Napoleon Fireplaces Outdoor Fireplace B36DFN User Manual

W415-0484 / A / 07.26.06  
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TABLE of CONTENTS  
PG 2-5 INTRODUCTION  
19-20 FINISHING  
Warnings and Safety Precautions  
Door Removal & Installation  
Warranty  
Louvre Installation  
General Instructions  
General Information  
Care of Glass & Plated Parts  
Log Placement / Glowing Embers  
Charcoal Embers  
Charcoal Lumps  
Logo Placement  
6 - 13 VENTING  
Venting Lengths  
21 OPTIONAL BLOWER INSTALLATION  
Air Terminal Locations  
Typical Vent Installations  
Special Vent Installations  
Venting Specifications  
22  
OPTIONAL FAN INSTALLATION /  
GD36THERMOSTATICSENSOR  
CONTROL  
14  
-
18 INSTALLATION  
Wall and Ceiling Protection  
Using Flexible Vent Components  
Fireplace Vent Connection  
Restricting Vertical Vents  
Gas Installation  
23 OPERATION / MAINTENANCE  
Operating Instructions  
Maintenance  
24 ADJUSTMENTS  
Pilot Burner Adjustment  
Venturi Adjustment  
Mobile Home Installation  
Framing  
Nailing Tab Installation  
Mantle Installation  
25-26 REPLACEMENTS  
Ordering Replacement Parts  
Replacement Parts  
Vent Kits  
Terminal Kits  
Accessories  
27-28 TROUBLE SHOOTING GUIDE  
PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE  
WARNING  
• Do not burn wood or other materials in this fireplace.  
• Adults and especially children should be alerted to the hazards of high surface temperatures and should stay  
away to avoid burns or clothing ignition. Keep young children and animals away when the fireplace is hot.  
• Due to high temperatures, the fireplace should be located out of traffic and away from furniture and draperies.  
• Clothing or other flammable material should not be placed on or near the fireplace.  
• Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace.  
• It is imperative that the control compartments, burners and circulating blower and its passageway in the  
fireplace and venting system are kept clean. The fireplace and its venting system should be inspected before  
use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive  
lint from carpeting, bedding material, etc. The fireplace area must be kept clear and free from combustible  
materials, gasoline and other flammable vapours and liquids.  
• Under no circumstances should this fireplace be modified.  
• This fireplace must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance.  
• Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to  
inspect the fireplace and to replace any part of the control system and any gas control which has been under  
water.  
• Do not operate the fireplace with the glass door removed, cracked or broken. Replacement of the glass should  
be done by a licensed or qualified service person. Use only with a glass door certified with the fireplace.  
• Do not strike or slam shut the fireplace glass door.  
• This fireplace uses and requires a fast acting thermocouple. Replace only with a fast acting thermocouple  
supplied by Wolf Steel Ltd.  
NOTE: changes, other than editorial, are denoted by a vertical line in the margin.  
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4
NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recog-  
nized ISO 9001 : 2000 Quality Assurance Certificate.  
NAPOLEON products are designed with superior components and materials, assembled by  
trained craftsmen who take great pride in their work. The burner and valve assembly are leak  
and test-fired at a quality test station. Once assembled the complete fireplace is thoroughly  
inspected by a qualified technician before packaging to ensure that you, the customer, receives the  
quality product that you expect from NAPOLEON.  
NAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY  
The following materials and workmanship in your new NAPOLEON gas fireplace are warranted against defects for as  
long as you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™ logs and  
embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled components  
and aluminum extrusion trims.  
Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves, thermal switch, switches,  
wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and NAPOLEON will provide replacement parts  
free of charge during the first year of the limited warranty.  
Labour related to warranty repair is covered free of charge during the first year. Repair work, however, requires the prior  
approval of an authorized company official. Labour costs to the account of NAPOLEON are based on a predetermined rate  
schedule and any repair work must be done through an authorized NAPOLEON dealer.  
CONDITIONS AND LIMITATIONS  
NAPOLEON warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered  
customer) whose name appears on the warranty registration card filed with NAPOLEON -- provided that the purchase was made through an authorized  
NAPOLEON dealer and is subject to the following conditions and limitations:  
This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives.  
The gas fireplace must be installed by a licenced, authorized service technician or contractor. Installation must be done in accordance with the  
installation instructions included with the product and all local and national building and fire codes.  
This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed  
from other manufacturers will nullify this warranty.  
This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical  
cleaners nor chipping on porcelain enamel parts, mechanical breakage of PHAZER™ logs and embers, nor any venting components used in the  
installation of the fireplace.  
NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the  
first 10 years NAPOLEON will replace or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON will provide  
replacement burners at 50% of the current retail price.  
In the first year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided  
that the product has been operated in accordance with the operation instructions and under normal conditions.  
After the first year, with respect to this President's Limited Lifetime Warranty, NAPOLEON may, at its discretion, fully discharge all obligations with  
respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s).  
After the first year, NAPOLEON will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a  
warranted part, and such expenses are not covered by this warranty.  
Notwithstanding any provisions contained in this President's Limited Lifetime Warranty, NAPOLEON’S responsibility under this warranty is defined  
as above and it shall not in any event extend to any incidental, consequential or indirect damages.  
This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warranties expressed  
or implied with respect to this product, its components or accessories are excluded.  
NAPOLEON neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product.  
NAPOLEON will not be responsible for: over-firing, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby  
trees, hills, mountains, inadequate vents or ventilation, excessive venting configurations, insufficient makeup air, or negative air pressures which  
may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.  
Any damages to fireplace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long periods of  
dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON.  
The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized  
dealer. The warranty registration card must be returned within fourteen days to register the warranty.  
NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.  
ALL SPECIFICATIONSAND DESIGNSARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON® ISAREGISTERED  
TRADEMARK OF WOLF STEELLTD. PATENTS U.S. 5.303.693.801 - CAN. 2.073.411, 2.082.915. © WOLF STEELLTD.  
W415-0484 / A / 07.26.06  
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5
Minimum inlet gas supply pressure is 4.5 inches water col-  
GENERAL INSTRUCTIONS  
umn for natural gas and 11 inches water column for propane.  
Maximum inlet gas pressure is 7 inches water column for  
natural gas and 13 inches water column for propane. Mani-  
fold pressure under flow conditions is 3.5 inches water col-  
umn for natural gas and 10 inches water column for propane.  
THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERV-  
ICED BY A QUALIFIED INSTALLER to conform with local  
codes. In absence of local codes, install the B36DF to the current  
National Fuel Gas Code, ANSI Z223.1, or the current  
CAN/CGA B149, Installation Codes.  
This fireplace is approved for bathroom, bedroom and bed-  
sitting room installations and is suitable for mobile home  
installation.  
Installation practices vary from region to region and it is  
important to know the specifics that apply to your area,  
for example: in Massachusetts State:  
No external electricity (110 volts or 24 volts) is required  
• The fireplace damper must be removed or welded in the open  
position prior to installation of a fireplace insert or gas log.  
for the gas system operation.  
Expansion / contraction noises during heating up and cool-  
ing down cycles are normal and are to be expected.  
• A carbon monoxide detector is required in all rooms containing  
gas fired appliances  
CARE OF GLASS, AND PLATED PARTS  
• The appliance off valve must be a “T” handle gas cock.  
• The flexible connector must not be longer than 36 inches.  
Do not use abrasive cleaners to clean plated parts. Buff lightly  
with a clean dry cloth. The B36DF is factory equipped with  
tempered glass. The glass thickness is 3/16". Use only re-  
placement glass available from your Napoleon dealer. DO  
NOT SUBSTITUTE MATERIALS. Clean the glass after the first  
10 hours of operation with a recommended gas fireplace  
glass cleaner. Thereafter clean as required. DO NOT CLEAN  
• The appliance is not approved for installation in a bedroom or  
bathroom unless the unit is a direct vent sealed combustion  
product.  
• WARNING: This product must be installed by a licensed plumber  
or gas fitter when installed within the commonwealth of  
Massachusetts.  
Mobile home installation must conform with local codes or in the GLASS WHEN HOT! If the glass is not kept clean permanent  
absence of local codes, install to the current standard for gas  
equipped mobile housing CAN/CSA ZA240 MH Series in Canada  
or the Manufactured Home Construction and Safety Standard,  
Title 24 CFR, Part 3280, or the Fire Safety Criteria for Manufac-  
tured Home Installations, Sites and Communities StandardANSI/  
NFPA 501A in the United States.  
discolouration and / or blemishes may result.  
Use only accessories designed for and listed with  
your specific fireplace.  
Provide adequate ventilation air. Provide adequate ac-  
cessibility clearance for servicing and operating the  
fireplace. Never obstruct the front opening of the fire-  
place.  
