Issued Oct. 2008 • Index No. AY/7.2
™
Coolant
Systems
Coolmate Series
Light/Heavy Industrial Applications
Processes
Input Power Single-Phase
Quick
Manufacturing
Aerospace
TIG (GTAW)
Input Voltage 115 VAC or 230 VAC, 50/60 Hz
Max. Cooling Capacity 9,700 –18,000 BTU/hr
MIG (GMAW)
Plasma Cutting
Resistance Welding
Specs
Automotive
Tube Mills
Automation
®
The Power of Blue.
Coolant
Coolmate 4
Coolmate 3.5
Coolmate V3
Coolmate 3
Coolmate 1
Closed-loop design with radiator reduces coolant temperatures and
prevents the system from overheating. Closed-loop design also
recirculates the coolant through a fan-cooled heat exchanger.
Standard inlet/outlet torch fittings are compatible with TIG and MIG
torches having standard 5/8-18 left-hand fittings.
10 ft (3 m) power cords with plugs are longer than most power cords in
the industry — providing the extra length when required.
Rustproof coolant reservoir molded of polyethylene for durability and
corrosion resistance.
Compatible with Miller coolants and are ideal for warm and cold
weather conditions, while providing HF or corrosion protection.
Coolant systems are warranted for 1 year, parts and labor.
Miller Electric Mfg. Co.
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
International Headquarters Web Site
Phone: 920-735-4505
USA FAX: 920-735-4134
Canadian FAX: 920-735-4169
International FAX: 920-735-4125
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Product Descriptions
Coolmate V3
™
™
Coolmate 4
#043 009
115 VAC, 50/60 Hz
#043 009-01-2 115 VAC, 50/60 Hz CE
#042 288
Vertical, 3-gallon cooler designed
for water-cooled torches rated up to
500 A*.
115 VAC, 50/60 Hz
#042 288-01-5
115 VAC, 50/60 Hz CE
• Distinct, vertical design allows
mounting onto a power source
running gear or gas cylinder rack
•Weighs only 48 lb (22 kg) dry
• On/off power switch, “paddle wheel”
coolant flow indicator, filter and
The best performer in its class — industrial, 4-gallon cooler
designed for water-cooled torches rated up to 600 A*.
• Patented circular design available only from Miller
• Weighs only 38 lb (17 kg) dry
• Tough, one-piece case is portable and rustproof
• Convenient carrying handle and filler spout are molded into case
• Easily accessible coolant filter
• Factory-set pressure relief valve (60 PSI) maintains consistent
pressure during operation
• Thermally protected 1/4 HP motor guards against overheating
• Efficient fin and tube heat exchanger
• Coolant system has a constant flow of coolant inside to keep the
pump primed and to reduce algae buildup in the tank
• Brass-body, positive displacement rotary vane pump
provides consistent coolant flow and pressure rating with
long pump-life expectancy
coolant filling spout are all
conveniently located on front panel
• Polyethylene-molded coolant tank, fan
shroud and filler spout are rustproof
• Factory-set pressure relief valve
(55 PSI) maintains consistent
pressure during operation
• Thermally protected 1/4 HP motor guards against overheating
• Efficient fin and tube heat exchanger
• Brass-body, positive displacement rotary vane pump
provides consistent coolant flow and pressure rating with
long pump-life expectancy
™
Coolmate 3.5
™
Coolmate 3X
Includes
wheels and
handles.
#300 245 115 VAC, 50/60 Hz
#300 419
115 VAC, 50/60 Hz
Industrial, 3.5-gallon cooler designed for water-cooled torches
rated up to 600 A*.
Industrial, 3-gallon cooler designed for water-cooled torches
rated up to 500 A*.
