INSTALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS, CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS
GAS - DIRECT VENT MILLIVOLT SYSTEM
INSTALLATION AND OPERATION INSTRUCTIONS FOR
LISTED DIRECT VENTED GAS-FIRED WALL FURNACE
NATURAL GAS MODEL GD45-N
PROPANE GAS MODEL GD45-P
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI / CSA METHODS
WARNING: If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or death.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapours and liquids in the vicin-
ity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Immediately call your gas supplier
from a neighbour's phone. Follow
the gas supplier's instructions.
• Do not touch any electrical switch.
• Do not use any phone in your build
ing.
• If you cannot reach your gas supplier,
call the fire department.
Installation and service must be performed by a qualified installer, service
agency or the gas supplier.
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada • (705)721-1212 • fax(705)722-6031
W415-0100/ D /01.13.04
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3
NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recognized
ISO 9001 : 2000 Quality Assurance Certificate.
NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen
who take great pride in their work. The burner and valve assembly are leak and test-fired at a quality test
station. The complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure that
you, the customer, receives the quality product that you expect from NAPOLEON.
NAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY
The following materials and workmanship in your new napoleon gas fireplace are warranted
against defects for as long as you own the fireplace. This covers: combustion chamber, heat
exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass (thermal breakage
only), gold plated parts against tarnishing, porcelainized enamelled components and aluminum
extrusion trims.
Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,
thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are
covered and NAPOLEON will provide replacement parts free of charge during the first year of
the limited warranty.
Labour related to warranty repair is covered free of charge during the first year. Repair work,
however, requires the prior approval of an authorized company official. Labour costs to the
account of NAPOLEON are based on a predetermined rate schedule and any repair work must
be done through an authorized NAPOLEON dealer.
CONDITIONS AND LIMITATIONS
NAPOLEON warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer) whose name appears on the
warranty registration card filed with NAPOLEON -- provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations:
This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives.
The gas fireplace must be installed by a licenced, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the
product and all local and national building and fire codes.
This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify
this warranty.
This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel
parts, mechanical breakage of PHAZER™ logs and embers, nor any venting components used in the installation of the fireplace.
NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the first 10 years NAPOLEON will replace
or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON will provide replacement burners at 50% of the current retail price.
In the first year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated
in accordance with the operation instructions and under normal conditions.
After the first year, with respect to this President's Limited Lifetime Warranty, NAPOLEON may, at its discretion, fully discharge all obligations with respect to this warranty by refunding
to the original warranted purchaser the wholesale price of any warranted but defective part(s).
After the first year, NAPOLEON will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted part, and such expenses are not
covered by this warranty.
Notwithstanding any provisions contained in this President's Limited Lifetime Warranty, NAPOLEON’S responsibility under this warranty is defined as above and it shall not in any event
extend to any incidental, consequential or indirect damages.
This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warranties expressed or implied with respect to this product,
its components or accessories are excluded.
NAPOLEON neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON will not be responsible
for: over-firing, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting
configurations, insufficient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.
Any damages to fireplace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long periods of dampness, condensation, damaging
chemicals or cleaners will not be the responsibility of NAPOLEON.
The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer. The warranty registration
card must be returned within fourteen days to register the warranty.
NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.
ALL SPECIFICATIONSAND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON® ISAREGISTERED
TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN. 2.073.411, 2.082.915. © WOLF STEEL LTD.
W415-0100/ D /01.13.04
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4
GENERAL INSTRUCTIONS
GENERAL INFORMATION
This gas fireplace should be installed and serviced by a FOR YOUR SATISFACTION, THIS FIREPLACE HAS BEEN
qualified installer to conform with local codes. Installation TEST-FIRED TO ASSURE ITS OPERATION AND QUAL-
practices vary from region to region and it is important to ITY! Maximum input is 45,000 BTU/hr for natural gas and
know the specifics that apply to your area,
for example: in Massachusetts State:
40,000BTU/hr for propane. When the fireplace is installed
at elevations above 4,500ft, and in the absence of specific
recommendations from the local authority having jurisdic-
tion, the certified high altitude input rating shall be reduced
at the rate of 4% for each additional 1,000ft. Maximum out-
put for natural gas is 36,900 BTU/hr at an efficiency of 82%
with the fan on, 78.4% with the fan off; and 33,200 BTU/hr
for propane at an efficiency of 83% with the fan on, 80%
with the fan off. Minimum A.F.U.E. (Annual Fuel Utilization
Efficiency) rating is 64%.
• The fireplace damper must be removed or welded in the open
position prior to installation of a fireplace insert or gas log.
• The appliance off valve must be a “T” handle gas cock.
• The flexible connector must not be longer than 36 inches.
• The appliance is not approved for installation in a bedroom or
bathroom unless the unit is a direct vent sealed combustion
product.
• WARNING: This product must be installed by a licensed plumber
or gas fitter when installed within the commonwealth of
Massachusetts.
Minimum inlet gas supply pressure is 4.5 inches water
column for natural gas and 11 inches water column for
propane. Maximum inlet gas pressure is 7 inches water
column for natural gas and 13 inches water column for
propane. Manifold pressure under flow conditions is 3.5
inches water column for natural gas and 10 inches water
column for propane.
In absence of local codes, install to the current CAN/CGA -
B149 Installation Code in Canada or to the National Fuel
Gas Code, ANSI Z223.1, and NFPA 54 in the United States.
Suitable for mobile home installation if installed in
accordance with the current standard CAN/CSA Z240MH
Series, for gas equipped mobile homes, in Canada or ANSI
Z223.1 and NFPA 54 in the United States.
This fireplace is approved for bathroom, bedroom and bed-
sitting room installations and is suitable for mobile home
installation.
The fireplace and its individual shutoff valve must be discon-
nected from the gas supply piping system during any pres-
sure testing of that system at test pressures in excess of 1/2
psig (3.5 kPa). The fireplace must be isolated from the gas
supply piping system by closing its individual manual shutoff
valve during any pressure testing of the gas supply piping
system at test pressures equal to or less than
1/2 psig (3.5 kPa).
No external electricity (110 volts or 24 volts) is required
for the gas system operation.
Expansion / contraction noises during heating up and cool-
ing down cycles are normal and are to be expected. Change
in flame appearance from "HI" to "LO" is more evident in
natural gas than in propane.
When the fireplace is installed directly on carpeting, vinyl tile
or other combustible material other than wood flooring, the
fireplace shall be installed on a metal or wood panel extend-
ing the full width and depth.
CARE OF GLASS, AND PLATED PARTS
Do not use abrasive cleaners to clean plated parts. Buff lightly
with a clean dry cloth. The glass is 3/16" ceramic glass avail-
able from your Napoleon / Wolf Steel Ltd. dealer. DO NOT
SUBSTITUTE MATERIALS. Clean the glass after the first 10
hours of operation with a recommended gas fireplace glass
cleaner. Thereafter clean as required. DO NOT CLEAN GLASS
WHEN HOT! If the glass is not kept clean permanent discol-
ouration and / or blemishes may result.
