McCulloch Lawn Mower MC30 96022001300 User Manual

Owner's Manual  
30" RIDING MOWER  
SIDE DISCHARGE  
ELECTRIC START  
IMPORTANT:  
Catalog No.  
MC30  
Read and follow all Safety  
Rules and Instructions before  
operating this equipment.  
Patents Pending  
Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine.  
The use of any gasoline exceeding 10% ethanol (E10) will void the product warranty.  
532 44 18-76 Rev. 5  
03.14.11 TH  
Printed in the U.S.A.  
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SERVICE NOTES  
SAFETY RULES  
DANGER: This cutting machine is capable of amputating hands and feet and throwing  
objects. Failure to observe the following safety instructions could result in serious injury  
or death.  
• Never direct discharged material toward  
anyone. Avoid discharging material  
againstawallorobstruction.Materialmay  
ricochet back toward the operator. Stop  
the blade when crossing gravel surfaces.  
• Donotoperatemachinewithouttheentire  
grass catcher, discharge chute, or other  
safety devices in place and working.  
• Slow down before turning.  
WARNING: In order to prevent acci-  
dentalstartingwhensettingup,transporting,  
adjusting or making repairs, always discon-  
nect spark plug wire and place wire where  
it cannot contact spark plug.  
WARNING: Do not coast down a hill  
in neutral, you may lose control of the rid-  
ing mower.  
• Never leave a running machine unat-  
tended. Always turn off blade, set park-  
ing brake, stop engine, and remove keys  
before dismounting.  
WARNING:Engineexhaust,someofits  
constituents,andcertainvehiclecomponents  
containoremitchemicalsknowntotheState  
ofCaliforniatocausecancerandbirthdefects  
or other reproductive harm.  
• Disengage blade when not mowing. Shut  
off engine and wait for all parts to come  
to a complete stop before cleaning the  
machine, removing the grass catcher, or  
unclogging the discharge chute.  
WARNING:This unit is not intended  
for the use of wheel weights. Only use  
attachments designed specifically for this  
riding mower.  
• Operate machine only in daylight or good  
artificial light.  
• Do not operate the machine while under  
the influence of alcohol or drugs.  
WARNING: Battery posts, terminals  
and related accessories contain lead and  
lead compounds, chemicals known to the  
State of California to cause cancer and birth  
defects or other reproductive harm. Wash  
hands after handling.  
• Watch for traffic when operating near or  
crossing roadways.  
• Use extra care when loading or unloading  
the machine into a trailer or truck.  
• Always wear eye protection when operat-  
ing machine.  
I. GENERAL OPERATION  
• Read, understand, and follow all instruc-  
tions on the machine and in the manual  
before starting.  
• Donotputhandsorfeetnearrotatingparts  
or under the machine. Keep clear of the  
discharge opening at all times.  
• Only allow responsible adults, who are  
familiar with the instructions, to operate  
the machine.  
• Data indicates that operators, age 60  
years and above, are involved in a large  
percentage of riding mower-related inju-  
ries. These operators should evaluate  
their ability to operate the riding mower  
safely enough to protect themselves and  
others from serious injury.  
• Keep machine free of grass , leaves or  
other debris build-up which can touch hot  
exhaust / engine parts and burn. Do not  
allow the mower deck to plow leaves or  
other debris which can cause build-up to  
occur. Clean any oil or fuel spillage before  
operating or storing the machine. Allow  
machine to cool before storage.  
• Clear the area of objects such as rocks,  
toys, wire, etc., which could be picked up  
and thrown by the blade.  
• Be sure the area is clear of bystanders  
beforeoperating. Stopmachineifanyone  
enters the area.  
• Never carry passengers.  
• Do not mow in reverse unless absolutely  
necessary. Always look down and behind  
before and while backing.  
42  
3
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SAFETY RULES  
II. SLOPE OPERATION  
III. CHILDREN  
Slopes are a major factor related to loss of Tragic accidents can occur if the operator is  
control and tip-over accidents, which can notalerttothepresenceofchildren. Children  
result in severe injury or death. Operation are often attracted to the machine and the  
on all slopes requires extra caution. If you mowingactivity. Neverassumethatchildren  
cannotbackuptheslopeorifyoufeeluneasy will remain where you last saw them.  
on it, do not mow it.  
• Mow up and down slopes (15° Max), not  
across.  
• Keep children out of the mowing area and  
in the watchful care of a responsible adult  
other than the operator.  
• Watch for holes, ruts, bumps, rocks, or • Be alert and turn machine off if a child  
otherhiddenobjects. Uneventerraincould  
overturn the machine. Tall grass can hide  
obstacles.  
enters the area.  
• Beforeandwhilebacking,lookbehindand  
down for small children.  
• Choose a low ground speed so that you  
will not have to stop or shift while on the  
slope.  
• Do not mow on wet grass. Tires may lose  
traction.  
• Always keep the machine in gear when  
going down slopes. Do not shift to neutral  
and coast downhill.  
• Never carry children, even with the blade  
shutoff. Theymayfalloffandbeseriously  
injured or interfere with safe machine  
operation. Children who have been given  
rides in the past may suddenly appear in  
the mowing area for another ride and be  
run over or backed over by the machine.  
• Never allow children to operate the ma-  
chine.  
• If machine stops while going uphill,  
disengage blade, shift into reverse and • Use extra care when approaching blind  
back down slowly.  
corners, shrubs, trees, or other objects  
that may block your view of a child.  
• Avoid starting, stopping, or turning on a  
slope. If the tires lose traction, disengage  
thebladeandproceedslowlystraightdown  
the slope.  
• Keepallmovementontheslopesslowand  
gradual. Do not make sudden changes  
in speed or direction, which could cause  
the machine to roll over.  
IV. SERVICE  
SAFE HANDLING OF GASOLINE  
To avoid personal injury or property dam-  
age, use extreme care in handling gasoline.  
Gasoline is extremely flammable and the  
vapors are explosive.  
• Extinguish all cigarettes, cigars, pipes,  
and other sources of ignition.  
• Use extra care while operating machine  
with grass catchers or other attachments;  
theycanaffectthestabilityofthemachine.  
• Use only approved gasoline container.  
• Never remove gas cap or add fuel with  
the engine running. Allow engine to cool  
before refueling.  
• Do no use on steep slopes.  
• Do not try to stabilize the machine by  
putting your foot on the ground.  
• Do not mow near drop-offs, ditches, or  
embankments. The machine could sud-  
denly roll over if a wheel is over the edge  
or if the edge caves in.  
• Never fuel the machine indoors.  
• Never store the machine or fuel container  
where there is an open flame, spark, or  
pilot light such as on a water heater or  
other appliances.  
4
41  
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RIDING MOWER  
DECALS  
MODEL NUMBER MC30 (96022001300)  
PRODUCT NUMBER 960 22 00-13  
SAFETY RULES  
• Never fill containers inside a vehicle or  
on a truck or trailer bed with plastic liner.  
Always place containers on the ground  
away from your vehicle when filling.  
1
• Removegas-poweredequipmentfromthe  
truck or trailer and refuel it on the ground.  
If this is not possible, then refuel such  
equipmentwithaportablecontainer,rather  
than from a gasoline dispenser nozzle.  
5
• Keep the nozzle in contact with the rim  
of the fuel tank or container opening at  
all times until fueling is complete. Do not  
use a nozzle lock-open device.  
• Iffuelisspilledonclothing,changeclothing  
immediately.  
3
2
• Never overfill fuel tank. Replace gas cap  
and tighten securely.  
GENERAL SERVICE  
• Never operate machine in a closed area.  
6
• Keep all nuts and bolts tight to be sure the  
equipment is in safe working condition.  
• Never tamper with safety devices. Check  
their proper operation regularly.  
4
• Keep machine free of grass, leaves, or  
otherdebrisbuild-up. Cleanoilorfuelspill-  
age and remove any fuel-soaked debris.  
Allow machine to cool before storing.  
• If you strike a foreign object, stop and  
inspect the machine. Repair, if necessary,  
before restarting.  
• Never make any adjustments or repairs  
with the engine running.  
• Checkgrasscatchercomponentsandthe  
discharge chute frequently and replace  
withmanufacturer’srecommendedparts,  
when necessary.  
KEY PART  
NO. NO.  
DESCRIPTION  
1
532 43 79-66 DECAL, STEERING WHEEL  
2
532 44 14-97 DECAL, V-BELT SCH 30"  
3
532 42 51-12 DECAL, WARN. DEFLECT/CTFGR  
532 44 14-15 DECAL, DECK  
4
5
532 40 88-07 DECAL, ENGINE H.P.  
532 43 81-60 LABEL, EPA  
6
- -  
- -  
532 44 18-76 MANUAL OWNER'S ENGLISH  
532 44 18-77 MANUAL OWNER'S SPANISH  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
• Mower blade is sharp. Wrap the blade or  
wear gloves, and use extra caution when  
servicing them.  
• Check brake operation frequently. Adjust  
and service as required.  
• Maintain or replace safety and instruction  
labels, as necessary.  
• Be sure the area is clear of bystanders  
beforeoperating. Stopmachineifanyone  
enters the area.  
• Never carry passengers.  
• Do not mow in reverse unless absolutely  
necessary. Always look down and behind  
before and while backing.  
40  
5
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RIDING MOWER  
MOWER DECK  
MODEL NUMBER MC30 (96022001300)  
PRODUCT NUMBER 960 22 00-13  
PRODUCT SPECIFICATIONS  
CUSTOMER RESPONSIBILITIES  
PRODUCT SPECIFICATIONS  
• Read and observe the safety rules.  
• Follow a regular schedule in maintain-  
ing, caring for and using your tractor.  
• Follow the instructions under “Customer  
Responsibilities” and “Storage” sections  
of this owner’s manual.  
Gasoline Capacity  
and Type:  
1.5 Gallons  
Unleaded Regular  
Oil Type  
(API SG-SL):  
SAE 30 (Above 32°F)  
SAE 5W30 (Below 32°F)  
KEY PART  
NO. NO.  
Oil Capacity:  
Spark Plug:  
48 Oz.  
DESCRIPTION  
1
532 43 68-48 DECK  
Champion RC12YC  
(Gap: .030")  
WARNING: This riding mower is  
equipped with an internal combustion en-  
gine and should not be used on or near any  
unimproved forest-covered, brush-covered  
or grass-covered land unless the engine’s  
exhaust system is equipped with a spark  
arrester meeting applicable local or state  
laws (if any). If a spark arrester is used, it  
should be maintained in effective working  
order by the operator.  
A spark arrester for the muffler is available  
through your nearest authorized service  
center/department.  
