OPERATION AND PARTS MANUAL
SERIES
MODEL MRH800DS2
VIBRATORY ROLLER
(YANMAR L100V1AJ1R1AAMK DIESEL ENGINE)
Revision #1 (4/12/11)
To find the latest revision of this
publication, visit our website at:
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
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TABLE OF CONTENTS
Yanmar L100V1AJ1R1AAMK Engine
MRH800DS2 Vibratory Roller
Proposition 65 Warning ........................................... 2
Parts Ordering Procedures...................................... 5
Safety Information .............................................. 6-10
Specifications ................................................... 12-13
Dimensions............................................................ 14
General Information............................................... 15
Components ..................................................... 16-19
Basic Engine.......................................................... 20
Inspection ......................................................... 22-23
Operation.......................................................... 24-27
Maintenance..................................................... 28-32
Troubleshooting ................................................ 33-35
Explanation Of Code In Remarks Column............. 36
Suggested Spare Parts ......................................... 37
Nameplates And Decals................................... 38-39
Axle Assy.......................................................... 40-41
Base Assy......................................................... 42-43
Front Guard Assy.............................................. 44-45
Side Cover Assy................................................ 46-47
Water Tank Assy. .............................................. 48-49
Hydraulic System Assy. .................................... 50-53
Hydraulic Oil Tank Assy..................................... 54-55
Engine Assy...................................................... 56-57
Electric Device Assy.......................................... 58-59
Clutch (Vibration) Assy...................................... 60-61
Vibrator Assy..................................................... 62-63
Upper Control Arm Assy................................... 64-67
Lower Control Arm Assy................................... 68-69
Cylinder Block Assy.......................................... 70-71
Cylinder Head And Cover Assy........................ 72-73
Air Cleaner And Muffler Assy ........................... 74-75
Crankshaft, Piston, Camshaft Assy.................. 76-77
Lub. Oil Pump And Governor Assy.................... 78-79
Cooling And Starting Device Assy.................... 80-81
Fuel Injection Pump And Valve Assy................. 82-83
Fuel Tank Assy.................................................. 84-85
Starting Motor And Dynamo Assy..................... 86-87
Tool, Label And Gasket Set.............................. 88-89
Terms and Conditions of Sale — Parts ................. 90
NOTICE
Specifications and part numbers are subject to change
without notice.
PAGE 4 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
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PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
Effective:
January 1st, 2006
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
If you have an MQ Account, to obtain a Username
and Password, E-mail us at: parts@multiquip.
com.
■ View Parts Diagrams
■ Order Parts
■ Print Specification Information
To obtain an MQ Account, contact your
District Sales Manager for more information.
Use the internet and qualify for a 5% Discount
on Standard orders for all orders which include
complete part numbers.*
to log in and save!
Order Parts
Note: Discounts Are Subject To Change
Fax your order in and qualify for a 2% Discount
on Standard orders for all orders which include
complete part numbers.*
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Note: Discounts Are Subject To Change
Domestic (US) Dealers Call:
Order via Phone:
1-800-427-1244
Non-Dealer Customers:
International Customers should contact
their local Multiquip Representatives for
Parts Ordering information.
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
When ordering parts, please supply:
❒
Dealer Account Number
❒
Specify Preferred Method of Shipment:
❒
❒
❒
❒
❒
Dealer Name and Address
✓ UPS/Fed Ex
✓ DHL
✓ Truck
■
■
Priority One
Ground
Shipping Address (if different than billing address)
Return Fax Number
■ Next Day
Second/Third Day
Applicable Model Number
■
Quantity, Part Number and Description of Each Part
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 5
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SAFETY INFORMATION
Do not operate or service the equipment before reading
the entire manual. Safety precautions should be followed
at all times when operating this equipment.
Failure to read and understand the safety
messages and operating instructions could
result in injury to yourself and others.
The following table shows the potential hazards associated
with the operation of this equipment.
Symbol
Safety Hazard
Lethal exhaust gas hazards
SAFETY MESSAGES
The four safety messages shown below will inform you
about potential hazards that could injure you or others.The
safety messages specifically address the level of exposure
to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION or NOTICE.
Explosive fuel hazards
SAFETY SYMBOLS
DANGER
Burn hazards
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
Respiratory hazards
WARNING
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
Rotating parts hazards
Pressurized fluid hazards
Electric shock hazards
Runover hazards
CAUTION
Indicates a hazardous situation which, if not avoided,
COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.
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SAFETY INFORMATION
GENERAL SAFETY
CAUTION
NOTICE
This equipment should only be operated by trained and
qualified personnel 18 years of age and older.
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection,
hearing protection, steel-toed boots and other protective
devices required by the job or city and state regulations.
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
Manufacturer does not assume responsibility for any
accident due to equipment modifications. Unauthorized
equipment modification will void all warranties.
NEVER use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage
to the equipment and/or injury to user may result.
NEVER operate this equipment when not
feeling well due to fatigue, illness or when
under medication.
ALWAYS know the location of the nearest
fire extinguisher.
NEVER operate this equipment under the influence of
drugs or alcohol.
ALWAYS know the location of the nearest
first aid kit.
ALWAYS know the location of the nearest phone or keep
a phone on the job site. Also, know the phone numbers
of the nearest ambulance, doctor and fire department.
This information will be invaluable in the case of an
emergency.
ALWAYS check the equipment for loosened threads or
bolts before starting.
DO NOT use the equipment for any purpose other than
its intended purposes or applications.
ALWAYS clear the work area of any debris, tools, etc.
that would constitute a hazard while the equipment is
in operation.
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 7
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SAFETY INFORMATION
ROLLER SAFETY
DANGER
DO NOT use worn-out hoses or couplings.Inspect daily.
ALWAYS store equipment properly when it is not being
used.Equipment should be stored in a clean, dry location
out of the reach of children and unauthorized personnel.
NEVER operate the equipment in an explosive
atmosphere or near combustible materials.An
explosion or fire could result causing severe
bodily harm or even death.
ENGINE SAFETY
DANGER
WARNING
The engine fuel exhaust gases contain poisonous carbon
monoxide. This gas is colorless and odorless, and can
cause death if inhaled.
NEVER disconnect any emergency or safety devices.
These devices are intended for operator safety.
Disconnection of these devices can cause severe injury,
bodily harm or even death.Disconnection of any of these
devices will void all warranties.
The engine of this equipment requires an adequate
free flow of cooling air. NEVER operate this equipment
in any enclosed or narrow
CAUTION
area where free flow of the
air is restricted. If the air
flow is restricted it will cause
injury to people and property
NEVER lubricate components or attempt service on a
running machine.
Never leave the roller unattended with the engine
running. Turn off engine.
and serious damage to the
equipment or engine.
DANGEROUS
GAS FUMES
Use chock blocks when parking roller on a grade.
WARNING
Use extreme care when operating near obstructions, on
slippery surfaces, grades, and slide slopes.
DO NOT place hands or fingers inside engine
compartment when engine is running.
When reversing, particularly on the edges and banks
of ditches, as well as in front of obstaces, the operator
must stay in a standing position at a safe distance from
the machine.
NEVER operate the engine with heat shields or
guards removed.
Keep fingers, hands hair and clothing away
from all moving parts to prevent injury.
When operating near any house/building or pipelines,
always check the effect of machine vibration. Stop work
if necessary.
DO NOT remove the engine oil drain plug
while the engine is hot. Hot oil will gush out of the oil
tank and severely scald any persons in the general area
of the roller.
DO NOT operate the roller with the covers open.
ALWAYS keep the machine away from other personnel
and obstacles. Always keep immediate are free of
bystanders.
CAUTION
NEVER touch the hot exhaust manifold,
muffler or cylinder.Allow these parts to cool
before servicing equipment.
NOTICE
ALWAYS keep the machine in proper running condition.
Alwaysturntheengineoffbeforeperformingmaintenance.
Fix damage to machine and replace any broken parts
immediately.
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SAFETY INFORMATION
or hot.
NOTICE
DO NOT overfill tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or sparks from
the ignition system.
NEVER run engine without an air filter or with a dirty air
filter.Severe engine damage may occur.Service air filter
frequently to prevent engine malfunction.
Store fuel in appropriate containers, in well-ventilated
areas and away from sparks and flames.
NEVER tamper with the factory settings
of the engine or engine governor. Damage
to the engine or equipment can result
if operating in speed ranges above the
maximum allowable.
NEVER use fuel as a cleaning agent.
DO NOT smoke around or near the
equipment. Fire or explosion could result
from fuel vapors or if fuel is spilled on a
hot engine.
NEVER tip the engine to extreme angles during lifting as
it may cause oil to gravitate into the cylinder head, making
the engine start difficult.
BATTERY SAFETY (ELECTRIC START ONLY)
DANGER
FUEL SAFETY
DANGER
DO NOT drop the battery. There is a possibility that the
battery will explode.
DO NOT add fuel to equipment if it is placed inside truck
bed with plastic liner. Possibility exists of explosion or
fire due to static electricity.
DO NOT expose the battery to open flames,
sparks, cigarettes, etc.The battery contains
combustible gases and liquids. If these
gases and liquids come into contact with a
flame or spark, an explosion could occur.
FUEL
WARNING
ALWAYS wear safety glasses when
handling the battery to avoid eye irritation.
The battery contains acids that can cause
injury to the eyes and skin.
FUEL
Use well-insulated gloves when picking up
the battery.
ALWAYS keep the battery charged. If the battery is not
charged, combustible gas will build up.
DO NOT start the engine near spilled fuel or combustible
fluids. Diesel fuel is extremely flammable and its vapors
can cause an explosion if ignited.
DO NOT charge battery if frozen. Battery can explode.
When frozen, warm the battery to at least 61°F (16°C).
ALWAYS refuel in a well-ventilated area, away from
sparks and open flames.
ALWAYS recharge the battery in a well-ventilated
environmenttoavoidtheriskofadangerousconcentration
of combustible gases.
ALWAYS use extreme caution when working with
flammable liquids.
If the battery liquid (dilute sulfuric acid)
comes into contact with clothing or skin,
DO NOT fill the fuel tank while the engine is running
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 9
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SAFETY INFORMATION
rinse skin or clothing immediately with plenty of water.
transporting on a trailer.Make sure all supports attaching
the roller to the trailer are tight.
If the battery liquid (dilute sulfuric acid) comes into
contact with eyes, rinse eyes immediately with plenty
of water and contact the nearest doctor or hospital to
seek medical attention.
ENVIRONMENTAL SAFETY
NOTICE
Dispose of hazardous waste properly.
Examples of potentially hazardous waste
are used motor oil, fuel and fuel filters.
CAUTION
ALWAYS disconnect the NEGATIVE battery terminal
before performing service on the equipment.
DO NOT use food or plastic containers to dispose of
hazardous waste.
ALWAYS keep battery cables in good working condition.
Repair or replace all worn cables.
DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
TRANSPORTING SAFETY
CAUTION
NEVER allow any person or animal to stand underneath
the equipment while lifting.
NOTICE
Before lifting, make sure that the equipment parts are not
damaged and screws are not loose or missing.
Use lifting equipment capable of lifting the weight of
the roller.
Always make sure crane or lifitng device has been
properly secured to the lifting bail (hook) of the
equipment.
ALWAYS shutdown engine before transporting.
NEVER lift the equipment while the engine is running.
Tighten fuel tank cap securely and close fuel cock to
prevent fuel from spilling.
Use adequate lifting cable (wire or rope) of sufficient
strength.
Use one point suspension hook and lift straight upwards
with sufficient bearing capacity to prevent machine from
tilting or slipping.
DO NOT lift machine to unnecessary heights.
ALWAYS make sure that roller is secured correctly when
PAGE 10 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
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SPECIFICATIONS
Table 1. Specifications (Vibratory Roller)
105 x 27.2 x 41.7 in
(2670 x 692 x 1060 mm)
Dimensions
Drum Diameter
Drum Width
16 in. (406 mm)
25.6 in. (650 mm)
9.6 in. (243 mm)
.83 in.(21 mm)
Curb Clearance
Side Overhang
Operating Weight (with water)
Vibration Frequency
Centrifugal Force
Drive System
1562 lbs. (710 kg)
3,300 vpm
23.5/2,400 kn/kgf
Hydraulic Motor
Vibration System
Vibration Method
Vibrator Shaft
Frame
Belt Drive
Twin
Gradeablility
35 degrees
Working Speed
Fuel Tank Capacity
Lubricating Oil
0 - 3 mph (0 - 4.8 kph)
1.88 gallons (7.1 liters)
6.6 gallons (25 liters)
10.57 gallons (40 liters)
YANMAR Model L100V1AJ1R1AAMK
Electric/Recoil Start
Water Tank Capacity
Engine Model
Starting System
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SPECIFICATIONS
Table 2. Specifications (Engine)
YANMAR L100V1AJ1R1AAMK
Engine Model
Engine Type
Air-cooled Diesel
3.4 x 2.95 in (86 x 75 mm)
14.7 fl oz (435 cc)
Cylinder Bore X Stroke
Displacement
Maximum Ouput
Fuel Tank Capacity
Oil Capacity
8.7 HP
5.6 quarts (5.4 liters)
1.7 quarts (1.6 liters)
Dry Net Weight
Dimensions (L x W x H)
117.9 lbs. (54 kg)
16.22 x 18.54 x 19.45 in (412 x 471 x 494 mm)
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 13
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DIMENSIONS
Figure 1. MRH800DS2 Dimensions
Table 3. Dimensions
A
B
C
D
E
F
G
H
I
105 in.
