OPERATION AND PARTS MANUAL
SERIES
MODEL MTR40F
TAMPING RAMMER
(ROBIN EH090D/EH092D GASOLINE ENGINES)
Revision #3 (01/05/12)
To find the latest revision of this
publication, visit our website at:
THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES.
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NOTES
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 3
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TABLE OF CONTENTS
MTR40F Tamping Rammer Robin EH-090D Engine
Proposition 65 Warning .............................................2
Table Of Contents .....................................................4
Parts Ordering Procedures .......................................5
Safety Information................................................. 6-9
Specifications ..........................................................10
General Information ................................................11
Components............................................................12
Basic Engine ...........................................................13
Operation .......................................................... 14-17
Maintenance ..................................................... 18-20
Troubleshooting ................................................ 22-23
Explanation Of Codes In Remarks Column ............24
Suggested Spare Parts ...........................................25
Name Plate and Decals .................................... 26-27
Crankcase and Engine Assembly ..................... 28-31
Guide Cylinder Assembly.................................. 32-33
Tank and Handle Assembly .............................. 34-35
Foot Assembly .................................................. 36-37
Narrow Foot Assembly (Option) ....................... 38-39
Trench Shoe Assembly (Option) ....................... 40-41
Crankcase Assembly ........................................ 42-43
Crankshaft and Piston Assembly ...................... 44-45
Intake and Exhaust Assembly........................... 46-47
Governor Assembly .......................................... 48-49
Blower Housing and Recoil Starter Assy. ......... 50-51
Carburetor Assembly ........................................ 52-53
Electric Device Assembly .................................. 54-55
Robin EH-092D Engine
Crankcase Assembly ........................................ 56-57
Crankshaft and Piston Assembly ...................... 58-59
Intake and Exhaust Assembly........................... 60-61
Carburetor Assembly ........................................ 62-63
Air Cleaner Assembly........................................ 64-65
Governor, Operation Assembly......................... 66-67
Blower Housing Assembly ............................... 68-69
Recoil Starter Assembly.................................... 70-71
Accessories Assembly ...................................... 72-73
Terms and Condition of Sale — Parts ......................... 74
NOTICE
Specification and part number are subject to
change without notice.
PAGE 4 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)
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PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
Effective:
January 1st, 2006
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
If you have an MQ Account, to obtain a Username
and Password, E-mail us at: parts@multiquip.
com.
■ View Parts Diagrams
■ Order Parts
■ Print Specification Information
To obtain an MQ Account, contact your
District Sales Manager for more information.
Use the internet and qualify for a 5% Discount
on Standard orders for all orders which include
complete part numbers.*
to log in and save!
Order Parts
Note: Discounts Are Subject To Change
Fax your order in and qualify for a 2% Discount
on Standard orders for all orders which include
complete part numbers.*
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Note: Discounts Are Subject To Change
Domestic (US) Dealers Call:
Order via Phone:
1-800-427-1244
Non-Dealer Customers:
International Customers should contact
their local Multiquip Representatives for
Parts Ordering information.
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
When ordering parts, please supply:
❒
Dealer Account Number
❒
Specify Preferred Method of Shipment:
❒
❒
❒
❒
❒
Dealer Name and Address
✓ UPS/Fed Ex
✓ DHL
✓ Truck
■
■
Priority One
Ground
Shipping Address (if different than billing address)
Return Fax Number
■ Next Day
Second/Third Day
Applicable Model Number
■
Quantity, Part Number and Description of Each Part
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 5
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SAFETY INFORMATION
Do not operate or service the equipment before reading
the entire manual. Safety precautions should be followed
at all times when operating this equipment.
Failure to read and understand the safety
messages and operating instructions could
result in injury to yourself and others.
Potential hazards associated with the operation of this
equipment will be referenced with hazard symbols which
may appear throughout this manual in conjunction with
safety messages.
SAFETY MESSAGES
The four safety messages shown below will inform you
about potential hazards that could injure you or others.The
safety messages specifically address the level of exposure
to the operator and are preceded by one of four words:
DANGER,WARNING, CAUTION or NOTICE.
SAFETY SYMBOLS
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided,
COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.
PAGE 6 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)
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SAFETY INFORMATION
„ ALWAYS know the location of the nearest phone or keep a
phone on the job site. Also, know the phone numbers of
the nearest ambulance, doctor and fire department. This
information will be invaluable in the case of an emergency.
GENERAL SAFETY
CAUTION
„ NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection,
hearing protection, steel-toed boots and other protective
devices required by the job or city and state regulations.
RAMMER SAFETY
DANGER
„ NEVER operate the equipment in an explosive
atmosphere or near combustible materials.An
explosion or fire could result causing severe
bodily harm or even death.
„ NEVER operate this equipment when not
feeling well due to fatigue, illness or when
under medication.
„ NEVER operate this equipment under the influence of
drugs or alcohol.
WARNING
„ NEVER disconnect any emergency or safety devices.
These devices are intended for operator safety.
Disconnection of these devices can cause severe injury,
bodily harm or even death.Disconnection of any of these
devices will void all warranties.
„ ALWAYS check the equipment for loosened threads or
bolts before starting.
„ DO NOT use this machine on ground that is harder than
the machine can handle, or for driving pilings or tamping
rock beds. Furthermore, use of the machine on sloping
ground, such as the side of an embankment, may make
the machine unstable and can cause an accident. It can
also result in premature machine wear due to uneven
loads on the machine.
„ DO NOT use the equipment for any purpose other than
its intended purposes or applications.
NOTICE
„ This equipment should only be operated by trained and
qualified personnel 18 years of age and older.
„ Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
Use the machine with confidence for tamping earth and
sand, soil, gravel, and asphalt.DO NOT use the machine
for other types of jobs.
„ Manufacturer does not assume responsibility for any
accident due to equipment modifications. Unauthorized
equipment modification will void all warranties.
CAUTION
„ NEVER lubricate components or attempt service on a
running machine.
„ NEVER use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage
to the equipment and/or injury to user may result.
NOTICE
„ ALWAYS keep the machine in proper running condition.
„ ALWAYS know the location of the nearest
fire extinguisher.
„ Fix damage to machine and replace any broken parts
immediately.
„ ALWAYS know the location of the nearest
first aid kit.
„ ALWAYS store equipment properly when it is not being
used.Equipment should be stored in a clean, dry location
out of the reach of children and unauthorized personnel.
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 7
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SAFETY INFORMATION
ENGINE SAFETY
DANGER
FUEL SAFETY
DANGER
„ The engine fuel exhaust gases contain poisonous carbon
monoxide. This gas is colorless and odorless, and can
cause death if inhaled.
„ DO NOT add fuel to equipment if it is placed inside truck
bed with plastic liner. Possibility exists of explosion or
fire due to static electricity.
„ The engine of this equipment
requires an adequate free flow
of cooling air.NEVER operate
this equipment in any enclosed
or narrow area where free flow
of the air is restricted.If the air
flow is restricted it will cause
injury to people and property
and serious damage to the
equipment or engine.
WARNING
„ DO NOT place hands or fingers inside engine
compartment when engine is running.
„ NEVER operate the engine with heat shields or
guards removed.
„ DO NOT start the engine near spilled fuel or combustible
fluids. Fuel is extremely flammable and its vapors can
cause an explosion if ignited.
„ DO NOT remove the engine oil drain plug
while the engine is hot. Hot oil will gush
out of the oil tank and severely scald any
persons in the general area of the rammer.
„ ALWAYS refuel in a well-ventilated area, away from
sparks and open flames.
„ ALWAYS use extreme caution when working with
flammable liquids.
CAUTION
„ NEVER touch the hot exhaust manifold,
muffler or cylinder.Allow these parts to cool
before servicing equipment.
„ DO NOT fill the fuel tank while the engine is running
or hot.
„ DO NOT overfill tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or sparks from
the ignition system.
NOTICE
„ NEVER run engine without an air filter or with a dirty air
filter.Severe engine damage may occur.Service air filter
frequently to prevent engine malfunction.
„ Store fuel in appropriate containers, in well-ventilated
areas and away from sparks and flames.
„ NEVER tamper with the factory settings
of the engine or engine governor. Damage
to the engine or equipment can result
if operating in speed ranges above the
maximum allowable.
„ NEVER use fuel as a cleaning agent.
„ DO NOT smoke around or near the
equipment. Fire or explosion could result
from fuel vapors or if fuel is spilled on a
hot engine.
PAGE 8 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)
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SAFETY INFORMATION
TRANSPORTING SAFETY
CAUTION
„ NEVER allow any person or animal to stand underneath
the equipment while lifting.
NOTICE
„ Before lifting, make sure that the equipment parts (hook
and vibration insulator) are not damaged and screws are
not loose or missing.
„ Always make sure crane or lifting device has been
properly secured to the lifting bail (hook) of the
equipment.
„ ALWAYS shutdown engine before transporting.
„ NEVER lift the equipment while the engine is running.
„ Tighten fuel tank cap securely and close fuel cock to
prevent fuel from spilling.
„ Use adequate lifting cable (wire or rope) of sufficient
strength.
„ Use one point suspension hook and lift straight
upwards.
„ DO NOT lift machine to unnecessary heights.
„ ALWAYS tie down equipment during transport by
securing the equipment with rope.
„ Never allow any person or animal to stand underneath the
equipment while lifting.
ENVIRONMENTAL SAFETY
NOTICE
„ Dispose of hazardous waste properly.
Examples of potentially hazardous waste
are used motor oil, fuel and fuel filters.
„ DO NOT use food or plastic containers to dispose of
hazardous waste.
„ DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 9
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SPECIFICATIONS
Table1. MTR-40F Rammer Specifications
MODEL
Overall Height
Overall Width
Overall Length
Shoe Size
MTR-40F U.S. (metric)
43.7 in. (1,110 mm)
13.8 in. (351 mm)
24.5 in. (622 mm)
5.9 x 10.6 in. (150 x 270 mm)
650 ~ 699
Blows/minute
Tamping Area
Impact Force
Clutch
1,453 sq. ft. per hr (135 sq.m per hr)
1,215 lbs./blow ( 550 kg/blow)
Automatic Centrifugal
30 fpm (9 mpm)
Travel Speed
Stroke (Jump Height)
Operating Weight
2.2 in. (55 mm)
101 lbs. (46 kg)
Table 2. Specifications (Engine)
Model
ROBIN EH090D45050/EH092D45010
Air-cooled 4 stroke, Single Cylinder, OHV,
Horizontal Shaft Gasoline Engine
Type
2.01 in. X 1.65 in.
(51 mm x 42 mm)
Bore X Stroke
Displacement
Max Output
5.24 cu. in (86 cm3)
2.4 H.P./3600 R.P.M. (1.8 kW)
Unleaded Gasoline
Fuel
Engine
Fuel Tank Capacity
Lube Oil Capacity
Speed Control Method
Spark Plug
2.1 qts (2.0 liters)
0.79 gal. (0.3 liters)
Centrifugal Fly-weight Type
NKG BM6A, BMR6A
Dual Element Type
Air Cleaner
Ignition System
Starting Method
Flywheel Magneto (Soild State)
Recoil Start
9.1 x 11.6 X 13.0 in.
(232 X 295 X 330 mm.)
Dimension (L x W x H)
Dry Net Weight
20.7 lbs. (9.4 Kg.)
NOTICE
Specifications are general and are subject to change without
notice. If exact measurements are required, equipment should
be weighed and measured.
PAGE 10 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)
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GENERAL INFORMATION
Definition of Tamping Rammer
CAUTION
The Mikasa MTR40FTamping Rammer is a powerful compacting
tool capable of applying a tremendous force in consecutive
impacts to a soil surface. Its applications include soil compacting
for backfilling for gas pipelines, water pipelines and cable
installation work.
Before starting operation check the lifting
handle to:
1. Make sure that there is no damage on the bolts.
The impact force of the MTR40F levels and uniformly compacts
voids between soil particles to increase dry density.
2. Make sure that there is no crack or breakage on handle.
Circular motion is converted to create impact force.The MTR40F
tamping rammer develops a powerful compacting force at the
foot of the rammer. To maintain optimum performance, proper
operation and service are essential.
3. Make sure that there is no fissure on the surface. If there
is any abnormality or damage, replace with new one.
For operation:
This handle is to be used to lift up the shoe part of the machine
with the body laid down on the ground or truck bed.
Construction of Tamping Rammer
The Mikasa MTR40F is equipped with a Robin air-cooled, four-
cycle gasoline engine. Transmission of power takes place by
increasing the engine speed to engage the centrifugal clutch.
1. Use proper lifting techniques to avoid back injury. This
handle is for manual lifting only.
2. Do not use this handle as a rammer lift point. Use the
lifting point on the top of the machine.
Rammer Spring Cylinder and Crankcase Bearings
The Mikasa MTR40F uses zerk grease fittings to lubricate the
spring cylinder and crankcase bearings. Lubricate these grease
fittings as indicated in the maintenance section of this manual.
3. Do not move the rammer with the lifting handle and the
front rollers more than 16 feet (5 meters).
Controls
Before starting the MTR40F Tamping Rammer, identify and
understand the functions of the controls.
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 11
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COMPONENTS
Figure 1. MTR40F Rammer
Figure 1 shows the location of the controls and components
for the MTR40F Tamping Rammer. The functions of each
control is described below:
8. Fuel Tank/Cap — Remove this cap to add unleaded
gasolinetothefueltank.Makesurecapistightenedsecurely.
DO NOT over fill.
1. Throttle Lever — Used to adjust engine speed (rpm).
Move lever forward (SLOW) to reduce engine speed,
move lever back toward operator (FAST) to increase
speed.
WARNING
Add fuel to the tank only when the engine is
stopped and has cooled down. In the event
of a fuel spill, DO NOT attempt to start the
engine until the fuel residue has been
completely wiped up and the area
surrounding the engine is dry.
2. Fuel Shut-OffValve — Supplies fuel from the fuel tank
to the engine. To begin fuel flow move the fuel shut-off
valve
downward.
3. PrimaryAirCleaner —Pre-cleans(firststage) dirtand
other debris from entering the engine.
4. Foot — Laminated wood with tempered steel plate for
9. EngineAirCleaner—Preventsdirt(secondstage)and
superior shock absorption.
other debris from entering the engine.
5. Grip— Whentransportingtherammer,carryitbygriping
10. Dust Sleeve — Prevents dust and debris from entering
the handle.
into the spring cylinder.
6. Nameplate— Displaysinformationregardingtherammer.
11. ZerkFittings—Lubricatesmainspringsandcrankcase
7. Handle — To operate rammer GRIP handle assembly
bearings.
firmly on both sides.
PAGE 12 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)
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BASIC ENGINE
Figure 2. Engine Controls and Components
INITIAL SERVICING
The engine (Figure 2) must be checked for proper lubrication and
filled with fuel prior to operation. Refer to the manufacturers Engine
manual for instructions & details of operation and servicing.
5. Recoil Starter (pull rope) — Manual-starting method. Pull
the starter grip until resistance is felt, then pull briskly and
smoothly.
6. Muffler — Used to reduce noise and emissions.
1.
Secondary Air Cleaner — Prevents dirt and other debris
from entering the fuel system. Remove wing-nut on top of
air filter cannister to gain access to filter element.
WARNING
Engine components can generate extreme
heat.To prevent burns, DO NOTtouch these
areas while the engine is running or
immediatelyafteroperating. NEVERoperate
the engine with the muffler removed.
2.
Choke Lever — Used when starting the engine. Normally
used in cold weather conditions. In cold weather turn the
choke lever to the fully closed position, in warm weather
set choke lever half way or completely open.
3.
Spark Plug — Provides spark to the ignition system. Set
spark plug gap to 0.02 - 0.03 inch (0.6 - 0.7 mm). Clean
spark plug once a week.
7. Dipstick/Oil Filler Cap — Remove this cap to determine if
the engine oil is low. Add oil through this filler port as
recommended in Table 3.
4.
Engine ON/OFF Switch — Controls the starting and
stopping of the engine. Switch must be in the "ON" position
when starting the engine.
8. Oil Drain Plug — Remove this plug to remove oil from the
engine's crankcase.
NOTICE
Operating the engine without an air filter, with a damaged air
filter, or a filter in need of replacement will allow dirt to enter
the engine, causing rapid engine wear.
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 13
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INSPECTION
This section is intended to assist the operator with the inspection Fuel
of the MTR40F Tamping Rammer.It is extremely important that
1. Thisrammerisequippedwithatwo-cycledgasolineengine.
Useonlyunleadedgasoline. Hightestethylgasolineisnot
recommended.
this section be read carefully before attempting to operate the
rammer.
DO NOT use your rammer until this section is thoroughly
understood.
2. Iffuelislow, removethefuelfillercap(Figure4)andfillwith
onlyunleadedgasoline.Motorfuelsarehighlyflammable
andcanbedangerousifmishandled.DONOTsmokewhile
refueling.DONOTattempttorefueltherammeriftheengine
is hot! or running.
Inspection
■
■
■
Check all nuts, bolts fasteners for tightness. Retighten as
necessary.
Clean any dirt from the recoil starter and engine cooling fins.
Wipe the entire rammer clean before operating.
Replace any missing or damaged Safety Operation decals.
CAUTION
DO NOT attempt to operate theTamping
Rammer until the Safety, General
Information and Inspection sections of
this manual have been read and
thoroughly understood.
Figure 4. Fuel Tank
Prior to Operation
Engine Oil Check
1. When transporting the rammer, carry it by the grip handle
located on the body (Figure 3).
1. To check the engine oil level, place the rammer on secure
level ground with the engine stopped.
2. Remove the filler cap/dipstick from the engine oil filler hole
(Figure 5) and wipe it clean.
Figure 3. Grip Handle
Figure 5. Engine Oil Dipstick
Main Spring and Crankcase Lubrication
3. Insertandremovethedipstickwithoutscrewingitintothefiller
neck. Check the oil level shown on the dipstick.
1. There are 2 grease fittings (Figure 18) that require lubrica-
tion of the main springs. Lubricate these fittings as outlined
in the maintenance section of this manual.
4. If the oil level is low (Figure 6), fill to the edge of the oil filler
holewiththerecommendedoiltype(Table3).Maximum oil
capacity is .079 gallons (0.3 liters).
2. There are 2 grease fittings (Figure 19) that require lubrica-
tion of the crankcase. Lubricate these fittings as outlined in
the maintenance section of this manual.
PAGE 14 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)
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INSPECTION
Figure 6. Engine Oil Dipstick (Oil Level)
Table 3 Motor Oil Grade
Grade of motor oil
Season or Temperature
(higher than MS class)
Spring, Summer or Autumn
SAE 30
+120° F to +15° F
Winter
SAE 30
+40° F to +15° F
Below +15° F
SAE 10W-30
Inspection
1. Check all nuts, bolts fasteners for tightness. Retighten as
necessary.
2. Clean anydirtfromtherecoil starterand footpedestal. Wipe
the entire unit clean before operating.