InthestateofCaliforniatheaboveisrequired  
by law (Section 4442 of the California Public  
Resources Code). Other states may have  
similar laws. Federal laws apply on federal  
lands.  
2
532 19 28-70 MANDREL ASM  
3
532 43 68-56 KEEPER, BELT  
532 43 68-55 PULLEY, MANDREL  
532 44 15-97 BELT  
4
Ground Speed  
(Mph):  
Forward:  
Reverse:  
0 - 4  
0 - 2  
5
6
532 43 68-63 COVER, MANDREL  
532 43 86-91 LIFT ASM, DECK  
532 43 96-38 DEFLECTOR  
7
Charging System:  
Blade Bolt Torque:  
3 Amps @ Battery  
45-55 Ft. Lbs.  
10  
12  
13  
14  
17  
18  
19  
20  
22  
25  
26  
27  
28  
29  
30  
31  
32  
34  
35  
36  
37  
40  
48  
49  
50  
52  
53  
55  
56  
57  
59  
61  
62  
63  
64  
532 43 66-47 PIN, HINGE  
532 43 74-62 SPRING, TORSION  
532 19 51-85 ARM, MOWER SUPPORT  
819 19 19-12 WASHER  
CONGRATULATIONS onyourpurchaseof  
a new riding mower. It has been designed,  
engineered and manufactured to give you  
the best possible dependability and per-  
formance.  
Should you experience any problem you  
cannot easily remedy, please contact a  
qualifiedservicecenter. Wehavecompetent,  
well-trained representatives and the proper  
tools to service or repair this riding mower.  
Please read and retain this manual. The  
instructionswillenableyoutoassembleand  
maintainyourridingmowerproperly. Always  
observe the “SAFETY RULES”.  
532 19 42-09 PIN  
532 19 65-39 BOLT, SHOULDER  
532 19 42-08 PIN COTTER 5/16 BOW TIE LOCK  
532 44 15-98 LINK ASM DECK  
532 12 47-88 RETAINER SPRING 1"  
532 18 76-90 SPACER, MANDREL  
532 17 39-84 BOLT, MANDREL  
532 40 02-34 NUT FLANGE LOCK TOP  
532 41 92-73 BLADE  
532 19 30-03 BOLT, BLADE  
532 19 31-97 PULLEY, IDLER  
532 14 10-43 GUARD, IDLER TUV  
872 11 06-12 BOLT, 3/8-16 X 1 1/2  
532 19 94-70 ARM, BRAKE  
532 13 77-29 SCREW THD ROLL 1/4-20 X 5/8  
873 90 06-00 NUT, 3/8-16 FLANGE  
819 17 16-16 WASHER, 16 GA.  
532 43 68-57 ARM CLUTCHING  
532 19 90-92 SPACER RETAINER  
817 00 06-16 SCREW 3/8-16 X 1  
817 60 04-06 SCREW 1/4-20 X 3/8  
532 40 18-72 SPRING RETURN DECK  
532 43 79-88 E-RING 5/16  
UNASSEMBLED PARTS  
532 43 68-62 ROD ANTI-SWAY  
819 13 13-12 WASHER 13/32 X 13/16 X 12 GA  
532 43 68-58 GUARD TUV IDLER  
532 43 79-47 MULCH COVER ASM  
532 17 62-05 TRUNION SUSPENSION ARM  
532 17 59-94 NUT LIFT LINK 7/16-20  
817 67 06-08 SCREW THDROL 3/8-16 X 1/2  
Steering Wheel  
Insert  
Steering  
Boot  
(1) Rear Bumper  
Steering Wheel  
NOTE: All component dimensions given in U.S. inches  
(1) 5/16-18 x 4  
Hex Bolt  
(1) Lockwasher  
1 inch = 25.4 mm  
Steering  
Shaft Cover  
Steering Shaft  
Extension  
(1) Large Flat  
Washer  
Steering Wheel  
Adapter  
(1) Front Bumper  
(1) Large Flat  
Washer  
(2) Key  
Slope Sheet  
Seat  
(1) Bolt  
6
39  
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RIDING MOWER  
MOWER DECK  
MODEL NUMBER MC30 (96022001300)  
PRODUCT NUMBER 960 22 00-13  
ASSEMBLY/PRE-OPERATION  
Your new riding mower has been assembled at the factory with the exception of those parts  
left unassembled for shipping purposes. To ensure safe and proper operation of your riding  
mower all parts and hardware you assemble must be tightened securely. Use the correct  
tools as necessary to ensure proper tightness.  
36  
6
19  
7
TO INSTALL STEERING WHEEL  
TOOLS REQUIRED FOR ASSEMBLY  
1. Slideextensionshaftontosteeringshaft.  
2. Slidesteeringshaftprotectivefoamcover  
over steering shaft.  
3. Place steering boot over steering shaft  
and push down to secure.  
4. Position front wheels of the riding mower  
so they are pointing straight forward.  
5. Remove steering wheel adapter from  
steering wheel and slide adapter onto  
steering shaft.  
7. Press steering wheel into position on  
shaft, install large washer, lock washer,  
bolt and tighten securely.  
8. Snap steering wheel insert into center of  
steering wheel securely.  
A socket wrench set will make assembly  
easier. Standard wrench sizes you need  
are listed below.  
10  
(1) 1/2" wrench  
(1) Tire pressure gauge  
(1) Utility knife  
40  
When right or left hand is mentioned in  
this manual, it means when you are in the  
operating position (seated behind the steer-  
ing wheel).  
40  
19  
5
61  
TO REMOVE RIDING MOWER FROM  
CARTON  
13  
55  
28  
4
UNPACK CARTON  
37  
31  
1. Remove all accessible loose parts and  
parts boxes from carton.  
50  
59  
Bolt  
12  
26  
27  
37  
2. Cut along dotted lines on all four panels  
of carton. Remove end panels and lay  
side panels flat.  
Lock Washer  
49  
3
Washer  
Insert  
3. Remove packing materials from riding  
mower.  
32  
56  
57  
27  
1
Steering Wheel  
Steering Boot  
48  
4. Check for any additional loose parts or  
20  
34  
cartons and remove.  
35  
37  
52  
NOTE: Only cut carton with a short blade  
utility knife, a long blade or saw can puncture  
tires on unit.  
34  
53  
Adapter  
19  
18  
64  
25  
HOW TO SET UP YOUR RIDING  
MOWER  
Extension  
Shaft  
Foam Cover  
CHECK BATTERY  
Ensurebatteryissecurelyfastened,andthat  
all wires are securely connected.  
63  
62  
63  
Battery is located under the seat.  
Battery has been fully charged from the  
factory, before installation.  
19  
Steering Shaft  
14  
17  
22  
20  
57  
2
17  
18  
29  
Battery  
Seat  
30  
LRV-B_Deck_4_r1  
38  
7
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INSTALL SEAT  
RIDING MOWER  
STEERING  
MODEL NUMBER MC30 (96022001300)  
PRODUCT NUMBER 960 22 00-13  
1. Remove bolt and flat washer securing  
seat to cardboard packing and set aside  
for assembly of seat to riding mower.  
Remove the cardboard packing and  
discard.  
2. Place seat on seat pan so all three (3)  
bottom pads are positioned over large  
slotted holes in pan.  
3. Push down on seat to engage pads in  
slots and pull seat towards rear of riding  
mower.  
4. Raise seat and tighten bolt and large flat  
washer securely.  
5. Remove tape and discard.  
6. Lower seat into operating position and  
sit on seat. Press clutch/brake pedal all  
the way down. If operating position is not  
comfortable, adjust seat.  
KEY PART  
NO. NO.  
DESCRIPTION  
1
532 44 20-64 WHEEL TUBE  
812 00 00-01 E-CLIP  
2
3
532 18 89-67 WASHER, HARDENED  
532 12 17-49 WASHER, 1/4 X 3/4  
4
5
532 43 61-81 SPINDLE, RH  
Lumbar  
6
532 12 49-31 WASHER, HARDENED THRUST  
532 12 49-37 BUSHING, STEERING COLUMN  
819 13 14-14 WASHER  
Adjustment Knob  
Adjustment Lever  
7
9
10  
11  
12  
13  
14  
16  
15  
17  
19  
20  
23  
26  
27  
28  
29  
30  
31  
32  
34  
35  
36  
37  
38  
39  
41  
42  
43  
44  
532 42 80-57 WELDMENT, LWR STRG SHAFT  
532 43 61-83 LINK, STRNG LH  
532 43 61-84 LINK, STRNG RH  
874 78 05-24 BOLT, 5/16-18 X 1 1/2  
819 11 12-16 WASHER 11/32 X 3/4 X 16 GA  
532 43 62-82 BUSHING SNAP  
873 80 05-00 NUT, 5/16-18  
532 43 61-78 SUPPORT, UPPER STEERING  
817 00 05-12 BOLT, 5/16-18 X 3/4  
532 42 80-45 CLIP, RETAINER SPRING  
532 43 77-47 ADAPTER, STEERING WHEEL  
532 42 45-51 WHEEL, STEERING  
LUMBAR SUPPORT -  
Loosen lumbar adjustment knob.  
Slide seat back up or down to most com-  
fortable position for lower back support.  
Tighten lumbar adjustment knob.  
Tape  
Slot  
Pad  
Flat  
washer  
NOTE: You may now roll your riding  
mower off the skid. Follow the appropriate  
instruction below to remove the riding mower  
from the skid.  
532 44 15-06 CAP, STEERING WHEEL  
532 19 98-49 CLIP, RETAINER SPRING  
532 43 61-80 SPINDLE LH  
532 19 32-68 CAP, HUB, AXLE  
WARNING: Before starting, read, un-  
derstand and follow all instructions in the  
Operation section of this manual. Be sure  
riding mower is in a well-ventilated area.  
Be sure the area in front of riding mower is  
clear of other people and objects.  
819 34 32-10 WASHER 1-1/16 X 2 X 10GA.  
817 58 05-20 SCREW HEXWSH THD 5/16-18 X 1-3/4  
532 43 61-82 SHAFT STEERING UPPER  
532 44 20-66 BOOT LOWER STEERING WHEEL  
532 19 60-75 SHAFT EXTENSION STEERING SPLINE  
874 78 05-80 BOLT FIN HEX 5/16-18 UNC X 5 GR5  
810 04 05-00 WASHER LOCK HVY HLCL SPR 5/16  
819 11 38-12 WASHER  
Seat  
pan  
Adjustment  
handle  
Tab  
Bolt  
TO ADJUST SEAT  
FRONT AND BACK -  
TO ROLL RIDING MOWER OFF  
SKID (See Operation section for  
location and function of controls)  
1. Raisedeckliftlevertoitshighestposition.  
2. Release parking brake by depressing  
clutch/brake pedal.  
