Issued March 2006 • Index No. ED/4.65
Diesel Engine-Driven
Welder/Generator
®
Trailblazer Pro 350 D
Industrial Applications
Processes
Output Range CC/DC: 20–350 A
CV/DC: 10–34 V
CC/AC: 35–250 A
Mechanical Contractors
Rig Owners
MIG (GMAW)
Flux Cored (FCAW)
Stick (SMAW)
TIG (GTAW)
Air Carbon Arc (CAC-A)
Cutting and Gouging
thru 1/4 in Carbons
Air Plasma Cutting
and Gouging with Optional
Spectrum Models
Structural Steel Work
Process Plant Piping
Fabrication
Weld Output Rated at 104˚ F (40˚ C)
CC/DC and CV/DC: 300 A at 32 VDC, 100% Duty Cycle
350 A at 28 VDC, 60% Duty Cycle
Quick
Specs
CC/AC: 200 A at 25 VAC, 60% Duty Cycle
Generator Power Rated at 104˚ F (40˚ C)
12,000 watts continuous
Weight Net: 998 lb (453 kg)
®
Weld meters now standard.
The Power of Blue.
With a compact and lightweight
design at only 998 lb, a smaller
truck can be used, and related
transportation costs will be reduced.
Low height allows the driver to see
over the machine when mounted
on a truck bed and the machine fits
sideways in a standard pickup.
The professional welder’s choice with higher outputs is
designed to deliver the best arc performance with enough
weld power to dominate larger diameter flux cored wires
and air carbon arc gouging thru 1/4 in carbons.
Toolless top and side engine access
allows easy and faster maintenance
with little clearance space needed.
Toolless remote oil drain is standard.
Even better weld performance
with an arc that dominates the
competition. In Stick mode, you
get a smooth E7018 and a great
E6010 arc with Arc-Drive and
Hot Start™ standard. Great
MIG/FCAW arc and machine idles
with feeders hooked up. More
stable AC TIG and excellent starts
in DC scratch start TIG.
Standard 14-pin receptacle easily
connects feeders or remote controls
for enhanced process operation.
12,000 watts of generator power is
regulated to provide constant, strong
power and very good motor starting
characteristics. Power is independent
of weld control settings so that the
correct voltage is available at all times.
26 HP, 3-cylinder Kubota diesel
engine with its durable, proven
liquid-cooled design is the world
standard for small diesel engines.
Engine shutdowns standard.
Strong 120/240 V power while welding
to run tools and inverter welders. See
page 3 of literature.
™
Automatic Start at Idle idles engine
Cold weather starting aids such as
standard glow plugs and block heater
ensure good starts in cold weather.
Low noise operation allows for better
work site communication and safety.
72 db @ 7 m (no load—idle),
immediately when started, extending
engine life and reducing
fuel consumption and noise.
78 db @ 7 m (full load—high speed).
Automatic idle in all processes,
including MIG/FCAW with feeders
to save fuel and reduce noise.
™
Weld at Idle —lock in idle and weld in
DC up to 180 A.
Welder/generator is warranted for 3 years, parts and labor.
Engine is warranted separately by the engine manufacturer.
Miller Electric Mfg. Co.
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
International Headquarters Web Site
Phone: 920-735-4505
USA FAX: 920-735-4134
Canadian FAX: 920-735-4169
International FAX: 920-735-4125
Download from Www.Somanuals.com. All Manuals Search And Download.
Performance Data
(continued)
All Trailblazers have 2 generators —
a 4-pole, 3-phase weld generator and a
strong power generator.
TRAILBLAZER ADVANTAGE: No interaction
between grinders, power tools, etc. and
the welding arc. Generator power is also
independent of weld control settings.
