PARTS AND OPERATION MANUAL
OPERATION AND PARTS MANUAL
Tamping Rammer
Model
MT-86D
(YANMAR L40A-DRM ENGINE)
Revision #7 (09/02/04)
MULTIQUIPINC.
18910 WILMINGTON AVE.
PARTS DEPARTMENT:
800-427-1244
CARSON, CALIFORNIA 90746 FAX: 800-672-7877
310-537-3700
800-421-1244
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:
800-478-1244
FAX:310-537-3927
FAX:310-631-5032
E-mail:mq@multiquip.com • www:multiquip.com
Atlanta • Boise • Dallas • Houston • Newark
Montreal, Canada • Manchester, UK
Rio De Janiero, Brazil • Guadalajara, Mexico
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HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
MULTIQUIP’SMAINPHONENUMBERS
800-421-1244
310-537-3700
FAX: 310-537-3927
PARTSDEPARTMENT
800-427-1244
310-537-3700
FAX: 800-672-7877
FAX: 310-637-3284
MAYCOPARTS
800-306-2926
310-537-3700
FAX: 800-672-7877
FAX: 310-637-3284
SERVICEDEPARTMENT
800-478-1244
310-537-3700
FAX: 310-537-4259
MQPOWERSERVICEDEPARTMENT
800-835-2551
310-537-3700
FAX: 310-638-8046
TECHNICALASSISTANCE
800-478-1244
FAX: 310-631-5032
WARRANTYDEPARTMENT
800-421-1244, EXT. 279 FAX: 310-537-1173
310-537-3700, EXT. 279
MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 3
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MT-86D —TABLE OF CONTENTS
YANMAR L40A-DRM
ENGINE
MIKASA MT-86D —
Tamping Rammer
Cylinder Block Assembly................................... 30-31
Cylinder Head and Bonnet Assembly ............... 32-33
Crankshaft,Piston and Camshaft Assembly...... 34-35
Lub.,Oil Pump and Governor Assembly............ 36-37
Cooling and Starting Assembly......................... 38-39
Fuel Injection Pump Assembly.......................... 40-41
Air Cleaner and Muffler Assembly .................... 42-43
Label and Gasket Set Assembly ....................... 44-45
Loose Parts Assembly ...................................... 46-47
Here's How To Get Help ............................................3
Table Of Contents .....................................................4
Parts Ordering Procedures .......................................5
Rules For safe Operation ..................................... 6-7
Operation and Safety Decals ....................................8
General Information ..................................................9
Specification ............................................................10
Controls and Components ......................................11
Operation .......................................................... 12-16
Troubleshooting Guide ............................................17
Explanation Of Codes In Remarks Column ............18
Suggested Spare Parts ...........................................19
Name Plate And Decals .................................... 20-21
Crankcase and Engine Assembly ..................... 22-24
Guide Cylinder and Foot Assembly .................. 26-27
Tank and Handle Assembly .............................. 28-29
Terms and Condition Of Sale
—
Parts ....................48
Specification and part
number are subject to
change without notice.
PAGE 4 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)
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PARTS ORDERING PROCEDURES
When ordering parts,
please supply the following information:
❒
Dealeraccountnumber
❒
❒
❒
❒
❒
❒
Dealernameandaddress
Shipping address (if different than billing address)
Returnfaxnumber
Applicable model number
Quantity,part number and description of each part
Specifypreferredmethodofshipment:
Note:Unlessotherwiseindicatedbycustomer, all
orders are treated as “Standard Orders”, and will
ship within 24 hours.We will make every effort to
ship “Air Shipments” the same day that the order is
received, if prior to 2PM west coast time. “Stock
Orders” must be so noted on fax or web forms.
✓
✓
✓
✓
✓
✓
FedEx or UPS Ground
FedEx or UPS Second Day or Third Day
FedEx or UPS Next Day
Federal Express Priority One
DHL
Truck
Place Your Parts Order Via Web or Fax
For Even More Savings!
Here’s how to get help...
Please have the model and serial number on
hand when calling.
Parts Department
800-427-1244
310-537-3700
Fax:800-672-7877
Fax:310-637-3284
Extra Discounts!
All parts orders which include complete part numbers
and are received by our automated web parts order
system, or by fax qualify for the following extra
discounts:
Mayco Parts
800-306-2926
310-537-3700
Fax:800-672-7877
Fax:310-637-3284
Ordered
via
Standard
orders
Stock orders
($750 list and above)
Service Department
800-478-1244
310-537-3700
Fax:310-537-4259
Fax
3%
5%
10%
10%
Web
MQ Power Service Department
800-835-2551
310-537-3700
Fax:310-638-8046
Special freight allowances
when you order 10 or more
line items via Web or Fax!**
FedEx Ground Service at no charge for freight
Technical Assistance
800-478-1244
Fax:310-631-5032
Fax:310-537-1173
Warranty Department
800-421-1244, Ext. 279
310-537-3700, Ext. 279
No other allowances on freight shipped by any other
carrier.
Multiquip’s Main Phone Numbers
NOTE:DISCOUNTSARESUBJECTTOCHANGE
800-421-1244
310-537-3700
Fax:310-537-3927
MULTIQUIP INC.
Direct TOLL-FREE access
to our Parts Department:
Toll-free nationwide — 800-427-1244
18910 WILMINGTON AVENUE
POST OFFICE BOX 6254
CARSON, CALIFORNIA 90749
310-537-3700•800-421-1244
FAX:310-537-3927
WWW:multiquip.com
MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 5
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MT-86D — RULES FOR SAFE OPERATION
■
NEVER touch the hot exhaust
manifold, muffler or cylinder. Allow
these parts to cool before servicing
engine or rammer.
CAUTION:
Failure to follow instructions in this manual
may lead to serious injury or even death!This
equipment is to be operated by trained and
qualified personnel only! This equipment is
for industrial use only.
The following safety guidelines should always be used when
operating the MT-86D Tamping Rammer:
■
■
HighTemperatures – Allow the engine to cool before adding
fuel or performing service and maintenance functions. Contact
with hot components can cause serious burns.
GENERAL SAFETY
■
DONOT operateorservicethisequipmentbefor
readingthisentiremanual.
The engine section of this rammer requires an adequate free
flow of cooling air. Never operate the rammer in any enclosed
or narrow area where free flow of the air is restricted. If the air
flow is restricted it will cause
■
■
This equipment should not be operated by persons under 18
years of age.
serious damage to the
rammer or engine and may
cause injury to people.
Remember the rammer's
engine gives off DEADLY
carbon monoxide gas.
NEVER operate this equipment without proper
protective clothing, shatterproof glasses,
steel-toed boots and other protective devices
required by the job.
■
Always refuel in a well-ventilated area, away from sparks and
open flames.
■
■
NEVER operatethisequipmentwhennot
feeling well due to fatigue, illness or
taking medicine.
■
Always use extreme caution when
working with flammable liquids. When
refueling, stop the engine and allow it
to cool. DO NOT smoke around or near
the machine. Fire or explosion could
result from fuel vapors, or if fuel is spilled
on a hot engine.
NEVER operate this equipment under the
influence or drugs or alcohol.
■
■
NEVER operate the rammer in an explosive atmosphere or
near combustible materials. An explosion or fire could result
causing severe bodily harm or even death.