3. ReplaceanymissingordamagedSafetyOperationdecals.
4. Adjustheightofhandle.Adjusthandlebylooseningnutsand
moving handle to suit operation. Retighten nuts.
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 15
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OPERATION
4. Incoldweather,starttheunitwithchokelever"FullyClosed"
(Figure 10). In warm weather or when the engine is warm,
the unit can be started with choke halfway or completely
open.
Operation
The following steps outline the procedure for starting the engine:
1. Open the fuel shut- off valve by moving the fuel cock
lever to the open position (Figure 7).
Figure 10. Choke Lever (Closed)
5
Griptherecoilstarter(Figure11)handleandpullituntilyoufeel
a slight resistance. Then pull sharply and quickly. Return the
recoilstarterhandletothestarterpositionbeforereleasing.
Figure 7. Fuel Shut-Off Valve (Open)
2. Set the engine ON/OFF switch (Figure 8) to the "ON"
position(start).
Figure 8. ON/OFF Switch (ON Position)
3. Move the throttle lever to the "IDLE" position (Figure 9).
Figure 11. Recoil Starter
6. If engine fails to start, move the choke lever (Figure 10) to
the half open position to avoid flooding.
7. Repeat steps 1 through 6.
8. If the engine does not start after repeated attempts,
check thesparkplug for excess fuel. Clean and replace
the spark plug as needed.
Figure 9. Throttle Lever (Idle)
PAGE 16 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)
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OPERATION
Operation
2. Aftertheenginecools,turntheengineON/OFFswitchtothe
“OFF” position (Figure 14).
1. To start the rammer tamping action, move the throttle lever
(Figure 12) quickly from IDLE (close) to the FULL OPEN
position. DONOTmovethethrottleleverslowlyasthismay
cause damage to the clutch or spring.
Figure 14. ON/OFF Switch (Off Position)
3. Closethefuelshut-offvalve(Figure15)bymovingthefuel
cock lever to the CLOSED position.
Figure 12. Throttle Lever (Full Open)
CAUTION
Make sure that the throttle lever is moved to the FULL OPEN
position. Operating the rammer at less than full speeds can
result in damage to the clutch springs or foot.
2. The MTR40F tamping rammer is designed to run between
3,800~4,100rpms. Atoptimumrpmthefoothitsattherateof
650~695impacts per minute. Increasing throttlespeedpast
factorysetrpmdoesnotincreaseimpactsand maydamage
unit.TheMTR40Fisdesignedtoadvancewhiletamping.For
faster advance, pull back slightlyon the handle so thatrear
offootcontactssoilfirst.
Figure 15. Fuel Shut-Off Valve
(Closed Position)
Emergency Showdown
1. Movethethrottleleverquicklytothe IDLE position,andturn
theengineON/OFFswitchtotheOFFposition. Turnthefuel
valve lever to the CLOSED position.
Stopping The Engine
Normal Shutdown
1. Move throttle lever quickly from the FULL OPEN to IDLE
position (Figure13)andruntheengineforthreeminutesat
low speed.
Figure 13.Throttle Lever (Idle)
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 17
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MAINTENANCE
Maintenance
BREATHER
ELEMENT
Perform the scheduled maintenance procedures as defined by
Table 4 and below:
PAPER
ELEMENT
Daily
GRAY OUTER
FOAM ELEMENT
■
Thoroughly remove dirt and oil from the engine compartment
and rammer. Clean or replace the air cleaner elements as
necessary. Check and retighten all fasteners as necessary.
Check the bellows for oil leaks. Repair or replace as needed.
200 - 300 HOURS (Pre-Cleaner)
CLEAN WITH
SOLVENT
CLEAN WITH
KEROSENE
■
Remove the element from the pre-cleaner (Figure 16) at the
top of the crankcase (body side) and clean it with cleaning oil
(kerosene).
Figure 17. Engine Air Cleaner
Main Springs Lubrication
■
The rammer main springs (Figure 18) should be lubricated
with five shots of grease with a hand grease gun after each
eight (8) hours of use.
■
■
Use MQ HIGHTEMPERATURE GREASE, P/N GRS2 or its
equivalent.
Equivalent greases include Shell Darina or Texaco
Thermatex, both of which have a bentone base and EP-2
rating.
■
If an inferior grease is used, it may become too thick or too
thin due to changes in temperature, and improper lubrication
could result.
Figure 16. Primary Air Cleaner
■
■
Lubricate the top element (yellow) with 2~5 cc of engine oil
SAE-30.
Lubricate bottom element (gray) with 7~9 cc of engine oil
SAE-30 and completely squeeze out the excess oil from the
element before installing.
Air Cleaner
■
The air cleaner (Figure 17) should be inspected and cleaned
on a regular basis at least once a week. Remove element,
rinse in soapy water, squeeze and allow to air dry until
completely dry before reinstalling.
■
Carefully tap the paper filter element (Figure 17) several times
on a hard surface until all dirt is removed then reinstall. NEVER
brush off dirt. Brushing will force dirt into the fibers. Replace the
paper filter element if it is excessively dirty.
Figure 18. Grease Fittings (Main Springs)
PAGE 18 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)
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MAINTENANCE
Spark Plug
Crankcase Lubrication
■
Remove and clean the spark plug (Figure 20), then adjust
the spark gap to 0.024 ~0.028 inch (0.6~0.7 mm).This unit
has electronic ignition, which requires no adjustments.
■
The rammer crankcase bearings (Figure 19) should be
lubricated with five shots of grease with a hand grease gun
after each eight (8) hours of use.
■
Use MQ HIGHTEMPERATURE GREASE, P/N GRS2 or its
equivalent.
Figure 20. Spark Plug Gap
Long Term Storage
■
■
Drain fuel from fuel tank, fuel line and carburetor.
Remove spark plug and pour a few drops of motor oil into
cylinder. Crank engine 3 to 4 times so that oil reaches all
internal parts.
Figure 19. Grease Fittings (Crankcase)
Fuel Lines
■
■
Clean exterior of rammer with an oil-moistened cloth.
■
Check the fuel and oil lines regularly for damage and ensure
that there are no leaks.
Store unit covered with plastic sheet in moisture free and
dust free location out of direct sunlight.
■
Replace the fuel lines every two years to maintain the
performance and flexibility of the fuel lines.
NOTICE
Cleaning the Rammer
Refer to manufacturer engine manual for specific
servicing instructions.
■
If using a high pressure spray washer, be careful not to splash
water directly on the air cleaner, carburetor, muffler, and fuel
cap. Excessive amounts of water may cause severe engine
damage.
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 19
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MAINTENANCE
Perform the scheduled engine maintenance procedures as
defined by Table 4 below:
Table 4. Engine Maintenance Schedule
FIRST
EVERY
EVERY
EVERY
YEAR
OR
EVERY
2 YEARS
OR
MONTH 3 MONTHS 6 MONTHS
OR
DESCRIPTION (3)
OPERATION
BEFORE
OR
OR
10 HRS.
25 HRS.
50 HRS.
100 HRS.
200 HRS.
CHECK
CHANGE
CHECK
X
Engine Oil
X
X
X
Air Cleaner
All Nuts & Bolts
Spark Plug
CHANGE
X (1)
Re-tighten If
Necessary
CHECK-CLEAN
REPLACE
CHECK
X
X
X
Cooling Fins
Spark Arrester
Fuel Tank
CLEAN
X
X
CLEAN
Fuel Filter
CHECK
X
Idle Speed
CHECK-ADJUST
CHECK-ADJUST
CHECK
X (2)
Valve Clearance
Fuel lines
X (2)
Every 2 years (replace if necessary) (2)
(1) Service more frequently when used in DUSTY areas.
(2) These items should be serviced by your servic dealer, unless you have the proper tools and are mechanically
proficient. Refer to the ROBIN shop Manual for service procedures
(3) For commercial use, log hours of operation to determine proper maintenance intervals.
PAGE 20 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)
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NOTES
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 21
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TROUBLESHOOTING
TABLE 5. ENGINE TROUBLESHOOTING
POSSIBLE PROBLEM
SYMPTOM
Difficult to start
SOLUTION
Ignition plug being bridge?
Carbon deposit at ignition?
Check ignition system.
Clean or replace ignition.
Replace insulators.
Fuel is available but spark plug
will not ignite. (Power available
at high tension cable).
Short circuit due to defective
insulators?
Improper spark gap?
Set spark plug gap to the correct gap.
Check stop switch circuit. Replace stop switch if defective.
Replace ignition coil.
Short circuit at stop switch?
Ignition coil defective?
Fuel is available but spark plug
will not ignite. (Power NOT
available at high tension cable).
Muffler clogged with carbon
deposits?
Clean or replace muffler.
Mixed fuel quality is
inadequate?
Check fuel to oil mixture.
Fuel is available and spark plug
ignites (compression normal).
Fuel in use inadequate (water,
dust)?
Flush fuel sytem and replace with fresh fuel.
Air Cleaner clogged?
Defective cylinder head gasket?
Cylinder worn?
Clean or replace air cleaner.
Tighten cylinder head bolts or replace head gasket.
Replace cylinder.
Fuel is available and spark plug
ignites (compression low ).
Spark plug loose?
Tighen spark plug.
Operation not satisfactory
Air cleaner clogged?
Air in fuel line?
Clean or replace air cleaner.
Bleed (remove air) from fuel line.
Not enough power available
(compression normal, no miss-
firing).
Fuel level in carbureator float
chamber improper?
Adjust carbureator float
Carbon deposits in cylinder?
Ignition coil defective?
Clean or replace cylinder
Flush fuel sytem and replace with fresh fuel.
Replace ignition wires, clean ignition.