Rotor
Stator
VOLT/AMP CURVES
VOLT/AMP CURVES
MINIMUM AND MAXIMUM - MIG MODE
MINIMUM AND MAXIMUM - STICK MODE
DUTY CYCLE CHART
80
70
60
50
40
30
20
10
0
400
350
300
250
200
150
100
80
70
60
50
40
30
20
DC Weld
AC Weld
10
0
0
100
200
300
400
500
600
0
10 20 30 40 50 60 70 80 90 100
% DUTY CYCLE
0
100
200
300
400
500
600
AMPERES
AMPERES
POWER IS IN THE NUMBERS
• Tested and rated at higher temperatures, 104˚ F (40˚ C), to ensure consistent operation in all climates.
• Patented generator control technology matches the generator’s output to engine horsepower providing maximum efficiency
and more weld output.
• The generator is voltage regulated to provide strong power while keeping the voltage 120/240 volts. This increases
tool/motor performance and tool/motor life.
SIMULTANEOUS WELDING
AND GENERATOR POWER
GENERATOR POWER CURVE
150 300
125 250
100 200
75 150
50 100
25 50
12 kW
Weld
120V 1P
Receptacle Receptacle
240V 1P
Current
(Amps) Watts
Amps
Amps
0
12,000
11,000
9,500
7,500
3,000
1,000
100
90
80
62
25
10
50
45
40
31
12
5
100
150
200
300
350
0
0
0
0
10
20
20
30
40
50
60
70
80
90
AC AMPERES IN 240V MODE
40
60
80
100 120
140 160 180
AC AMPERES IN 120V MODE
3
Download from Www.Somanuals.com. All Manuals Search And Download.
Genuine Miller Options
Lockable Flame Arrestor Fuel Cap
#043 947 Field
Full KVA Plug Kit
#119 172 Field
240/120 VAC single-
phase, 50 amp plug
(NEMA 14-50P) to fit
full KVA receptacle.
Spark Arrestor Kit #194 871 Field
Genuine Miller Accessories
Plasma Cutters
MIG/Flux Cored Welding
Protective Cover
SuitCase™ 8VS Wire Feeder #194 890
SuitCase™ X-TREME™ 12VS Wire Feeder
#195 500
Lightweight, portable, voltage-sensing
wire feeders include secondary contactor
and gas valve. Require drive roll kit.
See Lit. Index No. M/6.4, M/6.41.
#195 125 Blue, with Miller logo
Attractive, waterproof cover resists stains
and mildew, and protects the finish of
your welder.
Spectrum® 625 #907 058
Economical plasma cutting system
rated to cut 7/8 in. See Lit. Index
No. PC/9.5.
Multioperator
CST™ 280 #907 244
™
SuitCase 8RC Wire Feeder #194 938
The CST 280 CC/DC power source can be
run off the machine’s generator to provide
two arcs with only one engine. At only 41 lb
(18.6 kg), it is portable enough to take
anywhere. See Lit. Index No. DC/29.55.
™
SuitCase 12RC Wire Feeder #194 940
Spectrum 2050 #903 777-01-2
Portable, easy-to-carry unit is an excellent
choice for cutting jobs up to 3/4 in. See Lit.
Index No. PC/7.0.
Lightweight, modular design and flexible
enough to run a variety of wires up to
.062 in diameter. Comes standard with
remote voltage control. See Lit. Index
No. M/6.5.
4
Download from Www.Somanuals.com. All Manuals Search And Download.
(Continued)
Genuine Miller Accessories
MIG/Flux Cored Welding (Continued)
TIG (GTAW) Welding
RCC-14 Remote Contactor and Current
Control #151 086
Rotary-motion fingertip control. Fastens to
TIG torch using two Velcro strips. Allows
complete current and contactor control at
operator’s fingertips. Includes 28 ft (8.5 m)
cord and plug.
®
Spoolmatic 30A #130 831
A 1-lb, air-cooled spool gun that extends
the weld process range by adding a handy
portable system for small wire MIG. Rated
200 A at 100% duty cycle. Includes 30 ft
(9.1 m) cable assembly. WC Control
required. See Lit. Index No. M/1.5.
