McCulloch Lawn Mower 966564101 User Manual
Operator Manual  
ZM4619 / 966564101  
Please read the operator’s manual carefully and make sure you  
understand the instructions before using the machine.  
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TABLE OF CONTENTS  
INTRODUCTION........................................................5  
Running...............................................................29  
Operating On Hills...............................................30  
Mowing Tips........................................................31  
Stopping the Engine............................................32  
Manual Transport.................................................33  
MAINTENANCE.......................................................34  
Maintenance Schedule........................................34  
Battery.................................................................36  
Safety System......................................................37  
Tire Pressures......................................................37  
Parking Brake......................................................38  
Deck Belt.............................................................38  
Pump Belt............................................................39  
Cutting Blades.....................................................40  
Blade replacement........................................40  
Anti-scalp Rollers ................................................40  
Adjusting the Mower Deck..................................41  
Deck Leveling ...............................................41  
Caster Wheels.....................................................42  
Hardware.............................................................42  
Cleaning..............................................................42  
LUBRICATION.........................................................43  
Wheel and Deck Zerks........................................44  
Front Wheel Mount ........................................44  
Front Wheel Bearings....................................44  
Deck Spindles...............................................44  
TROUBLE SHOOTING ............................................45  
Winter Storage.....................................................47  
Service ................................................................47  
SCHEMATIC ............................................................48  
TECHNICAL DATA...................................................49  
Torque Specifications..........................................49  
CONFORMITY CERTIFICATES................................52  
SERVICE JOURNAL ................................................53  
Driving and Transport on Public Roads ................5  
Towing ...................................................................5  
Operating ..............................................................5  
Good Service.........................................................6  
SYMBOLS AND DECALS ..........................................7  
SAFETY......................................................................9  
Safety Instructions.................................................9  
Personal Safety Equipment.................................11  
Slope Operation ..................................................11  
Safe Handling of Gasoline...................................13  
General Maintenance..........................................14  
Transport .............................................................16  
Towing .................................................................16  
Spark Arrestor .....................................................16  
CONTROLS .............................................................17  
Control Locations ................................................17  
Motion Control Levers .........................................18  
Seat Adjustment Lever........................................19  
Bypass Linkage...................................................19  
Fuel Tank .............................................................20  
Ignition Switch.....................................................21  
Choke Control......................................................21  
Throttle Control....................................................21  
Blade Switch........................................................22  
Parking Brake......................................................22  
Cutting Height Adjuster.......................................22  
Fuses...................................................................23  
Fuel Shut Off Valve ..............................................23  
OPERATION ............................................................24  
Training................................................................24  
Steering...............................................................24  
Before Starting.....................................................25  
Starting the Engine..............................................25  
Weak Battery.......................................................28  
Jumper Cables..............................................28  
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WARNING!  
Failure to follow cautious operating practices can result in serious injury to the  
operator or other persons. The owner must understand these instructions, and must  
allow only trained persons who understand these instructions to operate the mower.  
Each person operating the mower must be of sound mind and body and must not be  
under the influence of any mind altering substance.  
WARNING!  
Engine exhaust, some of its constituents, and certain vehicle components contain or  
emit chemicals known to the State of California to cause cancer and birth defects or  
other reproductive harm.  
WARNING!  
Battery posts, terminals and related accessories contain lead and lead compounds,  
chemicals known to the State of California to cause cancer and birth defects or other  
reproductive harm. Wash hands after handling.  
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INTRODUCTION  
Congratulations  
Towing  
Thank you for purchasing a McCulloch ride-on  
mower. This machine is built for superior efficiency  
to rapidly mow primarily large areas. A control panel  
easily accessible to the operator and a hydrostatic  
transmission regulated by steering controls both  
contribute to the machine’s performance.  
This manual is a valuable document. Read the  
contents carefully before using or servicing the  
machine. The following of instructions (use, service,  
maintenance, etc.) by all who operate this machine  
is important for the safety of the operator and others.  
It can also considerably increase the life span of the  
machine and increase its resale value.  
If machine is equipped with a tow hitch, use extreme  
caution when towing. Never allow children or others in  
or on the towed equipment. Make wide turns to avoid  
jack-knifing. Travel slowly and allow extra distance to  
stop.  
Do not tow on sloped ground. The weight of the towed  
equipment may cause loss of traction and loss of  
control.  
Follow the manufacturer's recommendation for weight  
limits for towed equipment. Do not tow near ditches,  
canals, and other hazards.  
Operating  
This machine is constructed only for mowing grass  
on lawns and even ground without obstacles such  
as stones, tree stumps, etc. The machine can also  
be used for other tasks when equipped with special  
accessories provided by the manufacturer. Operating  
instructions for the accessories are provided with  
delivery. All other types of uses are incorrect. The  
manufacturer’s directions concerning operation,  
maintenance, and repairs must be carefully followed.  
If you sell your machine, be sure to give the operator’s  
manual to the new owner.  
The final chapter of this operator’s manual provides a  
Service Journal. Ensure that service and repair work  
are documented. A well-kept service journal reduces  
service costs for the maintenance and affects the  
machine’s resale value. Please contact your dealer for  
more information. Take the operator’s manual along  
when the machine is taken to your dealer for service.  
Lawn mowers and all power equipment, can be  
potentially dangerous if used improperly. Safety  
requires good judgement, careful use in accordance  
with these instructions and common sense.  
The machine must only be operated, maintained,  
and repaired by persons familiar with the  
machine’s special characteristics and who are also  
knowledgeable about the safety instructions. Use only  
approved repair parts to maintain this machine.  
Accident prevention regulations, other general safety  
regulations, occupational safety rules, and traffic  
regulations must be followed without fail.  
General  
In this operator’s manual, left and right, backward and  
forward are used in relation to the machine’s normal  
driving direction.  
Continuous dedication to improve our products  
require that specifications and design are subject to  
change without notice.  
Driving and Transport on Public Roads  
Check applicable road traffic regulations before  
transporting on public roads. If the machine is  
transported, you must always use approved fastening  
equipment and ensure that the machine is well  
anchored. DO NOT operate this machine on public  
roadways.  
Unauthorized modifications to the design of the  
machine may absolve the manufacturer from liability  
for any resulting personal injury or property damage.  
5
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INTRODUCTION  
Good Service  
McCulloch's products are sold only in specialized  
retail stores with complete service. This ensures that  
you as a customer receive only the best support and  
service. Before the product is delivered, the machine  
has, for example, been inspected and adjusted by  
your retailer. See the certificate in the Service Journal  
in this operator’s manual.  
When you need spare parts or support in service  
questions, warranty issues, etc., please consult  
the following professional:  
This Operator’s Manual belongs to the machine with  
the manufacturing number:  
Engine  
Transmission  
Manufacturing Number  
The machine’s manufacturing number can be found  
on the printed plate affixed to the right in the engine  
compartment. Stated on the plate, from the top are:  
•
•
•
The machine’s type designation (I.D.).  
The manufacturer’s type number (Model).  
The machine’s serial number (Serial no.)  
Please have the type designation and serial number  
available when ordering spare parts.  
The engine’s manufacturing number is stamped on  
one of the valve covers.  
The plate states:  
•
•
•
The engine’s model.  
The engine’s type.  
Code  
Please have these available when ordering spare  
parts.  
6
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SymBOLS AND DECALS  
These symbols are found on the machine and in the  
operator’s manual.  
Study them carefully so that you know what they  
mean.  
WARNING!  
IMPORTANT INFORMATION  
Xxxx xxxxxx xxxxx xxxx xxxxxxxxx  
xxxxxx xxxxxxxxx. xx xxxxxxxx xxxx  
xxxxxx.  
Xxxx xxxxxx xxxxx xxxx xxxxxxxxx xxxxxx  
xxxxxxxxx. xx xxxxxxxx xxxx xxxxxx.  
Used in this publication to notify the reader of a risk  
of material damage, particularly if the reader should  
neglect to follow instructions given in the manual.  
Used also when there is a potential for misuse or  
misassembly.  
Used in this publication to notify the reader of a risk  
of personal injury or death, particularly if the reader  
should neglect to follow instructions given in the  
manual.  
R N  
Reverse  
Neutral  
Fast  
Slow  
Choke  
Fuel  
Warning!  
Parking Brake  
CE conformity  
marking. Only for  
European market  
Warning! Rotating blades,  
keep away from the  
discharge deck  
Do not touch parts  
Battery acid is corrosive, explosive and flammable  
Do not stand here  
Noise emissions to the  
surroundings in accordance  
with the European Union’s  
directive. The machine’s  
emission is stated in the  
chapter TECHNICAL DATA  
and on the decals.  
Only machines for European  
market  
Use protective glasses  
Use protective gloves  
7
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SymBOLS AND DECALS  
Read  
Operator’s  
Manual  
Shut off engine and  
remove key before  
performing any  
Keep a safe  
distance from  
the machine  
Use on slopes  
no greater  
than 10°  
No passengers  
maintenance or repair work  
Whole body  
exposure to  
thrown objects  
Severing of fingers  
and toes  
Do not open or  
remove safety  
shields while  
Careful backing up,  
watch for other  
people  
Careful going  
forward, watch for  
other people  
engine is running  
Moving sharp blades under cover  
8
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SAFETy  
Safety Instructions  
These instructions are for your safety. Read them carefully.  
WARNING!  
This symbol means that important safety instructions need to be emphasized. It concerns  
your safety.  