57 in.
2670 mm.
1445 mm.
255 mm.
580 mm.
350 mm.
692 mm.
346 mm.
1990 mm.
1180 mm.
950 mm.
1060 mm.
245 mm.
LENGTH
WIDTH
10 in.
22.8 in.
13.8 in.
27.2 in.
13.6 in.
78.3 in.
46.5 in.
37.4 in.
41.7 in.
9.6 in.
HEIGHT
J
K
L
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GENERAL INFORMATION
The Mikasa Model MRH800DS2 is a powerful compacting
tool capable of applying tremendous force in consecutive
impacts to a soil surface. Its applications include soil
compacting for backfilling for gas pipelines, water pipelines
and cable installation work.
The impact force of the MRH800DS2 levels and uniformly
compacts voids between soil particles to increase dry
density.
Features include:
Hydraulic transmission to allow speed change without
gear shifting.
Deadman device which when pressed or hit will cause
the travel lever to return to neutral position bringing the
machine to a stop.
A horn to warn of machine’s approach.
Non-corrosive water tank for the sprinkler system with
a capacity of more than 10 gallons.
Lifting hook to transport machine.
Front bumper and working light.
Narrow profile with less than one inch wall clearance.
Narrower width allows access to tighter areas. No
exposed hydraulic hoses.
Oil bath lubricated bearings and external vibration for
less servicing and more dependability.
Front and rear drum scrapers.
Drum sprinkler system controls located near the operator.
Easy access to hydraulic components and hydraulic filter.
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 15
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COMPONENTS
1
2
4
3
8
9
5
6
10
11
7
Figure 2. MRH800DS2 Components
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COMPONENTS
Figure 2 illustrates the location of the major components
for the MRH800DS2 Vibration Roller.The function of each
component is described below:
1. FuelTank/Cap — Fill with diesel fuel. Fuel tank holds
approximately 2 gallons (7.5 liters). DO NOT top off
fuel. Wipe up any spilled fuel immediately.
2. Center Cover —When opened and supported by strut,
provides access to oil pump and filter, battery, V-belt,
and clutch box.
3. Vibration Rollers — 25-inch wide steel drums that
provide compaction force in the compaction and
patching of asphalt type surfaces.
4. Front Headlights — Activate using switch on control
handle. Use to illuminate ground during nighttime or
low-light operating conditions.
5. Hydraulic Oil Gauge — Indicates the hydraulic oil
level.
6. Oil Tank — Fill with proper grade of hydraulic oil.
7. Vibrator Oil Level Plug — Remove to check vibrator
oil level.
8. Lifting Hook — Used to lift the machine with crane or
other lifting device.
9. Engine — This machine uses the Yanmar
L100V1AJ1R1AAMK engine. Refer to the engine
Owner’s Manual for more information.
10. Water Tank — Holds 10.57 gallons (40 liters) for the
sprinkler system.
11. Parking Brake — Makes sure machine will not
accidentally move when parked or not in use.
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COMPONENTS
1
2
3
4
6
5
Figure 3. Handle Bar/Lever Components
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COMPONENTS
HANDLE BAR/LEVER COMPONENTS
Figure 3 illustrates the location of the major lever
components on the handle bar of the machine. Each
component is described below:
1. Travel Lever — Controls the direction of travel of the
machine (forward and reverse).
2. Horn Button —When pressed, gives a warning sound
of the machine approaching.
3. Vibration Lever — Turns vibration on and off.
4. Throttle Lever — Controls the start up of the machine.
5. Dead-Man Device — When pressed or hit while
traveling in reverse, causes the travel lever to return
to neutral position to stop the machine.
6. Light ON/OFF Switch — Turns headlight on and off.
7. Starter Switch — Engine starts when key is turned
to the RUN position.
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BASIC ENGINE
Figure 4. Yanmar Engine Components
ENGINE COMPONENTS
Figure 4 illustrates the location of the major engine
components. Each component is described below:
6. Recoil Starter — Housing for pull rope and starter.
7. Oil Filler Cap/Dipstick — Remove this cap to add oil
to the oil tank. Use dipstick to check oil level.
1. Fuel Filler Cap — Remove this cap to add unleaded
gasoline to the fuel tank. Make sure cap is tightened
securely. DO NOT over fill.
8. Oil Drain Plug — Unscrew plug to drain oil from engine
crankcase. Dispose of oil in a safe manner.
2. FuelTank — Diesel engine holds 5.7 quarts of diesel
fuel.
9. Decompression Lever — Press down before starting
engine.To prevent damage to the engine, DO NOT use
for any other purpose.
3. Air Cleaner — Prevents dirt and other debris from
entering the fuel system. Remove wing-nut on top of
air filter canister to gain access to filter element.
10. Fuel Cock — Controls the flow of diesel fuel to the
engine. Must be in the ON position when starting and
running the engine.
4. Muffler — Used to reduce noise and emissions.
5. Recoil Starter (pull rope) — Type of engine starting
method. Alternate type would be electric start (ignition
key).
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NOTES
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INSPECTION
BEFORE STARTING
CHECKING THE HYDRAULIC SYSTEM
1. Read safety information at the beginning of manual.
1. Check the oil tank level gauge (Figure 6). Oil level
should be at the middle indication of the gauge or
higher. Fill as required.
2. Remove dirt and dust, particularly in the engine cooling
air inlet, carburetor and air cleaner.
3. Check the air filter for dirt and dust. If air filter is dirty,
replace air filter with a new one.
4. Check carburetor for external dirt and dust. Clean with
dry compressed air.
LEVELS SHOULD BE
MIDDLE OF GAUGE
OR HIGHER
5. Check fastening nuts and bolts for tightness.
6. Understand the geographical features and regulations
of the job site.
ENGINE OIL CHECK
1. To check the engine oil level, place the machine on
secure level ground with the engine stopped.
Figure 6. Hydraulic System Oil Level Gauge
2. Check the surroundings of the oil tank, hydraulic pump
and motor for oil leakage.
2. Remove the filler dipstick from the engine oil filler hole
(Figure 5) and wipe clean.
CHECKING THE V-BELT
DANGER
ALWAYS keep hands and fingers away
from pinch points. DO NOT allow anyone
to reach in on dangerous sections of the
machine to avoid any accidents.
1. Remove the 2 bolts, one on each side of the center
cover, with a #13 socket wrench.Open the center cover
of the machine and support it with the strut by inserting
its end to the hole in the base (Figure 7).
Figure 5. Engine Oil Level
3. Insert and remove the dipstick without screwing it into
the filler neck.Check the oil level shown on the dipstick.
CENTER
COVER
4. If the oil level is low, fill to the edge of the oil filler hole
with the recommended oil type (Table 4).Maximum oil
capacity is 1.16 quarts (1.1 liters).
STRUT
V-BELT
Table 4. Oil Type
Season
Summer
Temperature
Oil Type
25°C or Higher SAE 10W-30
Spring/Fall
Winter
25°C~10°C
SAE 10W-30/20
SAE 10W-10
Figure 7. Checking V-Belt Tension
0°C or Lower
2. Check V-belt for proper tension. Insufficient tension
causes weak vibration.
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INSPECTION
CHECKING THE VIBRATOR OIL LEVEL
CHECKING LEVERS AND HORN
1. Check vibrator casing for any oil leakage.
1. Check travel, vibration, and throttle levers to make sure
they are functioning properly (Figure 3).
2. If any leakage is noticed, remove the level plug on the
side of the plate (Figure 8).
2. With travel lever placed in reverse, push the deadman
device and verify that the travel lever returns to neutral
position.The travel lever stays in neutral position once
the deadman device is released.
3. Press the horn and verify that it functions properly.
VIBRATOR OIL
LEVEL PLUG
CHECKING SCRAPERS
1. Check scrapers and make sure that they are not
clogged with mud, bent or damaged (Figure 10).
Figure 8. Checking Vibrator Oil Level
3. Check the oil level.
FUEL CHECK
DANGER
Motor fuel is highly flammable and can be
dangerous if mishandled. DO NOT smoke
while refueling. DO NOT attempt to refuel
the pump if the engine is hot or running.
SCRAPERS
Figure 10. Checking Scrapers
2. Adjust clearance between drums and scrapers as
necessary.
1. Remove the fuel cap located on top of the engine fuel
tank.
CHECKING BOLTS, NUTS AND SCREWS
2. Visually inspect to see if the fuel level is low. If fuel is
low, replenish with unleaded gasoline using a strainer
for filtration. DO NOT top-off fuel. Wipe up any spilled
fuel immediately!
1. Check bolts, nuts, and screws on various parts of the
machine, including the engine, for proper tightness.
POSITIONING THE HANDLE BAR
CHECKING WATER TANK
1. Release the handle bar release pin (Figure 11) and
position the handle bar to the lowered position before
starting operation.
Check the water tank to see if filled.Add water if necessary.
The water tank has a capacity of approximately 10 gallons
(40 liters). See Figure 9.
HANDLE BAR
RELEASE PIN
Figure 11. Positioning the Handle Bar
Figure 9. Checking Water Tank
CAUTION
2. When machine is not in use, release the handle bar
release pin and position the handle bar to the upright
position.
Be careful not to confuse the water tank with the oil tank.
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 23
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OPERATION
4. Turn the starter key further to the right to the START
position (Figure 14) to start the engine. Buzzer stops
sounding when the engine speed increases.With safety
switch equipped, motor runs only when the travel lever
is in the neutral position.
CAUTION
DO NOT attempt to operate the roller
until the Safety Information, General
Information, and Inspection sections of this
manual have been read and thoroughly
understood.
STARTING THE ENGINE
The engine can be started by motor (electric) or manually
(recoil). Refer to Figure 2 and Figure 3 for the location of
controls and components.
Figure 14. Starter Key (Start Position)
5. If the engine fails to start, do not continue to rotate the
starter key for more than 5 seconds. Return the key
to the RUN position and wait 20 to 30 seconds before
starting again.
Electric Start
CAUTION
When the engine is running, never turn the starter key
to the START position
6. After starting the engine, continue to warm up the
engine for about 3 to 10 seconds especially in cold
weather.
1. On the control handle:
7. If the buzzer does not stop sounding after the engine
has started, shutdown engine immediately and check
engine oil level. The buzzer functions as engine oil
level warning also.
a. Move the throttle lever to the RUN position.
b. Move the travel lever to the NEUTRAL position.
c. Move the vibration lever to the OFF position.
RECOIL START
2. Open the fuel cock by turning it clockwise to the down
position (Figure 12).
1. Move the throttle lever to the RUN position.
2. Open the fuel cock by turning it clockwise to the down
position (Figure 12).
3. Pull the starting handle slowly until you feel some
resistance (Figure 15). Return handle to original
position.
FUEL COCK
(OPEN POSITION)
Figure 12. Open Fuel Cock
PULL HANDLE
TO START
3. Insert the starter key into the key switch and turn it
to the RUN position (Figure 13). The buzzer should
sound at this time.
Figure 15. Engine Start Handle
Figure 13. Starter Key (Run Position)
PAGE 24 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
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OPERATION
4. Push down the decompression lever (Figure 16).
6. Push the travel lever backward to go in the reverse
direction.
CAUTION
Do not reduce speed during work.When shifting travel
lever from forward to reverse, be sure to stop the lever at
the neutral position first before moving the lever to the
opposite direction.Do not shift the lever from forward to
reverse (or reverse to forward) in one motion.
Figure 16. Decompression lever
CAUTION
5. Pull the starting handle hard and fast to start engine
(Figure 15).
After test travel, shut down engine and check for any
problems including oil leakage. If any trouble is found,
correct the problem before attempting to operate the
roller again.
6. If the engine does not start, repeat steps 3 through 5.
NOTICE
When starting with a motor starter, a decompressor
is not normally required. However, when ambient
temperature or battery charger level is low, use of a
decompressor will help make the start-up easier.
VIBRATING
1. Shift the vibration lever away from its off position. The
vibration lever will automatically spring forward and the
roller will start vibrating (Figure 18).
TRAVELING
1. Before starting to travel, make sure to release parking
brake located on the left side of the rear roller. If the
parking brake lever is tight, moving the roller back and
forth will make it easier (Figure 17).
VIBRATION LEVER
(OFF POSITION)
PARKING BRAKE
(RELEASED
POSITION)
Figure 18. Vibration Lever (Off Position)
CAUTION
Figure 17. Parking Brake
Using vibration with clutch slipping causes the clutch to
burn.Also, vibration should not be used over completely
compacted area, paved road surface, or with stationary
roller.
2. With the throttle lever in the RUN position, increase
the engine rotation.
3. Push the travel lever forward slightly. This will cause
the roller to travel forward at slow speed.
4. To increase the travel speed, push the travel lever
further.
5. Travel speed can be varied between 0 and 3 km/h
(both forward and reverse).
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 25
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OPERATION
UNLOADING
WATERING
5. If you need to move the roller by pushing it manually
once engine is stopped, loosen bolt of bypass valve
on oil pump by one rotation counterclockwise.This will
cause the hydraulic brake to disengage and allow the
roller to be moved more easily (Figure 20).
2. For watering work, turn the water cocks clockwise, at
the rear of the machine, to start sprinkling.(Figure 19).
