Series Six
ELECTRIC
WATER HEATER
USER’S GUIDE
Model Numbers
HR630SJRT
HR630SJLS
HR640SJRT
HR640SJRS
HR640SJLS
HR652SJRT
HR650SJRS
HR650SJLS
HR666SJRT
HR682SJRT
HR6120SJRT
HR630DJRT
HR630DJLS
HR640DJRT
HR640DJRS
HR640DJLS
HR652DJRT
HR650DJRS
HR650DJLS
HR666DJRT
HR682DJRT
HR6120DJRT
FOR POTABLE WATER
HEATING ONLY
GAMA certification applies to all residential
electric water heaters with capacities of 20 to
120 Gallons. Input rating of 12 Kw or less at a
voltage no greater than 250 V.
NOT SUITABLE FOR
SPACE HEATING
Caution:
WARNING
Read and Follow All
Safety Rules and
Operating Instructions
Before First Use of
This Product.
READ THE GENERAL SAFETY SECTION BEGINNING ON INSIDE
COVER AND THEN THIS ENTIRE MANUAL BEFORE
INSTALLING OR OPERATING THIS WATER HEATER.
Save this Manual for Future Reference.
Printed in the U.S.A. 0105
Part No. 66001869
184740-001
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Safety Instructions (cont’d)
WARNING
WATER HEATERS EQUIPPED FOR ONE VOLTAGE ONLY:
This water heater is equipped for one type voltage only.
Check the rating plate near the bottom access panel for
the correct voltage. DO NOT use this water heater with
any voltage other than the one shown on the model
rating plate. Failure to use the correct voltage can cause
problems which can result in DEATH, SERIOUS BODILY
INJURY, OR PROPERTY DAMAGE. If you have any
questions or doubts consult your electric company.
WARNING
HYDROGEN GAS: Hydrogen gas can be produced in a
hot water system that has not been used for a long
period of time (generally two weeks or more). Hydrogen
gas is extremely flammable and explosive. To prevent the
possibility of injury under these conditions, we
recommend the hot water faucet be opened for several
minutes at the kitchen sink before any electrical
appliances which are connected to the hot water system
are used (such as a dishwasher or washing machine). If
hydrogen gas is present, there will probably be an
unusual sound similar to air escaping through the pipe
as the hot water faucet is opened. There must be no
smoking or open flame near the faucet at the time it is
open.
CAUTION
WATER HEATERS EVENTUALLY LEAK: Installation of the
water heater must be accomplished in such a manner that
if the tank or any connections should leak, the flow of
water will not cause damage to the structure. For this
reason, it is not advisable to install the water heater in an
attic or upper floor. When such locations cannot be
avoided, a suitable drain pan should be installed under
the water heater. Drain pans are available at your local
hardware store. Such a drain pan must have a minimum
3
4
diameter of at least 1 / inches greater than the water
heater diameter and must be piped to an adequate drain.
CAUTION
Never use this water heater unless it is completely full of
water. To prevent damage to the tank and heating
element, the tank must be filled with water. Water must
flow from the hot water faucet before turning “ON”
power.
3
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Table of Contents
Safety Instructions.....................................................................................................................2,3
Table of Contents...........................................................................................................................4
Customer Information..............................................................................................................5
Product Specifications.........................................................................................................5-7
Accessories and Tools Needed................................................................................8
Accessories ..........................................................................................................................................................8
Tools .....................................................................................................................................................................8
Instructions for Installation
..........................................................................................9-15
Removing the Old Water Heater ..........................................................................................................................9
Locating the New Water Heater .........................................................................................................................10
Typical Installation ..............................................................................................................................................10
Water Piping .......................................................................................................................................................11
T&P Valve and Pipe Insulation ........................................................................................................................11
Temperature-Pressure Relief Valve....................................................................................................................12
Filling the Water Heater......................................................................................................................................13
Wiring Diagrams.................................................................................................................................................13
Wiring .................................................................................................................................................................14
Installation Checklist...........................................................................................................................................15
Service and Maintenance
..........................................................................................16-21
Temperature Regulation.....................................................................................................................................16
Thermostats........................................................................................................................................................16
Temperature Settings .........................................................................................................................................16
Thermostat Adjustments.....................................................................................................................................17
Anode Rod Inspection........................................................................................................................................17
Temperature-Pressure Relief Valve Operation...................................................................................................17
Draining..............................................................................................................................................................18
Thermostat Removal/Replacement...............................................................................................................18,19
Element Cleaning and Replacement.............................................................................................................19-21
Drain Valve Washer Replacement......................................................................................................................21
Service................................................................................................................................................................21
Troubleshooting
........................................................................................................................22-24
Start Up Conditions.............................................................................................................................................22
Thermal Expansion ........................................................................................................................................22
Strange Sounds..............................................................................................................................................22
Operational Conditions..................................................................................................................................22,23
Smelly Water..................................................................................................................................................22
Air in Hot Water Faucets ................................................................................................................................22
Rumbling Noise..............................................................................................................................................22
High Temperature Shut Off System ..........................................................................................................22,23
Not Enough Hot Water ...................................................................................................................................23
Water is Too Hot.............................................................................................................................................23
Leakage Checkpoints.....................................................................................................................................24
Repair Parts List.......................................................................................................................26-34
Warranty....................................................................................................................................................36
4
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Customer In formation
the absence of Local Codes, with the current edition
of the NEC - National Electrical Code NFPA 70. This
publication is available from your local government or
public library or electric company or by writing
Underwriters Laboratories Inc., 333 Pfingsten Road,
Northbrook, IL 60062.
Thank You
for purchasing a Maytag water heater.
Properly installed and maintained, it should give you years
of trouble free service. It is strongly suggested that this new
water heater be professionally installed, call Maytag
Customer Service at1-800-788-8899 for recommended
installers.
• If after reading this manual you have any questions or
do not understand any portion of the instructions, call
Maytag Customer Service at 1-800-788-8899 for an
authorized servicer.
Abbreviations Found In This Instruction
Manual
U.L. - Underwriters Laboratories Inc.
NEC - National Electrical Code
ANSI - American National Standards Institute
• Carefully plan the place where you are going to put
the water heater. Correct electrical wiring and
connections are very important in preventing death
from possible electrical shock and fires.
Examine the location to ensure the water heater
complies with the “Locating the New Water Heater”
section.
• Read the “Safety Instructions” section, pages 2 and 3 of
this manual first and then the entire manual carefully. If
you don’t follow the safety rules, the water heater will not
operate properly. It could cause DEATH, SERIOUS
BODILY INJURY AND/OR PROPERTY DAMAGE.
This manual contains instructions for the installation,
operation, and maintenance of this electric water heater. It
also contains warnings throughout the manual that you
must read and be aware of. All warnings and all
instructions are essential to the proper operation of the
water heater and your safety. Since we cannot put
everything on the first few pages, READ THIS ENTIRE
MANUAL BEFORE ATTEMPTING TO INSTALL OR
OPERATE THE WATER HEATER.
• For California installation this water heater must be
braced, anchored, or strapped to avoid falling or
moving during an earthquake. See instructions for
correct installation procedures. Instructions may be
obtained from the California office of the State
Architect, 400 P Street, Sacramento, CA 95814.
• Massachusetts Code requires this water heater to be
installed in accordance with Massachusetts 248-CMR
2.00: State Plumbing Code and 248-CMR 5.00.
• The installation must conform with the instructions in this
manual; electric company rules; and Local Codes, or in
Product Specifications
Model
HR630SJRT
HR630DJRT
HR630SJLS
HR630DJLS
HR640SJRT
Tank Capacity
In Gal.
30
—
30
30
—
30
40
—
*Element
Upper
4500
4500
Wattage
at 240 Volt
Lower
Upper
4500
—
4500
20
4500
—
4500
20
4500
—
Recovery Rate
In Gals Per Hr.
@ 90°F Rise
Lower
20
20
20
20
20
Diameter
Height
18”
18"
22"
30”
22"
30”
18"
46 1/2”
46 1/2”
59 1/2”
Maximum Fuse or
Circuit Breaker Size
30
30
30
30
30
Minimum
Wire Size (Gauge)
10
10
10
10
10
*Standard element wattages are shown. Other element wattages (up to the maximum shown) are available when specified.
*Wiring size based on standard 60°C copper wire. If distance from fuse box to water heater is more than 90 feet, refer to your local
electrical code.
5
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Product Specifications
Model
HR640DJRT
HR640SJRS
HR640DJRS
HR640SJLS
HR640DJLS
Tank Capacity
In Gal.
40
40
—
40
40
—
40
*Element
Upper
Lower
4500
4500
4500
4500
4500
4500
Wattage
at 240 Volt
4500
4500
Recovery Rate Upper
In Gals. Per Hr.
