Napoleon Fireplaces Indoor Fireplace GD80NT User Manual

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TABLE of CONTENTS

PG2-6

INTRODUCTION

Warnings and Safety Precautions

Warranty

BLOWER REPLACEMENT

REMOTE AND VALVE ACCESS

Remote Removal

Dimensions

General Instructions

General Information

Care of Glass & Plated Parts

Valve Removal

22-24

OPERATION / MAINTENANCE

6-11

VENTING

Vent lengths

Venting Specifications

Air Terminal Locations

Fireplace Operation

Hand Held Remote Operation

Operating Instructions

Maintenance

12-17

INSTALLATION/FRAMING

Wall & Ceiling Protection

Using Flexible Vent Components

Fireplace Vent Connection

Using Rigid Vent Components

Gas Installation

Restricting Vertical Vents

Framing

Clearance to Combustibles

Mantle Clearances and Enclosures

ADJUSTMENTS

Pilot Burner Adjustment

Venturi Adjustment

Air Control Rod Access

25-26

REPLACEMENTS

Ordering Replacement Parts

Replacement Parts

Terminal Kits

Vent Kits

Accessories

ELECTRICAL CONNECTION

Schematic

FINISHING

27-28

TROUBLE SHOOTING GUIDE

18-20

Door Removal

Log Shipping Bracket Removal

Log Placement

Baffle Installation

Charcoal Embers

Lamp Replacement

PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE

WARNING

• Do not burn wood or other materials in this fireplace.

• Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to

avoid burns or clothing ignition. Supervise young children when they are in the same room as the fireplace.

• Due to high temperatures, the fireplace should be located out of traffic and away from furniture and draperies.

• Clothing or other flammable material should not be placed on or near the fireplace.

• Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace.

• It is imperative that the control compartments, burners and circulating blower and its passageway in the fireplace and

venting system are kept clean. The fireplace and its venting system should be inspected before use and at least

annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting,

bedding material, etc. The fireplace area must be kept clear and free from combustible materials, gasoline and other

flammable vapours and liquids.

• Under no circumstances should this fireplace be modified.

• This fireplace must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance.

• Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect the

fireplace and to replace any part of the control system and any gas control which has been under water.

• Do not operate the fireplace with the glass door removed, cracked or broken. Replacement of the glass should be

done by a licensed or qualified service person.

• Do not strike or slam shut the fireplace glass door.

• This fireplace uses and requires a fast acting thermocouple. Replace only with a fast acting thermocouple supplied by

Wolf Steel Ltd.

NOTE: CHANGES, OTHER THAN EDITORIAL, ARE DENOTED BY A VERTICAL LINE IN THE MARGIN.

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NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recognized

ISO 9001 : 2000 Quality Assurance Certificate.

NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen

who take great pride in their work. The burner and valve assembly are leak and test-fired at a quality test station.

The complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure that you, the

customer, receives the quality product that you expect from NAPOLEON.

NAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY

The following materials and workmanship in your new napoleon gas fireplace are warranted against defects for as long as

you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel burner, PHAZER™ logs and

embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled components

and aluminum extrusion trims.

Electrical (110V and millivolt) components and wearable parts such as the blower, gas valve, thermal switch, switches,

wiring, remote control, ignitor, gasketing, and pilot assembly are covered and NAPOLEON will provide replacement parts

free of charge during the first year of the limited warranty. Light bulbs are not covered by this warranty.

Labour related to warranty repair is covered free of charge during the first year. Repair work, however, requires the prior

approval of an authorized company official. Labour costs to the account of NAPOLEON are based on a predetermined rate

schedule and any repair work must be done through an authorized NAPOLEON dealer.

CONDITIONS AND LIMITATIONS

NAPOLEON warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer)

whose name appears on the warranty registration card filed with NAPOLEON -- provided that the purchase was made through an authorized NAPOLEON

dealer and is subject to the following conditions and limitations:

This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives.

The gas fireplace must be installed by a licenced, authorized service technician or contractor. Installation must be done in accordance with the installation

instructions included with the product and all local and national building and fire codes.

This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from

other manufacturers will nullify this warranty.

This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical cleaners nor

chipping on porcelain enamel parts, mechanical breakage of PHAZER™ logs and embers, nor any venting components used in the installation of the

fireplace.

NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the first 10

years NAPOLEON will replace or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON will provide replacement burners

at 50% of the current retail price.

In the first year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the

product has been operated in accordance with the operation instructions and under normal conditions.

After the first year, with respect to this President's Limited Lifetime Warranty, NAPOLEON may, at its discretion, fully discharge all obligations with respect

to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s).

After the first year, NAPOLEON will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted

part, and such expenses are not covered by this warranty.

Notwithstanding any provisions contained in this President's Limited Lifetime Warranty, NAPOLEON’S responsibility under this warranty is defined as

above and it shall not in any event extend to any incidental, consequential or indirect damages.

This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warranties expressed or

implied with respect to this product, its components or accessories are excluded.

NAPOLEON neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPO-

LEON will not be responsible for: over-firing, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills,

mountains, inadequate vents or ventilation, excessive venting configurations, insufficient makeup air, or negative air pressures which may or may not be

caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.

Any damages to fireplace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long periods of damp-

ness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON.

The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer.

The warranty registration card must be returned within fourteen days to register the warranty.

NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.

ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON® IS AREGISTERED

TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN. 2.073.411, 2.082.915. © WOLF STEEL LTD.

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FIGURE 1

Purge all gas lines with the glass door of the fireplaceopen.

Assure that a continuous gas flow is at the burner before

closing the door.

GENERAL INSTRUCTIONS

THIS GAS FIREPLACE SHOULD BE INSTALLED AND SER-

VICED BY A QUALIFIED INSTALLER to conform with local

codes. Installation practices vary from region to region and it

is important to know the specifics that apply to your area,

Under extreme vent configurations, allow several minutes

(5-15) for the flame to stabilize after ignition.

Provide adequate ventilation and combustion air. Provide

adequate accessibility clearance for servicing and operat-

ing the fireplace. Never obstruct the front opening of the

fireplace.

for example: in Massachusetts State:

• The fireplace damper must be removed or welded in the

open position prior to installation of a fireplace insert or

gas log.

Objects placed in front of the fireplace must be kept a

minimum of 48" from the front face of the unit.

• The appliance off valve must be a “T” handle gas cock.

• The flexible connector must not be longer than 36 inches.

• The appliance is not approved for installation in a bedroom or

bathroom unless the unit is a direct vent sealed combustion prod

uct.

• WARNING: This product must be installed by a licensed

plumber or gas fitter when installed within the

commonwealth of Massachusetts.

Minimum clearance to combustible construction

from fireplace and vent surfaces:

fireplace framing - 0" to stand-offs (top, rear and sides)

fireplace finishing - 5 ³/₈" to sides,

23 ³/₈" to top of fireplace opening.

In absence of local codes, install to the current CAN/CGA -

B149 Installation Code in Canada or to the National Fuel Gas

Code, ANSI Z223.1, and NFPA 54 in the United States. Suit-

able for mobile home installation if installed in accordance

with the current standard CAN/CSA Z240MH Series, for gas

equipped mobile homes, in Canada orANSI Z223.1 and NFPA

54 in the United States.

vent pipe

- 2 inches

recessed depth

- 29 inches

GENERAL INFORMATION

FOR YOUR SATISFACTION, THIS FIREPLACE HAS BEEN

TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY!

Maximum input is 43,000 BTU/hr for both natural gas and pro-

pane. When the fireplace is installed at elevations above 4,500ft,

and in the absense of specific recommendations from the local

authority having jurisdiction, the certified high altitude input rat-

ing shall be reduced at the rate of 4% for each additional 1,000ft.

Maximum output for natural gas is 33,540 BTU/hr at an effi-

ciency of 78%; and 34,000 BTU/hr for propane at an efficiency

of 79%. Minimum inlet gas supply pressure is 4.5 inches water

column for natural gas and 11 inches water column for propane.

Maximum inlet gas pressure is 7 inches water column for natu-

ral gas and 13 inches water column for propane. Manifold pres-

sure under flow conditions is 3.5 inches water column for natu-

ral gas and 10 inches water column for propane.

