INSTALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS, CSA 2.22, AND ANSI Z21.50 RESPECTIVELY FOR VENTED GAS FIREPLACES.
MILLIVOLT SYSTEM
INSTALLATION AND OPERATION INSTRUCTIONS FOR
VENTED GAS FIREPLACE
NATURAL GAS MODEL BGNV36N
PROPANE GAS MODEL BGNV36P
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI / CSA METHODS
WARNING: If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or death.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapours and liquids in the vicinity of
this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your building.
• Immediately call your gas supplier from
a neighbour's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier, call
the fire department.
Installation and service must be performed by a qualified installer, service agency or
the gas supplier.
R-2000
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada • (705)721-1212 • fax(705)722-6031
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3
NAPOLEON products are manufactured under the strict Standard of the world recognized
ISO 9001 : 2000 Quality Assurance Certificate.
NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen
who take great pride in their work. The burner and valve assembly are leak and test-fired at a quality test
station. The complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure that
you, the customer, receives the quality product that you expect from NAPOLEON.
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4
Minimum inlet gas supply pressure is 4.5 inches water
column for natural gas and 11 inches water column for
propane. Maximum inlet gas pressure is 7 inches water
column for natural gas and 13 inches water column for
propane. Manifold pressure under flow conditions is 3.5
inches water column for natural gas and 10 inches water
column for propane.
GENERAL INSTRUCTIONS
This gas fireplace should be installed and serviced by a
qualified installer to conform with local codes.
Installation practices vary from region to region and it is
important to know the specifics that apply to your area,
for example: in Massachusetts State:
This fireplace is approved for bedroom and bed-sitting room
installation.
• The fireplace damper must be removed or welded in the open
position prior to installation of the fireplace insert or gas log.
• The appliance off valve must be a "T" handle gas cock.
• The flexible connector must not be longer than 36 inches.
• The appliance is not approved for installation in a bedroom or
bathroom unless the unit is a direct vent sealed combustion prod
uct.
No external electricity (110 volts or 24 volts) is required
for the gas system operation. Expansion / contraction
noises during heating up and cooling down cycles are
normal and are to be expected.
• WARNING: This product must be installed by a licensed plumber
or gas fitter when installed within the commonwealth of Massa
chusetts.
In absence of local codes, install the fireplace to the cur-
rent National Fuel Gas Code, ANSI Z223.1, or the current
CAN/CGA B149, Installation Codes.
CARE OF GLASS, AND PLATED PARTS
Do not use abrasive cleaners to clean plated parts. Buff
lightly with a clean dry cloth. The fireplace is factory
equipped with 3/16" thick tempered glass. Use only re-
placement glass available from your Napoleon dealer.
The fireplace and its individual shutoff valve must be dis-
connected from the gas supply piping system during any
pressure testing of that system at test pressures in excess
of 1/2 psig (3.5 kPa). The fireplace must be isolated from
the gas supply piping system by closing its individual
manual shutoff valve during any pressure testing of the
gas supply piping system at test pressures equal to or
less than 1/2 psig (3.5 kPa).
Do not substitute materials.
Clean the glass after the first 10 hours of operation with a
recommended gas fireplace glass cleaner. Thereafter
clean as required.
Do not clean glass when hot!
If the glass is not kept clean permanent discolouration
and / or blemishes may result.
When the fireplace is installed directly on carpeting, vinyl
tile or other combustible material other than wood flooring,
the fireplace shall be installed on a metal or wood panel
extending the full width and depth.
Use only accessories designed for and
listed with your specific fireplace.
Provide adequate ventilation and combustion air.
Provide adequate accessibility clearance for serv-
icing and operating the fireplace. Never obstruct
the front opening of the fireplace.
If the optional fan or blower is installed, the junction box
must be electrically connected and grounded in accord-
ance with local codes. In the absence of local codes, use
the current CSA C22.1 CANADIAN ELECTRICAL CODE in
Canada or the ANSI/NFPA 70 NATIONAL ELECTRICAL
CODE in the United States.
Objects placed in front of the fireplace must be
kept a minimum of 48" away from the front face of
the unit.
For safe and proper operation of the fireplace fol-
low the venting & operating instructions exactly.
GENERAL INFORMATION
Provide a means for visually checking the vent
connection to the fireplace after the fireplace is
installed.
FOR YOUR SATISFACTION, THIS FIREPLACE HAS BEEN
TEST-FIRED TO ASSURE ITS OPERATION AND QUAL-
ITY! Maximum input for the fireplace is 17,000 BTU/h for
natural gas and propane. When the fireplace is installed at
elevations above 4,500ft, and in the absense of specific
recommendations from the local authority having jurisdic-
tion, the certified high altitude input rating shall be reduced
at the rate of 4% for each additional 1,000ft.