Extension Cords for 14-Pin
Remote Controls
#122 973 25 ft (7.6 m)
#122 974 50 ft (15.2 m)
#122 975 75 ft (22.9 m)
HF-251 Series
#042 388 HF-251D-1, 115 VAC
High-frequency arc starter and stabilizer.
See Accessory Literature, Index No. AY/5.0.
WC-24 Control #137 549
To be used with Spoolmatic 30A.
Remote Controls and Switches
XR Wire Feeders and Guns
Push-pull system designed to handle
difficult-to-feed soft alloy wires such as
aluminum. See Lit. Index No. M/1.7.
MIG (GMAW)/Flux Cored (FCAW) Guns
Miller produces a complete line of
dependable MIG guns. Check literature
for complete details. See Lit. Index Nos.
AY/16.0 and AY/17.0.
RFCS-14 HD Foot Control #194 744
For all Miller solid-state power sources
after serial number JK674521. This new
design increases stability with a larger
base, and durability with a heavier cord.
Maximum flexibility is accomplished with a
reconfigurable cord that can exit the front,
back or either side of the pedal. Foot pedal
provides remote current and contactor
control. Includes 20 ft (6 m) cord and
14-pin plug.
Stick (SMAW) Welding
PRHC-14 Hand Control #195 511
For all solid-state power sources after
serial number JK674521. Complete current
or voltage control brings 120 volts GFCI
power to work area in a single cord.
Housed in a durable light aluminum case
and includes 125 ft (38 m) cord with plugs.
Weld Leads
#173 851 2/0, 350 A, 100% duty cycle,
50 ft (15.2 m) stinger, 50 ft (15.2 m)
work cable.
#043 952 2/0, 300 A, 100% duty cycle,
100 ft (30.5 m) stinger, 50 ft (15.2 m)
work cable.
RHC-14 Hand Control #129 340
Miniature hand control for remote current
and contactor control. Dimensions: 4 x 4 x
3-1/4 in (102 x 102 x 82 mm). Includes
20 ft (6 m) cord and 14-pin plug.
5
Download from Www.Somanuals.com. All Manuals Search And Download.
(For both models.)
Trailers and Hitches
Lunette Eye 2-1/2 in (64 mm) #043 824
For use with 224 trailer.
Cable Tree #043 826
Provides an area to conveniently wrap weld
cables and extension cords. For use with
224 trailer.
HWY-224 Trailer #043 805
A 2650 lb (1202 kg) capacity highway
trailer. Welded steel tubing frame, heavy-
duty axle with roller bearing hubs and leaf-
spring suspension. The HWY-224 comes
with jack stand, 2 in (50 mm) ball hitch,
fenders and lights.
Note: Trailer is shipped unassembled.
Trailer Specifications (Subject to change without notice.)
Gross Axle
Track
Standard Tires
Weight
Rating
Gross Vehicle Net
Weight Rating Payload
Height
of Bed
Road
(Center to
(Standard rating
Net
Weight
Model
Clearance center of tires) or P-size rating) Dimensions
HWY-224 3500 lb
2960 lb
(1343 kg)
2650 lb
18-1/2 in
7-1/2 in 52 in B-78-13C Length: 105-1/2 in (2680 mm) 355 lb
(1588 kg)
(1202 kg) (470 mm) (191 mm) (1321 mm)
Width: 61 in (1549 mm)*
(161 kg)
*Width at outside of fenders.
Mounting Specifications
A. 23-5/8 in (600 mm)
B. 21-1/2 in (546 mm)
C. 1 in (25 mm)
D. 15-5/8 in (397 mm)
E. 26-3/8 in (679 mm)
F. 58-3/4 in (1492 mm)
G. 13/32 in (10 mm) Dia.
4 Holes
G
A
B
Overall Dimensions
Height: 30 in (762 mm)
36 in (914 mm)
to top of exhaust
Width: 24 in (610 mm)
Depth: 59-1/2 in (1511 mm)
C
D
E
F
6
Download from Www.Somanuals.com. All Manuals Search And Download.