■
NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage to
the equipment and/or injury to user may result.
Topping-off to filler port is dangerous, as it tends to spill fuel.
■
■
■
Manufacture does not assume responsibility for any accident
due to equipment modifications.
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
Always check the machine for loosened threads or bolts before
starting.
PAGE 6 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)
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MT-86D — RULES FOR SAFE OPERATION
■
■
NEVER Run engine without air filter. Severe engine may occur.
Transporting
■
Always shutdown engine before transporting.
Always service air cleaner frequently to prevent carburetor
malfunction.
■
Tighten fuel tank cap securely and close fuel cock to prevent
fuel from spilling.
■
■
Always be sure the operator is familiar with proper safety
precautions and operations techniques before using rammer.
■
■
Drain fuel when transporting rammer over long distances
or bad roads.
Always store equipment properly when it is not being used.
Equipment should be stored in a clean, dry location out of the
reach of children.
When placing the rammer inside a truck-bed for transport,
always tie-down the rammer.
■
NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage to the
equipment and/or injury to user may result.
Emergencies
■
Always know the location of the nearest fire extinguisher
and first aid kit. Know the location of the nearest telephone.
Also know the phone numbers of the nearest ambulance,
doctor and fire department. This information will be
invaluable in the case of an emergency.
■
■
■
■
NEVER Run engine without air cleaner.Severe engine damage
may occur.
Always read, understand, and follow procedures in Operator’s
Manual before attempting to operate equipment.
Maintenance Safety
■
NEVER lubricate components or attempt service on a
running machine.
Always be sure the operator is familiar with proper safety
precautions and operations techniques before using pump.
■
Always allow the machine a proper amount of time to cool
before servicing.
Always store equipment properly when it is not being used.
Equipment should be stored in a clean, dry location out of the
reach of children.
■
■
Keep the machinery in proper running condition.
■
Refer to the ROBIN Engine Owner's Manual for engine
technical questions or information recommended by Multiquip
for this equipment. Damage to the equipment and/or injury to
user may result.
Fix damage to the machine immediately and always replace
broken parts.
■
■
Dispose of hazardous waste properly. Examples of
potentially hazardous waste are used motor oil, fuel and
fuel filters.
DO NOT use food or plastic containers to dispose of
hazardous waste.
MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 7
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MT-86D — OPERATION AND SAFETY DECALS
PAGE 8 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)
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MT-86D — GENERAL INFORMATION
Definition of Tamping Rammer
The Mikasa MT-86D tamping rammer is a powerful compacting
tool capable of applying a tremendous force in consecutive
impacts to a soil surface. Its applications include soil compacting
for road, embankments and reservoirs as well as backfilling for
gas pipelines, water pipelines and cable installation work.
The impact force of the MT-86D levels and uniformly compacts
voids between soil particles to increase dry density.
Circular motion is converted to create impact force.The MT-86D
tamping rammer develops a powerful compacting force at the
foot of the rammer. To maintain optimum performance, proper
operation and service are essential.
Construction of Tamping Rammer
The Mikasa MT-86DTamping Rammer is equipped with an Robin
air cooled, four cycle gasoline engine.Transmission of the power
takes place by increasing the engine speed to engage the
centrifugal clutch.
Rammer Gearbox and Spring Cylinder
The Mikasa MT-86D uses an oil bath lubrication system.Always
check the oil level through the oil level sight glass at the rear of
the tamper foot.
Controls
Before starting the MT-86D Tamping Rammer, identify and
understand the function of the controls, see Figure 1 on page 11.
MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 9
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MT-86D — SPECIFICATIONS
Table1. MT-86D Rammer Specifications
MODEL
Overall Height
Overall Width
Over Length
Shoe Size
MT-86D U.S. (metric)
39.4 in. (1,000 mm)
16.1 in (410 mm)
28.3 in (720 mm)
13 in. (330 mm)
Blows/minute
Impact Force
Clutch
700
4,500 lbs./blow (2,041 kg/blow)
Automatic Centrifugal
202 lbs. (92 kg)
Operating Weight
Table 2. Yanmar L-40 ADRM STD Engine Specifications
MODEL
Type
Yanmar L-40 ADRM STD ENGINE
Air-Cooled 4 Stroke Diesel Engine
12.14 cu. in. ( 199 cc)
3,300 rpm
Piston Displacement
Max. Governed Speed, No Load
Cooling System
Air-Cooled
Diesel Engine Lububricating Oil API
Classification "CC" or "CD" Grade
Lubrication System
Fuel
Automotive Diesel Fuel
Recoil Starter with Auto-Return
Decompression Device
Starting System
Specifications are general and are subject to change without notice. If
exact measurements are required, equipment should be weighed and
measured.
PAGE 10 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)
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MT-86D — CONTROLS AND COMPONENTS
Figure A. MT-86D Tamping Rammer
Figure A shows the location of the controls and components 8. Foot– Laminated wood with tempered steel plate for
for the MT-86D Tamping Rammer. The functions of each
control is described below:
superior shock absorption.
9. Muffler– Used to reduce noise and emissions.
1. Fuel Tank/Cap – Remove this cap to add diesel fuel.
10. Engine Air Cleaner – Prevents dirt and other debris
Use high grade automotive diesel fuel only.
from entering the engine.
2. ThrottleLever–Controlsenginespeedandthe tamping
11. Decompression Lever – Use in the starting of the
engine. Press lever to engage. After engine starts lever
will return to original position.
action of the rammer.
3. EngineOilDipstick–Indicatestheleveloftheengineoil
Use CC class or higer grade motor oil.
12. Fuel Filter – Located inside fuel tank. Prevents dirt and
debris from entering fuel system.
4. Oilfilter–Preventsdirtandotherdebrisfromenteringthe
engine.
13. RecoilStartingHandle–Usedwhenstartingtheengine.
Pull starter handle sharply and quickly, then return
starter handle to starter case before releasing.
5. Oil Bath Fill Plug – Open this plug to add oil to the oil
bath reservoir.
14. Handle – To operate rammer GRIP handle assembly
6. Oil Level Sight Glass – Indicates the level of oil in the oil
firmly on both sides.
bath reservoir.
15. Bellows – Reservoir for oil bath.
7. Drain Valve – Open this valve to remove oil from the
bellows.
MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 11
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MT-86D — OPERATION
1. Definition ofTamping Rammer
3-5. Clean dirt from the recoil starter and foot. Wipe entire unit
clean before operating.
The Mikasa MT-86D diesel rammer is a powerful compacting
tool capable of applying tremendous force in consecutive
impacts to a soil surface.The impact force of the MT-86D levels
and uniformly compacts voids between soil particles to increase
dry density. Its applications include soil compacting for road,
embankment and reservoirs as well as backfilling for gas
pipelines, water pipelines and cable installation work.
3-6. Replace any missing or damaged Safety/Operation decals.
2. Construction of Tamping Rammer
The rammer is equipped with an air-cooled, four-stroke diesel
engine. Transmission of the power takes place by increasing
engine speed to engage a centrifugal clutch. Circular motion is
converted into vertical motion to create impact force.