In order to avoid the possibility of exposed insula-
tion and vapour barrier coming into contact with
the fireplace body, it is recommended that the
walls of the fireplace enclosure be 'finished' (ie:
drywall/sheetrock) as you would finish any other
wall of the home. This will ensure that clearance
to combustibles is maintained within the cavity.
FIGURE 1
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5
VENTING
This is a vented appliance and must be connected to a
HIGH LIMIT SWITCH
chimney in accordance with the current installation codes.
In absence of local codes, install to the current National
Fuel Gas Code, ANSI Z223.1, or the currentCAN/CGA B149,
Installation Codes. This model can be common-vented.
This thermally activated switch, located in front of the draft
hood, senses an increase in temperature and acts as a
safety shut-off (See 'A' below). It shuts down the gas to the
main burner in the unlikely event of the unit overheating.
The HI Limit switch will automatically reset after the unit
has cooled down, resuming gas flow to the main burner.
A minimum four inch diameter (4"ø) B-vent or class A vent
is required. A minimum 10' vent height is required. Secure
the B-vent to the exhaust collar on the stove top with 3
screws. In cold climates, the use of a B-vent and an insu-
lated chase is recommended.
HIGH LIMIT
SAFETY
SWITCH
SWITCH
SAFETY SWITCH
THERMOSTAT OR
WALL SWITCH
This thermally activated switch, located in front of the draft
hood, senses an increase in temperature and acts as a
safety shut-off (See 'A' below). It shuts down the gas to the
main burner in the event of a severe downdraft of air or a
blocked or disconnected chimney flue. If the flue is blocked
or has no "draw", the safety switch will automatically shut
off the supply of gas to the main burner within 10 minutes.
FIGURE 3
VALVE
VENTING ACTION CHECK
A test for correct venting action must be made before
This switch must be manually reset by depress-
ing the plunger. Refer to Figure 2.
the installed unit can be left with the customer.
Follow the procedure below:
Tampering with the safety switch can result in
carbon monoxide poisoning and possible death.
1.
Close all doors and windows in the room / start ex-
haust fans in the home / turn the fireplace blower off (if so
equipped).
2.
3.
Set controls to "high" and light the unit.
Wait 5 minutes. Light a match and hold to the front of
the draft draft hood. FIGURES 4 & 5.
HI LIMIT
SWITCH
PLUNGER
A
FIGURE 4
Venting action is satisfactory, if smoke and flames are
drawn into the draft hood.
FIGURE 5
Venting action is unsatisfactory, if the smoke spills back, and
the flame splays outward. If venting action is unsatisfactory,
turn off the unit, wait 10 minutes and try again. If the smoke is
still not drawn into the draft hood, turn the unit off and check for
vent blockage or restriction. If necessary, consult with a quali-
fied inspector.
B
The Safety or Hi Limit switches must not be ad-
justed or disabled.
In the event that either switch or any associated
parts are exchanged, only original manufacturer's
parts may be used.
FIGURE 2
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6
GAS INSTALLATION
FRAMING
It is best to frame your fireplace after it is positioned and
the vent system is installed. Use 2x4's and frame to local
building codes.
Combustible materials may be installed flush with the front
of the fireplace but must not cover any of the black face-
areas of the fireplace. Non-combustible material (brick,
stone or ceramic tile) may protrude in these areas.
Proceed once the vent installation is complete.
1. Move the fireplace into position and secure using the
nailing tabs and/or secure to the floor through the 1/4"ø
holes located at either end of the base.
2. Route a 3/8" N.P.T. black iron gas line, 1/2" type-L
copper tubing or equivalent to the fireplace.
3. For ease of accessibility, an optional remote wall
switch or millivolt thermostat may be installed in a conven-
ient location. Route 2-strand (solid core) millivolt wire
through the electrical hole located at the bottom left side of
the unit. The recommended maximum lead length de-
pends on wire size:
Combustible objects, like furniture, placed in front of the
fireplace, should be kept a minimum of 48" away from the
front face.
In order to avoid the possibility of exposed insulation and
vapour barrier coming into contact with the fireplace body, it
is recommended that the walls of the fireplace enclosure
be 'finished' (ie: drywall/sheetrock) as you would finish any
other wall of the home. This will ensure that clearance to
combustibles is maintained within the cavity.
WIRE SIZE
MAX. LENGTH
14gauge
16gauge
18gauge
100 feet
60 feet
40 feet
It is not necessary to install a hearth extension with this
fireplace system.
Attach the one lead to terminal 3 (located on the gas valve)
and the other lead to the vent safety switch wire ( located
loose in the valve compartment). See FIGURE 3.