The fireplace and its individual shutoff valve must be discon-  
nected from the gas supply piping system during any pressure  
testing of that system at test pressures in excess of 1/2 psig  
(3.5 kPa). The fireplace must be isolated from the gas supply  
piping system by closing its individual manual shutoff valve  
during any pressure testing of the gas supply piping system at  
test pressures equal to or less than 1/2 psig (3.5 kPa).  
For safe and proper operation of the fireplace follow the  
venting instruction exactly.  
In order to avoid the possibility of exposed insulation or  
vapour barrier coming in contact with the fireplace body,  
it is recommended that the walls of the fireplace enclo-  
sure be 'finished', (i.e. drywall/sheetrock) as would any  
other outside wall of the home. This will ensure that  
clearance to combustibles is maintained within the cav-  
ity.  
When the fireplace is installed directly on carpeting, vinyl tile  
or other combustible material other than wood flooring, the  
fireplace shall be installed on a metal or wood panel extend-  
ing the full width and depth.  
If the optional fan or blower is installed, the junction box must  
be electrically connected and grounded in accordance with  
local codes. In the absence of local codes, use the current  
CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the  
ANSI/NFPA 70 NATIONAL ELECTRICAL CODE in the United  
States.  
GENERAL INFORMATION  
FOR YOUR SATISFACTION, THIS FIREPLACE HAS BEEN  
TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY!  
Maximum input is 23,000 BTU/hr for natural gas and propane.  
When the fireplace is installed at elevations above 4,500ft, and  
in the absence of specific recommendations from the local au-  
thority having jurisdiction, the certified high altitude input rating  
shall be reduced at the rate of 4% for each additional 1,000ft.  
Maximum output for natural gas and propane is 15,200 BTU/  
hr at an efficiency of 66% with the fan on. The maximumA.F.U.E.  
(annual fuel utilization efficiency) rating is 62% for natural gas  
and propane.  
W415-0484 / A / 07.23.06  
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6
FIGURE 1  
VENTING  
These vent kits allow for either horizontal or vertical venting  
of the fireplace. FIGURES 3 & 5. The maximum allowable  
horizontal run is 20 feet. The maximum allowable vertical  
vent length is 40 feet. The maximum number of 5" vent  
connections is two horizontally or three vertically (exclud-  
ing the fireplace and the air terminal connections) when  
using aluminum flexible venting.  
For safe and proper operation of the fireplace follow the  
venting instruction exactly.  
Deviation from the minimum vertical vent length can  
create difficulty in burner start-up and/or carboning.  
Provide a means for visually checking the vent connection  
to the fireplace after the fireplace is installed.  
For optimum flame appearance and fireplace performance,  
keep the vent length and number of elbows to a minimum.  
Vent lengths that pass through unheated spaces (attics,  
garages, crawl spaces) should be insulated with the  
insulation wrapped in a protective sleeve to minimize  
condensation.  
The air terminal must remain unobstructed at all times.  
Examine the air terminal at least once a year to verify that  
it is unobstructed and undamaged.  
VENTING LENGTHS  
Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct  
Purge all gas lines with the glass door of the fireplace  
removed. Assure that a continuous gas flow is at the burner  
before re-installing the door.  
Temp or American Metal Amerivent venting components.  
Under extreme vent configurations, allow several minutes (5-  
15) for the flame to stabilize after ignition.  
For Simpson Dura-Vent, Selkirk Direct Temp and American  
Metal Amerivent, follow the installation procedure provided  
with the venting components.  
Eight (8") inches is the minimum bend radius allowed for  
the 8" diameter flexible liner.  
All outer pipe joints of these venting systems must be  
sealed using Red RTV Hight Temperature Sealant.  
For optimum performance it is recommended that all hori-  
zontal runs have a 1 inch rise per foot when using Napoleon  
flexible vent components.  
Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp and  
American Metal Amerivent venting systems must not be  
combined.  
A terminal shall not terminate directly above a sidewalk or  
paved driveway which is located between two single family  
dwellings and serves both dwellings. Local codes or regu-  
lations may require different clearances.  
A starter adaptor must be used and may be purchased  
from the corresponding supplier:  
PART  
5"/8"  
SUPPLIER  
Wolf Steel  
American Metal  
Selkirk  
Do not allow the inside liner to bunch up on horizontal or  
vertical runs and elbows. Keep it pulled tight. A 1¼" air gap  
all around between the inner liner and outer liner is required  
for safe operation. Use a firestop when penetrating interior  
walls, floor or ceiling.  
Duravent  
Amerivent  
Direct Temp  
W175-0170  
5DSC-N  
5DT-AAN  
For vent systems that provide seals on the inner exhaust  
flue, only the outer air intake joints must be sealed using a  
red high temperature silicone (RTV). This same sealant  
maybe used on both the inner exhaust and outer intake  
vent pipe joints of all other approved vent systems except  
for the exhaust vent pipe connection to the fireplace flue  
collar which must be sealed using the black high tempera-  
ture sealant Mill Pac.  
When using Wolf Steel venting components, use only ap-  
proved Wolf Steel rigid / flexible components with the fol-  
lowing termination kits: WALL TERMINAL KIT GD422, or  
1/12 TO 7/12 PITCH ROOF TERMINAL KIT GD410, 8/12 TO  
12/12 ROOF TERMINAL KIT GD411, FLAT ROOF TERMI-  
NAL KIT GD412 or PERISCOPE KIT GD401 (for wall pen-  
etration below grade). With flexible venting, in conjunction  
with the various terminations, use either the 5 foot vent kit  
Objects placed in front of the fireplace must be kept a  
minimum of 48" away from the front face of the unit.  
Minimum clearance to combustible con-  
struction from fireplace and vent sur-  
faces:  
sides, back and bottom  
top (framing)  
0" (to stand off)  
8"  
finishing  
0"  
recessed depth  
21"  
sides and bottom of the vent pipe 1"  
top of vent 2"  
Horizontal runs may have a 0 inch rise per foot in all cases  
using SIMPSON DURA-VENT or NAPOLEON RIGID OR  
FLEXIBLE venting components when venting as illustrated  
in Figures 3, and 4.  
GD420 or the 10 foot vent kit GD430.  
W415-0484 / A / 07.26.06  
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7
AIR TERMINAL LOCATIONS  
FIGURE 2  
INSTALLATIONS  
CANADIAN  
U.S.A.  
A
B
C
12 INCHES  
12 INCHES  
Clearance above grade, veranda porch, deck or balcony.  
Clearance to windows or doors that open.  
12 INCHES  
12 INCHES*  
9 INCHES  
Clearance to permanently closed windows.  
12 INCHES*  
Vertical clearance to ventilated soffit located above the terminal within  
a horizontal distance of 2 feet from the centerline of the terminal.  
D
18 INCHES**  
12 INCHES**  
0 INCHES  
18 INCHES**  
12 INCHES**  
0 INCHES  
Clearance to unventilated soffit.  
E
F
Clearance to an outside corner wall.  
Clearance to an inside non-combustible corner wall or protruding  
non-combustible obstructions (chimney, etc.).  
0 INCHES***  
2 INCHES***  
0 INCHES***  
2 INCHES***  
G
Clearance to an inside combustible corner wall or protruding com-  
bustible obstructions ( vent chase, etc.).  
Clearance to each side of the centerline extended above the meter  
/ regulator assembly to a maximum vertical distance of 15ft.  
H
I
3 FEET  
3 FEET  
3 FEET****  
3 FEET****  
9 INCHES  
3 FEET†  
Clearance to a service regulator vent outlet.  
Clearance to a non-mechanical air supply inlet to the building or a  
combustion air inlet to any other appliance.  
J
K
L
12 INCHES  
6 FEET  
Clearance to a mechanical air supply inlet.  
Clearance above a paved sidewalk or paved driveway located on  
public property unless fitted with a heat shield kit GD-301.  
7 FEET‡  
7 FEET****  
Clearance under a veranda, porch, deck or balcony.  
Clearance above the roof.  
M
N
O
12 INCHES†† 12 INCHES****  
16 INCHES  
2 FEET†*  
16 INCHES  
2 FEET†*  
Clearance from an adjacent wall including neighbouring buildings.  
*
**  
Recommended to prevent condensation on windows and thermal breakage  
It is recommended to use a heat shield and to maximize the distance to vinyl clad soffits.  
*** The periscope GD-201 requires a minimum 18 inches clearance from an inside corner.  
**** This is a recommended distance. For additional requirements check local codes.  
Three feet above if within 10 feet horizontally.  
A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family  
dwellings and serves both dwellings.  
††  
†*  
Permitted only if the veranda, porch, or deck is fully open on a minimum of two sides beneath the floor.  
Recommenced to prevent recirculation of exhaust products. For additional requirements check local codes.  
W415-0484 / A / 07.23.06  
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8
TYPICAL VENT INSTALLATIONS  
NOTE:  
When terminating vertically, the restrictor  
plate W500-0205 must be installed. Refer to  
Restricting Vertical Vents.  