Applications
MIG Gun
SuitCase
MIG (GMAW) Basic Equipment
8RC or 12RC
SuitCase 8RC #194 938
SuitCase 12RC #194 940
Work
Aluminum MIG with
Spoolmatic 30A Gun
WC-24
MIG (GMAW) Basic Equipment
Spoolmatic 30A #130 831
WC-24 #137 549
Work
Stick Electrode
Stick (SMAW) Basic Equipment
Work
TIG Torch
HF-251D-1
TIG (GTAW) Basic Equipment
HF-251D-1 #042 388
Work
FCAW Gun
SuitCase
8VS or 12VS
Flux-Cored (FCAW) Basic Equipment
Suitcase 8VS #194 890
SuitCase X-TREME 12VS #195 500
Work
Cutting Torch
Plasma Basic Equipment
Spectrum
Work
Stick Electrode
Multiple Operator Basic Equipment
CST 280
CST 280 #907 244
Work
Any Weld Process
7
Download from Www.Somanuals.com. All Manuals Search And Download.
Ordering Information
Equipment and Options
Trailblazer® Pro 350 D
Stock No.
Description
Qty.
Price
#907 068
Base machine, CC/CV, AC/DC, 12,000 Watts
Options
Spark Arrestor Kit
Lockable Flame Arrestor Fuel Cap
Full KVA Plug Kit
#194 871
#043 947
#119 172
Field
Field
Field
Accessories
Protective Cover
#195 125
Blue, with Miller logo
Remote Controls
RFCS-14 HD
RHC-14
RMLS-14
RCC-14
#194 744
#129 340
#129 337
#151 086
#195 511
Foot control
Hand control
Momentary- and maintained-contact switch
Fingertip control
Current/voltage hand control and 120 VAC power
PRHC-14
Extension Cords
#122 973
#122 974
#122 975
25 ft (7.6 m)
50 ft (15.2 m)
75 ft (22.9 m)
Stick Accessories
Weld Leads
#173 851
#043 952
2/0, 350 A, 100% duty cycle, 50 ft (15.2 m) stinger, 50 ft (15.2 m) work cable
2/0, 300 A, 100% duty cycle, 100 ft (30.5 m) stinger, 50 ft (15.2 m) work cable
Stick Electrodes
Flux Cored/MIG Accessories
™
SuitCase 8VS
#194 890
#195 500
#194 938
#194 940
Includes contactor and gas valve. See Lit. Index No. M/6.4
Includes contactor and gas valve. See Lit. Index No. M/6.41
Includes contactor and gas valve. See Lit. Index No. M/6.5
Includes contactor and gas valve. See Lit. Index No. M/6.5
See Lit. Index No. AY/16.0 and AY/17.0
SuitCase™ X-TREME™ 12VS
™
SuitCase 8RC
™
SuitCase 12RC
MIG (GMAW)/Flux Cored (FCAW) Guns
Gun Consumables
Aluminum MIG Accessories
Spoolmatic® 30A/WC-24 Control
XR Wire Feeder and Guns
Gun Consumables
#130 831/#137 549
#042 388
See Lit. Index No. M/1.5
See Lit. Index No. M/1.7
TIG Accessories
HF-251D-1
Water Coolant Systems
TIG Torch
See Lit. Index No. AY/5.0
See Lit. Index No. AY/7.2
Consumables
Tungsten
Multiple Operator Accessories
CST™ 280
#907 244
See Lit. Index No. DC/29.55
Plasma Cutting Accessories
Spectrum® 625
Spectrum® 2050
#907 058
#903 777-01-2
See Lit. Index No. PC/9.5
See Lit. Index No. PC/7.0
Trailers and Hitches
HWY-224 Trailer
Lunette Eye
#043 805
#043 824
#043 826
For use with 224 trailer
For use with 224 trailer
Cable Tree
Date:
Total Quoted Price:
Distributed by:
Litho in USA
Download from Www.Somanuals.com. All Manuals Search And Download.
|