When roughing in the fireplace, raise the fireplace to ac-
commodate for the thickness of the finished floor materi-
als, i.e. tile, carpeting, hard wood, which if not planned for
will interfere with the opening of the lower access door and
the installation of many decorative flashing accessories.
1
FIGURE 6
2
FIGURES 8
I
3
Do not connect either the wall switch, thermostat
or gas valve to electricity (110 volts).
4. Install rigid black pipe, 1/2" type-L copper tubing or, if
local codes permit, a 3/8" flex connector and shutoff valve
to the gas line and the fireplace gas valve. Seal and tighten
securely. An adapter fitting is required between the gas
valve and the copper tubing or flex connector. DO NOT KINK
FLEXIBLE CONNECTOR. FIGURE6.
5. Check for gas leaks by brushing on a soap and water
solution.
Do not use open flame.
FIGURE 7
Purge all gas lines with the glass door of the fire-
place open. Assure that a continuous gas flow is
at the burner before closing the door.
FIGURE 9
FIGURE 10a-b
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7
FIGURE 12a-c
NAILING TAB INSTALLATION
CORNER
POST
1) Attach the nailing tabs to the corner posts
using the 2 sheet metal screws sup-
plied. Secure through the centre of the
FIGURE 11
NAILING
TAB
top and bottom slots in the nailing tab
and then through the existing holes
in the corner posts.
TOP SLOT
If there are no existing holes, follow
these instructions:
NAILING
TAB
Position the nailing tab so that the
front face is offset with the front edge
of the corner post (approx. ½"). Cen-
tre the nailing tab vertically on the cor-
ner post.
Figure 12 a.
Drill through the centre of the top and
bottom slots in the nailing tab. Secure
using the two sheet metal screws
supplied. This allows the nailing tab to
slide back and forth for desired framing. Figure
12 b.
2) To determine the final location of the nailing tab you
must first determine the thickness of your finishing mate-
rial (i.e. drywall). This will determine the dimension from
the front edge of the corner post to the nailing tab. Once
the nailing tab is in the desired location, drill through the
centre hole of the nailing tab. Secure with a sheet metal
screw*. Figure 12 c.
A
B
* Additional set screws may be installed.
FINISHING
MATERIAL
MANTLE CLEARANCES
Combustible mantle clearance can vary according to the
mantle depth. Use the graph to help evaluate the clear-
ance needed.
FIGURE 13a
CENTRE
HOLE
C
FIGURE 13b
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8
FINISHING
L36 LOUVRE INSTALLATION
DOOR OPENING & CLOSING
The upper louvres must be
FIGURE 17
FLANGE
removed to allow the door
to be opened or closed. To
access the lower door
latch, open the valve con-
trol door. Release the top
and bottom door latches, lo-
cated at the right side of the
CLIP
A
UPPER LOUVRE
door.
DOOR LATCH
FIGURE 13
GVFL LOUVRE INSTALLATION
UPPER LOUVRES: Insert the
upper louvres into the slots
on both brackets. Press the
top flange of the hood into the
four clips located along the
top of the unit as shown.
FIGURE 14
HOOD
B
BRACKET
SLOT
LOUVRE
LOWER LOUVRES: Attach
each hinge to the firebox with
2 screws. door and optional
louvre.
C
FIGURE 15
LOWER LOUVRES
(VALVE CONTROLDOOR)
HINGE SCREEN:Position the hinge screen into place and
with the control door open, secure to the firebox using three
screws.
A
CLIPS
HOOD
Attach the hood by pressing the
top flange into the clips along
the top of the louvre opening.
Secure using a screw through
the centre slot.
FIGURE 16
FLANGE
CENTRE
SLOT
UPPER LOUVRES
Insert the louvre tabs into the
slots located at the top left and
right corners of the unit.
SLOT
TA B
B
C
LOWER LOUVRES
HINGE
CLIP
SLOT
Insert the hinge clips into the
slots located at the bottom left
and right corners of the unit.
To remove the louvres, pull the
back tabs of the clips forward,
while pushing the louvre assem-
bly back. Lift the clip.
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9
LOG PLACEMENT
PHAZERTM logs and glowing embers exclusive to Napoleon Fire-
places, provide a unique and realistic glowing effect that is
different in every installation. Take the time to carefully po-
sition the glowing embers for a maximum glowing effect.
Log colours may vary. During the initial use of the fireplace,
the colours will become more uniform as colour pigments
burn in during the heat activated curing process.
FIGURE 18a-f
4. Position the notch located on the end of the center log
(#5) against the middle grate post with the other end of the
log resting in the pocket of the left crossover log.
