TURN OFF THE GAS AND UNPLUG ELECTRICAL POWER
BEFORE SERVICING THE STOVE!
3. Check to see that all burner ports are burning. Clean
out any of the ports which may not be burning or are not
burning properly.
4. Check to see that the pilot flames are large enough to
engulf the thermocouple and the thermopile on one leg
and reaches toward the burner on the other leg.
5. Replace the cleaned logs.
6. Check to see that the main burner ignites completely
on all openings when the gas knob for the burner is turned
on. A 5-10 second total light-up period is satisfactory. If
ignition takes longer, consult your Napoleon dealer/dis-
tributor.
CAUTION:Label all wires prior to disconnection when serv-
icing controls. Wiring errors can cause improper and dan-
gerous operation. Verify proper operation after servicing.
This stove and its venting system should be inspected
before use and at least annually by a qualified service per-
son. The fireplace area must be kept clear and free of com-
bustible materials, gasoline or other flammable vapours
and liquids. The flow of combustion and ventilation air must
not be obstructed.
1. In order to properly clean the burner and pilot assem-
bly, remove the logs exposing both assemblies.
2. Keep the control compartment, logs, burner, air shut-
ter opening and the area surrounding the logs clean by
vacuuming or brushing, at least once a year.
7. Check that the door gasketing is not broken or miss-
ing. Replace if necessary.
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19
Drywall dust will penetrate into blower bearings causing
irrepairable damage and must be prevented from coming
into contact with the blower or its compartment.
Any damage resulting from this condition is not covered by
the warranty policy.
BLOWER
INSTALLATION
1. Ensure that the access cover plate has been installed.
For location, see Figure 30.
2. Remove the on/off switch bracket and the cover plate
below it. The switch spacers and cover plate may now be
discarded.
ADJUSTMENTS
PILOT BURNER ADJUSTMENT
Adjust the pilot screw to provide properly sized flame. Turn
in a clockwise direction to reduce the gas flow.
3. Decide which side of the blower housing you prefer the
on/off switch to be located on.
INLET PRESSURE
TAP
MANIFOLD TAP
FIGURE 43
I
SLOT
PILOT SCREW
FIGURE 44
REMOVED SCREWS
FIGURE 41
VENTURI ADJUSTMENT
Remove the 2 screws securing the log support bracket.
Natural gas models have air shutters set to 0.375" open
(3/8"). Propane models have air shutters set to 0.313" open
(5/16"). Closing the air shutter will cause a more yellow
flame, but can lead to carboning. The flame may not ap-
pear yellow immediately; allow 15 to 30 minutes for the
final flame colour to be established. After making adjust-
ments replace the log support bracket.
4. Remove the 2 screws from the top outer edge of the rear
stove panel. The housing is mounted using these two
holes, as well as two other holes located in the rear panel.
using the same screw holes for one side of the housing.
5. Mount and secure the blower housing using 4 screws.
Ensure that the on/off switch wires pass through the ap-
propriate slot located on either side of the blower housing.
6. Remove the 2 screws from the side of the blower hous-
ing that you want the switch to be located on and resecure
the on/off switch.
Because the blower is thermally activated, when turned
on, it will automatically start approximately 15-30 min-
utes after lighting the stove and will run for approximately
30-45 minutes after the stove has been turned off. Use
of the fan increases the output of heat.
FIGURE 45
Air shutter adjustment must only be
done by a qualified gas installer!
RESTRICTING VERTICAL VENTS
Vertical installations may display a very active flame. If this
appearance is not desirable, the vent exit must be restricted
using the restrictor vent kit, GDSRP-KT. This will reduce
the velocity of the exhaust gases, slowing down the flame
pattern and creating a more traditional gentle appearance.
FIGURE 42
Specific instructions are included with the kit.
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20
REPLACEMENTS
Contact your dealer for questions concerning prices and 1. MODEL & SERIAL NUMBER OF FIREPLACE
availability of replacement parts. Normally all parts can be 2. INSTALLATION DATE OF FIREPLACE
ordered through your Napoleon dealer or distributor.
3. PART NUMBER
When ordering replacement parts always give the follow- 4. DESCRIPTION OF PART
ing information:
5. FINISH
FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE
ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM.
* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR
FURTHER INFORMATION, CONTACT YOUR NAPOLEON
DEALER.