WATER COCK
FOR FRONT DRUM
Bypass
Valve
Bolt
WATER COCK
FOR REAR DRUM
Figure 19. Water Cocks
SAFETY FEATURES
A horn is provided to warn of approach.
The dead man device prevents accidental traveling in
reverse. It automatically makes the travel lever return to
neutral position by stopping the machine when an object
comes in contact with the dead man device.
Figure 20. Location of Bypass Valve Bolt
6. After moving, tighten the bolt again.Tightening torque
is 55 to 70 kgf-cm.
STOPPING
CAUTION
1. With travel lever in the neutral position, and the
vibration lever in the off position, return the throttle
lever to the START position. Allow the machine to cool
down for 3 to 5 minutes.
NEVER tow roller with any type of vehicle. Doing so
will damage the hydraulic system.
Never perform unloading procedure on a slope. This
may cause roller to roll down if parking brake or blocking
is deficient.
2. Push the throttle lever forward to stop the engine. In a
motor start, return the key switch to the STOP position
as soon as the engine stops.
LIFTING
CAUTION
1. Use a crane or lift to load and unload the machine. A
skilled crane operator is required to perform the job.
Neglecting to return the key switch to the STOP position
will cause the battery to discharge making start up
impossible the next time.
2. When lifting the machine, check for any damaged or
loose bolts, lifting hooks, and shock mounts.
3. Check any damaged or loose bolts in the guard frame
to avoid machine sliding off.
3. After the engine stops, close the fuel cock.
4. Lock the parking brake by pulling the brake lever and
rotating it 90° clockwise.
4. Make sure that the machine is shut off before machine
is lifted.
5. Use reliable cable for lifting.
NOTICE
6. Always lift the machine vertically and keep the machine
away from workers and animals.
Parking brake system should always be kept clean to
avoid mud deposits.
7. Do not lift the machine higher than the required height.
PAGE 26 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
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OPERATION
TRANSPORTING
1. Always make sure that the machine is shut off while
being transported.
2. Check that the fuel cap is properly closed and tightened.
3. When traveling long distances or on rugged terrain,
drain the fuel of the machine before transporting.
4. Tie down the machine securely on the transportation
so that it will not move or topple over.
CAUTION
Inspection and other services should always be carried
out on hard and level ground with the engine shutdown.
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 27
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MAINTENANCE
CAUTION
Table 6. Engine Check
ITEM
HOURS OF OPERATION
Inspection and other services should always be carried
out on hard and level ground with the engine shutdown.
Oil or Fuel Leak
Every 8 hours (every day)
Tightness of Fastening
Threads
Every 8 hours (every day)
INSPECTION AND MAINTENANCE SERVICETABLES
Every 8 hours (every day)
(Replenish to specified
maximum level)
To make sure your vibratory roller is always in good
working condition before using, carry out the maintenance
inspection procedures.
Engine Oil Check and
Replenishment
After first 25 hours then
every 50 to 100 hours
Table 5. Machine Inspection
Engine Oil Replacement
Air Filter Cleaning
ITEM
HOURS OF OPERATION
Every 100 hours
Loose or Missing Screws Every 8 hours (every day)
DAILY SERVICE
Damaged Parts
Every 8 hours (every day)
Every 8 hours (every day)
Function of Controlling
System Part
1. Check for leakage of fuel or oil.
2. Check for loose screws including tightness. See Table
7 below (tightening torque ), for retightening:
Hydraulic System Leak
Vibrator Oil Check
Every 100 hours
Every 100 hours
Table 7. Tightening Torque (in. kg/cm) Diameter
6mm 8mm
Vibrator Oil Replacement Every 300 hours
10mm 12mm 14mm 16mm 18mm 20mm
Material
Hydraulic Oil Check
Every 100 hours
70
150
250
400
300
500
800
500
750
1,100 1,400 2,000
4T
First after 200 hours, then
every 1,000 hours
Hydraulic Oil Replacement
100
150
800
1,300 2,000 2,700 3,800
2,000 2,900 4,200 5,600
6-8T
11T
1,200
V-belt (clutch) Check
Battery Check
Every 200 hours
Every 100 hours
300~
350
650 ~
700
100
*
NOTICE
These inspection intervals are for operation under
normal conditions. Adjust your inspection intervals
based on the number of hours the roller is in use, and
your particular working conditions.
3. Remove soil and clean the bottom of roller.
4. Check hydraulic pump, piping and hose for any leakage.
5. A loosened hydraulic hose can be a cause for leakage.
Check hydraulic hose connections with wrench applied
for tightness.
NOTICE
Fuel piping and connections should be replaced every
2 years.
6. Check engine oil.
ENGINE OIL REPLACEMENT:
1. Replace engine oil in the first 25 hours of operation
and every 50 to 100 hours afterwards.
2. Oil may be drained more easily when it is warm after
operation (For more details, see separate engine
Owner's Manual).
PAGE 28 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
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MAINTENANCE
AIR FILTER
CAUTION
1. The air filter element should be cleaned because a
clogged air cleaner can cause poor engine starting,
lack of power and shorten engine life substantially.
CLUTCH
PULLEY
NEVER attempt to check the V-belt
with the engine running.Severe injury
can occur if your hand gets caught
between the V-belt and the clutch.
Always use safety gloves.
2. To clean or replace air filter loosen the wing nut on the
air filter housing (Figure 21) remove the cover and take
out air filter cartridge. If only cleaning of the air filter
is desired blow through the air filter cartridge from the
inside, moving a jet of dry compressed air up and down
until all dust is removed.
VIBRATOR
PULLEY
CAUTION
Excessive turning of front nut may cause the sliding
engagement of clutch to take place or no vibration takes
place even when vibration lever is engaged.
On the other hand, insufficient turn may cause sliding
engagement of clutch even when the vibration lever is
placed in the OFF position or for vibration to remain
engaged.
HYDRAULIC SYSTEM INSPECTION AND SERVICE
Figure 21. Engine Air Filter and Element
VIBRATION CLUTCH ADJUSTMENT
1. Check motor and pump for any damage.
2. Check hoses and pipes for proper tightness and make
sure there are no leaks.
1. Move vibration lever to the OFF position.
3. Check nylon tubes for hydraulic oil intake and drain.
Retighten brass nut if loose and if a leak is detected.
If leak continues after retightening, replace nylon tube,
nut and sleeve.
2. Loosen the front and rear nuts at the end of vibration
clutch cable (Figure 22).
4. Check oil tank for proper oil level using the hydraulic
system oil level gauge (See Figure 6). Make sure
hydraulic oil has not whitened or emulsified. Whitish
color means aeration in pump. Retighten pipe and
correct level of oil. Emulsification means water in the
hydraulic oil. Replace the oil.
REAR NUT
FORK
ROLLER INSPECTION AND ADJUSTMENT
FRONT NUT
1. Refer to Table 8 for oil and grease requirements.
2. Check oil tank level daily.
Figure 22. Vibration Clutch Adjustment
3. Check the machine for oil leak and proper function of
lever, cables, and links daily.
3. Turn in the nut on the front side again and at the position
that release fork starts to move, turn in the nut by one
or two threads. Lock it a this position together with the
rear nut.
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 29
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MAINTENANCE
• completely charged: 1.270 - 1.290
• needs charging: 1.260 or lower.
MACHINE MAINTENANCE
1. At the end of each day’s operation, wash down dust
and dirt off the machine. Clean area around drums ad
scrapers making sure all mud is removed.
7. If the machine will not be in operation for a long period
of time, charge the battery sufficiently, tighten all caps
correctly, store in cool dry place and check the battery
charge level every month to maintain the performance
of the battery.
2. Drain water tank completely.
3. Cover the machine to prevent dust and store in dry
place away from sun exposure.
BATTERY CABLE CONNECTION
1. When removing cable, disconnect the ground side
(normally negative) first (Figure 23).
LONG TERM STORAGE
1. Conduct thorough lubrication and oil change.
NEGATIVE
POSITIVE
TERMINAL
TERMINAL
2. Disconnect battery terminals and dismount battery
from machine. Store battery.
3. If there a possibility that ambient temperature will drop
below freezing point, add antifreeze agent to coolant.
4. Cover the inlet and outlet of air cleaner and muffler
securely.
Figure 23. Battery Connection
FORWARD AND REVERSETRAVEL ADJUSTMENT
5. Store machine indoors. Do not leave outdoors.
6. Refer to Table 8 for lubrication necessary for the
machine.
2. If neutral position for forward and reverse travel has
been displaced, conduct the neutral adjustment.
BATTERY MAINTENANCE
3. If roller travels forward with the ball of ball plunger
remaining in V slot of the guide, loosen M8 bolt and
slide the slide plate slightly toward the engine. If the
roller travels backward, slide the plate towards side
plate (Figure 24).
NOTICE
Read and understand the battery safety information in
the front of this manual before performing maintenance
on the battery.
1. Use a flashlight to check battery electrolyte level.
Always check that the engine is stopped.
GUIDE
PLUNGER
M8 BOLT
2. If a battery has not been used for some time, reduce
the charge level initially to protect each plate inside
the battery.
SIDE PLATE
3. Check the battery terminals periodically to ensure that
they are in good condition.
Figure 24. Adjustment of Neutral Position
4. When installing cable, connect the ground side
(normally negative) last.
4. Use wire brush or sand paper to clean the battery
terminals.
5. With M8 bolt tightened, start engine and check the
neutral for forward and reverse.If still displaced, repeat
the procedure.
5. Check battery for cracks or any other damage. If
white pattern appears inside the battery or paste has
accumulated at the bottom, replace the battery.
6. If neutral position of forward/reverse lever has been
displaced, use the turn buckle located on the oil pump
side of forward/reverse cable.
6. Measure the specific gravity of electrolyte:
PAGE 30 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
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MAINTENANCE
Table 8. Lubrication Chart
MAINTENANCE
NEEDED
ITEM
FREQUENCY
TYPE
SAE10W30 (1.5 liters)
LOCATION
Every 300 Hours of
Operation
Vibrator Oil
Replace Oil
see Figure 25
SAE#30 or SAE10W30
(Spring - Summer)
Initially - After 10
to 20 Hours of
Operation
Thereafter - Every
50 to 100 Hours of
Operation
SAE#20 or SAE10W30
(Fall - Winter)
Engine Oil
Replace Oil
see Figure 5
SAE10W30
(Extremely Cold Region)
Viscosity:
ISO VG32 equivalent -
for cold region
ISO VG46 or 56
equivalent - for warm
region
Every 1000 to 1500
Hours of Operation
Hydraulic Oil
Replace Oil
see Figure 6
Shipped from factory
with Shell Tellus 46
(25 liters)
Travel Lever, Vibration Add Lubrication Oil to Every 50 Hours of
Lubrication Oil
Grease
see Figure 3
see Figure 3
see Figure 27
see Figure 26
see Figure 28
see Figure 3
Lever, Throttle Lever Sliding Parts
Lubricate Grease
Fitting
Handle Bar Release Lubricate Grease
Operation
Every 50 Hours of
Operation
Dead Man's Device
Every 50 Hours of
Operation
Grease
Pin
Fitting
Lubricate Grease
Fitting
Every 50 Hours of
Operation
Bearing Cover
Grease
Lubricate Grease
Fitting
Every 50 Hours of
Operation
Clutch Box
Grease
Lubricate Sliding
Parts
Every 50 Hours of
Operation
Travel Lever
Grease
Initially - After 25
Hours of Operation
Thereafter - Every
500 Hours of
Mikasa Genuine 10
micron Filter Paper
Oil Filter
Replace Oil Filter
see Figure 29
Operation
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 31
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MAINTENANCE
HANDLE BAR RELEASE
PIN GREASE FITTING
VIBRATOR OIL
LEVEL PLUG
VIBRATOR OIL
DRAIN PLUG
Figure 27. Handle Bar Maintenance
Figure 25. Vibrator Oil Maintenance
CLUTCH BOX
GREASE FITTING
Figure 28. Clutch Box Maintenance
BEARING COVER
GREASE FITTING
BEARING COVER
GREASE FITTING
HYDRAULIC OIL FILTER
Figure 29. Hydraulic Oil Filter Location
Figure 26. Bearing Cover Maintenance
PAGE 32 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
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TROUBLESHOOTING
Troubleshooting - Roller
POSSIBLE PROBLEM
SYMPTOM
SOLUTION
Release parking brake lever.
Unit does not travel.
Parking brake still engaged?
Defective centrifugal clutch?
Repair or replace clutch.
Damaged rubber coupling and flange?
Defective travel cable and link?
Replace rubber coupling and flange.
Repair or replace travel cable and link.
Damaged scraper or too much mud in
scraper?
Replace or repair scraper.
Damaged or clogged oil filter?
Damaged or leaking hydraulic pipe?
Low oil level or contaminated oil?
Damaged or leaking hydraulic pump?
Damaged or leaking hydraulic motor?
Damaged drum gear and bearing?
Bad drum rotation?
Replace filter.
Unit does not travel or
travel is not smooth.
Repair or replace parts.
Replenish or replace oil.
Repair or replace hydraulic pump.
Repair or replace hydraulic motor.
Repair parts.
Repair or replace drum.
Repair or replace clutch.
Replace V-belt or adjust tension.
Replace or repair vibration cable and linkage.
Adjust or replace clutch.
Replace V-belt.
Defective centrifugal clutch?
Damaged or slipping V-belt?
Damaged vibration cable and linkage?
Damaged vibration clutch?
Unit does not vibrate
or has weak vibration.