20
20
—
20
20
20
—
20
20
20
@ 90°F Rise
Diameter
Height
Lower
18”
20 1/2”
44”
20 1/2”
44”
25”
25”
59 1/2”
32 1/4”
32 1/4”
Maximum Fuse or
Circuit Breaker Size
30
10
30
10
30
10
30
10
30
10
Minimum
Wire Size (Gauge)
Model
HR652SJRT
HR652DJRT
HR650SJRS
HR650DJRS
HR650SJLS
Tank Capacity
In Gal.
50
—
50
50
—
50
50
—
*Element
Upper
4500
4500
4500
4500
Wattage
at 240 Volt
Lower
4500
4500
4500
Recovery Rate Upper
In Gals. Per Hr.
—
20
20
20
—
20
20
20
—
20
@ 90°F Rise
Diameter
Height
Lower
20 1/2”
54”
20 1/2”
54”
22”
48”
22”
48”
26 1/2”
34”
Maximum Fuse or
Circuit Breaker Size
30
10
30
10
30
10
30
10
30
10
Minimum
Wire Size (Gauge)
Model
HR650DJLS
HR666SJRT
HR666DJRT
HR682SJRT
HR682DJRT
Tank Capacity
In Gal.
50
66
—
66
80
—
80
*Element
Upper
4500
4500
4500
4500
4500
4500
Wattage
at 240 Volt
Lower
4500
4500
Recovery Rate Upper
In Gals. Per Hr.
20
20
—
20
20
20
—
20
20
20
@ 90°F Rise
Diameter
Height
Lower
26 1/2”
34”
22”
22”
24”
24”
60 1/4”
60 1/4”
60 1/2”
60 1/2”
Maximum Fuse or
Circuit Breaker Size
30
10
30
10
30
10
30
10
30
10
Minimum
Wire Size (Gauge)
*Standard element wattages are shown. Other element wattages (up to the maximum shown) are available when specified.
*Wiring size based on standard 60°C copper wire. If distance from fuse box to water heater is more than 90 feet, refer to your local
electrical code.
6
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Product Specifications
Model
HR6120SJRT
HR6120DJRT
Tank Capacity
In Gal.
119
—
119
*Element
Upper
Lower
4500
4500
Wattage
at 240 Volt
4500
Recovery Rate Upper
In Gals. Per Hr.
—
20
20
20
@ 90°F Rise
Diameter
Height
Lower
28”
28”
64 1/4”
64 1/4”
Maximum Fuse or
Circuit Breaker Size
30
10
30
10
Minimum
Wire Size (Gauge)
*Standard element wattages are shown. Other element wattages (up to the maximum shown) are available when specified.
*Wiring size based on standard 60°C copper wire. If distance from fuse box to water heater is more than 90 feet, refer to your local
electrical code.
7
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Accessories and Tools Needed
Accessories
To simplify the installation Maytag has available the
installation parts shown below. You may or may not
need all of these accessories depending on your type of
installation. Call Maytag Customer Service at
1-800-788-8899 for an authorized installer.
DRAIN PANS AVAILABLE IN 22” DIAMETER
(PART NUMBER 66001011) FOR WATER
EXPANSION TANKS FOR THERMAL
HEATERS HAVING A DIAMETER 20” OR
EXPANSION CONDITIONS AVAILABLE
LESS, 24” DIAMETER (PART NUMBER
IN
2
GALLON (PART NUMBER
66001105) FOR WATER HEATERS HAVING A
DIAMETER 22” OR LESS AND AVAILABLE IN
28” DIAMETER (PART NUMBER 66001012)
FOR WATER HEATERS HAVING A DIAMETER
26.25” OR LESS
66001013) AND 5 GALLON (PART
NUMBER 66001014) CAPACITY
ADDITIONAL TOOLS NEEDED
WHEN SWEAT SOLDERING
Tools
You may or may not need all of these tools, depending
on your type of installation. These tools can be
purchased at your local Maytag store.
• Tubing Cutters or Hacksaw
• Propane Torch
• Soft Solder
• Pipe Wrenches (2) 14”
• Screwdriver
• Solder Flux
• Emery Cloth
• 6 Foot Tape or Folding Rule
• Garden Hose
• Wire Brushes
• Drill
• Pipe dope or Teflon Tape
HACKSAW
6 FOOT TAPE
GARDEN HOSE
3/4” WIRE BRUSH
1/2” WIRE BRUSH
SLOT-HEAD SCREW DRIVER
PIPE
WRENCH
PHILLIPS SCREWDRIVER
PROPANE TORCH
ROLL OF LEAD FREE
SOFT SOLDER
PIPE DOPE
(SQUEEZE TUBE)
SOLDER
FLUX
ROLL OF EMERY
CLOTH
TUBING
CUTTER
ROLL OF TEFLON TAPE
(Use only on water connections)
DRILL
8
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Installation Instructions
Removing the Old Water Heater
Turn “OFF” electrical supply to the water heater.
a. If you have copper piping to the water heater, the
two copper water pipes can be cut with a
hacksaw approximately four inches away from
where they connect to the water heater. This will
avoid cutting off the pipes too short. Additional
cuts can be made later if necessary. Disconnect
the temperature-pressure relief valve drain line.
When the water heater is drained, disconnect the
hose from the drain valve. Close the drain valve.
The water heater is now completely disconnected
and ready to be removed.
1
5
Turn “OFF” the water supply to the
water heater at the water shutoff
valve or water meter.
2
2
5
1
4
Attach a hose to the water heater
drain valve and put the other end in
a floor drain or outdoors. Open the
water heater drain valve. Open a
nearby hot water faucet which will
relieve pressure in the water heater
and speed draining.
3
b. If you have galvanized pipe to the
5
water heater, loosen the two
galvanized pipes with a pipe wrench
at the union in each line. Also
disconnect the piping remaining to the
water heater. These pieces should be
saved since they may be needed
when reconnecting the new water
heater. Disconnect the temperature-
pressure relief valve discharge pipe.
When the water heater is drained,
disconnect the hose from the drain
valve. Close the drain valve. The
water heater is now completely
disconnected and ready to be
removed
WARNING
The water passing out of the drain valve
may be extremely hot. To avoid being
scalded, make sure all connections are
tight and that the water flow is directed
away from any person.
3
Check again to make sure the electrical supply is
turned “OFF” to the water heater. Then disconnect
the electrical supply connection from the water
heater junction box.
4
CAUTION
Mineral buildup or sediment may have accumulated in
the old water heater. This causes the water heater to be
much heavier than normal and this residue, if spilled out,
could cause staining.
9
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Instructions for Installation (cont’d)
Locating The New Water
Heater
You should carefully choose an indoor location for the
new water heater, because the placement is a very
CAUTION
WATER HEATERS EVENTUALLY LEAK: Installation of the
important consideration for the safety of the occupants in
the building and for the most economical use of the
appliance. This water heater is not intended for outdoor
installation.
water heater must be accomplished in such a manner that
if the tank or any connections should leak, the flow of
water will not cause damage to the structure. For this
reason, it is not advisable to install the water heater in an
attic or upper floor. When such locations cannot be
avoided, a suitable drain pan should be installed under the
water heater. Drain pans are available at your local
hardware store. Such a drain pan must have a minimum
diameter of at least 1 3/4 inches greater than the water
heater diameter and must be piped to an adequate drain.
Whether replacing an old water heater or putting the
water heater in a new location, the following critical
points must be observed.
1. The location selected should be indoors as close to
and as centralized with the water piping system as
possible. This water heater, as well as all water
heaters, will eventually leak. Do not install without
adequate drainage provisions where water flow will
cause damage.
CAUTION
INSTALLATION IN RESIDENTIAL GARAGES: The water
heater must be located and/or protected so it is not
subject to physical damage by a moving vehicle.
2. The location selection must provide adequate
clearances for servicing and proper operation of the
water heater.
VACUUM RELIEF REQUIRED BY SOME CODES
Typical Installation
(REFER TO LOCAL CODES)
SHUTOFF VALVE
CHECK ALL CONNECTIONS FOR LEAKS. CONSULT
THE LOCAL UTILITY COMPANY TO EXAMINE
INSTALLATION FOR PROPRIETY AND SAFETY.
HOT WATER
COLD WATER INLET
OUTLET
ELBOW
UNION
UNION
* WARNING
HOTTER WATER CAN SCALD: Water heaters are
intended to produce hot water. Water heated to a
temperature which will satisfy clothes washing, dish
washing, and other sanitizing needs can scald and
permanently injure you upon contact. Some people are
more likely to be permanently injured by hot water than
others. These include the elderly, children, the infirm, or
physically/mentally handicapped. If anyone using hot
water in your home fits into one of these groups or if
there is a local code or state law requiring a certain
temperature water at the hot water tap, then you must
take special precautions. In addition to using the lowest
possible temperature setting that satisfies your hot water
needs, a means such as a mixing valve, should be used
at the hot water taps used by these people or at the water
heater. Mixing valves are available at plumbing supply or
hardware stores. Follow manufacturers instructions for
installation of the valves. Before changing the factory
setting on the thermostat, read the “Temperature
Regulation” section in this manual.