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING  
OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS  
INJURY OR DEATH.  
General Operation  
•
Read, understand, and follow all instructions on  
the machine and in the manual before starting.  
•
Do not put hands or feet near rotating parts or  
under the machine. Keep clear of the discharge  
opening at all times.  
•
•
Only allow responsible adults, who are familiar  
with the instructions, to operate the machine.  
Clear the area of objects such as rocks, toys, wire,  
etc., which could be picked up and thrown by the  
blades.  
•
Be sure the area is clear of bystanders before  
operating. Stop machine if anyone enters the  
area.  
•
•
Never carry passengers. The machine is only  
intended for use by one person.  
Do not mow in reverse unless absolutely  
necessary. Always look down and behind before  
and while backing.  
8011-512  
Read the operator’s manual before starting the machine  
•
•
Never direct discharged material toward anyone.  
Avoid discharging material against a wall or  
obstruction. Material may ricochet back toward  
the operator. Stop the blades when crossing  
gravel surfaces.  
Do not operate machine without the entire grass  
catcher, discharge guard, or other safety devices  
in place and working  
•
•
Slow down before turning.  
Never leave a running machine unattended.  
Always turn off blades, set parking brake, stop  
engine, and remove keys before dismounting.  
•
Disengage blades when not mowing. Shut  
off engine and wait for all parts to come to a  
complete stop before cleaning the machine,  
removing the grass catcher, or unclogging the  
discharge guard.  
8011-513  
Clear the area of objects before mowing  
•
•
Operate machine only in daylight or good artificial  
light.  
Do not operate the machine while under the  
influence of alcohol or drugs.  
9
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SAFETy  
•
•
•
•
Watch for traffic when operating near or crossing  
roadways.  
Use extra care when loading or unloading the  
machine into a trailer or truck.  
Always wear eye protection when operating  
machine.  
Data indicates that operators age 60 years and  
above are involved in a large percentage of riding  
mower-related injuries. These operators should  
evaluate their ability to operate the riding mower  
safely enough to protect themselves and others  
from serious injury.  
•
•
Follow the manufacturer’s recommendation for  
wheel weights or counterweights.  
Anyone who operates this machine must first read  
and understand this Operation Manual. Local laws  
may regulate the age of the user.  
8011-520  
Never take passengers  
•
Keep machine free of grass, leaves or other  
debris buildup which can touch the hot exhaust  
or engine parts and burn. Do not allow the mower  
deck to plow leaves or other debris, causing  
buildup to occur.  
WARNING!  
Engine exhaust and certain vehicle  
components contain or emit  
chemicals considered to cause  
cancer, birth defects, or other  
reproductive system damage. The  
engine exhaust contains carbon  
monoxide, which is an odorless,  
colorless, poisonous gas. Do not use  
the machine in enclosed spaces.  
•
•
Clean any oil or fuel spillage before operating or  
storing the machine.  
Allow machine to cool before storage.  
10  
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SAFETy  
Personal Safety Equipment  
WARNING!  
When using the machine, approved personal protective equipment (shown in illustrations)  
shall be used. Personal protective equipment cannot eliminate the risk of injury but it  
will reduce the degree of injury if an accident does happen. Ask your retailer for help in  
choosing the right equipment.  
•
Make sure that you have first aid equipment close  
at hand when using the machine.  
•
•
Never use the machine when barefoot.  
Always wear protective shoes or boots, preferably  
with steel toe caps.  
•
Always wear approved protective glasses or a full  
visor when assembling or driving.  
•
•
Always wear gloves when handling the blades.  
Never wear loose clothing that can get caught in  
moving parts.  
•
Use ear protectors to avoid damage to hearing.  
Slope Operation  
Slopes are a major factor related to loss of control and  
tip-over accidents, which can result in severe injury or  
death. Operation on all slopes requires extra caution.  
If you cannot back up the slope or if you feel uneasy  
on it, do not mow it.  
8011-670a  
Personal protective equipment  
•
Mow up and down slopes (10 degrees maximum),  
not across.  
•
Watch for holes, ruts, bumps, rocks, or other  
hidden objects. Uneven terrain could overturn the  
machine. Tall grass can hide obstacles.  
•
Choose a low ground speed so that you will not  
have to stop while on the slope.  
•
•
Do not mow on wet grass. Tires may lose traction.  
Avoid starting, stopping, or turning on a slope. If  
the tires lose traction, disengage the blades and  
proceed slowly straight down the slope.  
•
•
Keep movement on the slopes slow and gradual.  
Do not make sudden changes in speed or  
direction, which could cause machine to roll over.  
Use extra care while operating machine with  
grass catchers or other attachments; they can  
affect the stability of the machine.  
Do not use on steep slopes.  
Do not try to stabilize the machine by putting a  
foot on the ground.  
Do not mow near drop-offs, ditches, or  
embankments. The machine could suddenly roll  
over if a wheel is over the edge or if the edge  
caves in.  
6003-004  
Mow up and down, not side to side  
WARNING!  
•
•
Do not drive up or down hills with  
slopes greater than 10 degrees. Do  
not drive across any slopes.  
•
11  
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SAFETy  
Children  
Tragic accidents can occur if the operator is not  
alert to the presence of children. Children are often  
attracted to the machine and the mowing activity.  
Never assume that children will remain out of the path  
of danger.  
•
Keep children out of the mowing area and in the  
watchful care of a responsible adult other than the  
operator.  
•
•
•
Be alert and turn machine off if a child enters the  
area.  
Before and while backing, look behind and down  
for small children.  
Never carry children, even with the blades shut  
off. They may fall off and be seriously injured or  
interfere with safe machine operation. Children  
who have been given rides in the past may  
suddenly appear in the mowing area for another  
ride and be run over or backed over by the  
machine.  
8011-518  
Keep children away from work area  
•
•
Never allow children to operate the machine.  
Use extra care when approaching blind corners,  
shrubs, trees, or other objects that may block the  
view of a child.  
8011-517  
Never allow children to operate the machine  
12  
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SAFETy  
WARNING!  
The engine must not be started when the driver’s floor plate or any protective plate for the  
mower deck’s drive belt is removed.  
Safe Handling of Gasoline  
To avoid personal injury or property damage, use  
extreme care in handling gasoline. Gasoline is  
extremely flammable and the vapors are explosive.  
•
Extinguish all cigarettes, cigars, pipes, and other  
sources of ignition.  
•
•
Use only approved gasoline container.  
Never remove gas cap or add fuel with the engine  
running. Allow engine to cool at least two (2)  
minutes before refueling.  
•
•
Never fuel the machine indoors.  
Never store the machine or fuel container where  
there is an open flame, spark, or pilot light such  
as on a water heater or other appliance.  
8011-516  
•
•
Before beginning to refuel, minimize the risk of  
static electricity by touching a metal surface.  
Never fill containers inside a vehicle or on a truck  
or trailer bed with plastic liner. Always place  
containers on the ground away from the vehicle  
when filling.  
Never fill the fuel tank indoors  
WARNING!  
•
•
Remove gas-powered equipment from the truck  
or trailer and refuel it on the ground. If this is not  
possible, refuel such equipment with a portable  
container, rather than from a gasoline dispenser  
nozzle.  
Keep the nozzle in contact with the rim of the fuel  
tank or container opening at all times until fueling  
is complete. Do not use a nozzle lock-open  
device.  
The engine and the exhaust system  
become very hot during operation.  
There is risk for burns if touched.  
Allow engine and exhaust system to  
cool at least two (2) minutes before  
refueling.  
•
•
If fuel is spilled on clothing, change clothing  
immediately.  
Never overfill fuel tank. Replace gas cap and  
tighten securely.  
•
•
•
Do not start the engine near spilled fuel.  
Never use gasoline as a cleaning agent.  
If leaks arise in fuel system, engine must not be  
started until problem has been resolved.  
•
Check the fuel level before each use and leave  
space for the fuel to expand, as the heat from the  
engine and the sun may otherwise cause the fuel  
to expand and overflow.  
13  
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SAFETy  
General Maintenance  
•
Never operate machine in a closed area.  
•
Keep all nuts and bolts tight to be sure the  
equipment is in safe working condition.  
•
•
Never tamper with safety devices. Check their  
proper operation regularly.  
Keep machine free of grass, leaves, or other  
debris buildup. Clean oil or fuel spillage and  
remove any fuel-soaked debris. Allow machine to  
cool before storing.  
•
If the machine strikes a foreign object, stop and  
inspect the machine. Repair, if necessary, before  
restarting.  
•
•
Never make any adjustments or repairs with the  
engine running.  
Check grass catcher components and the  
discharge guard frequently and replace with  
manufacturer’s recommended parts, when  
necessary.  
8011-515  
Never drive the machine in an enclosed space  
WARNING!  
•
Mower blades are sharp. Wrap the blade or wear  
gloves, and use extra caution when servicing  
them.  
Use protective glasses for  
maintenance work.  
•
•
•
Check brake operation frequently. Adjust and  
service as required.  
Maintain or replace safety and instruction labels,  
as necessary.  
Do not modify safety equipment. Check regularly  
to be sure it works properly. The machine must not  
be driven with defective or unmounted protective  
plates, protective cowlings, safety switches, or  
other protective devices.  
WARNING!  
•
•
Do not change the settings of governors and  
avoid running the engine with overly high engine  
speeds. If the engine runs too fast, there is risk for  
damaging the machine components.  