Flush fuel sytem and replace with fresh fuel.
Not enough power available
(compression normal, miss-
firing).
Ignition plug often shorts?
Fuel in use inadequate (water,
dust)?
Mixed fuel quality is
inadequate?
Check fuel to oil mixture.
Clean or replace crankcase.
Clean or replace muffler.
Excessive carbon depostion in
combustion chamber?
Engine overheats.
Exhaust or muffler clogged with
carbon.
Spark plug heat value incorrect? Replace spark plug with correct type spark plug.
PAGE 22 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)
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TROUBLESHOOTING
ENGINE
TABLE 5. ENGINE TROUBLESHOOTING (continued)
SYMPTOM
POSSIBLE PROBLEM
SOLUTION
Operation not satisfactory
Governor adjustment improper?
Governor spring defective?
Fuel flow erratic?
Adjust governor to correct lever.
Clean or replace ignition.
Check fuel line.
Rotational speed fluctuates.
Air taken in through suction
line?
Check suction line.
Dust in rotating part?
Spring spring failure?
Clean recoil starter assembly.
Replace spiral spring.
Recoil starter not working
properly.
TABLE 6. RAMMER TROUBLESHOOTING
POSSIBLE PROBLEM
SYMPTOM
SOLUTION
Operating speed of throttle lever Set throttle lever to correct position.
is incorrectly set?
Clutch slips?
Replace or adjust clutch.
Engine rotates but amplituide
not uniform or does not strike.
Spring Failure?
Replace sprial spring.
Speed of engine improper?
Adjust engine speed to correct operating RPM setting.
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 23
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EXPLANATION OF CODES IN THE REMARKS COLUMN
The following section explains the different symbols and
QTY. Column
remarks used in the Parts section of this manual. Use the
help numbers found on the back page of the manual if there
are any questions.
Numbers Used — Item quantity can be indicated by a
number, a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other
parts that are sold in bulk and cut to length.
NOTICE
The contents and part numbers listed in the parts
section are subject to change without notice.Multiquip
does not guarantee the availability of the parts listed.
A blank entry generally indicates that the item is not sold
separately.Other entries will be clarified in the“Remarks”
Column.
SAMPLE PARTS LIST
REMARKS Column
NO. PART NO. PART NAME
QTY. REMARKS
Some of the most common notes found in the “Remarks”
Column are listed below. Other additional notes needed
to describe the item can also be shown.
1
2%
12345
BOLT......................1 .....INCLUDES ITEMS W/%
WASHER, 1/4 IN............NOT SOLD SEPARATELY
WASHER, 3/8 IN....1 .....MQ-45T ONLY
2% 12347
3
4
12348
12349
HOSE ..................A/R ...MAKE LOCALLY
BEARING ..............1 .....S/N 2345B AND ABOVE
Assembly/Kit — All items on the parts list with the
same unique symbol will be included when this item is
purchased.
NO. Column
Indicated by:
Unique Symbols — All items with same unique
symbol
“INCLUDES ITEMS W/(unique symbol)”
(@, #, +, %, or >) in the number column belong to the
same assembly or kit, which is indicated by a note in the
“Remarks” column.
Serial Number Break — Used to list an effective serial
number range where a particular part is used.
Indicated by:
Duplicate Item Numbers — Duplicate numbers indicate
multiple part numbers, which are in effect for the same
general item, such as different size saw blade guards in
use or a part that has been updated on newer versions
of the same machine.
“S/N XXXXX AND BELOW”
“S/N XXXX AND ABOVE”
“S/N XXXX TO S/N XXX”
Specific Model Number Use — Indicates that the part
is used only with the specific model number or model
number variant listed. It can also be used to show a
part is NOT used on a specific model or model number
variant.
NOTICE
When ordering a part that has more than one item
number listed, check the remarks column for help in
determining the proper part to order.
Indicated by:
“XXXXX ONLY”
“NOT USED ON XXXX”
PART NO. Column
Numbers Used — Part numbers can be indicated by a
number, a blank entry, or TBD.
“Make/Obtain Locally” — Indicates that the part can
be purchased at any hardware shop or made out of
available items.Examples include battery cables, shims,
and certain washers and nuts.
TBD (To Be Determined) is generally used to show a
part that has not been assigned a formal part number
at the time of publication.
“Not Sold Separately”— Indicates that an item cannot
be purchased as a separate item and is either part of an
assembly/kit that can be purchased, or is not available
for sale through Multiquip.
A blank entry generally indicates that the item is not sold
separately or is not sold by Multiquip. Other entries will
be clarified in the “Remarks” Column.
PAGE 24 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)
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SUGGESTED SPARE PARTS
MTR40F RAMMER 3 TO 5 UNITS WITH ROBIN
EH-09D45050/EH-092D45010 ENGINES
Qty.
P/N
Description
1 ............ 362910060 ............ LEVER, THROTTLE
1 ............ 956100040 ............ THROTTLE WIRE
3 ............ 362030030 ............ ELEMENT, AIR CLEANER
5 ............ 362030020 ............ PACKING, AIR CLEANER
3 ............ 362455670 ............ ELEMENT, CRANKCASE
1 ............ 361910021 ............ CAP, FUEL TANK W/ STRAP
1 ............ 954300720 ............ COCK, FUEL ASSY.
2 ............ 301419750 ............ FILTER, IN-LINE FUEL
3 ............ 2743260307 .......... ELEMENT, SET ENGINE
1 ............ 0660000361 .......... STOP, SWITCH
3 ............ 0650140470 .......... SPARK PLUG, NKG
1 ............ 362454441 ............ CLUTCH
3 ............ 2745011108 .......... STARTER ROPE
1 ............ 954404890 ............ FILTER, FUEL TANK (UPPER)
1 ............ 954406010 ............ STRAINER, FUEL TANK (LOWER)
NOTICE
Part number on this Suggested Spare Parts List may
supersede/replace the P/N shown in the text pages of
this book.
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 25
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NAMEPLATE AND DECALS
1
2
16
GASOLINE ONLY
NPA 1017
J
Before Operation
OPERATION
To start, switch must be
in the “ON” position
NPA 293
To START engine:
Check all nuts and bolts for tightness
Keep machine at the upright operating position to check
Open fuel filter valve and close choke lever on carburetor.
Place starter switch to “ON” and pull start rope.
When engine starts, open the choke lever and warm up the
engine for 4-5 minutes before operation.
J
1. Give each grease fitting five (5) shots of grease with
a hand grease gun.
Then move throttle lever from “OFF” to “ON” to operate.
2. Check the engine oil level and if the level is low,
it should be refilled from the filler hole.
To STOP engine:
Move the throttle lever quickly from “ON” to “OFF” position.
Then move starter lever quickly to “OFF” and close the fuel filter valve.
NPA-1100
J
15
13
5
Oil
öl
Gasoline Only
Bitte nur Benzine einfüllen
Essence Uniquement
Usare solo Benzina
Solo para Gasolina
4
I’ huile
SAE30
7~9 cc
NPA-896
J
12
18
NPA-961
E
3
3800 ~ 4100 RPM
NPA-957
J
When you stop
the engine, be
sure to close
the fuel cock
NPA-399
6
J
14
MTR-40F
SECONDARY AIRFILTER
SERVICE MONTHLY
NPA 1016
J
CLEAN THE ELEMENT WITH KEROSENE WHEN DIRTY. AFTER THE
CLEANING, LUBRICATE IT MIXED OIL (KEROSENE 2~4: ENGINE OIL
1), SQUEEZE OUT THE OIL, AND REPLACE IT. AND CLEAN IT MORE
OFTEN WHEN OPERATING IN DUSTY CONDITIONS.
CAUTION
ATTENZIONE
ATENÇAÕ
NPA-831
J
9
7
PRECAUCION
Read operator’s manual carefully before use.
Lire le manuel attentivement avant utilisation.
Bitte lesen Sie vor lnbetriebnahme der Maschine die
bedienungsanleitung sorgältig durch.
Prima delÍ uso leggere attentamente il manuale.
Lee com atenÇão manual de instruÇõ antes de
usar.
NAMEPLATE
READ OWNER’S SERVICE MANUAL BEFORE OPERATING OR
SERVICING THIS MACHINE.
ALWAYS KEEP UNAUTHORIZED, INEXPERIENCED,
UNTRAINED PEOPLE AWAY FROM THIS MACHINE.
Leer detenidamente el manual de instrucciones
antes de usar la maquina.
11
NPA-769
J
MAKE SURE ALL SAFETY DEVICES ARE OPERATIONAL
BEFORE THIS MACHINE IS STARTED. MAKE SURE ENGINE
IS TURNED OFF AND SPARK PLUG WIRE DISCONNECTED
BEFORE SERVICING THE MACHINE OR COMING IN
CONTACT WITH ANY MOVING PART. IF EQUIPMENT IS
POWERED BY AN ELECTRIC MOTOR DISCONNECT
ELECTRICAL PLUG.
PRIMARY AIRFILTER
CHECK DAILYNPA 1018
J
17
NEVER LEAVE MACHINE UNATTENDED WHEN OPERATING.
ALWAYS STOP ENGINE AND ALLOW ENGINE TO COOL
BEFORE ADDING FUEL OR OIL.
NPA-329
J
LAY DOWN TOWARD THIS
DIRECTION ONLY
8
NPA-963
J
CLEANING ELEMENT:
Remove the element from the pre-cleaner
Clean the element with solvent
Apply SAE30 motor oil with 7~9 cc, and
squeeze out excess oil before re-installing.