3-2. Preparation Inspection:
Rammer Gearbox and Spring Cylinder. This unit uses an oil
bath lubrication system. Check oil level through oil level sight
glass at rear of tamper foot. If oil is not visible, add #10W-30
motor oil.Oil bath contains approx.1.7 pt.(800cc) for MT-86D.
Fig. 2
3-3. Engine:
Use only automobile diesel fuel (Fig. 1). Check the engine oil
before starting operation and fill the oil regularly (Fig. 2). For
checking the oil level, move the engine to vertical position and
check that the oil is level with the oil inlet (about 700cc).
3-4. Check all nuts, bolts and fasteners for tightness. Retighten
as necessary.
Fig. 1
PAGE 12 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)
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MT-86D — OPERATION
4. Starting
4-1. Move the throttle lever to IDLE position. (Fig. 3)
Throttle lever is used only at three (STOP, IDLE
& OPERATION) positions.When moving the
lever from stop to idle position, depress button
on lever at same time it is moved.
In cold weather, the engine should be started
at operating position or between the idle and
operation position of the throttle lever. Use
caution as higher engine RPM may engage
clutch, when engine starts. Return throttle lever
from starting position to idle position when
engine starts.
4-2. Grip the recoil starter handle and pull it until you feel a
slight resistance. (Fig. 4)
4-3. Press the decompression lever to release decompression.
The decompression lever will return automatically when the
recoil starter is pulled. (Fig. 5)
Fig. 4
4-4. Return the recoil starter, and pull the handle sharply and
quickly.Warm up the engine by running at low speed for three
to five minutes, while checking for fuel leakage or abnormal
sounds.
Do not pull the starter rope all the way to the
end and do not let the starter rope snap back
as damage may result.
Fig. 5
Fig. 3
MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 13
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MT-86D — OPERATION
5. Operation
5-1.Move the throttle lever quickly from the IDLE to OPERATION
position to start tamping action. DO NOT move the throttle lever
slowly as this may cause damage to the clutch or spring box.
5-2.The tamping rammer is designed to tamp the ground 700
times per minute at an engine speed of 3,300 rpm. Increasing
the engine speed above the recommended rpm will not increase
the rammer effectiveness. Impact will actually decrease because
a resonance is created rather than a tamping effect, and damage
to the unit can result.
5-3.The rammer can be warmed by quickly moving the throttle
lever from the OPERATION to the IDLE position several times
until the rammer operates smoothly.
Fig. 6
5-4. The tamping rammer is designed to travel forward while
tamping. To increase travel speed, pull back slightly on the
handle so that the rear of the foot contacts the soil first.
5-5. To stop tamping, quickly move the throttle lever from the
OPERATION to IDLE position.Do not move the lever slowly as
irregular action and damage may result.
6. Stopping the Engine
6-1. Move throttle lever quickly from idle to STOP while pressing
the throttle lever button. Run the engine for three minutes at idle
speed to allow for proper cool down. Following the above
procedures will prevent improper cylinder lubrication caused
by a overheated engine. (Fig. 6)
Fig. 7
7. Service
CAUTION:
Flammable Liquid: When refueling, stop engine and allow it
to cool.. Do no smoke or allow work to be
performed in the immediate area. Fire or
explosion could result from flames or sparks,
or if fuel is spilled on a hot engine.
Moving Parts: Shut down the engine before
performing service or maintenance functions.
Contact with moving parts can cause serious injury.
Fig. 8
HighTemperatures: Allow machine and engine to cool before
performing service or maintenance functions. Contact with hot
components can cause serious burns.
PAGE 14 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)
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MT-86D — OPERATION
7-1. Daily
■
Thoroughly remove dirt and oil from the engine and control
area.
■
■
■
Clean or replaces air cleaner as necessary.
Check and retighten all fasteners as necessary.
Check spring box and bellows for oil leaks. Repair as
needed.
■
Remove element from pre-cleaner at the top of crankcase
(body side) and clean it by air.
7-2.WEEKLY (every 50 hours)
Fig. 9
■
Remove the fuel filter cap and inspect for dirt in the fuel
tank. (Fig. 7)
7-3. Replacement of Lubricant (BODY)
■
Remove the drain plug at the rear of tamper foot and drain
the dirty oil. Refill with clean oil to the middle of the sight
glass.Oil bath contains approx.1.7 pt.(800 cc) for MT-86D.
INITIAL OIL CHANGE:
After 50 hours of operation
Temperature
Classification of Oil
SAE 30
20°C (+68°F) or over
10¨C (+14°F) to
0°C (+68°F)
CC class or higher
grade
SAE 20
Fig. 10
Below 10° (+14°F)
SAE 10W-30
SECOND OIL CHANGE AND/OR LATER
Every 200 hours of operation
7-4. Replacement of Lubricant (ENGINE)
7-4-1. While the engine is still warm, remove the drain plug. For
quick discharging, it is advisable to take off the oil gauge. Replace
drain plug and refill engine crankcase. (Fig. 8)
7-4-2. Refer to the following chart, for oil types
Inferior quality engine oil and/or lack of oil may cause engine
trouble or shorten engine life.
7-4-3.The interval of oil replacement
INITIAL OIL CHANGE:
After 20 hours of operation
SECOND OIL CHANGE AND/OR LATER:
Every 100 hours of operation
Fig. 11
MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 15
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MT-86D — OPERATION
7-5. Cleaning the Air Cleaner
Cleaning the Air Cleaner (every 200-300 hours) (Fig. 9)
■
Remove element from pre-cleaner at the top of crankcase
(body side).
■
■
■
Wash the element (outside) in detergent solution.
Shake out excess moisture and dry the element.
Clean inside element with air from the inside of element.
7-6. Cleaning the Oil Filter
Drain oil filter every 100 hours of operation. Replace the oil filter
every 1,000 hours of operation. (Fig. 10)
7-7. Fuel Pipe & Oil Pipe
■
Check fuel line regularly for damage,
paying attention to clamps to assure
a tight fit.
■
Replace fuel line every two years to
maintain original performance.
7-8. Transportation
Maintain upright position of rammer at all times. Transport
rammer in upright position. If machine must be laid down for
transportation, drain the diesel fuel first and lay machine with
muffler side down (Fig. 11)
The fuel filter is installed at the bottom of fuel tank. Should the
rammer be laid on its side, dirt from the fuel filter may contaminate
the injection nozzle, causing damage to the fuel pump.
7-9. Storage
■
When storing the rammer for long periods of time,
thoroughly drain all fuel from line.
■
Clean exterior of rammer with an oil moistened cloth. Cover
and store in a clean, dry place.
PAGE 16 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)
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MT-86D —TROUBLESHOOTING
Engine
A. Difficult to start
1
2
3
4
5
6
7
8
No diesel fuel
Throttle lever at wrong position (Stop position)
Excess engine oil
Injection nozzle clogged
Recoil starter not pulled with enough speed.
Air cleaner clogged
Clutch failure
Fuel line clogged
B. Operation not satisfactory
1
2
3
Engine speed improperly set.
Clutch slips
Excess lubricant oil causing irregular jumping or
protective sleeve is heated.
4
5
6
Lack of lubricant oil causing irregular jumping.
Spring failure
Spring cylinder locked
MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 17
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MT-86D —TEXPLANATION OF CODE IN REMARKS COLUMN
How to read the marks and remarks used in this parts
book.