3/4” THREADED
CONNECTORS
TEMPERED
WATER
OUTLET
*MIXING VALVE
ELECTRICAL
JUNCTION BOX
TEMPERATURE-
PRESSURE
RELIEF VALVE
ACCESS COVER
ACCESS COVER
DISCHARGE
PIPE
(Do not cap
or plug)
DRAIN VALVE
6” AIR GAP
TO SUITABLE DRAIN
10
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Instructions for Installation (cont’d)
Water Piping
NOTE: Your water heater is super insulated to minimize
* WARNING
heat loss from the tank. Further reduction in heat loss
can be accomplished by insulating the hot water lines
from the water heater.
HOTTER WATER CAN SCALD: Water heaters are intended to
produce hot water. Water heated to a temperature which will
satisfy clothes washing, dish washing, and other sanitizing
needs can scald and permanently injure you upon contact.
Some people are more likely to be permanently injured by hot
water than others. These include the elderly, children, the
infirm, or physically/mentally handicapped. If anyone using hot
water in your home fits into one of these groups or if there is a
local code or state law requiring a certain temperature water at
the hot water tap, then you must take special precautions. In
addition to using the lowest possible temperature setting that
satisfies your hot water needs, a means such as a mixing
valve, should be used at the hot water taps used by these
people or at the water heater. Mixing valves are available at
plumbing supply or hardware stores. Follow manufacturers
instructions for installation of the valves. Before changing the
factory setting on the thermostat, read the “Temperature
Regulation” section in this manual.
COLD INLET
WATER LINE
SHUT-OFF
VALVE
HOT OUTLET
TO HOUSE
THREADED TO
SWEAT COUPLING
THREADED TO
SWEAT COUPLING
3/4” THREADED
NIPPLE
3/4” THREADED
NIPPLE
COLD
HOT
TEMPERATURE-
PRESSURE
RELIEF VALVE
*See illustration on page 10 for mixing valve usage.
The illustration shows the attachment of the water piping to
the water heater. The water heater is equipped with 3/4
inch water connections.
DISCHARGE PIPE
(Do not cap or plug)
If a water heater is installed in a closed water supply
system; such as one having a back-flow preventer, check
valve, water meter with a check valve, etc. in the cold
water supply; means shall be provided to control thermal
expansion. Contact the local utility or call Maytag
Customer Service at 1-800-788-8899 for an authorized
servicer on how to control this situation.
6” AIR GAP
FLOOR DRAIN
NOTE: If using copper tubing, solder tubing to an
adapter before attaching the adaptor to the cold water
inlet connection. Do not solder the cold water supply
line directly to the cold water inlet. It will harm the dip
tube and damage the tank.
T&P Valve and Pipe Insulation
Remove insulation for T&P Valve and pipe connections
from carton.
NOTE: To protect against untimely corrosion of hot
and cold water fittings, it is strongly recommended
that di-electric unions or couplings be installed on this
water heater when connected to copper pipe.
Fit pipe insulation over the incoming cold water line and
the hot water line. Make sure that the insulation is against
the top cover of the heater.
Fit T&P Valve insulation over
valve. Make sure that the
insulation does not interfere
with the lever of the T&P valve.
1. Look at the top cover of the water heater. The water
outlet is marked hot. Connect the hot water pipe to the
hot water outlet of the water heater.
2. Look at the top cover of the water heater. The cold
water inlet is marked cold. Connect the cold water pipe
to the cold water inlet of the water heater.
Secure all insulation using
tape.
11
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Instructions for Installation (cont’d)
Temperature-Pressure Relief Valve
WARNING
WARNING
At the time of manufacture this water heater was provided with a
combination temperature-pressures relief valve certified by a
nationally recognized testing laboratory that maintains periodic
inspection of production of listed equipment or materials, as
meeting the requirements for Relief Valves and Automatic Gas
Shutoff Devices for Hot Water Supply Systems, and the current
edition of ANSI Z21.22 • CSA 4.4 and the code requirements of
ASME. If replaced, the valve must meet the requirements of local
codes, but not less than a combination temperature and pressure
relief valve certified as meeting the requirements for Relief Valves
and Automatic Gas Shutoff Devices for Hot Water Supply
Systems, ANSI Z21.22 • CSA 4.4 by a nationally recognized
testing laboratory that maintains periodic inspection of
production of listed equipment or materials.
The temperature-pressure relief valve must be manually
operated at least once a year. Caution should be taken to
ensure that (1) no one is in front of or around the outlet of the
temperature-pressure relief valve discharge line, and (2) the
water manually discharged will not cause any bodily injury or
property damage because the water may be extremely hot.
If after manually operating the valve, it fails to completely reset
and continues to release water, immediately close the cold water
inlet to the water heater, follow the draining instructions, and
replace the temperature-pressure relief valve with a new one.
COLD
HOT
The valve must be marked with a maximum set pressure not to
exceed the marked hydrostatic working pressure of the water
heater (150 lbs./sq. in.) and a discharge capacity not less than the
water heater input rate as shown on the model rating plate.
(Electric heaters - watts divided by 1000 x 3412 equal BTU/Hr.
rate.)
HOT
COLD
CONDUIT
Your local jurisdictional authority, while mandating the use of a
temperature-pressure relief valve complying with ANSI Z21.22 •
CSA 4.4 and ASME, may require a valve model different from the
one furnished with the water heater.
Compliance with such local requirements must be satisfied by the
installer or end user of the water heater with a locally prescribed
temperature-pressure relief valve installed in the designated
opening in the water heater in place of the factory furnished
valve.
TEMPERATURE-
PRESSURE
RELIEF VALVE
DISCHARGE PIPE
(Do not cap or plug)
For safe operation of the water heater, the relief valve must not be
removed from it’s designated opening or plugged.
The temperature-pressure relief valve must be installed directly
into the fitting of the water heater designated for the relief valve.
Position the valve downward and provide tubing so that any
discharge will exit only within 6 inches above, or at any distance
below the structural floor. Be certain that no contact is made with
any live electrical part. The discharge opening must not be
blocked or reduced in size under any circumstances. Excessive
length, over 30 feet, or use of more than four elbows can cause
restriction and reduce the discharge capacity of the valve.
No valve or other obstruction is to be placed between the relief
valve and the tank. Do not connect tubing directly to discharge
drain unless a 6” air gap is provided. To prevent bodily injury,
hazard to life, or property damage, the relief valve must be
allowed to discharge water in quantities should circumstances
demand. If the discharge pipe is not connected to a drain or other
suitable means, the water flow may cause property damage.
The Discharge Pipe:
6” AIR GAP
FLOOR DRAIN
• Must not be smaller in size than the outlet pipe size of the
valve, or have any reducing couplings or other restrictions.
• Must not be plugged or blocked.
• Must be of material listed for hot water distribution.
• Must be installed so as to allow complete drainage of both the
temperature-pressure relief valve, and the discharge pipe.
• Must terminate at an adequate drain.
• Must not have any valve between the relief valve and tank.
12
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Instructions for Installation (cont’d)
Filling the Water Heater
STANDARD WIRING FOR
SINGLE ELEMENT 240 VOLT
To fill the water heater with water:
TO ELECTRIC POWER SUPPLY
1. Close the water heater drain valve by turning the
handle to the right (clockwise). The drain valve is on
the lower front of the water heater.
2. Open the cold water supply valve to the water heater.
NOTE: The cold water supply valve must be left
open when the water heater is in use.
JUNCTION
BOX
BLACK
RED
3. To insure complete filling of the tank, allow air to exit
by opening the nearest hot water faucet. Allow water
to run until a constant flow is obtained. This will let air
out of the water heater and the piping.
CAUTION
Never use this water heater unless it is completely full of
water. To prevent damage to the tank and heating element, the
tank must be filled with water. Water must flow from the hot
water faucet before turning “ON” power.
4. Check all new water piping for leaks. Repair as needed.
HEATING ELEMENT
Wiring Diagrams
STANDARD WIRING FOR
WIRING FOR 3 WIRE LEAD WATER HEATERS
NON-SIMULTANEOUS OPERATION 240 VOLT
DOUBLE ELEMENT
2 WIRE LEAD WATER HEATERS
NON-SIMULTANEOUS OPERATION
240 VOLT DOUBLE ELEMENT
TO ELECTRIC
POWER SUPPLY
YELLOW
BLACK
RED
UPPER E.C.O. &
THERMOSTAT
UPPER
HEATING ELEMENT
UPPER
ELEMENT
LOWER
HEATING ELEMENT
Note: Some Lower Hi-Temp Limit switches may have 4
terminals. Use only the 2 terminals on left.
LOWER
HEATING ELEMENT
13
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Instructions for Installation (cont’d)
Wiring
C. Flexible metal conduit or 3 metallic tubing shall be
CAUTION
permitted for grounding if all the following conditions
are met:
1. The length in any ground return path does not
exceed 6 feet.