The fireplace and its individual shutoff valve must be discon-

nected from the gas supply piping system during any pres-

sure testing of that system at test pressures in excess of 1/2

psig (3.5 kPa). The fireplace must be isolated from the gas

supply piping system by closing its individual manual shutoff

valve during any pressure testing of the gas supply piping

system at test pressures equal to or less than 1/2 psig (3.5

kPa).

When the fireplace is installed directly on carpeting, vinyl tile

or other combustible material other than wood flooring, the

fireplace shall be installed on a metal or wood panel extend-

ing the full width and depth.

The optional heat circulating blower is supplied with a cord. If

installed, the junction box must be electrically connected and

grounded in accordance with local codes. In the absence of

local codes, use the current CSA C22.1 CANADIAN ELEC-

TRICAL CODE in Canada or the ANSI/NFPA 70 NATIONAL

ELECTRICAL CODE in the United States.

This fireplace is approved for bathroom, bedroom and bed-

sitting room installations and is suitable for mobile home in-

stallation. The natural gas model can only be installed in a

mobile home that is permanently positioned on its site and

fueled with natural gas.

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This fireplace may be installed in an aftermarket

permanently located, manufactured (mobile) home, where

not prohibited by local codes.

CARE OF GLASS, AND PLATED PARTS

Do not use abrasive cleaners to clean plated parts. Buff

lightly with a clean dry cloth. The glass is 3/16" ceramic

glass available from your Napoleon / Wolf Steel Ltd. dealer.

DO NOT SUBSTITUTE MATERIALS. Clean the glass after

the first 10 hours of operation with a recommended gas

fireplace glass cleaner. Thereafter clean as required. DO

NOT CLEAN GLASS WHEN HOT! If the glass is not kept

clean permanent discolouration and / or blemishes may

result.

This fireplace is only for use with the type of gas indicated

on the rating plate. This fireplace is not convertible for use

with other gases, unless a certified kit is used.

No external electricity (110 volts or 24 volts) is required for

the gas system operation.

Expansion / contraction nosies during heating up and cooling

down cycles are normal and are to be expected. Change in

flame appearance from "HI" to "LO" is more evident in natural

gas than in propane.

VENTING

FIGURES 2A-C

VENTING LENGTHS & AIR TERMINAL LOCATIONS

Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp

or American Metal Amerivent venting components.

For Simpson Dura-Vent, Selkirk Direct Temp and American

Metal Amerivent, follow the installation procedure provided

with the venting components.

All outer pipe joints of these venting systems must be sealed

using Red RTV Hight Temperature Sealant.

Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp and

American Metal Amerivent venting systems must not be

combined.

A starter adaptor must be used and may be purchased from

the corresponding supplier:

Supplier

5&8 ZC

Duravent

Amerivent

Direct Temp

W175-0170

4DSC-N2

5DT-AAN

FIGURE 3

Horizontal runs may have a 0 inch rise per foot in all cases

using SIMPSON DURA-VENT or NAPOLEON RIGID OR

FLEXIBLE venting components when venting as

illustrated in Figures 2a, 2b, and 2c.

When using Napoleon venting components, use only ap-

proved Wolf Steel Ltd. rigid / flexible vent components with

the following termination kits: WALLTERMINALKIT GD422R,

or 1/12 TO 7/12 PITCH ROOF TERMINAL KIT GD410, 8/12

TO 12/12 ROOF TERMINALKIT GD411, FLAT ROOF TERMI-

NAL KIT GD412 or PERISCOPE KIT GD401 (for wall pen-

etration below grade). With flexible venting, in conjunction

with the various terminations, use either the 5 foot vent kit

GD420 or the 10 foot vent kit GD430. These vent kits allow

for either horizontal or vertical venting of the fireplace.

For optimum performance, it is recommended that all

horizontal runs have a minimum ¼ inch rise per foot.

Provide a means for visually checking the vent connec-

tion to the fireplace after the fireplace is installed.

Do not allow the inside liner to bunch up on horizontal or

vertical runs and elbows. Keep it pulled tight. A 1¼" air

gap between the inner and outer liner all around is

required for safe operation.

Vent lengths that pass through unheated spaces (attics,

garages, crawl space) should be wrapped with a pro-

tective insulation sleeve to minimize condensation.

Use a firestop when penetrating interior walls, floor or

ceiling.

The maximum allowable vertical vent length is 40 feet.

The maximum number of allowable 5" vent connections is

three horizontally or vertically (excluding the fireplace and

the air terminal connections).

For optimum flame appearance and fireplace performance,

keep the vent length and number of elbows to a minimum.

The air terminal must remain unobstructed at all times.

Examine the air terminal at least once a year to verify that it

is unobstructed and undamaged.

For safe and proper operation of the fireplace follow the

venting instruction exactly.

Deviation from the minimum vertical vent length can cre-

ate difficulty in burner start-up and/or carboning.

If vertical rises greater than 57 inches are necessary,

the increased rise must be deducted from the horizon-

tal run.

When venting, the horizontal run must be kept to a mini-

mum of 16 inches or a maximum of 20 feet. If a 20 foot

horizontal run is required, the fireplace must have a mini-

mum vertical rise immediately off the fireplace of 57

inches. FIGURES 2a-c. When terminating vertically, the

vertical rise is a minimum 34 inches and a maximum 40

feet above the fireplace. FIGURE 3.

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DEFINITIONS

ELBOW VENT LENGTH VALUES

feet

0.03

0.45

0.9

1.35

2.7

inches

0.5

6.0

11.0

16.0

32.0

for the following symbols used in the venting calculations

and examples are:

> - greater than

> - equal to or greater than

< - less than

< - equal to or less than

1°

15°

30°

45°

90°*

H_T- total of both horizontal vent lengths (H_R) and offsets

(H_O) in feet

H_R- combined horizontal vent lengths in feet

H_O- offset factor: .03(total degrees of offset - 90°*) in

feet

* the first 90° offset has a zero value and is shown in the

formula as -90°

V_T- combined vertical vent lengths in feet

TOP EXIT / HORIZONTAL TERMINATION

For vent configurations requiring more than one 90° elbow,

when (H_T) < (V_T)

Simple venting configuration (only one 90° elbow)

the following formulas apply:

Formula 1: H_T< V_T

Formula 2: H_T+ V_T< 40 feet

Example 1:

90°

H₂

FIGURE 4

V₂

FIGURE 5

90°

H₁

See graph to determine the required vertical rise V_Tfor the

required horizontal run H_T.

90°

V₁

VERTICAL

RISE

FEET

V_T

V₁= 3 ft

V₂= 8 ft

V_T

V₂= 3 + 8 = 11 ft

H₁= 2.¹5 ft

H₂= 2 ft

H_R= H₁+ H₂= 2.5 + 2 = 4.5 ft

H_O= .03(three 90° elbows - 90°) = .03(270° - 90°) = 5.4 ft

H_T= H_R+ H_O= 4.5 + 5.4 = 9.9 ft

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H_T

The shaded area within the lines represents acceptable

values for H_Tand V_T.

H_T+ V_T= 9.9 + 11 = 20.9 ft

Formula 1: H_T< V_T

9.9 < 11

Formula 2: H_T+ V_T< 40 feet

20.9 < 40

Since both formulas are met, this vent configuration is

acceptable.

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TOP EXIT / HORIZONTAL TERMINATION

Example 3:

when (H_T) > (V_T)

Simple venting configuration (only one 90° elbow)

90°

H₄

H₁

FIGURE 6

V₂

H₃

H₂

See graph to determine the required verti-

cal rise V_Tfor the required horizontal run

H_T.

90°

V₁

FIGURE 8

V₁

V₂

V_T

H₁

H₂

H₃

H₄

H_R

H_O

H_T

= 4 ft

= 1.5 ft

= V + V₂= 4 + 1.5 = 5.5 ft

= 2¹ft

= 1 ft

= 1.5 ft

REQUIRED

VERTICAL

RISE IN

INCHES

V_T

= H₁+ H + H₃+ H₄= 2 + 1 + 1 + 1. 5 = 5.5 ft

= .03(four²90° elbows - 90°) = .03(360° - 90°) = 8.1 ft

= H_R+ H_O= 5.5 + 8.1 = 13.6 ft

H_T+ V_T= 13.6 + 5.5 = 19.1 ft

Formula 1: H_T< 4.2 V_T

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H_T

4.2 V_T= 4.2 x 5.5 = 23.1 ft

The shaded area within the lines represents acceptable

values for H_Tand V_T.