The optional heat circulating blower is supplied with a cord. If
installed, the junction box must be electrically connected and
grounded in accordance with local codes. In the absence of
local codes, use the current CSA C22.1 CANADIAN ELEC-
TRICAL CODE in Canada or the ANSI/NFPA 70 NATIONAL
ELECTRICAL CODE in the United States.
Mobile home installation must conform with local codes. In
the absence of local codes, install to the current standard
for gas equipped mobile housing CAN/CSA Z240 MH Se-
ries in Canada or the manufactured home construction
and safety standard, Title 24 CFR, part 3280, or the Fire
Safety Criteria for manufactured home installations, Sites
and Community Standard ANSI/NFPA 5OIA in the United
States.
Provide adequate ventilation and combustion air. Pro-
vide adequate accessibility clearance for servicing and
operating the fireplace.
Never obstruct the front opening of the fireplace.
Objects placed in front of the fireplace must be kept a
minimum of 48" away from the front face of the unit.
FIGURE 1
W415-0100/ D /01.13.04
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5
Minimum clearance to combustible construc- • Under extreme vent configurations, allow several min-
tion from fireplace and vent surfaces:
utes (5-15) for the flame to stabilize after ignition.
sides, back, bottom, and top
vent pipe
recessed depth
0 inches
1 inch
22 inches
• Eight (8") inches is the minimum bend radius allowed for
the 7" diameter flexible air liner.
When terminating vertically, the
vertical rise is a minimum 36
inches and a maximum 40 feet
above the fireplace.
VENTING
VENTING LENGTHS
Use only Napoleon or Simpson Dura-Vent Model DV-GS
venting components. Minimum and maximum vent lengths,
for both horizontal and vertical installations, and air termi-
nal locations for either system are set out in this manual
and must be adhered to.
When using Napoleon venting components, use only the
following vent kits: WALL TERMINAL KIT GD-222R, or 1/12
TO 7/12 PITCH ROOF TERMINAL KIT GD-110, 8/12 TO 12/
12 ROOF TERMINAL KIT GD-111, FLAT ROOF TERMINAL
KIT GD-112 or PERISCOPE KIT GD-201 (for wall penetra-
tion below grade) in conjunction with the various termina-
tions, use either the 5 foot vent kit GD-220 or the 10 foot
vent kit GD-330 For Simpson Dura-Vent, follow the installa-
tion procedure provided with the venting components.
FIGURE 2
These vent kits allow for either horizontal or vertical venting Do not radius vertical vent
of the fireplace. The maximum number of 4" flexible con-
nections is four (excluding the fireplace and the air termi-
nal connections).
rises.
For optimum flame appearance and fireplace performance,
keep the vent length and number of elbows to a minimum.
The air terminal must remain unobstructed at all times.
Examine the air terminal at least once a year to verify that it
is unobstructed and undamaged.
FIGURE 3
• All horizontal runs must have a 1 inch rise per foot in all
cases using Napoleon flexible venting components.
• Horizontal runs can have a 0 inch rise per foot using
SimpsonDura-VentorNapoleon rigid ventingcomponents.
For optimum performance, it is recommended that all hori-
zontal runs have a minimum ¼ inch rise per foot using
rigid venting.
FIGURES 4a
• Provide a means for visually checking the vent connec-
tion to the fireplace after the fireplace is installed.
• Do not allow the inside liner to bunch up on horizontal or
vertical runs and elbows. Keep it pulled tight. A 1¼" air
gap between the inner and outer liner all around is re-
quired for safe operation.
When venting, the immediate horizontal run must be kept
to a minimum of 10 inches or a maximum of 3 feet.
• Use a firestop when penetrating interior walls, floor or
ceiling.
• For safe and proper operation of the fireplace follow the
venting instruction exactly.
• Deviation from the minimum vertical vent length can cre-
ate difficulty in burner start-up and/or carboning.
• Vent lengths that pass through unheated spaces (attics,
garages, crawl space) should be insulated with the insu-
lation wrapped in a protective sleeve to minimize conden-
sation.
FIGURES 4b
• Purge all gas lines with the glass door of the fireplace
open. Assure that a continuous gas flow is at the burner
before closing the door.
W415-0100/ D /01.13.04
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6
Use the venting option charts to calculate vertical rises for horizontal runs between 3 and 20 feet.
When calculating maximum run lengths, include 10 feet for each 90° elbow or 5 feet for each 45° elbow. (DO NOT
INCLUDE THE FIRST ELBOW DIRECTLY OFF THE UNIT.)
VENTING OPTION #1
Use this chart to calculate vertical rise for horizontal run between 1 foot (maximum
length when the vertical rise is at its minimum of 1 foot) and 8 feet.
40 FT MAX
FIGURES 5
1 FT MIN
VERTICAL
RISE in feet
8 FT MAX
(1 FT MAX)
HORIZONTAL VENT RUN
in feet
VENTING OPTION #2
Use this chart to calculate vertical rise for horizontal run between 3 feet (maximum length when the vertical rise is at its
minimum of 1 foot) and 20 feet.
20 FT MAX
(3 FT MAX)
FIGURES 6
20 FT MAX
1 FT MIN
VERTICAL
RISE in feet
HORIZONTAL VENT RUN
When venting, the horizontal run must be kept to a
minimum of 10 inches or a maximum of 20 feet.
in feet
W415-0100/ D /01.13.04
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7
VENTING OPTION #3
Use this chart to calculate the vertical rise when using a total of 2 horizontal runs. When the vertical rise is at its minimum
of 1 foot, the first horizontal run can be a maximum of 2 feet and 1 foot maximum for the second run. When the vertical rise
is at its maximum of 20 feet, the first horizontal run can be a maximum of 8 feet and 10 feet maximum for the second run.
10 FT MAX
(1 FT MAX)
FIGURES 7
20 FT MAX
1 FT MIN
VERTICAL
RISE in feet
8 FT MAX
(2 FT MAX)
COMBINED HORIZON-
TAL VENT RUN in feet
VENTING OPTION #4
Use this chart to calculate the total vertical rise required when the horizontal run is between 18 feet maximum or
3 feet maximum length when the initial vertical rise is at its minimum of 1 foot.
34 FT MAX
(1 FT MAX)
COMBIN
VERTICA
18 FT MAX
(3 FT MAX)
FIGURES 8
RISE in f
6 FT MAX
1 FT MIN
HORIZONTAL VENT RUN
in feet
W415-0100/ D /01.13.04
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8
AIR TERMINAL INSTALLATIONS
FIGURE 9
INSTALLATIONS
CANADIAN
U.S.A.
A
B
C
12 INCHES
12 INCHES
Clearance above grade, veranda porch, deck or balcony.
Clearance to windows or doors that open.
12 INCHES
9 INCHES
Clearance to permanently closed windows.
12 INCHES*
12 INCHES*
Vertical clearance to ventilated soffit located above the terminal within
a horizontal distance of 2 feet from the centerline of the terminal.
D
18 INCHES** 18 INCHES**
12 INCHES** 12 INCHES**
Clearance to unventilated soffit.
E
F
Clearance to an outside corner wall.
0 INCHES
0 INCHES
Clearance to an inside non-combustible corner wall or protruding
non-combustible obstructions (chimney, etc.).