2. The circuit conductors contained therein are
protected by overcurrent devices rated at 20
amperes or less.
3. The conduit or tubing is terminated in fittings
approved for grounding.
Never use this water heater unless it is completely full of
water. To prevent damage to the tank and heating
element, the tank must be filled with water. Water must
flow from the hot water faucet before turning on power.
You must provide all wiring of the proper size outside of
the water heater. You must obey local codes and electric
company requirements when you install this wiring.
For complete grounding details and all allowable
exceptions, refer to the current edition of the NEC -
National Electrical Code, NFPA 70.
If you are not familiar with electric codes and practices, or
if you have any doubt, even the slightest doubt, in your
ability to connect the wiring to this water heater, obtain the
service of a competent electrician. Call Maytag Customer
Service at 1-800-788-8899 for an authorized servicer.
4. A standard 1/2” conduit opening has been made in the
water heater junction box for the conduit connection.
5. Wiring Diagrams (See “Wiring Diagrams” Section)
have been supplied showing the two most common
types of connections between the water heater and
the power supply. You can easily see which type
connection you have by removing the junction box
cover on top of the water heater.
WARNING
WATER HEATERS EQUIPPED FOR ONE VOLTAGE ONLY:
This water heater is equipped for one type voltage only.
Check the rating plate near the bottom access panel for the
correct voltage. DO NOT use this water heater with any
voltage other than the one shown on the model rating plate.
Failure to use the correct voltage can cause problems
which can result in DEATH, SERIOUS BODILY INJURY, OR
PROPERTY DAMAGE. If you have any questions or doubts
consult your electric company.
A. Two Wire Connection Diagrams: is the most
common requiring you to simply connect red to red,
black to black, and the ground wire to the green
ground screw in the junction box of the water heater.
B. Three Wire Connection Diagram: is used when
you are connecting the water heater to power a supply
that has a “Time Clock” or “Off Peak” Meter. To make
these connections refer to block 1 or 2 in this wiring
diagram for the type of system you have.
NOTE: If you have purchased a three wire
connection water heater but you are not on a
“Time Clock” or “Off Peak” meter and have a
standard two wire connection power supply,
simply follow the connection diagram in block 3 of
the Three Wire Connection Diagram.
CAUTION
If wiring from your fuse box or circuit breaker box was
aluminum for your old water heater, replace it with
copper wire. If you wish to reuse the existing aluminum
wire, have the connection at the water heater made by a
competent electrician. Call Maytag Customer Service at
1-800-788-8899 for an authorized servicer.
6. Use wire nuts and connect the power supply wiring to
the wires inside the water heater’s junction.
1. Provide a way to easily shut off the electric power
when working on the water heater. This could be with
a circuit breaker or fuse block in the entrance box or
a separate disconnect switch.
7. The water heater must be electrically “grounded” by
the installer. A green ground screw has been provided
en the water heater's junction box. Connect ground
wire to this location.
2. Install and connect a circuit directly from the main
fuse or circuit breaker box. This circuit must be the
right size and have its own fuse or circuit breaker.
Refer to the chart in the “Product Specifications”
section for the correct size wire and fuse or circuit
breaker.
8. Replace the wiring junction cover using the screw
prov
WIRE
NUTS
3. If metal conduit is used for the grounding conductor:
A. The grounding electrode conductor shall be of
copper, aluminum, or copperclad aluminum. The
material shall be of one continuous length without
a splice or joint.
CONDUIT
B. Rigid metal conduit, intermediate metal conduit, or
electrical metallic tubing may be used for the
grounding means if conduit or tubing is terminated
in fittings approved for grounding.
GREEN
GROUND
SCREW
14
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Instructions for Installation (cont’d)
Installation Checklist
COLD
HOT
1. Whether or not the element conversion is made, the
model rating plate must be marked. Using a hard
point ink pen, check the appropriate block within the
model rating plate, which is located adjacent to the
lower access panel.
COLD
HOT
2. Is the fuse or circuit breaker size correct as shown in
the chart in the “Product Specifications” section?
CONDUIT
TEMPERATURE-
PRESSURE
RELIEF VALVE
3. Are the wires from the circuit breaker or fuse service to
the water heater’s junction box on the correct wire size
(gauge) as shown in the chart in the “Product
Specifications” section?
DISCHARGE PIPE
(Do not cap or
plug)
4. Is the new temperature-pressure relief valve properly
installed, and piped to an adequate drain? See
“Temperature-Pressure Relief Valve” in the
“Instructions for Installation” section.
5. Is the water heater completely filled with water? See
“Filling the Water Heater” instructions in the
“Instructions for Installation” section.
6. Will a water leak damage anything? See “Locating
the New Water Heater” in the “Instructions for
Installation” section.
6” AIR GAP
7. Are the cold and hot water lines connected to the water
heater correctly? See “Water Piping” instructions in the
“Instructions for Installation” section.
FLOOR DRAIN
8. Is there adequate clearance for maintenance around
the water heater?
9. Do you need to call your electric company to check
your wiring?
MODEL RATING PLATE
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Service and Maintenance
Temperature Regulation
WARNING
LOWER THERMOSTAT
WITH HIGH LIMIT
HOTTER WATER CAN SCALD: Water heaters are intended
to produce hot water. Water heated to a temperature which
will satisfy clothes washing, dish washing, and other
LOWER THERMOSTAT
WITHOUT HIGH LIMIT
sanitizing needs can scald and permanently injure you
upon contact. Some people are more likely to be
permanently injured by hot water than others. These include
the elderly, children, the infirm, or physically/mentally
handicapped. If anyone using hot water in your home fits
into one of these groups or if there is a local code or state
law requiring a certain temperature water at the hot water
tap, then you must take special precautions. In addition to
using the lowest possible temperature setting that satisfies
your hot water needs, a means such as a mixing valve,
should be used at the hot water taps used by these people
or at the water heater. Mixing valves are available at
plumbing supply or hardware stores. Follow manufacturers
instructions for installation of the valves. Before changing
the factory setting on the thermostat, read the “Temperature
Regulation” section in this manual.
LOWER THERMOSTAT ADJUSTABLE
BEHIND LOWER ACCESS PANEL
Temperature Settings
WARNING
HOT–Is a thermostat setting of approximately
120°F, which will supply hot water at the
most economical temperatures.
Never allow small children to use a hot water tap, or to
draw their own bath water. Never leave a child or
handicapped person unattended in a bathtub or shower.
A–Is a thermostat setting of approximately
Thermostats
130°F.
The thermostat(s) of this water heater have been factory
set at a position which approximates 120°F (HOT) to
reduce the risk of scald injury.
B–Is a thermostat setting of approximately
140°F.
C–Is a thermostat setting of approximately
The upper and/or lower thermostat(s) are factory set at
a position which approximates 120°F (HOT) and is
adjustable if a different water temperature is desired.
Read all warnings in this manual and on the water
heater before proceeding.
150°F.
VERY HOT–Is a thermostat setting of approximately
160°F. It is recommended that the dial be
set lower whenever possible.
NOTE: Water temperature range of 120°–140°F
recommended by most dishwasher manufacturers.
Time to Produce
2nd & 3rd Degree
Temperature Setting
160°F
Burns on Adult Skin
About 1/2 seconds
About 1-1/2 seconds
Less than 5 seconds
About 30 seconds
More than 5 minutes
150°F
140°F
130°F
120°F
UPPER THERMOSTAT ADJUSTABLE
BEHIND UPPER ACCESS PANEL
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Service and Maintenance (cont’d)
Thermostat Adjustments
rod indicates high water conductivity and should be
checked and/or replaced more often than an anode rod
that appears to be intact. Replacement of a depleted
anode rod can extend the life of your water heater.
Inspection should be conducted by a qualified service
technician, and at a minimum should be checked
annually after the warranty period.
The upper and/or lower thermostat(s) have been factory
set at HOT (approximately 120°F) to reduce the risk of
scald injury.
The upper and/or lower thermostat(s) are adjustable if a
different water temperature is desired. Read all warnings in
the “Temperature Regulation” section before proceeding.
Temperature-Pressure Relief
Valve Operation
NOTE: It is not necessary to adjust the upper
thermostat. However, if it is adjusted above the factory
set point of 120°F (HOT) it is recommended that it not
be set higher than the lower thermostat setting.
The temperature-pressure relief valve must be manually
operated at least once a year.
To adjust the temperature setting for both upper and lower
thermostats, proceed as follows:
TEMPERATURE-PRESSURE
RELIEF VALVE
1. Turn “OFF” the electric power to the water heater at the
junction box.
WARNING
HAZARD OF ELECTRICAL SHOCK! Before removing any
access panels or servicing the water heater, make sure
the electrical supply to the water heater is turned “OFF”.