Defective clutch vibrator pulley V-belt?
Check and repair vibrator. Check if oil level is
not excessively high.
Vibrator does not turn smoothly with hand?
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 33
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TROUBLESHOOTING
Troubleshooting (Engine)
Possible Problem
Symptom
Solution
Add fuel. Check entire fuel system.
Replace fuel pump.
No Fuel reaching injection pump?
Defective fuel pump?
Fuel filter clogged?
Replace fuel filter and clean tank.
Replace or repair fuel line.
Faulty fuel supply line?
Check piston, cylinder and valves. Adjust or
repair per engine repair manual.
Compression too low?
Engine will not start or start is delayed,
although engine can be turned over.
Fuel pump not working correctly?
Oil pressure too low?
Repair or replace fuel pump.
Check engine oil pressure.
Comply with cold starting instructions and
proper oil viscosity.
Low starting temperature limit exceeded?
Defective battery?
Charge or replace battery.
Check carefully for loosened fuel line
coupling, loose cap nut, etc.
Air or water mixed in fuel system?
Refill engine crankcase with correct type of
oil for winter environment.
Engine oil too thick?
At low temperatures engine will not start.
Defective battery?
Fuel filter blocked?
Fuel supply blocked?
Defective fuel pump?
Fuel tank empty?
Replace battery.
Replace fuel filter.
Check the entire fuel system.
Replace fuel pump.
Add fuel.
Engine fires but stops soon as starter is
switched off.
Fuel filter blocked?
Defective fuel pump?
Replace fuel filter.
Replace fuel pump.
Engine stops by itself during normal
operation.
Mechanical oil pressure shutdown sensor
stops the engine due to low oil?
Add oil. Replace low oil shutdown sensor if
necessary.
Fuel tank empty?
Replace fuel filter.
Fuel filter clogged?
Replace fuel filter.
Fuel tank venting is inadequate?
Ensure that tank is adequately vented.
Check threaded pipe unions tape and tighten
unions a required.
Leaks at pipe unions?
Low engine power, output and speed.
Speed control lever does not remain in
selected position?
See engine manual for corrective action.
Engine oil level too full?
Correct engine oil level.
Use No. 2-D diesel fuel only. Check the fuel
injection pump element and delivery valve
assembly and replace as necessary.
Injection pump wear?
PAGE 34 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
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TROUBLESHOOTING
Troubleshooting (Engine) - continued
Possible Problem
Symptom
Solution
Clean or replace air filter.
Air filter blocked?
Low engine power output and low speed,
black exhaust smoke.
Incorrect valve clearances?
Malfunction at injector?
Adjust valves per engine specification.
See engine manual.
Drain off engine oil down to uppermark on
dipstick.
Too much oil in engine crankcase?
Entire cooling air system contaminated/
blocked?
Clean cooling air system and cooling fin
areas.
Fan belt broken or elongated?
Coolant insufficient?
Change belt or adjust belt tension.
Replenish coolant.
Engine overheats.
Radiator net or radiator fin clogged with dust? Clean net or fin carefully.
Fan, radiator, or radiator cap defective?
Thermostat defective?
Replace defective part.
Check thermostat and replace if necessary.
Replace parts.
Head gasket defective or water leakage?
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 35
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EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and
QTY. Column
remarks used in the Parts section of this manual. Use the
help numbers found on the back page of the manual if there
are any questions.
Numbers Used — Item quantity can be indicated by a
number, a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other
parts that are sold in bulk and cut to length.
NOTICE
The contents and part numbers listed in the parts
section are subject to change without notice.Multiquip
does not guarantee the availability of the parts listed.
A blank entry generally indicates that the item is not sold
separately.Other entries will be clarified in the “Remarks”
Column.
SAMPLE PARTS LIST
REMARKS Column
NO. PART NO. PART NAME
QTY. REMARKS
Some of the most common notes found in the “Remarks”
Column are listed below. Other additional notes needed
to describe the item can also be shown.
1
2%
12345
BOLT .....................1 .....INCLUDES ITEMS W/%
WASHER, 1/4 IN. ..........NOT SOLD SEPARATELY
WASHER, 3/8 IN. ..1 .....MQ-45T ONLY
2% 12347
3
4
12348
12349
HOSE ..................A/R ...MAKE LOCALLY
BEARING ..............1 .....S/N 2345B AND ABOVE
Assembly/Kit — All items on the parts list with the
same unique symbol will be included when this item is
purchased.
NO. Column
Indicated by:
Unique Symbols — All items with same unique
symbol
“INCLUDES ITEMS W/(unique symbol)”
(@, #, +, %, or >) in the number column belong to the
same assembly or kit, which is indicated by a note in the
“Remarks” column.
Serial Number Break — Used to list an effective serial
number range where a particular part is used.
Indicated by:
Duplicate Item Numbers — Duplicate numbers indicate
multiple part numbers, which are in effect for the same
general item, such as different size saw blade guards in
use or a part that has been updated on newer versions
of the same machine.
“S/N XXXXX AND BELOW”
“S/N XXXX AND ABOVE”
“S/N XXXX TO S/N XXX”
Specific Model Number Use — Indicates that the part
is used only with the specific model number or model
number variant listed. It can also be used to show a
part is NOT used on a specific model or model number
variant.
NOTICE
When ordering a part that has more than one item
number listed, check the remarks column for help in
determining the proper part to order.
Indicated by:
“XXXXX ONLY”
“NOT USED ON XXXX”
PART NO. Column
Numbers Used — Part numbers can be indicated by a
number, a blank entry, or TBD.
“Make/Obtain Locally” — Indicates that the part can
be purchased at any hardware shop or made out of
available items.Examples include battery cables, shims,
and certain washers and nuts.
TBD (To Be Determined) is generally used to show a
part that has not been assigned a formal part number
at the time of publication.
“Not Sold Separately”— Indicates that an item cannot
be purchased as a separate item and is either part of an
assembly/kit that can be purchased, or is not available
for sale through Multiquip.
A blank entry generally indicates that the item is not sold
separately or is not sold by Multiquip. Other entries will
be clarified in the “Remarks” Column.
PAGE 36 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
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SUGGESTED SPARE PARTS
MRH800DS2 VIBRATORY ROLLER WITHYANMAR L100V1AJ1R1AAMK DIESEL ENGINE
1 to 3 units
Qty.
P/N
Description
1............954407840............FILTER, WATER TANK
2............954001380............FILTER, HYDRAULIC OIL
2............070503000............V-BELT, ENGINE
1............956100022............THROTTLE WIRE
1............954300342............CAP, WATER TANK
2............070100381............V-BELT, VIBRATOR ASSY.
1............71421053100........VALVE ASSY., FUEL INJECTOR
1............71434951400........PUMP ASSY., FUEL INJECTOR
3............11421012590........ELEMENT, AIR CLEANER
1............11428855041........CAP ASSY., FUEL TANK
2............11429935110........STRAINER, LUB. OIL ASSY.
1............11429955100........FILTER, FUEL STRAINER
2............11425055121........FILTER, FUEL OIL
2............955000010............KEY, STARTING
NOTICE
Part numbers on this Suggested Spare Parts list may
supersede/replace the part numbers shown in the
following parts lists.
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 37
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NAMEPLATES AND DECALS
28
13
16
MRH800DS
CARSON, CALIF.
14
35
3
8
18
23
4
CAUTION
12
22
L
17
CAUTION
TO OPERATE WITHOUT
VIBRATION KEEP THE
LEVER AT OFF POSITION.
READ
E
OWNER’S MANUAL
NPA-629
G
WARNING
Should the machine be necessary
to be parked on an incline, place
travel lever in stop position first
and block front and rear drums.
Then stop the engine.
6
25
If engine is stopped, first the
machine may roll on incline and
cause damage or injury
NPA-281
N
H
Whenever parking the machine,
keep travel lever in the stop
position.
N
NP-517
NPA-564
J
HORN
N
NPA-537
OIL TANK
I. USE THE FOLLOWING BRAND HYDRAULIC OIL.
MOBIL DTE 25, 26
SHELL TELLUS OIL T46,T56
2. DO NOT MIX OIL BRANDS.
20
7
32
27
26
29
21
31
30
2
BEFORE ENGINE STARTING
Travel lever should be in neutral position.
CAUTION
1
Do not operate this roller unless you have finished special training its
its operation.
2
3
4
5
Read Operation Manual thoroughly before operating the machine.
Wear necessary protectors and proper work clothes.
When refueling, stop the engine and allow it to cool.
Start and operate only in well-ventillated area.
Breathing exhaust fumes can result in sickness or death.
Keep travel lever in neutral and vibration lever in the OFF position,
then start the engine with the throttle lever held below full speed.
Before you discontinue your work and leave the roller, make sure to stop
engine and apply parking brake. Engage blockings to front and rear drums
with wooden piece of the like, but do not park your roller on slope.
Remove mud, oil or snow off the drums to avoid slipping before loading or
unloading with ramp board in use.
19
BEFORE TRAVELING THE ROLLER
Parking break should be disengaged
6
7
15
CAUTION
SET ENGINE SPEED at
8
9
Loading or unloading by means of crane should be carried out in safety
area by qualified personnel.
NP-517
N
10 For transport, shutdown engine, engage brake, apply blocking to drums and
secure the roller with ropes using towing hook provided at front and
rear ends.
2,450-2,500 R.P.M.
Without vibration for this roller.
Do not set the engine speed not more than
2,500 rpm (revolution per minute), which may
cause the machine damage.
IN COLD SEASON FOR HOUSING, DRAIN FROM
WATER TANK AND HOSES TO PREVENT FREEZING
24
WATER TANK
The set engine speed makes this roller the
ideal vibration speed of 3,300 vpm
CAUTION
When moving with engine
shutdown
Release hydraulic brake as shown in
sketch to the left.
Try not to tow the machine with vehicle
as it may cause trouble.
11
UNLOADER VALVE
PAINTED RED
(vibration per minute).
NPA-966 J YS
Upon completion of moving, be sure to
tighten the valve.
Observe proper tightening trogue. When
loose or damaged due to over-tightening.
Machine may roll down the slope.
Never unload hydraulic system using above
procedure while machine is on an incline
as machine roll down the slope.
Make sure that hydraulic oil level does
not fall below mid-position on the gauge.
LOCKED
RELEASED
Use 17mm wrench
TIGHTENING TORQUE
55~70Kg-cm
34
1
BRAKE
33
J
NPA-569
10
5
Operation of this equipment may create sparks
that can start fires around dry vegetation.
A spark arrester may be required.
The operator should contact local fire agencies
for laws or regulations relating to fire prevention
requirements.
9
OIL LEVEL
PARKING BRAKE
R E L E A S E
P U L L A N D
T U R N T H E
K N O B
L O C K
J
NPA-932
PAGE 38 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
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NAMEPLATES AND DECALS
NO.
1
2
3
4
PART NO.
920205690
920209660
920206280
920102490
920101480
DCL210
PART NAME
QTY.
REMARKS
DECAL, BRAKE LEVER....................................1................NPA-569
DECAL, CAUTION - ENGINE SPEED...............1................NPA-966
DECAL, DANGER - PINCH POINT ...................1................NPA-628
DECAL, LIGHT SWITCH ...................................1................NP-249
DECAL, CHECK OIL LEVEL .............................1................NP-148
5
6
DECAL, MIKASA MOBILE DTE 25
1
7
8
9
920108070
920100120
920208070
920206160
920206200
920203330
920201910
920101510
920200320
920207620
920206290
920202810
920104280
920213000
920207870
920205640
920105170
920207860
920201450
920202920
920207880
920106760
920106790
920106780
515010080
920205080
920214100
920206080
920202910
DECAL, FORWARD/REVERSE LEVER............1................NPA-807
DECAL, GREASE POINT..................................1................NPA-120
DECAL, PARKING BRAKE................................1................NPA-807
DECAL, CAUTION - INCLINE PARKING...........1................NPA-616
DECAL, WATER TANK SPRINKLE PIPE...........1................NPA-620
DECAL, HEARING PROTECTION ....................1................NPA-333
DECAL, MULTIQUIP - CARSON .......................1................NPA-191
DECAL, MIKASA ...............................................1................NP-151
DECAL, WATER TANK.......................................1................NP-32
DECAL, MRH-800DS.........................................1................NPA-762
DECAL, CAUTION - OWNERS MANUAL..........1................NPA-629
DECAL, CAUTION - VIBRATION LEVER ..........1................NPA-281
DECAL, FREEZING PREVENTION ..................1................NPA-428
DECAL, OIL TANK .............................................1................NPA-1300
DECAL, CAUTION - INSTRUCTIONS PLATE...1................NPA-787
DECAL, WARNING - INCLINE PARKING..........1................NPA-564
DECAL, THROTTLE ..........................................1................NPA-517
DECAL, CAUTION - MOVING PLATE ...............1................NPA-786
DECAL, HORN ..................................................1................NPA-145
DECAL, CAUTION - STARTING ENGINE .........1................NPA-292
DECAL, WARNING - INCLINE PLATE...............1................NPA-788
DECAL, IGNITION.............................................1................NPA-676
DECAL, V-BELT (A-38 RED)..............................1................NP-679
DECAL, V-BELT (3V-300) ..................................1................NP-678
DECAL, WINDOW SHADE RIVET ...................12...............NSA3-4
DECAL, ON-OFF ...............................................1................NPA-508
DECAL, E/G FIRE WARNING ...........................1................NPA-1410
DECAL, E/G THROTTLE DIAL/E.......................1................NPA-608
DECAL, BUZZER (HYDRAULIC).......................1................NPA-291
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 39
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AXLE ASSY.