0 INCHES*** 0 INCHES***
2 INCHES*** 2 INCHES***
G
Clearance to an inside combustible corner wall or protruding com-
bustible obstructions ( vent chase, etc.).
Clearance to each side of the centerline extended above the meter
/ regulator assembly to a maximum vertical distance of 15ft.
H
I
3 FEET
3 FEET
3 FEET****
3 FEET****
9 INCHES
3 FEET†
Clearance to a service regulator vent outlet.
Clearance to a non-mechanical air supply inlet to the building or a
combustion air inlet to any other appliance.
J
K
L
12 INCHES
6 FEET
Clearance to a mechanical air supply inlet.
Clearance above a paved sidewalk or paved driveway located on
public property unless fitted with a heat shield kit GD-301.
7 FEET‡
7 FEET****
Clearance under a veranda, porch, deck or balcony.
Clearance above the roof.
M
N
O
12 INCHES†† 12 INCHES****
16 INCHES
16 INCHES
Clearance from an adjacent wall including neighbouring buildings.
2 FEET†*
2 FEET†*
*
Re c o m m e n d e d to p r e ve n t c o n d e n s a tio n o n win d o ws a n d th e r m a l b r e a ka g e
**
It is re c om m e nd e d to us e a he a t s hie ld a nd to m a xim ize the d is ta nc e to vinyl cla d s offits.
*** Th e p e r is c o p e GD-201 re q u ire s a m in im u m 18 in c h e s c le a ra n c e fro m a n in s id e c o r n e r.
******** Th is is a re c o m m e n d e d d is ta n c e . Fo r a d d itio n a l re q u ire m e n ts c h e c k lo c a l c o d e s .
†
‡
Th re e fe e t a b ove if with in 10 fe e t h o r izo n ta lly.
A ve nt s ha ll not te r m ina te d ir e c tly a b ove a s id e wa lk or p a ve d d r ive wa y tha t is loc a te d b e twe e n two s ing le fa mi
d we llin g s a n d s e r ve s b o th d we llin g s.
† †
† *
Pe rm itte d only if the ve ra nd a , p orc h, or d e ck is fully op e n on a m inimum of two s id e s b e ne a th the floor.
Re c o m m e n c e d to p re ve n t re c irc u la tio n o f e xh a u s t p ro d u c ts . Fo r a d d itio n a l re q u ire m e n ts c h e c k lo c a l c o d e s .
W415-0100/ D /01.13.04
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9
INSTALLATION
WALL AND CEILING PROTECTION
For optimum performance, it is recommended that all horizontal runs have a minimum ¼ inch rise per foot using
rigid venting.
For safe and proper operation of the stove, follow the venting instructions exactly.
HORIZONTAL INSTALLATION
VERTICAL INSTALLATION
This application occurs when vent-
ing through an exterior wall.
Having determined the air termi-
nal location, cut and frame a hole
in an exterior wall with a minimum
square or round opening of 9".
(As an alternative to framing, a vent
pipe shield may be installed, en-
This application occurs when venting through a roof. In-
stallation kits for various roof pitches are available from
your Napoleon dealer. See Accessories to order the spe-
cific kit required.
1. Determine the air ter-
minal location and
move the stove into po-
sition. Cut and frame 9
inch openings in the
ceiling and the roof to
provide the minimum 1
inch clearance between
the stove pipe and any
combustible material.
FIGURE 12
suring
combustibles.)
a
1" clearance to
FIGURE 10
1. Mark and cut the vent pipe
shield to the determined depth of the
combustible wall. Apply a bead of caulk-
ing (not supplied) to the framework or to the
shield plate (in the case of a finished wall) and secure the
shield through the opening to the interior wall. The final
location of the vent pipe shield should maintain the re-
quired clearance to the 7" vent pipe. Do not fill this cavity
with any type of material. Apply a bead of caulking all around
and place a firestop spacer over the vent shield to restrict
cold air from being drawn into the room or around the stove.
Ensure that both spacer and shield maintain the required
clearance to combustibles. Once the vent pipe is installed
in its final position, apply sealant between the pipe and the
firestop spacer.
Try to centre the ex-
haust pipe location
midway between two
joist to prevent hav-
ing to cut them. Use
a plumb bob to line
up the centre of the
openings.
FIGURE 13
DO NOT FILLTHIS SPACE WITHANY TYPE OF MATERIAL.
A vent pipe shield will prevent any materials such as insu-
lation, from filling up the 1" air space around the pipe. Nail
headers between the joist for extra support.
2. Apply a bead of caulking (not supplied) to the frame-
work or to the Wolf Steel vent pipe shield plate or equiva-
lent (in the case of a finished ceiling), and secure over the
opening in the ceiling. A firestop must be placed on the
bottom of each framed opening in a roof or ceiling that the
venting system passes through. Apply a bead of caulking
all around and place a firestop spacer over the vent shield
to restrict cold air from being drawn into the room or around
the stove. Ensure that both spacer and shield maintain the
required clearance to combustibles. Once the vent pipe is
installed in its final position, apply sealant between the
pipe and the firestop spacer.
OR
3. In the attic, after the pipe
has been installed, slide the
vent pipe collar down to cover
up the open end of the shield
and tighten. This will prevent
any materials, such as insu-
lation, from filling up the 1" air
space around the pipe.
FIGURE 11
FIGURE 14
W415-0100/ D /01.13.04
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USING FLEXIBLE VENT COMPONENTS
6. If more than one length of liner needs to be used to
reach the fireplace, couple them together as illustrated.
Seal the joints using the same procedure as described in
points 2 and 3. The vent system must be supported every 3
feet, for both vertical and horizontal runs. Use Napoleon
Use only approved aluminum flexible liner kits marked:
"Wolf Steel Approved Venting" as support W010-0370 or equivalent noncombustible strap-
identified by the stamp only on the 7” ping to maintain the 1" clearance from combustibles as
outer liner.
well as to prevent sagging.
For safe and proper operation of the fireplace, follow
the venting instructions exactly.
FIGURE 16
* The vent system must be supported every 3 feet, for
both vertical and horizontal runs. Use Wolf Steel support
W010-0370 or equivalent non-combustible strapping to
maintain the 1" clearance from combustibles as well as to
prevent sagging.
HORIZONTAL AIR TERMINAL INSTALLATION
1. Stretch the 4" diameter aluminium flexible liner to the
required length taking into account the additional length
needed for the finished wall surface. Apply a heavy bead of
the high temperature sealant, supplied with the unit, to the
inside of the 4" liner approximately 1" from the end. Slip the
liner a minimum of 2" over the fireplace vent collar and
secure with 3 #8 screws.
VERTICAL AIR TERMINAL INSTALLATION
1. Fasten the roof support
to the roof using the screws
provided. The roof support is
optional. The venting is to be
adequately supported using
either an alternate method
suitable to the authority hav-
ing jurisdiction or the optional
2. Using the 7" diameter flexible aluminium liner, apply
sealant, slide a minimum of 2 " over the fireplace combus-
tion air collar and secure with 3 #8 screws.
3. Insert the liners through the firestop. Position and
secure the fireplace using the nailing tabs (2 per side)
and/or secure to the floor using #10 hex head screws (not
supplied). The liners should be flush with the exterior wall.