Failure to do this could result in DEATH, SERIOUS
BODILY INJURY, OR PROPERTY DAMAGE.
DISCHARGE PIPE
WARNING
The temperature-pressure relief valve must be manually
operated at least once a year. Caution should be taken to
ensure that (1) no one is in front of or around the outlet of
the temperature-pressure relief valve discharge line, and
(2) the water manually discharged will not cause any
property damage or bodily injury. The water may be
extremely hot.
If after manually operating the valve, it fails to completely
reset and continues to release water, immediately close
the cold water inlet to the water heater, follow the draining
instructions, and replace the temperature-pressure relief
valve with a new one.
2. Take off the access panel, insulation block and pad.
3. The slotted adjustment (using a screwdriver) can be
turned clockwise (
) to increase the
temperature setting or counter clockwise (
to decrease the temperature setting.
)
4. Replace the insulation block, pad and access panel.
5. Turn “ON” the power supply.
Failure to install and maintain a new properly listed
temperature-pressure relief valve will release the
manufacturer from any claim which might result from
excessive temperature or pressure.
Anode Rod Inspection
The anode rod is used to protect the tank from
corrosion. Most hot water tanks are equipped with an
anode rod. The submerged rod sacrifices itself to
protect the tank. Instead of corroding the tank, water
ions attack and eat away the anode rod. This does not
affect the water’s taste or color. The rod must be
maintained to keep the tank in operating condition.
WARNING
If the temperature-pressure relief valve on the appliance
weeps or discharges periodically, this may be due to thermal
expansion. Your water heater may have a check valve
installed in the water line or a water meter with a check valve.
Call Maytag Customer Service at 1-800-788-8899 for an
authorized servicer. Do not plug the temperature-pressure
relief valve.
Anode deterioration depends on water conductivity, not
necessarily water condition. A corroded or pitted anode
17
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Service and Maintenance (cont’d)
Thermostat
Draining
Removal/Replacement
The water heater should be drained if being shut down
during freezing temperatures. Also periodic draining and
cleaning of sediment from the tank may be necessary.
1. Turn “OFF” the electrical power to the water heater at
the junction box.
1. Before beginning turn “OFF” the electric power
supply to the water heater.
WARNING
HAZARD OF ELECTRICAL SHOCK! Before removing any
access panels or servicing the water heater, make sure
the electrical supply to the water heater is turned “OFF”.
Failure to do this could result in DEATH, SERIOUS
BODILY INJURY, OR PROPERTY DAMAGE.
WARNING
HAZARD OF ELECTRICAL SHOCK! Before removing any
access panels or servicing the water heater, make sure
the electrical supply to the water heater is turned “OFF”.
Failure to do this could result in DEATH, SERIOUS
BODILY INJURY, OR PROPERTY DAMAGE.
2. Remove the access panel and the insulation block and
pad.
3. Lift out the tab as shown below to unclip the terminal
cover from the thermostat. The terminal cover can now
be removed from the thermostat.
2. CLOSE the cold water inlet valve to the water heater.
3. OPEN a nearby hot water faucet and leave open to
allow for draining.
Lift out tab to unclip
terminal cover from
thermostat.
4. Connect a hose to the drain valve and terminate to
an adequate drain or outdoors.
5. OPEN the water heater drain valve to allow for tank
draining.
NOTE: If the water heater is going to be shut
down and drained for an extended period, the
drain valve should be left open with hose
connected allowing water to terminate to an
adequate drain.
6. Close the drain valve.
LOWER THERMOSTAT
WITHOUT HIGH LIMIT
UPPER OR LOWER
THERMOSTAT WITH
HIGH LIMIT
7. Follow “Filling the Water Heater” instructions in the
“Instructions for Installation” section.
8. Turn “ON” power to the water heater.
4. Remove the two wires attached to the thermostat.
5. Remove the thermostat from behind the thermostat
bracket.
CAUTION
Never use this water heater unless it is completely full
water. To prevent damage to the tank and heating
element, the tank must be filled with water. Water must
flow from the hot water faucet before turning “ON”
power.
6. Disconnect wires from thermostat and slide out of the
bracket.
7. Place the new lower thermostat in the bracket making
sure it fits firmly against the tank.
8. Attach the wires to the new thermostat.
NOTE: Some of the terminals may require straight-
in wiring through an eye-opening. If wires are now
looped, re-cut and strip wire 3/8” to a straight length
and insert.
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Service and Maintenance (cont’d)
Thermostat Removal (cont’d)
3. Attach a hose to the water heater drain valve and put
9. Put plastic terminal cover back in place.
the other end in a floor drain or outdoors. Open the
water heater drain valve. Open a nearby hot water
faucet which will relieve pressure in the water heater
and speed draining.
10.Replace the insulation block and pad to cover the
thermostat.
11. Replace access panel, then turn the electric power “ON”.
Element Cleaning/
Replacement
NOTE: These instructions are written for element
cleaning and element replacement for the lower
element. If it is necessary to clean or replace the
upper element, then repeat these instructions.
WARNING
The water passing out of the drain valve may be
extremely hot. To avoid being scalded, make sure all
connections are tight and that the water flow is directed
away from any person.
To remove the element from your tank in order to clean
or replace it:
1. Before beginning turn “OFF” the electric power supply
to the water heater.
4. Remove the two screws securing the access panel,
and remove panel.
WARNING
HAZARD OF ELECTRICAL SHOCK! Before removing any
access panels or servicing the water heater, make sure
the electrical supply to the water heater is turned “OFF”.
Failure to do this could result in DEATH, SERIOUS
BODILY INJURY, OR PROPERTY DAMAGE.
5. Remove the block of insulation and pad to expose
the terminal cover.
2. Turn off the water supply to the water heater at the
water shutoff valve or water meter.
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Service and Maintenance (cont’d)
6. Lift out the tab as shown to unclip the terminal cover
from the thermostat. The terminal cover can now be
removed from the thermostat.
Lift out tab to unclip
terminal cover from
thermostat.
11. Close the water heater drain valve by turning the
handle to the right (clockwise). The drain valve is on
the lower front of the water heater.
12. Open the cold water supply valve to the water
heater.
NOTE: The cold water supply valve must be left
open when the water heater is in use.
13. To insure complete filling of the tank, allow air to exit
by opening the nearest hot water faucet. Allow
water to run until a constant flow is obtained. This
will let air out of the water heater and the piping.
LOWER THERMOSTAT
WITHOUT HIGH LIMIT
UPPER OR LOWER
THERMOSTAT WITH
HIGH LIMIT
CAUTION
7. Disconnect the two wires on the element and
unscrew the old element from the tank.
Never use this water heater unless it is completely full of
water. To prevent damage to the tank and heating
element, the tank must be filled with water. Water must
flow from the hot water faucet before turning “ON”
power.
14. Check element for water leaks. If leakage occurs,
tighten element or repeat steps 2 and 3, remove
element and reposition gasket. Then repeat steps
10 through 14.
15. Reconnect the two wires to the element and then
check to make sure the thermostat remains firmly
against the surface of the tank.
8. Clean the area around the element opening.
Remove any sediment from or around the element
opening and inside the tank.
9. If you are cleaning the element you have removed,
do so by scraping or soaking in vinegar or a de-
liming solution.
WARNING
Replacement elements must (1) be the same voltage and
(2) no greater wattage than listed on the model rating
plate affixed to the water heater.
10. A new gasket should be used in all cases to prevent
a possible water leak. (See Element Gasket in the
Repair Parts Chart). Place the new element gasket
on the thread side of the cleaned or new element
and screw into tank, securing tightly using an
element wrench.
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Service and Maintenance (cont’d)
Element Cleaning/
Replacement (cont’d)
Drain Valve Washer
Replacement
NOTE: For replacement, use a 17/32”x 13/64”x 1/8”
thick washer available at your nearest hardware
store. For ordering a replacement washer, refer to
the “Repair Parts” section.
16. Replace the terminal cover on the thermostat
making sure that the locking tabs on the terminal
cover are in place.
1. Before beginning turn “OFF” the electrical power
supply to the water heater.
Lift out tab to clip
terminal cover to
thermostat.
WARNING
HAZARD OF ELECTRICAL SHOCK! Before removing any
access panels or servicing the water heater, make sure
the electrical supply to the water heater is turned “OFF”.
Failure to do this could result in DEATH, SERIOUS
BODILY INJURY, OR PROPERTY DAMAGE.
2. Follow “Draining” instructions in the “Service and
Maintenance” section.
3. Turning counter clockwise, remove the hex cap below
the screw handle.
LOWER THERMOSTAT
WITHOUT HIGH LIMIT
UPPER OR LOWER
THERMOSTAT WITH
HIGH LIMIT
4. Remove the washer and put the new one in place.
17. Place the insulation block and pad back in place so
that it completely covers the thermostat and
element.
5. Screw the handle and cap assembly back into the
drain valve and retighten using a wrench. DO NOT
OVER TIGHTEN.