GREASE
NPA-120
10
J
PAGE 26 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)
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NAMEPLATE AND DECALS
NO
1
PART NO
NPA1017
NPA1100
920203990
NPA957
PART NAME
QTY.
REMARKS
DECAL: GASOLINE ONLY
DECAL:CAUTION (OPERATION)
DECAL:CAUTION (FUEL COCK)
DECAL: ENGINE RPM
1
1
1
1
1
1
1
1
2
3
4
5
NPA896
DECAL: ELEMENT SET
DECAL: SECONDARY AIR FILTER
DECAL:CAUTION
6
NPA1016
920203290
920209630
920209910
920101200
NPA1018
920209100
920209610
NPA831
7
8
DECAL: CLEANING ELEMENT
9
PLATE: SERIAL NO. ............................... 1 .............. CONTACT MQ PARTS DEPT.
10
11
12
13
14
15
16
17
18
DECAL: GREASE
3
1
1
1
1
1
1
1
1
DECAL: PRIMARY AIR FILTER
DECAL: RAMMER BOOT & HEARING
DECAL: DECAL OIL 7-9 CC
DECAL: CAUTION/OIL INJECT
DECAL: (M-MARK)
920100240
920202930
NPA691
DECAL: SWITCH-ON
DECAL:LAYDOWN
NPA769
DECAL:CAUTION
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 27
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CRANKCASE AND ENGINE ASSY.
PAGE 28 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)
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CRANKCASE AND ENGINE ASSY.
NO
PART NO
PART NAME
QTY.
REMARKS
1
305117260
CRANK CASE
1
2
305343780
CRANK GEAR
1
CLUTCH GUIDE / A
1
3
041006305
BEARING 6305Z
1
45
0053204201 WOODRUFF KEY
1
4
041006203
BEARING 6203Z
1
46
301010210 LOCK WASHER CLUTCH
1
5
952401450
001220825
WASHER 8.5 x 22 x 3
BOLT 8 x 25 T
1
6
1
47
956300130 THROTTLE LEVER AY 25
1
7
030208200
362455660
002210620
050100350
305333090
042006304
080100520
952400130
001220825
030208200
303010084
042006007
351437750
080200350
351421900
060504010
050300900
362454441
943020020
943050050
943060100
943060020
943030021
0053204201
301010210
0173120010
362341610
002200620
351010050
351010320
2741500123
0011408400
0021808000
0032008000
WASHER, LOCK M8
BEARING COVER
BOLT 6X20 H,SW
O-RING G-35
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
9
10
11
13
CONNECTING ROD
BEARING 6304ZZ
STOP RING R-52
WASHER 9304
BOLT 8 x 25 T
WASHER, LOCK M8
PINION
BEARING 6007ZZ
SPACER 35.4-42.7-11
STOP RING S-35
SPACER, CLUTCH DRUM
OIL SEAL VB-40525
O-RING S-90
14
15
16
17
18
20
21
22
23
24
25
26
27
CLUTCH ASSY. CE120P 1.6T ........................... 1 ........... INCLUDES ITEMS W/
*
27-1
27-2
27-3
27-4
27-5
28
CLUTCH SHOE C812
CLUTCH BOSS C812
CLUTCH GUIDE (A)
CLUTCH GUIDE (B)
CLUTCH SPRING
WOODRUFF KEY
LOCKWASHER, CLUTCH
LOCK NUT
4
1
1
1
2
1
1
1
1
9
1
1
1
4
4
4
*
*
*
*
*
29
30
*
32
33
34
35
37
38
39
40
PACKING, FRONT COVER
BOLT 6 x 20 H,SW
GREASE FITTING A-MT6X1
GREASE FITTING B-MT6X1
ADAPTER FLANGE
BOLT AND WASHER ASSY.
NUT
WASHER, LOCK
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 29
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CRANKCASE AND ENGINE ASSY.
PAGE 30 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)
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CRANKCASE AND ENGINE ASSY.
PART NAME
QTY.
REMARKS
WASHER
4
2
1
1
1
4
1
4
2
DOWEL PIN
CLIP (TCP-10509B)
OIL GAUGE PROTECTOR
LINK PROTECTOR
BOLT 8X20 W/FLAT/LOCK WASHER
STIFFENER
BOLT AND WASHER
BOLT AND WASHER ASSY.
AIR CLEANER ASSY......................................... 1 ........... INCLUDES ITEMS W/#
71-1# 362030011
71-2# 362030020
71-3# 362030030
71-4# 362030040
COVER CP, AIR CLEANER
PACKING, AIR CLEANER
ELEMENT CP, AIR CLEANER
BOLT CP, AIR CLEANER
INTAKE PIPE
1
1
1
1
1
2
1
1
1
72
73
74
75
81
86
353342400
507010110
050300070
031108160
306010020
911210905
CLAMPTC-200
O-RING (7)
WASHER, FLAT M8
FRONT COVER
ENGINE ASSY., EH09D
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 31
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GUIDE CYLINDER ASSY.
PAGE 32 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)
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GUIDE CYLINDER ASSY.
NO
1
PART NO
PART NAME
PISTON PIN
QTY.
1
REMARKS
305446380
080100120
305337980
305451550
305446400
305446410
305446420
305212710
305112730
065105010
080510680
351010050
305446430
001220816
305446440
001520815
305446450
305446460
011208030
020308060
050100800
002211025
2
STOP RING R-12
PISTON ROD,M14
PISTON END, M14
STOPPER, UPPER
CYLINDER CAP
MAIN SPRING
2
3
1
4
1
6
1
7
1
8
2
9
SPRING CYLINDER
GUIDE CYLINDER
DUST SEAL DKI-5367811
STOP RINGTH-R-68
GREASE FITTING A-MT6x1
STOPPER
1
11
12
13
14
15
16
18
19
20
21
22
23
25
26
1
1
1
2
1
BOLT 8x15 H, SW
GRIP
4
1
SOCKET HEAD BOLT 8x15 T
DUST SLEEVE
SLEEVE BAND
BOLT 8x30
2
1
1
1
NUT M8
1
O-RING G-80
1
BOLT 10x25 H, SW
4
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 33
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TANK AND HANDLE ASSY.
PAGE 34 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)
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TANK AND HANDLE ASSY.
NO
1
PART NO
PART NAME
QTY.
REMARKS
306117960
351319900
009110007
033121009
002211020
939010210
030208200
020308060
361910021
305910032
361455740
351437785
954406020
954300720
954406010
001220830
030208200
022710809
952401450
954404890
HANDLE
1
2
4
4
4
1
1
1
1
2
SHOCK ABSORBER
SOCKET HEAD BOLT 10x20 T
TOOTHED LOCKWASHER B M10
BOLT 10x20 H, SW
STOPPER RUBBER EH1002
WASHER, LOCK M8
NUT M8
3A
3B
4
5
6
7
9#
10
11
17#
18#
19
20#
21
22
23
24
31#
32
32
33
33
34
41#
43
TANK CAP CP (ORANGE)
FUEL TANK ASSY. ...................................... 1 ............ INCLUDES ITEMS W/ #
SUB CAP
1
1
1
1
1
2
2
2
2
1
HOLDER, COCK
PACKING, FUEL TANK
FUEL COCK ASSY./CVL-08
STRAINER (#110)
BOLT 8x30 T
WASHER, LOCK M8
NYLON NUT M8
WASHER 8.5x22x3
FILTER, TANK
954403030 ........... HOSE BAND (8) .......................................... 4 ............ S/N S-3129 AND BELOW
0561080020 ......... HOSE CLAMP ............................................. 4 ............ S/N S-3130 AND ABOVE
351436350 ........... FUEL HOSE, L=150 .................................... 2 ............ S/N S-3129 AND BELOW
0851041790 ......... FUEL HOSE FOR EVP, L=150 .................... 2 ............ S/N S-3130 AND ABOVE
301419750
362116890
362910060
362341550
362910090
362455620
362455630
050100450
050200100
031110160
033910070
096206006
022131008
020410060
096208020
020408050
956100040
001220620
030206150
022130605
FUEL FILTER CP
F. TANK 2L (GRAY)
1
1
THROTTLE LEVER ASSY. .......................... 1 ............ INCLUDES ITEMS W/
*
44
THROTTLE BODY
THROTTLE, GEAR CP. W/ BOLT
SLIDER
1
1
1
1
1
1
3
2
1
1
1
1
2
1
2
2
2
*
45
*
47
*
48
*
THROTTLE LEVER
O-RING G-45
O-RING P-10
49
*
50
*
51
*
WASHER, FLAT M10
CONICAL SPRING WASHER
SOCKET HEAD SCREW 6 x 6
CAP NUT M10
52
*
53
*
54
55
NUT M10, H=6
56
SOCKET HEAD SCREW 8 x 20
NUT M8, H=5
*
57
*
58
*
THROTTLEWIRE 620-710
BOLT 6X20 T
59
60
61
WASHER, LOCK
CAP NUT M6
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 35
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FOOT ASSY. (OPTION)
PAGE 36 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)
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FOOT ASSY. (OPTION)
NO
30
PART NO
PART NAME
QTY.
REMARKS
305910010
305333120
305333130
305446470
015110055
022711012
030210250
015112075
022711214
030212300
FOOT ASSY. 150B ....................... 1 .......... INCLUDES ITEMS W/
*
31
FOOT 150B
1
1
1
2
2
2
4
4
4
*
32
33
34
35
36
37
38
39
METAL SHEET 150B
FOOT COVER
*
*
*
*
*
SUNK HEAD BOLT 10x50 H
NYLON NUT M10
WASHER, LOCK M10
SUNK HEAD BOLT 12x60 H
NYLON NUT M12
WASHER, LOCK M12
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 37
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NARROW FOOT ASSY. (OPTION)
PAGE 38 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)
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NARROW FOOT ASSY. (OPTION)
NO
A
PART NO
PART NAME
QTY.