13.6 < 23.1

Formula 2: H_T+ V < 24.75 feet

19.1 < 2^T4.75

For vent configurations requiring more than one 90° elbow

the following formulas apply:

Formula 1: H_T< 4.2 V_T

Formula 2: H_T+ V_T< 24.75 feet

Since both formulas are met, this vent configuration is

acceptable.

H₁

Example 2:

H₂

V₁

90°

FIGURE 7

V₁

= V = 6 ft

= 3 ^Tft

= 5 ft

H₁

H₂

H_R

H_O

H_T

= H₁+ H = 3 + 5 = 8 ft

= .03(two²90° elbows - 90°) = .03(180° - 90°) = 2.7 ft

= H_R+ H_O= 8 + 2.7 = 10.7 ft

H_T+ V_T= 10.7 + 6 =16.7

Formula 1: H_T< 4.2 V_T

4.2 V_T= 4.2 x 6 = 25.2 ft

10.7 < 25.2

Formula 2: H_T+ V_T< 24.75 feet

16.7 < 24.75

Since both formulas are met, this vent configuration is ac-

ceptable.

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TOP EXIT VERTICAL TERMINATION

when (H_T) < (V_T)

Simple venting configurations

REQUIRED

VERTICAL RISE

IN FEET

V_T

FIGURE 9

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H_T

The shaded area within the lines represents acceptable

values for H_Tand V_T.

For vent configurations requiring more than zero 90° elbow

(top exit) or one 90° elbow (rear exit), the following formulas

apply:

Formula 1: H_T< V_T

Formula 2: H_T+ V_T< 40 feet

See graph to determine the required vertical rise V_Tfor the

required horizontal run H_T.

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TOP VERTICAL TERMINATION

For vent configurations requiring more than two 90° elbow

when (H_T) > (V_T)

(top exit) or one 90° elbow (rear exit), the following formulas

apply:

Formula 1: H_T< 3V_T

Simple venting configurations

FIGURE 10

Formula 2: H_T+ V_T< 40 feet

Example 7:

90°

V₃

H₂

V₁

V₂

H₁

90°

See graph to determine the required vertical rise V_Tfor the

required horizontal run H_T.

FIGURE 11

MAXIMUM

VERTICAL

RISE IN

FEET

V₁

V₂

V₃

V_T

H₁

H₂

H_R

H_O

=2 ft

=1 ft

=1.5 ft

V_T

V₁

V₂

V₃= 2 + 1 + 1.5 = 4.5 ft

=6 ft

=2 ft

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H_T

The shaded area within the lines represents acceptable

values for H_Tand V_T.

=H₁+ H₂= 6 + 2 = 8 ft

=.03(four 90° elbows - 90°)

=.03(90 + 90 + 90 + 90 - 90) = 8.1 ft

=H_R+ H = 8 + 8.1 = 16.1 ft

H_T

H_T+ V_T= 16.1 + ^O4.5 = 20.6 ft

Formula 1: H_T< 3V_T

3V_T

3 x 4.5 = 13.5 ft

16.1 > 13.5

Since this formula is not met, this vent configuration is

unacceptable.

Formula 2: H_T+ V_T< 40 feet

20.6 < 40

Since only formula 2 is met, this vent configuration is

unacceptable and a new fireplace location or vent con-

figuration will need to be established to satisfy both for-

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AIR TERMINAL INSTALLATIONS

FIGURE 12

INSTALLATIONS

CANADIAN

U.S.A.

12 INCHES

Clearance above grade, veranda porch, deck or balcony.

Clearance to windows or doors that open.

12 INCHES

12 INCHES*

9 INCHES

Clearance to permanently closed windows.

12 INCHES*

Vertical clearance to ventilated soffit located above the terminal within

a horizontal distance of 2 feet from the centerline of the terminal.

18 INCHES**

12 INCHES**

0 INCHES

18 INCHES**

12 INCHES**

0 INCHES

Clearance to unventilated soffit.

Clearance to an outside corner wall.

Clearance to an inside non-combustible corner wall or protruding

non-combustible obstructions (chimney, etc.).

0 INCHES***

2 INCHES***

0 INCHES***

2 INCHES***

Clearance to an inside combustible corner wall or protruding com-

bustible obstructions ( vent chase, etc.).

Clearance to each side of the centerline extended above the meter

/ regulator assembly to a maximum vertical distance of 15ft.

3 FEET

3 FEET****

9 INCHES

3 FEET†

Clearance to a service regulator vent outlet.

Clearance to a non-mechanical air supply inlet to the building or a

combustion air inlet to any other appliance.

12 INCHES

6 FEET

Clearance to a mechanical air supply inlet.

Clearance above a paved sidewalk or paved driveway located on

public property unless fitted with a heat shield kit GD-301.

7 FEET‡

7 FEET****

Clearance under a veranda, porch, deck or balcony.

Clearance above the roof.

12 INCHES†† 12 INCHES****

16 INCHES

2 FEET†*

16 INCHES

2 FEET†*

Clearance from an adjacent wall including neighbouring buildings.

Recommended to prevent condensation on windows and thermal breakage

It is recommended to use a heat shield and to maximize the distance to vinyl clad soffits.

*** The periscope GD-201 requires a minimum 18 inches clearance from an inside corner.

**** This is a recommended distance. For additional requirements check local codes.

†

‡

Three feet above if within 10 feet horizontally.

A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family

dwellings and serves both dwellings.

†† Permitted only if the veranda, porch, or deck is fully open on a minimum of two sides beneath the floor.

†*

Recommenced to prevent recirculation of exhaust products. For additional requirements check local codes.

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INSTALLATION

WALL AND CEILING PROTECTION

FOR SAFE AND PROPER OPERATION OF THE FIRE-

PLACE, FOLLOW THE VENTING INSTRUCTIONS

VERTICAL INSTALLATION

This application occurs

EXACTLY.

FIGURE 15

when venting through a

roof. Installation kits for

various roof pitches are

available from your Napo-

leon dealer. See Acces-

sories to order the spe-

cific kit required.

A 2” CLEARANCE IS REQUIRED AROUND THE

VENT PIPE.

HORIZONTAL INSTALLATION

This application occurs when

venting through an exterior

FIGURE 13

wall. Having determined the air

terminal location, cut and frame

13"

ROUND OR

SQUARE HOLE

1. Determine the air terminal location, cut and frame

14⁷/¹⁶" W x 13" H openings in the ceiling and the roof to pro-

vide the minimum 2 inch clearance between the fireplace

pipe / liner and any combustible material. Try to centre the

exhaust pipe location midway between two joist to prevent

having to cut them. Use a plumb bob to line up the centre of

the openings. DO NOT FILL THIS SPACE WITH ANY TYPE

OF MATERIAL.

12.500"

a hole in an exterior wall. The

recommended framed opening

is 14⁷/16" W x 13" H with a mini-

14⁷/16"

mum 12¹/2" round or square

opening inside a finished wall.

See figure15.

16.000" /c

1. Mark and cut the vent pipe

shield to the determined depth of

vent pipe

shield will prevent

any materials such

as insulation, from

filling up the 1" air

space around the

pipe. Nail headers

between the joist

for extra support.

the combustible wall. Apply a bead of

caulking (not supplied) to the framework or

to the shield plate (in the case of a finished wall) and secure

the shield through the opening to the interior wall. The final

location of the vent pipe shield should maintain the required

clearance to the 8" vent pipe / liner. (See note above). Do not

fill this cavity with any type of material. Apply a bead of caulk-

ing all around and place a firestop spacer over the vent shield

to restrict cold air from being drawn into the room or around

the fireplace. Ensure that both spacer and shield maintain

the required clearance to combustibles. Once the vent

pipe / liner is installed in its final position, apply sealant be-

tween the pipe / liner and the firestop spacer.

FIGURE 16

2. Apply a bead of caulking (not supplied) to the frame-

work or to the Wolf Steel vent pipe shield plate or equivalent

(in the case of a finished ceiling), and secure over the open-

ing in the ceiling. A firestop must be placed on the bottom of

each framed opening in a roof or ceiling that the venting sys-

tem passes through. Apply a bead of caulking all around

and place a firestop spacer over the vent shield to restrict

cold air from being drawn into the room or around the fire-

place. Ensure that both spacer and shield maintain the re-

quired clearance to combustibles. Once the vent pipe / liner

is installed in its final position, apply sealant between the pipe

/ liner and the firestop spacer.