6. Follow “Filling the Water Heater” instructions in the
“Instructions for Installation” section.
7. Check for leaks.
8. Turn “ON” electric power to the water heater.
HANDLE AND
CAP ASSEMBLY
WASHER
18. Replace access panel.
19. Turn “ON” electric power to water heater.
Service
Before calling for repair service, read the “Start Up
Conditions” and “Operational Conditions” found in the
“Troubleshooting” section of this manual.
If a condition persists or you are uncertain about the
operation of the water heater, let a qualified person
check it out.
Call Maytag Customer Service at 1-800-788-8899.
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Troubleshooting
Start Up Conditions
Smelly water may be eliminated or reduced in some water
heater models by replacing the anode(s) with one of less
active material, and then chlorinating the water heater tank
and all hot water lines. Call Maytag Customer Service at
1-800-788-8899 for an authorized servicer for further
information concerning an Anode Replacement Kit
#66001068 and this Chlorination Treatment.
THERMAL EXPANSION
Water supply systems may, because of such events as
high line pressure, frequent cut-offs, the effects of water
hammer among others, have installed devices such as
pressure reducing valves, check valves, back flow
preventers, etc...to control these types of problems.
When these devices are not equipped with an internal
by-pass, and no other measures are taken, the devices
cause the water system to be closed. As water is
heated, it expands (thermal expansion) and closed
systems do not allow for the expansion of heated water.
If the smelly water persists after the anode replacement and
chlorination treatment, we can only suggest that continuous
chlorination and filtering conditioning equipment be
considered to eliminate the water problem.
The water within the water heater tank expands as it is
heated and increases the pressure of the water system. If
the relieving point of the water heater's temperature-
pressure relief valve is reached, the valve will relieve the
excess pressure. The temperature-pressure relief
valve is not intended for the constant relief of thermal
expansion. This is an unacceptable condition and must
be corrected.
Do not remove the anode leaving the tank unprotected. By
doing so, all warranty on the water heater tank is voided.
“AIR” IN HOT WATER FAUCETS
WARNING
HYDROGEN GAS: Hydrogen gas can be produced in a hot
water system that has not been used for a long period of
time (generally two weeks or more). Hydrogen gas is
extremely flammable and explosive. To prevent the
possibility of injury under these conditions, we recommend
the hot water faucet be opened for several minutes at the
kitchen sink before any electrical appliances which are
connected to the hot water system are used (such as a
dishwasher or washing machine). If hydrogen gas is
present, there will probably be an unusual sound similar to
air escaping through the pipe as the hot water faucet is
opened. There must be no smoking or open flame near the
faucet at the time it is open.
It is recommended that any devices installed which could
create a closed system, have a by-pass and/or the
system have an expansion tank to relieve the pressure
built by thermal expansion in the water system.
Expansion tanks are available for ordering through the
Maytag Customer Service. Contact the local water
supplier and/or call Maytag Customer Service at
1-800-788-8899 for an authorized servicer for assistance
in controlling these situations.
STRANGE SOUNDS
Possible noises due to expansion and contraction of
some metal parts during periods of heat-up and cool-
down do not represent harmful or dangerous conditions.
RUMBLING NOISE
In some water areas, scale or mineral deposits will build
up on your heating elements. This buildup will cause a
rumbling noise. Follow “Element Cleaning/Replacement”
instructions to clean and replace the elements.
Operational Conditions
SMELLY WATER
In each glasslined water heater there is installed at least
one anode rod (see parts section) for corrosion protection of
the tank. Certain water conditions will cause a reaction
between this rod and the water. The most common
complaint associated with the anode rod is one of a “rotten
egg smell”. This odor is derived from hydrogen sulfide gas
dissolved in the water. The smell is the result of four factors
which must all be present for the odor to develop:
HIGH TEMPERATURE SHUT OFF SYSTEM
The water heater has a high limit shut off system with a
reset button located on the thermostat.
Follow the resetting instructions which refer to the high
limit behind the access panel.
a. a concentration of sulfate in the supply water.
b. little or no dissolved oxygen in the water.
c. a sulfate reducing bacteria within the water heater.
(This harmless bacteria is non-toxic to humans.)
d. an excess of active hydrogen in the tank. This is
caused by the corrosion protective action of the anode.
NOTE: If your water heater is connected to an “OFF
PEAK” clock, and uses the “3 wire lead” wiring
diagram in the “Wiring Diagram” section, then the
water heater will have a hi-limit on both the upper and
lower thermostats. Follow the instructions to reset the
hi-limit behind the upper and lower access panels.
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Troubleshooting (cont’d)
1. Before beginning, turn “OFF” electrical power supply
to the water heater.
NOT ENOUGH OR NO HOT WATER
1. In a new installation, the water heater may not be
properly connected. Make sure the cold water
supply valve is open. Review and check piping
installation. Make sure that the cold water line is
connected to the cold water inlet to the water heater
and the hot water line to the hot water outlet on the
water heater.
2. Make sure the electrical supply to your water heater
is “ON”.
3. Check for loose or blown fuses in your water heater
circuit. Circuit breakers weaken with age and may
not handle their rated load and should be replaced.
WARNING
HAZARD OF ELECTRICAL SHOCK! Before removing any
access panels or servicing the water heater, make sure
the electrical supply to the water heater is turned “OFF”.
Failure to do this could result in DEATH, SERIOUS
BODILY INJURY, OR PROPERTY DAMAGE.
4. Make certain the disconnect switch, if used, is in the
“ON” position.
5. Check to see the electric service to your house has
not been interrupted. If this is the case, contact the
electric company.
2. Remove the two screws securing the access panel
and remove panel.
3. Remove the insulation block and pad to expose the
terminal cover.
6. Are the thermostats set to the desired temperature?
See “Temperature Regulation” section.
4. Reset the high limit by pushing in the red button
marked “RESET”.
7. If you had experienced very hot water and now no
hot water, the problem may be due to the high
temperature shut off system. See “High
Temperature Shut Off System” in the
“Troubleshooting” section.
RESET BUTTON
8. During very cold weather, the incoming water will
also be colder and it will require a longer time to
become heated.
9. The hot water usage may exceed the capacity of the
water heater. If so, wait for water heater to recover
after abnormal demand. Also examine pipes and
faucets for possible water leaks.
5. Replace the insulation block and pad so that it
completely covers the thermostat and element.
6. Replace the access panel.
10. If you can not determine the problem, then call the
Maytag Service Department.
7. Turn “ON” electric power to the water heater.
WATER IS TOO HOT
CAUTION
If the high limit must be reset again, call Maytag
Customer Service at 1-800-788-8899 for an authorized
servicer to find out why the high limit turned “OFF” the
electric power.
Adjust the thermostat to a lower setting. See the
“Temperature Regulation” section.
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Troubleshooting (cont’d)
Leakage Checkpoints
Use this guide to check a “Leaking” water heater. Many
suspected “Leakers” are not leaking tanks. Often the
source of the water can be found and corrected.
*NOTE: To check where threaded portion
enters tank, insert cotton swab between
jacket opening and fitting. If cotton is wet,
follow “Draining” instructions in the “Service
and Maintenance” section and then remove
fitting. Put pipe dope or teflon tape on the
threads and replace. Then follow “Filling the
Water Heater” instructions in the
“Instructions for Installation” section.
If you are not thoroughly familiar with electric codes, the
water heater, and safety practices, contact your local utility
or call Maytag Customer Service at 1-800-788-8899 for an
authorized servicer to check the water heater.
*Condensation may be seen on pipes in humid
weather or pipe connections may be leaking.
A
CAUTION
Read this manual first, then before checking the water
heater make sure the electric supply has been turned
“OFF”, and never turn the electric supply “ON” before
the tank is completely full of water.
*The primary anode rod may be leaking.
B
C
Small amounts of water from temperature
pressurerelief valve may be due to thermal
expansion or high water pressure in your area.
*The temperature-pressure relief valve may be
leaking at the tank fitting.
D
E
B
A
The elements may be leaking at the tank fitting.
A
WARNING
HAZARD OF ELECTRICAL SHOCK! Before removing
any access panels or servicing the water heater,
make sure the electrical supply to the water heater is
turned “OFF”. Failure to do this could result in
DEATH, SERIOUS BODILY INJURY, OR PROPERTY
DAMAGE.
D
C
E
Turn electrical power “OFF”, remove access
panels, insulation blocks and pads. If leaking
around elements, follow proper draining
instructions and remove element. Reposition or
replace gasket on element. Place element into
opening and tighten securely. Then follow “Filling
the Water Heater” instructions in the “Installation
Instructions” section.
Water from drain valve may be due to the valve
being opened slightly.
F
*The drain valve may be leaking at the tank
fitting.
G
E
H
*Water in the water heater bottom or on the floor
may be from condensation, loose connections or
the temperature-pressure relief valve. DO NOT
replace the water heater until a full inspection of
all possible water sources is made and
necessary corrective steps taken.