532 43 65-90 FOAM SHAFT STEERING  
532 42 10-76 PIN, 5/64 X 3/4 COTTER  
873 54 05-00 CROWNLOCK NUT 5/16-24 UNF  
532 42 80-44 BUSHING  
Sit in seat.  
Lift up adjustment lever and slide seat  
until a comfortable position is reached  
which allows you to press clutch/brake  
pedal all the way down.  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
Release lever to lock seat in position.  
3. Shift unit to neutral.  
4. Roll riding mower forward off skid.  
8
37  
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RIDING MOWER  
STEERING  
MODEL NUMBER MC30 (96022001300)  
PRODUCT NUMBER 960 22 00-13  
TO ATTACH FRONT BUMPER  
CHECK TIRE PRESSURE  
NOTE: For ease of assembly, you may wish The tires on your riding mower were overin-  
to obtain the assistance of another person flated at the factory for shipping purposes.  
for mounting bumper to riding mower.  
Correct tire pressure is important for best  
cutting performance.  
1. Remove (2) screws from front chassis of  
riding mower.  
2. Tilt the front bumper so that the bumper  
tabs catch the slots on the front of the  
chassisandlowerthebumperintoplace.  
3. Attachthebumpertofrontofchassiswith  
screws removed in step 1.  
4. Tighten the two (2) screws securely.  
27  
37  
CHECK DECK LEVELNESS  
For best cutting results, mower housing  
shouldbeproperlyleveled. SeeTOLEVEL  
MOWER HOUSING” in the Service and  
Adjustments section of this manual.  
38  
39  
CHECK FOR PROPER POSITON OF  
MOWER DRIVE BELT  
Seethefigurethatisshownforreplacingthe  
mower drive belt in the service and adjust-  
ment section of this manual. Verify that the  
belt is routed correctly.  
Tab  
26  
23  
36  
CHECK BRAKE SYSTEM  
After you learn how to operate your riding  
mower, check to see that the brake is oper-  
ating properly.  
Slot  
34  
Front Bumper  
Screw  
28  
TO ATTACH REAR BUMPER  
NOTE: For ease of assembly, you may wish  
to obtain the assistance of another person  
for mounting bumper to riding mower.  
1. Remove (4) screws from rear chassis of  
riding mower.  
35  
2. Positionbumperasshownandassemble  
to rear chassis with screws removed in  
step 1.  
30  
1
3. Tighten the four (4) screws securely.  
2
41  
3
6
7
2
7
6
16  
17  
19  
32  
4
5
2
15  
12  
6
19  
11  
7
38  
13  
14  
9
7
6
20  
31  
29  
32  
43  
Screw  
1
Rear Bumper  
10  
44  
42  
14  
4
38  
43  
3
30  
LRV-B_Steering_3  
2
36  
9
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RIDING MOWER  
DRIVE  
MODEL NUMBER MC30 (96022001300)  
PRODUCT NUMBER 960 22 00-13  
CHECKLIST  
Before you operate your new riding mower,  
we wish to assure that you receive the best  
performanceandsatisfactionfromthisQual-  
ity Product.  
KEY PART  
KEY PART  
Please review the following checklist:  
NO. NO.  
DESCRIPTION  
NO. NO.  
DESCRIPTION  
All assembly instructions have been  
1
532 44 20-79 WHEEL ASM (REAR)  
70  
71  
72  
73  
75  
76  
78  
532 41 15-55 GRIP LEVER  
completed.  
2
532 12 17-48 WASHER, 16 GA.  
812 00 00-01 E-CLIP  
532 43 68-65 TUBE SHIFT LRV  
3
872 11 04-06 BOLT CARR.  
No remaining loose parts in carton.  
6
532 15 69-72 SPACER AXLE  
873 68 04-00 NUTCROWNLOCK1/4-20UNC  
532 43 67-00 BRACKET MOUNT SHIFT  
532 18 35-00 HUB SHIFT  
7
874 78 04-28 HCS 1/4-20 X 1-3/4 GR 5 ZD  
532 44 18-51 WELMENTSUPPORTAXLERH  
532 44 19-36 SUBASM FINAL DRIVE  
817 00 05-12 SCREW 5/16 - 18 X 3/4  
532 43 67-41 BRACKET.SUPPORT.RH  
532 43 61-48 CASE CHAIN RH  
Battery is properly connected.  
8
9
532 42 90-55 SPACER NYLON .866 X 1.25 X  
.250  
874 78 04-12 BOLT.FIN.HEX.1/4-20UNCX.75  
810 04 04-00 WASHER LOCK HVY HLCL  
SPRING  
Seat is adjusted comfortably and tight-  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
ened securely.  
79  
80  
All tires are properly inflated. (For ship-  
pingpurposes,thetireswereoverinflated  
at the factory).  
532 43 72-80 BEARING BALL 6207-SRS  
532 43 71-76 SPROCKETDRIVEN37TOOTH  
532 44 25-51 TUBE INPUT HEX  
532 43 61-53 CHAIN PRIMARY DRIVE  
532 43 72-82 BEARING BALL 6204-3-2RS  
532 43 61-49 CASE CHAIN LH  
81  
84  
85  
86  
87  
88  
89  
90  
91  
94  
95  
96  
97  
98  
819 09 12-10 WASHER 9/32 X 3/4 X 10 GA.  
819 11 16-10 WASHER11/32X1.00X10GA.  
532 43 69-14 SPRING FRICTION PACK  
532 43 73-04 BUSHINGPACKFRICTIONFD2  
532 43 69-48 WASHER PLASTIC  
532 43 67-01 STUD PACK FRICTION  
532 43 72-99 SPACER PACK FRICTION FD2  
819 11 14-16 WASHER.11/32 X 7/8 X 16 GA.  
532 43 69-24 SUBASM.LINK.SHIFT  
532 43 69-18 WELDMENT.SHIFT.FD2  
532 43 68-66 PLATE.SHIFT  
Be sure mower deck is properly leveled  
side-to-side/front-to-rear for best cutting  
results. (Tires must be properly inflated  
for leveling).  
818 05 10-10 SCREW10-24X5/8PANHEAD  
TORX  
20  
22  
23  
32  
33  
34  
36  
37  
39  
40  
41  
532 12 49-31 WASHER THRUST .75 X 1.230  
532 43 66-96 WELMENTSUPPORTAXLELH  
818 10 10-08 SCREW TORX #10 - 14 X 1/2  
532 43 61-51 BLOCK TENSION CHAIN  
532 43 61-50 SPRING ADJUSTER TENSION  
877 10 10-40 PIN CLEVIS 5/16 X 2-1/2  
532 43 57-22 SHAFT INPUT CLUTCH  
532 43 61-52 SPROCKETSPLINED14TOOTH  
532 43 04-70 BEARING BALL  
Check mower belt. Be sure it is routed  
properlyaroundpulleysandinsideallbelt  
keepers.  
532 43 77-67 DRUM CLUTCH MULTI DISC  
532 43 69-25 SUBASMLINKSHIFTPRIMARY  
532 15 03-60 NUT LOCK CENTER 1/4 - 28  
FNTHD  
Check wiring. See that all connections  
are still secure and wires are properly  
clamped.  
101 817 06 06-24 SCREW.3/8-16X1-1/2. SMGML.  
TAP/R  
102 532 08 67-77 THREAD.CUTTER  
103 532 10 44-45 SWITCH.SEAT.  
104 532 43 77-81 HUB CENTER  
532 43 69-39 ARM BRAKE  
532 10 95-53 SWITCH INTLK CL MWR GRY  
4 TERM  
Whilelearninghowtouseyourridingmower,  
payextraattentiontothefollowingimportant  
items:  
43  
873 80 05-00 NUT LOCK HEX W/INSERT  
5/16 - 18 UNC  
105 532 43 61-42 SPRING WAVE C125-H5  
106 532 19 43-21 SPACER RETAINER  
107 532 12 47-88 RETAINER.SPRING.1”.ZINC/  
CAD  
108 532 43 67-84 BUSHING.5/16IDX7/16ODX1/2  
109 532 19 32-68 CAP.HUB.AXLE.1.50 X 1.00  
110 532 42 84-61 BRACKET SHIFTER FLEX  
111 532 12 35-83 KEY.SQUARE.2.0X.1845/.1865  
112 818 10 10-12 SCREW TORX #10-14 X .750  
113 873 90 05-00 NUT LOCK FLANGE HEX  
114 532 43 62-82 BEARING FLANGE  
44  
45  
47  
532 43 66-52 COVER END HEX  
532 43 61-54 SPRING DRIVE  
Engine oil is at proper level.  
532 43 69-49 BRACKET MOUNT CABLE  
LRV B  
Fueltankisfilledwithfresh,clean,regular  
unleaded gasoline.  
48  
817 54 10-16 SCREW.HEX.HEAD WASH.10-  
24X1.00  
Become familiar with all controls, their  
location and function. Operate them  
before you start the engine.  
51  
53  
54  
55  
57  
59  
60  
62  
63  
65  
66  
67  
68  
69  
532 43 67-39 BRACKET SUPPORT LH  
873 90 06-00 LOCK NUT, FLANGED  
532 43 57-26 BEARING BALL  
532 43 77-77 COVER WHEEL CLUTCH  
532 43 65-59 WHEEL FRICTION  
532 44 10-97 PLATE.CLUTCH.DRIVE  
532 43 77-87 PLATE PRESSURE DRIVE  
532 43 77-86 PLATE CLUTCH BRAKE  
532 43 77-85 PLATE PRESSURE BRAKE  
532 43 57-23 PLATE PRESSURE MASTER  
532 43 57-24 BEARING THRUST 20MM  
532 43 57-25 PLATE THROWOUT  
532 43 57-28 BEARING BALL LOOSE  
532 43 57-27 COVER CLUTCH  
Besurebrakesystemisinsafeoperating  
condition.  
Be sure Operator Presence System and  
Reverse Operation System (ROS) are  
working properly (See the Operation and  
Maintenance sections in this manual).  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
10  
35  
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RIDING MOWER  
DRIVE  
MODEL NUMBER MC30 (96022001300)  
PRODUCT NUMBER 960 22 00-13  
OPERATION  
These symbols may appear on your riding mower or in literature supplied with the product.  
Learn and understand their meaning.  