Be very careful when handling battery acid. Acid  
on skin can cause serious corrosive burns. If  
battery acid is spilled on skin, rinse immediately  
with water.  
The battery contains lead and lead  
compounds, chemicals that are  
considered to cause cancer, birth  
defects, and other reproductive  
system damage. Wash your hands  
after handling the battery.  
•
•
Acid in the eyes can cause blindness, contact a  
doctor immediately.  
Be careful when servicing the battery. Explosive  
gases form in the battery. Never perform  
maintenance on the battery when smoking or near  
open flames or sparks.  
•
•
The battery can explode and cause serious injury  
or damage.  
Ensure that the equipment is in good condition  
and that all nuts and bolts, especially those  
fastening the blade attachments, are properly  
tightened and torqued.  
14  
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SAFETy  
Sparking can occur when working with the battery  
and the heavy cables of the starter circuit. This can  
cause battery explosion, fire or eye injury. Sparking  
in this circuit can not occur after the chassis cable  
(normally negative, black) is removed from the battery.  
•
•
Use protective goggles.  
Ensure that the fuel filler cap is mounted tightly  
and no flammable substances are stored in an  
open vessel.  
WARNING!  
Avoid electrical sparking and its  
consequences by the following  
routines:  
6003-009  
Do not smoke when performing maintenance on the battery.  
The battery can explode and cause serious injury/damage.  
•
•
•
Never work with the starter circuit if there is spilled  
fuel.  
Disconnect the negative cable from the battery  
first and reconnect it last.  
Do not make a bridge short circuit across the  
starter relay to run the starter.  
•
•
Never use the machine indoors or in spaces  
lacking proper ventilation. The exhaust fumes  
contain carbon monoxide, an odorless,  
poisonous, and lethal gas.  
Stop to inspect the equipment if the machine runs  
over or into anything. If necessary, make repairs  
before starting.  
•
•
Never make adjustments with the engine running.  
The machine is tested and approved only with the  
equipment originally provided or recommended  
by the manufacturer. Only use approved repair  
parts for the machine.  
8009-728  
Risk of sparking  
•
The blades are sharp and can cause cuts and  
gashes. Wrap the blades or use protective gloves  
when handling them.  
•
•
•
Check the parking brake’s functionality regularly.  
Adjust and service as necessary.  
The mulch blades should only be used in familiar  
areas when higher quality mowing is desired.  
Reduce the risk of fire by removing grass, leaves,  
and other debris that may have accumulated on  
the machine.  
•
•
Allow the machine to cool before putting it in  
storage.  
Regularly clean deck and underside of deck,  
avoid spraying engine and electrical components  
with water.  
8011-514  
Regularly clean deck  
15  
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SAFETy  
Transport  
WARNING!  
•
The machine is heavy and can cause serious  
crushing injuries. Be extra cautious when it is  
Escaping hydraulic oil under  
loaded on or unloaded from a vehicle or trailer.  
pressure can have sufficient force  
to penetrate the skin, causing  
serious injury. If injured by escaping  
fluid, see a doctor at once. Serious  
infection or reaction can develop  
if proper medical treatment is not  
administered immediately.  
•
Use an approved trailer to transport the machine.  
Activate the parking brake, turn off the fuel supply,  
and fasten the machine with approved fastening  
devices, such as bands, chains, or straps, when  
transporting.  
•
•
Do not operate this machine on public roadways.  
Check and abide by local traffic regulations  
before transporting the machine on any road.  
•
•
Do not tow this machine: it may cause damage to  
the drive system.  
Load the unit onto truck or trailer by driving up  
ramps of suitable strength using a slow speed. Do  
not lift! The machine is not intended to be lifted by  
hand.  
IMPORTANT INFORMATION  
The parking brake is not sufficient to lock the  
machine in place during transport. Ensure that  
the machine is well fastened to the transport  
vehicle. Always reverse the machine onto the  
transport vehicle to avoid tipping it over.  
Towing  
If machine is equipped with a tow hitch, use extreme  
caution when towing. Never allow children or others in  
or on towed equipment..  
WARNING!  
Make wide turns to avoid jack-knifing. Travel slowly  
and allow extra distance to stop. Do not tow on sloped  
ground. The weight of the towed equipment may  
cause loss of traction and loss of control.  
Follow the manufacturer’s recommendation for weight  
limits for towed equipment. Do not tow near ditches,  
canals, and other hazards.  
This mower is equipped with an  
internal combustion engine and  
should not be used on or near any  
unimproved forested, bush covered  
or grassy lands unless the engine's  
system is equipped with a spark  
arrestor meeting applicable local or  
state laws (if any).  
Spark Arrestor  
A spark arrestor for the muffler is available through  
your authorized McCulloch dealer.  
16  
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CONTROLS  
Transmission from the engine is made via two belt-  
This operator’s manual describes the McCulloch Zero  
Turn Rider. The rider is fitted with a Briggs & Stratton,  
four-stroke overhead valve engine.  
driven hydraulic pumps. Using the left and right  
steering controls, the flow is regulated and thereby the  
direction and speed.  
Control Locations  
10  
9
1
8
7
6
5
4
3
2
6. Blade Switch  
7. Ignition Switch  
8. Bypass Linkage  
9. Fuel Tank  
1. Motion Control Levers  
2. Seat Adjustment Lever  
3. Lift Lever  
4. Hour Meter  
10. Parking Brake  
5. Throttle/choke  
17  
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CONTROLS  
Motion Control Levers  
The machine’s speed and direction are continuously  
variable using the two steering controls. The steering  
controls can be moved forward or backward about  
a neutral position. Furthermore, there is a neutral  
position, which is locked if the steering controls are  
moved outward.  
When both controls are in the neutral position (N), the  
machine stands still.  
By moving both controls an equal amount forward  
or backward, the machine moves in a straight line  
forward or backward respectively.  
In order, for example, to turn right while moving  
forward, move the right control towards the neutral  
position. The rotation of the right wheel is reduced and  
the machine turns to the right.  
8050-833  
Steering controls  
Zero turn can be achieved by moving one control  
backward (behind the neutral position) and carefully  
moving the other steering control forward from its  
neutral position. The rotation direction when zero  
turning is determined by which steering control is  
moved backward behind the neutral position.  
WARNING!  
If the left steering control is pulled backward, the  
machine turns to the left. Use extra care when using  
this maneuver.  
If the steering controls are in uneven positions when  
standing still or do not fit in the slots for moving the  
controls outward, they can be adjusted  
The machine can turn very rapidly if  
one steering control is moved much  
further forward than the other.  
8050-846  
1. Forward  
2. Neutral  
3. Neutral slot, Neutral lock  
4. Reverse  
Motion control lever pattern (right side)  
18  
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CONTROLS  
Seat Adjustment Lever  
The seat can be adjusted lengthways. Release  
levers are located at the lower front right, or on the  
right side—depending on model. When making  
adjustments, sit on the seat. Slide the lever and  
maneuver seat to appropriate placement and release  
lever.  
IMPORTANT INFORMATION  
Before pushing or towing tractor, transmission  
must be unlocked and park brake released.  
The tractor should never be pulled at more  
than 2 miles per hour (3.2 km/h) or for  
distances over ¼ mile (.402 km). Trailer the  
unit for distances over ¼ mile.  
8050-852  
Seat adjustment  
Bypass Linkage  
Unlocking Transmission  
When pushing or pulling the mower, engage the EZT  
(Integrated Zeroturn Transaxle) bypass linkages. The  
EZT bypass linkages are located on the rear of the  
frame, below the rear engine guard.  
1. Raise the deck into the highest cutting  
position.  
2. Pull the EZT bypass linkages up and out of  
the keyhole slots. Release the levers with the  
head outside the frame and held in the bypass  
position.  
3. To reengage the EZT’s to drive, reverse the  
above procedure.  
8058-032  
Bypass linkage, EZT engaged  
8058-033  
Bypass linkage, EZT locked in the bypass position  
19  
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CONTROLS  
Fuel Tank  
The machine has one fuel tank, just behind the seat.  
The tank capacity is 4 gallons (15.1 liters).  
The engine will run on a minimum of 85-octane  
unleaded gasoline (no oil mix). Environmentally  
adapted alkylate gasoline can be used. See also  
Technical Data concerning ethanol fuel. Methanol fuel  
is not allowed.  
When operating below 32°F (0°C) use fresh, clean  
winter grade gasoline to help insure good cold  
weather starting.  
8058-833  
Fuel tank  
WARNING!  
Gasoline is highly flammable. Observe  
caution and fill the tank outdoors. (See  
Safety)  
WARNING!  
Fill to the bottom of the filler neck. Do  
not overfill. Wipe off any spilled oil or  
fuel. Do not store, spill or use gasoline  
near an open flame.  
IMPORTANT INFORMATION  
Experience indicates that alcohol blended  
fuels (called gasohol, ethanol or methanol) can  
attract moisture which leads to separation and  
formation of acids during storage. Acidic gas  
can damage the fuel system of an engine while  
in storage. To avoid engine problems, the fuel  
system should be emptied before storage of  
30 days or longer. Drain the gas tank, start the  
engine and let it run until the fuel lines and  
carburetor are empty. Use fresh fuel the next  
season. See Storage Instructions for additional  
information. Never use engine or carburetor  
cleaners in the fuel tank or permanent damage  
may occur.  
WARNING!  
The engine and the exhaust system,  
become very hot during operation.  