Items Found In the “Remarks” Column
Serial Numbers-Where indicated, this indicates a serial
number range (inclusive) where a particular part is used.
The contents of this catalog
are subject to change
without notice.
Model Number-Where indicated, this shows that the
corresponding part is utilized only with this specific model
number or model number variant.
Items Found In the “Items Number” Column
All parts with same symbol in the number column, , #,
+
, %, or
*
>
, belong to the same assembly or kit.
If more than one of the same
reference number is listed,
the last one listed indicates
newest (or latest) part
avaliable.
PAGE 18 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)
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MT-86D —SUGGESTED SPARE PARTS
MT-86D DIESEL RAMMER
1-3 UNITS
1 .... 956200040 ........... THROTTLE LEVER ASSY
1 .... 956108040 ........... THROTTLE WIRE
3 .... 371010060 ........... ELEMENT ASSY
2 .... 954405080 ........... STRAINER, FUEL TANK
3 .... 18325455120 ....... STRAINER ASSY, FUEL
1 .... 0430430015 ......... CAP, FUEL TANK
1 .... 16071001760 ....... CAP, W/LUB OIL GA.
2 .... 11425035070 ....... STRAINER, OIL LUB.
2 .... 16026076630 ....... ROPE, RECOIL STARTER
Part numbers on this
Suggested Spare Parts List
may super cede/replace the
P/N shown in the text pages
of this book.
MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 19
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MT-86D— NAME PLATE AND DECALS
NAME PLATE AND DECALS
PAGE 20 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)
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MT-86D— NAMEPLATE/DECAL LOCATION
NAME PLATE AND DECALS
NO.
PART NO.
920101580
920205840
920203330
920205820
920203290
PART NAME
QTY.
REMARKS
1
DECAL: MIKASA MARK
DECAL: FUEL DIESEL
1
1
1
1
1
1
1
1
*
2
NPA-584
NAA-333
*
3
DECAL: EAR PROTECTION
DECAL ENGINE R.P.M 3100-3300
DECAL: READ OWNER'S MANUAL
PLATE: SERIAL NO. MT-86D
DECAL: MOTOR OIL
DECAL, AIR CLEANER
DECAL KIT, MT-86D/MT-76D ............. 1 ............INCLUDES ITEMS W/
*
4
*
5
NPA-329
*
6
ORDER FROM MQ SER. DEPT. W/MODEL & S/N
7
920201950
920205830
DCL86D/76D
*
8
NPA-583
*
9
*
FOR DECAL ILLUSTRATIONS SEE PAGE 8.
MT-86D — NAME PLATES AND DECALS
MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 21
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MT-86D — CRANKCASE AND ENGINE ASSY.
CRANKCASE AND ENGINE ASSY.
42B
42C
42E
42A
42D
35-5
35-1
35-2
35-4
35-3
35-5
PAGE 22 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)
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MT-86D — CRANKCASE AND ENGINE ASSY.
CRANKCASE AND ENGINE ASSY.
NO.
1
2
4
5
6
7
PART NO.
PART NAME
CRANKCASE
CRANK GEAR
BEARING 6307
BEARING 6205
WASHER 9 X 35 X 4.5
BOLT 8X25H, SW ....................................... 1 ............. REPLACES 002210825
BEARING COVER
O-RING S-50
STOP RING R-60
BOLT 6X10H
WASHER M6
CONNECTING ROD
BEARING 6305
STOP RING R-62
WASHER 9304
BOLT 8X25H, SW ....................................... 1 ............. REPLACES 002210825
PACKING, FRONT COVER
BOLT 6X20H, SW ....................................... 9 ............. REPLACES 002210620
PINION
BEARING 6205
STOP RING S-35
QTY.
1
1
1
1
1
REMARKS
372113340
372335090
040006307
040006205
952400690
002219825
372447660
050300500
080100600
001210610
031106100
301300530
040006305
080100520
952400690
002210825
372447670
002210620
372447680
040006205
080200350
371449600
060404010
050101000
371447640
952405610
952405490
002210820
041006007
22512040120
371447630
943020060
943950120
943060070
943060080
943030060
301010210
8
9
1
1
2
1
1
1
1
1
1
10
11
12
13
14
15
16
17
19
20
22
23
24
25
26
27
28
29
30
31
32
34
35
35-1
35-2
35-3
35-4
35-5
36
1
1
1
1
SPACER ..................................................... 1 ............. REPLACES 371335280
OIL SEALTC-40528
O-RING G-100
CLUTCH DRUM
KEY 5X5X19R
LOCK WASHER
BOLT 8X20H, SW
BEARING 6007Z
KEY 4X12
CLUTCH ASSY. .......................................... 1 ............. INCLS. ALL ITEMS W/
CLUTCH SHOE (4)
CLUTCH BOSS
CLUTCH GUIDE (A)
CLUTCH GUIDE (B)
CLUTCH SPRING ...................................... 2 ............. REPLACES 943030090
LOCK WASHER, CLUTCH
1
1
1
1
1
1
1
1
*
1
1
1
1
*
*
*
*
*
1
MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 23
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MT-86D — CRANKCASE AND ENGINE ASSY.
CRANKCASE AND ENGINE ASSY.
42B
42C
42E
42A
42D
35-5
35-1
35-2
35-4
35-3
35-5
PAGE 24 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)
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MT-86D — CRANKCASE AND ENGINE ASSY.
CRANKCASE AND ENGINE ASSY.
NO.
37
PART NO.
PART NAME
QTY.
REMARKS
371448260
022910170
371448220
371213392
371010060
371010030
371010040
371010050
371010070
002210820
371335110
371000010
371000020
371335270
11428412200
001200652
030206150
956200040
956108040
371448000
371448300
26226100402
020310080
030210250
002211050
372213560
914410003
371335100
001211040
020310080
030210250
031110160
371448020
001200630
001200635
030206150
16026078700
SPACER 15X24X4
NUT M12
1
1
1
38
41
42
PACKING, AIR CLEANER
AIR CLEANER ASSY ........................... 1 ............INCLUDES ITEMS W/# REPLACES 371213390
42A#
42B#
42C#
42D#
42E#
43
ELEMENT ASSY
BODY ASSY
1
1
1
1
1
4
1
1
1
1
1
2
2
1
1
1
1
2
2
2
2
1
1
1
2
2
2
1
1
1
1
2
2
BACK PLATE
SEAT, AIR CLEANER
BOLT ASSY.
BOLT 8X20H, SW
INTAKE PIPE
44
45
HOSE BAND (B)
HOSE BAND (B)
INTAKE FLANGE
GASKET, AIR INTAKE
BOLT 6X60
46
47
48
49
50
WASHER SW M6
THROTTLE LEVER ASSY
THROTTLE WIRE
LEVER STAY
CLIP (M)
STUD M10X20 PLATED
NUT M10
52
53
54
56
57
58
59
WASHER SW M10
BOLT 10X50H, SW
FRONT COVER MQ
ENGINE ASSY L48EE-DRM
UNDER PROTECTOR
BOLT 10X40 H
60
65
71
72
73
74
NUT M10
75
WASHER SW M10
WASHER PW M10
LINK PROTECTOR
BOLT 6X30
76
77
78
79
BOLT 6X35
WASHER SW M6
CLAMP WIRE
80
81
MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 25
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MT-86D — CYLINDER GUIDE AND FOOT ASSY.