1
109  
3
2
102  
101  
FAST  
SLOW  
REVERSE  
HIGH  
LOW  
NEUTRAL  
CHOKE  
103  
98  
98  
80  
106  
95  
IGNITION SWITCH  
70  
71  
P
2
6
ENGINE START  
PARKING BRAKE  
REVERSE  
OPERATION  
SYSTEM (ROS)  
ENGINE ON  
PARKING BRAKE PARKING BRAKE  
LOCKED UNLOCKED  
ENGINE OFF  
97  
2
114  
10  
7
73  
10  
8
110  
7
10  
75  
111  
11  
OIL PRESSURE  
BATTERY  
REVERSE  
72  
73  
9
FUEL  
FORWARD  
MOWER HEIGHT  
MOWER LIFT  
98  
79  
15  
15  
80  
81  
80  
76  
111  
72  
78  
91  
43  
ATTACHMENT  
CLUTCH ENGAGED  
ATTACHMENT  
CLUTCH DISENGAGED  
80  
98  
84  
SLOPE HAZARDS  
(SEE SAFETY RULES SECTION)  
DANGER, KEEP HANDS  
AND FEET AWAY  
KEEP AREA CLEAR  
85  
86  
87  
94  
89  
88  
DANGER indicates a hazard which, if not avoided,  
113  
will result in death or serious injury.  
12  
BRAKE/CLUTCH  
PEDAL  
WARNING indicates a hazard which, if not avoided,  
13  
14  
could result in death or serious injury.  
CAUTION indicates a hazard which, if not avoided,  
might result in minor or moderate injury.  
107  
34  
15  
16  
Failure to follow instructions  
could result in serious injury or  
death. The safety alert symbol  
is used to identify safety inform-  
ation about hazards which can  
result in death, serious injury  
and/or property damage.  
CAUTION when used without the alert symbol,  
indicates a situation that could result in damage  
to the tractor and/or engine.  
13  
18  
19  
33  
39  
32  
54  
36  
90  
20  
17  
108  
44  
22  
37  
19  
54  
19  
19  
90  
53  
HOT SURFACES indicates a hazard which,  
if not avoided, could result in death, serious injury  
and/or property damage.  
40  
19  
112  
112  
41  
FIRE indicates a hazard which, if not avoided,  
could result in death, serious injury and/or  
property damage.  
19  
23  
114  
48  
2
1
6
2
55  
54  
112  
62  
39  
43  
23  
47  
45  
48  
57  
96  
54  
23  
51  
23  
59 60  
59  
10  
63  
62  
23  
65  
2
66  
67  
68  
104  
3
109  
105  
69  
68  
LRV-B_Drive_1_r3  
34  
11  
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KNOW YOUR RIDING MOWER  
RIDING MOWER  
CHASSIS  
MODEL NUMBER MC30 (96022001300)  
PRODUCT NUMBER 960 22 00-13  
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING  
YOUR RIDING MOWER  
Compare the illustrations with your riding mower to familiarize yourself with the locations  
of various controls and adjustments. Save this manual for future reference.  
KEY PART  
NO. NO.  
KEY PART  
NO. NO.  
DESCRIPTION  
DESCRIPTION  
1
532 43 61-76 WELDMENT, CHASSIS  
68  
69  
70  
532 43 98-51 SHIELD HEAT  
2
532 18 01-66 BRACKET, SEAT  
532 43 61-77 PLATE, ENGINE  
532 43 96-14 BRACKET, CHASSIS FRONT  
532 44 18-05 PAN, SEAT  
532 43 74-27 BRACKET MOUNT CABLE  
532 44 20-68 CONSOLE CENTER  
CUPHOLDER  
7
8
Brake Pedal  
ROS  
10  
11  
13  
14  
15  
16  
18  
71  
72  
73  
532 43 78-57 THROTTLE ASM  
532 19 51-61 STUD FASTNER  
873 90 05-00 NUT LOCK HEX FLANGE 5/16-  
18  
873 90 04-00 NUT HEX FLANGE 1/4-20  
877 10 08-12 PIN CLEVIS  
Parking  
"ON"  
532 19 93-70 BRACKET,SWITCHMOUNTING  
532 44 20-71 COVER, FOOT REST  
532 44 20-75 FOOTREST STRUCTURAL  
532 44 20-69 SUPPORT, FOOT REST  
532 43 93-95 PANEL ASM, CONTROL  
– – – – – – ENGINE, 217807-1537-G1  
(439614) (NON-CALIFORNIA)  
(ORDER PARTS FROM  
ENGINE MANUFACTURER)  
532 43 68-61 KEEPER, BELT  
532 44 17-15 DECK CLUTCH ASM  
532 14 98-46 KNOB  
Brake Lever  
74  
76  
77  
78  
79  
80  
81  
82  
83  
84  
85  
86  
87  
88  
89  
91  
92  
94  
95  
96  
97  
98  
876 02 02-08 PIN COTTER 1/16 X 1/2  
532 43 70-56 BRACKET SUPPORT ROD  
532 43 70-57 BRAKE WELDMENT  
532 42 96-93 BRAKE PEDAL COVER  
532 43 73-74 WELDMENTLINKCONNECTING  
532 16 94-84 RETAINER CLIP  
532 43 93-66 STEERING TOWER REAR  
532 43 92-88 STEERING BOOT FRONT  
532 43 76-60 PARKING BRAKE HANDLE  
532 43 87-62 ACTUATOR PARKING BRAKE  
532 16 54-92 SHOULDER BOLT  
532 42 81-10 CROSS BRACE  
Deck Clutch  
Lever  
19  
22  
23  
24  
Ignition  
Switch  
Lift Lever  
Plunger  
532 41 63-58 SCREW #10 X 0.750 BOS  
THREAD  
872 14 04-24 BOLT  
873 51 04-00 NUT 1/4-20  
Throttle/  
Choke  
25  
26  
29  
32  
33  
34  
35  
39  
40  
41  
42  
43  
44  
45  
51  
52  
53  
54  
55  
56  
57  
59  
60  
62  
63  
64  
65  
66  
67  
Control  
Height  
Adjustment  
Lever  
532 43 89-21 BOLT, 7/16-20 X 1.00  
817 06 06-20 SCREW 3/8-16 X 1-1/4  
532 12 41-81 SPRING, SEAT  
532 12 37-40 SPRING  
532 42 17-56 SCREW  
532 43 74-01 TRACK CLUTCH BRKT  
532 18 4471  
BOLT  
Motion  
Control  
Lever  
872 05 04-12 BOLT, 1/4-20 X 1 1/2  
532 13 43-00 SPACER  
874 49 05-48 BOLT  
532 43 67-02 BRACKET CLUTCHING  
532 44 20-73 BUMPER REAR  
532 43 64-72 PULLEY ENGINE  
817 49 04-08 SCREW 1/4-20 X 1/2  
532 12 12-48 BUSHING, NYLON SNAP  
532 12 39-76 NUT, LOCK  
532 17 18-52 BOLT, 5/16-18 SHOULDER  
873 80 05-00 NUT, 5/16-18  
100 532 19 76-61 HANDLE SLIDE SEAT  
101 532 19 82-00 SPRING LATCH SEAT  
102 874 76 06-12 BOLTFINHEX3/8-16UNCX3/4  
103 819 13 38-12 WASHER 13/32 X 2 3/8 X 12 GA  
104 818 10 10-08 SCREW TORK #10-14 X 1/2  
105 532 44 20-78 ENGINE COVER  
532 43 66-12 SEAT  
817 00 05-12 BOLT, 5/16-18 X 3/4  
532 42 88-56 BRACKET  
532 14 50-06 CLIP PUSH-IN HINGED  
532 43 85-62 SCREW  
532 43 64-73 DISC FRICTION  
532 43 58-08 TORSION BODY UPPER  
532 44 19-25 TORSION BODY LOWER  
532 43 64-79 SPRING HELIX  
819 18 24-11 WASHER 9/16ID X 1/2 20D11G  
532 43 78-56 FUEL TANK ASM  
532 40 04-14 FUEL LINE  
106 532 43 68-34 STRAP BATTERY  
107 532 44 20-74 FRONT BRUSH GUARD  
108 532 43 71-68 COVER REAR TRANSAXLE  
109 532 43 90-08 BRAKE HANDLE PLATE  
110 532 42 21-45 CONTROL PANEL HINGE PIN  
111 532 43 81-71 SHIELD, BRAKE CABLE  
112 817 72 04-08 SCREW THD CUT  
Our riding mowers conform to the applicable safety standards of the  
American National Standards Institute.  
532 41 41-19 PURGE LINE  
532 12 34-87 CLAMP HOSE  
532 43 02-19 FUEL CAP  
532 43 66-06 FUEL TANK SUPPORT BRKT  
532 42 17-56 SCREW #10 X 0.500  
113 817 06 05-12 SCREW 5/16-18 X 3/4  
DECK CLUTCH LEVER - Used to engage PARKING BRAKE LEVER - Locks parking  
the mower blade.  
brake into brake position.  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
BRAKEPEDAL-Usedforbrakingtheriding MOTION CONTROL LEVER - Selects the  
mower and starting the engine.  
speed and direction of the riding mower.  
HEIGHT ADJUSTMENT LEVER - Used to ROS “ON” POSITION - Allows operation of  
adjust mower cutting height.  
mower deck or other powered attachment  
while in reverse.  
IGNITION SWITCH - Used for starting and  
stopping the engine.  
THROTTLE/CHOKECONTROL– Usedfor  
starting and controlling engine speed.  
LIFT LEVER PLUNGER - Used to release  
height adjustment lever when changing its  
position.  
12  
33  
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RIDING MOWER  
CHASSIS  
MODEL NUMBER MC30 (96022001300)  
PRODUCT NUMBER 960 22 00-13  
The operation of any riding mower can result in foreign objects thrown  
into the eyes, which can result in severe eye damage. Always wear  
safety glasses or eye shields while operating your riding mower or  
performing any adjustments or repairs. We recommend a wide vision  
safety mask over spectacles or standard safety glasses.  
00155  
GROUND DRIVE -  
HOW TO USE YOUR RIDING  
MOWER  
100  
101  
Tostopgrounddrive,depressbrakepedal  
all the way down.  
35  
18  
44  
TO SET PARKING BRAKE  
105  
• Move motion control lever to neutral posi-  
tion.  
Yourridingmowerisequippedwithanopera-  
tor presence sensing switch. When engine  
is running, any attempt by the operator to  
leavetheseatwithoutfirstsettingtheparking  
brake will shut off the engine.  
1. Depress brake pedal all the way down  
and hold.  
2. Pull parking brake lever up and hold,  
release pressure from brake pedal, then  
releaseparkingbrakelever. Pedalshould  
remaininbrakeposition. Ensureparking  
brake will hold mower secure.  
10  
Motion Control Lever  
103  
102  
11  
110  
40  
39  
34  
41  
45  
26  
53  
16  
110  
65  
45  
40  
39  
53  
34  
41  
45  
97  
42  
2
55  
57  
60  
106  
52  
67  
56  
43  
42  
59  
29  
52  
ENGINE -  
• Move throttle control between half and full  
54  
63  
53  
67  
speed (fast) position.  