Risk for burns if touched.  
Allow engine and exhaust system to  
cool at least two (2) minutes before  
refueling.  
20  
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CONTROLS  
Ignition Switch  
The ignition key is placed on the driver’s panel and is  
used to start and stop the engine.  
IMPORTANT INFORMATION  
Do not run the starter for more than five  
seconds each time. If the engine does not  
start, wait about 10 seconds before retrying.  
8058-023  
Ignition Switch  
Choke control  
Throttle control  
Choke Control  
The choke is used for cold starts to provide the  
engine with a richer fuel mixture. Move the throttle  
control all the way forward to the choke position.  
8058-023  
Throttle Control  
The throttle control regulates the engine speed and  
thereby the rate of rotation of the blades, assuming  
the blade switch is pulled out, see Engaging the  
Mower Deck.  
In order to increase or decrease the engine speed,  
the control is moved.  
Avoid idling the engine for long periods, as there is a  
risk of fouling the spark plug.  
USE FULL THROTTLE WHEN MOWING, for best  
mower performance and battery charging.  
8058-023  
21  
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CONTROLS  
Blade Switch  
In order to engage the mower deck, pull the knob out;  
the mower blades are disengaged when the knob is  
depressed.  
IMPORTANT INFORMATION  
The machine must stand absolutely still when  
applying the parking brake. Always set the  
parking brake before dismounting. Release the  
parking brake before moving the mower.  
8058-123  
8058-080-1  
8058-019  
Blade switch  
Parking Brake  
The parking brake is found on the left of the machine.  
Push the release button and pull the lever backward  
to activate the brake—push forward to release it.  
The park brake is designed to hold the mower from  
moving and is not intended for use in stopping the  
mower while it is in motion. The engine will stop if the  
park brake is engaged while the control levers are in  
the drive position.  
IMPORTANT INFORMATION  
In order to obtain an even cutting height it is  
important that the air pressure in all four tires  
is the same 15 psi (1 bar).  
Released parking brake  
Cutting Height Adjuster  
To set the desired deck cutting height, press the  
release button and move the lever forward to the  
correct cutting height on the cutting plate. The cutting  
height range is from 1½" (38mm) to 4" (102mm) in ½"  
(13mm) increments. The heights are measured from  
the ground up to the blade tip with the engine not  
running.  
IMPORTANT INFORMATION  
Always use the high position to transport.  
Cut height lift lever  
22  
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CONTROLS  
Fuses  
Fuses are located on the left hand side of the  
machine. They are accessed by tilting the seat  
forward. They are flat pin fuses of the same type used  
in automobiles.  
There are two fuses with ratings and functions:  
20 Amp Primary fuse  
7.5 Amp Mower deck coupling  
8011-420  
Fuses  
Fuel Shut Off Valve  
The fuel shut off valve is located at the left rear of the  
seat. The valve is off when the handle tab is turned  
perpendicular to the fuel line.  
8011-419  
Fuel shut off valve in the CLOSED position  
23  
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OPERATION  
Read the Safety section and following pages, if you  
are unfamiliar with the machine.  
line. Pull back on control levers to the neutral position  
and mower should stop moving. Pull back slightly on  
control levers, this will allow mower to start moving  
backwards. Push forward on control levers to the  
neutral position and mower should stop moving.  
Training  
Zero turn mowers are far more maneuverable than  
typical riding mowers due to their unique steering  
capabilities.  
To turn to the right  
While moving in a forward direction, pull the right lever  
back towards the neutral position while maintaining  
the position of the left lever, this will slow the rotation  
of the right wheel and cause the machine to turn in  
that direction.  
We suggest that this section be reviewed in its entirety  
prior to attempting to move the mower under its own  
power. Additionally, we suggest when first operating  
the mower, use a reduced throttle speed and reduced  
ground speed by NOT moving control levers to the  
furthest forward or reverse positions during initial  
operation, or until operator becomes comfortable  
with controls. We also suggest first time users, or new  
users to Zero Turn mowers to become familiar with  
the mower’s movement on a hard surface, such as  
concrete or blacktop PRIOR to attempting to operate  
on turf. Until operator becomes comfortable with  
mower controls and zero turning capability, they may  
damage turf due to overly aggressive maneuvers.  
To turn to the left  
While moving in a forward direction pull the left lever  
back towards the neutral position while maintaining  
the position of the right lever, this will slow the rotation  
of the left wheel and cause the machine to turn in that  
direction.  
To zero turn  
While moving in a forward direction, first pull both  
control levers back until the mower stops or slows  
dramatically. Then by alternating one lever slightly  
to the forward position and the other in the reverse  
position, achieve a zeroturn in the direction of the  
forward lever.  
IMPORTANT INFORMATION  
When control levers are in the reverse position  
they return to neutral when released. This may  
cause the mower to suddenly stop.  
Steering  
To move forward and backward  
The direction and speed of the mower’s movements  
is effected by the movement of the control lever(s)  
on each side of mower. The left control lever controls  
the left wheel. The right control lever controls the right  
wheel.  
First time users should push mower (see Manual  
Transport in the Operation section) to an open, flat  
area, without other people or vehicles/obstacles  
nearby. In order to move unit under its own power,  
the operator must be in the seat, start engine (see  
Before Starting in Operation section), adjust engine  
speed to idle, disengage parking brake, do not  
engage blades at this time, rotate control levers  
inward. As long as the control levers have not been  
moved forward or backwards, mower will not move.  
Slowly move both control levers forward slightly. This  
will allow mower to start moving forward in a straight  
24  
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OPERATION  
Before Starting  
•
Read the sections Safety Instructions and  
Controls before starting the machine.  
•
Perform the daily maintenance before  
starting (see Maintenance Schedule in the  
Maintenance section).  
•
•
Check that there is sufficient fuel in the fuel  
tank.  
Adjust the seat to the desired position.  
The following conditions must be fulfilled before the  
engine can be started:  
•
The blade switch for engaging the mower  
blades must be depressed.  
•
•
The parking brake must be on.  
Both steering controls must be in the locked  
(outer) neutral position.  
8058-019  
Cut height lift lever  
Released parking brake  
Blade switch  
Starting the Engine  
•
•
Sit on the seat.  
Raise the mower deck by pushing the release  
button on the top of the lifting lever. Pull the lifting  
lever backward to the locked (transport) position.  
Activate the parking brake by pushing the release  
button in and pulling the lever fully upwards.  
•
8058-080-1  
Disengage the mower blades by depressing the  
blade switch.  
8058-123  
25  
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OPERATION  
Move the steering controls outward to the locked  
(outer) neutral position.  
8058-077  
8058-123  
8058-123  
Place controls in neutral position  
Move the throttle to the middle position.  
Set the throttle  
If the engine is cold, pull the choke control knob up.  
NOTE: On models without a separate choke control,  
push throttle control all the way forward to the choke  
position.  
Set the choke control  
26  
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OPERATION  
Press in and turn the ignition key to the start position.  
When the engine starts, immediately release the  
ignition key back to the run position.  
IMPORTANT INFORMATION  
Do not run the starter for more than 5 seconds  
each time. If the engine does not start, wait  
approximately 10 seconds before retrying.  
8050-781  
Return to run position  
Set the desired engine speed with the throttle. Allow  
the engine to run at a moderate speed, “half throttle”,  
for 3-5 minutes before loading it too heavily.  
USE FULL THROTTLE WHEN MOWING.  
WARNING!  
Engine exhaust and certain vehicle  
components contain or emit chemicals  
considered to cause cancer, birth  
defects or other reproductive system  
damage. The engine exhaust contains  
carbon monoxide, which is a odorless,  
colorless, poisonous gas. Do not use  
the machine in enclosed spaces.  
8058-123  
Set the engine speed  
27  
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OPERATION  
Weak Battery  
WARNING!  
Lead-acid batteries generate  
explosive gases. Keep sparks,  
flame and smoking materials  
away from batteries. Always  
wear eye protection when around  
batteries.  
If your battery is too weak to start the engine, it should  
be recharged. (See Battery in the Maintenance  
section.)  
If “jumper cables” are used for emergency starting,  
follow this procedure:  
IMPORTANT INFORMATION  
Your mower is equipped with a 12-volt  
negative grounded system. The other vehicle  
must also be a 12-volt negative grounded  
system. Do not use your mower to start other  
vehicles.  
8011-642  
Jumper cable connection  
Jumper Cables  
1. Connect each end of the RED cable to the  
POSITIVE (+) terminal on each battery, taking  
care not to short against chassis.  
2. Connect one end of the BLACK cable to the  
NEGATIVE (-) terminal of the fully charged  
battery.  
3. Connect the other end of the BLACK cable  
to a good CHASSIS GROUND on the mower  
with the discharged battery, away from the fuel  
tank and battery.  
To remove cables, reverse order  
1. Remove BLACK cable first from chassis and  
then from the fully charged battery.  
2. Remove RED cable last from both batteries.  
28  
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OPERATION  
Running  
1. Release the parking brake by moving the lever  
downward.  
Your mower is equipped with an operator  
presence system. When the engine is running,  
any attempt by the operator to leave the seat  
without first setting the parking brake will shut  
off the engine.  
2. Move the steering controls to the neutral  
position (N).  
IMPORTANT INFORMATION  
The mower deck’s anti-scalp rollers should be  
evenly adjusted.  
8058-080-1  
Released parking brake  
3. Set retaining pin into selected cutting height and  
secure the opposite side with a cotter hairpin.  