CYLINDER GUIDE AND FOOT ASSY.
EXCLUDE 61, 62 AND 63
PAGE 26 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)
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MT-86D — CYLINDER GUIDE AND FOOT ASSY.
CYLINDER GUIDE AND FOOT ASSY.
NO.
PART NO.
PART NAME
QTY.
REMARKS
6
1
652423290
080100150
352210380
372427700
020118150
352431430
352437470
372335260
372213180
372213570
352110042
050100950
050101100
014210020
014210035
953405270
953405260
354446170
354212490
354010010
050931500
354910020
012710035
959010150
953404670
050201500
352910081
352326620
352326630
015112075
001611259
015110055
021112140
030212300
021110120
030210250
PISTON PIN ......................................... 1 ............REPLACES 352423290
62
STOP RING R-15
PISTON ROD
2
1
1
1
1
1
2
1
1
63
64
PISTON END
65
NUT M18, P1.5
STOPPER,UPPER
STOPPER,LOWER
MAIN SPRING
66
67
68
69
SPRING CYLINDER
FOOT PLATE
70
71
PROTECTION SLEEVE ...................... 1 ........... REPLACES 352110040
73
O-RING G-95
O-RING G-110
1
1
74
75
SOCKET HEAD BOLT 10X20 T .......... 4 ............REPLACES 001521020
SOCKET HEAD BOLT 10X35 T .......... 4 ............REPLACES 001521035
76
77
PLUG 1/4X14 13L
PACKING 1/4(CU)
PIN 6D-8.5L
GUIDE CYLINDER(L)
BELLOWS,ORANGE
O-RING JAS03150
BELLOWS CLAMP CP ........................ 2 ............INCLS. ALL ITEMS W/
BOLT 10X35 H,SW .............................. 4 ............REPLACES 002211035
LEVEL GAUGE,PLUG TYPE
COPPER PACKING 17X25.5X1
O-RING P-150
2
2
2
1
1
2
78
80
82
86
REPLACES 354332780
87
88-1
89
*
90
1
1
1
91
92
100
101#
102#
103
104#
105#
106
107
108#
109#
FOOT ASSY 330W-W/F.COVER ........1 ............INCLS. ALL ITEMS W/#
FOOT 330B-331L
METAL SHEET 330B
1
1
SUNK HEAD BOLT 12X80 H ............... 4 ............REPLACES 001611256
SUNK HEAD BOLT 12X100 H ............. 2 ............REPLACES 001611260
SUNK HEAD BOLT 10X55 H ............... 7 ............REPLACES 001611051
NYLON NUT M12 ................................4 ............REPLACES 022711214
WASHER SW M12
4
NYLON NUT M10 ................................7 ............REPLACES 022711012
WASHER SW M10
FOOT COVER
SPRING SEAT 80D-1.6T
7
1
1
113-1# 354332070
114
115
115
116
117
118
352441730
354336352
354336352
354442340
011008040
020108060
BELLOWS CLAMP MT68, 7OV ........... 2 ............REPLACES 354329380
*
*
BELLOWS CLAMP (1.6T) 171D
BAND GUIDE,BELLOWS
2
2
BOLT 8X40H ........................................ 2 ............REPLACES 001210840
NUT M8 ................................................ 2 ............REPLACES 020308060
*
*
MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 27
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MT-86D —TANK AND HANDLE ASSY.
TANK AND HANDLE ASSY.
9A
PAGE 28 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)
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MT-86D —TANK AND HANDLE ASSY.
TANK AND HANDLE ASSY.
NO.
1
PART NO.
PART NAME
QTY.
REMARKS
351319900
014210020
033121009
012210020
371113650
0430430015
954405080
011808015
18325455120
24341000450
020106050
030206150
001210815
020108060
030208200
009110011
371113560
371448010
011808015
18366659330
18325059050
11435459070
11428459710
10699044660
12472259050
18325059040
953405810
953405800
SHOCK ABSORBER
2
2
SOCKET HEAD BOLT 10X20T ........... 4 ............REPLACES 001521020
3
TOOTHED LOCK WASHER B M10
BOLT 10X20H, SW .............................. 4 ............REPLACES 002211020
FUEL TANK
FUEL TANK CAP .................................. 1 ............REPLACES 953404650
4
4
5
1
6
7
STRAINER (#100)
1
8
BOLT 8X15H, SW, PW......................... 3 ............REPLACES 002410815
9
STRAINER ASSY, FUEL ...................... 1 ............INCLUDES ITEM W/
*
9A
10
O-RING
1
*
NUT M6 ............................................... 3 ............REPLACES 020306050
11
12
13
14
15
21
22
23
26
27
28
29
30
31
32
40
41
WASHER SW M6
BOLT 8X15H
3
1
NUT M8 ................................................ 1 ............REPLACES 020308060
WASHER SW M8
2
1
1
1
SOCKET HEAD SCREW 8X20
HANDLE
SIDE PROTECTOR
BOLT 8X15H, SW, PW......................... 3 ............REPLACES 002410815
PIPE, FUEL DRAIN
PIPE, FUEL OIL
PIPE, FUEL RETURN
JOINT
1
1
1
1
5
2
1
1
1
CLAMP
CLAMP
PIECE
PACKING PF 1/8
FLANGE PLUG PF 1/8
MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 29
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YANMAR L40A-DRM ENGINE — CYLINDER BLOCK ASSY.
CYLINDE
2 = SEE PG. 32 AND 33 FOR P/N
7 = SEE PG. 40 AND 41 FOR P/N
PAGE 30 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)
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YANMAR L40A-DRM ENGINE — CYLINDER BLOCK ASSY.
CYLINDER BLOCK ASSY.
NO.
1
PART NO.
PART NAME
QTY.
REMARKS
71427001560
11435001700
26106100122
11425001200
11425001210
11425001220
11425001250
12495001250
11425001340
11425001380
11425001800
11425001830
11425001841
11427001600
26226060182
26226060222
26366030002
11425001412
11428401451
11425002100
11425035150
26106060252
26106080352
10542501690
16071001760
BLOCK ASSY., CYLINDER ............. 1 ......... INCLUDES ITEMS W/
*
6
COVER, STARTER
BOLT M10X 12
STUD, CYL. HEAD
STUD, CYL. HEAD
NUT 8
NUT 8
WASHER
1
2
2
2
2
2
4
*
7
*
8
9
10
11
12
13#
14#
15
GASKET, CYL. HEAD ..................... 1 ......... REPLACES 71425001340
O-RING
SHIM SET
1
1
1
1
2
1
2
3
1
20
COVER, INSPEC. WINDOW
GASKET
21#
22+
23
PARALLEL PIN 8X12
STUD M 6X18 PLATED
STUD M 6X22 PLATED
NUT M6
24
25
26#
27
GASKET, CRANKCASE
COVER ASSY., CASE ..................... 1 ......... INCLUDES ITEMS W/+
30+
33+
34
BEARING, MAIN
PIPE, L.O. INLET
BOLT M6X25 PLATED
BOLT M8X35 PLATED
PLUG M16
1
1
14
1
35
36
2
37
CAP, W/LUB. OIL GAUGE ............... 1 ......... INCLUDES ITEM W/%
39#% 24311000180
O-RING 1A P-18.0
SEAL WASHER 16S
RETAINER, BEARING
BALL BEARING
1
2
1
1
40#
41
42
43
44
45
46
47
48
50
22190160002
11425002030
11425002113
24421304508
16021002220
24162152112
26106080122
11425002200
11425002210
71425092602
SEAL, OIL ........................................ 1 ......... REPLACES 16011002220
SEAL, OIL
NEEDLE BEARING
1
1
1
1
1
BOLT M8X12 PLATED
MAIN BEARING US=0.25 O/S
MAIN BEARING US=0.50 O/S
GASKET KIT ................................... 1 ......... INCLUDES ITEMS W/#. SEE GASKET KIT PAGES 44-45
MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 31
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YANMAR L40A-DRM ENGINE — CYLINDER HEAD AND COVER ASSY.