71  
64  
62  
53  
68  
NOTE: Failure to move throttle control be-  
tween half and full speed (fast) position, be-  
forestopping,maycauseenginetobackfire”.  
67  
45  
66  
84  
82  
7
92  
64  
85  
113  
74  
96  
83  
Throttle  
45  
69  
13  
86  
112  
33  
70  
45  
112  
111  
113  
32  
109  
32  
67  
STOPPING  
45  
51  
108  
23  
MOWER BLADE -  
To stop mower blade, move deck clutch  
lever to disengaged position.  
14  
1
22  
Turn ignition key to “STOP” position and  
remove key. Always remove key when  
leaving riding mower to prevent unauthor-  
ized use.  
IMPORTANT: Leaving the ignition switch in  
any position other than "STOP" will cause  
the battery to discharge and go dead.  
45  
107  
67  
45  
15  
19  
45  
67  
45  
104  
88  
94  
24  
98  
25  
72  
NOTE: Undercertainconditionswhenriding  
mower is standing idle with the engine run-  
ning, hot engine exhaust gases may cause  
“browning” of grass. To eliminate this pos-  
sibility, always stop engine when stopping  
riding mower on grass areas.  
24  
87  
81  
82  
72  
45  
8
91  
79  
45  
95  
80  
76  
77  
78  
73  
45  
73  
LRV-B_Chassis_8  
(
) Deck Clutch  
Control  
“Disengaged”  
(
) Deck Clutch  
Control  
“Engaged”  
CAUTION: Always stop riding mower  
completely, as described above, before  
leaving the operator's position.  
32  
13  
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TO USE THROTTLE CONTROL  
Always operate engine at full speed (fast).  
• Operating engine at less than full speed  
(fast)reducesengine'soperatingefficiency.  
• Full speed (fast) offers the best mower  
performance.  
• The average lawn should be cut to ap-  
proximately 2-1/2" during the cool season  
and to over 3" during hot months. For  
healthier and better looking lawns, mow  
often and after moderate growth.  
• For best cutting performance, grass over  
6"inheightshouldbemowedtwice. Make  
the first cut relatively high; the second to  
desired height.  
RIDING MOWER  
ELECTRICAL  
MODEL NUMBER MC30 (96022001300)  
PRODUCT NUMBER 960 22 00-13  
Throttle  
TO OPERATE MOWER  
Your riding mower is equipped with an  
operator presence sensing switch. Any  
attempt by the operator to leave the seat  
with the engine running and the deck clutch  
engaged will shut off the engine. You must  
remain fully and centrally positioned in the  
seat to prevent the engine from hesitating or  
cutting off when operating your equipment  
on rough, rolling terrain or hills.  
1. Select desired height of cut.  
2. Start mower blade by engaging deck  
clutch lever.  
TO STOP MOWER BLADE -  
Disengage deck clutch lever.  
KEY PART  
NO. NO.  
DESCRIPTION  
BATTERY  
1
532 43 65-51  
3
532 19 33-50  
532 41 19-33  
532 10 95-53  
532 17 61-38  
532 19 27-49  
532 43 72-28  
532 19 25-07  
817 72 04-08  
873 51 04-00  
532 41 66-94  
532 42 12-99  
532 42 12-98  
817 06 05-12  
532 44 21-48  
532 43 81-22  
818 10 10-12  
532 44 16-22  
SWITCH, IGN, DLTA, P-IN, ROS  
KEY/CHAIN  
SWITCH, INTLK,CL, MWR, GRY  
SWITCH, INTERLOCK, NONC,GRAY  
SWITCH, SEAT, DP, ROS  
HARNESS, IGN, ELECTSTART, LRV  
SOLENOID  
SCREW THD CUT 1/4-20 X 1/2 TY23  
NUT KEPS HEX 1/4-20 UNC  
CABLE BATTERY  
CABLE STARTER  
CABLE GROUND  
SCREW 5/16-18 X 3/4  
SCREW HEX M5X0.8.9MM  
NUT M5  
SCREW TORX #10-14 X .750  
FUSE, 10  
4
9
10  
12  
13  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
TO MOVE FORWARD AND BACKWARD  
The direction and speed of movement is  
controlled by the motion control lever.  
1. Ensure the parking brake is applied.  
2. Start riding mower with motion control  
lever in neutral (N) position.  
3. Release parking brake.  
4. Slowly move motion control lever to  
desired position.  
Deck Clutch Lever  
"Disengaged" Position  
Mower Height  
Adjustment High  
Position  
Motion Control Lever  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
Mower  
Height Adjustment  
Low Position  
Deck Clutch Lever  
"Engaged" Position  
TO ADJUST MOWER CUTTING HEIGHT  
The position of the mower height deck lift  
lever determines the cutting height.  
• Grasp lift lever.  
• Press lift lever plunger with thumb and  
move lever to desired position.  
CAUTION: Do not operate the mower  
without either the entire grass catcher, on  
mowers so equipped, mulch cover, or the  
deflector shield in place.  
The cutting height range is approximately  
1-1/2 to 4". The heights are measured from  
the ground to the blade tip with the engine  
notrunning. Theseheightsareapproximate  
and may vary depending upon soil condi-  
tions, height of grass and types of grass  
being mowed.  
Deflector Shield  
Mulch Cover  
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14  
31  
Hinge Bracket  
REVERSE OPERATION SYSTEM (ROS)  
RIDING MOWER  
ELECTRICAL  
MODEL NUMBER MC30 (96022001300)  
PRODUCT NUMBER 960 22 00-13  
YourridingmowerisequippedwithaReverse  
Operation System (ROS). Any attempt by  
the operator to travel in the reverse direc-  
tion with the deck clutch engaged will shut  
off the engine unless ignition key is placed  
in the ROS "ON" position.  
LRV2  
WARNING: Backing up with the deck  
clutch engaged while mowing is strongly  
discouraged. Turning the ROS "ON", to al-  
low reverse operation with the deck clutch  
engaged, should only be done when the  
operatordecidesitisnecessarytoreposition  
the machine with the attachment engaged.  
Do not mow in reverse unless absolutely  
necessary.  
Deflector  
Shield  
13  
25  
4. Rest the mulch cover on the deflector.  
5. Attach the 2 bungees from the deflector  
to the deck.  
USING THE REVERSE OPERATION  
SYSTEM -  
4
3
Only use if you are certain no children or  
other bystanders will enter the mowing  
area.  
1. Move motion control lever to neutral (N)  
position.  
2. With engine running, turn ignition key  
counterclockwise to ROS "ON" position.  
3. Look down and behind before and while  
backing.  
Deflector Shield  
Mulch Cover  
TO OPERATE ON HILLS  
4. Slowly move motion control lever to  
reverse (R) position to start movement.  
5. When use of the ROS is no longer  
needed, turn the ignition key clockwise  
to engine "ON" position.  
WARNING: Do not drive up or down  
hills with slopes greater than 15° and do not  
drive across any slope. Use the slope guide  
at the back of this manual.  
1
18  
Choosetheslowestspeed beforestarting  
up or down hills.  
10  
12  
ROS "ON" Position  
Engine "ON" Position  
(Normal Operating)  
Avoid stopping or changing speed on  
hills.  
If stopping is absolutely necessary, push  
clutch/brake pedal quickly to brake posi-  
tion and engage parking brake.  
Move motion control lever to neutral (N)  
position.  
To restart movement, slowly release  
parking brake and clutch/brake pedal.  
Make all turns slowly.  
23  
22  
21  
20  
19  
9
17  
15  
16  
24  
TO ATTACH DEFLECTOR  
1. Unhook the 2 bungees from deck to the  
mulch cover.  
TO TRANSPORT  
When pushing or towing your riding mower,  
besuretodisengagetransmissionbyplacing  
shifter in neutral.  
• Raisemowerheightadjustmenttoitshigh-  
estpositionwithmowerheightadjustment  
lever.  
To reengage transmission, press brake  
and shift out of neutral.  
Bungee  
Bungee  
Mulch Cover  
2. Lift the mulch cover.  
3. Attach the deflector to the hinge bracket.  
30  
15  
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BEFORE STARTING THE ENGINE  
CHECK ENGINE OIL LEVEL  
The engine in your riding mower has been  
shipped, from the factory, already filled with  
summer weight oil.  
1. Check engine oil with riding mower on  
level ground.  
2. Remove oil fill cap/dipstick and wipe  
clean,reinsertthedipstickandscrewcap  
tight, waitforafewseconds, removeand  
read oil level. If necessary, add oil until  
“FULLmark on dipstick is reached. Do  
not overfill.  
TO START ENGINE  
RIDING MOWER  
SCHEMATIC  
MODEL NUMBER MC30 (96022001300)  
PRODUCT NUMBER 960 22 00-13  
When starting the engine for the first time or  
if the engine has run out of fuel, it will take  
extra cranking time to move fuel from the  
tank to the engine.  
SCH24  
BATTERY  
Sitonseatinoperatingposition, depress  
clutch/brakepedalandsetparkingbrake.  
Place motion control lever in neutral  
position.  
Move deck clutch lever to “DISEN-  
GAGED” position.  
Move throttle control to choke position.  
SOLENOID  
STARTER  
M
RED  
RED  
FUSE  
S
B
M
WHITE  
G
A1  
NOTE: Before starting, read the warm and  
cold starting procedures below.  
For cold weather operation you should  
change oil for easier starting (See the oil  
viscositychartintheMaintenancesection  
of this manual).  
To change engine oil, see the Mainte-  
nance section in this manual.  
L
A2  
CLUTCH / BRAKE  
(PEDAL UP)  
ATTACHMENT CLUTCH  
(CLUTCH OFF)  
Insertkeyintoignitionandturnkeyclock-  
wise to “START” position and release  
key as soon as engine starts. Do not run  
starter continuously for more than fifteen  
seconds per minute. If the engine does  
not start after several attempts, move  
throttle control to fast position, wait a  
few minutes and try again. If engine still  
does not start, move the throttle control  
back to the choke position and retry.  
BLACK  
BLACK  
SEAT SWITCH  
(NOT OCCUPIED)  
BLACK  
GRAY  
BLACK  
ADD GASOLINE  
Fill fuel tank to bottom of filler neck. Do  
not overfill. Use fresh, clean, regular  
unleaded gasoline with a minimum of  
87 octane. (Use of leaded gasoline will  
increase carbon and lead oxide deposits  
and reduce valve life). Do not mix oil with  
gasoline. Purchasefuelinquantitiesthat  
canbeusedwithin30daystoassurefuel  
freshness.  