FIGURE 14

SHOWN FROM INSIDE THE STRUCTURE

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USING FLEXIBLE VENT COMPONENTS

For safe and proper operation of the fireplace, follow

the venting instructions exactly.

Use only approved aluminum flexible liner kits

marked:

All inner exhaust and outer intake vent pipe joists may

be sealed using either Red RTV high temp silicone seal-

ant or Black high temp Mill Pac with the exception of the

fireplace exhaust flue collar which must be sealed using

Mill Pac (not supplied).

"Wolf Steel Approved Venting" as

identified by the stamp only on the

8” outer liner.

4. Insert the liners through the firestop maintaining the

required clearance to combustibles. Secure to the exterior

wall and make weather tight by sealing with caulking (not

supplied).

HORIZONTAL AIR TERMINAL INSTALLATION

1. Cut or frame a hole in an exterior wall with a minimum

round or square opening of 12¹/²" W x 12¹/²" H. Secure the

firestop spacer over the opening to the interior wall.

Secure the terminal to the terminal extension plate (see fig-

ure 19).

2. Stretch the 5" diameter aluminum flexible liner to the

required length taking into account the additional length

needed for the finished wall surface. Slip the liner a mini-

mum of 2" over the inner sleeve of the air terminal and se-

cure with 3 #8 screws. Apply a heavy bead of the high tem-

perature sealant (W573-0007 not provided).

5. Apply a heavy bead of the high temperature sealant, not

supplied with the unit, to the inside of the 5" liner approxi-

mately 1" from the end. Slip the liner a minimum of 2" over

the fireplace vent collar and secure with 3 #8 screws.

6. Using the 8" diameter flexible aluminium liner, apply seal-

ant, slide a minimum of 2" over the fireplace combustion air

collar and secure with 3 #8 screws.

VERTICAL AIR TERMINAL INSTALLATION

3. Using the 8" diameter flexible aluminum liner, slide over

the outer combustion air sleeve of the air terminal and se-

cure with 3 #8 screws. Seal as before.

1. Fasten the roof support to the

FIGURE 19

roof using the screws provided.

The roof support is optional.

In this case the venting is to

FIGURE 17

be adequately supported

using either an alternate

method suitable to the au-

thority having jurisdiction

or the optional roof sup-

port.

2. Stretch the 5" diameter aluminium flexible liner to the

required length. Slip the liner a minimum of 2" over the inner

sleeve of the air terminal and secure with 3 #8 screws. Seal

using a heavy bead of the high temperature sealant (W573-

0007 not supplied).

3. Repeat using 8" diameter aluminium flexible liner.

4. Thread the air terminal pipe

assembly down through the

roof. The air terminal must be

located vertically and plumb. At-

tach the air terminal assembly

to the roof support, ensuring that

a minimum 16" of air terminal

will penetrate the roof when fas-

tened.

FIGURE 20

FIGURE 18

DO NOT CLAMP THE FLEX-

IBLE ALUMINIUM LINER.

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7. If more liner needs to be used to reach the fireplace, couple

them together as illustrated. The vent system must be sup-

ported approximately every 3 feet for both vertical and horizon-

tal runs. Use noncombustible strapping to maintain a clearance

to combustibles of 1".

5. Remove nails from the shingles, above and to the sides

of the chimney. Place the flashing over the air terminal and

slide it underneath the sides and upper edge of the shingles.

Ensure that the air terminal is properly centred within the flash-

ing, giving a 3/4" margin all around. Fasten to the roof. Do

not nail through the lower portion of the flashing. Make

weather-tight by sealing with caulking. Where possible, cover

the sides and top edges of the flashing with roofing material.

FIREPLACE VENT CONNECTION

1. Install the 5 inch diameter aluminium flexible liner to the

fireplace. Secure with 3 screws and flat washers. Seal the

joint and screw holes using the high temperature sealant

(W573-0007 not provided).

6. Apply a heavy bead of weatherproof caulking 2 inches

above the flashing. Slide the storm collar around the air ter-

minal and down to the caulking. Tighten to ensure that a

weather-tight seal between the air terminal and the collar is

achieved. Attach the other storm collar centred between the

air intake and the air exhaust slots onto the air terminal. Tighten

securely. Attach the vertical rain cap.

2. Install the 8 inch diameter aluminium flexible liner to the

fireplace. Attach and seal the joints.

FIGURE 22

Spacers are attached to the 5" inner flex liner at predeter-

mined intervals to

maintain a 1-1/4" air

gap to the 8" outer

liner. These spacers

must not be removed.

FIGURE 21

USING RIGID VENT COMPONENTS

The vent system must be supported approximately every 3

feet for both vertical and horizontal runs. Use Wolf Steel vent

spacers or equivalent every 3 feet and either side of each

elbow to maintain the minimum 1¼" clearance between the

outer and inner vent pipes. Use Wolf Steel support ring as-

sembly or equivalent noncombustible strapping to maintain

the minimum clearance to combustibles for both vertical and

horizontal runs.

All inner exhaust and outer intake vent pipe joists may

be sealed using either Red RTV high temp silicone seal-

ant or Black high temp Mill Pac with the exception of the

fireplace exhaust flue collar which must be sealed using

Mill Pac (not supplied).

2. Apply high temperature sealant (W573-0007 not pro-

vided) to the outer edge of the 5" inner collar of the fireplace.

Attach the first vent component and secure using 3 self tap-

ping screws. Repeat using 8" piping.

3. Holding the air terminal (with the air deflectors to the top

and the lettering in an upright, readable position) insert the

terminal into both vent pipes with a twisting motion to ensure that

both the terminal sleeves engage into the vent pipes and seal-

ant. Secure the terminal to the exterior wall and make weather

tight by sealing with caulking (not supplied).

EXTENDED HORIZONTAL AIR TERMINAL

INSTALLATION

1. Follow the instructions for "Horizontal Air Terminal In-

HORIZONTAL AIR TERMINAL INSTALLATION

stallations", items 1 to 3.

2. Continue adding components alternating inner and outer

venting. Ensure that all 5" venting and elbows have sufficient

vent spacers attached and each component is securely fas-

tened to the one prior. Attach the 5" telescopic sleeve to the

vent run.

FIGURE 23

Repeat using a 8" tel-

escopic sleeve. Secure

and seal as before. To fa-

cilitate completion, at-

tach 5" and 8" couplers

to the air terminal.

3. Install the air terminal. See item

3 of the Horizontal Air Terminal In-

stallation. Extend the 5" telescopic

sleeve; connect to the air terminal

assembly. Fasten with self tapping

1. Move the fireplace into po-

sition. Measure the vent length required

between terminal and fireplace taking into account the

additional length needed for the finished wall surface and any

1¼" overlaps between venting components.

FIGURE 24

screws and seal. Repeat using the

8" telescopic sleeve.

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VERTICAL VENTING INSTALLATION

GAS INSTALLATION

1. Move the fireplace into position.

Proceed once the vent installation is complete.

Note : All gas connections must be contained within

the fireplace when complete.

2. Fasten the roof support to the roof using the screws

provided. The roof support is optional. In this case the vent-

ing is to be adequately supported using either an alternate

method suitable to the authority having jurisdiction or the op-

tional roof support.

FIGURE 27

1. The fireplace is de-

signed to accept a ½"

gas supply line. The

fireplace is equipped

with a ½" manual

3. Apply high temperature sealant (W573-0007 not pro-

vided) to the outer edge of the inner sleeve of the air terminal.

Slip a 5" diameter coupler a minimum of 2" over the sleeve

and secure using 3 screws.

shut-off valve, and an 18" listed flexible gas connector.

FIGURE 25

FIGURE28

4.Apply high temperature sealant

to the outer edge of the of the out-

side sleeve of the air terminal. Slip a

8" diameter coupler over the sleeve

and secure as before. Trim the 8"

coupler even with the 5" coupler end.

2. The access to the gas in-

let is located on the right side

of the outer shell.

3. To ease the connection,

the shut off can be flexed out

through the side of the fire-

place where the connection

can be made.

5. Thread the air terminal pipe

assembly down through the roof

support and attach, ensuring that

a minimum 16" of air terminal will

penetrate the roof when fastened.