WARNING!  
Ensure that no one is near mower  
when engaging blade switch. Make  
sure the work area is free from objects  
that could be thrown by the rotating  
blades.  
8058-024  
Secure selected cutting height  
4. Push the release button on the cutting height lever  
and move lever to the pin, release the button.  
5. Set the cutting height with the cutting height  
adjustment lever.  
6. Engage the mower deck by pulling out the  
blade switch.  
8058-019  
Mower deck lifting lever  
29  
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OPERATION  
7. Move throttle control to full throttle (not choke).  
The machine’s speed and direction are  
continuously variable using the two steering  
controls. When both controls are in the neutral  
position, the machine stands still.  
By moving both controls an equal amount  
forward or backward, the machine moves in a  
straight line forward or backward respectively.  
In order, for example, to turn right while  
moving forward, move the right control  
towards the neutral position. The rotation of the  
right wheel is reduced and the machine turns  
to the right.  
Turning on the spot can be achieved by  
moving one control backward (behind the  
neutral position) and carefully moving the  
other steering control forward from its neutral  
position.  
8058-123  
Set blade engagement and throttle control  
IMPORTANT INFORMATION  
Control levers return to neutral when released.  
This may cause the mower to suddenly stop.  
Operating On Hills  
Read the Safety Instructions Driving on Slopes in the  
Safety section.  
WARNING!  
Do not drive up or down hills with  
slopes greater than 10 degrees. Do not  
drive across slopes.  
•
The slowest speed possible should be used  
before starting up or down hills.  
•
•
Avoid stopping or changing speed on hills.  
If stopping is absolutely necessary, pull drive  
levers into the neutral position and push to the  
outside of the unit and engage the parking  
brake.  
8058-077  
Place controls in neutral position and engage the parking  
brake.  
•
•
To restart movement, release the parking  
brake.  
Pull the control levers back to the center of the  
mower and press forward to regain forward  
motion.  
•
Make all turns slowly.  
30  
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OPERATION  
Mowing Tips  
•
Observe and flag rocks and other fixed  
objects to avoid collisions.  
•
Begin with a high cutting height and reduce it  
until the desired mowing result is attained.  
The average lawn should be cut to  
2½" (64 mm) during the cool season and  
over 3" (76 mm) during the hot months. For  
healthier and better looking lawns, mow often  
after moderate growth.  
For best cutting performance, grass over 6"  
(15 cm) in height should be mowed twice.  
Make the first cut relatively high; the second to  
the desired height.  
8050-819  
•
•
The mowing result will be best with a high  
engine speed (the blades rotate rapidly) and  
low speed (the rider moves slowly). If the  
grass is not too long and dense, the driving  
speed can be increased without negatively  
affecting the mowing result.  
The finest lawns are obtained by mowing  
often. The lawn becomes more even and the  
grass clippings more evenly distributed over  
the mown area. The total time taken is not  
increased as a higher operating speed can be  
used without poor mowing results.  
Mowing pattern  
WARNING!  
Clear the lawn of stones and other  
objects that can be thrown out by the  
blades.  
WARNING!  
•
•
Avoid mowing wet lawns. The mowing result  
is poorer because the wheels sink into the soft  
lawn, clumps build, and the grass clippings  
fasten under the cowling.  
Hose the mower deck underside with water  
after each use. When cleaning, the mower  
deck shall be raised into the transport  
position. Make sure the mower is cooled and  
the engine is off.  
Never drive the rider on terrain that  
slopes more than 10 degrees. Mow  
slopes up and down, never side  
to side. Avoid sudden directional  
changes.  
•
•
Use compressed air to clean top surface of  
the deck. Avoid flooding water on top surface,  
engine and electrical components.  
When the mulching kit is used, it is important  
that the mowing interval is frequent.  
31  
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OPERATION  
Stopping the Engine  
Allow the engine to idle a minute in order to attain  
normal operating temperature before stopping it, if  
it has been worked hard. Avoid idling the engine for  
longer periods, as there is a risk of the spark plugs  
fouling.  
1. Disengage the mower deck by depressing the  
blade switch.  
8011-668  
8058-019  
8058-080  
Disengage the mower deck  
Mower deck lifting lever  
Released parking brake  
2. Raise the mower deck by depressing the button  
and pulling backward to the transport position.  
3. When the machine is standing still, activate the  
parking brake by pulling the lever upward.  
4. Move the throttle to the minimum position (tortoise  
symbol). Turn the ignition key to the stop position.  
5. Move the steering controls outward.  
6. Remove key. Always remove key when leaving  
the mower to prevent unauthorized use.  
IMPORTANT INFORMATION  
Leaving the ignition switch in any other  
position than “OFF” will cause the battery to  
be discharged.  
32  
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OPERATION  
Manual Transport  
When pushing or pulling the mower, engage the EZT  
(Integrated Zeroturn Transaxle) bypass linkages. The  
EZT bypass linkages are located on the rear of the  
frame, below the rear engine guard.  
1. Raise the deck into the highest cutting  
position.  
2. Pull the EZT bypass linkages up and out of  
the keyhole slots. Release the levers with the  
head outside the frame and held in the bypass  
position.  
3. To reengage the EZT’s to drive, reverse the  
above procedure.  
8058-032  
Bypass linkage, EZT engaged  
8058-033  
Bypass linkage, EZT locked in the bypass position  
33  
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mAINTENANCE  
Maintenance Schedule  
The following is a list of maintenance procedures that  
must be performed on the machine. For those points  
not described in this manual, visit an authorized  
service workshop. An annual service carried out by  
an authorized service workshop is recommended to  
maintain your machine in the best possible condition  
and to ensure safe operation.  
Read Maintenance in the Safety section.  
Daily  
At  
Maintenance interval  
in hours  
least  
once  
each  
year  
MAINTENANCE  
Before After  
10  
100  
300  
Check the parking brake  
●
■
●
♦
●
●
●
Check the engine’s oil level (every refueling)  
Check the safety system  
●
♦
●
♦
●
♦
Check for fuel and oil leakages  
Check/clean the engine’s cooling air intake  
Check the mower deck  
■
●
●
●
♦
Check for loose hardware (screws, nuts)  
Clean under the mower deck  
●
●
●
Start the engine and blades, listen for unusual sounds  
Check for damage  
♦
♦
♦
♦
♦
♦
♦
●
●
●
■
Thoroughly clean around the engine  
Clean around belts, belt pulleys  
Check the tire pressures  
♦
♦
●
♦
●
●
●
●
●
■
■
■
●
♦
Check battery connections  
●
●
■
■
■
●
♦
Sharpen3)/ Replace mower blades  
Clean the engine’s cooling air intake 2)  
Clean the air cleaner’s pre-filter 2) (foam)  
Clean the air cleaner’s filter cartridge 2) (paper filter)  
Check/adjust the parking brake  
Inspect muffler/spark arrestor  
■
●
♦
●
♦
1)  
First change after 8-10 hours. When operating with a heavy load or at high ambient temperatures, replace every 50 hours. 2) In dusty  
conditions, cleaning and replacement are required more often. 3) Performed by authorized service workshop.  
● = Described in this manual  
♦ = Not described in this manual  
■ = Refer to the engine manufacturer's manual  
34  
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mAINTENANCE  
Daily  
At  
Maintenance interval  
in hours  
least  
once  
each  
year  
MAINTENANCE  
Before After  
10  
100  
300  
■
Check/adjust throttle cable  
Check the condition of belts, belt pulleys  
Change the engine oil 1)  
●
■
■
■
●
■
●
■
●
■
■
■
Replace the engine oil filter  
Clean/replace the spark plugs  
Replace the fuel filter  
Replace air filter 2) (paper filter)  
■
●
Check the caster wheels (every 200 hours)  
Replace the air cleaner’s pre-filter 2) (foam)  
Dismantle and inspect starter 3) (every 500 hours)  
Check/adjust the mower deck  
♦
●
♦
♦
●
♦
♦
Check the engine valve clearance 3)  
Perform the 300-hour service 3)  
1)  
First change after 5-8 hours. When operating with a heavy load or at high ambient temperatures, replace every 50 hours. 2) In dusty  
conditions, cleaning and replacement are required more often. 3) Performed by authorized service workshop.  
● = Described in this manual  
♦ = Not described in this manual  
■ = Refer to the engine manufacturer's manual  
WARNING!  
Before performing any service or adjustment checklist:  
•
•
•
•
•
Engage the parking brake.  
Place the Blade-switch in the disengaged position.  
Turn the ignition switch to “OFF” position and remove the key.  
Make sure the blades and all moving parts have completely stopped.  
Disconnect the spark plug wire from all spark plugs and place the wire  
where it cannot come in contact with the plug.  
35  
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mAINTENANCE  
STANDARD  
STATE  
OF  
APPROXIMATE BATTERY CHARGING TIME*  
TO FULL CHARGE AT 80OF / 27OC  
Battery  
Maximum Rate at:  
Your mower is equipped with a maintenance free  
battery and does not need servicing. However,  
periodic charging of the battery with an automotive  
type battery charger will extend its life.  
BATTERY  
50 Amps  
30 Amps  
20 Amps  
10 Amps  
CHARGE  
100%  
75%  
12.6V  
12.4V  
12.2V  
12.0V  
11.8V  
- FULL CHARGE -  
•
•
•
Keep battery and terminals clean.  