• Includes easy load dual cylinder rack, running gear and handles
for Syncrowave 250 DX/350 LX
• Designed to integrate with Dynasty 350/700 and Maxstar 350/700
• Horizontal design allows stacking or convenient mounting onto a
™
MIGRunner cart
• “Paddle wheel” coolant flow indicator, filter and coolant filling
spout are all conveniently located on front panel
• Polyethylene-molded coolant tank, fan shroud and filler spout
are rustproof
• Factory-set pressure relief valve (55 PSI) maintains consistent
pressure during operation
• Thermally protected 1/4 HP motor guards against overheating
• Efficient fin and tube heat exchanger
• Brass-body, positive displacement rotary vane pump
provides consistent coolant flow and pressure rating with
long pump-life expectancy
• Weighs only 64 lb (29 kg) dry
• Polyethylene-molded coolant tank, fan shroud and filler spout
are rustproof
• Factory-set pressure relief valve (55 PSI) maintains consistent
pressure during operation
• Thermally protected 1/4 HP motor guards against overheating
• Efficient fin and tube heat exchanger
• Equipped with internal check valves to prevent coolant flow when
torch is disconnected
• Brass-body, positive displacement rotary vane pump
provides consistent coolant flow and pressure rating with
long pump-life expectancy
*May vary with torch design and cable length.
3
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Genuine Miller Accessories
Water-Cooled TIG Torch Adapters
Water-Cooled TIG
Block Adapter #45V11
For Miller power
Coolants
sources with stud-type
output terminals.
Order from Miller
Service Parts.
Replacement Water Hose for
50 mm International with
Water Return Line #195 377
Dinse Adapter #222 809
18 in (457 mm). Order from Miller
Service Parts.
Sold in multiples of four in 1-gallon
recyclable plastic bottles. Miller coolants
contain a base of ethylene glycol and
deionized water to protect against freezing
to -37°F (-38°C) or boiling to 227°F (108°C).
For Maxstar 200, 300 and 350, Dynasty
200, 300 and 350, and Syncrowave 250
and 350. Used with (WP125, WP24W,
WP25, WP20, WP18, WP12, CS310,
CS410, WP22, WP27) water-cooled torch.
Order from Miller Service Parts.
Water Hoses and Connectors
Low-Conductivity Coolant
(Clear, Pre-Mixed) #043 810
For TIG and MIG applications. NOT for use
in push-pull systems or systems where
aluminum is in coolant path/circuit.
Aluminum-Protecting Coolant
(Green, Pre-Mixed) #043 809
Primarily used in push-pull systems where
aluminum is in coolant path/circuit and
high frequency is NOT used.
With gas and
water return
line
Water Hose Extension
#40V83R-3 3 ft (0.9 m)
#40V76R6 6 ft (1.8 m)
#40V76R 12-1/2 ft (3.8 m)
Hose with two male 5/8 in 18 LH thread
connections. Order from Miller Service Parts.
Replacement Filter Assemblies
50 mm International Flow Thru #195 380
For Econotig and Syncrowave 180 and
200. Used with (WP125, WP24W, WP25,
WP20) water-cooled torch. Order from
Miller Service Parts.
#166 564
Filter
#215 667
Filter
Filter Assemblies
#166 564 For Coolmate 1, 3, V3 and 3X
#215 667 For Coolmate 3.5
Order from Miller Service Parts.
Water Coupler #057 020
Brass hose fitting with 5/8 in 18 LH thread.
Order from Miller Service Parts.
Filter Strainer
#146 249 For Coolmate 4
Located inside pump assembly. See owner’s
manual. Order from Miller Service Parts.
50 mm Thread Lock-Style #225 028
For Dynasty 700 and Maxstar 700. Used
with (WP125, WP24W, WP25, WP20,
WP18, WP12, CS310, CS410, WP22, WP27)
water-cooled torch. Order from Miller
Service Parts.