SIDEVIEW
1. Place the back log (#1) onto the log
support tray and in front of the tabs. The
tabs maintain an air space between the
log and firebox back to facilitate combus-
tion air flow. Ensure that the back of the log
rests against the brackets on the back wall
of the firebox.
5. Place the bottom of the right crossover log (#6) against
the right firebox side and pulled forward to the grate. The
top of the log should rest in the pocket provided on the
center log (#5).
TAB
CHARCOAL EMBERS
Randomly place the charcoal embers along the front and
sides of the log support tray in a realistic manner. Fine
dust found in the bottom of the bag should not be used.
GLOWING EMBERS
Tear the embers into pieces and place along the front row
of ports covering all of the burner area in front of the small
logs (#2 & #3). Care should be taken to shred the embers
into thin, small irregular pieces as only the exposed edges
of the fibre hairs will glow. The ember material will only
glow when exposed to direct flame; however, care
should be taken to not block the burner ports.
Blocked burner ports can cause an incorrect flame pat-
tern, carbon deposits and delayed ignition. PHAZERTM logs
glow when exposed to direct flame. Use only certified "glow-
ing embers" and PHAZERTM logs available from your Na-
poleon dealer.
2. Move the two small logs (#2 & #3) into position, lining
up the studs located on the burner with the holes on the
bottom of the logs. Ensure that the small logs sit flat on the
burner.
LOGO PLACEMENT
Remove the backing of the
logo supplied and place on the
½"
glass viewing door, as
indicated.
LOGO
½"
FIGURE 19
3. Place the bottom of the left crossover log (#4) against
the left firebox side and pulled forward to the grate.
The top of the log should rest in the pocket on the back log.
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10
OPTIONAL BLOWER INSTALLATION
Attach the connectors from
the black and white wires
to the thermodisc and se-
cure the thermodisc
bracket to the securing
stud at the bottom left of the
unit using a lock washer
and wing nut. Ensure that
the thermodisc touches
the firebox wall.
INSTALLATION TO BE
DONE BY A QUALIFIED
INSTALLER and must be
electrically connected and
grounded in accordance
with local codes. In the ab-
sence of local codes, use
the current CSA C22.1
CANADIAN ELECTRICAL CODE in
THERMODISC
RECEPTACLE /
JUNCTION BOX
FIGURE 20
GROUND
SCREW
Canada
or
the
FIGURE 24
ANSI/NFPA 70 NATIONAL
ELECTRICAL CODE in the United States.
FIGURE 25
Attach the connectors from the black and
red wires to the blower.
ADJUSTMENT
SLOTS
The three slots allow ease
of adjustment of the
blower. For a quiet run-
ning blower, do not allow
the assembly to sit on the
firebox base.
Attach and secure the variable speed
switch using the nut provided. Plug the
harness cord into the receptacle.
The wire harness provided in this kit is a universal
harness. When installed, ensure that any excess
wire is contained, preventing it from making con-
tact with moving or hot objects.
FIGURE 21
Slide the vibration reducing pad (A) into the clip and onto
the threaded stud (B) at the other end, piercing a hole into
the pad. The blower must be able to be positioned entirely
onto the pad.
Because the blower is thermally activated, when
turned on, it will automatically start approximately
15 minutes after lighting the fireplace and will run
for approximately 30-45 minutes after the fireplace
has been turned off. Use of the fan increases the
output of heat.
Tilt the blower onto its side. Slide it past the controls and
into the clip (C). Secure to the threaded stud using the lock
washer and wing nut provided. Ensure that the blower
does not touch the fireplace base or the firebox.
Drywall dust will penetrate into the blower bear-
ings causing irreparable damage. Care must be
taken to prevent drywall dust from coming into
contact with the blower or its compartment. Any
damage resulting from this condition is not cov-
ered by the warranty policy.
B
C
A
FIGURE 22
FIGURE23
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11
OPTIONAL FAN INSTALLATION
FIGURE 27
ELECTRICAL INSTALLATION TO BE DONE BY A QUALI-
OPTIONAL THERMOSTATIC
SENSOR
FIED INSTALLER and must be connected and grounded
in accordance with local codes. In the absence of local
codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE
in Canada or the ANSI/NFPA 70 NATIONAL ELECTRICAL CODE in
the United States.
RECEPTACLE /
JUNCTION BOX
VARIABLE SPEED/
PIEZO IGNITOR
BRACKET
OPEN ENDED
SLOTS
FIGURE 26
The wire harness provided in this kit is a universal har-
ness. When installed, ensure that any excess wire is con-
tained, preventing it from making contact with moving or
hot objects.
Slide the fan assembly past the controls and and into the
clip. Secure using the lock washer and nut provided.
Position the vibration reducing pad into the clip and onto
the threaded stud at the other end, piercing a hole into the
pad. The fan assembly must be able to be positioned
entirely onto the pad.