GRAY  
REVERSE SWITCH  
NOT IN REVERSE  
SHORTING CONNECTOR  
BLACK  
BLACK  
WARM WEATHER STARTING  
(50°F/10°C AND ABOVE)  
When engine starts, move the throttle  
control to the fast position.  
SPARK PLUGS  
GAP  
BLACK/WHITE  
IGNITION  
UNIT  
(2 PLUGS  
ON TWIN CYL. ENGINES)  
CAUTION: Wipe off any spilled oil or  
fuel. Do not store, spill or use gasoline near  
an open flame.  
The ground drive can now be used. If the  
engine does not accept the load, restart  
the engine and allow it to warm up for  
oneminuteusingthechokeasdescribed  
above.  
FUEL SHUT-OFF  
SOLENOID  
CAUTION: Alcoholblendedfuels(called  
gasohol or using ethanol or methanol) can  
attract moisture which leads to separation  
andformationofacidsduringstorage. Acidic  
gascandamagethefuelsystemofanengine  
while in storage. To avoid engine problems,  
the fuel system should be emptied before  
storage of 30 days or longer. Drain the gas  
tank, start the engine and let it run until the  
fuel lines and carburetor are empty. Use  
freshfuelnextseason. SeeStorageInstruc-  
tions for additional information. Never use  
engine or carburetor cleaner products in the  
fuel tank or permanent damage may occur.  
BLUE  
CHARGING SYSTEM OUTPUT  
3 AMP DC @ 3600 RPM  
28 VOLTS AC MIN. @ 3600 RPM  
(CHARGING SYSTEM DISCONNECTED)  
COLD WEATHER STARTING  
(50°F/10°C AND BELOW)  
(IF EQUIPPED)  
RED  
When engine starts, allow engine to run  
withthethrottlecontrolinthechokeposi-  
tion until the engine runs roughly, then  
movethrottlecontroltofastposition.This  
may require an engine warm-up period  
fromseveralsecondstoseveralminutes,  
depending on the temperature.  
STATOR  
DIODE  
REMOVABLE  
CONNECTIONS  
IGNITION SWITCH  
WIRING INSULATED CLIPS  
POSITION CIRCUIT “MAKE”  
NOTE: IF WIRING INSULATED CLIPS  
WERE REMOVED FOR SERVICING OF  
UNIT, THEY SHOULD BE RE-INSTALLED  
TO PROPERLY SECURE YOUR WIRING.  
OFF  
M+G+A1  
B+A1  
NON-REMOVABLE  
CONNECTIONS  
RUN/OVERRIDE  
Fuel Cap  
RUN  
B+A1  
L+A2  
START  
B + S + A1  
16  
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TROUBLESHOOTING CHART:  
MOWING TIPS  
See appropriate section in manual unless directed to service center.  
Mowershouldbeproperlyleveledforbest  
mowing performance. See “TO LEVEL  
MOWER HOUSING” in the Service and  
Adjustments section of this manual.  
The left hand side of mower should be  
used for trimming.  
PROBLEM  
CAUSE  
CORRECTION  
1
Faulty operator-safety presence  
control system.  
1
Check wiring, switches and  
connections. If not corrected,  
Contact a qualified service center.  
Engine continues to  
run when operator  
leaves seat with atta-  
chment clutchengaged  
Drive so that clippings are discharged  
onto the area that has already been cut.  
Havethecutareatotherightoftheriding  
mower. This will result in a more even  
distributionofclippingsandmoreuniform  
cutting.  
1
2
3
Worn, bent or loose blade.  
Mower deck not level.  
Buildup of grass, leaves, and trash  
under mower.  
1
2
3
Replace blade. Tighten blade bolt.  
Level mower deck.  
Clean underside of mower housing.  
Poor cut - uneven  
cutting  
4
5
Bent blade mandrel.  
4
5
Contact a qualified service center.  
Clogged mower deck vent from  
build-up of grass, leaves, and trash  
around mandrel.  
Clean around mandrels to  
open vent holes.  
1
2
3
4
Obstruction in clutch mechanism.  
Worn/damaged mower drive belt.  
Frozen idler pulley.  
1
2
3
4
Remove obstruction.  
Replace mower drive belt.  
Replace idler pulley.  
Mower blade will  
not rotate  
Frozen blade mandrel.  
Contact a qualified service center.  
1
2
3
4
5
Travel speed too fast.  
Wet grass.  
Mower deck not level.  
Low/uneven tire air pressure.  
Worn, bent or loose blade.  
1
Shift to slower speed.  
Allow grass to dry before mowing.  
Level mower deck.  
Check tires for proper PSI.  
Replace/sharpen blade. Tighten  
blade bolt.  
Clean underside of mower  
housing.  
Replace mower drive belt.  
Reinstall blade sharp edge down.  
Replace with blade listed in parts  
manual.  
Poor grass  
discharge  
2
3
4
5
Whenmowinglargeareas,startbyturning  
totherightsothatclippingswilldischarge  
away from shrubs, fences, driveways,  
etc. After one or two rounds, mow in the  
oppositedirectionmakinglefthandturns  
until finished.  
If grass is extremely tall, it should be  
mowedtwicetoreduceloadandpossible  
fire hazard from dried clippings. Make  
first cut relatively high; the second to the  
desired height.  
Do not mow grass when it is wet. Wet  
grass will plug mower and leave undesir-  
able clumps. Allow grass to dry before  
mowing.  
Regulategroundspeedbyselectingalow  
enough gear to give the mower cutting  
performance as well as the quality of cut  
desired.  
6
Buildup of grass, leaves and  
trash under mower.  
Mower drive belt worn.  
Blade improperly installed.  
Improper blade used.  
6
7
8
9
7
8
9
10 Clogged mower deck vent holes  
from buildup of grass, leaves, and  
trash around mandrels.  
10 Clean around mandrels to  
open vent holes.  
1
2
3
Bad battery cell(s).  
Poor cable connections.  
Faulty alternator.  
1
2
3
Replace battery.  
Check/clean all connections.  
Replace alternator.  
Battery will not  
charge  
1
Axle key missing.  
1
Install axle key at rear wheel. See  
"TO REMOVE WHEEL" in the  
Service and Adjustments section.  
Loss of drive  
1
2
Reverse operation system (ROS)  
is not “ON” while mower or other  
attachment is engaged.  
1
2
Turn ignition key to ROS “ON”  
position. See Operation section.  
Engine dies when  
riding mower is  
shifted into reverse  
When operating attachments, select a  
groundspeedthatwillsuittheterrainand  
give best performance of the attachment  
being used.  
Engine is cold.  
Allow engine warm-up by running for  
several seconds to several minutes.  
28  
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TROUBLESHOOTING CHART:  
See appropriate section in manual unless directed to service center.  
MAINTENANCE  
BEFORE  
EACH  
USE  
EVERY  
8
HOURS  
EVERY  
25  
HOURS  
EVERY  
50  
HOURS  
EVERY  
100  
HOURS  
EVERY  
SEASON  
BEFORE  
STORAGE  
MAINTENANCE  
SCHEDULE  
PROBLEM  
CAUSE  
CORRECTION  
1
2
3
4
Out of fuel.  
1
2
3
4
Fill fuel tank.  
Replace spark plug.  
Clean/replace air filter.  
Empty fuel tank and carburetor, refill  
tank with fresh gasoline and replace  
fuel filter.  
Will not start  
Check Brake Operation  
2
)
Bad spark plug.  
Dirty air filter.  
Water in fuel.  
Check Tire Pressure  
$
)
Check Operator Presence & ROS Systems  
Check for Loose Fasteners  
Check/Replace Mower Blade  
Clean Battery and Terminals  
Lubricate Axles and Spindles  
.
'
3
4
5
6
Loose or damaged wiring.  
Engine valves out of adjustment.  
5
6
Check all wiring.  
Contact a qualified service center.  
-
/
7
%
Clean Friction Surfaces  
Check Mower Levelness  
Check V-Belt  
1
2
3
4
Dirty air filter.  
1
Clean/replace air filter.  
Replace spark plug.  
Recharge or replace battery.  
Hard to start  
Bad spark plug.  
Weak or dead battery.  
Stale or dirty fuel.  
2
3
4
2
Check Engine Oil Level  
Change Engine Oil  
Clean Air Filter  
Empty fuel tank and refill tank with  
1,2  
2
E
N
G
I
fresh, clean gasoline.  
5
6
Loose or damaged wiring.  
Engine valves out of adjustment.  
5
6
Check all wiring.  
Clean Air Screen  
2
Contact a qualified service center.  
Inspect Muffler/Spark Arrester  
N
E
Clean Engine Cooling Fins  
Replace Spark Plug  
2
2
1
2
3
4
5
6
7
8
9
Clutch/brake pedal not depressed.  
Deck clutch is engaged.  
Weak or dead battery.  
Blown fuse.  
Corroded battery terminals.  
Loose or damaged wiring.  
Faulty ignition switch.  
1
2
3
4
5
6
7
8
Depress clutch/brake pedal.  
Disengage deck clutch.  
Recharge or replace battery.  
Replace fuse.  
Clean battery terminals.  
Check all wiring.  
Engine will not  
turn over  
Replace Air Filter Paper Cartridge  
1 - Change more often when operating under a heavy load or in high ambient temperatures.  
2 - Service more often when operating in dirty or dusty conditions.  
3 - Replace blade more often when mowing in sandy soil.  
4 - Clean surfaces with isopropyl alcohol or non filming cleaner.  
Check/replace ignition switch.  
Check/replace solenoid or starter.  
GENERAL RECOMMENDATIONS  
BEFORE EACH USE  
Faulty solenoid or starter.  
Faulty operator presence switch(es). 9 Contact a qualified service center.  
The warranty on this riding mower does not 1. Check engine oil level.  
cover items that have been subjected to 2. Check brake operation.  
operator abuse or negligence. To receive 3. Check tire pressure.  
full value from the warranty, operator must 4. Check operator presence and  
1
2
3
4
Weak or dead battery.  
1
2
3
4
Recharge or replace battery.  
Clean battery terminals.  
Check all wiring.  
Engine clicks but will  
not start  
Corroded battery terminals.  
Loose or damaged wiring.  
Faulty solenoid or starter.  
maintain riding mower as instructed in this  
manual.  
ROS systems for proper operation.  
5. Check for loose fasteners.  
Check/replace solenoid or starter.  
Some adjustments will need to be made  
periodically to properly maintain your riding  
mower.  
1
2
Cutting too much grass/too fast.  
Build-up of grass, leaves and trash  
under mower.  
1
2
Raise cutting height/reduce speed.  
Clean underside of mower housing.  
Loss of power  
IMPORTANT: Do not oil or grease the pivot  
points which have special nylon bearings.  