Keep battery bolts tight.  
See chart for charging times.  
20 min.  
45 min.  
65 min.  
85 min.  
35 min.  
75 min.  
115 min.  
150 min.  
48 min.  
95 min.  
145 min.  
195 min.  
90 min.  
50%  
180 min.  
280 min.  
370 min.  
25%  
0%  
*Charging time depends on battery capacity,  
condition, age, temperature and efficiency of charger  
Always use protective glasses when  
handling the battery.  
IMPORTANT INFORMATION  
Do not attempt to open or remove caps or  
covers. Adding or checking level of electrolyte  
is not necessary.  
Cleaning battery and terminals  
Corrosion and dirt on the battery and terminals can  
cause the battery to “leak” power.  
Always use two wrenches for the terminal  
screws.  
1. Lift seat and rotate forward.  
2. Disconnect BLACK battery cable first, then  
the RED battery cable and remove the battery  
from the machine.  
WARNING!  
3. Rinse the battery with plain water and dry.  
4. Clean terminals and battery cable ends with  
wire brush until shiny.  
5. Coat terminals with grease or petroleum jelly  
6. Reinstall battery.  
Replacing battery  
1. Lift seat and rotate forward.  
Do not short battery terminals by  
allowing a wrench or any other object  
to contact both terminals at the same  
time. Before connecting battery,  
remove metal bracelets, wristwatch  
bands, rings, etc.  
2. Using two ½" wrenches disconnect BLACK  
battery cable then RED battery cable.  
3. Position deck to lowest setting.  
Positive terminal must be connected  
first to prevent sparks from accidental  
grounding.  
4. From underside of frame, remove the nuts that  
secure the battery hold-down.  
5. Carefully remove the battery from the mower.  
6. Install new battery with terminals in the same  
position as the old battery.  
7. Reinstall battery hold-down and secure with  
nuts removed in Step 5.  
8. First connect RED battery cable to positive (+)  
battery terminal with hex bolt and hex nut.  
9. Connect BLACK grounding cable to negative  
(-) battery terminal with remaining bolt and nut  
10. Tighten securely.  
11. Lower seat  
8050-109  
Remove battery hold-down to replace battery  
36  
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mAINTENANCE  
Safety System  
The machine is equipped with a safety system that  
prevents starting or driving under the following  
conditions.  
The engine can only be started when:  
•
•
The mower deck is disengaged.  
The steering controls are in the outer, locked  
neutral position.  
•
•
The driver is sitting in the driver’s seat.  
The parking brake is on.  
Make daily inspections to ensure that the safety  
system works by attempting to start the engine  
when one of the conditions is not met. Change the  
conditions and try again.  
If the machine starts when one of these conditions  
is not met, turn the machine off and repair the safety  
system before using the machine again.  
8058-078  
Steering controls locked in neutral  
Make sure the engine stops when the parking brake  
is not engaged and the operator leaves the seated  
position.  
Check that the engine stops if the mower blades are  
engaged and the driver temporarily moves off the  
drivers seat.  
Tire Pressures  
All four tires should have a pressure of 15 psi / 103  
kPa /1 bar.  
8058-079  
Check tire pressure  
37  
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mAINTENANCE  
Parking Brake  
WARNING!  
The machine must be standing  
absolutely still when the park brake  
is engaged.  
Visually check that no damage is found on the lever,  
linages, or switch belonging to the parking brake.  
Perform a stand still test and check that there is a  
braking action.  
To adjust the parking brake, contact the McCulloch  
service workshop.  
8058-080-1  
Released parking brake  
WARNING!  
Faulty adjustment can cause an  
accident.  
Deck Belt  
Check every 100 hours of operation. Check for severe  
cracking and large nicks.  
1
NOTE: The belt will show some small cracks in  
normal operation.  
The belts are not adjustable. Replace belts if they  
begin to slip from wear.  
Deck Belt Removal  
2
1. Park on a level surface. Apply parking brake.  
2. Lower the deck into the lowest cutting position.  
3. Remove bolts from belt shields and remove  
shields.  
3
1
4. Remove any dirt or grass that may have  
accumulated around the cutter housings and  
entire deck surface.  
5. Loosen the nut securing the belt guide. Note the  
position of the belt guide for reinstallation.  
8058-107  
1. Belt shields  
2. Belt guide  
3. Idler arm  
Removing the deck belt  
6. Carefully roll the belt over the top of the cutter  
housing pulleys and remove belt from the deck.  
38  
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mAINTENANCE  
Deck Belt Installation  
NOTE: For ease in installing the deck belt, refer to  
the routing decal on the top of the deck.  
1. Wrap the deck belt around the electric clutch  
pulley that is located on the engine shaft.  
2. Route the belt forward and up onto the deck.  
3. Place belt around spring loaded idler pulley.  
4. Wrap the belt around the stationary idler pulley  
and around the mandrel housings.  
5. Push inward on the idler arm and carefully route  
belt over stationary idler pulley. Once the belt is  
properly routed, slowly release the idler arm to  
tension belt.  
6. Double check belt routing to make sure it  
matches the decal affixed to the deck, and the  
belt does not have any twist. Correct as needed.  
8058-108  
Belt routing  
7. Tighten the belt guide and replace belt shields on  
both mandrel housings and secure with fasteners.  
NOTE: The belt guide should be perpendicular to  
the belt when installation is complete.  
Pump Belt  
Replacing EZT (E-Series Zeroturn Transaxle) belt  
Park the mower on a level surface. Engage the  
parking brake.  
EZT Belt Removal  
NOTE: To maintain efficient cooling and not damage  
the EZTs, be careful of the fan blades when servicing  
the belt.  
•
•
•
Remove the deck belt (see Deck Belt Removal  
in this section of the manual).  
Create slack in the belt by removing the spring  
on the pump idler arm.  
The belt should now be able to be removed  
from the engine pulley and EZT pulleys.  
EZT Belt Installation  
•
Wrap the EZT belt around the EZT pulleys  
•
Route the belt around the inside of the idler  
pulley.  
•
•
•
Wrap the belt around the engine pulley.  
Reattach the spring on the pump idler arm.  
Install clutch onto engine shaft (pulley side  
down), making sure key is installed. Align  
the clutch anti-rotation tab into slot on clutch.  
Secure clutch, install wire.  
•
Reinstall the deck belt onto the electric clutch  
(see Deck Belt Removal in this section of the  
manual).  
39  
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mAINTENANCE  
Cutting Blades  
To attain the best mowing effect, it is important that  
WARNING!  
the blades are well sharpened and not damaged.  
Bent or cracked blades or blades with large nicks  
should be replaced.  
Blades are sharp. Protect your hands  
with gloves and/or wrap blades with  
a heavy cloth when handling.  
IMPORTANT INFORMATION  
The sharpening of blades should be carried  
out by an authorized service workshop.  
IMPORTANT INFORMATION  
Special blade bolt is heat treated.  
Damaged blades should be replaced after hitting  
obstacles that result in a breakdown. A service  
workshop should decide whether the blade can be  
repaired/ground or must be replaced. Balance the  
blades after sharpening and check the blade mounts.  
Replace with a McCulloch bolt if required.  
Do not use lower grade hardware than  
specified.  
Blade replacement  
1. Remove blade bolt by turning counter clockwise.  
2. Install new or resharpened blade with stamped  
“GRASS SIDE” facing towards ground/grass  
(down) or “THIS SIDE UP” facing deck and cutter  
housing.  
3
1
3. Install and tighten blade bolt securely.  
4. Torque blade bolt to 90 ft/lbs (122 Nm).  
2
IMPORTANT INFORMATION  
The anti-scalp rollers must not be used for  
gauge wheels or the roller and deck may be  
damaged.  
8058-027  
1. Blade  
2. Blade bolt (special)  
3. Cutter housing  
Blade attachment  
Anti-scalp Rollers  
Anti-scalp rollers are properly adjusted when they are  
just slightly off of the ground when the deck is at the  
desired cutting height in the operating position. Anti-  
scalp rollers then keep the deck in the proper position  
to help prevent scalping in most terrain conditions.  
IMPORTANT INFORMATION  
Adjust anti-scalp rollers with the mower on a  
flat level surface.  
The anti-scalp rollers can be set in three positions:  
•
•
•
Upper position 1½ to 2½" (38 to 64 mm) grass  
Middle position 2½" to 4" (64 to 102 mm) grass  
Lower position 4" to 6" (102 to 128 mm) grass.  
The rollers should be approximately ¼" (6.5 mm) from  
ground. Do not adjust the rollers to support the deck.  
8050-830  
Anti-scalp rollers  
40  
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mAINTENANCE  
Adjusting the Mower Deck  
Deck Leveling  
Adjust the deck while the mower is on a level  
surface. Make sure the tires are inflated to the correct  
pressure. See Transmission under Technical Data.  
If tires are under or over inflated, the deck cannot be  
properly adjusted.  
The deck should be adjusted slightly higher in the  
rear.  
NOTE: To insure accuracy of leveling procedure,  
mower deck drive belt must be installed prior to  
leveling deck.  
1. Wear heavy gloves. Turn each outer blade tip to  
align with the deck or in a side-to-side manner.  
2. Measure from the floor surface up to the bottom of  
the blade tip on the discharge side of the mower  
deck. Retain this measurement.  
3. Move to the opposite side, check that  
measurement is the same. If adjustment is  
required—with a ¾" or adjustable wrench, turn  
the lift link adjustment nuts on either side counter  
clockwise to lower or clockwise to raise. Adjust  
until both side-to-side measurements are equal.  