F
G
Leakage from other appliances, water lines, or
ground seepage should also be checked.
H
24
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Notes
25
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Repair Parts List
MAYTAG ELECTRIC WATER HEATERS
MODEL NUMBERS
HR630SJRT
HR630SJLS
HR640SJRT
HR640SJRS
HR640SJLS
30 GALLON
30 GALLON
40 GALLON
40 GALLON
40 GALLON
NOTE:
LOWER ELEMENT: These water heaters have a 4500
watt lower element as standard. Order part no.
66001875 replacement element.
13
13
However, your specific model may be equipped with
a nonstandard element. Refer to model rating plate
for wattage of a non-standard lower element. Give
voltage and element wattage when ordering
replacement part.
14
2
3
15
1
12
6
7
5
4
8
11
9
10
26
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Repair Parts List (cont’d)
MAYTAG ELECTRIC WATER HEATERS
MODEL NUMBERS
HR630SJRT
HR630SJLS
HR640SJRT
HR640SJRS
HR640SJLS
30 GALLON
30 GALLON
40 GALLON
40 GALLON
40 GALLON
MODEL NUMBERS
HR630SJRT HR630SJLS HR640SJRT HR640SJRS HR640SJLS
PART NUMBERS
KEY PART
NO. DESCRIPTION
1
2
3
4
5
Temperature-Pressure Relief Valve
Dip Tube
Primary Anode Rod
Drain Valve
Drain Valve Washer
(17/32”x 13/64”x 1/8” thick)*
66001700
66001307
66001871
66001246
66001021
66001700
66001870
66001872
66001647
66001021
66001700
66001309
66001832
66001246
66001021
66001700
66001306
66001729
66001246
66001021
66001415
66001303
66001729
66001647
66001021
6
7
Element Gasket (10 pack)
Element
66001053
66001053
66001053
66001053
66001053
SEE NOTE ON PAGE 26
8
9
Thermostat Bracket
Thermostat w/Hi Limit †
Terminal Cover
Lower Access Panel
Upper Access Panel **
Nipple w/Heat Traps
Pipe Insulation
66001054
66001202
66001064
66001703
—
66001704
66001708
66001709
66001054
66001054
66001202
66001064
66001703
66001703
66001705
66001708
66001709
66001869
66001054
66001054
66001202
66001064
66001703
—
66001705
66001708
66001709
66001202
66001064
66001703
—
66001704
66001708
66001709
66001202
66001064
66001703
66001703
66001705
66001708
66001709
10
11
12
13
14
15
#
T&P Insulation
Manual
*Also available at most hardware stores.
†Refer to Wiring Diagram Section for verification.
#Not Illustrated
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE
THE FOLLOWING INFORMATION:
Model Number
Now that you have purchased this water heater, should
a need ever exist for repair parts or service, simply call
Maytag Customer Service at 1-800-788-8899 for an
authorized servicer. Be sure to provide all pertinent
facts when you call or visit.
Serial Number
Part Description
Part Number
Voltage and Element Wattage
The model number of the water heater will be found on
the model rating plate located above the access panel.
THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.
27
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Repair Parts List (cont’d)
MAYTAG ELECTRIC WATER HEATERS
MODEL NUMBERS
HR652SJRT
HR650SJRS
HR650SJLS
HR666SJRT
HR682SJRT
HR6120SJRT
50 GALLON
50 GALLON
50 GALLON
66 GALLON
80 GALLON
119 GALLON
NOTE:
LOWER ELEMENT: These water heaters have a 4500
watt lower element as standard. Order part no.
66001875 replacement element.
13
13
However, your specific model may be equipped with
a nonstandard element. Refer to model rating plate
for wattage of a non-standard lower element. Give
voltage and element wattage when ordering
replacement part.
14
2
3
15
1
12
6
6
7
5
4
8
11
9
10
28
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Repair Parts List (cont’d)
MAYTAG ELECTRIC WATER HEATERS
MODEL NUMBERS
HR652SJRT
HR650SJRS
HR650SJLS
HR666SJRT
HR682SJRT
HR6120SJRT
50 GALLON
50 GALLON
50 GALLON
66 GALLON
80 GALLON
119 GALLON
MODEL NUMBERS
HR652SJRT HR650SJRS HR650SJLS HR666SJRT HR6120SJRT
KEY PART
HR682SJRT
NO. DESCRIPTION
PART NUMBERS
1
2
3
4
5
Temperature-Pressure Relief Valve
Dip Tube
Primary Anode Rod
Drain Valve
Drain Valve Washer
(17/32”x 13/64”x 1/8” thick)*
66001700
66001874
66001730
66001246
66001021
66001700
66001307
66001730
66001246
66001021
66001682
66001303
—
66001647
66001021
66001700
†† 66001309
66001731
66001246
66001021
66001700
66001309
66001873
66001246
66001021
6
7
Element Gasket (10 pack)
Element
66001053
66001053
66001053
66001053
66001053
SEE NOTE ON PAGE 28
8
9
Thermostat Bracket
Thermostat w/Hi Limit †
Terminal Cover
Lower Access Panel
Upper Access Panel **
Nipple w/Heat Traps
Nipple w/o Heat Traps
Pipe Insulation
T&P Insulation
Manual
66001054
66001202
66001064
66001703
66001703
66001705
—
66001054
66001054
66001202
66001064
66001703
66001703
66001704
—
66001708
66001709
66001869
66001054
66001054
66001202
66001064
66001703
66001703
—
66001202
66001064
66001703
66001703
66001707
—
66001202
66001064
66001703
66001703
—
††† 66001736 66001737
66001708
—
10
11
12
13
13
14
15
#
66001708
—
66001708
66001709
66001708
—
*Also available at most hardware stores.
** Not on Model
†Refer to Wiring Diagram Section for verification.
††66001309 for Model HR682
†††66001735 for Model HR682
#Not Illustrated
Now that you have purchased this water heater, should
a need ever exist for repair parts or service, simply call
Maytag Customer Service at 1-800-788-8899 for an
authorized servicer. Be sure to provide all pertinent
facts when you call or visit.
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE
THE FOLLOWING INFORMATION:
Model Number
Serial Number
Part Description
Part Number (if available)
Voltage and Element Wattage
The model number of the water heater will be found on
the model rating plate located above the access panel.
THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.
29
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Repair Parts List (cont’d)
MAYTAG ELECTRIC WATER HEATERS
MODEL NUMBERS
HR630DJRT
HR630DJLS
HR640DJRT
HR640DJRS
HR640DJLS
30 GALLON
30 GALLON
40 GALLON
40 GALLON
40 GALLON
NOTE:
LOWER ELEMENT and UPPER ELEMENT: These
water heaters have 4500 watt lower and upper
elements as standard. Order part no. 66001875
replacement element.
20
20
However, your specific model may be equipped with
nonstandard elements. Refer to model rating plate
for wattage of non-standard lower and upper
elements. Give voltage and element wattage when
ordering replacement parts.
21
3
2
1
22
19
18
14
17
16
15
6
9
6
10
7
5
4
13
8
11
12
30
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Repair Parts List (cont’d)
MAYTAG ELECTRIC WATER HEATERS
MODEL NUMBERS
HR630DJRT
HR630DJLS
HR640DJRT
HR640DJRS
HR640DJLS
30 GALLON
30 GALLON
40 GALLON
40 GALLON
40 GALLON
MODEL NUMBERS
HR630DJRT HR630DJLS HR640DJRT HR640DJRS HR640DJLS
PART NUMBERS
KEY PART
NO. DESCRIPTION
1
2
3
4
5
Temperature-Pressure Relief Valve
Dip Tube
Primary Anode
Drain Valve
Drain Valve Washer
(17/32”x 13/64”x 1/8” thick)*
66001700
66001307
66001871
66001246
66001021
66001700
66001870
66001872
66001647
66001021
66001700
66001309
66001832
66001246
66001021
66001700
66001306
66001729
66001246
66001021
66001682
66001303
66001729
66001647
66001021
6
7
8
9
Element Gasket (10 pack)
Lower Element
Thermostat Bracket
2 Pole Thermostat
(Two Wire Lead Models)†
66001053
66001053
SEE NOTE ON PAGE 30
66001054
66001053
66001053
66001053
66001054
66001201
66001054
66001201
66001054
66001201
66001054
66001201
66001201
10
11
Terminal Cover (Lower)
Lower Thermostat w/Hi Limit
(Three Wire Lead Models)†
66001268
66001202
66001268
66001202
66001268
66001202
66001268
66001202
66001268
66001202
12
13
14
15
16
17
18
19
20
21
22
#
Terminal Cover (Lower Three Wire)
Lower Access Panel
Upper Access Panel
Terminal Cover (Upper)
Upper Thermostat w/Hi Limit
Thermostat Bracket
Upper Element
Element Gasket (10 pack)
Nipple w/Heat Traps
Pipe Insulation
66001064
66001703
66001703
66001064
66001254
66001054
66001064
66001703
66001703
66001064
66001254
66001054
SEE NOTE ON PAGE 30
66001053
66001704
66001708
66001709
66001064
66001703
66001703
66001064
66001254
66001054
66001064
66001703
66001703
66001064
66001254
66001054
66001064
66001703
66001703
66001064
66001254
66001054
66001053
66001704
66001708
66001709
66001053
66001705
66001708
66001709
66001869
66001053
66001053
66001705
66001708
66001709
66001705
66001708
66001709
T&P Insulation
Manual
*Also available at most hardware stores.