REMARKS
305910020
305910040
305333140
305334930
305333150
305334940
305446470
305447810
001611050
022711012
030210250
001611252
022711214
030212300
FOOT ASSY. 200B........................................ 1 ........... INCLUDES ITEMS W/
*
A
FOOT ASSY. 100B........................................ 1 ........... INCLUDES ITEMS W/#
FOOT 200B ................................................... 1 ........... 200B
FOOT 100B ................................................... 1 ........... 100B
METAL SHEET 200B .................................... 1 ........... 200B
METAL SHEET 100B .................................... 1 ........... 100B
FOOT COVER ............................................... 1 ........... 200B
FOOT COVER 96B ....................................... 1 ........... 100B
1
*
1#
2
*
2#
3
*
3#
4 #
SUNK HEAD BOLT 10x50 H
NYLON NUT M10
2
2
2
4
4
4
*
5 #
*
6 #
*
WASHER, LOCKM10
SUNK HEAD BOLT 12x60 H
NYLON NUT M12
7
8
9
WASHER, LOCK M10
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 39
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TRENCH SHOE ASSY.
PAGE 40 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)
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TRENCH SHOE ASSY.
NO
11
11
11
12
13
14
PART NO
PART NAME
QTY.
REMARKS
305333160
305333170
305334390
001221235
020312100
030212300
TRENCH SHOE 500H-120B
TRENCH SHOE 800H-120B
TRENCH SHOE 305H-100B
BOLT 12x35 T
1
1
1
4
4
4
NUT M12
WASHER, LOCK M12
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 41
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ROBIN EH-090D ENGINE — CRANKCASE ASSY.
PAGE 42 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)
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ROBIN EH-090D ENGINE — CRANKCASE ASSY.
NO
PART NO
PART NAME
QTY.
REMARKS
10
20%
26
2741010121
2371420203
2371600801
0440200070
0600200140
0310060020
0013906600
0105060200
0105060170
0105060160
0440060010
0401140030
0211140020
2741600113
0011408250
2741100131
0440200110
0600200140
2304500301
2054190103
0013908500
2306360113
0213160020
0130060200
2741300131
2741550103
0110080210
2741550223
2741600403
0310060020
0011406600
0566000250
2741440101
2741620103
2741440503
2741610203
CRANKCASE CP ....................................1..........INCLUDES ITEMS W/#
VALVE GUIDE
STEM SEAL CP
OIL SEAL 20X32X6
BALL BEARING
DOWEL PIN
STUD
2
1
1
1
2
1
1
2
2
1
1
1
1
2
30#
40#
50#
60%
61%
62%
70%
75#
80
STUD
STUD
STUD
OIL SEAL 6X10X2.5
PLUG
90
GASKET
150
160
210
220
STIFFENER
BOLT & WASHER
MAIN BEARING COVER.........................1..........INCLUDES ITEMS W/
*
OIL SEAL 20X32X6
BALL BEARING
GOVERNOR GEAR CP
GOVERNOR SLEEVE
STUD
1
1
1
1
4
1
1
9
*
230
250
260
265
270
280
300
610
620
630
680
690
700
710
727
820
821
825
850
*
OIL GAUGE
GASKET
BOLT & WASHER
CYLINDER HEAD CP .............................1..........INCLUDES ITEMS W/%
GASKET, HEAD
FLANGE BOLT
1
4
1
1
2
4
1
1
1
1
1
1
1
2
1
ROCKER COVER
GASKET (ROCKET COVER)
DOWEL PIN
BOLT & WASHER ASSY.
CLAMP
BREATHER PLATE CP
GASKET/BREATHER PLATE
OIL SHELTER PLATE
BREATHER PIPE
CLAMP, BREATHER, PIPE
HOSE CLIP
BOLT & WASHER ASSY.
GASKET SET
850-1 0566000331
852
860
960
0569000010
0011305100
2749900107
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 43
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ROBINEH-090DENGINE—CRANKSHAFTANDPISTONASSY.
PAGE 44 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)
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ROBINEH-090DENGINE—CRANKSHAFTANDPISTONASSY.
NO
PART NO
PART NAME
QTY.
REMARKS
10
2742010141
0230200100
0230200110
0230200120
0021812000
0032012000
0053203101
0053204201
0173120010
2302250120
2302300123
2302330103
2742340103
2742340203
2742340303
2742350107
2742350207
2742350307
0565110010
CRANKSHAFT CP..................................1..........INCLUDES ITEMS W/#
40
SPACER T=0.8
SPACER T=1.0
SPACER T=1.2
NUT
1
1
1
1
40
40
50
60
SPRING WASHER ..................................1..........REPLACES 0032012000
70
WOODRUFF KEY
WOODRUFF KEY
LOCK NUT
1
1
1
1
2
1
1
1
1
1
1
1
2
75#
170
310
320
350
360
360
360
370
370
370
380
CONNECTING ROD ASSY.
CONNECTING ROD BOLT
PISTON PIN
PISTON
PISTON 0.25MM
PISTON 0.50MM
PISTON RING SET
PISTON RING SET 0.25MM
PISTON RING SET 0.50MM
CLIP
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 45
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ROBIN EH-090D ENGINE — INTAKE AND EXHAUST ASSY.
PAGE 46 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)
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ROBIN EH-090D ENGINE — INTAKE AND EXHAUST ASSY.
NO
10
34
PART NO
PART NAME
QTY. REMARKS
2743170101
2273860123
2743640103
0051904100
0031517000
2743870103
2743330103
2743360103
2743370103
2743340103
2743350103
13210KA031
2743530103
2743600103
2693580103
0170060090
2743650103
2743010211
2743700111
2743520101
0176060020
0023806000
0110060010
0011306120
2743260400
2303262008
2743260307
2303290103
2303590103
2303590203
0176060020
CAMSHAFT CP ............................ 1 ........INCLUDES ITEMS W/%
PIN (SPRING)
1
1
1
1
1
2
2
2
1
1
4
2
2
2
2
1
1
1
1
2
35%
36%
37%
38
RELEASE LEVER
SPRING PIN
SNAP RING
RETURN SPRING
TAPPET
50
60
VALVE SPRING
SPRING RETAINER
INTAKE VALVE
EXHAUST VALVE
COLLET VALVE
PUSH ROD
70
80
90
95
210
220
230
240
260
310
330
340
350
351
360
375
510
510-2
520
ROCKER ARM
BOLT (PIVOT)
NUT
GUIDE PLATE
MUFFLER CP
BRACKET CP (MUFFLER)
GASKET CP (EXHAUST)
SELF LOCK NUT
FLANGE NUT............................... 2 ........REPLACES 0023806000
BOLT AND WASHER ASSY. ........ 2 ........REPLACES 0011406120
FLANGE BOLT ............................. 2 ........REPLACES 0110060010
AIR CLEANER ASSY. ................... 1 ........INCLUDES ITEMS W/
*
GASKET
1
1
1
1
2
2
*
ELEMENT SET
*
540
INSULATOR
550
560
570
GASKET (INSULATOR)
GASKET 2 (INSULAT0R)
SELF LOCK NUT
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 47
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ROBIN EH-090D ENGINE — GOVERNOR ASSY.
PAGE 48 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)
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ROBIN EH-090D ENGINE — GOVERNOR ASSY.
NO
PART NO
PART NAME
QTY.
1
REMARKS
10
2744230101
2304220103
2744270113
1064280113
0031305000
0011406250
0186060020
2744250103
2304330210
0043104140
0140040070
2684500103
2264310301
0217100020
0043106300
0022706000
2744510101
0110060050
2264500313
0230100040
GOVERNOR LEVER
GOVERNOR SHAFT
GOVERNOR ROD
ROD SPRING
20
1
30
1
40
1
50
CLIP
2
60
BOLT AND WASHER ASSY.
NUT
1
70
1
80
GOVERNOR SPRING
SPEED CONTROL ASSY.
SCREW (PAN HEAD)
SCREW
1
200
210
230
235
280
345
360
370
385
386
480
486
1
1
1
CONTROL SPRING
LINK PIVOT CP
FRICTION WASHER
SCREW
1
1
1
1
NUT .........................................................1.......REPLACES 0022706000
BASE PLATE CP
1
FLANGE BOLT .......................................2.......REPLACES 0110060010
RETURN SPRING
SPACER
1
1
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 49
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ROBIN EH-090D ENGINE — RECOIL STARTER ASSY.
PAGE 50 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)
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ROBIN EH-090D ENGINE — RECOIL STARTER ASSY.
NO
PART NO
PART NAME
QTY.
REMARKS
10
2745120211
2745510121
2745520101
0110060020
0011606140
2745500101
0110060050
2749170103
0110060050
0110060020
0110060020
2745260103
2745020120
2745011508
2745012018
2745011108
2615010008
2705012508
2275013108
BLOWER HOUSING CP
BLOWER H. BKT. 1 CP
BLOWER H. BKT. 2 CP
FLANGE BOLT
1
1
1
2
2
1
11
12
13
14
BOLT AND WASHER ASSY.