CYLINDER HEAD AND COVER ASSY.
MT-86D — L40ADRM YANMAR ENGINE — CYLINDER HEAD AND BONNET
1 = SEE PG. 30 AND 31 FOR P/N
PAGE 32 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)
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YANMAR L40A-DRM ENGINE — CYLINDER HEAD AND COVER ASSY.
CYLINDER HEAD AND COVER ASSY.
NO.
1
PART NO.
PART NAME
QTY.
1M14T77-08161D020— L40ADRM YANMAR ENG1INE —RCEYMALRINKSDER HEAD AND BONNET
HEAD ASSY, CYLINDER
6
11425011101
11425011113
11425011120
11425011180
71425011570
11425011290
11425011340
11926011370
11425011460
11435011470
11425011600
11425011651
11425011240
26756060002
71427011660
11425011240
26756060002
11926011370
11425011900
22351040008
26106080452
26226060502
26366060002
11425011311
11428811960
11428803580
11428803640
22312030160
26106060552
12910061850
71425092602
VALVE, SUCTION
VALVE, EXHAUST
SPRING, VALVE
RETAINER, SPRING
COTTER ASSY
1
1
2
2
2
1
2
1
1
1
2
7
8
9
10
12
15#
16
17#
18
19
20
22
SUPPORT, ROCKER ARM
SEAL, VALVE STEM
CAP, VALVE
GASKET, NOZZLE
SPACER, NOZZLE
WASHER
ARM ASSY, INTAKE ............................. 1 .... INCLUDES ITEMS W/
*
SCREW, VALVE ADJUST.
LOCK NUT M6 PLATED
1
1
*
23
*
24
ARM ASSY, EXHAUST ......................... 1 .... INCLUDES ITEMS W/+
27+
28+
29+
30
SCREW, VALVE ADJUST.
LOCK NUT M6 PLATED
CAP, VALVE
1
1
1
1
1
1
2
2
1
RETAINER, NOZZLE
SPRING PIN 4X8
BOLT M8X45 PLATED
STUD M6X50
NUT M6
GASKET, BONNET
BONNET ASSY .................................... 1 .... INCLUDES ITEMS W/%
SHAFT ASSY, DECOMP.
SPRING
31
32
33
34
35#
36
38%
41%
43%
47
48
50
1
1
1
2
1
PARALLEL PIN 3X16
BOLT M6X55 PLATED
PLUG 12, BORE
GASKET KIT ........................................ 1 .... INCLUDES ITEMS W/#. SEE GASKET KIT PAGES 44-45
MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 33
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YANMAR L40A-DRM ENG. — CRANKSHAFT, PIS. & CAMSHAFT ASSY.
CRANKSHAFT, PISTON AND CAMSHAFT ASSY.
1 = SEE PG. 30 AND 31 FOR P/N
PAGE 34 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)
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YANMAR L40A-DRM ENG. — CRANKSHAFT, PIS. & CAMSHAFT ASSY.
CRANKSHAFT, PISTON AND CAMSHAFT ASSY.
NO.
1
PART NO.
PART NAME
CAMSHAFT (D) ASSY
TAPPET
QTY.
REMARKS
71478014580
11425014200
11425014260
11425014450
71428421710
10385401221
11428821401
11425021550
22512040120
18325021350
71428022720
71425022502
11425022302
22252000190
71425023703
11425023200
11425023220
11425023250
22312030080
71425023600
71428022620
71425022542
71428022580
71425022550
71425023610
71425023620
1
2
1
2
1
1
1
1
1
1
6
7
8
TAPPET, FUEL
ROD, PUSH
12
18
19
21
22
23
24
26
CRANKSHAFT ASSY
NUT M16
FLYWHEEL
WASHER, FLYWHEEL
KEY 4X12
SPACER
PISTON W/RINGS ............................... 1 ............INCLUDES ITEM W/
*
RING SET, PISTON
PIN, PISTON D=19
CIRCLIP 19
1
1
2
*
32
33
34
ROD ASSY, CONNECTING................. 1 ............INCLUDES ITEMS W/#
37#
38#
39#
40#
41#
43
BOLT, ROD
2
2
2
2
1
NUT, ROD BOLT
WASHER
PARREL PIN 3X8
BEARING, CRANKPIN
PISTON W/RING OS=.25 ....................1 ............INCLUDES ITEM W/+
45+
49
RING SET O.S=0.25
1
PISTON W/RING OS=0.50 .................. 1 ............INCLUDES ITEM W/%
51%
55
RING SET O.S=0.50
BEARING, PIN (U.S=0.25)
BEARING, PIN (U.S=0.50)
1
1
1
57
MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 35
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YANMAR L40A-DRM ENGINE —LUB. OIL PUMP AND GOVERNOR ASSY.
LUB. OIL PUMP AND GOVERNOR ASSY.
1 = SEE PG. 30 AND 31 FOR P/N
PAGE 36 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)
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YANMAR L40A-DRM ENGINE —LUB. OIL PUMP AND GOVERNOR ASSY.
LUB. OIL PUMP AND GOVERNOR ASSY.
NO.
1
PART NO.
PART NAME
QTY.
REMARKS
11425032010
11425032070
10333832570
22312030160
26476060142
11425035070
24341000224
26106060162
71425061500
22322030200
22322030200
71477061700
11427061520
11477061600
11477061610
11425066050
11425266252
11426866500
11425066440
10210067080
26106060202
26117040088
11477061190
26476060142
26757060002
11477066010
11425066200
11425066550
26696100002
71425092602
PUMP ASSY, LUB. OIL
COVER, LUB. OIL PUMP
O-RING
1
1
1
1
3
1
1
1
6
7#
8
9
PARREL PIN 3X16
BOLT M6X14, TAPPING
STRAINER, LUB. OIL
O-RING 1A S-22.4
BOLT M6X16 PLATED
LEVER ASSY, GOVERNOR................. 1 ............INCLUDES ITEMS W/
TAPER PIN 3X20
TAPER PIN 3X20
10
11#
12
13
18
*
1
1
1
2
1
1
1
1
*
19
20
*
GOVERNOR ASSY
NEEDLE BEARING FJ810
SEAL, OIL
WASHER, THRUST
HANDLE, REGULATOR
SPRING, RETURN
25
26
27
28
30
31
33+
34+
35
36
37
38
39+
40
41
42
47
50
BRACKET ASSY, REGULATOR.......... 1 ............INCLUDES ITEMS W/+
BOLT, ADJUSTING
BOLT ,ADJUSTING
BOLT M6X20 PLATED
BOLT 4* 8
WASHER
BOLT M6X14, TAPPING
NUT 6
SPRING, REGULATOR
SPRING, RETURN
TORQUE SPRING ASSY
NUT M10
1
1
1
1
1
1
2
1
1
1
1
GASKET KIT ........................................ 1 .... INCLUDES ITEMS W/#. SEE GASKET KIT PAGES 44-45
MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 37
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YANMAR L40A-DRM ENGINE —COOLING AND STARTING ASSY.