Plug the harness cord into the receptacle.
THERMOSTATIC SENSOR CONTROL
This optional kit is meant to be used only in conjunction
with the GD65 Fan Kit, shown above, which may be or-
dered from your Wolf Steel / Napoleon dealer.
Attach and secure the sensor assembly bracket to the se-
curing stud located next to the receptacle/junction box at
the bottom left of the unit using the lock washer and wing
nut. Ensure that the thermodisc touches the firebox wall.
With the thermostatic sensor option, the fan, when turned
on, becomes thermally activated, and will automatically run
approximately 10 minutes after the fireplace has been lit
and for approximately 30-45 minutes after the fireplace has
been turned off.
Plug the power cord back into the receptacle.
When installed, ensure that any excess wire is contained,
preventing it from making contact with moving or hot ob-
jects.
Use of the fan increases the output of heat.
THERMODISC
Unplug the power cord from the receptacle. Connect all
wires as shown.
FIGURE 29
SENSOR ASSEMBLY
BRACKET
RECEPTACLE /
JUNCTION BOX
FIGURE 28
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12
OPERATION / MAINTENANCE
Purge all gas lines with the glass door of the fireplace
opened. Assure that a continuous gas flow is at the
burner before closing the door.
After extended periods of non-operation such as fol-
lowing a vacation or a warm weather season, the fire-
place may emit a slight odour for a few hours. This is
caused by dust particles in the heat exchanger burning
off. In both cases, open a window to sufficiently venti-
late the room.
When lit for the first time, the fireplace will emit a slight
odour for a few hours. This is a normal temporary condi-
tion caused by the curing of the logs and the "burn-in"
of internal paints and lubricants used in the manufac-
turing process and will not occur again.
FOR YOUR SAFETY READ BEFORE LIGHTING:
WHAT TO DO IF YOU SMELL GAS:
A. This fireplace is equipped with a pilot which must be lit
by hand while following these instructions exactly.
• Turn off all gas to the fireplace.
FIGURE 30
• Open windows.
B. Before operating smell all around the fireplace area for
gas and next to the floor because some gas is heavier
than air and will settle on the floor.
• Do not try to light any appliance.
• Do not touch any electric switch; do
not use any phone in your building.
GAS KNOB
C. Use only your hand to turn the gas control knob. Never
use tools. If the knob will not turn by hand, do not try to
repair it. Call a qualified service technician. Force or
attempted repair may result in a fire or explosion.
• Immediately call your gas supplier from a neighbour's
phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire de-
partment.
D. Do not use this fireplace if any part has been under
water. Immediately call a qualified service technician to
inspect the fireplace and replace any part of the control
system and any gas control which has been under water.
FLAME
FIGURE 31
I
PILOT
ON/OFF
KNOB
ADJUSTMENT
KNOB
LIGHTING INSTRUCTIONS
5. Turn gas knob counter-clockwise
to pilot.
WARNING: The gas valve has an interlock device which
will not allow the pilot burner to be lit until the thermocou-
ple has cooled. Allow approximately 60 seconds for the
thermocouple to cool.
6. Depress slightly and hold gas knob while lighting the
pilot with the push button ignitor. Keep knob depressed
for one minute, then release. If pilot does not continue
to burn, repeat steps 3 through 5.
When lighting and re-lighting, the gas knob cannot be turned
from pilot to off unless the knob is depressed slightly.
7. With pilot lit, depress and turn gas knob counter-clock-
wise
to on.
1. Stop! Read the above safety information on this label.
8. If equipped with remote on-off switch/thermostat, main
burner may not come on when you turn valve to on.
Remote switch must be in the on position to ignite
burner.
2. Turn off all electric power to the fireplace.
3. Turn the gas knob clockwise
to off.
4. Wait five (5) minutes to clear out any gas. If you smell
gas including near the floor. Stop! Follow "B" in the above
safety information on this label. If you don't smell gas go
the next step.
9. Turn on all electric power to the fireplace.
TO TURN OFF GAS
2. Push in gas control knob slightly and turn clockwise
1. Turn off all electric power to the fireplace if service is to
to off. Do not force.
be performed.
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13
MAINTENANCE
3. Check to see that all burner ports are burning. Clean out
Turn off the gas and electrical power before servicing
any of the ports which may not be burning or are not burn-
ing properly.
the fireplace.
CAUTION: Label all wires prior to disconnection when serv-
icing controls. Wiring errors can cause improper and dan-
gerous operation. Verify proper operation after servicing.
This fireplace and its venting system should be inspected
before use and at least annually by a qualified service per-
son. The fireplace area must be kept clear and free of com-
bustible materials, gasoline or other flammable vapours
and liquids. The flow of combustion and ventilation air must
not be obstructed.