32
45
38
31
16
39
33
REAR
32
38
35
19
39
45
34
36
B
45
40
34
38
36
D
37
16
39
39
16
38
16
15
35
36
45
32B
40
A
39
33
29
28
30
42
36
B
32B
C
41
FRONT
26
25
27
37
SEE ITEM 31,
HYDRAULIC SYSTEM ASSY.
43
44
20
2
3
4
17
8
18
D
15
16
A
23
24
14
11
5
6
12
7
10
17
9
22
10
7
12
19
11
21
13
16
15
C
1
PAGE 40 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
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AXLE ASSY.
NO.
1
2
3
4
5
6
7
8
PART NO.
515119290
515119300
515346670
515334000
509429660
001221035
515118960
515460540
060605020
047110030
020130240
031130450
515334010
050100850
001221025
030210250
301010100
351010050
515113000
515113014
506425670
060705010
515334040
050300950
515446960
515446950
025405025
515446970
020410060
515117040
515114350
001121630
515341930
515341940
515334020
515447510
001121435
001221030
031110160
515334030
959010330
515340410
001221025
030210250
515455840
PART NAME
DRUM
DRUM, B
GEAR PLATE
GEAR (39)
COLLAR 405510
BOLT 10X35 T
DRUM BRACKET (R)
V-RING V-200L
QTY.
1
1
2
2
2
16
2
2
2
REMARKS
9
OIL SEAL VC-55727
BEARING 6308FY
NUT M30, P2.0
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
4
4
4
2
WASHER M30
BEARING COVER (R)
O-RING G-85
BOLT 10X25 T
2
20
28
4
4
1
1
2
2
2
2
1
1
1
1
1
1
1
8
2
2
2
4
8
8
12
2
1
1
1
1
WASHER M10
GREASE FITTING A-PT1/8
GREASE FITTING A-MT6X1
DRUM BRACKET (L)
DRUM BRACKET (LB)
COLLAR 405520
OIL SEAL TB4-55729
BEARING COVER (L)
O-RING S-95
LOCK PUN, BRAKE
SPRING, BRAKE
SPRING PIN 5X25
KNOB, BRAKE
NUT M10, H=6
SIDE PLATE (R)
SIDE PLATE (L)
BOLT 16X30 T, P1.5
BRACKET (A), SCRAPER
VRACKET (B), SCRAPER
SCRAPER (OUT)
MOUNT NUT, SCRAPER
BOLT 14X35 T
BOLT 10X30 T
WASHER M10
SCRAPER (IN)
GREASE FITTING B-M6FX1
SOCKET (BRAKE)
BOLT 10X25 T
WASHER M10
MOUNT NUT(M14),SCRAPER
4
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 41
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BASE ASSY.
PAGE 42 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
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BASE ASSY.
NO.
1
2
3
4
5
6
7
8
PART NO.
515119150
939010010
030210250
020310080
930710031
020316130
030216400
001221625
001221440
030214350
515447010
001520815
515454970
959007140
517459700
001221230
020312100
515334100
001221020
031110160
0105050616
030206150
952404470
515334050
014208020
030208200
509010010
954403241
954405660
515446980
515446990
515447470
515910040
515910050
PART NAME
QTY.
1
2
9
2
4
4
4
4
2
2
4
8
1
1
1
2
REMARKS
BASE (YANMAR-L100)
SHOCK ABSORBER, STOPPER 45
WASHER, LOCK M10
NUT M10
SHOCK ABSORBER RV1-100
NUT M16
WASHER, LOCK M16
BOLT 16X25 T
BOLT 14X40 T
WASHER, LOCK M14
SAFETY GUARD
SOCKET HEAD BOLT 8X13 T
HANDLE STOPPER
T- KNOB (M12)
SPRING / HANDLE
BOLT 12X30 T
NUT M12
STAY, COVER (F)
BOLT 10X20 T
WASHER, FLAT M10
BOLT 6X15 T......................................................8................REPLACES 001220615
WASHER, LOCK M6
WASHER, FLAT M6...........................................8................REPLACES 031106100
SUPPORT , WATER COCK
BOLT 8X20 T......................................................2................REPLACES 001220820
WASHER, LOCK M8
CAP 3/8
COCK PT1/4, BH-1211 (AL)
ELBOW 3/8X12
WATER HOSE (T-V) 300L
WATER HOSE (F) 1200L
WATER HOSE (R) 260L
SPRINKLING PIPE ASSY..................................2................INCLUDES ITEMS W/
CAP ASSY, W/ BOLT, WASHER .......................4................INCLUDES ITEMS W/ +
BOLT 6X20 T
WASHER, FLAT M6
CLAMP
GREASE FITTING A-MT6X1
SOCKET PT3/8-3/8
HOOK (L100)
GUARD (L100)
BOLT 10X35T
BOLT 10X20T
WASHER, LOCK M10
WASHER, FLAT M10
10
11
12
13
14
15
16
17
18
30
32
33
34
35
36
56
57
58
59
60
61
63
64
66
67
68A
3
1
5
7
8
1
2
1
2
1
1
1
1
*
*
68-1+ 001220620
68-2+ 031106100
4
4
4
1
1
1
1
2
2
4
4
69
72
73
91
92
93
94
95
96
515449900
351010050
954001590
515213600
515113710
001221035
001221020
030210250
031110160
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 43
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FRONT GUARD ASSY.
PAGE 44 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
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FRONT GUARD ASSY.
NO.
75
76
77
78
79
80
81
82
84
PART NO.
031110160
030210250
001221035
515336200
515336210
515449720
001221040
031110160
953405940
PART NAME
QTY.
REMARKS
FLAT WASHER, M10
LOCK WASHER, M10
BOLT 10X35 MM
FRONT GUARD
BUMPER
SPACER, BUMPER
BOLT 10X40 T
WASHER, FLAT M10
PIPE INSERT PZ-7
2
2
2
1
2
4
4
4
2
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 45
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SIDE COVER ASSY.
PAGE 46 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
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SIDE COVER ASSY.
NO.
3
20
21
24
25
26
27
29
31
32
33
34
35
36
38
PART NO.
030210250
515336250
515449890
515334600
515010090
515010100
092004008
515113080
515447030
012210020
031110160
0105050616
030206150
952404470
0105091025
515447380
025910060
091004016
031104080
020304030
515910100
515214241
515450780
515450790
091004015
031104080
030204100
001220815
031108160
030208200
PART NAME
WASHER, LOCK M10
SUPPORT, COVER
ROD HOLDER
RUBBER HINGE
RIVET
RIVET
SCREW 4X8
COVER, E/G
STAY, COVER (R)
BOLT 10X20 T....................................................5................REPLACES 001221020
WASHER, FLAT M10
BOLT 6X15 T......................................................8................REPLACES 001220615
WASHER, LOCK M6
WASHER, FLAT M6...........................................8................REPLACES 031106100
BOLT 10X25 T....................................................2................REPLACES 001221025
ROD, COVER
SNAP PIN 6
SCREW 4X16
WASHER, FLAT M4
NUT M4
QTY.
9
1
1
1
2
14
7
1
1
REMARKS
7
8
39
40
97
98
1
1
1
2
1
1
1
2
2
4
4
4
2
2
2
99
170
171
172
173
174
175
176
177
178
179
COVER (ASSY)
STAY, COVER (EXP)
HANDLE BRACKET
HANDLE (COVER)
SCREW 4X15
WASHER, FLAT M4
WASHER, LOCK M4
BOLT 8X15 T
WASHER, FLAT M8
WASHER, LOCK M8
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 47
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WATER TANK ASSY.
PAGE 48 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
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WATER TANK ASSY.
NO.
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
62
65
70
71
74
75
76
86
87
PART NO.
515119400
954300342
001241030
033910010
022910180
954404910
954404840
953404900
959404880
506403990
953404000
506434680
506434690
001221253
030212300
954405680
516454950
515449870
517338540
001220610
031106100
030206150
515449880
952405950
PART NAME
WATER TANK
CAP, WATER TANK /MR
BOLT 10X30 U
WASHER 10.5X21X2 SUS
NYLON NUT M10 (SUS)
HOSE JOINT 17D
FILTER, TANK /MR
PACKING 26X36X3
NUT 3/4
QTY.
1
1
1
2
1
1
1
2
2
2
1
2
4
4
4
2
1
2
2
4
4
4
2
2
REMARKS
CAP PS1
PACKING, CAP PS1
STOPPER, FRONT
SPACER, WATER TANK 39L
BOLT 12X65 T
WASHER, LOCK M12
CONNECTOR 1/4x10
WATER HOSE (T) 330L
HOLDER, STOPPER
STOPPER
BOLT 6X10 T
WASHER, FLAT M6
WASHER, LOCK M6
HOLDER (R)
WASHER 13506
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 49
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HYDRAULIC SYSTEM ASSY.
PAGE 50 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
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HYDRAULIC SYSTEM ASSY.
NO.
7
PART NO.
954001350
954001390
954001380
954001530
954002310
959020014
954001511
959020014
515010050
515010110
515114390
952404110
012210035
030210250
515334070
515334080
515447020
046006009
080200450
952400450
954001460
954001850
954001370
954001830
959020013
516010080
954001840
955404270
515010040
515454330
952400130
012210035
0105050616
030206150
515447130
050210180
512010120
515447110
515447120
PART NAME
OIL FILTER CPO 3-80 .......................................1................INCLUDES ITEMS W/
QTY.
REMARKS
*
7-1
FILTER HEAD
OIL ELEMENT
1
1
3
1
1
1
1
1
1
1
2
*
7-2
8
*
ELBOW LIN-1/2-PT3/8
TUBE 9.6-12.7 - 325L
SPIRAL TUBE 11D-350L
TUBE 9.6-12.7-360
SPIRAL TUBE 11D-400L
OIL PUMP PV10-610
OIL PUMP PV10 -625
BRACKET (PV10)
9
10
11
12
14
14
15
16
17
18
19
20
21
22
23
24
25
26
27
27
28
29
29
30
31
32
33
34
35
36
37
38
39
40
41
COLLAR 10225
BOLT 10X35 T....................................................2................REPLACES 001221035
WASHER, LOCK M10
COUPLING
FLANGE (PV10)
COUPLING PIN
BEARING 6009DDU
STOP RING S -45
22
1
1
2
1
1
1
2
2
1
1
1
1
1
1
2
2
2
WASHER 7X30X4.5
BUSHING CP-3/8
ELBOW 3/8 - 1/4X2
OIL HOSE ML90-ML90X560
OIL HOSE ML90-ML90X560 BS
SPIRAL TUBE 11D-600L
OIL HOSE ML90-1005X600
OIL HOSE ML90-1005X600 BS
SPIRAL TUBE/11D-700L
OIL MOTOR K2355(BLUE)
PINION (12)
WASHER 9304
BOLT 10X35 T...................................................14...............REPLACES 001221035
BOLT 6X15 T......................................................2................REPLACES 001220615
WASHER, LOCK M6
JOINT 1/2-3/8-31
O-RING P-18-1B
JOINT, LLM-UE-10X3/8-B
PIPE, OM-A-E
2
4
4
4
2
2
PIPE, OM-B-E
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 51
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HYDRAULIC SYSTEM ASSY.
PAGE 52 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
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HYDRAULIC SYSTEM ASSY.
CONTINUED
PART NO.
NO.
42
43
44
45
46
47
48
53
55
56
57
59
60
61
62
64
65
66
67
68
69
70
81
82
83
84
PART NAME
QTY.
REMARKS
515447160
515447170
001520820
515447140
012221020
031110160
954002630
507010110
014208020
030208200
954001520
515335300
954001090
954002660
954001620
954090004
954090005
954001100
454010020
959021810
959021810
954001040
515335451
0109051045
012010030
954405550
HOLDER, UPPER
HOLDER, LOWER
SOCKET HEAD BOLT 8X20 T
COVER, PIPE
2
2
8
2
4
8
1
5
BOLT 10X20 T
WASHER, FLAT M10
OIL HOSE ML90-700BS
CLAMP TC-200
BOLT 8X20 T......................................................4................REPLACES 001220820
WASHER, LOCK M8
ADAPTER CIN-1/2XPT3/8
CHECK VALVE 7/16
ADAPTER CIN-3/8-PT1/4
T-JOINT 3/8
FITTING, TEE STIN3/8-PT3/8
TUBE 9.5-7-405L
TUBE 9.5-7-305L
ELBOW LIN-3/8-PT1/4
CLAMP TC-100
SPIRAL TUBE KEP-6/L-500
SPIRAL TUBE 6D-510L
CAP PF1/4
2
1
2
1
1
1
1
1
1
12
1
1
2
1
SPACER (PV10)
BOLT 10X40 T....................................................4................REPLACES 001221040
BOLT 10X30 T....................................................2................REPLACES 001221030
CLAMP 15R
2
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 53
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HYDRAULIC OIL TANK ASSY.
PAGE 54 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
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HYDRAULIC OIL TANK ASSY.
NO.
1
2
3
4
PART NO.