The air terminal may be recessed into the exterior wall
or siding by ½", the depth of the return flange.
FIGURE 17
roof support.
2. Stretch the 4" diameter aluminium flexible liner to the
required length. Slip the liner a minimum of 2" over the
inner sleeve of the air terminal and secure with 3 #8 screws.
Seal using a heavy bead of the high temperature sealant.
FIGURE 18
3. Repeat using the 7" diam-
eter aluminium flexible liner.
4. From outside, apply a bead of the high temperature
sealant to the inside of both liners, approximately 1" from
the end of each liner.
4. Thread the air terminal pipe
assembly down through the roof.
The air terminal must be located
vertically and plumb. Attach the
air terminal assembly to the roof
5. Holding the air terminal (lettering in an upright, read-
able position), insert into both liners with a twisting motion
to ensure that both the terminal sleeves engage into the
liners / sealant. Secure the terminal to the exterior wall and
make weather tight by sealing with caulking (not supplied).
support, ensuring that
a
minimum 16" of air terminal will
penetrate the roof when
fastened.
DO NOT CLAMP THE FLEXIBLE ALUMINIUM LINER.
5. Remove nails from the shingles, above and to the
sides of the chimney. Place the flashing over the air termi-
nal and slide it underneath the sides and upper edge of
the shingles. Ensure that the air terminal is properly cen-
tred within the flashing, giving a 3/4" margin all around.
Fasten to the roof. Do not nail through the lower portion of
the flashing. Make weather-tight by sealing with caulking.
FIGURE 15
* All horizontal runs must have a 1 inch rise per foot.
W415-0100/ D /01.13.04
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Where possible, cover the sides and top edges of the flash-
ing with roofing material.
RESTRICTING VERTICAL VENTS
Vertical installations running longer than 10 feet may dis-
play a very active flame. If this appearance is not desirable,
remove the brick baffle from the firebox, exposing the flue
gas outlet openings. Bend the restrictor plates up (from
their normal opening of 45°) into the flue openings. Re-
place the brick baffle. This reduces the velocity of the ex-
haust gases, slowing down the flame pattern and creating
a more traditional gentle appearance. Specific instructions
are shown in "Trouble Shooting".
6. Apply a heavy bead of
weatherproof
caulking
2 inches above the flashing.
Slide the storm collar around
the air terminal and down to
the caulking. Tighten to en-
sure that a weather-tight seal
between the air terminal and
the collar is achieved.
FIGURE 19
Attach the other storm collar centred between the air intake
and the air exhaust slots onto the air terminal. Tighten
securely. Attach the vertical rain cap.
Spacers are attached to the 4" inner flex liner at prede-
termined intervals to maintain a 1-1/4" air gap to the 7"
outer liner. These spacers must not be removed.
FIGURE 20
7. If more liner needs to be used to reach the fireplace,
follow the same procedure as found in HORIZONTAL AIR
TERMINAL INSTALLATION. The vent system must be sup-
ported approximately every 3 feet for both vertical and hori-
zontal runs. Use Wolf Steel support ring assembly
W010-0370 or equivalent noncombustible strapping to
maintain the minimum 1" clearance to combustibles as
well as to prevent sagging.
FIREPLACE VENT CONNECTION
1. Install the 4 inch diameter aluminium flexible liner to
the fireplace. Secure with 3 screws and flat washers. Seal
the joint and screw holes using the high temperature seal-
ant provided.
2. Install the 7 inch diameter aluminium flexible liner to
the fireplace. Attach and seal the joints.
FIGURE 21
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USING RIGID VENT COMPONENTS
For safe and proper operation of the fireplace, follow the venting instructions exactly.
For optimum performance, it is recommended that all horizontal runs have a minimum ¼ inch rise per foot
using rigid venting.
5. Apply high temperature sealant to the outer edge of
the outside sleeve of the air terminal. Slip a 7" diameter
coupler over the sleeve and secure as before. Trim the 7"
coupler even with the 4" coupler end.
The vent system must be supported approximately every 3
feet for both vertical and horizontal runs. Use Wolf Steel
vent spacers W615-0033 every 3 feet and either side of
each elbow to maintain the minimum 1¼" clearance be-
tween the outer and inner vent pipes. Use Wolf Steel sup-
port ring assembly W010-0370 or equivalent noncombus-
tible strapping to maintain the minimum 1" clearance to
combustibles for both vertical and horizontal runs.
6. Thread the air terminal pipe
assembly down through the roof
FIGURE 23
support and attach, ensuring that
a minimum 16" of air terminal will
penetrate the roof when fas-
tened. If the attic space is tight,
we recommend threading the
Wolf Steel vent pipe collar or
equivalent loosely onto the air
terminal assembly as it is
passed through the attic. The air
terminal must be located
vertically and plumb.
HORIZONTAL AIR TERMINAL INSTALLATION
1. Move the fireplace into position. Measure the vent length
required between terminal and fireplace taking into account
the additional length needed for the finished wall surface
and any 1¼" overlaps between venting components.
2. Apply high temperature sealant to the outer edge of
the 4" inner collar of the fireplace. Attach the first vent
component and secure using 3 self tapping screws. Re-
peat using 7" piping.
7. Remove nails from the shingles, above and to the
sides of the chimney. Place the flashing over the air termi-
nal and slide it underneath the sides and upper edge of
the shingles. Ensure that the air terminal is properly cen-
tred within the flashing, giving a 3/4" margin all around.
Fasten to the roof. Do NOT nail through the lower portion of
the flashing. Make weather-tight by sealing with caulking.
Where possible, cover the sides and top edges of the flash-
ing with roofing material.
3. Holding the air terminal (lettering in an upright, read-
able position), insert into both vent pipes with a twisting
motion to ensure that both the terminal sleeves engage into
the vent pipes and sealant. Secure the terminal to the exte-
rior wall and make weather tight by sealing with caulking
(not supplied).
The air terminal may be recessed into the exterior
wall or siding by 1½", the depth of the return flange.
8. Apply a heavy bead of waterproof caulking 2 inches
above the flashing. Slide the storm collar around the air
terminal and down to the caulking. Tighten to ensure that a
weather-tight seal between the air terminal and the collar
is achieved. Attach the other storm collar centred between
the air intake and air exhaust slots onto the air terminal.
Tighten securely. Attach the rain cap.
9. Continue adding rigid venting sections, sealing and
securing as above. Attach a 4" collapsed telescopic pipe to
the last section of rigid piping. Secure with screws and
seal. Repeat using a 7" telescopic pipe.
FIGURE 22
10. Run a bead of high temperature sealant around the
outside of the 4" elbow. Pull the adjustable pipe a mini-
mum 2" onto the elbow. Secure with 3 screws. Repeat with
the 7" telescopic pipe.
VERTICAL VENTING INSTALLATION
1. Attach 4" and 7" elbows to the stove. Apply high tem-
perature sealant and secure the joints with 3 screws.
11. In the attic, slide the vent pipe collar down to cover up
the open end of the shield and tighten. This will prevent
any materials, such as insulation, from filling up the 1" air
space around the pipe.
2. Move the fireplace into position.
3. Fasten the roof support to the roof using the screws
provided. The roof support is optional. The venting is to be
adequately supported using either an alternate method
suitable to the authority having jurisdiction or the optional
roof support.