FIGURES3a-c  
* When installing with no vertical rise,  
ensure that the vent pipe does not slope  
downward.  
SPECIAL VENT INSTALLATIONS  
PERISCOPE TERMINATION  
Use the GD401 periscope kit to locate the air termination  
above grade. The periscope must be installed so that when  
final grading is completed, the bottom air slot is located a  
minimum of 12 inches above grade. The maximum allow-  
able vent length depends on the fireplace, as illustrated.  
FIGURE 4  
W415-0484 / A / 07.26.06  
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9
VENTING APPLICATION FLOW CHART  
VERTICAL  
TERMINATION  
HORIZONTAL  
TERMINATION  
Vertical rise  
Vertical rise  
Vertical rise  
isequaltoor  
g r e a t e r  
than the  
horizontal  
run  
Vertical rise  
isequaltoor  
g r e a t e r  
than the  
horizontal  
run  
is less than  
horizontal  
run  
is less than  
horizontal  
run  
Horizontal  
run + verti-  
cal rise to  
maximum  
of 40 feet  
Horizontal  
run + verti-  
cal rise to  
m a x i m u m  
of 24.75 feet  
Horizontal  
run + verti-  
cal rise to  
maximum  
of 40 feet  
Horizontal  
run + verti-  
cal rise to  
maximum  
of 40 feet  
3 times the  
vertical rise  
equal to or  
g r e a t e r  
4.2 times the  
vertical rise  
equal to or  
greater than  
the horizon-  
tal run  
than  
the  
horizontal  
run  
W415-0484 / A / 07.23.06  
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10  
DEFINITIONS  
ELBOW VENT LENGTH VALUES  
for the following symbols used in the venting calcula-  
tions and examples are:  
feet  
0.03  
inches  
0.5  
1°  
> - greater than  
15°  
30°  
45°*  
90°*  
0.45  
0.9  
1.35  
2.7  
6.0  
> - equal to or greater than  
< - less than  
11.0  
16.0  
32.0  
< - equal to or less than  
HT - total of both horizontal vent lengths (HR) and off-  
sets (HO) in feet  
* the first 45º and 90° offset has a zero value and is  
shown in the formula as -45° and -90º respectively  
or -135º when combined.  
H - combined horizontal vent lengths in feet  
HRO - offset factor: .03(total degrees of offset - 135°*) in  
feet  
VT - combined vertical vent lengths in feet  
HORIZONTAL TERMINATION  
For vent configurations requiring more than one 45º and  
90° elbow, the following formulas apply:  
when (HT) < (VT)  
Simple venting configuration (only one 45º and 90° elbow)  
Formula 1: HT < VT  
Formula 2: HT + VT < 40 feet  
90°  
Example 1:  
90°  
H2  
FIGURE 5  
FIGURE 6  
V1  
45º  
45º  
H1  
90°  
V1 = 8ft  
VT V1 = 8 ft  
H1 = 2.5 ft  
H2 = 2ft  
HR = H1 + H2 = 2.5 + 2 = 4.5 ft  
=
REQUIRED  
VERTICAL  
RISEINFEET  
(VT)  
HO = .03(one 45º elbow + two 90º elbows - 135º)  
=0.3(225-135º) = 2.7ft  
HT = HR + HO = 4.5 + 2.7 = 7.2 ft  
CALCULATED HORIZONTAL VENT RUN  
PLUS OFFSETS IN FEET (HT)  
HT + VT = 7.2 +8 =15.2ft  
The shaded area within the lines represents acceptable  
values for HT and VT .  
Formula 1: HT < VT  
7.2 < 8  
Formula 2: HT + VT < 40 feet  
15.2 < 40  
Since both formulas are met, this vent configuration is ac-  
ceptable.  
W415-0484 / A / 07.26.06  
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11  
HORIZONTAL TERMINATION  
when (HT) > (VT)  
Example 2:  
Simple venting configuration (only one 45º and 90° elbow)  
90°  
H3  
H2  
See graph to determine the re-  
FIGURE 7  
90°  
FIGURE 8  
quired vertical rise VT for the re-  
H4  
quired horizontal run HT.  
45°  
V2  
H1  
90°  
V1  
V1  
V2  
VT  
H1  
H2  
H3  
H4  
HR  
HO  
= 4ft  
= 1.5 ft  
= V1 + V2 = 4 ft + 1.5 ft = 5.5 ft  
REQUIRED  
VERTICAL  
RISEIN  
= 2ft  
= 1ft  
= 1ft  
= 1.5 ft  
INCHES (VT)  
= H1 + H2 + H3 + H4 = 2 + 1 + 1 + 1. 5 = 5.5 ft  
= .03(one 45º elbow + three 90º elbow -135º)  
=.03(315-135)=5.4ft  
HT  
= HR + HO = 5.5 +5.4 = 10.9 ft  
HT + VT = 10.9 + 5.5 = 16.4 ft  
Formula 1:HT < 4.2 VT  
4.2 VT = 4.2 x 5.5 = 23.1 ft  
10.9 < 23.1  
Formula 2:HT + VT < 24.75 feet  
16.4 < 24.75  
HORIZONTAL VENT RUN PLUS OFFSETS IN FEET (HT)  
The shaded area within the lines represents acceptable  
values for HT and VT .  
Since both formulas are met, this vent configuration is ac-  
ceptable.  
For vent configurations requiring more than one 45º and  
90° elbow the following formulas apply:  
Formula 1: HT < 4.2 VT  
Formula 2: HT + VT < 24.75 feet  
W415-0484 / A / 07.23.06  
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12  
VERTICAL TERMINATION  
when (HT) < (VT)  
Example 3:  
Simple venting configurations  
V2  
FIGURE 9  
FIGURE10  
90°  
H2  
90°  
V1  
45°  
45°  
H1  
90°  
See graph to determine the required vertical rise VT for the  
required horizontal run HT.  
V1  
V2  
VT  
=5ft  
=10 ft  
=V1  
+
V2 = 5 + 10 = 15 ft  
H1  
H2  
HR  
HO  
=3ft  
=2.5 ft  
REQUIRED VERTICAL RISE IN  
FEET (VT)  
=H1 + H2 = 3 + 2.5 = 5.5 ft  
=.03(one 45º elbow + three 90º elbows - 135º)  
=.03(45+90+90+90-135)=5.4  
HT  
=HR + HO = 5.5 + 5.4 = 10.9 ft  
HT + VT = 10.9 + 15 = 25.9 ft  
Formula 1: HT < VT  
10.9 < 15  
Formula 2: HT + VT < 40 feet  
25.9 < 40  
Since both formulas are met, this vent configuration is ac-  
ceptable.  
HORIZONTAL VENT RUN  
PLUS OFFSETS IN FEET (HT)  
The shaded area within the lines represents acceptable  
values for HT and VT.  
For vent configurations requiring more than one 45º and  
one 90° elbow , the following formulas apply:  
Formula 1: HT < VT  
Formula 2: HT + VT < 40 feet  
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13  
VERTICAL TERMINATION  
when (HT) > (VT)  
V1  
V2  
VT  
=1ft  
Simple venting configurations  
=1.5 ft  
=
V1  
+
V2 = 1 + 1.5 = 2.5 ft  
H1  
H2  
HR  
HO  
=6ft  
FIGURE 11  
=2ft  
= H1 + H2 = 6 + 2 = 8 ft  
= .03(one 45º elbow + three 90º elbow - 135º)  
= .03(45 + 90 + 90 + 90 - 135) = 5.4 ft  
=HR + HO = 8 + 5.4 = 13.4 ft  
HT  
HT + VT = 13.4 + 2.5 = 15.9 ft  
Formula 1: HT < 3VT  
3VT  
=
3 x 2.5 = 7.5 ft  
13.4 > 7.5  
Since this formula is not met, this vent configuration is  
unacceptable.  
Formula 2: HT + VT < 40 feet  
See graph to determine the required vertical rise VT for the  
required horizontal run HT.  
15.9 < 40  
Since only formula 2 is met, this vent configuration is unac-  
ceptable and a new fireplace location or vent configuration  
will need to be established to satisfy both formulas.  
REQUIRED  
VERTICAL  
RISE  
IN  
Example 5:  
FEET (VT)  
V2  
90°  
H1  
H2  
HORIZONTALVENT RUN PLUS OFFSET IN FEET (HT)  
45°  
H3  
The shaded area within the lines represents acceptable  
values for HT and VT.  