515118050
953405840
953402930
953400270
953405260
955407500
030210250
012210035
031110160
0105091025
PART NAME
OIL TANK , (N)
DRAIN PLUG M18
COPPER PACKING 19X30X1
PLUG 1/4X14 10L
PACKING 1/4 (CU)
OIL GAUGE/KLA-60-A-B
WASHER, LOCK M10
BOLT 10X35 T...................................................14...............REPLACES 001221035
WASHER, FLAT M10 IN SYSTEM
BOLT 10X25 T....................................................2................REPLACES 001221025
QTY.
1
1
1
1
1
1
22
REMARKS
5
13
18
34
47
54
8
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 55
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ENGINE ASSY.
PAGE 56 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
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ENGINE ASSY.
NO.
1
8
PART NO.
914410028
515447020
952400690
011208025
030210250
012010030
070503000
515447050
046006004
515447060
080100420
080200200
515334180
020314110
030214350
031114260
956100022
2344600213
607010040
001220610
030206150
955400800
955405980
515447320
955405710
031104080
955200030
0105050616
030206150
304402600
515447740
515449920
506010070
012210040
030210250
031110160
951405770
515338240
515448720
515448730
515448740
515448750
515448760
515448770
959026011
959401890
030208200
955300420
515452330
953404670
PART NAME
ENGINE ASSY, L100V1AJ1R1AAMK
COUPLING PIN
WASHER 9X35X4.5
BOLT 8X25 T ............................................................1................. REPLACES 001220825
WASHER, LOCK M10
BOLT 10X30 T ..........................................................2................. REPLACES 001221030
QTY.
REMARKS
1
2
1
9
10
11
12
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
55
56
81
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
2
V-BELT 3V- 300
1
1
1
1
1
1
1
1
1
1
1
1
2
3
3
1
1
1
2
1
1
TIGHTENER PULLEY
BEARING 6004DDU
SHAFT, TIGHTENER
STOP RING R-42
STOP RING S-20
HOLDER, TIGHTENER
NUT M14
WASHER, LOCK M14
WASHER, FLAT M14
THROTTLE WIRE 2560-2700
RETURN SPRING
CLAMP CLA-3200 (7D)
BOLT 6X10 T
WASHER, LOCK M6
HORN BUTTON ASSY
COVER, HORN BUTTON
READ CORD, HORN (WASHER, LOCK)
WIRE CLAMP
WASHER,FLAT M4
HEAD LAMP ASSY 12V-25W
BOLT 6X15 T ............................................................2................. REPLACES 001220615
WASHER, LOCK M6
CAP
SWITCH W/CORD
READ CORD (LAMP)
CLAMP TC-150
2
1
1
1
3
BOLT 10X40 T ..........................................................4................. REPLACES 001221040
WASHER, LOCK M10
WASHER, FLAT M10
KEY 7X7X36 RR
ENGINE PULLEY 130D (L100)
NIPPLE, DRAIN
PIPE, OIL DRAIN
HOSE CLIP
JOINT, DRAIN
DRAIN PLUG
SEAL WASHER
TUBE 20D-300L
BOLT 8X15
4
4
1
1
1
1
2
1
1
2
1
1
2
1
1
1
WASHER, LOCK M8
HORN (DC12V)
DRAIN UNION
COPPER PACKING 17 X 25.5 X 1
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 57
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ELECTRIC DEVICE ASSY.
38
28
37
33
70
35
34
SWITCH(CA104)
27
31
32
36
48
47
46
STARTER(CB104)
1-A
1
49
15
3
13
16
80
16
16
2
17
11
12
17
17
9
8
54
55
10
16
7
14
4
17
5
18
6
53
52
PAGE 58 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
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ELECTRIC DEVICE ASSY.
NO.
PART NO.
955300680
955000010
515460020
955300400
515449860
515448210
607010080
516455640
952404470
0037806000
515447360
955300500
955300510
954406400
959021812
959021811
507010110
506010070
601303150
955405910
955405450
515337110
515449230
012210020
031110160
030210250
001200430
031104080
022710405
0105050616
030206150
952404470
515450380
516335040
515448530
955300480
955300490
515453230
10519878570
PART NAME
KEY SWITCH ....................................................1................INCLUDES ITEMS W/
QTY.
REMARKS
1
1A
2
*
KEY, STARTER SWITCH ASSY
WIRE HARNESS (L100V)
BUZZER (EBL)
HARNESS (L1200)
ROD, BATTERY
COTTER PIN 6
1
1
1
1
2
2
1
*
3
4
5
6
7
8
9
HOLDER, BATTERY
WASHER, FLAT M6...........................................2................REPLACES 031106100
WING NUT M6...................................................2................REPLACES 022410616
10
11
12
13
14
15
16
17
18
27
28
31
32
33
34
35
36
37
38
46
47
48
49
52
53
54
55
70
80
BATTERY CORD (-)
TERMINAL COVER (+)
TERMINAL COVER (-)
CLAMP 1047-40
1
1
1
1
SPIRAL TUBE 6D-800L
SPIRAL TUBE 6D-400L
CLAMP TC-200
1
1
3
CLAMP TC-150
RUBBER PLATE 160-226-1T
MICRO-SWITCH
10
1
1
COVER, MICRO-SWITCH
HOLDER, MICRO-SWITCH
PLATE, MICRO-SWITCH
1
1
1
BOLT 10X20 T....................................................6................REPLACES 001221020
WASHER, FLAT M10
WASHER, LOCK M10
BOLT 4X30
WASHER, FLAT M4
NYLON NUT M4
2
6
2
2
2
BOLT 6X15 T......................................................2................REPLACES 001220615
WASHER, LOCK M6
WASHER, FLAT M6...........................................2................REPLACES 031106100
2
WIRE HARNESS
BASE BATTERY
1
1
1
1
1
1
1
BATTERY CORD (+) 1100L
BATTERY TERMINAL (+)
BATTERY TERMINAL (-)
READ CORD (M-SWITCH) 550L-2
HARNESS (C), WIRE
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 59
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CLUTCH (VIBRATION) ASSY.
PAGE 60 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
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CLUTCH (VIBRATION) ASSY.
NO.
A
PART NO.
515910010
515447070
515212980
951403020
043006206
080100620
952402470
012010030
030210250
509434770
509434780
044006008
080100680
080200400
515447080
515447090
515447100
044006305
012210020
509324690
509434850
509434860
952401690
010505506
030206150
509434870
509434880
515334200
515334210
509434840
012010030
505015060
PART NAME
CLUTCH ASSY (VIB.) .......................................1................INCLUDES ITEMS W/
QTY.
REMARKS
*
1
COUNTER PULLEY 130D-3V1
COUNTER BRACKET
KEY 7X7X26
BEARING 6206V
STOP RING R-62
COLLAR 11X36X6
1
1
1
2
3
2
*
2
*
3
*
4
*
5
*
6
*
7
BOLT 10X30 T....................................................2................REPLACES 001221030
*
8
WASHER, LOCK M10
CLUTCH SPRING
RELEASE COLLAR 62X78X40
BEARING 6008VV
STOP RING R-68
STOP RING S-40
PRESSURE PLATE
INSIDE PLATE
8
1
1
1
1
1
1
1
1
1
*
9
*
10
*
11
*
12
*
13
*
14
*
15
*
16
*
DISC PLATE
BEARING 6305VV
17
*
18
*
BOLT 10X20 T....................................................2................REPLACES 001221020
19
*
RELEASE FORK
STUD BAR 18D X80L
LOCK, WIRE
2
1
1
4
20
*
21
*
22
*
WASHER 7173
23
*
BOLT 6X15 T......................................................6................REPLACES 001220615
24
*
WASHER, LOCK M6
FORK PIN
COLLAR, FORK PIN 12.5X20X5
COUNTER SHAFT
CLUTCH PULLEY 113D-A2
BRACKET, RELEASE FORK
6
2
2
1
1
1
25
*
26
*
27
*
28
*
29
*
30
*
BOLT 10X30 T....................................................4................REPLACES 001221030
GREASE FITTING A-PT1/8...............................1................REPLACES 301010100
31
*
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 61
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VIBRATOR ASSY.
PAGE 62 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
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VIBRATOR ASSY.
NO.
1
2
3
6
7
8
8-1
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
27
PART NO.
515113090
515334111
515334121
040406308
501011020
501011001
501011002
951400080
952400900
001221225
030212300
953405570
060206020
080100900
515447040
951400090
952401590
070100381
515334140
515334150
014208020
030208200
894230
PART NAME
QTY.
REMARKS
VIBRATING CASE
ROTARY SHAFT, DRIVE
ROTARY SHAFT, DRIVEN
BEARING 6308C4
GEAR SPACER
1
1
1
4
2
1
1
GEAR 38-2P
GEAR 38-1P
KEY 10X8X17....................................................2................REPLACES 951400081
WASHER 13446
BOLT 12X25 T
3
4
4
3
1
2
1
1
1
2
1
1
WASHER, LOCK M12
SEAL CAP SC- 90-10
OIL SEAL SC- 659013
STOP RING R-90
PULLEY 86D-A2
KEY 10X8X33
WASHER 13X50X6
V-BELT A- 38 RED
COVER, GEAR
PACKING, COVER
BOLT 8X20 T......................................................8................REPLACES 001220820
WASHER, LOCK M8
PLUG PT1/4.......................................................2................REPLACES 505015380
BOLT 14X25 T
WASHER, FLAT M8
8
001221425
031108160
10
8
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 63
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UPPER CONTROL ARM ASSY.
PAGE 64 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
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UPPER CONTROL ARM ASSY.
NO.
8
9
PART NO.
959403840
953402930
509010130
952405700
032118300
020418110
515447410
011208030
030208200
02108060
501011162
011206020
952404470
030206150
515342360
031108160
509326970
080200180
509436911
011208035
515334240
959404760
959404370
025910080
0105050616
PART NAME
QTY.
REMARKS
BAR GRIP, I.D. 12MM
COPPER PACKING 19X30X1
BUSHING MB1825DU
WASHER 19X49X0.6
CONICAL SPRING WASHER M18
NUT M18, H=11
2
3
3
2
2
2
1
10
11
12
13
14
15
16
17
18
19
20
21
22
38
40
41
42
43
44
45
46
47
49
LEVER JOINT, TRAVELING
BOLT 8X30 T.....................................................3................REPLACES 001220830
WASHER, LOCK M8
NUT M8..............................................................5................REPLACES 020308060
ROD END PR6-209
BOLT 6X20 T......................................................1................REPLACES 001220620
WASHER 6.5X15X1.6
WASHER, LOCK M6
CABLE ASSY
WASHER, FLAT M8
SHAFT, LEVER
STOP RING S-18
LEVER, VIBRATION
3
2
4
14
1
1
1
1
BOLT 8X35 T......................................................1................REPLACES 001220835
CABLE ASSY., VIBRATION
CLEVIS 8D X44
PIN 8X22
1
1
1
1
SNAP PIN /SSP-8
BOLT 6X15 T.....................................................12...............REPLACES 001220615
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 65
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UPPER CONTROL ARM ASSY.
PAGE 66 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
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UPPER CONTROL ARM ASSY.
CONTINUED
NO.
53
55
56
57
59
60
61
62
63
64
65
66
67
70
92
PART NO.
PART NAME
KEY 5X5X8
WASHER 13306
CONICAL SPRING WASHER M12
NUT M12............................................................3................REPLACES 020312100
ROD
BUSHING MB1625DU
DISC PLATE, DEAD-MAN
WASHER, LOCK M12
SPRING, DEAD-MAN
PROTECTOR, DEAD-MAN
CLAMP TC-200
ROD STOPPER, DEAD-MAN
SOCKET HEAD SCREW 6X6 T ........................2................REPLACES 099206006
KNOB 44D-78L
TRAVELING LEVER 260L
LEVER SUPPORT, VIB. E/G
LEVER COVER, VIB.
LEVER, E/G 133L
GUIDE, WIRE (E/G)
COVER, HANDLE BOX
QTY.
REMARKS
951401431
952404790
032212250
0039312000
515334820
509010140
515447720
030212300
509436980
509436990
507010110
509436960
014206010
959405920
515336490
515212950
515334460
515336500
509326320
509436950
011006010
030206150
517338590
956100024
1
1
2
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
93
94
95
96
97
100
101
180
201
BOLT 6X10 T......................................................4................REPLACES 001220610
WASHER, LOCK M6
COVER (FOR KEY SWITCH)
THROTTLE WIRE
4
1
1
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 67
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LOWER CONTROL ARM ASSY.
PAGE 68 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
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LOWER CONTROL ARM ASSY.
NO.
3
6
PART NO.
031120320
022522017
030208200
501011162
952404470
030206150
515342360
515335780
025406032
030210250
001220635
515450560
022710607
505015150
020116130
509321160
012210020
515448170
515448180
014206015
011008015
031108160
515334240
001220615
515447180
506010070
959021911
501910010
515119120
515454970
515454980
351010050
PART NAME
QTY.
1
2
3
2
4
14
1
1
1
REMARKS
WASHER, FLAT M20
LOCK NUT U-M20
WASHER, LOCK M8
ROD END PR6-209
WASHER 6.5X15X1.6
WASHER, LOCK M6
CABLE ASSY 1700L
LEVER (PV10), E- START
SPRING PIN 6X32
WASHER, LOCK M10
BOLT 6X35 T
16
18
20
21
22
23
24
26
27
28
29
30
31
32
33
34
35
36
37
38
44
49
50
68
71
72
91
102
103
104
4
1
1
1
SPACER (PV10)
NYLON NUT M6
SPRING PLUNGER
1
NUT M16, H=10.................................................1................REPLACES 020416100
GUIDE HOLDER
BOLT 10X20 T....................................................4................REPLACES 001221020
GUIDE
SLIDE PLATE
SOCKET HEAD BOLT 6X15 T...........................2................REPLACES 001520615
BOLT 8X15 T......................................................2................REPLACES 001220815
WASHER, FLAT M8
CABLE ASSY (VIB.)