4
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Genuine Miller Accessories
Torch Kits
250 A with WP20 Water-Cooled Torch
#300 185
25 ft (7.6 m) Weldcraft® WP20 torch
Torch cable cover
300 A with CS310 Water-Cooled Torch
#300 183
25 ft (7.6 m) Weldcraft® CS310 torch
Torch cable cover
400 A with WP18SC Water-Cooled Torch
#300 186
25 ft (7.6 m) Weldcraft® WP18SC torch
Torch cable cover
AK4C torch accessory kit includes
shielding cups, collets, collet bodies
and 2% cerium tungsten electrodes
(1/16, 3/32 and 1/8 in)
Smith® regulator/flowmeter HM2051A-580
12 ft (3.7 m) rubber gas hose (regulator
to machine)
CS310AKC torch accessory kit includes
shielding cups, collets, collet bodies
and 2% cerium tungsten electrodes
(1/16, 3/32 and 1/8 in)
Smith® regulator/flowmeter HM2051A-580
12 ft (3.7 m) rubber gas hose (regulator
to machine)
AK18C torch accessory kit includes
shielding cups, collets, collet bodies
and 2% cerium tungsten electrodes
(3/32, 1/8 and 5/32 in)
Smith® regulator/flowmeter H1954D-580
12 ft (3.7 m) rubber gas hose (regulator
to machine)
Water-cooled Dinse torch adapter
15 ft (4.6 m) 1/0 work cable with clamp
and Dinse connector
Water-cooled Dinse torch adapter
15 ft (4.6 m) 1/0 work cable with clamp
and Dinse connector
Water-cooled thread lock torch adapters
12 ft (3.7 m) 4/0 work cable with clamp
™
Typical Coolmate Connections
TIG (GTAW) Connections
MIG (GMAW) Connections
Coolant In
Coolant Out
Coolant In
Water
Coupler
Coolant Out
Coolant
In
Water Coupler
5
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™
Typical Coolmate Usages
Coolmate 1 shown with
Maxstar® 200 DX TIGRunner®
Coolmate 3.5 shown with
Dynasty® 350 and 700 TIGRunners®
Coolmate 1 shown with
Syncrowave® 200 Runner
Coolmate 3X shown with
Syncrowave® 250 DX TIGRunner®
6
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™
Typical Coolmate Usages
Coolmate 3 shown with
XMT® 350 MIGRunner™
Coolmate 3.5 shown with
XMT® 350 MIGRunner™
Coolmate V3 shown with
stationary spot welder
Coolmate 4 shown with
70 Series Swingarc™
7
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Ordering Information
Equipment and Options
Stock No.
#300 360
Description
Qty.
Price
Coolmate™
1
115 VAC, 60 Hz
#300 360-00-1 115 VAC, 60 Hz with CE
#300 459 230 VAC, 50/60 Hz
#300 459-00-1 230 VAC, 50/60 Hz with CE
#043 007 115 VAC, 50/60 Hz
#043 007-01-2 115 VAC, 50/60 Hz with CE
#043 008 230 VAC, 50/60 Hz
#043 008-01-2 230 VAC, 50/60 Hz with CE
#043 009 115 VAC, 50/60 Hz
#043 009-01-2 115 VAC, 50/60 Hz with CE
Coolmate™
3
Coolmate™ V3
Coolmate™ 3.5
#300 245
115 VAC, 50/60 Hz with CE
Coolmate™
4
#042 288
115 VAC, 50/60 Hz
#042 288-01-5 115 VAC, 50/60 Hz with CE
Coolmate™ 3X
Accessories
#300 419
115 VAC, 50/60 Hz
Water-Cooled TIG Torch Adapters
Order from Miller Service Parts
#195 377
#195 380
#225 028
#45V11
50 mm International with water return line
50 mm International flow thru with gas and water return line
50 mm thread lock-style
Water-cooled TIG block
#222 809
18 in (457 mm) replacement water hose
Water Hose Extensions
Order from Miller Service Parts
#40V83R-3
#40V76R6
#40V76R
3 ft (0.9 m) hose with two male 5/8 in 18 LH thread connections
6 ft (1.8 m) hose with two male 5/8 in 18 LH thread connections
12-1/2 ft (3.8 m) hose with two male 5/8 in 18 LH thread connections
Water Coupler
#057 020
#043 810
Brass hose fitting with 5/8 in 18 LH thread
Low-Conductivity Coolant
(Clear, Pre-Mixed)
For TIG and MIG applications. NOT for push-pull systems or where aluminum
is in coolant path/circuit.
Aluminum-Protecting Coolant
(Green, Pre-Mixed)
#043 809
For push-pull systems where aluminum is in coolant path/circuit
and high frequency is NOT used.
Filter Assemblies
Order from Miller Service Parts
#166 564
#215 667
For use with Coolmate 1, 3, V3 and 3X
For use with Coolmate 3.5
Filter Strainer
Torch Kits
#146 249
For use with Coolmate 4. Order from Miller Service Parts
#300 185
#300 183
#300 186
250 A with WP20 water-cooled torch
300 A with CS310 water-cooled torch
400 A with WP18SC water-cooled torch
Date:
Total Quoted Price:
Distributed by:
Litho in USA
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