V1  
90°  
90°  
45°  
FIGURE 13  
For vent configurations requiring more than one 45º and  
one 90° elbow , the following formulas apply:  
Formula 1: HT < 3VT  
Formula 2: HT + VT < 40 feet  
V1  
V2  
VT  
H1  
H2  
H3  
HR  
HO  
=1.5 ft  
=8ft  
=V1  
=1ft  
=1ft  
Example 4:  
+
V2 = 1.5 + 8= 9.5 ft  
=10.75 ft  
=H1 + H2 + H3 = 1 + 1 + 10.75 = 12.75 ft  
45°  
90°  
V2  
=.03(three 90° elbows + two 45° elbow - 135°)  
=.03(90 + 90 + 90 + 45 + 45 - 135) = 6.75 ft  
=HR + HO = 12.75 + 6.75 = 19.5 ft  
HT  
H1  
HT + VT = 19.5 + 9.5= 29 ft  
H2  
V1  
Formula 1: HT < 3VT  
3VT = 3 x 9.5 = 28.5 ft  
90°  
90°  
19.5 < 28.5  
Formula 2: HT + VT < 40 feet  
29 < 40  
FIGURE 12  
Since both formulas are met, this vent configuration is ac-  
ceptable.  
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14  
INSTALLATION  
WALL AND CEILING PROTECTION  
FOR SAFEAND PROPER OPERATION OF THE FIREPLACE,  
FOLLOW THE VENTING INSTRUCTIONS EXACTLY.  
VERTICAL INSTALLATION  
NOTE: Only a clearance to combustibles of 2" at the  
top of the vent pipe is required and 1" at the bottom  
and sides.  
This application occurs  
FIGURE 16  
when venting through a  
roof. Installation kits for  
various roof pitches are  
available from your Napo-  
leon dealer. SeeAccesso-  
ries to order the specific  
kit required.  
HORIZONTAL INSTALLATION  
This application occurs when vent  
ing through an exterior wall. Having  
determined the air terminal location,  
cut and frame a hole in an exterior  
wall with a minimum opening as  
required. See Note above. (As an  
alternative to framing, a vent pipe  
shield may be installed, ensuring  
a 1" clearance to combustibles.  
FIGURE 14  
1. Determine the air terminal location, cut and frame 10  
inch openings in the ceiling and the roof to provide the  
minimum 1 inch clearance between the fireplace pipe /  
liner and any combustible material. Try to center the ex-  
haust pipe location midway between two joist to prevent  
having to cut them. Use a plumb bob to line up the center of  
the openings. DO NOT FILL THIS SPACE WITH ANY TYPE  
OF MATERIAL. A vent pipe shield will prevent any materials  
such as insulation, from filling up the 1" air space around  
the pipe. Nail headers  
1. Mark and cut the vent pipe shield to the determined  
depth of the combustible wall. Apply a bead of caulking  
(not supplied) to the framework or to the shield plate (in the  
case of a finished wall) and secure the shield through the  
opening to the interior wall. The final location of the vent  
pipe shield should maintain the required clearance to the  
8" vent pipe / liner. (See note above). Do not fill this cavity  
with any type of material. Apply a bead of caulking all around  
and place a firestop spacer over the vent shield to restrict  
cold air from being drawn into the room or around the fire-  
place. Ensure that both spacer and shield maintain the  
required clearance to combustibles. Once the vent  
pipe / liner is installed in its final position, apply sealant  
between the pipe / liner and the firestop spacer.  
between the joist for  
extra support.  
2. Apply a bead of  
caulking (not sup-  
FIGURE 17  
plied) to the frame-  
work or to the Wolf  
Steel vent pipe shield  
plate or equivalent (in the case of a finished ceiling), and  
secure over the opening in the ceiling. A firestop must be  
placed on the bottom of each framed opening in a roof or  
ceiling that the venting system passes through. Apply a  
bead of caulking all around and place a firestop spacer  
over the vent shield to restrict cold air from being drawn  
into the room or around the fireplace. Ensure that both  
spacer and shield maintain the required clearance to  
combustibles. Once the vent pipe / liner is installed in its  
final position, apply sealant between the pipe / liner and  
the firestop spacer.  
OR  
FIGURE 15  
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15  
USING FLEXIBLE VENT COMPONENTS  
Use only approved aluminum flexible liner kits marked:  
For safe and proper operation of the fireplace, follow the vent-  
ing instructions exactly.  
All inner exhaust and outer intake vent pipe joints may be  
sealed using either Red RTV high temp silicone sealant or  
Black high temp Mill Pac with the exception of the fireplace  
exhaust flue collar which must be sealed using Mill Pac  
(not supplied).  
"Wolf Steel Approved Venting" as  
identified by the stamp only on the 8”  
outer liner.  
5. Apply a heavy bead of the high temperature sealant,  
Mill Pac, to the inside of the 5" liner approximately 1" from  
the end. Slip the liner a minimum of 2" over the fireplace  
vent collar and secure with 3 #8 screws.  
HORIZONTAL AIR TERMINAL INSTALLATION  
AVENT SHIELD MUST BE USED IF THE WALLTERMINALIS  
INSTALLED ON COMBUSTIBLE, EXTERIOR SURFACES.  
1. Cut or frame a hole in an exterior wall with a minimum  
oval or rectangle opening of 10½"w x 11 ½"h. Secure the  
firestop spacer over the opening to the interior wall, ensur-  
ing 2" clearance above the vent pipe opening.  
6. Using the 8" diameter flexible aluminium liner, apply  
sealant, slide a minimum of 2" over the fireplace combus-  
tion air collar and secure with 3 #8 screws.  
7. If more liner needs to be used to reach the fireplace,  
couple them together as illustrated. The vent system must  
be supported approximately every 3 feet for both vertical  
and horizontal runs. Use noncombustible strapping to  
maintain the minimum 1" clearance to combustibles.  
2. Stretch the 5" diameter aluminum flexible liner to the  
required length taking into account the additional length  
needed for the finished wall surface. Slip the liner a mini-  
mum of 2" over the inner sleeve of the air terminal and  
secure with 3 #8 screws. Apply a heavy bead of the high  
temperature sealant.  
VERTICAL AIR TERMINAL INSTALLATION  
3. Using the 8" diameter flexible aluminum liner, slide  
over the outer combustion air sleeve of the air terminal and  
secure with 3 #8 screws. Seal as before.  
FIGURE 20  
1. Fasten the roof  
support to the roof  
using the screws  
provided. The roof  
support is optional.  
In this case the  
venting is to be  
a d e q u a t e l y  
supported using  
either an alternate  
method suitable to  
FIGURE 18  
ROOF SUPPORT  
the authority having jurisdiction or the optional roof support.  
2. Stretch the exhaust to  
the required length. Slip  
the liner a minimum of  
INNER  
SLEEVE  
2" over the inner sleeve  
of the air terminal and  
secure with 3 #8 screws.  
Seal using a heavy bead  
of the high temperature  
sealant.  
The air terminal mounting plate may be recessed into  
the exterior wall or siding by 1½", the depth of the return  
AIR  
TERMINAL  
CONNECTOR  
flange.  
FIGURE 19  
3. Repeat using air  
intake vent pipe.  
HIGH  
TEMPERATURE  
SEALANT  
4. Thread the air  
terminal pipe assembly  
down through the roof.  
INNER FLEX  
LINER  
The air terminal must be  
located vertically and  
OUTER  
FLEX  
LINER  
plumb. Attach the air  
terminal assembly to the  
FIGURE 21  
roof support, ensuring that a minimum 16" of air terminal  
will penetrate the roof when fastened.  
4. Insert the liners through the firestop maintaining the  
required clearance to combustibles. Holding the air termi-  
nal (lettering in an upright, readable position), secure to  
the exterior wall and make weather tight by sealing with  
caulking (not supplied).  
DO NOT CLAMP THE FLEXIBLE ALUMINIUM LINER.  
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16  
5. Remove nails from the shingles, above and to the sides  
RESTRICTING VERTICAL VENTS  
of the chimney. Place the flashing over the air terminal and  
slide it underneath the sides and upper edge of the  
shingles. Ensure that the air terminal is properly centred  
within the flashing, giving a 3/4" margin all around. Fasten  
to the roof. Do not nail through the lower portion of the  
flashing. Make weather-tight by sealing with caulking.  
Where possible, cover the sides and top edges of the  
flashing with roofing material.  
Vertical terminations may display a very active flame. As  
this appearance is not desirable, the vent exit must be  
restricted using restrictor plate, W500-0205. This reduces  
the velocity of the exhaust gases, slowing down the flame  
pattern and creating a more traditional appearance.  
Remove the two screws on either side of the exhaust collar  
inside the firebox. Install the plate as shown. The plate is  
adjustable depending on the required restriction. Replace  
the screws.  
6. Apply a heavy bead of weatherproof caulking 2 inches  
above the flashing. Slide the storm collar around the air  
terminal and down to the  
FIGURE 24  
caulking. Tighten to ensure  
that a weather-tight seal  
between the air terminal  
TOP OF THE  
FIREBOX  
and the collar is achieved.  
FLUE COLLAR  
2”  
AIR INLET  
BASE  
Attach the other storm  
collar centred between the  
air intake vent pipe and the  
air exhaust slots onto the  
air terminal. Tighten  
securely. Attach the vertical  
rain cap.  