Viscous lubricants will attract dust and dirt  
that will shorten the life of the self-lubricating  
bearings. Ifyoufeeltheymustbelubricated,  
use only a dry, powdered graphite type  
lubricant sparingly.  
3
4
5
6
Dirty air filter.  
3
4
5
6
Clean/replace air filter.  
Check oil level/change oil.  
Clean & regap or change spark plug.  
At least once a season, check to see if  
you should make any of the adjustments  
described in the Service and Adjustments  
section of this manual.  
Low oil level/dirty oil.  
Faulty spark plug.  
Stale or dirty fuel.  
Empty fuel tank and refill tank with  
fresh, clean gasoline.  
7
Water in fuel.  
7
Empty fuel tank and carburetor, refill  
tank with fresh gasoline.  
• At least once a year you should replace  
the spark plug, clean or replace air filter,  
and check blade and belt for wear. A new  
sparkplugandcleanairfilterassureproper  
air-fuel mixture and help your engine run  
better and last longer.  
8
9
Spark plug wire loose.  
8
9
Connect & tighten spark plug wire.  
Clean engine air screen/fins.  
Dirty engine air screen/fins.  
10 Dirty/clogged muffler.  
10 Clean/replace muffler.  
11 Check all wiring.  
11 Loose or damaged wiring.  
12 Engine valves out of adjustment.  
12 Contact a qualified service center.  
1
2
Worn, bent or loose blade.  
Bent blade mandrel.  
1
2
Replace blade. Tighten blade bolt.  
Contact a qualified service center.  
Excessive vibration  
3
Loose/damaged part(s).  
3
Tighten loose part(s).  
Replace damaged parts.  
18  
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RIDING MOWER  
Alwaysobservesafetyruleswhenperforming  
any maintenance.  
CHECK REVERSE OPERATION (ROS)  
SYSTEM  
• Whentheengineisrunningwiththeignition  
switch in the engine "ON" position and the  
deckclutchleverengaged,anyattemptby  
the operator to shift into reverse should  
shut off the engine.  
• Whentheengineisrunningwiththeignition  
switch in the ROS "ON" position and the  
deckclutchleverengaged,anyattemptby  
the operator to shift into reverse should  
NOT shut off the engine.  
STORAGE  
Immediately prepare your riding mower for  
• Empty the fuel tank by starting the engine  
and letting it run until the fuel lines and  
carburetor are empty.  
• Never use engine or carburetor cleaner  
products in the fuel tank or permanent  
damage may occur.  
BRAKE OPERATION  
storage at the end of the season or if the  
riding mower will not be used for 30 days  
or more.  
If riding mower requires more than four (4)  
feet to stop at highest speed in highest gear  
on a level, dry concrete or paved surface,  
then brake must be serviced at your nearest  
authorized service center.  
WARNING: Neverstoretheridingmower  
with gasoline in the tank inside a building  
where fumes may reach an open flame or  
spark. Allow the engine to cool before stor-  
ing in any enclosure.  
TIRES  
• Use fresh fuel next season.  
• Maintain tire pressure at 12 PSI.  
• Keep tires free of gasoline, oil, or insect  
control chemicals which can harm rubber.  
• Avoid stumps, stones, deep ruts, sharp  
objectsandotherhazardsthatmaycause  
tire damage.  
NOTE: To seal tire punctures and prevent  
flat tires due to slow leaks, tire sealant may  
be purchased from your local parts dealer.  
Tire sealant also prevents tire dry rot and  
corrosion.  
NOTE: Fuel stabilizer is an acceptable al-  
ternative in minimizing the formation of fuel  
gum deposits during storage. Add stabilizer  
to gasoline in fuel tank or storage container.  
Alwaysfollowthemixratiofoundonstabilizer  
container. Run engine at least 10 minutes  
afteraddingstabilizertoallowthestabilizerto  
reach the carburetor. Do not empty the gas  
tank and carburetor if using fuel stabilizer.  
MOWER  
Removedeckfrommowerforwinterstorage.  
When mower is to be stored for a period of  
time, clean it thoroughly, remove all dirt,  
grease,leaves,etc. Storeinaclean,dryarea.  
1. Cleanentireridingmower(SeeCLEAN-  
ING” in the Maintenance section of this  
manual).  
2. Inspect and replace belt, if necessary  
(See belt replacement instructions in the  
Service and Adjustments section of this  
manual).  
3. Lubricate as shown in the Maintenance  
section of this manual.  
ROS "ON"  
Position  
Engine "ON" Position  
(Normal Operating)  
BLADE CARE  
Forbestresultsmowerbladesmustbesharp.  
Replace worn, bent or damaged blades.  
ENGINE OIL  
Drain oil (with engine warm) and replace  
with clean engine oil. (See “ENGINE” in the  
Maintenance section of this manual).  
AXLE AND SPINDLES  
• Frontwheelaxlesandfrontspindlesshould  
CAUTION: Useonlyareplacementblade  
approved by the manufacturer of your riding  
mower. Using a blade not approved by the  
manufacturerofyourridingmowerishazard-  
ous, could damage your riding mower and  
void your warranty.  
be properly lubricated.  
CYLINDER(S)  
1. Remove spark plug(s).  
2. Pour one ounce of oil through spark plug  
hole(s) into cylinder(s).  
• Wheel axles and spindles should be  
lubricated with grease.  
Spindle  
4. Be sure that all nuts, bolts and screws  
are securely fastened. Inspect moving 3. Turn ignition key to “START” position for  
BLADE REMOVAL  
1. Raise mower to highest position to allow  
access to blade.  
NOTE: Protect your hands with gloves and/  
or wrap blade with heavy cloth.  
2. Remove blade bolt by turning counter-  
clockwise.  
3. Install new blade with stamped "THIS  
SIDE UP" facing deck and mandrel as-  
sembly.  
parts for damage, breakage and wear.  
Replace if necessary.  
a few seconds to distribute oil.  
4. Replace with new spark plug(s).  
5. Touch up all rusted or chipped paint  
surfaces; sand lightly before painting.  
OTHER  
• Do not store gasoline from one season to  
another.  
BATTERY  
Wheel Axle  
• Fully charge the battery for storage.  
• Replaceyourgasolinecanifyourcanstarts  
to rust. Rust and/or dirt in your gasoline  
will cause problems.  
• Ifpossible,storeyourridingmowerindoors  
and cover it to give protection from dust  
and dirt.  
OPERATOR PRESENCE SYSTEM AND  
REVERSE OPERATION SYSTEM (ROS)  
• If battery is removed from riding mower  
for storage, do not store battery directly  
on concrete or damp surfaces.  
Be sure operator presence and reverse  
operation systems are working properly.  
If your riding mower does not function as  
described, repair the problem immediately.  
• The engine should not start unless the  
brakepedalisfullydepressed,andthedeck  
clutch lever is in the disengaged position.  
Mandrel  
Assembly  
ENGINE  
FUEL SYSTEM  
• Cover your riding mower with a suitable  
protectivecoverthatdoesnot retainmois-  
ture. Do not use plastic. Plastic cannot  
breathewhichallowscondensationtoform  
and will cause your riding mower to rust.  
IMPORTANT: Never cover riding mower  
while engine and exhaust areas are still  
warm.  
Blade  
IMPORTANT: It is important to prevent  
gum deposits from forming in essential fuel  
system parts such as carburetor, fuel hose,  
ortankduringstorage.Also, alcoholblended  
fuels (called gasohol or using ethanol or  
methanol) can attract moisture which leads  
to separation and formation of acids during  
storage. Acidic gas can damage the fuel  
system of an engine while in storage.  
Blade Bolt  
(Special)  
CHECK OPERATOR PRESENCE SYSTEM  
0
2
5
4
5
• When the engine is running, any attempt  
by the operator to leave the seat without  
first setting the parking brake should shut  
off the engine.  
• When the engine is running and the deck  
clutch lever is engaged, any attempt by  
the operator to leave the seat should shut  
off the engine.  
• Neveroperatethedeckclutchleverunless  
you are seated in the seat.  
Star  
Center Hole  
IMPORTANT: To ensure proper assembly,  
center hole in blade must align with star on  
mandrel assembly.  
4. Install and tighten blade bolt securely  
(45-55 Ft. Lbs.).  
IMPORTANT: Special blade bolt is heat  
treated.  
26  
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BATTERY  
TO CHANGE ENGINE OIL  
TO START ENGINE WITH A WEAK  
BATTERY  
INTERLOCKS AND RELAYS  
Your riding mower has a battery charging  
system which is sufficient for normal use.  
• Keep battery and connectors clean.  
• Only recharge battery with charger  
approved for a 12V 6 amp. hour battery.  
• Charging with any other charger or an  
automotive style charger can cause per-  
manent damage to the battery.  
• Charge battery for 24 hours for a full  
charge.  
NOTE: The original equipment battery on  
your riding mower is maintenance free. Do  
not attempt to open or remove caps or cov-  
ers. Adding or checking level of electrolyte  
is not necessary.  
Loose or damaged wiring may cause your  
riding mower to run poorly, stop running, or  
prevent it from starting.  
• Check wiring. Ensure all wiring and con-  
nectors are secure.  
Determine temperature range expected  
before oil change. All oil must meet API  
service classification SG-SL.  
CAUTION: Lead-acid batteries gener-  
ate explosive gases. Keep sparks, flame  
and smoking materials away from batteries.  
Always wear eye protection when around  
batteries.  
Ifyourbatteryistooweaktostarttheengine,  
it should be recharged. (See "BATTERY" in  
the Maintenance section of this manual).  
Be sure riding mower is on level surface.  
Oil will drain more freely when warm.  
Catch oil in a suitable container.  
ENGINE  
CAUTION: If engine has been operated  
for an extended period of time immediately  
prior to draining oil, oil will be hot.  
Your carburetor is not adjustable. If your  
engine does not operate properly due to  
suspected carburetor problems, take your  
riding mower to a qualified service center  
for repair and/or adjustment.  
REPLACING BATTERY  
1. Lift engine cover.  
2. Remove oil fill cap/dipstick. Be careful  
not to allow dirt to enter the engine when  
changing oil.  
3. Position a container to catch oil.  
4. Remove drain plug and drain oil into  
container.  
5. After oil has drained completely, replace  
oil drain plug and tighten securely.  
6. Refill engine with oil through oil fill dip-  
stick tube. Pour slowly. Do not overfill.  
For approximate capacity see “PROD-  
UCT SPECIFICATIONS” section of this  
manual.  
7. Use gauge on oil fill cap/dipstick for  
checking level. For accurate reading,  
tighten dipstick cap securely onto the  
tube before removing dipstick. Keep oil  
at “FULLline on dipstick. Tighten cap  
onto the tube securely when finished.  