BOLT 6X15 T
CABLE SUPPORT, VIB.
CLAMP TC-150
TUBE 25D-850L
TURN BUCKLE ASSY.
HANDLE (PIN TYPE)
HANDLE PIN
1
1
1
3
1
12
1
8
1
1
1
1
1
COLLAR (HANDLE)
GREASE FITTING A-MT6X1
1
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 69
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YANMAR L100V1 — CYLINDER BLOCK ASSY
PAGE 70 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
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YANMAR L100V1 — CYLINDER BLOCK ASSY
NO.
1
5
6
7
8%
9
10
11
PART NO.
PART NAME
QTY.
1
1
1
1
2
1
2
3
REMARKS
11431001020
11429901830
11469901380
11425001841
11429901600
26226060182
26226060222
26366060002
BLOCK ASSY. CYLINDER
COVER, PUMP
O-RING
GASKET
PIN 8X12
STUD M 6X18 PLATED
STUD M 6X22 PLATED
NUT M6
12% 11429935150
PIPE, L.O. INLET
BOLT M 8X35 PLATED
PLUG M16
CAP, W/LUB.OIL GAUGE ..................................2................INCLUDES ITEMS W/ #
O-RING P-18.0
SEAL WASHER 16S
RETAINER
BALL BEARING
NEEDLE 152220
SEAL, OIL
SEAL, OIL
BOLT M 8 X 12 PLATED
MAIN BEARING US = 0.25
MAIN BEARING US = 0.50
GASKET ASSY, CYLINDER HEAD
SHIM SET
1
16
2
13
14
15
17#
18
19
20
21
22
23
24
25
26
27
33
44
45
26106080352
10542501690
11469901760
24311000180
22190160002
11429902030
11465002150
24162152220
24423355008
22423355008
26106080122
11465002200
11465002210
11469501330
11429901800
11469901410
11431001450
2
2
1
1
1
1
1
1
1
1
1
1
1
GASKET CRANKCASE
COVER D, CRANKCASE...................................1................INCLUDES ITEMS W/ %
48% 11465002100
BEARING, MAIN (STD)
SENDER, OIL PRESSURE
PIN 4 X 8 STRAIGHT
PLUG PT 1/4, STEEL
PIPE, DRAIN
CLAMP 19
NIPPLE, DRAIN
JOINT, DRAIN
1
1
2
1
1
2
1
1
50
51
52
54
55
60
61
12125239450
22312040080
23875020000
11498401940
23000019000
11498508350
11435239400
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 71
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YANMAR L100V1— CYLINDER HEAD AND COVER ASSY
PAGE 72 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
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YANMAR L100V1— CYLINDER HEAD AND COVER ASSY
NO.
1
2
3
7
8
9
10
11
13
14
PART NO.
PART NAME
QTY.
REMARKS
11431001200
11431001210
11431011020
11431011100
11431011110
11431011120
11431011180
11431011930
11421011900
11431011250
BOLT, CYLINDER HEAD A
BOLT, CYLINDER HEAD B
HEAD ASSY CYLINDER
VALVE, INTAKE
VALVE, EXHAUST
SPRING, VALVE
RETAINER, SPRING
COTTER ASSY
RETAINER, NOZZLE
2
2
1
1
1
2
2
2
1
SUPPORT, ASSY ROCKER ..............................1................INCLUDES ITEMS W/ %
15% 11431011260
16% 11431011280
17% 11431011650
SUPPORT, ROCKER ARM
C-TYPE RETAINING PIN
ARM ASSY. INTAKE ..........................................1................INCLUDES ITEMS W/ >
1
2
19>
20>
11429911240
26856060002
SCREW, ADJUSTING
LOCK NUT 6
1
1
21% 11431011660
ARM ASSY., EXHAUST.....................................1................INCLUDES ITEMS W/
*
23
24
25
26
27
28
29
30
31
32
33
34
35
36
11429911240
26856060002
11465011340
10421111370
11477111461
11429511470
11465011600
22351040008
26106080502
26226060552
26366060002
11431011310
26106060652
11431011950
11421003590
11429903640
22312030160
SCREW, ADJUSTING
LOCK NUT 6
SEAL, VALVE STEM
CAP, VALVE
GASKET, NOZZLE
SPACER, NOZZLE
WASHER
SPRING PIN 4 X 8
BOLT M 8 X 50 PLATED
STUD M 6 X 55 PLATED
NUT M 6
1
1
2
2
1
1
2
1
2
2
2
1
3
*
*
GASKET, BONNET
BOLT M 6 X 65 PLATED
COVER ASSY. HEAD ........................................1................INCLUDES ITEMS W/ #
38#
41#
43#
SHAFT ASSY., DECOMP.
SPRING, DECOMP.
PARALLEL PIN 3 X 16
1
1
1
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 73
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YANMAR L100V1 — AIR CLEANER AND MUFFLER ASSY
PAGE 74 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
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YANMAR L100V1 — AIR CLEANER AND MUFFLER ASSY
NO.
1
PART NO.
PART NAME
AIR CLEANER ASSY.........................................1................INCLUDES ITEMS W/
QTY.
REMARKS
11431012510
11431012020
11421012520
11421012560
11421012580
11421012590
11421012600
11429912300
26106060402
26226060352
11431013200
11469913551
11469913720
11469913561
11469913700
11469913710
26106080202
26216080182
26366080002
11431012210
10519813622
10509813990
11498513701
*
2
BODY, AIR CLEANER
COVER, AIR CLEANER
NUT, WING
1
1
*
3
*
4
*
6
STUD BOLT
1
1
1
3
1
3
1
*
7
ELEMENT ASSY
KNOCKING KNOB
NUT, U
BOLT, M 6 X 40 PLATED
STUD, M 6 X 358 PLATED
GASKET, MUFFLER
*
10
*
11
12
13
14
15
16#
17#
18#
19#
20
21
22
24
37
40+
41
MUFFLER ASSY ...............................................1................INCLUDES ITEMS W/ #
BOLT M6 FLANGE
MUFFLER
10
1
COVER A, MUFFLER
COVER B, MUFFLER
BOLT, M 8 X 20 PLATED
STUD, M 8 X 18 PLATED
NUT, M 8
1
2
2
2
2
GASKET, AIR CLEANER
1
EXTENSION, SILENCER ..................................1................INCLUDES ITEM W/ +
BOLT
PIPE, SILENCER...............................................1................INCLUDES ITEMS W/ %
1
42% 10509813990
43% 26113060082
BOLT
BOLT, M 6 X8
1
2
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 75
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YANMAR L100V1 — CRANKSHAFT, PISTON, CAMSHAFT ASSY
PAGE 76 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
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YANMAR L100V1 — CRANKSHAFT, PISTON, CAMSHAFT ASSY
NO.
1
6
PART NO.
PART NAME
CAMSHAFT ASSY., D
TAPPET
TAPPET ASSY, ROLLER
ROD ASSY, PUSH
CRANKSHAFT ASSY.
NUT
WASHER, FLYWHEEL
KEY, 5 X 14
PISTON, W/ RINGS (STD) ................................1................INCLUDES ITEMS W/ #
PISTON, W/ RINGS (OS = 0.25) .......................1................INCLUDES ITEMS W/ %
PISTON, W/ RINGS (OS = 0.5) .........................1................INCLUDES ITEMS W/ +
QTY.
REMARKS
71431014580
11431014200
11421014300
11431014400
71431021740
11469921220
11465021551
22512050140
71431022720
71431022620
71431022580
71497022500
1
2
1
2
1
1
1
1
7
12
13
21
22
23
24
24
24
26#
RING SET, PISTON (STD)
RING SET, PISTON (OS = 0.25)
RING SET, PISTON (OS = 0.5)
PIN, PISTON D=23
1
1
1
1
2
26% 71497022500
26+
32
33
34
37$
38$
39$
39
39
41
46
63
66>
67
68
69
71497022500
11469922300
12979222400
71431023700
12406023910
11981023200
71465023600
71465023610
71465023620
71431028510
24101063040
11469921590
11466221601
16031014550
22512070360
26106080202
CIRCLIP 23
ROD ASSY., CONNECTING..............................1................INCLUDES ITEMS W/ $
BUSH, PISTON PIN
1
2
1
1
1
1
1
BOLT, CONNECTING ROD
BEARING, PIN (STD)
BEARING, PIN (OS = 0.25)
BEARING, PIN (OS = 0.5)
SHAFT ASSY., BALANCER
BALL BEARING
FLYWHEEL, ASSY.............................................1................INCLUDES ITEMS W/ >
GEAR, RING
WASHER
1
1
1
1
KEY 7 X 36
BOLT M 8 X 20 PLATED
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 77
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YANMAR L100V1 — LUB. OIL PUMP AND GOVERNOR ASSY.
PAGE 78 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
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YANMAR L100V1 — LUB. OIL PUMP AND GOVERNOR ASSY.
NO.
1
7
8
9
10
11
13#
14
PART NO.
PART NAME
QTY.
REMARKS
11465032010
11429932070
10333832570
22312030160
26106060122
11429935110
24341000224
26106060162
11429961190
71421061700
PUMP ASSY. LUB. OIL
COVER, LUB. OIL PUMP
O-RING
PARALLEL PIN 3 X 16
BOLT, M 6 X12, PLATED
1
1
1
1
3
FILTER, LUB. OIL ASSY.....................................1................INCLUDES ITEMS W/ #
O-RING 1A S-22.4
BOLT M 6 X 16 PLATED
WASHER, GOVERNOR
GOVERNOR ASSY............................................1................INCLUDES ITEM W/ %
WEIGHT, GOVERNOR ASSY
LEVER ASSY., GOVERNOR .............................1................INCLUDES ITEMS W/
TAPER PIN 3 X 20
BEARING, NEEDLE
SEAL, OIL
WASHER, THRUST
HANDLE, REGULATOR
BRACKET, REGULATOR
SPRING, RETURN
BOLT, ADJUSTING
SCREW
BOLT M 6 X 14 PLATED
BOLT M 6 X 20 PLATED
NUT 6
SPRING, REGULATOR
SPRING, RETURN
CONTROLLER ASSY.
LOCK NUT M10 PLATED
LEAD
WASHER
PLATE
PROTECTOR
NUT
1
1
1
15
16
*
17% 11421061290
1
22
31
33
34
35
36
38
39
40
41
42
43
44
45
46
48
55
56
57
58
59
60
61
62
11431161500
22322030200
11477061520
11429961600
11477061610
11425266051
18336066110
11429966250
11429966440
10522566990
26106060142
26106060202
26757060002
11431066010
11429966200
11425066550
26776100002
11478061090
11477161800
11477161820
11477161900
11477161931
22451060000
24311000125
*
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
*
*
WIRE 0.6
O-RING 1A P-12.5
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 79
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YANMAR L100V1 — COOLING AND STARTING DEVICE ASSY.
PAGE 80 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
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YANMAR L100V1 — COOLING AND STARTING DEVICE ASSY.
NO.
1
2
3
4
5
6
7
8
PART NO.
PART NAME
QTY.
5
1
1
1
1
1
5
1
4
4
1
1
4
4
1
4
REMARKS
11429945220
11431045260
11431045270
11431045300
11431045310
11439945320
11435045340
11431045350
26106060082
26106060202
26226060752
26366060002
11429945300
11429945310
11469945330
11429945350
11469976251
11469976510
11466976520
11469976531
11469976540
11469976551
11469976560
11469976620
11469976630
11469976650
11469976660
11469976670
11469976680
11469976592
26106060082
26106060122
11431045100
GROMMET, TANK
COVER B, SIDE
COVER A, SIDE
COVER, TOP (BLACK)
DAMPER
RUBBER, SEAL
COLLAR, CYL. COVER
SPACER, TOP COVER
BOLT M 6 X8 PLATED
BOLT M 6 X20 PLATED
STUD M6 X75
9
10
11
12
13
14
15
16
18
NUT M6
RUBBER, CUSHION
COLLAR, FAN CASE
SEAL, FAN CASE
BOLT, FAN CASE
RECOIL ASSY....................................................1................INCLUDES ITEMS W/
*
19
CASE, STARTER
REEL, RECOIL
RATCHET
1
1
2
1
1
1
1
1
2
1
1
1
1
4
3
1
*
20
*
21
*
22
*
SPRING, SPIRAL
GUIDE, RATCHET
SPRING, FRICTION
KNOB, STARTER
ROPE, RECOIL STARTER
SPRING, RETURN
RETAINING RING
WASHER
WASHER IN NYLON
PULLEY, STARTER
BOLT M 6 X 8 PLATED
BOLT M 6 X 12 PLATED
FAN CASE (SILVER)
23
*
24
*
25
*
26
*
27
*
28
*
29
*
30
*
31
32
33
34
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 81
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YANMAR L100V1 — FUEL INJECTION PUMP AND VALVE ASSY.
PAGE 82 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
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YANMAR L100V1 — FUEL INJECTION PUMP AND VALVE ASSY.
NO.
1
18
19#
PART NO.