CAULKING  
RESTRICTOR PLATE  
STORM  
COLLAR  
WEATHER  
SEALANT  
GAS INSTALLATION  
Proceed once the vent installation is complete.  
FIGURE 22  
1. Move the fireplace into position and secure using the  
nailing tabs and/or secure to the floor through the ¼"diam-  
eter holes located at either end of the base.  
FLASHING  
Spacers are attached to the exhaust liner at  
predetermined intervals to maintain a 1-1/4" air gap to  
the air intake vent pipe. These spacers must not be  
removed.  
2. Route a 3/8" N.P.T. black iron gas line, 1/2" type-L cop-  
per tubing or equivalent to the fireplace.  
3. For ease of accessibility, an optional remote wall switch  
or millivolt thermostat may be installed in a convenient lo-  
cation. Route 2-strand (solid core) millivolt wire through  
the electrical hole located at the bottom left side of the unit.  
The recommended maximum lead length depends on wire  
FIREPLACE VENT CONNECTION  
1. Install the 5 inch diameter aluminium flexible liner to  
the fireplace. Secure with 3 screws and flat washers. Seal  
the joint and screw holes using the high temperature seal-  
ant Mill Pac.  
size:  
WIRE SIZE  
14 gauge  
16 gauge  
18 gauge  
MAX. LENGTH  
100 feet  
60 feet  
2. Install the 8 inch diameter aluminium flexible liner to  
the fireplace. Attach and seal the joints.  
40 feet  
Attach the two leads to terminals 1 and 3 located on the  
gas valve.  
FIGURE 23  
FIGURE 25  
4. Install rigid black pipe, 1/2" type-L copper tubing or, if  
local codes permit, a 3/8" flex connector and shutoff valve  
to the gas line and the fireplace gas valve.  
FIGURE 26  
Seal and tighten securely. An adapter fitting is required  
between the gas valve and the copper tubing or flex con-  
nector. Do not kink flex connector.  
5. Check for gas leaks by brushing on a soap and water  
solution. Do not use open flame.  
Do not connect either the wall switch, thermostat or gas  
valve to electricity (110 volts).  
Purge all gas lines with the glass door of the fireplace  
removed. Assure that a continuous gas flow is at the burner  
before re-installing the door.  
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17  
B36DF  
MOBILE HOME INSTALLATION  
FIGURE 27a-d  
This appliance may be installed as an OEM (Original  
Equipment Manufacturer) installation in a manufactured  
home or mobile home and must be installed in accordance  
with the manufacturer’s instructions and the Manufactured  
Home Construction and Safety Standard, Title 24 CFR, Part  
3280, in the United States or the Mobile Home Standard,  
CAN/CSA Z240 MH Series, in Canada. This appliance is  
only for use with the type(s) of gas indicated on the rating  
plate. A conversion kit is supplied with the mobile home  
appliance.  
This Mobile/Manufactured Home Listed appliance comes  
factory equipped with a means to secure the unit.  
The fireplace is equipped with two 1/4” diameter holes  
located in the front left and right corners of the base. For  
mobile home installations, the fireplace must be fastened  
in place. Use #10 hex head screws, inserted through the  
holes in the base to secure.  
Always turn off the pilot and the fuel supply at the source,  
prior to moving the mobile home.  
After moving the mobile home and prior to lighting the  
fireplace, ensure that the logs are positioned correctly.  
This appliance may be installed in an aftermarket  
permanently located, manufactured (mobile) home, where  
not prohibited by local codes.  
This appliance is only to be used with the type of gas  
indicated on the rating plate. This appliance is not  
convertible for use with other gases, unless a certified kit  
is used.  
Conversion Kits  
The mobile home appliance is field convertible between  
Natural Gas (NG) and Propane (LP).  
To convert from Natural Gas to Propane order conversion  
kit # W175-0235  
To convert from Propane to Natural Gas order conversion  
kit # W175-0236  
FRAMING  
Note: In order to avoid the possibility of exposed insulation  
or vapour barrier coming in contact with the fireplace body,  
it is recommended that the walls of the fireplace enclo-  
sure be “finished” (ie: drywall/sheetrock), as you would  
finish any other outside wall of a home. This will ensure  
that clearance to combustibles is maintained within the  
cavity.  
It is best to frame your fireplace after it is positioned and  
the vent system is installed. Use 2x4's and frame to local  
building codes.  
It is not necessary to install a hearth extension with this  
fireplace system.  
When roughing in the fireplace, raise the fireplace to ac-  
commodate for the thickness of the finished floor materi-  
als, i.e. tile, carpeting, hard wood, which if not planned for  
will interfere with the opening of the lower access door  
and the installation of many decorative flashing accesso-  
ries.  
Objects placed in front of the fireplace should be kept a  
minimum of 48" away from the front face.  
Combustible materials may be installed flush with the front  
of the fireplace but must not cover or protrude past any of  
the black face-areas of the fireplace. Non-combustible ma-  
terial (brick, stone or ceramic tile) may protrude in these  
areas.  
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18  
FIGURES 32a-c  
NAILING TAB INSTALLATION  
CORNER  
POST  
1) Attach the nailing tabs to the corner  
posts using the 2 sheet metal screws  
supplied. Secure through the centre of  
the top and bottom slots in the nailing  
tab and then through the existing holes  
in the corner posts.  
NAILING  
TAB  
TOP SLOT  
NAILING  
TAB  
If there are no existing holes, follow  
these instructions:  
Position the nailing tab so that the front  
face is offset with the front edge of the  
corner post (approx. ½"). Centre the  
nailing tab vertically on the corner post.  
Figure 32 a.  
Drill through the centre of the top and  
bottom slots in the nailing tab. Secure  
using the two sheet metal screws sup-  
plied. This allows the nailing tab to slide back  
and forth for desired framing. Figure 32b.  
2) To determine the final location of the nailing tab you  
must first determine the thickness of your finishing mate-  
rial (i.e. drywall). This will determine the dimension from  
the front edge of the corner post to the nailing tab. Once  
the nailing tab is in the desired location, drill through the  
centre hole of the nailing tab. Secure with a sheet metal  
screw*. Figure 32c.  
* Additional set screws may be installed.  
A
B
MANTLE INSTALLATION  
FINISHING  
MATERIAL  
Combustible mantle clearance can vary according to the  
mantle depth. Use the graph to help evaluate the clear-  
ance needed. Curtains, above the fireplace, must not be  
positioned lower than the 8" distance required for the 2"  
combustible mantle. These same requirements apply to  
any combustibles protruding on either side of the fireplace.  
FIGURES33•4  
CENTRE  
HOLE  
C
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19  
FINISHING  
DOOR REMOVAL & INSTALLATION  
L36 LOUVRE INSTALLATION  
The upper louvres must be removed to allow the door to be  
opened or closed. To access the lower door latch, open  
the valve control door. Release the top and bottom door  
latches, located at the right side of the door.  
Note: The protective wrap is best removed when the  
assembly is at room temperature but this can be improved  
if the assembly is warmed, using a hair dryer or similar  
source.  
FIGURE 35 a-c  
FIGURE 34  
A
B
C
A
CLIPS  
FLANGE  
HOOD  
Attach the hood by pressing the  
CENTRE  
top flange into the clips along  
SLOT  
the top of the louvre opening.  
Secure using a screw through  
the centre slot.  
SLOT  
TAB  
UPPER LOUVRES  
B
C
Insert the louvre tabs into the  
slots located at the top left and  
right corners of the unit.  
HINGE  
CLIP  
SLOT  
LOWER LOUVRES  
Insert the hinge clips into the  
slots located at the bottom left  
and right corners of the unit.  
To remove the louvres, pull the  
back tabs of the clips forward,  
while pushing the louvre assem-  
bly back. Lift the clip.  
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20  
3. Place the bottom of the left crossover log (#4) onto the  
locating stud on the left side of the log support.  
LOG PLACEMENT  
PHAZERTM logs and glowing embers exclusive to Napoleon Fire-  
places, provide a unique and realistic glowing effect that is  
different in every installation. Take the time to carefully po-  
sition the glowing embers for a maximum glowing effect.  
Log colours may vary. During the initial use of the fireplace,  
the colours will become more uniform as colour pigments  
The top of the log should rest in the pocket on the rear log.  
burn in during the heat activated curing process.  
FIGURE 37a-d  
#5  
4. Position the heel of log #5 into the slot in the centre of  
the log support. ther end of the log rests in the pocket of the  
left log.  
#1  
REARVIEW  
LOCATOR  
#6  
TAB  
TAB  
5. Place the bottom of the right crossover log (#6) onto  
the locating stud on the right side of the log support. The  
top of the log should rest in the pocket provided on the  
center log (#5).  
1. Place the rear log against the locator, pushing down,  
until it rests on the base, infront of the tabs.  
CHARCOAL EMBERS  
Randomly place the charcoal embers along the front and  
sides of the log support tray in a realistic manner. Fine dust  
found in the bottom of the bag should not be used.  