8058-030  
Lift link adjustment nut  
4. Turn any blade to align with the deck in front-  
to-rear manner. If the rear blade tip does  
not measure 1/8" to ½" higher, follow the front  
adjustment instructions that follow.  
5. With a 5/8 or adjustable wrench, turn the nuts on  
the front suspension linkage. Clockwise raises the  
front of the mower, counter clockwise will lower  
the front. Adjust nuts until rear of mower deck is  
positioned level to 1/8" higher in the rear than the  
side-to-side measurement.  
NOTE: This will place the mower deck in a base  
measurement position. Additional adjustment may  
be required to achieve desired cut for the type of  
grass or conditions being mowed.  
8058-031  
Deck front adjustment nuts  
41  
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mAINTENANCE  
Caster Wheels  
Check every 200 hours. Check that wheels rotate  
freely. If wheels do not rotate freely take the unit to  
your dealer for service.  
2
1
Foam filled tires or solid tires will void the warranty.  
IMPORTANT INFORMATION  
DO NOT add any type of tire liner or foam fill  
material to the tires. Excessive loads created  
by foam filled tires will cause premature  
failures.  
4
3
Only use O.E.M. specified tires.  
Removal and installation of caster wheel  
8058-083  
Remove nut and caster bolt.  
Pull the wheel out of the yoke and take care of the  
spacers.  
1. Caster yoke  
2. Caster bolt  
3. Long spacer  
4. Small spacers  
Caster wheels  
Install in reverse order. Tighten caster bolt.  
Hardware  
Check daily. Inspect the entire machine for loose or  
missing hardware.  
Cleaning  
Regular cleaning and washing, especially under the  
mower deck, will increase the machine’s life-span.  
Make it a habit to clean the machine directly after use  
(after it is cooled), before the debris sticks.  
Use compressed air to clean the top side of mower  
deck. For cleaning the underside of the deck, use the  
cleanout port.  
Attach the quick connect (from the accessory packet)  
to any garden hose. After mowing, snap the hose to  
the cleanout port and turn on water.  
Restart the mower and engage the blades to use the  
spinning action to wash away debris. Make sure the  
hose is away from the mower blades.  
Avoid spraying water on the engine and electrical  
components.  
8058-084  
Clean regularly  
Use protective glasses when  
cleaning and washing.  
42  
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LUBRICATION  
Lubrication Schedule  
8058-119  
12/12 Every year  
1/52 Every Week  
1/365 Every day  
Lubricate with grease gun  
Oil change  
Lubricate with oil can  
Level check  
Filter change  
General  
For engine lubrication, see the engine manufacturer's  
Owners Manual.  
Remove the ignition key to prevent unintentional  
movements during lubrication.  
When lubricating with an oil can, it must be filled with  
engine oil.  
When lubricating with grease, unless otherwise stated,  
use a high grade molybdenum disulphide grease.  
Wipe away excess grease after lubrication.  
It is important to avoid getting lubricant on the belts  
or the drive surfaces on the belt pulleys. Should this  
happen, attempt to clean them with spirits. If the belt  
continues to slip after cleaning, it must be replaced.  
Gasoline or other petroleum products must not be  
used to clean belts.  
For daily use, the machine should be lubricated twice  
weekly.  
43  
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LUBRICATION  
Wheel and Deck Zerks  
Use only good quality bearing grease.  
Grease from well-known brand names (petrochemical  
companies, etc.) usually maintains a good quality.  
Front Wheel Mount  
Lubricate with a grease gun until the grease is forced  
out.  
Front Wheel Bearings  
Lubricate 3-4 strokes with a grease gun on each set of  
wheel bearings.  
8050-009  
Lubricating the front wheels  
Deck Spindles  
Lower the cutting deck completely.  
Lubricate with a grease gun, 2-3 strokes per spindle.  
IMPORTANT INFORMATION  
Use minimal lubrication and remove excess  
lubricant so that is does not come into contact  
with belts or belt pulley drive surfaces.  
8058-106  
Deck spindle  
44  
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TROUBLE SHOOTING  
Problem  
Cause  
Engine will not start  
•
•
•
•
•
•
Blade switch is engaged.  
Steering controls are not locked in the neutral position  
Parking brake is not activated  
Battery is dead  
Contamination in the carburetor or fuel line.  
Fuel supply is closed or the shutoff valve for the fuel tank is in  
the wrong position  
•
•
•
•
•
•
Clogged fuel filter or fuel line  
Ignition system faulty  
Starter does not turn the engine over  
Battery is dead  
Poor contact of the battery terminal cable connections  
Blown fuse  
Fault in the starter safety circuit. See Safety System in the  
Maintenance section  
Engine runs rough  
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Faulty carburetor  
Choke control is pulled out with a warm engine  
Clogged fuel filter or jet  
Clogged ventilation valve on the fuel cap  
Fuel tank nearly empty  
Fouled spark plugs  
Rich fuel mixture or fuel-air mixture.  
Wrong fuel type  
Water in fuel  
Clogged air filter  
Engine seems weak  
Machine vibrates  
Clogged air filter  
Fouled spark plugs  
Carburetor incorrectly adjusted  
Air trapped in hydraulic system  
Blades are loose  
Blades are incorrectly balanced  
Engine is loose  
45  
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TROUBLE SHOOTING  
Problem  
Cause  
Engine overheats  
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Clogged air intake or cooling fins  
Engine overloaded  
Poor ventilation around engine  
Defective engine speed regulator  
Too little or no oil in the engine  
Contamination in the carburetor or fuel line.  
Fouled spark plugs  
Battery not charging  
Poor contact of the battery terminal cable connections  
Charging lead is disconnected  
The machine moves slowly, unevenly, or not at all  
Parking brake on  
Bypass valve on pump open  
Drive belt for the transmission slack or has come off  
Air trapped in hydraulic system  
Mower deck not engaging  
Drive belt for the mower deck has come loose  
Contact for the electromagnetic coupling has loosened  
Blade switch is faulty or has come loose from cable  
contact  
•
•
•
•
•
•
•
•
•
•
Blown fuse  
Transaxle leaks oil  
Damaged seals, housing, or gaskets  
Air trapped in hydraulic system  
Different air pressure in tires on the left and right sides.  
Bent blades  
Uneven mowing results  
Suspending for the mower deck is uneven  
Blades are dull  
Driving speed too high  
Grass is too long  
Grass collected under the mower deck  
46  
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STORAGE  
Winter Storage  
To ready the machine for storage, follow these steps:  
At the end of the mowing season, the machine should  
be readied for storage (or if it will not be in use for  
longer than 30 days). Fuel allowed to stand for long  
periods of time (30 days or more) can leave sticky  
residues that can plug the carburetor and disrupt  
engine function.  
1. Thoroughly clean the machine, especially under  
the mower deck. Touch up damage to the paint  
and spray a thin layer of oil on the underside of  
the mower deck to avoid corrosion.  
2. Inspect the machine for worn or damaged parts  
and tighten any nuts or screws that may have  
become loose.  
Fuel stabilizers are an acceptable option as regards  
to the sticky residues that can occur during storage.  
3. Change the engine oil; dispose of properly.  
Add stabilizer to the fuel in the tank or in the storage  
container. Always use the mixing ratios specified by  
the manufacturer of the stabilizer. Run the engine for  
at least 10 minutes after adding the stabilizer so that  
it reaches the carburetor. Do not empty the fuel tank  
and the carburetor if you have added stabilizer  
4. Empty the fuel tanks or add a fuel stabilizer. Start  
the engine and allow it to run until the carburetor  
is drained of fuel or the stabilizer has reached the  
carburetor.  
5. Remove the spark plug and pour about a  
tablespoon of engine oil into the cylinder. Turn  
over the engine so that the oil is evenly distributed  
and then refit the spark plug.  
WARNING!  
6. Lubricate all grease zerks, joints, and axles.  
Never store an engine with fuel  
in the tank indoors or in poorly  
ventilated spaces where fuel vapor  
can come in contact with open  
flames, sparks, or a pilot light such  
as in a boiler, hot water tank, clothes  
drier, etc. Handle the fuel with care.  
It is very flammable and can cause  
serious personal injury and property  
damage. Drain the fuel into an  
7. Remove the battery. Clean, charge, and store the  
battery in a cool place, but protect it from direct  
cold.  
8. Store the machine in a clean, dry place and cover  
it for extra protection.  
Service  
When ordering spare parts, please specify the  
purchase year, model, type, and serial number.  
Always use genuine McCulloch spare parts.  
An annual check-up at an authorized service  
workshop is a good way to ensure that your machine  
performs its best the following season.  
approved container outdoors and  
far away from open flame. Never  
use gasoline for cleaning. Use  
a degreaser and warm water instead.  
47  
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SCHEmATIC  
48  
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TECHNICAL DATA  
Torque Specifications  
Hex Head Cap Screws  
The torque values shown should be used as a general guideline when specific torque values are not given.  