COOLING AND STARTING ASSY.
1 = SEE PG. 30 AND 31 FOR P/N
2 = SEE PG. 32 AND 33 FOR P/N
PAGE 38 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)
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YANMAR L40A-DRM ENGINE —COOLING AND STARTING ASSY.
COOLING AND STARTING ASSY.
NO.
1
PART NO.
PART NAME
QTY.
REMARKS
11425045211
26476060142
11427445100
11425045301
11425045310
11465045330
11437045350
71426076821
COVER, CYLINDER
BOLT M6X14, TAPPING
CASE, COOLING FAN
RUBBER, CUSHION
COLLAR
1
1
1
4
4
2
3
4
5
6
SEAL, FAN CASE ................................. 1 ............REPLACES 11425045330
7
BOLT, FAN CASE
4
8
RECOIL STARTER (D) ASSY..............1 ............INCLUDES ITEMS W/ REPLACES 11426076050
*
9
RECOIL STARTER (D) ........................ 1 ............NOT SERVICED SEPARATELY
*
10
11426076520
16026076520
16026076530
16026076540
16026076550
16026076560
16029076570
16026076580
16026076590
16026076600
16026076620
16026076630
11425076590
26106060082
26106060122
CASE(D) W/NO LABEL
REEL, RECOIL
RATCHET
SPRING, SPIRAL
WASHER, THRUST
SPRING, FRICTION
SPRING, RETURN
COVER, SPRING
PLATE, FRICTION
CIRCLIP (E)
KNOB, STARTER
ROPE, STARTER
PULLEY, STARTER
BOLT M6X8 PLATED
BOLT M6X12 PLATED
1
1
1
1
1
1
1
1
1
1
1
1
1
4
3
*
11
*
12
*
13
*
14
*
15
*
16
*
17
*
18
*
19
*
21
*
22
*
23
*
24
25
MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 39
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YANMAR L40A-DRM ENGINE —FUEL INJECTION PUMP ASSY.
FUEL INJECTION PUMP ASSY.
1 = SEE PG. 30 AND 31 FOR P/N
2 = SEE PG. 32 AND 33 FOR P/N
PAGE 40 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)
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YANMAR L40A-DRM ENGINE —FUEL INJECTION PUMP ASSY.
FUEL INJECTION PUMP ASSY.
NO.
1
PART NO.
PART NAME
QTY.
REMARKS
71425051710
10554651020
11425051080
11425051160
11425051200
11425051300
10554651330
11425051340
12455051350
11425051600
11425050640
11425051650
22351020006
22351030008
71425053101
11425053001
11425053080
11425053120
11425053130
11425053140
11425053210
11425053300
11425053331
11425053400
11425059800
PUMP ASSY, F. INJECT ....................... 1 ............INCLUDES ITEMS W/ REPLACES 71415051701
*
2
GASKET
1
1
1
1
1
1
1
2
1
1
1
2
1
*
3
PLATE
*
4
SPRING
*
5
BODY, F.I. PUMP
VALVE ASSY, DELIVERY
SPRING, DELIV.VALVE
HOLDER, F.I.P. DELIV.
GASKET, DELIVERY
LEVER ASSY, CONTROL
SEAT (A), SPRING
SEAT (B), SPRING
SPRING PIN 2X6
SPRING PIN 3X8
*
11
*
14
*
15
*
16
*
17
*
18
*
19
*
20
*
21
*
22
VALVE ASSY, F. INJECT ....................... 1 ............INCLUDES ITEMS W/#
23#
26#
27#
28#
29#
30#
31#
34#+
35#
42
NOZZLE ASSY, F. INJECT
NUT, NOZZLE CASE
SPRING, NOZZLE
SEAT, NOZZLE SPRING
PLATE, STOP
1
1
1
1
1
2
PIN
HOLDER ASSY, NOZZLE....................1 ............INCLUDES ITEM W/+
PIN, SPRING
1
1
1
SHIM PACK
PIPE, FUEL INJECTION
MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 41
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YANMAR L40A-DRM ENGINE — AIR CLEANER AND MUFFLER ASSY.
AIR CLEANER AND MUFFLER ASSY.
2 = SEE PG. 28 AND 29 FOR P/N
PAGE 42 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)
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YANMAR L40A-DRM ENGINE — AIR CLEANER AND MUFFLER ASSY.
AIR CLEANER AND MUFFLER ASSY.
NO.
1
PART NO.
PART NAME
QTY.
REMARKS
11428412010
11425012201
26106060252
26226060552
11425013201
11428413500
26106060122
26216080182
26366080002
26366060002
71425092602
PIPE, ARI INTAKE
GASKET, AIR INTAKE
BOLT M6X25 PLATED
STUD M6X55 PLATED
GASKET (NON-ASB.)
MUFFLER ASSY, DRM
BOLT M6X12 PLATED
STUD M8X18 PLATED
NUT M8
1
1
1
2
1
1
2
2
2
2
2#
3
4
5#
6
9
10
11
12
50
NUT M6
GASKET KIT ........................................ 1 .... INCLUDES ITEMS W/#. SEE GASKET KIT PAGES 44-45
MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 43
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YANMAR L40A-DRM ENGINE — LABEL AND GASKET KIT ASSY.
LABEL AND GASKET SET ASSY.
PAGE 44 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)
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YANMAR L40A-DRM ENGINE — LABEL AND GASKET SET ASSY.
LABEL AND GASKET KIT ASSY.
NO.
3
PART NO.
PART NAME
LABEL
QTY.
REMARKS
11426107350
11425007111
71425092602
11425001340
11425001380
11425001412
11425001841
11425011340
11425011460
11425012201
11425013201
11425011311
24311000180
22190160002
24341000224
10333832570
1
1
4
LABEL, YANMAR
6
GASKET KIT ........................................ 1 ............INCLUDES ITEMS W/
*
7
GASKET, CYL. HEAD
O-RING
GASKET, CRANKCASE
GASKET
SEAL, VALVE STEM
GASKET, NOZZLE
GASKET, AIR INTAKE
GASKET (NON-ASB.)
GASKET, BONNET
O-RING 1A P-18.0
SEAL WASHER 16S
O-RING 1A S-22.4
O-RING
1
1
1
1
2
1
1
1
1
2
2
1
1
*
8
*
9
*
10
*
11
*
12
*
13
*
14
*
15
*
16
*
17
*
18
*
19
*
MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 45
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YANMAR L40A-DRM ENGINE — LOOSE PARTS ASSY.