BLOWER GUIDE CP
15
16
FLANGE BOLT .......................................1.......REPLACES 0110060010
20
LABEL (TRADE MARK)
1
40
FLANGE BOLT .......................................1.......REPLACES 0110060010
41
FLANGE BOLT
1
2
1
46
FLANGE BOLT
60
CYLINDER BAFFLE
210
210-1
210-2
210-3
210-4
210-5
210-6
RECOIL STARTER ASSY. ......................1.......INCLUDES ITEM W/
*
SPIRAL SPRING
REEL
STARTER ROPE
STARTER KNOB
RATCHET
FRICTION SPRING
STARTING PULLEY
SLIDE PLATE
RATCHET GUIDE
SET SCREW
LABEL (TRADE MARK)
FLANGE BOLT
1
1
1
1
2
1
1
1
1
1
1
3
*
*
*
*
*
*
210-11 2745014508
*
210-24 1315015008
*
210-35 2705026108
*
210-49 2275015208
*
216
220
2069170103
0110060020
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 51
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ROBIN EH-090D ENGINE — CARBURETOR ASSY.
PAGE 52 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)
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ROBIN EH-090D ENGINE — CARBURETOR ASSY.
NO
210
-1
PART NO
PART NAME
QTY.
REMARKS
2746230100 CARBURETOR ASSY. ......................... 1 .......... INCLUDES ITEMS W/
*
2746253508 THROTTLE VALVE
2306252508 CHOKE VALVE
2376245108 SCREW
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
*
-3
-4
-5
-8
*
*
*
*
2346242108 PILOT JET
2746252008 SHAFT ASSY. (CHOKE)
2746253008 SHAFT ASSY. (THROTTLE)
2246254308 BOLT
2268250208 NEEDLE VALVE ASSY.
2146251508 PIN
-11
-12
-14
-15
-16
-17
-18
-19
-22
-24
-26
-28
-29
-33
-40
-41
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
2306255308 FLOAT CHAMBER BODY
2078234508 INSERT WASHER
2306254008 PACKING
2306250608 FLOAT ASSY.
2746240008 MAIN JET
2266270118 CLIP
2746235108 HOSE
2246245008 SCREW
2106231808 SPRING
2306258108 SEAL
1066239308 SCREW
2066244608 SPRING
-101
-117
-123
2306258208 PACKING
2746235008 HOSE
*
*
*
2276240408 MAIN JET
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 53
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ROBIN EH-090D ENGINE — ELECTRIC DEVICE ASSY.
PAGE 54 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)
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ROBIN EH-090D ENGINE — ELECTRIC DEVICE ASSY.
NO
10
PART NO
PART NAME
QTY.
1
REMARKS
2307020831
2747020101
0011706250
0660000361
0150040090
0566030010
0659000010
0650140470
2307510113
FLYWHEEL CP
IGNITION COIL CP
BOLT & WASHER ASSY.
SWITCH ASSY.
TAPPING SCREW
CLAMP
PLUG TERMINAL
SPARK PLUG NGK
SPARK PLUG CAP
11
1
30
2
60
1
70
2
75
1
95
1
100
110
1
1
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 55
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ROBIN EH-092D ENGINE — CRANKCASE ASSY.
PAGE 56 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)
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ROBIN EH-092D ENGINE — CRANKCASE ASSY.
NO
10
PART NO
PART NAME
QTY.
REMARKS
2841010411
2371420203
2771601001
0440200070
0600200110
0310060020
0105060430
0440060020
0401140030
0211140020
2741600113
0011408250
0011408300
0241090060
2841100121
0440200110
0600200110
2844500301
2054190103
0013908500
0310060020
2306360101
CRANKCASE CP ....................................1..........INCLUDES ITEMS W/ #
20&
26&
30#
40#
50#
70
75#
80
90
150
160
161
205
210
220
230
250
260
265
268
270
VALVE GUIDE
STEM SEAL CP
OIL SEAL 20X32X6
BALL BEARING, 60074C3
DOWEL PIN
2
1
1
1
2
2
1
1
1
1
4
2
1
STUD
OIL SEAL
PLUG
GASKET
STIFFENER
BOLT & WASHER
BOLT & WASHER ASSY.
GROMMET
MAIN BEARING COVER .........................1..........INCLUDES ITEMS W/
*
OIL SEAL 20X32X6
BALL BEARING, 6004C3
GOVERNOR GEAR CP
GOVERNOR SLEEVE
STUD
1
1
1
1
4
2
*
*
*
*
DOWEL PIN
OIL GAUGE .............................................1..........INCLUDES ITEMS W/ %
280% 0213160020
GASKET
1
9
1
4
4
4
300
430
437
438
439
610
620
630
631
680
685
690
700
710
721
722
723
724
725
726
810
830
860
960
0130060200
2741500123
0021808000
0032008000
0031108000
2841300110
2841500113
0110080210
0100080410
2841550203
2841450203
2841600403
2771501103
0110060400
2841560203
2841600103
2841600203
2841450103
0131050020
0131050020
2841700103
2301600613
0011406160
2849900117
BOLT & WASHER
ADAPTER FLANGE
NUT
SPRING WASHER
WASHER
CYLINDER HEAD ASSY. ........................1..........INCLUDES ITEMS W/ &
GASKET HEAD
1
1
2
1
1
3
2
4
1
1
1
1
2
1
1
1
2
1
FLANGE BOLT
BOLT
ROCKER COVER
OIL SHELTER PLATE
GASKET, ROCKER COVER
PIPE KNOCK
FLANGE BOLT
BREATHER PLATE
LEAF VALVE
BREATHER PLATE
OIL SHELTER PLATE
SCREW & WASHER ASSY.
SCREW & WASHER ASSY.
COVER CASE
GASKET TAPPET COVER NA
BOLT & WASHER ASSY.
GASKET SET
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 57
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ROBINEH-092DENGINE—CRANKSHAFTANDPISTONASSY.
PAGE 58 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)
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ROBINEH-092DENGINE—CRANKSHAFTANDPISTONASSY.
NO
10
PART NO
PART NAME
QTY.
REMARKS
2842030101
0230200100
0230200110
0230200120
0021814000
0032014000
0053203101
0053204201
0173120010
2842250130
CRANKSHAFT CP
SPACER T=0.8
SPACER T=1.0
SPACER T=1.2
NUT
1
1
1
1
1
40
41
42
50
60
SPRING WASHER ..................................1..........REPLACES 0032012000
70
WOODRUFF KEY
WOODRUFF KEY
LOCK NUT
1
1
1
80
105
310
CONNECTING ROD ASSY.....................1..........INCLUDES ITEMS W/%
320% 2842300103
CONNECTING ROD BOLT
PISTON PIN
2
1
1
1
1
1
1
1
2
350
360
360
360
370
370
370
380
2302330103
28423401H3
28423402H3
28423403H3
2842351107
2842351207
2842351307
0565110010
PISTON
PISTON 0.25MM
PISTON 0.50MM
PISTON RING SET
PISTON RING SET 0.25MM
PISTON RING SET 0.50MM
CLIP
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 59
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ROBIN EH-092D ENGINE — INTAKE AND EXHAUST ASSY.
PAGE 60 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)
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ROBIN EH-092D ENGINE — INTAKE AND EXHAUST ASSY.
NO
10
PART NO
PART NAME
QTY. REMARKS
2843170121
2273860123
2843640103
0051904100
0031517000
2743870123
2743330103
2743360103
2743370203
2743340103
2743350103
13210KA031
2743530103
2743600303
2693580103
0170060090
2743650103
2843010401
2843520103
0023808000
0200080170
0110060460
0011408160
0130080240
1063292103
2843590203
1573500103
0176060030
CAMSHAFT CP ............................ 1 ........INCLUDES ITEMS W/%
34%
35%
36%
37%
38%
50
PIN (SPRING)
1
1
1
1
1
2
2
2
1
1
4
2
2
2
2
1
1
1
2
1
2
1
1
1
1
1
2
RELEASE LEVER
SPRING PIN
SNAP RING
RETURN SPRING
TAPPET
60
VALVE SPRING
SPRING RETAINER
INTAKE VALVE
EXHAUST VALVE
COLLET VALVE
PUSH ROD
70
80
90
95
210
220
230
240
260
310
340
351
357
365
366
370
540
550
560
570
ROCKER ARM
BOLT (PIVOT)
NUT
GUIDE PLATE
MUFFLER CP
GASKET (EXHAUST)
FLANGE NUT
WASHER
FLANGE BOLT
BOLT & WASHER 8X16
BOLT & WASHER ASSY.
INSULATOR
GASKET (INSULATOR)
GASKET 2 (INSULAT0R)
SELF LOCK NUT
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 61
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ROBIN EH-092D ENGINE — CARBURETOR ASSY.
PAGE 62 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)
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ROBIN EH-092D ENGINE — CARBURETOR ASSY.
NO
B
PART NO
2846233200
2846253908
PART NAME
QTY.
REMARKS
CARBURETOR ASSY. ............................................... 1 ............... INCLUDES ITEMS W/#
2
3
4
5
6
7
8
9
#
#
#
#
#
#
#
#
LEVER SUB ASSY. THROTTLE
COLLAR
SPRING, THROTTLE
BUSH
SHAFT, THROTTLE
THROTTLE VALVE
SCREW
LEVER CHOKE
SHAFT CHOKE
VALVE CHOKE
MAIN JET #68
SLOW JET
1
1
1
1
1
1
2
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
2
2
1
1
2
1
1
1
1
1
2846256008
2846231608
2516255908
2846253308
2846253508
2846245508
2846252908
2846252308
2846252908
2846240108
2846242008
2516244908
2776258108
2846251508
2846250508
2796250008
2846254008
2846255208
2516266108
2846233508
2516235008
2846246508
2846246008
2846245008
2846245108
2846256308
2846245608
2846246008
2846243008
2516256508
2844550103
10
11
12
13
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
40
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
SRING
SCREW ADJUST
PIN, FLOAT LEVER
FLOAT ASSY.