U.S. Standard Hardware  
Grade  
ft./lbs  
SAE Grade 5  
ft./lbs  
SAE Grade 8  
Flangelock Screw  
w/Flangelock Nut  
Nm  
12  
ft./lbs  
13  
Nm  
18  
ft./lbs  
Nm  
¼
5/16  
3/8  
9
18  
24  
28  
38  
24  
40  
33  
54  
31  
42  
46  
62  
7/16  
50  
68  
75  
108  
156  
224  
305  
502  
801  
1912  
½
75  
102  
150  
203  
339  
513  
1060  
115  
165  
225  
370  
591  
1410  
9/16  
5/8  
110  
150  
250  
378  
782  
¾
7/8  
11/8  
** Grade 5 - Minimum commercial quality (lower quality not recommended)  
Metric Standard Hardware  
Grade  
ft./lbs  
Grade 8.8  
ft./lbs  
Grade 10.9  
Grade 12.9  
Nm  
2
ft./lbs  
2.2  
Nm  
3
ft./lbs  
2.7  
Nm  
3.6  
7
M4  
M5  
1.5  
3
4
4.5  
6
5.2  
M6  
5.2  
7
7.5  
10  
8.2  
11  
M7  
8.2  
11  
12  
16  
15  
20  
M8  
13.5  
24  
18  
18.8  
35.2  
62.2  
100  
147  
202  
275  
390  
498  
474  
25  
21.8  
43.5  
75  
29  
M10  
M12  
M14  
M16  
M18  
M20  
M22  
M24  
M27  
32  
47  
58  
43.5  
70.5  
108  
142  
195  
276  
353  
530  
58  
83  
100  
159  
235  
323  
440  
628  
794  
1205  
94  
133  
196  
269  
366  
520  
664  
996  
119  
176  
242  
330  
471  
596  
904  
144  
190  
260  
368  
470  
707  
49  
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TECHNICAL DATA  
1) Refer to the engine manufacture’ own-  
ers manual for engine specifications.  
ZM4619 / 966564101  
Engine  
2) The power rating of the engines indi-  
cated is the average net power output  
(at specified rpm) of a typical produc-  
tion engine for the engine model mea-  
sured to SAE standard J1349/ISO1585.  
Mass production engines may differ  
from this value. Actual power output for  
the engine installed in the final machine  
will depend on the operating speed,  
environmental conditions and other  
variables.  
Manufacturer  
Type  
Briggs & Stratton 1)  
Professional  
Power  
19.5 hp 2)  
Lubrication  
Pressure with oil filter  
Min 87 octane, unleaded (Max  
methanol 10%, max MTBE 15%)  
Fuel  
Fuel tank capacity  
Cooling  
4 gallons (15.1 liters)  
Air cooling  
Air filter  
Standard  
Alternator  
12V 16A  
Starter  
Electric 12V  
Transmission  
Type  
Dual Hydro-Gear EZT  
Dual levers, foam gripped  
0-6 mph / 0-9.7 km/h  
0-3.5 mph / 0-5.6 km/h  
Mechanical parking brake  
11 x 4-5, 4 ply  
Speed and direction controls  
Speed forward  
Speed reverse  
Brakes  
Front caster tires, smooth tread  
Rear tires, turf pneumatic  
Tire pressure, front and rear  
18 x 8.5-8  
15 PSI / 103 kPa / 1 bar  
50  
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TECHNICAL DATA  
ZM4619 / 966564101  
Equipment  
Cutting width  
46"  
Cutting height  
1.5" - 4" / 2.5 cm - 10.6 cm  
Uncut circle  
0
2
Number of blades  
Blade length  
22¾ / 58 cm  
No  
Nose rollers  
Sprung seat  
Standard  
No  
Hinged armrests  
Blade engagement  
Deck construction  
Productivity  
Electric clutch  
Stamped  
Output  
2.37 acres/hr / 9591 m2/hr  
Overall dimensions  
Weight  
525 lbs / 238 kg  
75" / 191 cm  
40" 102 cm  
Base machine length  
Base machine width  
Base machine height  
Overall width, chute up  
Overall width, chute down  
41¾" / 106 cm  
48" / 122 cm  
56" / 142 cm  
51  
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CONFORmITy CERTIFICATES  
USA requirements  
CE requirements  
Labels are placed on the engine and/or in the engine  
compartment stating that the machine will fulfill the  
requirements. This is also applicable to special  
requirements for any of the states, (California emission  
rules etc.). Do not remove any of these labels.  
Certificates can also be supplied with the machine at  
delivery or written in the Engine manual. Take care of  
them as they are valuable documents.  
If required, vibration data corresponding to Directive  
2002/44/EC is given in the Technical Data Section.  
The Declaration of Conformity is included in the  
literature packet.  
52  
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SERVICE JOURNAL  
Action  
Date, mtr reading,  
stamp, sign  
Delivery Service  
1.  
Charge the battery.  
2.  
Adjust the tire pressure of all wheels to 15 PSI (1 bar).  
Mount the steering controls in the normal position.  
Connect the contact box to the cable for the seat’s safety switch.  
Check that the right amount of oil is in the engine.  
Adjust the position of the steering controls.  
Fill with fuel and open the fuel shut off valve.  
Start the engine.  
3.  
4.  
5.  
6.  
7.  
8.  
9.  
Check that there is drive to both wheels.  
Check the mower deck adjustment.  
Check:  
10.  
11.  
Safety switch for the parking brake.  
Safety switch for the mower deck.  
Safety switch in the seat.  
Safety switch in the steering controls.  
Parking brake functionality.  
Driving forward.  
Driving backward.  
Engaging the blades.  
12.  
13.  
Check engine high idle speed  
Inform the customer about:  
Need and advantages of following the service schedule.  
Need and advantages of leaving the machine for service.  
Effects of service and maintaining a service journal on the machine’s  
resale value.  
Application areas for mulching.  
14.  
Fill in the sales papers, etc.  
Delivery service has  
been carried out.  
No remaining notes.  
Certified:  
53  
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SERVICE JOURNAL  
Action  
Date, mtr reading,  
stamp, sign  
Daily Service  
1. Clean debris from mower.  
2. Check engine oil level.  
3. Check the tire pressures.  
4. Check underside of deck.  
5. Inspect deck pulleys.  
6. Check/clean the engine’s cooling air intake.  
7. Check safety system.  
8. Check seat belt.  
9. Check fuel system for leaks.  
10. Inspect safety guards and shields.  
11. Check brake adjustment.  
After 10 hours  
1. Change the engine oil.  
2. Change the oil filter.  
3. Check hydraulic oil level.  
4. Inspect hydraulic hoses.  
5. Inspect hydraulic belt.  
6. Inspect hydraulic filter.  
7. Check neutral position.  
8. Check safety system.  
9. Check seat belt.  
10. Check fuel system for leaks.  
11. Inspect safety guards and shields.  
12. Check brake adjustment.  
54  
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SERVICE JOURNAL  
Action  
Date, mtr reading,  
stamp, sign  
100-Hour Service  
1. Grease fittings (caster pivots and caster wheels)  
2. Inspect dampeners  
3. Inspect frame  
4. Inspect throttle and choke cables  
5. Inspect hardware  
6. Check the tire pressures  
7. Change the engine oil and filter  
8. Change air filter  
9. Inspect spark plug  
10. Inspect fuel filter  
11. Check engine RPM  
12. Clean underside of deck  
13. Check blade pitch  
14. Grease blade spindles  
15. Inspect spindle bearings  
16. Inspect deck belt and blades  
17. Inspect idler arm bearings  
18. Inspect deck idler pulleys  
19. Check hydraulic oil level  
20. Inspect hydraulic filter  
21. Inspect hydraulic drive belt  
22. Inspect hydraulic hoses  
23. Check neutral position  
24. Inspect battery connections  
25. Check safety system  
26. Check seat belt  
27. Check fuel system for leaks  
28. Inspect safety guards and shields  
29. Check brake adjustment  
55  
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SERVICE JOURNAL  
Action  
Date, mtr reading,  
stamp, sign  
300-Hour Service  
1. Grease fittings (caster pivots and caster wheels)  
2. Inspect dampeners  
3. Inspect frame  
4. Inspect throttle and choke cables  
5. Inspect hardware  
6. Check the tire pressures  
7. Change the engine oil and filter  
8. Change air filter  
9. Inspect spark plug  
10. Inspect fuel filter  
11. Check engine RPM  
12. Clean underside of deck  
13. Check blade pitch  
14. Grease blade spindles  
15. Inspect spindle bearings  
16. Inspect deck belt and blades  
17. Inspect idler arm bearings  
18. Inspect deck idler pulleys  
19. Check brake adjustment  
20. Inspect safety guards and shields  
21. Replace hydraulic drive belt  
22. Inspect hydraulic hoses  
23. Check neutral position  
24. Inspect battery connections  
25. Load test battery  
26. Clean electrical connections  
27. Inspect the clutch  
28. Check safety system  
29. Check seat belt  
30. Check fuel system for leaks  
56  
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SERVICE JOURNAL  
Action  
Date, mtr reading,  
stamp, sign  
At least once each year  
1. Clean the engine’s cooling air intake.  
2. Replace the air cleaner’s pre-filter (foam).  
3. Replace the air filter’s paper cartridge.  
4. Change the engine oil.  
5. Replace the engine oil filter.  
6. Check/adjust the cutting height.  
7. Check/adjust the parking brake.  
8. Clean/Change the spark plugs.  
9. Replace the fuel filter.  
10. Check the engine valve clearance.  
57  
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SERVICE JOURNAL  
Action  
Date, mtr reading,  
stamp, sign  
58  
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P/N 115 349428R1  
03/08/10  
Download from Www.Somanuals.com. All Manuals Search And Download.  

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