4. Apply high temperature sealant to the outer edge of
the inner sleeve of the air terminal. Slip a 4" diameter cou-
pler over the sleeve and secure using 3 screws.
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INSTALLATION / FRAMING
Combustible materials may be installed flush with the front
INSTALLATION
of the fireplace but must not cover any of the black face-
areas of the fireplace. Noncombustible material (brick,
stone or ceramic tile) may protrude in these areas.
It is not necessary to install a hearth extension with this
fireplace system.
Proceed once the vent installation is complete.
Move the fireplace into position and secure using the nail-
ing tabs (2 per side) and/or secure to the floor using #10
screws (not supplied).
When roughing in the fireplace, raise the fireplace to ac-
commodate for the thickness of the finished floor materi-
als, i.e. tile, carpeting, hard wood, which if not planned for
will interfere with the opening of the lower access door
and the installation of many decorative flashing accesso-
ries.
FRAMING
It is best to frame your fireplace after it is positioned and the
vent system is installed. Use 2x4's and frame to local build-
ing codes. To install the fireplace face flush with the fin-
ished wall, position the framework to accommodate the
thickness of the finished wall. Pull out the four nailing tabs,
attached on either side of the fireplace and secure to the 2x4
framing to facilitate drywall installation.
Objects placed in front of the fireplace should be kept a
minimum of 48" away from the front face.
MANTLE CLEARANCES & ENCLOSURES
FIGURE 24
Combustible mantle clearance
can vary according to the man-
tle depth. Use the graph to help
evaluate the clearance needed.
FIGURE 27
FIGURES 28
FIGURE 25
= 22" IF VENTING IS HORIZONTAL
A
= 27½" IF VENTING IS VERTICAL
1" clearance to combustibles from the vent pipe
must be maintained .
The U-channel may be removed if framing is faced with a
noncombustible material (cement board) (not supplied).
These same mantle clearance requirements apply to
any combustibles protruding on either side of the
fireplace.
FIGURE 26
MOBILE HOME INSTALLATION
The fireplace is equipped with two 1/4" diameter holes
located in the front left and right corners of the base. For
mobile home installations, the fireplace must be fastened
in place. Use #10 screws, inserted through the holes in
the base to secure. It is recommended that the fireplace
be secured in all installations.
In Canada, mobile home installation may be vented hori-
zontally or vertically. In the United States, it may only be
installed vertically. See "Vertical Venting" or "Horizontal Air
Note: In order to avoid the possibility of exposed insulation
or vapour barrier coming in contact with the fireplace body, it
is recommended that the walls of the fireplace enclosure be
“finished” (ie: drywall/sheetrock), as you would finish any
other outside wall of a home. This will ensure that clearance
to combustibles is maintained within the cavity.
Terminal Installation" for installation.
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14
GAS INSTALLATION
1. Route a 3/8" N.P.T. black iron gas line, 1/2" type-L
copper tubing or equivalent to the fireplace.
4. Install rigid black pipe, 1/2" type-L copper tubing or, if
local codes permit, a 3/8" flex connector and shutoff valve
to the gas line and the fireplace gas valve. Seal and tighten
securely. An adapter fitting is required between the gas
valve and the copper tubing or flex connector.
2. For ease of accessibility, an optional remote wall
switch or millivolt thermostat may be installed in a conven-
ient location. Route double strand solid core millivolt wire
through the electrical hole located at the bottom left side of
the unit. The recommended maximum lead length de-
pends on wire size:
Do not kink flex connector.
WIRE SIZE
14 gauge
16 gauge
18 gauge
MAX. LENGTH
100 feet
60 feet
FIGURE 30
40 feet
Purge all gas lines with the glass door of the fireplace
open. Assure that a continuous gas flow is at the burner
before closing the door.
3. Attach the two leads to terminals 1 and 3 located on
the gas valve.
Do not connect either the wall switch, thermostat or gas
valve to electricity (110 volts).
5. Check for gas leaks by brushing on a soap and water
solution.
Do not use open flame.
FIGURE 29
FINISHING
FIGURE 31
BRICK PANEL INSTALLATION
1. Remove the two brick retainers located on either of the
firebox sides as illustrated.
2. Remove the protective plastic wrap from all four pan-
els. Centre the rear brick panel against the back of the
firebox.
3. Tilt and insert the left brick panel against the left side
of the firebox, ensuring that it butts up to the rear panel.
Excess material may be trimmed with a utility knife. Secure
in place using a retainer bracket and 2 of the screws. Re-
peat for the right side.
4. Slide the upper brick baffle into place over the side
brick panels.
When shipped, the brick panels range in colour from
white to varying shades of brown. During initial use,
the panels will darken temporarily and emit a slight
odour for a few hours. This is a normal condition that
will not occur again. Simply open a window to suffi-
ciently ventilate the room. The appearance of the pan-
els will permanently lighten in colour with use.
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15
LOG PLACEMENT
PHAZERTM logs, exclusive to Napoleon Fireplaces, pro-
vide a unique and realistic glowing effect that is different in
every installation. Use only certified PHAZERTM logs avail-
able from your Napoleon / Wolf Steel Ltd. dealer.
FIGURE 32c
POSITIONING THE LOGS IMPROP-
ERLY WILL CAUSE FLAME IMPINGE-
MENT AND CARBONING.
Position the logs as shown. All logs are numbered.
FIGURE 32a
Log (#6) has a leg that fits into an indentation on the top of
log (#3).
FIGURE 32d
The rear log should be centred on the log support.
FIGURE 32b
Logs (#5) and (#7) fit onto the indentations of the lower
logs.
Logs (#2) and (#3) have one leg on each underside that fits
into the rectangular cutouts on the burner securing plate.
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16
L45 LOUVRE INSTALLATION
FIGURE 34a-c
A
B
FIGURE 33
DOOR OPENING
C
(To open the door, the trim must be removed.) When
opening the fire viewing door, a simple procedure must be
followed in order to not damage the door. First open the
valve control door. Next remove the louvres
located above the door. The door is se-
cured by two latches at the top and an-
other two at the bottom. Pull the latch han-
dles towards you and release each catch. The door may
now be safely opened.
To close the door, repeat in reverse order.
A
CLIPS
HOOD
DOOR REMOVAL
Attach the hood by pressing
the top flange into the clips
along the top of the louvre
opening. Secure using two
screws located through the
slots.
To remove the door, fully open to 90°, lift up and off.
TRIM INSTALLATION
FLANGE
The 2 vertical trim pieces are each held on with two mag-
nets. Attach the trim to the magnets.
SLOT
GDL45 LOUVRE INSTALLATION
The louvre assemblies are installed as illustrated in figure
33. In addition, the louvre hood, located above the upper
louvres, is held in place with 4 clips. Slide the short leg of
the louvre hood into the clips, as shown.
UPPER LOUVRES
Insert the louvre tabs into the
slots located at the top left
and right corners of the unit.
SLOT
TAB
B
C
LOWER LOUVRES
HINGE
CLIP
Insert the hinge clips into the
slots located at the bottom left
and right corners of the unit.