ROOF TERMINAL KITS
COMPONENTS COMMON TO BOTH UNITS:
GD110 - 1/12 TO 7/12 PITCH
#
1
2
3
4
5
6
7
8
PART #
W135-0209
W135-0082
W135-0076
W135-0210
W135-0211
W135-0212
W135-0213
GL-646
W725-0035
W725-0026
W010-0624
W455-0058
W455-0059
W455-0065
W455-0050
W010-0800
W010-0801
W455-0069
W455-0067
W680-0005
W680-0004
DESCRIPTION
LOG #1
CHARCOAL PIECE (LOG #2)
LOG #3
LOG #4
LOG #5
LOG #6
LOG #7
LOG SET
SIT VALVE - NG
46
47
48
49
50
W010-0569
W120-0036
W010-0567
W170-0063
W263-0054
AIR TERMINAL
VERTICAL CAP
ROOF SUPPORT
STORM COLLAR
ROOF FLASHING
GD111 - 8/12 TO 12/12 PITCH
46
47
48
49
50
W010-0569
W120-0036
W010-0567
W170-0063
W263-0055
AIR TERMINAL
VERTICAL CAP
ROOF SUPPORT
STORM COLLAR
ROOF FLASHING
9
9
SIT VALVE - LP
BURNER
10
11
11
11
11
12
12
13
13
14
15
#35 BURNER ORIFICE - NG
#53 BURNER ORIFICE - LP
#45 BURNER ORIFICE - NG
#55 BURNER ORIFICE - LP
PILOT ASSEMBLY - NG
PILOT ASSEMBLY - LP
PILOT INJECTOR - NG
PILOT INJECTOR - LP
THERMOCOUPLE
THERMOPILE
GD112 - FLAT ROOF
46
47
48
49
50
W010-0569
W120-0036
W010-0567
W263-0056
W170-0063
AIR TERMINAL
VERTICAL CAP
ROOF SUPPORT
ROOF FLASHING
STORM COLLAR
ACCESSORIES:
16* W290-0029
17 W357-0001
18* W361-0016
19* W550-0001
20* W573-0008
21* W385-0245
PILOT GASKET
PIEZO IGNITOR
51* W690-0001
52* W690-0010
52* W690-0011
53* W300-0041
54* W562-0031
MILLIVOLTTHERMOSTAT
REMOTE CONTROL - ADVANTAGE
REMOTE CONTROL - ADVANTAGE PLUS
WINDOW GLASS
GLASS GASKET
GOLD TRIVET
BLACK TRIVET
CHROME TRIVET
LEVELING / SECURING KIT
BLOWER KIT
DECORATIVE BRICK PANEL
ART DECO FRONT
EARLY AMERICAN FRONT
PANORAMIC FRONT
CONVERSION KIT - NG-LP
CONVERSION KIT - LP-NG
45° ELBOW
GLOWING EMBERS
CHARCOAL EMBERS
HIGH TEMPERATURE SEALANT
NAPOLEON LOGO
LATCH
55
55
55
GS830-G
GS830-K
GS830-C
22
23* W660-0009
24 W690-0002
25* W380-0002
W390-0001
ON/OFF SWITCH
THERMODISC
56* GDSLL-KT
57 GS-64KT
58* GDS-786KT
VARIABLE SPEED SWITCH KNOB
VARIABLE SPEED SWITCH
REPLACEMENT BLOWER
SIDE (LEFT OR RIGHT)
TOP
26
27
28
29
30
31
KB-35
GZ-552
W135-0069_
W135-0073_
W135-0068_
W135-0074
59
60
61
F_A**
F_E**
F_P**
LEG EA.
BASE PAINT FINISH ONLY
62* W175-0138
62* W175-0139
63* BM6745
GS60 COMPONENTS
64
GD-301
HEAT GUARD
32
33
34
W010-0459
W660-0006
W080-0405
ADAPTOR C/W SPILL SWITCH
SPILL SWITCH
SPILL SWITCH BRACKET
GDS60 ACCESSORIES
65* W175-0001
45 GD-201
66* GDSRP-KT
4" COUPLER
PERISCOPE
RESTRICTOR KIT
TERMINAL KITS
35 GD175 - WALL TERMINAL KIT
GS60 ACCESSORIES
36
37
38
39
40
41
42
43
44
BM6790
GD222
BM67ADJ
W500-0077
W020-0032
BRTC7
BM6724
W010-0300
W025-0001
90° ELBOW - 7" DIAMETER
TERMINALASSEMBLY
30" TO 53" ADJUSTABLE PIPE - 7" DIA
FIRESTOP / WALL PLATE
HARDWARE
BRASS TRIM COLLAR
24" STOVE PIPE - 7" DIAMETER
10' ALUMINUM FLEX LINER C/W SPACERS - 4" DIA
DECORATIVE BRASS BAND
67
44
GS-150KT
W025-0001
ADAPTOR KIT
DECORATIVE BRASS BAND
46 GD180 - PERISCOPE TERMINAL KIT
36
45
38
49
40
41
42
43
44
BM6790
GD201
BM67ADJ
W500-0077
W020-0032
BRTC7
BM6724
W010-0300
W025-0001
90° ELBOW - 7" DIAMETER
PERISCOPE
30" TO 53" ADJUSTABLE PIPE - 7" DIA
FIRESTOP / WALL PLATE
HARDWARE
**FOR AVAILABLE PORCELAIN COLOURS, ADD THESE LETTERS TO THE BASE PART
BRASS TRIM COLLAR
NUMBER:
24" STOVE PIPE - 7" DIAMETER
10' ALUMINUM FLEX LINER C/W SPACERS - 4" DIA
DECORATIVE BRASS BAND
BLUE
-
-
-
B
K
F
BROWN
-
-
N
S
BLACK
GREEN
ALMOND
W415-0158 / E / 02.19.04
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21
W415-0158 / E / 02.19.04
* WARNING: This is a fast acting thermocouple. It is an integral safety component. Replace
only with a fast acting thermocouple supplied by Wolf Steel Ltd.