If the attic space is tight, we rec-

ommendthreadingtheWolfSteel

vent pipe collar or equivalent

loosely onto the air terminal as-

sembly as it is passed through

4. When flexing any gas line, support the gas valve so that

the lines are not bent. (see Access Pg. 20).

5. Check for gas leaks by brushing on a soap and water

solution. Do not use open flame.

the attic. The air terminal must be

located vertically and plumb.

FIGURE 26

RESTRICTING VERTICAL VENTS

6. Remove nails from the shingles, above and to the sides

of the chimney. Place the flashing over the air terminal and

slide it underneath the sides and upper edge of the shingles.

Ensure that the air terminal is properly centred within the

flashing, giving a 3/4" margin all around. Fasten to the roof.

Do NOT nail through the lower portion of the flashing. Make

weather-tight by sealing with caulking. Where possible, cover

the sides and top edges of the flashing with roofing material.

7. Apply a heavy bead of waterproof caulking 2 inches

above the flashing. Slide the storm collar around the air ter-

minal and down to the caulking. Tighten to ensure that a

weather-tight seal between the air terminal and the collar is

achieved. Attach the other storm collar centred between the

air intake and air exhaust slots onto the air terminal. Tighten

securely. Attach the rain cap.

TOP OF THE

FIREBOX

RESTRICTOR PLATE

FLUE COLLAR

FIGURE 29

Vertical terminations may display a very active flame. If this

appearance is not desirable, the vent exit must be restricted

using restrictor plate, W500-0205. This reduces the velocity

of the exhaust gases, slowing down the flame pattern and

creating a more traditional appearance.

The plate has a series of holes to allow for adjustment.

Remove the two screws on either side of the exhaust collar

inside the firebox. Install the plate in the desired set of holes,

then replace the screws.

8. Continue adding rigid venting sections, sealing and

securing as above. Attach a 5" collapsed telescopic pipe to

the last section of rigid piping. Secure with screws and seal.

Repeat using a 8" telescopic pipe.

9. Run a bead of high temperature sealant around the

outside of the 5" collar on the fireplace. Pull the adjustable

pipe a minimum of 2" onto the collar. Secure with 3 screws.

Repeat with the 8" telescopic pipe.

10. In the attic, slide the vent pipe collar down to cover up

the open end of the shield and tighten. This will prevent any

materials, such as insulation, from filling up the 1" air space

around the pipe.

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CLEARANCE TO COMBUSTIBLES

FRAMING

MAINTAIN THESE MINIMUM CLEARANCES TO COM-

BUSTIBLES:

Fireplace framing - 0" to stand-offs (top, rear & sides)

Fireplace finishing - 5 ³/⁸” to sides of fireplace opening.

- 23 ³/⁸” to top of fireplace opening.

The Madison can be installed with either an arched opening

(FK80-A) or a rectangular opening (FK80-R) using one of

the above kits.

The framing kits serve two purposes. They are necessary if

optional doors (DK80) are to be installed.

Secondly, they act as a reference when finishing to the fire-

place opening.

The FK80 is designed to accomodate 1/2” to 1 1/2” finishing

material. They are adjustable to ensure doors open fully .

If finishing material is thicker than 1 1/2”, an optional exten-

sion kit is available (EK80).

FIGURE 32

Non-combus-

tible finishing

material (ie: ce-

ment board,

brick, stone,

tile) may be

used to finish

the front of the

unit.

It is best to frame your fireplace after it is positioned and the

vent system is installed. Use 2x4's and frame to local build-

ing codes.

Note: In order to avoid the possibility of exposed insulation

or vapour barrier coming in contact with the fireplace body, it

is recommended that the walls of the fireplace enclosure

be “finished” (ie: drywall/sheetrock), as you would finish any

other outside wall of a home. This will ensure that clearance

to combustibles is maintained within the cavity.

For convenience, the stand-offs have been shipped flat.

Before framing, ensure the stand-offs are opened and

screwed in place.

It is not necessary to install a hearth extension, but the fire-

place should be raised to be flush with either the hearth or

the finished floor.

When roughing in the fireplace, raise the fireplace to ac-

commodate for the thickness of the finished floor materials,

i.e. tile, carpeting, hard wood, which if not planned for will

interfere with the removal of the hearth strip, which must be

removed to access the firebox.

IMPORTANT:

The Madison requires a

minimum inside enclosure

height of 72”.

For temperature require-

ments, this area must be left

unobstructed.

It is recommended that the

enclosure be ventilated at

the top and bottom to circu-

late the hot air.

Objects placed in front of the fireplace should be kept a

minimum of 48" away from the front face.

FIGURE 30

FIGURE 33

WARNING

Facing and/or finishing

material must never

overhang into the fireplace

opening.

FIGURE 31

Do not distort or force the frame

kit components.

When using a rough finish

material (i.e.; stone), maintain a

¼” - ½” border from the framing

components.

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MANTLE CLEARANCES

Combustible mantle clearance can vary according to the

mantle depth. Use the graph to help evaluate the clearance

needed.

FIGURE34

ELECTRICAL CONNECTION

Do NOT use the fireplace if any part has been under

water.

HARD WIRING CONNECTION

It is necessary to hard wire this fireplace.

Call a qualified service technician IMMEDIATELY to have

the fireplace inspected for damage to the electrical

circuit.

Permanently framing the fireplace with an enclosure, re-

quires the fireplace junction box to be hardwired.

This fireplace must be electrically connected and grounded

in accordance with local codes. In the absence of local codes,

use the current CSA C22.1 CANADIAN ELECTRICAL CODE

in Canada or the ANSI/NFPA 70-1996 NATIONAL ELECTRI-

CAL CODE in the United States.

If access to the control area is necessary BEFORE

INSTALLATION, remove the access panel.

The access panel must be re-installed before operating

the unit.

SCHEMATIC

FIGURE 35

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FINISHING

FIGURE 38

DOOR REMOVAL

FIGURE 36

The glass door is secured to the top front edge of the fire-

box. Pull the handle of the latch forward, then lift the hook out

from the slot in the door frame to release the top of the door.

Lift the door out from the retainer along the bottom of the

door using the top and bottom handles. Pull the bottom

edge of the door out from the fireplace until the top will pivot

forward.

Before the glass door can be removed, the control doors

must be removed and the hearth strip and screen assembly

must be removed.

LOG SHIPPING BRACKET

FIGURE 37

FIGURE 39

LOG SHIPPING

BRACKET

Lift the hearth strip up and away from the front of the fire-

place. The curtain assembly can be removed by lifting the

rod out from the three hooks at the top inside edge of the

door opening.

Before installing the logs, you must first remove the log ship-

ping bracket. Lift up to remove.

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Decorative brick panels must be installed before the logs.

See installation instructions supplied with the panel kit.

LOG PLACEMENT

PHAZER^TMlogs, exclusive to Napoleon Fireplaces, provide

a unique and realistic glowing effect that is different in every

installation. The madison logs are fuel specific. Do not

interchange. Refer to the replacement parts list.

FIGURE 40a-f

4. Place log #4, with the charred branch pointed inward.

Locate the pins into the holes in log#1 and log#2, this will

hold the rear log in position.

1. Place the rear log #1 onto the locating studs along the

back edge of the PHAZERAMIC™ burner.

5. Place the end of log #5 on the right end of log #1. The fork

in the log should straddle the knot on top of log #2.

GLOWING EMBERS

Glowing embers are NOT recommended. The burner has

been designed to achieve maximum glow without embers.

2. Position log #2 onto the locators on the PHAZERAMIC™

burner.

BAFFLE INSTALLATION

Your fireplace has been supplied with the decorative brick

panels installed, however, it is necessary to install the fibre

baffle, on top of the side and rear panels.

CHARCOAL EMBERS

Charcoal provided could be randomly placed on the fibre

hearth on both sides of the burner, and across the front, es-

pecially at the hearth joint.

Log colours may vary. During the initial use of the fire-

place, the colours will become more uniform as colour

pigments burn in during the heat activated curing pro-

cess.

Positioning the logs improperly will cause flame impinge-

ment and carboning.

3. Position the slot on the bottom of log #3 onto the bracket

Blocked burner ports can cause an incorrect flame pattern,

carbon deposits and delayed ignition. PHAZER^TMlogs glow

when exposed to direct flame. Use only certified PHAZER^TM

logs available from your Napoleon dealer.

shown with the charred face of the log to the front.