SLOT
To remove the louvres, pull
the back tabs of the clips
forward, while pushing the
louvre assembly back. Lift the
clip.
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17
OPTIONAL BLOWER INSTALLATION
INSTALLATION TO BE DONE BY A QUALIFIED IN- Attach the connectors from the black and white wires to the
STALLER and must be electrically connected and grounded thermodisc and secure the thermodisc bracket to the se-
in accordance with local codes. In the absence of local curing stud at the bottom left of the unit using a lock washer
codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE and wing nut. Ensure that the thermodisc touches the fire-
in Canada or the ANSI/NFPA 70 NATIONAL ELECTRICAL CODE in the box wall.
United States.
Attach the connectors from the black and red wires to the
blower.
Attach and secure the variable speed switch using the nut
provided. Plug the harness cord into the receptacle.
FIGURE 35
FIGURE 39
The three slots on the
blower
bracket allow ease of
adjustment when
mounting
attaching the blower.
For a quiet running
blower, do not allow the FIGURE 36
assembly to sit on the
firebox base.
FIGURE 40
Slide the vibration reducing pad
(A) into the clip (C) and up against
eaded stud (B) at the other
he blower must be able to
sitioned entirely onto the
B
The wire harness provided in this kit is a universal
harness. When installed, ensure that any excess
wire is contained, preventing it from making con-
tact with moving or hot objects.
A
FIGURE 37
e blower onto its
Slide it past the
controls and into the
clip (C). Secure to the
threaded stud using
the lock washer and
wing nut provided. En-
sure that the blower
does not touch the fire-
place base or the fire-
box.
Because the blower is thermally activated, when
turned on, it will automatically start approximately
10 minutes after lighting the fireplace and will run
for approximately 30-45 minutes after the fireplace
has been turned off. Use of the fan increases the
output of heat.
C
FIGURE 38
Drywall dust will penetrate into the blower bear-
ings causing irreparable damage and must be pre-
vented from coming into contact with the blower
or its compartment. Any damage resulting from
this condition is not covered by the warranty
policy.
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OPTIONAL FAN INSTALLATION
ELECTRICAL INSTALLATION TO BE DONE BY A QUALI-
If the fireplace was not previously equipped with a fan:
route a grounded 2-wire, 60hz power cable to the junction
box. At this point, it must be strain relieved and insulated.
FIED INSTALLER and must be connected and grounded
in accordance with local codes. In the absence of local
codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE
in Canada or the ANSI/NFPA 70 NATIONAL ELECTRICAL CODE in
the United States.
The wire harness provided in this kit is a universal har-
ness. When installed, ensure that any excess wire is con-
tained, preventing it from making contact with moving or
hot objects.
To safely install the fan, turn off the electricity first.
To ease installation of the fan, remove the hinge screen
and valve control door (lower louvres) from the base of the
fireplace.
Position the vibration reducing pad into the clip and onto
the threaded stud at the other end, piercing a hole into the
pad. The fan assembly must be able to be positioned en-
tirely onto the pad.
Slide the fan assembly past the controls and into the clip.
Secure using the lock washer and nut provided.
Plug the harness cord into the receptacle.
FIGURE 41
GD36 THERMOSTATIC SENSOR CONTROL
This optional kit is meant to be used only in conjunction
with the GD65 Fan Kit, shown above, which may be or-
dered from your Wolf Steel / Napoleon dealer.
Use of the fan increases the output of heat.
Unplug the power cord from the receptacle. Connect all
wires as shown.
With the thermostatic sensor option, the fan, when turned
on, becomes thermally activated, and will automatically
run approximately 15-30 minutes after the fireplace has
been lit and for approximately 30-45 minutes after the fire-
place has been turned off.
Attach and secure the sensor assembly bracket to the se-
curing stud located next to the receptacle/junction box at
the bottom left of the unit using the lock washer and wing
nut. Ensure that the thermodisc touches the firebox wall.
Plug the power cord back into the receptacle.
When installed, ensure that any excess wire is contained,
preventing it from making contact with moving or hot ob-
jects.
FIGURE 42
FIGURE 43
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OPERATION / MAINTENANCE
After extended periods of non-operation such as following
OPERATING INSTRUCTIONS
a vacation or a warm weather season, the fireplace may
emit a slight odour for a few hours. This is caused by dust
particles in the heat exchanger burning off. Open a window
to sufficiently ventilate the room.
When lit for the first time, the fireplace will emit a slight
odour for a few hours. This is a normal temporary condi-
tion caused by the curing of the logs and the "burn-in" of
internal paints and lubricants used in the manufacturing
process and will not occur again. Simply open a window to
sufficiently ventilate the room.
Purge the gas line with the glass door open. assure that
a continuous gas flow is at the burner before closing
the door. Allow several minutes (5-15) for the flame to
stabilize after ignition.
FOR YOUR SAFETY READ BEFORE LIGHTING:
WHAT TO DO IF YOU SMELL GAS
• Turn off all gas to the fireplace.
• Open windows.
A. This fireplace is equipped with a pilot which must be lit by
hand while following these instructions exactly.
B. Before operating smell all around the fireplace area for
gas and next to the floor because some gas is heavier
than air and will settle on the floor.
• Do not try to light any appliance.
• Do not touch any electric switch; do
not use any phone in your building.
GAS KNOB
C. Use only your hand to turn the gas control knob. Never
use tools. If the knob will not turn by hand, do not try to
repair it. Call a qualified service technician. Force or at-
tempted repair may result in a fire or explosion.
• Immediately call your gas supplier from a neighbour's
phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire de-
partment.
D. Do not use this fireplace if any part has been under water.
Immediately call a qualified service technician to inspect
the fireplace and replace any part of the control system
and any gas control which has been under water.
LIGHTING INSTRUCTIONS
5. Turn gas knob counter-clockwise to pilot.
WARNING: The gas valve has an interlock device which
will not allow the pilot burner to be lit until the thermocou-
ple has cooled. Allow approximately 60 seconds for the
thermocouple to cool.
6. Depress slightly and hold gas knob while lighting the
pilot with the push button igniter. Keep knob depressed
for one minute, then release. If pilot does not continue to
burn, repeat steps 3 through 5.
When lighting and relighting, the gas knob cannot be turned
7. With pilot lit, depress and turn gas knob counter-clock-
from pilot to off unless the knob is depressed slightly.
wise to on.
1. Stop! Read the above safety information on this label.
2. Turn off all electric power to the fireplace.
3. Turn the gas knob clockwise to off.
8. If equipped with remote on-off switch/thermostat, main
burner may not come on when you turn valve to on.
Remote switch must be in the on position to ignite burner.
4. Wait five (5) minutes to clear out any gas. If you smell
gas including near the floor. Stop! Follow "B" in the above
safety information on this label. If you don't smell gas go
the next step.
9. Turn on all electric power to the fireplace.
TO TURN OFF GAS
1. Turn off all electric power to the fireplace if service is to 3. For a temporary showdown procedure: set thermostat
be performed.
to lowest setting or remote switch to off. Press and turn
the gas knob clockwise to pilot.
2. For a complete shutdown procedure: push in gas con-
trol knob slightly and turn clockwise to off. Do not force.