GLOWING EMBERS  
Tear the embers into pieces and place along the front row  
of ports covering all of the burner area in front of the small  
logs (#2 & #3). Care should be taken to shred the embers  
into thin, small irregular pieces as only the exposed edges  
of the fibre hairs will glow. The ember material will only  
glow when exposed to direct flame; however, care should  
be taken to not block the burner ports.  
Blocked burner ports can cause an incorrect flame pattern,  
carbon deposits and delayed ignition. PHAZERTM logs glow  
when exposed to direct flame. Use only certified "glowing  
embers" and PHAZERTM logs available from your Napo-  
leon dealer.  
#2  
#3  
2. Move the two small logs (#2 & #3) into position, lining  
up the studs located on the burner with the holes on the  
bottom of the logs. Ensure that the small logs sit flat on the  
burner.  
LOGO PLACEMENT  
Remove the backing of the  
logo supplied and place on the  
glass viewing door, as  
indicated.  
½"  
LOGO  
½"  
#4  
FIGURE 38  
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21  
OPTIONAL BLOWER INSTALLATION  
INSTALLATION TO  
BE DONE BY A  
QUALIFIED IN-  
Attach the connectors  
from the black and white  
wires to the thermodisc  
STALLER  
and  
and  
secure  
the  
must be electri-  
cally connected and  
grounded in accord-  
ance with local  
thermodisc bracket to the  
unit at the bottom left of  
the unit using the ground  
screw supplied. Ensure  
that the thermodisc  
touches the firebox wall.  
codes.  
In  
the  
FIGURE 37  
absense of local  
codes, use the cur-  
rent CSA C22.1 CANA-  
DIAN ELECTRICAL CODE in  
Attach the connectors  
from the black and red  
wires to the blower.  
FIGURE 41  
Canada  
or  
the  
Attach and secure the vari-  
able speed switch using  
the nut provided. Plug the  
harness cord into the re-  
ceptacle.  
ANSI/NFPA 70 NATIONAL ELECTRICAL CODE in the United States  
If the fireplace was not previously equipped with a  
blower: route a grounded 2-wire, 60hz power cable to the  
receptacle / junction box. At this point, it must be strain  
relieved and insulated.  
The three slots on the  
blower  
bracket allow ease of  
adjustment when  
mounting  
FIGURE 42  
attaching the blower.  
For a quiet running  
blower, do not allow the  
assembly to sit on the  
firebox base.  
The wire harness provided in this kit is a universal har-  
ness. When installed, ensure that any excess wire is  
contained, preventing it from making contact with mov-  
ing or hot objects.  
FIGURE 38  
Slide the vibration reducing pad (A) into the clip (C) and up  
against the threaded stud (B) at the other end. The blower  
must be able to be positioned entirely onto the pad.  
Because the blower is thermally activated, when turned  
on, it will automatically start approximately 10 minutes  
after lighting the fireplace and will run for approximately  
30-45 minutes after the fireplace has been turned off.  
Use of the fan increases the output of heat.  
Tilt the blower onto its side. Slide it past the controls and  
into the clip (C). Secure to the threaded stud using the lock  
washer and wing nut provided. Ensure that the blower  
does not touch the fireplace base or the firebox.  
Drywall dust will penetrate into the blower bearings,  
causing irreparable damage. Care must be taken to  
prevent drywall dust from coming into contact with the  
blower or its compartment. Any damage resulting from  
this condition is not covered by the warranty policy.  
B
C
A
FIGURE 39  
FIGURE 40  
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22  
OPTIONAL FAN INSTALLATION  
ELECTRICAL INSTALLATION TO BE DONE BY A QUALI-  
If the fireplace was not previously equipped with a fan:  
route a grounded 2-wire, 60hz power cable to the junction  
box. At this point, it must be strain relieved and insulated.  
FIED INSTALLER and must be connected and grounded  
in accordance with local codes. In the absence of local  
codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE in  
Canada or the ANSI/NFPA 70 NATIONAL ELECTRICAL CODE in the  
United States.  
The wire harness provided in this kit is a universal har-  
ness. When installed, ensure that any excess wire is con-  
tained, preventing it from making contact with moving or  
hot objects.  
To safely install the fan, turn off the electricity first.  
FIGURE 44  
To ease installation of the fan, re-  
move the valve control door (lower  
louvres) from the base of the fire-  
place.  
Position the vibration reducing pad  
into the clip and onto the threaded  
stud at the other end, piercing a hole into the pad. The fan  
assembly must be able to be positioned entirely onto the  
pad.  
Slide the fan assembly past the controls and into the clip.  
Secure using the lock washer and nut provided.  
FIGURE 43  
Plug the harness cord into the receptacle.  
GD36 THERMOSTATIC SENSOR CONTROL  
This optional kit is meant to be used only in conjunction  
with the GD65 Fan Kit, shown above, which may be or-  
dered from your Wolf Steel / Napoleon dealer.  
Use of the fan increases the output of heat.  
Unplug the power cord from the receptacle. Connect all  
wires as shown.  
With the thermostatic sensor option, the fan, when turned  
on, becomes thermally activated, and will automatically run  
approximately 15-30 minutes after the fireplace has been  
lit and for approximately 30-45 minutes after the fireplace  
has been turned off.  
Secure the sensor assembly bracket to the unit next to the  
receptacle/junction box at the bottom left of the unit using  
the ground screw provided. Ensure that the thermodisc  
touches the firebox wall.  
Plug the power cord back into the receptacle.  
When installed, ensure that any excess wire is contained,  
preventing it from making contact with moving or hot ob-  
jects.  
FIGURE 46  
FIGURE 45  
W415-0484 / A / 07.26.06  
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23  
OPERATION / MAINTENANCE  
a vacation or a warm weather season, the fireplace may  
emit a slight odour for a few hours. This is caused by dust  
OPERATING INSTRUCTIONS  
When lit for the first time, the fireplace will emit a slight particles in the heat exchanger burning off. In both cases,  
odour for a few hours. This is a normal temporary condition open a window to sufficiently ventilate the room.  
caused by the curing of the logs and the "burn-in" of inter-  
nal paints and lubricants used in the manufacturing proc-  
ess and will not occur again.  
Purge the gas line with the glass door removed. Assure  
that a continuous gas flow is at the burner before re-installing  
the door.  
After extended periods of non-operation such as following  
FOR YOUR SAFETY READ BEFORE LIGHTING:  
WHAT TO DO IF YOU SMELL GAS  
A. This fireplace is equipped with a pilot which must be  
lit by hand while following these instructions exactly.  
• Turn off all gas to the fireplace.  
• Open windows.  
B. Before operating smell all around the fireplace area  
for gas and next to the floor because some gas is  
heavier than air and will settle on the floor  
C. Use only your hand to turn the gas control knob. Never  
use tools. If the knob will not turn by hand, do not try to  
repair it. Call a qualified service technician. Force or  
attempted repair may result in a fire or explosion.  
• Do not try to light any appliance.  
• Do not touch any electric switch; do  
not use any phone in your building.  
GAS KNOB  
• Immediately call your gas supplier from a neighbour's  
phone. Follow the gas supplier's instructions.  
• If you cannot reach your gas supplier, call the fire de-  
partment.  
D. Do not use this fireplace if any part has been under  
water. Immediately call a qualified service technician to  
inspect the fireplace and replace any part of the control  
system and any gas control which has been under water.  
LIGHTING INSTRUCTIONS  
WARNING: The gas valve has an interlock device which  
will not allow the pilot burner to be lit until the thermocou-  
ple has cooled. Allow approximately 60 seconds for the  
thermocouple to cool.  
5. Turn gas knob counter-clockwise  
to pilot.  
6. Depress slightly and hold gas knob while lighting the  
pilot with the push button ignitor. Keep knob depressed  
for one minute, then release. If pilot does not continue to  
burn, repeat steps 3 through 5.  
When lighting and re-lighting, the gas knob cannot be  
turned from pilot to off unless the knob is depressed  
slightly.  
7. With pilot lit, depress and turn gas knob counter-clock-  
wise  
to on.  
1. Stop! Read the above safety information on this label.  
8. If equipped with remote on-off switch/thermostat, main  
burner may not come on when you turn valve to on. Remote  
switch must be in the on position to ignite burner.  
2. Turn off all electric power to the fireplace.  
3. Turn the gas knob clockwise  
to off.  
9. Turn on all electric power to the fireplace.  
4. Wait five (5) minutes to clear out any gas. If you smell gas  
including near the floor. Stop! Follow "B" in the above safety  
information on this label. If you don't smell gas go the next  
step.  
TO TURN OFF GAS  
1. Turn off all electric power to the fireplace if service is 2. Push in gas control knob slightly and turn clock-  
to be performed.  
wise  
to off. Do not force.  
MAINTENANCE  
Turn off the gas and electrical power before servicing the fireplace.  