†Refer to Wiring Diagram Section for verification.
#Not Illustrated
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE
THE FOLLOWING INFORMATION:
Model Number
Now that you have purchased this water heater, should
a need ever exist for repair parts or service, simply call
Maytag Customer Service at 1-800-788-8899 for an
authorized servicer. Be sure to provide all pertinent
facts when you call or visit.
Serial Number
Part Description
Part Number (if available)
Voltage and Element Wattage
The model number of the water heater will be found on
the model rating plate located above the access panel.
THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.
31
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Repair Parts List (cont’d)
MAYTAG ELECTRIC WATER HEATERS
MODEL NUMBERS
HR652DJRT
HR650DJRS
HR650DJLS
HR666DJRT
HR682DJRT
50 GALLON
50 GALLON
50 GALLON
66 GALLON
80 GALLON
HR6120DJRT 119 GALLON
NOTE:
LOWER ELEMENT and UPPER ELEMENT: These
water heaters have 4500 watt lower and upper
elements as standard. Order part no. 66001875
replacement element.
20
20
However, your specific model may be equipped with
nonstandard elements. Refer to model rating plate
for wattage of non-standard lower and upper
elements. Give voltage and element wattage when
ordering replacement parts.
*
21
3
2
1
22
19
18
14
17
16
15
6
6
9
10
7
5
4
13
8
11
12
32
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Repair Parts List (cont’d)
MAYTAG ELECTRIC WATER HEATERS
MODEL NUMBERS
HR652DJRT
HR650DJRS
HR650DJLS
HR666DJRT
HR682DJRT
50 GALLON
50 GALLON
50 GALLON
66 GALLON
80 GALLON
HR6120DJRT 119 GALLON
MODEL NUMBERS
HR652DJRT HR650DJRS HR650DJLS HR666DJRT HR6120DJRT
KEY PART
HR682DJRT
NO. DESCRIPTION
PART NUMBERS
1
2
3
4
5
Temperature-Pressure Relief Valve
Dip Tube
Primary Anode
Drain Valve
Drain Valve Washer
(17/32”x 13/64”x 1/8” thick)*
66001700
66001874
66001730
66001246
66001021
66001700
66001307
66001730
66001246
66001021
66001682
66001303
66001729
66001647
66001021
66001700
†† 66001309
66001731
66001246
66001021
66001700
66001309
66001873
66001246
66001021
6
7
8
9
Element Gasket (10 pack)
Lower Element
Thermostat Bracket
2 Pole Thermostat
(Two Wire Lead Models)†
66001053
66001053
SEE NOTE ON PAGE 32
66001054
66001053
66001053
66001053
66001054
66001201
66001054
66001201
66001054
66001201
66001054
66001201
66001201
10
11
Terminal Cover (Lower)
Lower Thermostat w/Hi Limit
(Three Wire Lead Models)†
66001268
66001202
66001268
66001202
66001268
66001202
66001268
66001202
66001268
66001202
12
13
14
15
16
17
18
19
20
20
21
22
#
Terminal Cover (Lower Three Wire)
Lower Access Panel
Upper Access Panel
Terminal Cover (Upper)
Upper Thermostat w/Hi Limit
Thermostat Bracket
Upper Element
Element Gasket (10 pack)
Nipple w/Heat Traps
Nipple w/o Heat Traps
Pipe Insulation
66001064
66001703
66001703
66001064
66001254
66001054
66001064
66001703
66001703
66001064
66001254
66001054
SEE NOTE ON PAGE 32
66001053
66001707
—
66001708
66001709
66001064
66001703
66001703
66001064
66001254
66001054
66001064
66001703
66001703
66001064
66001254
66001054
66001064
66001703
66001703
66001064
66001254
66001054
66001053
—
66001734
66001708
—
66001053
66001744
—
66001708
66001709
66001869
66001053
66001053
—
—
††† 66001736 66001737
66001708
—
66001708
—
T&P Insulation
Manual
*Also available at most hardware stores.
†Refer to Wiring Diagram Section for verification.
††66001309 for Model HR682
†††66001735 for Model HR682
#Not Illustrated
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE
THE FOLLOWING INFORMATION:
Model Number
Now that you have purchased this water heater, should
a need ever exist for repair parts or service, simply call
Maytag Customer Service at 1-800-788-8899 for an
authorized servicer. Be sure to provide all pertinent
facts when you call or visit.
Serial Number
Part Number (if available)
Part Description
Voltage and Element Wattage
The model number of the water heater will be found on
the model rating plate located above the access panel.
THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.
33
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Repair Parts List (cont’d)
MAYTAG ELECTRIC WATER HEATERS
MAYTAG/STATE
PART NUMBER CONVERSION KEY
MAYTAG
66001011
66001012
66001013
66001014
66001021
66001053
66001054
66001064
66001068
66001105
66001182
66001201
66001202
66001246
66001254
66001268
66001303
66001306
66001307
66001309
66001415
66001647
66001682
66001700
66001703
66001704
66001705
66001707
66001708
66001709
66001710
66001729
66001730
66001732
66001735
66001736
66001737
66001734
66001744
66001832
66001870
66001871
66001872
66001873
66001874
66001875
STATE
9001609
9001608
ETC2X
ETC5X
9001584
9000308
9000309
9002438
9001453
9002769
9000092
9000507
9000509
9001588
9001954
9002276
9002542
9002546
9002547
9002549
9001583
9003464
9003741
9003917
9003900
9003915
9003719
9003909
9003717
9003716
184740-001
9003889
9003972
9003973
9003975
9003976
9003977
9003974
9003921
9003891
9003663
9003888
9003944
9003893
9004261
9003950
34
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Notes
35
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Warranty
FULL ONE YEAR WARRANTY
For One Year from the date of Original Retail Purchase, any part which fails in normal home use will be
repaired or replaced free of charge.
If a leak occurs in the Tank, a new water heater of the closest capacity and quality then available, will be
replaced free of charge.
The warranty of the replacement is the balance of the original water heater’s Warranty.
LIMITED PARTS WARRANTY
After the First year and through the Sixth Year from the date of Original Retail Purchase, any Parts which
fail due to a defect in materials or workmanship, will be replaced or repaired free of charge for the part
itself, with the owner paying all other costs, including labor, mileage and transportation.
If the water heater is subjected to commercial, institutional, industrial or non-residential use, the above
warranty coverage for parts that are proved to be defective in material or workmanship is effective for one
year from the date of the Original Retail Purchase.
The warranty of the replacement is the balance of the original water heater’s Warranty, or twelve months
from the date of the part(s) purchase, whichever comes first.
The warranty is limited to the original owner of the water heater.
LIMITED TANK WARRANTY AGAINST LEAKS
After the First Year and through the Sixth Year from the date of Original Retail Purchase, if a leak occurs in
the Tank, a new water heater of the closest capacity and quality then available, will be replaced free of
charge for the water heater, with the owner paying all other costs, including labor, mileage and
transportation.
If the water heater is subjected to commercial, institutional, industrial or non-residential use, the above
warranty coverage for tanks that are proven to be defective in material or workmanship is effective for two
years from the date of the Original Retail Purchase.
The warranty of the replacement is the balance of the original water heater’s Warranty.
Please note: The Full and Limited Warranty applies only while this water heater is used in the United States of
America.
The warranty is limited to the original owner of the water heater.
TO RECEIVE WARRANTY SERVICE
To locate an authorized service company in your area contact the Maytag dealer from whom your
appliance was purchased; or call Maytag Customer Service at the number listed below. Should you not
receive satisfactory warranty service, please call or write:
Maytag Customer Service
P.O. Box 2370
Cleveland, TN 37320-2370
U.S.A. 1-800-788-8899
When contacting Maytag Customer Service be sure to provide the Model and Serial Number of your
appliance, The Name and Address of the Dealer from whom you purchased the appliance and the Date of
Purchase.
MAYTAG WATER HEATERS ARE MANUFACTURED AND THIS WARRANTY PROVIDED BY STATE
INDUSTRIES, INC., ASHLAND CITY, TN. MAYTAG IS A TRADEMARK OF MAYTAG
CORPORATION AND IS USED UNDER LICENSE TO STATE INDUSTRIES, INC.
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