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MAINTENANCE
Turn off the gas and electrical power before servicing
3. Check to see that all burner ports are burning. Clean
out any of the ports which may not be burning or are not
burning properly.
the fireplace.
CAUTION: Label all wires prior to disconnection when serv-
icing controls. Wiring errors can cause improper and dan-
gerous operation. Verify proper operation after servicing.
4. Check to see that the pilot flame is large enough to
This fireplace and its venting system should be inspected engulf the thermocouple and thermopile and reaches
before use and at least annually by a qualified service per-
son. The fireplace area must be kept clear and free of
combustible materials, gasoline or other flammable va-
pours and liquids. The flow of combustion and ventilation
air must not be obstructed.
toward the burner with the third jet.
5. Replace the cleaned logs.
6. Check to see that the main burner ignites completely
on all openings when the gas knob for the burner is
turned on. A 5 to 10 second total light-up period is sat-
isfactory. If ignition takes longer, consult your Napoleon
dealer / distributor.
1. In order to properly clean the burner and pilot as-
sembly, remove the logs to expose both assemblies.
2. Keep the control compartment, logs, burner, air shut-
ter opening and the area surrounding the logs clean by
vacuuming or brushing, at least once a year.
7. Check that the gasketing on the door is not broken or
missing. Replace if necessary.
ADJUSTMENTS
PILOT BURNER ADJUSTMENT
VENTURI ADJUSTMENT
Adjust the pilot screw to provide properly sized flame. Turn Natural gas models have air shutters set at ¼ (.250") inch
in a clockwise direction to reduce the gas flow.
open. Propane gas models have air shutters set at 3/8
(.375) inch open. Closing the air shutter will cause a more
yellow flame, but can lead to carboning. Opening the air
shutter will cause a more blue flame, but can cause flame
lifting from the burner ports. The flame may not appear
yellow immediately; allow 15 to 30 minutes for the final
flame colour to be established.
FIGURE 46
FIGURE 45
FIGURE 44
AIR SHUTTERADJUSTMENT MUST ONLY BE DONE BYA
QUALIFIED GAS INSTALLER!
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21
REPLACEMENTS
Contact your dealer for questions concerning prices and 1. MODEL & SERIAL NUMBER OF FIREPLACE
availability of replacement parts. Normally all parts can be
ordered through your Napoleon dealer or distributor.
2. INSTALLATION DATE OF FIREPLACE
3. PART NUMBER
When ordering replacement parts always give the follow-
ing information:
4. DESCRIPTION OF PART
5. FINISH
* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR
FURTHER INFORMATION, CONTACT YOUR NAPOLEON
DEALER.
FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE
ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM.
VENT KITS
REPLACEMENT PARTS
GD-220 (5 FOOT)
#
PART NO. DESCRIPTION
#
PART NO. DESCRIPTION
1
2
3
4
5
6
7
8
9
10
GL-618
LOG SET COMPLETE
EMBER/FRONT BRICK (#8L)
EMBER/FRONT BRICK (#8R)
LOG # 1
LOG # 2
LOG # 3
LOG # 4
LOG # 5
LOG # 6
LOG # 7
45* W010-0397
46* W410-0017
4" FLEXIBLE ALUMINIUM LINER - (5 FT) C/W SPACERS
7" FLEXIBLE ALUMINIUM LINER - (5 FT)
W135-0097
W135-0098
W135-0030
W135-0031
W135-0032
W135-0033
W135-0034
W135-0035
W135-0036
GD-330 (10 FOOT)
#
PART NO. DESCRIPTION
47* W010-0370
48* W010-0300
49* W410-0018
WALL SUPPORT ASSEMBLY
4" FLEXIBLE ALUMINIUM LINER - (10 FT) C/W SPACERS
7" FLEXIBLE ALUMINIUM LINER -(10 FT)
11* W390-0001
12* W715-0196
LATCH
TRIM
ACCESSORIES
13
14
W010-0933
W010-0464
DOOR c/w GLASS
GLASS c/w GASKET
DOOR GASKET (120")
BLACK DOOR FRAME
BRICK PANEL KIT
REAR BRICK PANEL
RIGHT SIDE BRICK PANEL
LEFT SIDE BRICK PANEL
BRICK BAFFLE
LOUVRE HOOD CLIP
HIGH TEMPERATURE SEALANT - 3 OZ
CERAMIC MAGNET
NAPOLEON LOGO
NATURAL GAS VALVE
PROPANE GAS VALVE
BURNER
#30 BURNER ORIFICE - NG
#49 BURNER ORIFICE - LP
BURNER ON/OFF SWITCH
PIEZO IGNITER
NATURAL GAS PILOT INJECTOR
PROPANE GAS PILOT INJECTOR
NATURAL GAS PILOT ASSEMBLY
PROPANE GAS PILOTASSEMBLY
THERMOCOUPLE
#
50
50
PART NO. DESCRIPTION
15* W562-0024
16* W225-0050
W500-0096
W500-0136
FIRE STOP - FLEXIBLE VENTING
FIRE STOP - RIGID VENTING
WALL SUPPORT ASSEMBLY
7" COUPLER
4" COUPLER
HI-TEMP SEALANT 3 OZ
17
18
19
20
21
GD-784KT
W475-0168
W475-0166
W475-0167
W475-0165
51* W010-0370
52* W175-0013
53* W175-0001
54* W573-0008
55* W660-0013
56* GD825N
56* GD825P
57* W660-0011B
58
59* W500-0033
60* W690-0001
61
62* GD65
63* GD36
64
64
64
65
65
65
66
MODULATING REMOTE
22* W160-0032
23* W573-0008
24* W430-0001
25* W385-0245
MODULATING VALVE REGULATOR FOR W660-0013 - NG
MODULATING VALVE REGULATOR FOR W660-0013 - P
REMOTE CONTROL - ADVANTAGE PLUS
VARIABLE SPEED SWITCH
V.S.S. MOUNTING PLATE for wall switch
MILLIVOLTTHERMOSTAT
KB35
26
26
27
28
28
W725-0025
W725-0026
W100-0050
W455-0067
W455-0041
GZ550-1KT
BLOWER KIT
FAN KIT
THERMOSTATIC SENSOR CONTROL KIT FOR USE WITH GD65 ONLY
BLACK LOUVRE KIT
POLISHED BRASS LOUVRE KIT
STAINLESS STEEL LOUVRE KIT
BLACK LOUVRE KIT
POLISHED BRASS LOUVRE KIT
STAINLESS STEEL LOUVRE KIT
HOT AIR DISTRIBUTION KIT
THERMOSTAT 110V FOR USE WITH GA-566
HOT AIR EXHAUST KIT
29* W660-0042
GDL45K
30
31
31
32
32
33
34
W357-0001
W455-0067
W455-0069
W010-0794
W010-0795
W680-0005
W680-0004
GDL45PB
GDL45SS
L45K
L45PB
L45SS
GA-566
THERMOPILE
67* W690-0005
68
69
GA-72
GA-70
ROOF TERMINAL KITS
EXTENSION KIT 5 FT
70* W175-0053
DURA-VENT ZERO CLEARANCE ADAPTOR
VENT PIPE SHIELD
VENT PIPE COLLAR
CONVERSION KIT - NG - LP
CONVERSION KIT - LP - NG
35*1/12 TO 7/12 PITCH
36*8/12 TO 12/12 PITCH
37*FLAT ROOF
-
-
-
GD-110
GD-111
GD-112
AIR TERMINAL
VERTICAL CAP
STORM COLLAR
ROOF SUPPORT
ROOF FLASHING
71
72
W585-0072
W585-0071
73* W175-0069
73* W175-0068
38
39
40
41
42
W010-0569
W120-0036
W170-0063
W010-0567
W263-0054 / W263-0055 / W263-0056
TERMINAL KITS
43 PERISCOPE
44 WALL TERMINAL KIT
-
-
GD-201
GD-222R
W415-0100/ D /01.13.04
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22
W415-0100/ D /01.13.04
* WARNING: This is a fast acting thermocouple. It is an integral safety component. Replace only with
a fast acting thermocouple supplied by Wolf Steel Ltd.