4. Check to see that the pilot flame is large enough to
engulf the thermocouple and thermopile and reaches to-
ward the burner with the third jet.
5. Replace the cleaned logs.
6. Check to see that the main burner ignites completely on
all openings when the gas knob for the burner is turned
on. A 5 to 10 second total light-up period is satisfactory. If
ignition takes longer, consult your Napoleon dealer / dis-
tributor.
1. In order to properly clean the burner and pilot assembly,
7. Check that the gasketing on the sides, top and bottom of
remove the logs to expose both assemblies.
the door is not broken or missing. Replace if necessary.
2. Keep the control compartment, logs, burner, air shutter
opening and the area surrounding the logs clean by vacu-
uming or brushing, at least once a year.
ADJUSTMENTS
AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY A
QUALIFIED GAS INSTALLER!
PILOT BURNER ADJUSTMENT
Adjust the pilot screw to provide properly sized flame. Turn
in a clockwise direction to reduce the gas flow.
I
PILOT SCREW
FIGURE 32
FIGURE 34
Air shutter is accessed beside gas valve.
FIGURE 33
VENTURI
VENTURI ADJUSTMENT
MODEL BGNV36
1/16"
3/8"
NG
LP
Closing the air shutter will cause a more yellow flame, but
can lead to carboning. Opening the air shutter will cause a
more blue flame, but can cause flame lifting from the burner
ports. The flame may not appear yellow immediately; al-
low 15 to 30 minutes for the final flame colour to be estab-
lished.
FIGURE 35 (not exactly as shown)
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14
REPLACEMENTS
Contact your dealer or the factory for questions concerning When ordering replacement parts always give the follow-
prices and policies on replacement parts. Normally all parts ing information:
can be ordered through your Napoleon dealer or distributor.
1. MODEL & SERIAL NUMBER OF FIREPLACE
2. INSTALLATION DATE OF FIREPLACE
3. PART NUMBER
FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE
ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM.
4. DESCRIPTION OF PART
5. FINISH
* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR FURTHER INFORMATION, CONTACT YOUR NAPOLEON DEALER.
REPLACEMENT PARTS
ACCESSORIES
#
1
2
3
4
5
5
6
7
8*
9
9
10
10
PART NO. DESCRIPTION
#
PART NO. DESCRIPTION
W357-0001
W680-0004
W680-0005
W010-0764
W010-0800
W010-0801
W660-0021
W660-0007
W660-0005
W455-0069
W455-0067
W725-0025
W725-0026
PIEZO IGNITER
27* W690-0001
28* W660-0010
28* W660-0011
MILLIVOLTTHERMOSTAT
THERMOPILE
THERMOCOUPLE
BURNER
NATURAL GAS PILOT ASSEMBLY
PROPANE GAS PILOT ASSEMBLY
SAFETY SWITCH
REMOTE CONTROL - ADVANTAGE
REMOTE CONTROL - ADVANTAGE PLUS
29
GZ550-1KT
BLOWER KIT
30* GD65
31* GD36
32* W500-0033
33
FAN KIT
THERMOSTATIC SENSOR CONTROL KIT USE WITH GD65 ONLY
VARIABLE SPEED SWITCH WALL MOUNTING PLATE
HOT AIR DISTRIBUTION KIT
HI LIMIT SWITCH
GA-566
ON/OFF TOGGLE SWITCH
NATURAL GAS PILOT INJECTOR
PROPANE GAS PILOT INJECTOR
NATURAL GAS VALVE
PROPANE GAS VALVE
NAPOLEON LOGO
34* W690-0005
THERMOSTAT 110V FOR USE WITH GA-566
HOT AIR EXHAUST KIT
35
36
37
37
37
37
38
39
39
39
39
40
40
40
40
41
41
41
41
42
42
42
42
43
43
43
43
44
44
45
45
46
46
GA-72
GA-70
EXTENSION KIT 5FT
GVFLK-1
GVFLPB-1
GVFLAB-1
GVFLSS-1
L36K
LOUVRE KIT, UPPER & LOWER - BLACK
LOUVRE KIT, UPPER & LOWER - POLISHED BRASS