LOOSE PARTS ASSY.
PAGE 46 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)
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YANMAR L40A-DRM ENGINE — LOOSE PARTS ASSY.
LOOSE PARTS ASSY.
NO.
1
PART NO.
PART NAME
QTY.
REMARKS
18325455120
24341000450
11428459100
10699044660
18325059010
1069904460
18325059040
18325059050
12472259050
11465459070
18366659330
11428459710
16071078710
22512040120
26226100402
STRAINER ASSY, FUEL ...................... 1 ............INCLUDES ITEM W/
*
2
O-RING 1A S-45.0
PIPE ASSY, FUEL OIL..........................1 ............INCLUDES ITEMS W/#
BAND, HOSE
1
*
3
4#
2
5#
PIPE ASSY, FUEL OIL..........................1 ............INCLUDES ITEMS W/+
6#+
7#+
8#+
9#
10#
11#
12#
13
14
15
BAND, HOSE
PIECE
PIPE, FUEL OIL
CLAMP 9
PIPE, FUEL RETURN
PIPE, FUEL DRAIN
JOINT
CLAMP, WIRE
KEY 4X12
STUD M10X20 PLATED
3
1
1
2
1
1
1
1
1
2
16
11428412200
GASKET, AIR INTAKE
1
MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 47
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Effective: October 1, 2002
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
5. Partsmustbeinnewandresalablecon-
dition,intheoriginalMultiquippackage(if
any), and with Multiquip part numbers
clearlymarked.
Multiquipreservestherighttoquoteandsell
directtoGovernmentagencies,andtoOrigi-
nal Equipment Manufacturer accounts who
useourproductsasintegralpartsoftheirown
products.
Terms of payment for parts are net 10 days.
FREIGHTPOLICY
All parts orders will be shipped collect or
prepaidwiththechargesaddedtotheinvoice.
All shipments are F.O.B. point of origin.
Multiquip’s responsibility ceases when a
signedmanifesthasbeenobtainedfromthe
carrier,andanyclaimforshortageordamage
mustbesettledbetweentheconsigneeandthe
carrier.
6. Thefollowingitemsarenotreturnable:
SPECIALEXPEDITINGSERVICE
a. Obsolete parts. (If an item is in the
price book and shows as being
replaced by another item, it is
obsolete.)
A$35.00surchargewillbeaddedtotheinvoice
forspecialhandlingincludingbusshipments,
insuredparcelpostorincaseswhereMultiquip
mustpersonallydeliverthepartstothecarrier.
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings,
and other rubber parts) that were
purchasedmorethansixmonthsprior
tothereturndate.
LIMITATIONSOFSELLER’SLIABILITY
MINIMUMORDER
Multiquip shall not be liable here under for
damagesinexcessofthepurchasepriceofthe
item with respect to which damages are
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
otherspecial,consequentialorincidentaldam-
ages.
The minimum charge for orders from Mul-
tiquipis$15.00net.Customerswillbeasked
forinstructionsregardinghandlingoforders
notmeetingthisrequirement.
c. Anylineitemwithanextendeddealer
netpriceoflessthan$5.00.
d. Special order items.
RETURNEDGOODSPOLICY
e. Electricalcomponents.
f. Paint,chemicals,andlubricants.
g. Decalsandpaperproducts.
h. Itemspurchasedinkits.
Returnshipmentswillbeacceptedandcredit
willbeallowed,subjecttothefollowingprovi-
sions:
LIMITATIONOFWARRANTIES
Nowarranties,expressorimplied,aremade
in connection with the sale of parts or trade
accessoriesnorastoanyenginenotmanufac-
turedbyMultiquip.Suchwarrantiesmadein
connectionwiththesaleofnew,completeunits
aremadeexclusivelybyastatementofwar-
rantypackagedwithsuchunits,andMultiquip
neitherassumesnorauthorizesanypersonto
assume for it any other obligation or liability
whatever in connection with the sale of its
products.Apartfromsuchwrittenstatementof
warranty, there are no warranties, express,
impliedorstatutory,whichextendbeyondthe
descriptionoftheproductsonthefacehereof.
1. AReturnedMaterialAuthorizationmust
be approved by Multiquip prior to ship-
ment.
7. The sender will be notified of any
materialreceivedthatisnotacceptable.
2. To obtain a Return Material Authoriza-
tion,alistmustbeprovidedtoMultiquip
Parts Sales that defines item numbers,
quantities,anddescriptionsoftheitems
tobereturned.
8. Such material will be held for five
workingdaysfromnotification,pending
instructions. If a reply is not received
within five days, the material will be re-
turnedtothesenderathisexpense.
a. Thepartsnumbersanddescriptions
must match the current parts price
list.
9. Creditonreturnedpartswillbeissuedat
dealer net price at time of the original
purchase,lessa15%restockingcharge.
b. The list must be typed or computer
generated.
10. In cases where an item is accepted, for
which the original purchase document
can not be determined, the price will be
basedonthelistpricethatwaseffective
twelvemonthspriortotheRMAdate.
c. Thelistmuststatethereason(s)for
thereturn.
d. The list must reference the sales
order(s) or invoice(s) under which
theitemswereoriginallypurchased.
11. Credit issued will be applied to future
purchasesonly.
e. The list must include the name and
phonenumberofthepersonrequest-
ingtheRMA.
PRICINGANDREBATES
Prices are subject to change without prior
notice.Pricechangesareeffectiveonaspe-
cificdateandallordersreceivedonorafterthat
datewillbebilledattherevisedprice.Rebates
forpricedeclinesandaddedchargesforprice
increaseswillnotbemadeforstockonhand
atthetimeofanypricechange.
3. AcopyoftheReturnMaterialAuthoriza-
tionmustaccompanythereturnshipment.
4. Freight is at the sender’s expense. All
partsmustbereturnedfreightprepaidto
Multiquip’sdesignatedreceivingpoint.
PAGE 48 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)
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NOTE PAGE
MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 49
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===
OPERATION AND PARTS MANUAL
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
MULTIQUIP’SMAINPHONENUMBERS
800-421-1244
310-537-3700
FAX: 310-537-3927
PARTSDEPARTMENT
800-427-1244
310-537-3700
FAX: 800-672-7877
FAX: 310-637-3284
MAYCOPARTS
800-306-2926
310-537-3700
FAX: 800-672-7877
FAX: 310-637-3284
SERVICEDEPARTMENT
800-478-1244
310-537-3700
FAX: 310-537-4259
MQPOWERSERVICEDEPARTMENT
800-835-2551
310-537-3700
FAX: 310-638-8046
TECHNICALASSISTANCE
800-478-1244
FAX: 310-631-5032
WARRANTYDEPARTMENT
800-421-1244, EXT. 279 FAX: 310-537-1173
310-537-3700, EXT. 279
MULTIQUIP INC.
POST OFFICE BOX 6254
CARSON, CA 90749
310-537-3700 • 800-421-1244
FAX:310-537-3927
WWW:multiquip.com
Atlanta • Boise • Dallas • Houston • Newark
Quebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX
manufactured for Multiquip Inc.
by
MIKASA SANGYO CO., LTD. Tokyo, Japan
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|
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