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23
TROUBLE SHOOTING GUIDE
BEFORE ATTEMPTING TO TROUBLESHOOT, PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR REMOVED.
SYMPTOM
PROBLEM
TEST SOLUTION
Pilot goes out when System is not correctly purged.
- purge the gas line with the glass door open.
the gas knob is re-
leased.
Out of propane gas.
- fill the tank.
Pilot flame is not large enough
- turn up the pilot flame.
The gas valve has an
interlock
device
Pilot flame is not engulfing the - gently twist the pilot head to improve the flame pattern
which will not allow
the pilot burner to be
lit until the thermo-
couple has cooled.
Allow approximately
60 seconds for the
thermocouple to cool.
thermocouple.
around the thermocouple.
Thermocouple shorting / faulty.
- loosen and tighten thermocouple.
- clean thermocouple and valve connection.
- replace thermocouple.
- replace valve.
- replace.
Faulty valve.
Pilot will not light.
No spark at pilot burner
- check if pilot can be lit by a match
- check that the wire is connected to the push button ignitor.
- check if the push button ignitor needs tightening.
- replace the wire if the wire insulation is broken or frayed.
- replace electrode if ceramic insulator is cracked or broken.
- replace the push button ignitor.
Out of propane gas
- fill the tank.
Spark gap is incorrect
-
spark gap should be 0.150" to 0.175" (5/32" to 11/64"
approx.) from the electrode tip and the pilot burner. To en-
sure proper electrode location, tighten securing nut (finger
tight plus 1/4 turn).
- check that the manual valve is turned on.
- check the pilot orifice for blockage.
- replace the valve.
No gas at the pilot burner
- call the gas distributor.
- connect a jumper wire across the wall switch terminals; if
main burner lights, replace switch / thermostat.
Themostat or switch is defective.
Wall switch wiring is defective.
Pilot burning; no gas
to main burner; gas
knob is on 'HI'; wall
switch / thermostat is
on.
- disconnect the switch wires & connect a jumper wire across
terminals 1 & 3; if the main burner lights, check the wires for
defects and / or replace wires.
Main burner orifice is plugged.
Faulty valve.
- remove stoppage in orifice.
- replace.
Pilot goes out while Gas piping is undersized.
standing; Main burner
is in 'OFF' position.
- turn on all gas appliances and see if pilot flame flutters,
diminishes or extinguishes, especially when main burner
ignites. Monitor appliance supply working pressure.
- check if supply piping size is to code. Correct all under-
sized piping.
Main burner goes out;
pilot stays on.
Pilot flame is not large enough or - turn up pilot flame.
not engulfing the thermopile
- replace pilot assembly.
Thermopile shorting
- clean thermopile connection to the valve. Reconnect.
- replace thermopile / valve.
Remote wall switch wire is too - shorten wire to correct length or wire gauge.
long; too much resistance in the
system.
- replace.
Faulty thermostat or switch.
W415-0100/ D /01.13.04
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24
SYMPTOM
PROBLEM
TEST SOLUTION
Refer to "MAIN BURNER GOES OUT; PILOT STAYS ON"
Main burner goes
out; pilot goes out.
- check for vent blockage.
Vent is blocked
- check joint seals and installation.
Vent is re-circulating
4" flexible vent has become - re-attach to fireplace.
disconnected from fireplace.
Main
burner
Blockage in vent.
- remove blockage. In really cold conditions, ice buildup may occur
flame is a blue,
lazy, transparent
flame.
on the terminal and should be removed as required.
- refer to Figure 16 to ensure correct location of storm collars.
Incorrect installation.
- Restrict vent exit. See "RESTICTING VERTICAL VENTS".
- VENT HEIGHT LESS THAN 10 FEET: close air shutter slightly to
reduce primary air.
Flames are very Aggressive venting action due
active.
to vent height.
- VENT HEIGHT 10 TO 20 FEET: close restrictor plate by 2/3 (to 30°
open) from the normal factory setting.
- VENT HEIGHT MORE THAN 20 FEET: close restrictor plate com-
pletely from normal factory setting.
Flames are con- Unit is over-fired or under-fired.
- check pressure readings:
sistently too large
or too small.
Carboning oc-
curs.
Inlet pressure can be checked by turning screw (A) counter-clock-
wise 2 or 3 turns and then placing pressure gauge tubing over the
test point. Gauge should read 7" (minimum 4.5") water column for
natural gas or 13" (11" minimum) water column for propane. Check
that main burner is operating on "HI".
Outlet pressure can be checked the same as above using screw
(B). Gauge should read 3.5" water column for natural gas or 10"
water column for propane. Check that main burner is operating on
"HI".
AFTER TAKING PRESSURE READINGS, BE SURE TO TURN
SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT
OVERTORQUE.
Leak test with a soap and water solution.
Air shutter has become
blocked
Carbon is being
deposited on
- ensure air shutter opening is free of lint or other obstructions.
glass, logs or
c o m b u s t i o n
Flame is impinging on the - check that the logs are correctly positioned.
logs or combustion chamber. - open air shutter to increase the primary air.
chamber
faces.
sur-
- check the input rate: check the manifold pressure and orifice size
as specified by the rating plate values.
- check that the door gasketing is not broken or missing and that
the seal is tight.
- check that both 4" and 7" vent liners are free of holes and well
sealed at all joints.
- check that minimum rise per foor has been adhered to for any
horizontal venting.
White / grey film Sulphur from fuel is being de- - clean the glass with a recommended gas fireplace glass cleaner.
forms.
posited on glass, logs or com- DO NOT CLEAN GLASS WHEN HOT.
bustion chamber surfaces.
If deposits are not cleaned off regularly, the glass may become
permanently marked.
Fireplace is spilling.
- check door seal and relief flap seal.
- check for chimney blockage
- check that chimney is installed to building code.
- room is in negative pressure; increase fresh air supply.
Exhaust fumes
smelled in room,
headaches.
- reverse.
Remote wall Wall switch is mounted upside
switch is in "OFF" down
position; main
burner comes on
when gas knob is
turned to "ON" po-
sition.
Remote wall switch is ground- - replace.
ing.
Remote wall switch wire is - check for ground (short); repair ground or replace wire.
grounding.
- replace.
Faulty valve.
W415-0100/ D /01.13.04
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