Note

For propane, remove the

BRACKET

screw from the #3 log support

bracket. Move the bracket to

the right most location, then

install the log.

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LAMP REPLACEMENT

1. Turn off the power to the unit.

2. Turn off the gas valve.

3. Remove the door and logs.

FIGURE 42

6. Slide the defective bulb to either side until the opposite

end is disengaged. Remove the bulb lifting the disengaged

end.

FIGURE 41

7. Replace with a 75 watt halogen lamp (E-11 BASE).

Install the replacement bulb using the protective wrap

to avoid touching the lense, then disgard the protec-

tive wrap.

4. Loosen the lense retainer screws and pivot the retainers

out of the way.

5. Using a small flat screwdriver, gently lift the orange lense

from the housing.

8. Repeat steps 5 - 1 for installation.

BLOWER REPLACEMENT

The Napoleon MADISON comes equipped with a heat circu-

lating blower. The blower is pre-wired and is controlled by

the remote control supplied with the unit. For control details,

see operation. Pg . 22.

FIGURE 44

Drywall dust will penetrate into the blower bearings,

causing irreparable damage. Care must be taken to pre-

vent drywall dust from coming into contact with the

blower or its compartment. Any damage resulting from

this condition is not covered by the warranty policy.

1. Turn off the power to the fireplace.

FIGURE 43

2. Turn off the gas valve.

4. To remove the lamp assembly, remove the two log locat-

ing studs located just behind the main burner. It is not neces-

sary to disconnect the wires, the assembly can lay along the

right side of the firebox.

FIGURE 45

3. Remove the glass door, logs, rear log support, side brick

panels, rear baffle, and rear panel.

5. The blower mounting plate can now be removed. Remove

the six screws that secure the plate to the firebox back. The

blower is secured to this plate.

6. Disconnect the wire connectors and ground before attempt-

ing to remove the blower from the plate.

7. When re-installing the replacement blower, it will be nec-

essary to replace the gasket (W290-0091) on the cover plate.

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REMOTE AND VALVE ACCESS

INNER ACCESS DOOR

FIGURE 47

The control area can be accessed either through the control

door or through the access door inside the firebox.

Follow the door removal instructions. Remove the right side

panel. Remove the four screws from the access door.

Note: A new gasket will be required, when re-installing

the door (see replacement parts).

CONTROL DOOR

1. Remove the

hearth strip.

2. Open the right

control door.

3. Remove the

switch plate by pull-

ing on the left side.

4. Remove the valve

housing by pulling on

the handle.

5. Lift up and set the

housing towards the

back of the fire

FIGURE 46

place.

REMOTE RECEIVER REMOVAL

FIGURE48

1. Unplug the cord from the junction box

2. Pull the the tab on the receiver lock forward.

3. Pull up on the receiver and disconnect the wires.

4. Install the new receiver (see schematic Pg.23).

VALVE REMOVAL

The valve on the Madison is piped with two flex connectors

(one inlet, one outlet).

It can be removed or pulled forward for service.

1. Remove the wing nut and pivot the valve out from the slot

at the bottom of the valve.

2. Slowly pull the valve through the control door careful not

to kink the gas lines or wires.

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OPERATION / MAINTENANCE

TIMER OPERATION

FIREPLACE OPERATION

The timer setting is used to maintain the desired room

temperature for a specific length of time (1 to 120 minutes)

that you want the fireplace to operate.

To operate the gas fireplace, the pilot needs to be running

and the gas valve turned to the on position.

You can run the fireplace on manual or remote.

When operating the main burner on manual without

power, the fireplace will operate on low input only.

Turn the main power switch to

Press the TIMER button once. The LCD will blink "_ _ _".

Adjust the time using the up or down arrow keys. (The LCD

displays the time chosen.) Press the TIMER button to engage

the timer. (When time has expired, the LCD switches to off

and displays "_ _ _".)

FIGURE 49

manual to operate the gas features

of the fireplace in the event of a

power failure.

FLAME HEIGHT

Turn the main power switches to

remote to operate with the gas and

the electric features of the fireplace

with the remote or thermostat.

With power, the manual position

1. With “Auto” displayed, pushing the button marked "flame

height" will display a flame image and the current flame

setting.

2. Use “UP” “DOWN” buttons to choose 3 different flame

levels:1,2,3.

operates the same as the remote position with the exception

of the ability to turn off the gas.

FAN SPEED

Turn the main power switch to the off position to disable both

the gas and the electric features of the fireplace.

To configure the remote transmitter to the receiver, see

“Privacy Code”.

1. Pushing the button marked "fan speed" will display a fan

image.

2. Use “UP” “DOWN” buttons to choose 3 different fan lev-

els:1,2,3.

PRIVACY CODE

HAND HELD REMOTE OPERATION

1. Remove the cover on the back of the

remote transmitter to expose the code

switches. Slide the code switches to your

choice of ON or OFF positions. Factory

1. Turns accent light on/off.

2. Turns gas flame on/off.

3. Activates gas flame

settings are all "OFF".

2. Remove power from the remote ^{CODE SWITCHES}

receiver by unplugging the power cord or turning power off

at the circuit breaker.

adjustment.

4. Activates fan adjustment.

5. Adjusts options #3 & #4 up.

6. Sets the timer.

3. Take the remote transmitter close to the remote receiver

(less than 5 feet from the remote receiver is recommended).

4. Turn on the remote receiver.

5. Install fresh AAA alkaline batteries into the remote trans-

mitter. The LCD on the remote transmitter will blink.

6. Press a button on the remote transmitter. The remote re-

ceiver will produce a "beep" sound when it receives the code

from the remote transmitter.

7. Adjusts options #3 & #4 down.

8. Sets the time.

FIGURE 50

7. If you do not hear a "beep" sound from the remote receiver,

remove batteries from the remote transmitter and power from

the remote receiver. Wait for 1 minute and repeat steps 3 to

8. Replace the cover of the remote transmitter and the

receiver. The system is now ready to operate.

9. If you desire to operate multiple remote receivers with

one remote transmitter, continue to hold the button on the

remote transmitter as you bring the remote transmitter within

5 feet of each remote receiver then slide the switch on the

remote receivers to ON position. Each will acknowledge

receipt of coding with a beep.

MANUAL / THERMOSTAT OPERATION

Thermostatic control automatically cycles the fireplace on and

off to maintain the desired room temperature. To turn the

fireplace burner on, press the gas button. The LCD will display

the “Auto” / “OFF” status. Set the desired room temperature

using the up or down arrow keys. If the temperature of

the room exceeds the set temperature, the

thermostat will automatically turn the fireplace

off.

Note: If a blower is connected, the thermostatic control will

also turn off the blower when the fireplace is turned off.

CHILD-PROOF FUNCTION

When used in this mode, the remote transmitter will work

normally but the buttons will be disabled.

Remove the cover at the back of the Remote Transmitter to

expose the Child-Proof switch. To activate this function, slide

the switch to the position marked C/P. "*Child-Proof*" will

appear on the LCD.

TO SET THE TIME

Press and hold the CLOCK button until the hour flashes.

Adjust the hour using the up or down keys. Press the CLOCK

button again to confirm the hour and change to minutes.

Again, adjust the minutes using the up or down keys. Finally,

press the CLOCK button twice to confirm the settings and

return to normal, operating mode.

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To restore button function temporarily, press the Up and The receiver will emit a “beep” sound to confirm pro-

Down buttons in the following sequence:

gramming has been successful.

up-down-down-up-down.

If no button is pressed within 2 minutes, the transmitter will

return to the Child-Proof mode.

OPERATING INSTRUCTIONS

When lit for the first time, the fireplace will emit a slight

odour for a few hours. This is a normal temporary condition

caused by the curing of the logs and the "burn-in" of internal

paints and lubricants used in the manufacturing process

and will not occur again. Simply open a window to sufficiently

ventilate the room.

IN THE EVENT OF A POWER FAILURE

To operate the fireplace manually in the event of a power/

battery failure, the main power switch located in the fire-

place, may be switched to the manual position.

Once power has been restored, it will be necessary to After extended periods of non-operation such as following a

reset the remote. Resetting is done either by pushing vacation or a warm weather season, the fireplace may emit

the red reset button on the receiver or manually cycling a slight odour for a few hours. This is caused by dust par-

the gas button on the transmitter. This is done by remov- ticles in the heat exchanger burning off. Open a window to

ing the batteries from the transmitter.