CAUTION: Label all wires prior to disconnection when serv- 3. Check to see that all burner ports are burning. Clean out  
icing controls. Wiring errors can cause improper and dan- any of the ports which may not be burning or are not burn-  
gerous operation. Verify proper operation after servicing. ing properly.  
This fireplace and its venting system should be inspected 4. Check to see that the pilot flame is large enough to  
before use and at least annually by a qualified service per- engulf the thermocouple and thermopile and reaches to-  
son. The fireplace area must be kept clear and free of com- ward the burner with the third jet.  
bustible materials, gasoline or other flammable vapours 5. Replace the cleaned logs.  
and liquids. The flow of combustion and ventilation air must 6. Check to see that the main burner ignites completely on all  
not be obstructed.  
1. In order to properly clean the burner and pilot assembly, 10 second total light-up period is satisfactory. If ignition takes  
remove the logs to expose both assemblies. longer, consult your Napoleon dealer / distributor.  
openings when the gas knob for the burner is turned on. A 5 to  
2. Keep the control compartment, logs, burner, air shutter 7. Check that the gasketing on the sides, top and bottom of  
opening and the area surrounding the logs clean by vacu- the door is not broken or missing. Replace if necessary.  
uming or brushing, at least once a year.  
W415-0484 / A / 07.23.06  
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24  
ADJUSTMENTS  
PILOT BURNER ADJUSTMENT  
Adjust the pilot screw to provide properly sized flame. Turn  
in a clockwise direction to reduce the gas flow.  
Closing the air shutter will cause a more yellow flame, but  
can lead to carboning. Opening the air shutter will cause a  
more blue flame, but can cause flame lifting from the burner  
ports. The flame may not appear yellow immediately; allow  
15 to 30 minutes for the final flame colour to be estab-  
lished.  
FIGURE 49  
FIGURE 47  
FIGURE 48  
Air shutter adjustment must only be done by a  
qualified installer!  
VENTURI ADJUSTMENT  
FIGURE 50  
Air shutters have been factory set open according to the  
chart below:  
AIR SHUTTER  
NG  
LP  
"
1/  
16  
VENTURI COVER  
3
/ "  
8
To access the air shutter, remove the two screws that se-  
cure the cover to the air housing, taking care not to dam-  
age the gasket.  
These settings are for the maximum horizontal vent run.-  
Adjustment may be required depending on fuel type, vent  
configuration and altitude.  
W415-0484 / A / 07.26.06  
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25  
REPLACEMENTS  
Contact your dealer for questions concerning prices and  
availability of replacement parts. Normally all parts can be  
ordered through your Napoleon dealer or distributor.  
When ordering replacement parts always give the follow-  
ing information:  
1. MODEL & SERIAL NUMBER OF FIREPLACE  
2. INSTALLATION DATE OF FIREPLACE  
3. PART NUMBER  
4. DESCRIPTION OF PART  
5. FINISH  
* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR FUR-  
THER INFORMATION, CONTACT YOUR NAPOLEON DEALER.  
COMMON REPLACEMENT PARTS:  
PART NO. DESCRIPTION  
ACCESSORIES:  
37* W175-0166  
37* W175-0002  
5" COUPLER  
#
1*  
2
3*  
4*  
5*  
5*  
6*  
6*  
7
8" COUPLER  
W225-0058  
W357-0001  
W680-0004  
W680-0005  
W010-0800  
W010-0801  
W455-0069  
W455-0067  
W455-0065  
W455-0003  
W725-0035  
W725-0043  
W385-0334  
BLACK DOOR FRAME  
PIEZO IGNITER  
THERMOPILE  
38  
38  
38  
38  
L36K  
LOUVRE KIT - UPPER & LOWER - BLACK  
LOUVRE ASSEMBLY - POLISHED BRASS  
LOUVRE ASSEMBLY - ANTIQUE BRASS  
LOUVRE ASSEMBLY - BRUSHED STAINLESS STEEL  
10.3OZ TUBE HIGH TEMP SEALANT  
MILLIVOLTTHERMOSTAT  
REMOTE CONTROL - ADVANTAGE PLUS  
FIRESTOP SPACER - FLEXIBLE VENTING  
FIRE STOP SPACER - RIGID VENTING  
TERMINAL EXTENSION PLATE  
MODULATING REMOTE  
L36PB  
L36AB  
L36SS  
THERMOCOUPLE  
PROPANE GAS PILOTASSEMBLY  
NATURAL GAS PILOT ASSEMBLY  
NATURAL GAS PILOT INJECTOR  
PROPANE GAS PILOT INJECTOR  
#45 NATURAL GAS ORIFICE  
#54 PROPANE GAS ORIFICE  
NATURAL GAS VALVE  
PROPANE GAS VALVE  
NAPOLEON LOGO  
39* W573-0007  
40* W690-0001  
41* W660-0011  
42* W500-0028  
42* W500-0163  
43* W500-0206  
44* W660-0013  
7
8
8
9*  
45  
46  
47  
W170-0086  
W585-0092  
GZ550-1KT  
VENT PIPE COLLAR  
VENT PIPE SHIELD  
BLOWER KIT  
10* W750-0112  
11 W010-0764  
20FT OF WIRE  
PAN BURNER  
48* GD36  
HOIK-2  
THERMOSTATIC SENSOR CONTROL KIT FOR USE WITH GD65 ONLY  
HERITAGE ORNAMENTAL INSETS - BLACK  
HERITAGE ORNAMENTAL INSETS - GOLD PLATED  
HERITAGE ORNAMENTAL INSETS - BLACK GOLD PLATED  
HERITAGE ORNAMENTAL INSETS - BRUSHED COPPER PLATED  
HERITAGE ORNAMENTAL INSETS - BRUSHED GOLD PLATED  
DIAMOND ORNAMENTAL INSETS - BLACK  
DIAMOND ORNAMENTAL INSETS - GOLD PLATED  
DIAMOND ORNAMENTAL INSETS- BLACK GOLD PLATED  
DIAMOND ORNAMENTAL INSETS- BRUSHED COPPER PLATED  
DIAMOND ORNAMENTAL INSETS- BRUSHED GOLD PLATED  
GOTHIC ORNAMENTAL INSETS - BLACK  
GOTHIC ORNAMENTAL INSETS - GOLD PLATED  
GOTHIC ORNAMENTAL INSETS - BLACK GOLD PLATED  
GOTHIC ORNAMENTAL INSETS - BRUSHED COPPER PLATED  
GOTHIC ORNAMENTAL INSETS - BRUSHED GOLD PLATED  
SEASHELL ORNAMENTAL INSETS - BLACK  
SEASHELL ORNAMENTAL INSETS - GOLD PLATED  
SEASHELL ORNAMENTAL INSETS - BLACK GOLD PLATED  
SEASHELL ORNAMENTAL INSETS -BRUSHED COPPER PLATED  
SEASHELL ORNAMENTAL INSETS - BRUSHED GOLD PLATED  
ECLIPSE ORNAMENTAL INSETS - BLACK  
ECLIPSE ORNAMENTAL INSETS - GOLD PLATED  
ECLIPSE ORNAMENTAL INSETS - BLACK GOLD PLATED  
ECLIPSE ORNAMENTAL INSETS - BRUSHED COPPER PLATED  
ECLIPSE ORNAMENTAL INSETS - BRUSHED GOLD PLATED  
DOOR KIT, RECTANGULAR - BLACK  
12* GL-639  
LOG SET  
49  
49  
49  
49  
49  
50  
50  
50  
50  
50  
51  
51  
51  
51  
51  
52  
52  
52  
52  
52  
53  
53  
53  
53  
53  
54  
54  
55  
55  
56  
56  
57  
58  
59  
13* W361-0016  
14* W550-0001  
GLOWING EMBERS  
CHARCOAL EMBERS  
BACK LOG (#1)  
LEFT MIDDLE LOG (#2)  
RIGHT MIDDLE LOG (#3)  
LEFT CROSSOVER LOG (#4)  
MIDDLE CROSSOVER LOG (#5)  
RIGHT CROSSOVER LOG (#6)  
GLASS c/w GASKET  
HOIG-2  
HOIKG-2  
HOIBC-2  
HOIBG-2  
DOIK-1  
DOIG-1  
DOIKG-1  
DOIBC-1  
DOIBG-1  
GOIK-1  
GOIG-1  
GOIKG-1  
GOIBC-1  
GOIBG-1  
SOIK-1  
15  
16  
17  
18  
19  
20  
21  
22  
23  
W135-0183  
W135-0184  
W135-0185  
W135-0186  
W135-0187  
W135-0188  
W010-0454  
W010-0516  
W500-0028  
BLACK DOOR C/W GLASS  
FIRESTOP SPACER  
24* W500-0205  
RESTRICTOR  
FLEXIBLE VENT KITS  
GD420 (5 FT)  
25* W010-0772  
25* W730-0012  
SOIG-1  
SOIKG-1  
SOIBC-1  
SOIBG-1  
EOIK-1  
5" FLEXIBLE ALUMINIUM LINER - (5 FT) C/W SPACERS  
8" FLEXIBLE ALUMINIUM LINER - (5 FT)  
GD430 (10 FT)  
25* W730-0013  
25* W010-0773  
26* W010-0810  
8" FLEXIBLE ALUMINIUM LINER -(10 FT)  
5" FLEXIBLEALUMINIUM LINER -(10 FT) C/W SPACERS  
WALL SUPPORT ASSEMBLY  
EOIG-1  
EOIKG-1  
EOIBC-1  
EOIBG-1  
DK36-R  
DK36-RG  
DK36-A  
DK36-AG  
DK36-W  
DK36-WG  
GA-566  
TERMINAL KITS  
27 PERISCOPE  
28 WALL TERMINAL KIT  
-
-
GD401  
GD422  
DOOR KIT, RECTANGULAR - GOLD PLATED  
DOOR KIT, ARCHED - BLACK  
DOOR KIT, ARCHED - GOLD PLATED  
DOOR KIT, WEBBED - BLACK  
DOOR KIT, WEBBED - GOLD PLATED  
HOT AIR KIT  
HOT AIR EXHAUST KIT  
EXTENSION KIT 5FT  
CONVERSION KIT - NG TO LP  
ROOF TERMINAL KITS  
29 1/12 TO 7/12 PITCH  
-
-
-
GD410  
GD411  
GD412  
30 8/12 TO 12/12 PITCH  
31 FLAT ROOF  
GA-72  
GA-70  
60* W175-0235  
60* W175-0236  
61* GD808-KT  
62* PRP36-D  
32  
33  
34  
35  
36  
W490-0074  
W670-0007  
W170-0086  
W010-0453  
5/8 INNER/OUTER SLEEVE  
5/8 TERMINAL  
CONVERSION KIT - LP TO NG  
DECORATIVE PANELS - SANDSTONE  
PORCELAIN PANELS  
STORM COLLAR  
ROOF SUPPORT  
W263-0065 / ROOF FLASHING  
W263-0066 /  
W263-0055  
W415-0484 / A / 07.23.06  
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26  
54  
55  
57  
28  
46  
22  
59  
23  
45  
3
6
47  
*4  
2
8
5
7
21  
38  
11  
57  
33  
32  
58  
34  
12  
36  
51  
52  
53  
50  
49  
35  
15  
17  
16  
19  
18  
20  
27  
* WARNING: This is a fast acting thermocouple. It is an integral safety component. Replace only  
W415-0484 / A / 07.26.06  
with a fast acting thermocouple supplied by Wolf Steel Ltd.  