PART NAME
PUMP ASSY., FUEL INJECTION
FUEL INJECTOR...............................................1................INCLUDES ITEMS W/ %
NOZZLE, ASSY.
HOLDER ASSY., NOZZLE.................................1................INCLUDES ITEMS W/ #
QTY.
1
REMARKS
71434951400
71421053100
11421053000
1
20% 11487553100
21#
23#
24#
25#
26#
27#
28
29
30
31
32
33
34
35
36
37
38
39
40
11421053080
11421053330
11421053120
11421053130
11421053140
11421053410
11421053420
11421053430
11421053440
11421053450
11421053460
11421053470
11421053480
11421053490
11421053500
11421053510
11421053520
11421053530
11421053540
11421053550
11421053560
11421053570
11421053580
11421053590
11421053600
11421053610
NUT, NOZZLE
PIN
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
SPRING, NOZZLE
SEAT, SPRING
SPACER ASSY, VALVE
SHIM (T=1.00)
SHIM (T=1.05)
SHIM (T=1.10)
SHIM (T=1.15)
SHIM (T=1.20)
SHIM (T=1.25)
SHIM (T=1.30)
SHIM (T=1.35)
SHIM (T=1.40)
SHIM (T=1.45)
SHIM (T=1.50)
SHIM (T=1.55)
SHIM (T=1.60)
SHIM (T=1.65)
SHIM (T=1.70)
SHIM (T=1.75)
SHIM (T=1.80)
SHIM (T=1.85)
SHIM (T=1.90)
SHIM (T=1.95)
SHIM (T=2.00)
41
42
43
44
45
46
47
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 83
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YANMAR L100V1 — FUEL TANK ASSY.
PAGE 84 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
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YANMAR L100V1 — FUEL TANK ASSY.
NO.
1
PART NO.
PART NAME
TANK ASSY., FUEL (BLACK) ............................1................INCLUDES ITEMS W/
QTY.
REMARKS
71431055700
23414080000
10530055080
11428855041
11428855081
11429955100
11425055201
11425055121
*
3
GASKET, ROUND
PLUG, DRAIN
1
1
*
4
*
5
CAP ASSY., FUEL TANK ...................................1................INCLUDES ITEMS W/#
*
7 #
*
VALVE
FILTER, FUEL
DAMPER, FUEL TANK
1
1
4
8
*
9
*
10
*
FILTER, FUEL OIL.............................................1................INCLUDES ITEMS W/ +
11 + 11425055130
GASKET
STAY B, FUEL TANK
STAY A, FUEL TANK
1
1
1
*
12
13
14
11431055230
11421055210
11425055300
24341000150
11456055810
22117080000
26106080452
26366060002
26106060162
23080014000
11478059060
11431059300
*
FUEL COCK ASSY. ...........................................1................INCLUDES ITEMS W/ $
15$
16
17
18
19
O-RING 1A S-15.0
BOLT, LIFTING
WASHER
BOLT M 8 X 45 PLATED
NUT M 6
BOLT M 6 X 16 PLATED
CLIP, HOSE
PIPE, FUEL OIL
1
1
1
1
2
2
2
1
20
22
*
23
24
PIPE ASSY, FUEL RETURN .............................1................INCLUDES ITEMS W/ %
*
25 % 12472259050
26 % 11431059060
CLAMP 9
2
1
1
1
1
1
*
PIPE, FUEL RETURN
TUBE, PROTECTOR
CLAMP 140
PIPE, FUEL INJECTION
BRACKET, PIPE
*
27 % 11431059310
28 % 12175059890
*
*
29
35
11431059800
11465059850
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 85
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YANMAR L100V1 — STARTING MOTOR AND DYNAMO ASSY.
PAGE 86 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
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YANMAR L100V1 — STARTING MOTOR AND DYNAMO ASSY.
NO.
1
PART NO.
PART NAME
STARTER, (HITACHI 12V).................................1................INCLUDES ITEMS W/
QTY.
REMARKS
11436277011
11438177110
X2114811000
X2114715500
11438177130
11438177140
11437177160
11437179040
11437179050
*
2
ARMATURE
1
1
1
1
1
*
3
WASHER KIT, THRUST
STOPPER SET, PINION
COIL ASSY., FIELD
COVER, REAR
*
4
*
5
*
6
*
7
HOLDER ASSY., BRUSH ..................................1................INCLUDES ITEMS W/ +
*
8 +
*
BRUSH (-)
BRUSH (+)
SPRING, BRUSH
PINION ASSY.
HOUSING ASSY. GEAR
COVER KIT, DUST
SHIFT LEVER KIT
SWITCH, MAGNET
BOLT, THROUGH
BOLT M 6 X 37
COVER, TERMINAL
BOLT M 10 X 30 PLATED
NUT M8
1
1
4
1
1
1
1
1
2
2
1
2
1
9 +
*
10 + 11437179060
*
11
12
13
14
15
16
17
18
19
20
21
X211445508
11438177151
11437177170
11437177180
12969877020
11926077260
11437179070
12125477810
26106100302
26716080002
11439978260
11439978730
11439978740
16026078700
26106060122
26106060202
26577060152
11434077400
26023040102
11435177540
29411200000
11434077710
26106060182
26106060202
11435177520
*
*
*
*
*
*
*
*
DYNAMO ASSY..................................................1................INCLUDES ITEMS W/ #
22#
23#
24
25
26
27
30
31
32
33>
34
35
36
STATOR ASSY.
WHEEL DYNAMO
CLAMP, CORD
BOLT M 6 X 12 PLATED
BOLT M 6 X 20 PLATED
SCREW M 6 X 15
BRACKET, HARNESS
SCREW M 4 X 10
1
1
1
1
3
3
1
2
HARNESS, WIRE ..............................................1................INCLUDES ITEM W/ >
FUSE 20A, CARTRIDGE
REGULATOR
BOLT M 6 X 18 PLATED
BOLT M 6 X 20 PLATED
JOINT
1
1
2
2
1
37
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 87
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YANMAR L100V1 — TOOL, LABEL AND GASKET SET
3
7
5
6
4
8
11
12
13
14
16
15
17
18
24
26
37
27 28
25
29
30
31
32
33
34
35
38
36
PAGE 88 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
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YANMAR L100V1 — TOOL, LABEL AND GASKET SET
NO.
3
4
5
6
PART NO.
PART NAME
QTY.
REMARKS
11429907100
11429907110
11421007120
11421007130
11429907160
11421007200
11429992590
11429992600
11429992710
11429992720
11429992730
11429992740
71465192620
11465101330
11469901380
11469901410
24311000180
11425001841
22190160002
11465011340
11477111461
11431011310
11431012210
11431013200
11429932570
24341000100
23414080000
24341000224
24341000150
LABEL, AIR-COOLED
LABEL, YANMAR
LABEL, CAUTION
LABEL, HOW TO START-E
LABEL, DIESEL
LABEL, DECOMPRESSION
TOOL ASSY.......................................................1................INCLUDES ITEMS W/ #
TOOL BAG
SPANNER
1
1
1
1
1
1
7
8
11
12#
13#
14#
15#
16#
17
1
1
1
1
1
SPANNER
SCREWDRIVER
FITTING, FUEL
GASKET SET ....................................................1................INCLUDES ITEMS W/
GASKET, CYLINDER HEAD CMP.
O-RING
*
18
1
1
1
2
1
2
2
1
1
1
1
1
1
1
1
1
*
24
*
25
*
GASKET, CRANKCASE
O-RING P-18.0
GASKET
SEAL WASHER 16S
SEAL, VALVE STEM
GASKET, NOZZLE
GASKET, BONNET
GASKET, AIR INTAKE
GASKET, MUFFLER
O-RING, COVER
26
*
27
*
28
*
29
*
30
*
31
*
32
*
33
*
34
*
35
*
O-RING 1A S-10.0
GASKET 8, ROUND
O-RING 1A S-22.4
O-RING 1A S-15.0
36
*
37
*
38
*
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 89
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TERMS AND CONDITIONS OF SALE — PARTS
5. Parts must be in new and resalable
condition, in the original Multiquip
package (if any), and with Multiquip part
numbers clearly marked.
Multiquip reserves the right to quote and
sell direct to Government agencies, and to
Original Equipment Manufacturer accounts
who use our products as integral parts of their
own products.
PAYMENT TERMS
Terms of payment for parts are net 30 days.
FREIGHT POLICY
6. The following items are not returnable:
All parts orders will be shipped collect or
prepaid with the charges added to the invoice.
All shipments are F.O.B. point of origin.
Multiquip’s responsibility ceases when a
signed manifest has been obtained from the
carrier, and any claim for shortage or damage
must be settled between the consignee and
the carrier.
a. Obsolete parts. (If an item is in the
price book and shows as being
replaced by another item, it is
obsolete.)
SPECIAL EXPEDITING SERVICE
A $35.00 surcharge will be added to the
invoice for special handling including bus
shipments, insured parcel post or in cases
where Multiquip must personally deliver the
parts to the carrier.
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings,
and other rubber parts) that were
purchased more than six months
prior to the return date.
LIMITATIONS OF SELLER’S LIABILITY
MINIMUM ORDER
Multiquip shall not be liable hereunder for
damages in excess of the purchase price of
the item with respect to which damages are
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
other special, consequential or incidental
damages.
The minimum charge for orders from Multiquip
is $15.00 net. Customers will be asked for
instructions regarding handling of orders not
meeting this requirement.
c. Any line item with an extended
dealer net price of less than
$5.00.
d. Special order items.
RETURNED GOODS POLICY
e. Electrical components.
f. Paint, chemicals, and lubricants.
g. Decals and paper products.
h. Items purchased in kits.
Return shipments will be accepted and
credit will be allowed, subject to the following
provisions:
LIMITATION OF WARRANTIES
No warranties, express or implied, are
made in connection with the sale of parts or
trade accessories nor as to any engine not
manufactured by Multiquip. Such warranties
made in connection with the sale of new,
complete units are made exclusively by a
statement of warranty packaged with such
units, and Multiquip neither assumes nor
authorizes any person to assume for it
any other obligation or liability whatever in
connection with the sale of its products. Apart
from such written statement of warranty,
there are no warranties, express, implied or
statutory, which extend beyond the description
of the products on the face hereof.
1. A Returned Material Authorization
must be approved by Multiquip prior to
shipment.
7. The sender will be notified of any material
received that is not acceptable.
8. Such material will be held for five
working days from notification, pending
instructions. If a reply is not received
within five days, the material will be
returned to the sender at his expense.
2. To obtain a Return Material Authorization,
a list must be provided to Multiquip
Parts Sales that defines item numbers,
quantities, and descriptions of the items
to be returned.
9. Credit on returned parts will be issued
at dealer net price at time of the original
purchase, less a 15% restocking
charge.
a. The parts numbers and descriptions
must match the current parts price
list.
b. The list must be typed or computer
generated.
10. In cases where an item is accepted, for
which the original purchase document
can not be determined, the price will be
based on the list price that was effective
twelve months prior to the RMA date.
c. The list must state the reason(s)
for the return.
Effective: February 22, 2006
d. The list must reference the sales
order(s) or invoice(s) under
which the items were originally
purchased.
11. Credit issued will be applied to future
purchases only.
PRICING AND REBATES
e. The list must include the name
and phone number of the person
requesting the RMA.
Prices are subject to change without prior
notice. Price changes are effective on a
specific date and all orders received on or
after that date will be billed at the revised price.
Rebates for price declines and added charges
for price increases will not be made for stock
on hand at the time of any price change.
3. AcopyoftheReturnMaterialAuthorization
must accompany the return shipment.
4. Freight is at the sender’s expense. All
parts must be returned freight prepaid to
Multiquip’s designated receiving point.
PAGE 90 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
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NOTES
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 91
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OPERATION AND PARTS MANUAL
HERE’S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
UNITED STATES
Multiquip Corporate Office
MQ Parts Department
18910 Wilmington Ave.
Carson, CA 90746
Contact: mq@multiquip.com
Tel. (800) 421-1244
Fax (800) 537-3927
800-427-1244
310-537-3700
Fax: 800-672-7877
Fax: 310-637-3284
Service Department
Warranty Department
800-421-1244
310-537-3700
Fax: 310-537-4259
Fax: 310-943-2238
800-421-1244
310-537-3700
Fax: 310-943-2249
Technical Assistance
800-478-1244
MEXICO
UNITED KINGDOM
MQ Cipsa
Multiquip (UK) Limited Head Office
Carr. Fed. Mexico-Puebla KM 126.5
Momoxpan, Cholula, Puebla 72760 Mexico
Contact: pmastretta@cipsa.com.mx
Tel: (52) 222-225-9900
Unit 2, Northpoint Industrial Estate, Tel: 0161 339 2223
Fax: (52) 222-285-0420 Globe Lane,
Dukinfield, Cheshire SK16 4UJ
Contact: sales@multiquip.co.uk
Fax: 0161 339 3226
CANADA
Multiquip
4110 Industriel Boul.
Laval, Quebec, Canada H7L 6V3
Contact: jmartin@multiquip.com
Tel: (450) 625-2244
Tel: (877) 963-4411
Fax: (450) 625-8664
© COPYRIGHT 2011, MULTIQUIP INC.
Multiquip Inc, the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks
are the property of their respective owners and used with permission.
This manual MUST accompany the equipment at all times.This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in
this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published
in this publication at any time without notice and without incurring any obligations.
Your Local Dealer is:
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