VALVE NEEDLE
GASKET CHAMBER
CHAMBER ASSY. FLOAT
DRAIN SCREW
SCREW
GASKET
NUT
SPRING WASHER
O-RING
O-RING
PLATE
SCREW
JET
COLLAR
RUBBER PIPE
BUSH, THRO
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 63
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ROBIN EH-092D ENGINE — AIR CLEANER ASSY.
PAGE 64 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)
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ROBIN EH-092D ENGINE — AIR CLEANER ASSY.
NO
C
520#
570
850
900#
PART NO
PART NAME
QTY.
REMARKS
INCLUDES ITEMS W/#
2843260300
2743260307
0176060030
2841600403
0732004430
AIR CLEANER ASSY.
ELEMENT SET/09
SELF LOCK NUT
RUBBER PIPE
1
1
2
1
1
LABEL, CHOKE
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 65
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ROBIN EH-092D ENGINE — GOVERNOR, OPERATION ASSY.
PAGE 66 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)
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ROBIN EH-092D ENGINE — GOVERNOR, OPERATION ASSY.
NO
PART NO
PART NAME
QTY.
1
REMARKS
10
2844230403
2304220103
2844270201
2844560103
2844280403
0031305000
0011406300
2844900201
2524250323
2304330210
2744510101
0110060010
0043104140
0230100040
2264500313
0043106300
0022706000
0217100020
0140040070
2684500113
2264310301
GOVERNOR LEVER
GOVERNOR SHAFT
GOVERNOR ROD
LINKAGE BUSHING
ROD SPRING
20
1
30
1
35
1
40
1
50
CLIP
2
60
BOLT & WASHER ASSY.
WEIGHT CP
1
70
1
80
GOVERNOR SPRING
SPEED CONTROL ASSY.
BASE PLATE
1
200
201
207
210
213
215
230
240
255
260
265
280
1
1
FLANGE BOLT
SCREW, PAN HEAD
SPACER
2
1
1
RETURN SPRING
SCREW
1
1
NUT
1
FRICTION WASHER
SCREW
1
1
CONTROL SPRING
LINK PIVOT
1
1
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 67
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ROBIN EH-092D ENGINE — BLOWER HOUSING ASSY.
PAGE 68 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)
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ROBIN EH-092D ENGINE — BLOWER HOUSING ASSY.
NO
10
PART NO
PART NAME
BLOWER HOUSING CP
LABEL
QTY.
1
REMARKS
2845110213
2849510203
0010408350
0010408200
2845260123
0110060010
2845410103
920100240
0110060010
0110060020
20
1
40
FLANGE BOLT
FLANGE BOLT
CYLINDER BAFFLE
FLANGE BOLT
COOLING BLOWER
DECAL, M-MARK
FLANGE BOLT
FLANGE BOLT
1
41
1
60
1
80
2
110
216
220
230
1
1
3
4
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 69
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ROBIN EH-092D ENGINE — RECOIL STARTER ASSY.
PAGE 70 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)
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ROBIN EH-092D ENGINE — RECOIL STARTER ASSY.
NO
A
PART NO
PART NAME
QTY.
REMARKS
2845021120
2745011508
2745012018
2745011208
2615010008
2705012508
2745013108
2275013508
2705026108
2845014508
2745015208
1315015008
2275015208
RECOIL STARTER ASSY. ............................................. 1 ...........INCLUDES ITEM W/
SPIRAL SPRING
REEL
STARTER ROPE
STARTER KNOB
RATCHET
*
1
1
1
1
1
2
1
2
1
1
1
1
1
*
2
*
3
*
4
*
5
*
6
FRICTION SPRING
RETURN SPRING
RATCHET GUIDE
STARTING PULLEY
SLIDE PLATE, B
SLIDE PLATE
*
7
*
8
*
11
*
24
25
49
*
*
*
SET SCREW
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 71
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ROBIN EH-092D ENGINE — ACCESSORIES ASSY.
PAGE 72 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)
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ROBIN EH-092D ENGINE — ACCESSORIES ASSY.
NO
10
PART NO
2269030710
PART NAME
ACCESSORY TOOL KIT
QTY.
1
REMARKS
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 73
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TERMS AND CONDITIONS OF SALE — PARTS
5. Parts must be in new and resalable
condition, in the original Multiquip
package (if any), and with Multiquip part
numbers clearly marked.
Multiquip reserves the right to quote and
sell direct to Government agencies, and to
Original Equipment Manufacturer accounts
who use our products as integral parts of their
own products.
PAYMENT TERMS
Terms of payment for parts are net 30 days.
FREIGHT POLICY
6. The following items are not returnable:
All parts orders will be shipped collect or
prepaid with the charges added to the invoice.
All shipments are F.O.B. point of origin.
Multiquip’s responsibility ceases when a
signed manifest has been obtained from the
carrier, and any claim for shortage or damage
must be settled between the consignee and
the carrier.
a. Obsolete parts. (If an item is in the
price book and shows as being
replaced by another item, it is
obsolete.)
SPECIAL EXPEDITING SERVICE
A $35.00 surcharge will be added to the
invoice for special handling including bus
shipments, insured parcel post or in cases
where Multiquip must personally deliver the
parts to the carrier.
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings,
and other rubber parts) that were
purchased more than six months
prior to the return date.
LIMITATIONS OF SELLER’S LIABILITY
MINIMUM ORDER
Multiquip shall not be liable hereunder for
damages in excess of the purchase price of
the item with respect to which damages are
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
other special, consequential or incidental
damages.
The minimum charge for orders from Multiquip
is $15.00 net. Customers will be asked for
instructions regarding handling of orders not
meeting this requirement.
c. Any line item with an extended
dealer net price of less than
$5.00.
d. Special order items.
RETURNED GOODS POLICY
e. Electrical components.
f. Paint, chemicals, and lubricants.
g. Decals and paper products.
h. Items purchased in kits.
Return shipments will be accepted and
credit will be allowed, subject to the following
provisions:
LIMITATION OF WARRANTIES
No warranties, express or implied, are
made in connection with the sale of parts or
trade accessories nor as to any engine not
manufactured by Multiquip. Such warranties
made in connection with the sale of new,
complete units are made exclusively by a
statement of warranty packaged with such
units, and Multiquip neither assumes nor
authorizes any person to assume for it
any other obligation or liability whatever in
connection with the sale of its products. Apart
from such written statement of warranty,
there are no warranties, express, implied or
statutory, which extend beyond the description
of the products on the face hereof.
1. A Returned Material Authorization
must be approved by Multiquip prior to
shipment.
7. The sender will be notified of any material
received that is not acceptable.
8. Such material will be held for five
working days from notification, pending
instructions. If a reply is not received
within five days, the material will be
returned to the sender at his expense.
2. To obtain a Return Material Authorization,
a list must be provided to Multiquip
Parts Sales that defines item numbers,
quantities, and descriptions of the items
to be returned.
9. Credit on returned parts will be issued
at dealer net price at time of the original
purchase, less a 15% restocking
charge.
a. The parts numbers and descriptions
must match the current parts price
list.
b. The list must be typed or computer
generated.
10. In cases where an item is accepted, for
which the original purchase document
can not be determined, the price will be
based on the list price that was effective
twelve months prior to the RMA date.
c. The list must state the reason(s)
for the return.
Effective: February 22, 2006
d. The list must reference the sales
order(s) or invoice(s) under
which the items were originally
purchased.
11. Credit issued will be applied to future
purchases only.
PRICING AND REBATES
e. The list must include the name
and phone number of the person
requesting the RMA.
Prices are subject to change without prior
notice. Price changes are effective on a
specific date and all orders received on or
after that date will be billed at the revised price.
Rebates for price declines and added charges
for price increases will not be made for stock
on hand at the time of any price change.
3. AcopyoftheReturnMaterialAuthorization
must accompany the return shipment.
4. Freight is at the sender’s expense. All
parts must be returned freight prepaid to
Multiquip’s designated receiving point.
PAGE 74 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)
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NOTE PAGE
NOTES
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 75
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OPERATION AND PARTS MANUAL
HERE’S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
UNITED STATES
Multiquip Corporate Office
MQ Parts Department
18910 Wilmington Ave.
Carson, CA 90746
Contact: mq@multiquip.com
Tel. (800) 421-1244
Fax (800) 537-3927
800-427-1244
310-537-3700
Fax: 800-672-7877
Fax: 310-637-3284
Service Department
Warranty Department
800-421-1244
310-537-3700
Fax: 310-537-4259
800-421-1244
310-537-3700
Fax: 310-943-2249
Technical Assistance
800-478-1244
Fax: 310-943-2238
MEXICO
UNITED KINGDOM
MQ Cipsa
Multiquip (UK) Limited Head Office
Carr. Fed. Mexico-Puebla KM 126.5
Momoxpan, Cholula, Puebla 72760 Mexico
Contact: pmastretta@cipsa.com.mx
Tel: (52) 222-225-9900
Unit 2, Northpoint Industrial Estate, Tel: 0161 339 2223
Fax: (52) 222-285-0420 Globe Lane,
Dukinfield, Cheshire SK16 4UJ
Contact: sales@multiquip.co.uk
Fax: 0161 339 3226
CANADA
Multiquip
4110 Industriel Boul.
Laval, Quebec, Canada H7L 6V3
Contact: jmartin@multiquip.com
Tel: (450) 625-2244
Tel: (877) 963-4411
Fax: (450) 625-8664
© COPYRIGHT 2012, MULTIQUIP INC.
Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property
of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in
this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published
in this publication at any time without notice and without incurring any obligations.
Your Local Dealer is:
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