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22
TROUBLE SHOOTING GUIDE
BEFORE ATTEMPTING TO TROUBLESHOOT, PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR REMOVED.
SYMPTOM
PROBLEM
TEST SOLUTION
No spark at pilot burner
Pilot will not light.
-
check if pilot can be lit by a match
- check that the wire is connected to the push button ignitor.
- check if the push button ignitor needs tightening.
- replace the wire if the wire insulation is broken or frayed.
-
replace the electrode if the ceramic insulator is cracked or
broken.
- spark gap should be 0.150" to 0.175" (5/32" to 11/64" approx.)
from the electrode tip and the pilot burner. To ensure proper
electrode location, tighten securing nut (finger tight plus 1/4
turn).
Spark gap is incorrect
No gas at the pilot burner
- check that the manual valve is turned on.
- check the pilot orifice for blockage.
- replace the valve.
- call the gas distributor.
Out of propane gas.
- fill the tank.
- purge the gas line with the stove door open.
System is not correctly purged.
Out of propane gas
Pilot goes out when
the gas knob is re-
leased.
- fill the tank.
- turn up the pilot flame.
Pilot flame is not large enough
- turn up pilot flame.
Pilot flame is not engulfing the
thermocouple.
-
replace pilot assembly.
- loosen and tighten thermocouple.
- clean thermocouple and valve connection.
- replace thermocouple.
Thermocouple shorting.
- replace valve.
- replace.
- replace.
Faultly thermocouple.
Faulty valve.
- remove stoppage in orifice.
Main burner orifice is plugged.
Faulty thermopile.
Pilot burning; no
gas
to
main
- replace.
burner; gas knob
is on 'HI'; wall
switch / thermostat
is on.
- connect a jumper wire across the wall switch terminals; if
main burner lights, replace thermostat.
- disconnect switch wires from the valve & connect a jumper
wire across terminals 1 & 3; if the main burner lights, check the
wires for defects and / or replace wires.
Faulty themostat or switch.
Faulty valve.
- replace.
-
turn on all gas appliances and see if pilot flame flutters,
Gas piping is undersized.
Pilot goes out while
diminishes or extinguishes, especially when main burner ig-
nites. Monitor supply pressure.
- check if supply piping size is to code. Correct all undersized
piping.
standing;
burner is in 'OFF'
position.
Main
Main burner goes
out; pilot stays on.
Pilot flame is not large enough
or not engulfing the thermo-
pile.
- turn up pilot flame.
- replace pilot assembly.
Thermopile shorting
- clean thermopile and thermopile connection to valve.
- shorten wire to correct length or wire gauge.
Remote wall switch wire is too
long, too much resistance in
the system
- replace
Faulty thermostat or switch
MODELGS60 ONLY:
Venting is spilling
- test with spill switch bypassed. Replace if defective.
- check for vent blockage.
W415-0158 / E / 02.19.04
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23
SYMPTOM
PROBLEM
TEST SOLUTION
Main burner goes out;
pilot goes out.
REFER TO "MAIN BURNER GOES OUT; PILOT STAYS ON"
Vent re-circulating
- check joint seals and installation.
(MODEL GDS60 ONLY)
- loosen and tighten thermocouple
- clean thermocouple and valve connection.
- replace thermocouple.
Thermocouple shorting or
- replace valve.
- check all seals.
Fireplace is spilling.
Exhaust
fumes
smelled in room,
headaches.
- ensure air shutter opening is free of lint or other obstruc-
tions.
Air shutter has become
blocked
Carbon is being de-
posited on glass, logs
or combustion cham-
ber surfaces.
Flame is impinging on the - check that the logs are correctly positioned.
logs or combustion chamber. - open air shutter to increase the primary air.
- check the input rate: check the manifold pressure and orifice
size as specified by the rating plate values.
- check that the door gasketing is not broken or missing and
that the seal is tight.
- check that both vent liners are free of holes and well sealed at
all joints.
- check that minimum rise per foot has been adhered to for any
horizontal venting.
Door is ajar
Flames are very
aggressive.(GDS60
REAR VENT VERTI-
CALTERMINATION)
- tighten door clamps
- restrict vent exit with restrictor vent kit, GDSRP-KT.
Venting action is too great.
MODEL GDS60 ONLY:
Main burner flame is
a blue, lazy, transpar-
ent flame.
Blockage in vent.
- remove blockage. In really cold conditions, ice buildup may
occur on the terminal and should be removed as required.
Incorrect installation (vertical
termination only).
- refer to Figure 27 to ensure correct location of storm collars.
Sulphur from fuel is being de-
posited on glass, logs or com-
bustion chamber surfaces.
White / grey film forms.
-
clean the glass with a recommended gas fireplace glass
cleaner. DO NOT CLEAN GLASS WHEN HOT.
If deposits are not cleaned off regularly, the glass may be-
come permanently marked.
W415-0158 / E / 02.19.04
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W415-0158 / E / 02.19.04
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