Re-install the batteries after 1 minute. Press any button

while holding the transmitter within 5 feet of the fire-

place.

sufficiently ventilate the room.

Purge all gas lines with the glass door of the fireplace

open. Assure that a continuous gas flow is at the

burner before closing the door.

FOR YOUR SAFETY READ BEFORE LIGHTING:

WHAT TO DO IF YOU SMELL GAS

•

Do not touch any electric switch.

Do not use any phone in your building.

If you cannot reach your gas supplier, call the fire

department.

Turn off all gas to the fireplace.

Do not try to light any appliance.

Immediately call your gas supplier from a

neighbor's phone. Follow the gas supplier's instruct

ions.

A. This fireplace is equipped with a pilot which must be

lit by hand while following these instructions exactly.

B. Before operating smell all around the fireplace area

for gas and next to the floor because some gas is

heavier than air and will settle on the floor.

C. Use only your hand to turn the gas control knob /

manual shut-off knob. never use tools. if the knob

will not turn by hand, do not try to repair it. call a

qualified service technician. force or attempted re

pair may result in a fire or explosion.

•

D. Do not use this fireplace if any part has been under

water. immediately call a qualified service technician

to inspect the fireplace and replace any part of the

control system and any gas control which has been

under water.

FIGURE 51

GAS KNOB

LIGHTING INSTRUCTIONS

Warning: if you do not follow these instructions exactly, a

6. Find pilot located infront of the back log on the right

side.

fire or explosion may result causing property damage,

personal injury or loss of life. Initial lighting of the pilot and

main burners must be done with the glass door off.

Do not connect valve or wall switch to electricity. See in-

stallation instructions.

When lighting and re-lighting, the gas knob cannot be

turned from pilot to off unless the knob it depressed slightly.

1. STOP! read the safety information on the operating

label.

7. Turn gas knob counter-clocwise

to pilot.

8. This unit is equipped with an auto-spark.

Depress and hold gas knob . Keep knob fully depressed

for one minute, then release. If pilot does not continue

to burn repeat steps 3 through 7.

9. With pilot lit, turn gas knob counter-clockwise

to on.

10. If equipped with flame adjustment valve, push

and turn knob to high.

2. Turn off all electric power to the fireplace.

3. Turn the gas knob clockwise

to off.

11. If equipped with remote on-off switch, main burner

may not come on when you turn the valve to on or

high. Remote switch must be in the on position to ignite

burner.

4. Wait 5 minutes to clear out any gas. If you smell gas,

including near the floor, STOP! Follow "B" on the op

erating label. If you don't smell gas, go to the next

step.

12.Turn on all electric power to

5. If the fireplace is equipped with a flame adjustment

valve, turn clockwise to off.

the fireplace.

FIGURE52

TO TURN OFF GAS

1. Turn off all electric power to the fireplace if service is to

be performed.

3. For a temporary shut-down procedure: set thermostat

to lowest setting or remote switch to off. Press and turn

2. For a complete shut-down procedure: push in gas con-

the gas knob clockwise

to pilot.

trol knob slightly and turn clockwise

force.

to off. Do not

W415-0447 / B / 05.24.05

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MAINTENANCE

TURN OFF THE GAS AND ELECTRICAL POWER

3. Check to see that all burner ports are burning. Clean

out any of the ports which may not be burning or are

not burning properly.

BEFORE SERVICING THE FIREPLACE.

CAUTION: Label all wires prior to disconnection when ser-

vicing controls. Wiring errors can cause improper and dan-

gerous operation. Verify proper operation after servicing. This

fireplace and its venting system should be inspected before

use and at least annually by a qualified service person. The

fireplace area must be kept clear and free of combustible

materials, gasoline or other flammable vapours and liquids.

The flow of combustion and ventilation air must not be ob-

structed.

4. Check to see that the pilot flame is large enough to

engulf the thermocouple and thermopile and reaches

toward the burner with the third jet.

5. Replace the cleaned logs.

6. Check to see that the main burner ignites completely

on all openings when the gas knob for the burner is

turned on. A 5 to 10 second total light-up period is

satisfactory. If ignition takes longer, consult your Na-

poleon dealer / distributor.

1. In order to properly clean the burner and pilot as-

sembly, remove the logs to expose both assemblies.

2. Keep the control compartment, logs, burner, air shut-

ter opening and the area surrounding the logs clean

by vacuuming or brushing, at least once a year.

7. Check that the gasketing on the sides, top and bot-

tom of the door is not broken or missing. Replace if

necessary.

ADJUSTMENTS

PILOT BURNER ADJUSTMENT

Adjust the pilot screw to provide properly sized flame. Turn

in a clockwise direction to reduce the gas flow.

VENTURI ADJUSTMENT

Air Shutter Openings

³/₈"

³/₁₆"

FIGURE 53

Closing the air shutter will cause a more yellow flame, but

can lead to carboning. Opening the air shutter will cause a

more blue flame, but can cause flame lifting from the burner

ports. The flame may not appear yellow immediately; allow

15 to 30 minutes for the final flame colour to be established.

FIGURE 55

FIGURE 54

AIR CONTROL ROD ACCESS

1. Remove the glass door.

2. Remove the logs.

3. Remove the air deflector / light housing (Pg. 19)

(It is not necessary to disconnect the wires. The assembly

can lay along the right side of the firebox).

4. The air control rod can now be adjusted. Pushing the rod

towards the back will open the air shutter (larger hole, larger

opening), pulling the rod towards the front will close the

shutter (smaller hole, smaller opening).

FIGURE 56

W415-0447 / B / 05.24.05

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REPLACEMENTS

Contact your dealer for questions concerning prices and 1. M^ODEL& SERIAL NUMBER OF FIREPLACE

availability of replacement parts. Normally all parts can be

ordered through your Napoleon dealer or distributor.

2. INSTALLATION DATE OF FIREPLACE

3. PART NUMBER

When ordering replacement parts always give the following 4. DESCRIPTION OF PART

information:

5. FINISH

* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR

FURTHER INFORMATION, CONTACT YOUR NAPOLEON

^DEALER.

FOR WARRANTY REPLACEMENT PARTS, APHOTOCOPY OF THE

ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM.

FLEXIBLE VENT KITS

GD420 (5 FT)

REPLACEMENT PARTS

PART NO. DESCRIPTION

38* W010-0772

5" FLEXIBLE ALUMINIUM LINER

- (5 ^FT) C/W SPACERS

W135-0205

W135-0206

W135-0207

W135-0208

W135-0218

GL-644

#1 - REAR LOG

#2 - MIDDLE LOG - NG

#3 - RIGHT LOG

38* W730-0012

8" FLEXIBLE ALUMINIUM LINER - (5 FT)

GD430 (10 FT)

38* W730-0013

38* W010-0773

#4 - LEFT LOG

#5 - CROSSOVER LOG

LOG SET ASSEMBLY - NG

LOG SET ASSEMBLY - LP

#2 - MIDDLE LOG - LP

DOOR LATCH (^EA)

NATURAL GAS VALVE - MODULATING

PROPANE GAS VALVE - MODULATING

#30 NATURAL GAS ORIFICE

#50 PROPANE GAS ORIFICE

THERMOCOUPLE

8" FLEXIBLE ALUMINIUM LINER - (10 FT)

5" FLEXIBLE ALUMINIUM LINER

- (10 ^FT) C/W SPACERS

GL-647

W135-0021

W390-0002

W725-0044

W725-0045

W455-0024

W455-0056

W680-0014

W240-0005

W680-0015

W010-1194

W010-1201

W455-0070

W455-0068

39* W010-0810

WALL SUPPORT ASSEMBLY

TERMINAL KITS

PERISCOPE

WALL TERMINAL KIT

GD401

GD422R

ROOF TERMINAL KITS

ELECTRODE ^C/W LEAD

THERMOPILE

1/12 TO 7/12 PITCH

8/12 TO 12/12 PITCH

FLAT ROOF

- GD410

- GD411

- GD412

NATURAL GAS PILOTASSEMBLY

PROPANE GAS PILOTASSEMBLY

NG PILOT INJECTOR

LP PILOT INJECTOR

NAPOLEON LOGO

DOOR GASKET (132 INCHES)

FIRESTOP (2 INCH CLEARANCE)