LOUVRE KIT, UPPER & LOWER - ANTIQUE BRASS
LOUVRE KIT, UPPER & LOWER - BRUSHED STAINLESS STEEL
LOUVRE KIT - UPPER & LOWER - BLACK
11* W385-0245
12* GD660
13* W225-0099
STANDARD WALL SWITCH & 20FT OF WIRE
BLACK DOOR FRAME
GLASS c/w GASKET
BLACK DOOR C/W GLASS
#47 NATURAL GAS ORIFICE
#56 PROPANE GAS ORIFICE
LOG SET
14
15
16
16
17
18
19
20
21
22
23
24
25
26
W010-0856
W010-0857
W455-0048
W455-0047
GL-639
HOIG-1
HERITAGE ORNAMENTAL INSETS - GOLD PLATED
HERITAGE ORNAMENTAL INSETS - BLACK GOLD PLATED
HERITAGE ORNAMENTAL INSETS - BRUSHED COPPER PLATED
HERITAGE ORNAMENTAL INSETS - BRUSHED GOLD PLATED
DIAMOND ORNAMENTAL INSETS - GOLD PLATED
DIAMOND ORNAMENTAL INSETS- BLACK GOLD PLATED
DIAMOND ORNAMENTAL INSETS- BRUSHED COPPER PLATED
DIAMOND ORNAMENTAL INSETS- BRUSHED GOLD PLATED
GOTHIC ORNAMENTAL INSETS - GOLD PLATED
GOTHIC ORNAMENTAL INSETS - BLACK GOLD PLATED
GOTHIC ORNAMENTAL INSETS - BRUSHED COPPER PLATED
GOTHIC ORNAMENTAL INSETS - BRUSHED GOLD PLATED
SEASHELL ORNAMENTAL INSETS - GOLD PLATED
SEASHELL ORNAMENTAL INSETS - BLACK GOLD PLATED
SEASHELL ORNAMENTAL INSETS - BRUSHED COPPER PLATED
SEASHELL ORNAMENTAL INSETS - BRUSHED GOLD PLATED
ECLIPSE ORNAMENTAL INSETS - GOLD PLATED
ECLIPSE ORNAMENTAL INSETS - BLACK GOLD PLATED
ECLIPSE ORNAMENTAL INSETS - BRUSHED COPPER PLATED
ECLIPSE ORNAMENTAL INSETS - BRUSHED GOLD PLATED
DOOR KIT, RECTANGULAR - BLACK
HOIKG-1
HOIBC-1
HOIBG-1
DOIG-1
DOIKG-1
DOIBC-1
DOIBG-1
GOIG-1
GOIKG-1
GOIBC-1
GOIBG-1
SOIG-1
SOIKG-1
SOIBC-1
SOIBG-1
EOIG-1
W361-0016
W550-0001
W135-0183
W135-0184
W135-0185
W135-0186
W135-0187
W135-0188
W010-0805
GLOWING EMBERS
CHARCOAL EMBERS
BACK LOG (#1)
LEFT MIDDLE LOG (#2)
RIGHT MIDDLE LOG (#3)
LEFT CROSSOVER LOG (#4)
MIDDLE CROSSOVER LOG (#5)
RIGHT CROSSOVER LOG (#6)
LOUVRE HOOD W/ LOUVRE BRACKETS
EOIKG-1
EOIBC-1
EOIBG-1
DK36-R
DK36-RG
DK36-A
DOOR KIT, RECTANGULAR - GOLD PLATED
DOOR KIT, ARCHED - BLACK
DK36-AG
DK36-W
DK36-WG
DOOR KIT, ARCHED - GOLD PLATED
DOOR KIT, WEBBED - BLACK
DOOR KIT, WEBBED - GOLD PLATED
47* W175-0159
47* W175-0164
FUEL CONVERSION KIT - NG-LP
FUEL CONVERSION KIT - LP-NG
W415-0275 / C / 09.23.05
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15
W415-0275 / C / 09.23.05
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16
TROUBLE SHOOTING GUIDE
BEFORE ATTEMPTING TO TROUBLESHOOT, PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR OPENED.
SYMPTOM
PROBLEM
TEST SOLUTION
Main burner goes Pilot flame is not large - turn up pilot flame.
out; pilot stays on. enough or not engulfing the
thermopile
- replace pilot assembly.
Thermopile shorting
- clean thermopile connection to the valve. Reconnect.
- replace thermopile / valve.
Remote wall switch wire is - shorten wire to correct length or wire gauge.
too long; too much resist-
ance in the system.
Faulty thermostat or switch. - replace.
Vent safety switch has - Vent has become blocked or disconnected. Correct. See Figure 2.
opened. (Tripped)
- Unit has overheated. See Figure 2
Hi Limit switch has opened.
(Tripped)
Main burner goes
out; pilot goes out.
Refer to "MAIN BURNER GOES OUT; PILOT STAYS ON"
Faulty thermocouple.
- replace.
Pilot goes out when
the gas knob is re-
leased.
System is not correctly
purged.
- purge the gas line with the glass door open.
Out of propane gas.
- fill the tank.