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27  
TROUBLE SHOOTING GUIDE  
BEFORE ATTEMPTING TO TROUBLESHOOT, PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR OPENED.  
SYMPTOM  
PROBLEM  
TEST SOLUTION  
Main burner goes Pilot flame is not large - turn up pilot flame.  
out; pilot stays on. enough or not engulfing the  
thermopile  
- replace pilot assembly.  
Thermopile shorting  
- clean thermopile connection to the valve. Reconnect.  
- replace thermopile / valve.  
Remote wall switch wire is - shorten wire to correct length or wire gauge.  
too long; too much resist-  
ance in the system.  
Faulty thermostat or switch. - replace.  
Main burner goes  
out; pilot goes out.  
Refer to "MAIN BURNER GOES OUT; PILOT STAYS ON"  
- check for vent blockage.  
- check joint seals and installation.  
- re-attach to fireplace.  
Vent is blocked  
Vent is re-circulating  
5" flexible vent has become  
disconnected from fireplace.  
Pilot goes out when System is not correctly  
the gas knob is re- purged.  
- purge the gas line with the glass door removed.  
- fill the tank.  
leased.  
Out of propane gas.  
The gas valve has  
Pilot flame is not large - turn up the pilot flame.  
an interlock device  
which will not allow  
the pilot burner to  
be lit until the ther-  
enough  
Pilot flame is not engulfing - gently twist the pilot head to improve the flame pattern around the  
the thermocouple. thermocouple.  
Thermocouple shorting / - loosen and tighten thermocouple.  
mocouple  
has  
cooled. Allow ap-  
proximately 60  
seconds for the  
thermocouple to  
cool.  
faulty.  
- clean thermocouple and valve connection.  
- replace thermocouple.  
- replace valve.  
- replace.  
Faulty valve.  
- connect a jumper wire across the wall switch terminals; if main  
burner lights, replace switch / thermostat.  
Themostat or switch is de-  
fective.  
main  
Pilot burning; no  
gas  
to  
burner; gas knob  
is on 'HI'; wall  
switch / thermostat  
is on.  
Wall switch wiring is defec-  
tive.  
- disconnect the switch wires & connect a jumper wire across termi-  
nals 1 & 3; if the main burner lights, check the wires for defects and  
/ or replace wires.  
Main burner orifice is plugged. - remove stoppage in orifice.  
Faulty valve.  
- replace.  
Pilot will not light.  
No spark at pilot burner  
- check if pilot can be lit by a match  
- check that the wire is connected to the push button ignitor.  
- check if the push button ignitor needs tightening.  
- replace the wire if the wire insulation is broken or frayed.  
- replace the electrode if the ceramic insulator is cracked or broken.  
- replace the push button ignitor.  
Out of propane gas  
- fill the tank.  
Spark gap is incorrect  
- spark gap should be 0.150" to 0.175" (5/32" to 11/64" approx.) from  
the electrode tip and the pilot burner. To ensure proper electrode  
location, tighten securing nut (finger tight plus 1/4 turn).  
- check that the manual valve is turned on.  
- check the pilot orifice for blockage.  
No gas at the pilot burner  
- replace the valve.  
- call the gas distributor.  
W415-0484 / A / 07.23.06  
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28  
SYMPTOM  
PROBLEM  
TEST SOLUTION  
Pilot goes out Gas piping is undersized.  
while standing;  
Main burner is in  
- turn on all gas appliances and see if pilot flame flutters, dimin-  
ishes or extinguishes, especially when main burner ignites. Monitor  
appliance supply working pressure.  
'OFF' position.  
- check if supply piping size is to code. Correct all undersized piping.  
Flames are con- Unit is over-fired or under- - check pressure readings:  
sistently too large fired.  
or too small.  
Carboning occurs.  
Inlet pressure can be checked by turning screw (A) counter-clock-  
wise 2 or 3 turns and then placing pressure gauge tubing over the  
test point. Gauge should read 7" (minimum 4.5") water column for  
natural gas or 13" (11" minimum) water column for propane. Check  
that main burner is operating on "HI".  
Outlet pressure can be checked the same as above using screw (B).  
Gauge should read 3.5" water column for natural gas or 10" water  
column for propane. Check that main burner is operating on "HI".  
AFTER TAKING PRESSURE READINGS, BE SURE TO TURN  
SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVERTORQUE.  
Leak test with a soap and water solution.  
Door is ajar  
- fit door assembly into the lower support brackets and secure the  
two door latches.  
Flames are very  
aggressive.  
Venting action is too great.  
-restrict vent exit with restrictor plate, W500-0205.  
Main burner flame Blockage in vent.  
is a blue, lazy,  
- remove blockage. In extremely cold conditions, ice buildup may  
occur on the terminal and should be removed as required.  
transparent flame.  
- ensure correct location of storm collars.  
Incorrect installation.  
Carbon is being Air shutter has become  
- ensure air shutter opening is free of lint or other obstructions.  
deposited  
on blocked  
glass, logs or com-  
bustion chamber  
surfaces.  
Flame is impinging on the  
logs or combustion cham-  
ber.  
- check that the logs are correctly positioned.  
- open air shutter to increase the primary air.  
- check the input rate: check the manifold pressure and orifice size  
as specified by the rating plate values.  
- check that the door gasketing is not broken or missing and that the  
seal is tight.  
- check that both 5" and 8" vent liners are free of holes and well  
sealed at all joints.  
- check that minimum rise per foor has been adhered to for any  
horizontal venting.  
White / grey film Sulphur from fuel is being - clean the glass with a recommended gas fireplace glass cleaner.  
forms.  
deposited on glass, logs or DO NOT CLEAN GLASS WHEN HOT.  
combustion chamber sur-  
faces.  
If deposits are not cleaned off regularly, the glass may become  
permanently marked.  
- reverse.  
Remote  
wall Wall switch is mounted up-  
switch is in "OFF" side down  
position; main  
Remote wall switch is - replace.  
grounding.  
burner comes on  
when gas knob is  
turned to "ON" po-  
sition.  
Remote wall switch wire is - check for ground (short); repair ground or replace wire.  
grounding.  
- replace.  
Faulty valve.  
W415-0484 / A / 07.26.06  
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29  
W415-0484 / A / 07.23.06  
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30  
NOTES  
W415-0484 / A / 07.26.06  
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