BURNER

BLOWER

SPARK SWITCH

REMOTE TRANSMITTER

REMOTE RECEIVER

DC SPARK UNIT CONTROL

CAST IRON TRIM

W010-0774

W120-0015

W170-0086

W010-0453

W263-0065 /

W263-0066 /

W263-0067

AIR TERMINAL

VERTICAL CAP

STORM COLLAR

ROOF SUPPORT

ROOF FLASHING

17* W385-0245

18* W562-0008

W500-0028

W100-0081

W062-0010

W660-0041

W660-0030

W660-0031

W190-0017

ACCESSORIES

HI-TEMP SEALANT

50* W573-0007

51* GD501

HEAT GUARD

GA-566

GA-72

GA-70

HOT AIR DISTRIBUTION KIT

HOT AIR EXHAUST KIT

EXTENSION KIT, 5FT FLEX VENT

WALL SUPPORT ASSEMBLY

5" COUPLER

26* W715-0629

W185-0020

W010-1203

CAST GRATE

DOOR FRAME

55* W010-0370

56* W175-0166

57* W175-0002

58* W175-0229

58* W175-0230

29* W010-1289

GLASS ^C/W GASKET

W300-0073

W565-0078

GLASS DIFUSER

SCREEN

8" COUPLER

CONVERSION KIT - ^{NG TO LP}

CONVERSION KIT - LP TO NG

FRAMING KIT - RECTANGULAR

FRAMING KIT - ARCHED

DECORATIVE DOORS-^{HAMMERED COPPER}-ARCHED

DECORATIVE DOORS-HAMMERED COPPER-RECTANGULAR

DECORATIVE DOORS-HAMMERED PEUTER-ARCHED

DECORATIVE DOORS-HAMMERED PEUTER-RECTANGULAR

OLD TOWN RED BRICK KIT

32* W750-0126

33* W290-0091

34* W120-0054

WIRE HARNESS LIGHT SOCKET

BLOWER MOUNTING GASKET

CURTAIN ROD CAP

FK80-R

FK80-A

W387-0005

W500-0206

W290-0099

LAMP

DK80A-HC

DK80R-HC

DK80A-HP

DK80R-HP

GD800-KT

GD806-KT

GD807-KT

PRP80

TERMINAL EXTENSION PLATE

ACCESS DOOR GASKET

HERRINGBONE/SANDSTONE BRICK KIT

SANDSTONE BRICK KIT

PORCELAIN REFLECTIVE PANELS BRICK KIT

W415-0447 / B / 05.24.05

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* WARNING: This is a fast acting thermocouple. It is an integral safety component. Replace only with

W415-0447 / B / 05.24.05

a fast acting thermocouple supplied by Wolf Steel Ltd.

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TROUBLE SHOOTING GUIDE

BEFORE ATTEMPTING TO TROUBLESHOOT, PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR OPEN.

SYMPTOM

PROBLEM

TEST SOLUTION

Main burner flame Blockage in vent.

is a blue, lazy,

- remove blockage. In really cold conditions, ice buildup may occur on

the terminal and should be removed as required.

transparent flame.

- refer to Figure 13 to ensure correct location of storm collars.

Incorrect installation.

Flames are consis- Unit is over-fired or under-

tently too large or fired.

- check pressure readings:

Inlet pressure can be checked by turning screw (A) counter-clockwise

2 or 3 turns and then placing pressure gauge tubing over the test point.

Gauge should read 7" (minimum 4.5") water column for natural gas or

13" (11" minimum) water column for propane. Check that main burner

is operating on "HI".

too

small.

Carboning occurs.

Outlet pressure can be checked the same as above using screw (B).

Gauge should read 3.5" water column for natural gas or 10" water

column for propane. Check that main burner is operating on "HI".

AFTER TAKING PRESSURE READINGS, BE SURE TO TURN

SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT

OVERTORQUE.

Leak test with a soap and water solution.

Carbon is being de- Air shutter has become

posited on glass, blocked

- ensure air shutter opening is free of lint or other obstructions.

logs or combustion

Flame is impinging on the

chamber surfaces.

- check that the logs are correctly positioned.

- open air shutter to increase the primary air.

- check the input rate: check the manifold pressure and orifice size as

specified by the rating plate values.

logs or combustion cham-

ber.

- check that the door gasketing is not broken or missing and that the

seal is tight.

- check that both 4" and 7" vent liners are free of holes and well sealed

at all joints.

- check that minimum rise per foot has been adhered to for any hori-

zontal venting.

White / grey film Sulphur from fuel is being de- - clean the glass with a gas fireplace glass cleaner. DO NOT CLEAN

forms. posited on glass, logs or com- GLASS WHEN HOT.

bustion chamber surfaces. If deposits are not cleaned off regularly, the glass may become per-

manently marked.

Exhaust fumes Fireplace is spilling.

smelled in room,

- check door seal and relief flap seal.

- check for chimney blockage

headaches.

- check that the paint curing process is complete

Pilot goes out when System is not correctly

the gas knob is re- purged.

- purge the gas line with the glass door open.

leased.

The gas valve has

Out of propane gas.

- fill the tank.

Pilot flame is not large enough - turn up the pilot flame.

an interlock device

which will not al-

low the pilot

burner to be lit un-

til the thermo-

couple has cooled.

Allow approxi-

mately 60 seconds

for the thermo-

couple to cool.

Pilot flame is not engulfing the - gently twist the pilot head to improve the flame pattern around the

thermocouple.

Thermocouple shorting / - loosen and tighten thermocouple.

faulty.

- clean thermocouple and valve connection.

- replace thermocouple.

- replace valve.

- replace.

Faulty valve.

W415-0447 / B / 05.24.05

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SYMPTOM

PROBLEM

TEST SOLUTION

- connect a jumper wire across the wall switch terminals; if main burner

lights, replace switch / thermostat.

Themostat or switch is defec-

tive.

Pilot burning; no

gas to main burner;

gas knob is on 'HI';

wall switch / ther-

mostat is on.

Wall switch wiring is defec-

tive.

- disconnect switch wires &connect a jumper wire across terminals 1

& 3; if the main burner lights, check the wires for defects and / or re-

place wires.

Main burner orifice is plugged. - remove stoppage in orifice.

Faulty valve.

- replace.

Pilot goes out while Gas piping is undersized.

standing; Main

burner is in 'OFF'

- turn on all gas appliances and see if pilot flame flutters, diminishes or

extinguishes, especially when main burner ignites. Monitor appliance

supply working pressure.

position.

- check if supply piping size is to code. Correct all undersized piping.

Pilot will not light.

No spark at pilot burner

- check if pilot can be lit by a match

- check that the wire is connected to the push button ignitor.

- check if the push button ignitor needs tightening.

- replace the wire if the wire insulation is broken or frayed.

- replace the electrode if the ceramic insulator is cracked or broken.

- replace the push button ignitor.

Out of propane gas

- fill the tank.

Spark gap is incorrect

- spark gap should be 0.150" to 0.175" (5/32" to 11/64" approx.) from

the electrode tip and the pilot burner. To ensure proper electrode loca-

tion, tighten securing nut (finger tight plus 1/4 turn).

- check that the manual valve is turned on.

- check the pilot orifice for blockage.

- replace the valve.

No gas at the pilot burner

- call the gas distributor.

Main burner goes Pilot flame is not large - turn up pilot flame.

out; pilot stays on. enough or not engulfing the - replace pilot assembly.

thermopile

Thermopile shorting

- clean thermopile connection to the valve. Reconnect.

- replace thermopile / valve.

Remote wall switch wire is too - shorten wire to correct length or wire gauge.

long; too much resistance in

the system.

Faulty thermostat or switch. - replace.

Main burner goes

out; pilot goes out.

Refer to "MAIN BURNER GOES OUT; PILOT STAYS ON"

- check for vent blockage.

- check joint seals and installation.

- re-attach to fireplace.

Vent is blocked

Vent is re-circulating

4" flexible vent has become

disconnected from fireplace.

- reverse.

Remote wall switch Wall switch is mounted up-

is in "OFF" position; side down

main burner comes

on when gas knob is

turned to "ON" posi-

tion.

Remote wall switch is - replace.

grounding.

Remote wall switch wire is - check for ground (short); repair ground or replace wire.

grounding.

- replace.

Faulty valve.

W415-0447 / B / 05.24.05

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