WARNING: Do not short battery termi-  
nalsbyallowingawrenchoranyotherobject  
to contact both terminals at the same time.  
Before connecting battery, remove metal  
bracelets, wristwatch bands, rings, etc.  
Positive terminal must be connected first to  
preventsparkingfromaccidentalgrounding.  
WARNING: Do not jump start battery.  
Permanentdamagetothebatteryorpersonal  
injury may occur.  
TRANSAXLE COOLING  
Keep transaxle free from build-up of dirt and  
chaff which can restrict cooling.  
1. Lift seat pan to raised position.  
2. Remove terminal cover.  
3. Disconnect BLACK battery cable then  
RED battery cable, battery strap and  
carefully remove battery from riding  
mower.  
4. Installnewbatterywithterminalsinsame  
position as old battery.  
5. Reinstall terminal cover.  
6. First connect RED battery cable to  
positive (+) battery terminal with bolt and  
nut as shown. Tighten securely.  
7. Connect BLACK grounding cable  
to negative (-) battery terminal with  
remaining bolt and nut. Tighten securely  
8. Lower seat pan.  
V-BELT  
CheckV-beltfordeteriorationandwearafter  
100 hours of operation and replace if neces-  
sary. The belt is not adjustable. Replace belt  
if it begins to slip from wear.  
ENGINE  
LUBRICATION  
Onlyusehighqualitydetergentoilratedwith  
APIserviceclassificationSG-SL. Selectthe  
oil’s SAE viscosity grade according to your  
expected operating temperature.  
8. Lower engine cover.  
Engine Cover  
SAE VISCOSITY GRADES  
Oil Fill Cap/Dipstick  
SAE 30  
Drain Plug  
5W-30  
-20  
0
30  
32 40  
0
100  
60  
80  
F
C
-20  
10  
-30  
-10  
20  
30  
40  
Seat Pan  
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE  
oil_visc_chart1_e  
NOTE: Although multi-viscosity oils (5W30,  
10W30etc.)improvestartingincoldweather,  
theoilswillresultinincreasedoilconsumption  
when used above 32°F. Check your engine  
oil level more frequently to avoid possible  
engine damage from running low on oil.  
Change the oil after every 25 hours of  
operation or at least once a year if the riding  
mower is not used for 25 hours in one year.  
Checkthecrankcaseoillevelbeforestarting  
the engine and after each eight (8) hours  
of operation. Tighten oil fill cap/dipstick  
securely each time you check the oil level.  
Nut  
Nut  
Negative  
(Black)  
Cable  
Positive  
(Red)  
Cable  
Bolt  
20  
25  
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TO REPLACE MOWER BLADE DRIVE  
BELT  
MOWER DRIVE BELT REMOVAL  
1. Park riding mower on a level surface.  
2. Set parking brake.  
3. Lower mower to its lowest position.  
4. Removemandrelcoverfrommowerdeck. of this manual.  
5. Remove rear engine plate from unit.  
TO ADJUST STEERING WHEEL  
ALIGNMENT  
Ifsteeringwheelcrossbarsarenot horizontal  
(left to right) when wheels are positioned  
straight forward, remove steering wheel  
and reassemble per instructions in the  
"INSTALL STEERING COLUMN" section  
AIR FILTER  
MUFFLER  
Your engine will not run properly using a Inspect and replace corroded muffler and  
dirty air filter. Service air cleaner more often sparkarrester(ifequipped)asitcouldcreate  
underdustyconditions. Seeenginemanual. a fire hazard and/or damage.  
SPARK PLUG(S)  
CLEAN AIR SCREEN  
Replace spark plug(s) at the beginning of  
each mowing season or after every 100  
hours of operation, whichever occurs first.  
Spark plug type and gap setting are shown  
in “PRODUCT SPECIFICATIONS” section  
of this manual.  
Air screen must be kept free of dirt and chaff  
topreventenginedamagefromoverheating.  
Cleanwithawirebrushorcompressedairto  
remove dirt and stubborn dried gum fibers.  
TO REMOVE WHEEL FOR REPAIRS  
6. Remove rear belt keeper from unit.  
7. Carefully roll belt over the top of the  
mower blade mandrel.  
FRONT WHEEL  
1. Block up front axle securely.  
2. Remove dust cover, retaining ring, and  
washer to allow wheel removal.  
3. Repair tire and reassemble.  
4. Replace washer and retaining ring  
securely in axle groove.  
REAR WHEEL  
1. Block up Rear axle securely.  
2. Removedustcover,retainingring,wash-  
er, and square key while pulling tire off.  
CLEAN AIR INTAKE/COOLING AREAS  
To ensure proper cooling, make sure the  
grass screen, cooling fins, and other exter-  
nal surfaces of the engine are kept clean  
at all times.  
Every 100 hours of operation (more often  
under extremely dusty, dirty conditions),  
removetheblowerhousingandothercooling  
shrouds. Clean the cooling fins and external  
surfaces as necessary. Ensure the cooling  
shrouds are reinstalled.  
NOTE: Operating the engine with a blocked  
grass screen, dirty or plugged cooling fins,  
and/or cooling shrouds removed will cause  
engine damage due to overheating.  
CLEANING  
• Clean engine, battery, seat, finish, etc. of  
all foreign matter.  
Mower Drive Belt  
• Keep finished surfaces and wheels free  
of all gasoline, oil, etc.  
• Protect painted surfaces with automotive  
type wax.  
Belt  
Keeper  
We do not recommend using a garden hose  
or pressure washer to clean your riding  
mower unless the engine and transmission  
are covered to keep water out. Water in en-  
gine or transmission will shorten the useful  
life of your riding mower. Use compressed  
air or a leaf blower to remove grass, leaves  
and trash from riding mower and mower.  
3. Repair tire and reassemble.  
4. Replacesquarekeywhileputtingtireback  
on, then replace washer and retaining  
ring securely in axle groove.  
Idler Pulleys  
Mandrel  
CLEANING FRICTION SURFACES  
To ensure proper drive performance keep  
the friction surfaces free from dirt, chaff and  
excess rubber at all times.  
Every 25 hours of operation, the friction  
surfaces need to be rubbed clean with  
isopropylalcoholorothernon-filmingcleaner.  
8. Remove belt from idler pulleys.  
9. Checkidlerpulleystoseethattheyrotate  
freely.  
10.Remove belt from rear drive pulley.  
MOWER DRIVE BELT INSTALLATION  
Washer  
Retaining  
Ring  
Install in reverse order following instruc-  
tions in "MOWER DRIVE BELT REMOVAL"  
section.  
Engine Plate  
TO CHECK BRAKE  
If riding mower requires more than four (4)  
feet to stop at highest speed in highest gear  
on a level, dry concrete or paved surface,  
then brake must be serviced.  
Square Key  
Dust  
(rear wheel only)  
Cover  
NOTE: To seal tire punctures and prevent  
flat tires due to slow leaks, purchase and  
use tire sealant from authorized service  
center. Tire sealant also prevents tire dry  
rot and corrosion.  
You may also check brake by:  
1. Park riding mower on a level, dry con-  
crete or paved surface, depress clutch/  
brakepedalallthewaydownandengage  
parking brake.  
Friction Disc  
2. Place motion control lever in neutral  
position.  
The rear wheels must lock and skid when  
you try to manually push the riding mower  
forward. If the rear wheels rotate, then the  
brake needs to be serviced. Contact a quali-  
fied service center.  
24  
21  
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TO LEVEL MOWER HOUSING  
Adjust the mower while riding mower is IMPORTANT: Deck must be level side-to  
parked on level ground or driveway. Ensure side.  
FRONT-TO-BACK ADJUSTMENT  
SERVICE AND ADJUSTMENTS  
tires are properly inflated. If tires are over or  
underinflated, you will not properly adjust  
your mower.  
SIDE-TO-SIDE ADJUSTMENT  
• Raise mower to its highest position.  
• Measure distance "A" from bottom edge  
of mower to ground level at front corners  
of mower.  
To obtain the best cutting results, the mower  
housing should be adjusted so that the front  
is approximately 1/8" to 1/2" lower than the  
rearwhenthemowerisinitshighestposition.  
Check adjustment on right side of riding  
mower. MeasuredistanceFdirectlyinfront  
and behind the mandrel at bottom edge of  
mower housing as shown.  
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY  
SERVICE OR ADJUSTMENTS:  
1. Depress clutch/brake pedal fully and set parking brake.  
2. Place motion control lever in neutral (N) position.  
3. Place deck clutch in “DISENGAGED” position.  
4. Turn ignition key to “STOP” and remove key.  
5. Ensure the blade and all moving parts have completely stopped.  
6. Disconnect spark plug wire from spark plug and place wire where it cannot  
come in contact with plug.  
Bottom Edge of  
Mower to Ground  
Bottom Edge of  
Mower to Ground  
6. Remove pin holding deck lift link arm in  
place.  
7. Remove bolt holding deck side to side  
leveling rod in place.  
8. Remove belt from around pulleys.  
9. Slide deck out from under side of mower.  
RIDING MOWER  
F
TO REMOVE MOWER  
F
1. Place deck clutch in “DISENGAGED"  
position.  
To lower front of mower housing turn nuts  
“G” and “H” clockwise.  
• When distance “F” is 1/8" to 1/2" lower  
at front than rear, tighten nut “H” against  
trunnion on front link.  
To raise front of mower housing turn nuts  
“G” and “H” counter clockwise.  
• When distance “F” is 1/8" to 1/2" lower  
at front than rear, tighten nut “H” against  
trunnion on front link.  
2. Move mower height adjustment lift lever  
forward to lower mower to its lowest  
position.  
3. Remove mandrel cover.  
4. Remove pins holding left and right front  
mower suspension arms in place.  
A
A
Toraisetherightsideofthemower,tighten  
lift link adjustment nut.  
Tolowertherightsideofthemower,loosen  
lift link adjustment nut.  
TO INSTALL MOWER  
Install in reverse order following instructions  
in "TO REMOVE MOWER" section.  
5. Remove bolt holding deck front to rear  
leveling rod in place.  
NOTE: Each full turn of adjustment nut will  
change mower height about 3/16".  
Deck Leveling  
Side to Side  
Rod Bolt  
• Recheck measurements after adjusting.  
NOTE: Each full turn of "G" will change "F"  
by approximately about 3/8".  
Adjustment Nut  
• Recheck side-to-side adjustment.  
Mandrel Cover  
Turn nut right  
to lower mower  
Turn nut left  
to raise mower  
Nut "H"  
Trunnion  
Front Leveling  
Rod Bolt  
Deck Lift  
Link Pin  
Nut "G"  
Mower  
Suspension  
Arm Pin  
22  
23  
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