The gas valve has
an interlock device
which will not allow
the pilot burner to
be lit until the ther-
Pilot flame is not large - turn up the pilot flame.
enough
Pilot flame is not engulfing - gently twist the pilot head to improve the flame pattern around the
the thermocouple.
thermocouple.
mocouple
has
Thermocouple shorting / - loosen and tighten thermocouple.
cooled. Allow ap-
proximately 60
seconds for the
thermocouple to
cool.
faulty.
- clean thermocouple and valve connection.
- replace thermocouple.
- replace.
Faulty valve.
-
connect a jumper wire across the wall switch terminals; if main
Themostat or switch is de-
fective.
Pilot burning; no
burner lights, replace switch / thermostat.
gas
to
main
burner; gas knob
is on 'HI'; wall
switch / thermostat
is on.
- disconnect switch wires & connect a jumper wire across terminals
1 & 3; if the main burner lights, check the wires for defects and / or
replace wires.
Wall switch wiring is defec-
tive.
Main burner orifice is plugged. - remove stoppage in orifice.
- replace.
Faulty valve.
- Vent has become blocked or disconnected. Correct. See Figure 2.
Vent safety switch has opened.
(Tripped)
- Unit has overheated. See Figure 2
Hi Limit switch has opened. (Tripped)
Pilot will not light.
No spark at pilot burner
- check if pilot can be lit by a match
- check that the wire is connected to the push button ignitor.
- check if the push button ignitor needs tightening.
- replace the wire if the wire insulation is broken or frayed.
- replace the electrode if the ceramic insulator is cracked or broken.
- replace the push button ignitor.
Out of propane gas
- fill the tank.
Spark gap is incorrect
- spark gap should be 0.150" to 0.175" (5/32" to 11/64" approx.) from
the electrode tip and the pilot burner. To ensure proper electrode
location, tighten securing nut (finger tight plus 1/4 turn).
- check that the manual valve is turned on.
- check the pilot orifice for blockage.
No gas at the pilot burner
- replace the valve.
- call the gas distributor.
W415-0275 / C / 09.23.05
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17
SYMPTOM
PROBLEM
TEST SOLUTION
Pilot goes out Gas piping is undersized.
while standing;
Main burner is in
-
turn on all gas appliances and see if pilot flame flutters, dimin-
ishes or extinguishes, especially when main burner ignites. Monitor
appliance supply working pressure.
'OFF' position.
- check if supply piping size is to code. Correct all undersized piping.
Flames are con- Unit is over-fired or under-
sistently too large fired.
- check pressure readings:
Inlet pressure can be checked by turning screw (A) counter-clock-
wise 2 or 3 turns and then placing pressure gauge tubing over the
test point. Gauge should read 7" (minimum 4.5") water column for
natural gas or 13" (11" minimum) water column for propane. Check
that main burner is operating on "HI".
or
too
small.
Carboning occurs.
A
B
Outlet pressure can be checked the same as above using screw
(B). Gauge should read 3.5" water column for natural gas or 10"
water column for propane. Check that main burner is operating on
"HI".
AFTER TAKING PRESSURE READINGS, BE SURE TO TURN
SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVERTORQUE.
Leak test with a soap and water solution.
I
I
Carbon is being Air shutter has become
deposited on blocked
- ensure air shutter opening is free of lint or other obstructions.
glass, logs or com-
bustion chamber
surfaces.
Flame is impinging on the
logs or combustion cham-
ber.
- check that the logs are correctly positioned.
- open air shutter to increase the primary air.
- check the input rate: check the manifold pressure and orifice size
as specified by the rating plate values.
- check to ensure proper venting action
White / grey film Sulphur from fuel is being - clean the glass with a recommended gas fireplace glass cleaner.
forms.
deposited on glass, logs or DO NOT CLEAN GLASS WHEN HOT.
combustion chamber sur-
faces.
If deposits are not cleaned off regularly, the glass may become
permanently marked.
Exhaust
fumes Fireplace is spilling.
- check for chimney blockage
smelled in room,
headaches.
- check that chimney is installed to building code.
- room is in negative pressure; increase fresh air supply.
Main burner flame Not enough combustion air - room is in negative pressure; increase fresh air supply
is a blue, lazy,
transparent flame.
- reverse.
Remote wall Wall switch is mounted up-
switch is in "OFF" side down
position;
main
Remote wall switch is - replace.
grounding.
burner comes on
when gas knob is
turned to "ON" po-
sition.
Remote wall switch wire is - check for ground (short); repair ground or replace wire.
grounding.
- replace.
Faulty valve.
W415-0275 / C / 09.23.05
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18
W415-0275 / C / 09.23.05
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19
NOTES
W415-0275 / C / 09.23.05
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20
NOTES
W415-0275 / C / 09.23.05
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